MDB3113 - The Inauen Group
Contents
1. Circuit board I O connection 1 AC power input part 27 2 Function lock I O part J RESET BUTTON Relay Relay 1 K1 Relay 1 K1 is set to control the ON OFF of the main circuit If the detector detects a circuit trouble relay 1 K1 will break immediately and cut off the main circuit Relay 2 K2 Relay 3 K3 The factory set of relay K2 K3 is to control the alarm light signal buzzer signal and output port You can set the delay time of the signal and the actuation time Refer to chapter Operating Instruction Adjustmen After Normal OUTPUT 0 OUTPUT 1 Relay T NO conta Open Relay 1 NC contact Closed Relay 2 NO conta Open Relay 1 NC contact Closed Factory settings Note The coil voltage of relay 1 is AC220V and the coil voltage of relay 2 and relay 3 is DC12V When a relay is replaced make sure to select a new relay of the same model and specification 28 After sale We provide all round after sale service and provide technical support to our company metal detector users Please keep your invoice in a safe place 1f your equipment has any trouble contact During the guaranty period the equipment will be repaired according to the provisions of the guaranty after the guaranty period we can repair the equipment according for customer s requirement but repair fee will be charged Accessory list Extended spherical hexagon rin spanner Double end dead spanner Used to hold iron2. Generally the detecting range should be control to a minimum value possible for detected products of high sensitivity to high frequency the size of the channel port of the detector should suit for the size of the detection area e Different positions of the metal substances in the detection area Generally the magnetic field at the geometric center of the detection area is the weakest so the weaker the sensitivity the nearer to the center e Product effect If a product contains moisture large amount of salt and metal ions it will be electro conductive and cause change of the magnetic field in the detection area and this will interfere detection of metal substances Generally phase detection technology is used to solve product effect problem so as to prevent error trigger The detection sensitivity will be lowered if phase of the detected metal substance is similar to the phase of the product Operation Instruction Specifications Mod TR o Je FP 00 250 300 350 100 125 175 105 R 255 290 E4210 E4210 Tod 350 400 800 100 125 400 R 315 340 390 E4310 Unit mm External appearance and size of the whole machine Standard 350x175 Product features Application scope The product is mainly suitable for food Industry it can be used to detect all kinds of metals such as broken needles steel wires lead copper aluminum tin stainless steel etc mixed in materials or products Features an
3. The detector has an external signal output port and can be connected to a production line to carry out automatic detection This port has two sets of circuits A and B AB is passive switching value output the port volume is 1A 250VAC 30VDC e A1A2 is pulse output Pulse state means that when the alarm is triggered this circuit will keep ON state for a period of time and then return to OFF state It s for controlling indicating light and rejecting device The pulse width can be changed by adjusting the signal width parameter This function is used in Out mode 0 e B1B2 1s latched output mode Latched state means that after the alarm 1s triggered this circuit will keep ON state until the alarm is reset then return to OFF state This function is used for Out mode 1 This output mode is generally used when the product is used in a production line It can be used to control the operation of combined weighing scales and packing machines etc if it is connected with the signal control circuits of these machines in series Mounting dismounting the conveyor belt Step 1 Take out the two plum hand wheels left and right as indicated by mark 1 in the diagram as indicated by mark 2 turn up the driven roller part loosen the fixing screw of the bearing plate Step 2 Remove the belt cover and take out the belt carefully take out the main roller and take out the bearing plate at the end part
4. and stainless steel test samples of two different diameters the test blocks have different specifications to suit for the different 5 Standard test blocks types of sizes of detecting heads 29 Providing Quality with Economical Solutions MDB3113 XtraVac e MDB31 13 Metal Detector Operating Instructions Providing Quality with Economical Solutions Division of the Inauen Group Kansas City Tel 800 728 2999 Fax 816 472 1999 Sales XtraVac com
5. is largely changed the related Refer to Parameter settings in this section parameters should be adjusted accordingly Sequence chart of the alarm time delay Time a E E d E f d Opto Elecrtonic Trigger Signal RESET Relav2rik 2 Relav3r ka SAMPLE T a b DELAY TIME b c ON TIME cd Reset signal 3s e f Cleaning and maintenance In order to ensure that the equipment can work normally the detector should be cleaned and maintained periodically The whole equipment is made of stainless steel the inlet protection degree is IP45 the conveyor belt can be easily mounted and dismounted it is easy to clean and simple to maintain e Take care of the protection degree of the equipment do not use high pressure to flush the equipment eBefore cleaning close all boxes and put on the protecting cover for the operating panel 19 e Do not use corrosive solutions to wash the surface of the machine e The detection area conveyor belt connecting cable and operating panel etc should be cleaned with a soft cloth AN Before maintenance make sure to pull out the power plug Only professional and trained personnel are allowed to clean and maintain the machine The following parts should be cleaned and maintained periodically Cleaning the conveyor belt Ensure that the surface of the conveyor belt is clean free from oil stains impurities and food residues especially metal and conducti
6. of the conveyor belt step 3 Take out the driven roller part take out the bearing plate at the front part of the conveyor belt and then take out the conveyor belt Install the conveyor belt in reverse order The conveyor belt is not allowed to contact with the detecting head mechanically it should be 10 mm away from the bottom of the detection area Mounting dismounting the detecting head Detach the operating panel take out the cable from the detecting head and take out the bearing plate using the method of mounting dismounting the conveyor belt and then loosen the fixing nut on the detecting head lift the detecting head to separate it from the machine frame Please take care the length of the connecting cable when moving the detecting head Install it in reverse order When installing the detecting head do not forget to put on the rubber pad adjust the detecting head to a level position the distance between the bottom of the detection area and the conveyor belt should be adjusted to 710mm then tighten the locknut AN The detecting head must be fixed to the machine frame through the threaded rod And a rubber pad must be between the detecting head and the machine frame During assembly do not damage the rubber bush do not let the threaded rod and nut directly contact the machine frame Check In order to let the detector work normally after installation check the following items before connecting it t
7. vibration vibration To see if parameter setting 1s correct or not Correctly re set the parameter trigger way sensitivity filter etc To check if circuit or connector is Check the wire connection well connected To check if sampling value and bias 1s correct Do the sampling again Circuit Part Failure to Start Up Is the emergency stop button reset Check the emergency stop button Is the electric fuse blown Check circuit and replace with new one of same specification Is the contact between the plug and the socket 2 Replace the socket poor Relay 1 K1 trouble Replace it with a new relay of the same model Error Trigger Does the air pipe leak air Check the air inlet pipe and the joints Is the air pressure normal Adjust the pressure of the pressure reducing valve to 0 3Mpa 0 4Mpa Are the parameters are set correctly Adjust DELAY TIME and ON TIME Is solenoid valve broken Replace with new one of same model 22 Technical Parameters Technical Indexes Operating voltage Current consumption Power supply fuse Temperature range Work Transport and storage Air humidity Electrical connection 220V 10 AC 110Vx1096 AC Optional 50 60Hz Maximum 2A including motor power consumption Maximum 10A OC to 40 C No freezing 10C to 60 C No freezing Under 85 No condensed water About 3 meters 3x1 5 cable with ground protection con
8. CC CA O asc e a e RS OOO l S II erer r ac arte a E ine EE N E AEAEE T ANR l Specification OL Detecting I Util sa caceceranssedeessnevevaeeotesssecu ses idetesboraandoest4sesagiauatansentenantanaeeneaee 2 External appearance and size of the whole Mach rra 2 IPO GCG OE ea a E i z Applicaton SC 8 oem tipa RR o aea SENA EMI MM MU a EE M 4 Peatites ana per NANA oer dre 4 Equipment UT AAE T EAT E E E ANEA AN E 5 IAS CATO ap a IE I EAN 5 Instalime ine alarmi CIC IO dat 5 Usine cia DEOCHCDON MNES scans Goa NE Dado EaD E N NETE EE dig 6 Mounting dismounting the detecting adan 6 S 7 Tin o hq A e li 0959222090099 404 9 A A 7 Operation Iis E UCBIOTR tada 8 Hunan os TRIER AGC RAR RINDO PERA DRE E ONDA RR O OR 8 OEA Dia 8 D Iu NI PRN RR DR DRE E EE ES A AE II A 9 Enter the qne gb AAA PR PP E 9 A e A T E E EEA AEN A E E gaa dM Ls DUI ON RIPE dE 11 DELTA PLI NE OE m Tm 11 Pardmictet Se EID S oomen NEM MM DS tees 13 E A OE nn E 15 SP a o o 0 0 RE ER EIA 15 CONVE OP Dels E EE RR RD ER DRE 17 Sequence chart ot tne alarm tite dela rada 17 Ciao and unatmtelalieetee Doer ERR rene en nem ne eee nnn neem aM E 18 Clcanimo the Conveyor DOI iia ttm Mud eta DS DGE pate LENA Y 18 CRU CNS e RTT 19 Check the EIS HIC Spas tao tenneleccavebesummauueens 19 TrOUDICSDODEID ies metu cern en a a a ee ee eee ee 20 Ore Venn id eA TE AA A O RR SR RR DR 20 PANE sure mer
9. Providing Quality with Economical Solutions MDB3113 XtraVac e MDB31 13 Metal Detector Operating Instructions Providing Quality with Economical Solutions Division of the Inauen Group Kansas City Tel 800 728 2999 Fax 816 472 1999 Sales XtraVac com Foreword Introduction Thank you very much for your purchasing metal detector This product is a new type of metal detector developed by our company on the basis of advanced technology and This product has many advantages such as high sensitivity powerful anti interference capability and stable performance etc This User Manual contains information necessary for use of the metal detector In order to use the metal detector correctly ple e read this manual carefully and understand all of its content before using the product Please keep this User Manual in a safe place for further reference After opening the package carefully check the parts according to the accessory list refer to the annexes If any damage or missing parts please contact as soon as possible e Do not reprint all or part of this manual without permission e This manual may be modified without advance notice please understand this e you do not understand or an error or omission in this book please contact us e Please consult your for detailed product features and performances before ordering the product to see if they suit for your requirements Safety precautions In order to prevent
10. again The initial password is 182838 and it could be reset in menu of SYSTEM SET Adjustment Sampling Overview Sampling is a self reacting process to an object 1 e it is a self learning function After sampling there forms a rectangle detection area by the detecting system on base of which the machine will define product with metal or not If the signal sent out by the metal 1s strong enough to be out of the rectangle area then the machine will alarm indicating metal 1s detected Fire H du a idu 2 Instruction Under any of the following circumstances sampling must be carried out before detection is started 1 The object is detected for the first time 2 The parameters such as SAMPLE TIME SENSITIVITY and FILTER are modified 3 The conveyor belt speed is changed to a relatively large extent 4 Anew object is detected 5 Different sized packages of the same object are detected 3 How to do sampling Enter submenu 5 SAMPLE to do sampling SAMPLE PRO NO 1 LENGTH 3 1 As pic showed on the right PRO NO is the program number of the current sampling That s to say the sampling value got after sampling will be stored in the respective program The initial value of LENGTH amp WIDTH is datas of last setting 12 2 PROD SAMPLE means sampling on the product self learning on the product VIBR SAMPLE mea
11. d performances 1 Beautiful appearance simple operation and stable performance 2 Fast detection speed nonconforming information can be saved 3 High sensitivity detection precision is leading the industry 4 Sound and light alarm signals are used automatic removing metals or stop convenient and reliable 5 Can be connected to and used together with combined weighing scale and packing machine to carry out automatic detection in the production line 6 The whole machine is made of stainless steel corrosion proof easy to clean and maintenance free Equipment Installation Installation Installing the removing device optional When optional removing device is installed Please note the air inlet and air outlet directions The removing device should be firmly fixed on the machine frame avoid large vibration that may cause error trigger of the detector To get removing device work normally pls keep the external input air pressure 0 5Mpa 1 0Mpa try and set the proper air pressure Installing the material collecting box optional The material collecting box is made of Please install it carefully Installing the alarm device The indicating light may not be installed in the normal position when delivered for transport convenience You can install the alarm in the reserved place and adjust to proper height Do not distort or hit the alarm during installation Using it in production lines
12. eceived Pressing MOTOR the conveyor belt runs press again it stops Pressing RETURN return see waveform of the signal sen to the main menu Pressing the corresponding buttons to reset the parameter showed When the rectangle on the right changes to be blue pls input the data by pressing the keyboard Using B lto change the data in the same rectangle If wrongly input pressing C to delete and input again Pressing E for confirmation Pressing RETURN Total shows the number of current record Press gt or lt key to turn each page for record viewing Pressing INPUT RECORD inputting digits and pressing could view the appointed record Pressing CLEAR RECORD and click E all records could be clear off Press PROD SAMPLE enter to product sampling Press VIBR SAMPLE enter to vibration sampling After three times effective sampling press RETURN you will return to the main menu Select A orW press EN to browse upward or downward the records of each page gradually select ENTER REC No use digital keys to input the record number within the effective scope press EN to jump to the current record select CLEAR REC press EN to clear all the records You can press ESC to return to the main menu directly Use the digital keys to input 6 effective password numbers press to enter the sub menu if a wrong number is input clear it with O and input a correct number
13. er the detection precision will be But there will be higher the possibility to have error 15 The metal detector has been preset to the optimum sensitivity in the factory before delivery The factory preset value is the optimally coordinated value between the two factors reaching the maximum detection precision on the one hand and reducing affect of interference factors to the minimum possible on the other You can adjust it to the optimum sensitivity with the following method Prepare a smallest metal object to be detected or a standard metal test block provided by our company and align the metal object at the center of the detection area slowly and gradually increase or decrease the sensitivity with small steps until metal could be detected The factory preset value 1555 12 GAIN 1 3 The times for increasing the detecting signal there are three grades low middle high 1 low gain 2 middle gain 3 high gain The factory preset value 153 13 MOTOR SP1 0 1 99 9 For adjust the speed of motor 1 The unit is m min The factory preset value is 45 14 MOTOR SP1 0 1 99 9 For adjust the speed of motor 2 The unit is m min The factory preset value is 45 Statistic function This table is for data statistic recording the datas of unqualified product The datas in the table from left to right respectively are serial number program number deviation value and time System Set Adjusti
14. he product shape 1s irregular or large fluctuation of Sample VALUE forms during sampling please increase the length upper limit accordingly till no error trigger when product passes through both side of detection area The factory preset value 154 3 WIBR LENGTH 1 999 The length difference between detecting envelope and vibration sample The factory preset value 154 4 WIBR LENGTH 1 999 The width difference between detecting envelope and vibration sample The factory preset value 154 5 TIGGER 0 2 0 Detection value Zero Continuous detecting mode Used for continuous detection of long or continuous objects For example small sized unpacked objects 1 Proportional trigger Detecting the product on the basis of 50 of the detection envelope value 2 Photoelectric trigger The equipment can identify metal substances only when the object is detected by the 14 photoelectric sensor Used for one by one detection to relatively large objects Such as separately packed objects You can set this parameter into a suitable detection mode according to the shape of the object The factory preset value 1s 2 6 VIBRATION 0 1 0 common detecting mode l anti vibration detecting mode The factory preset value is 1 7 PHASE 0 0 179 9 The angle between the line which will form according to different product effect and horizontal X axis in positive direction The factory p
15. n the use of digital filter can eliminate these interferences Proper setting of the filter factor can increase the anti jamming capability of the equipment If external interferences cause serious unstableness of the detection value the filter factor should be properly increased The large the FILTER value the stabler the detecting value can be showed but the lower sensitivity will be The factory preset value 1s 45 ZERO 0 9999 It is the detection value s automatic zero interval the unit is 10ms When the detection value is kept in the zero tracking range for a period of time that exceeds the set interval the readings will be tracked to zero This function can eliminate time drift and avoid zero wander The detector can operate stably when there is no object in the detection area The larger the value the slower the automatic zero the smaller the value the quicker the automatic zero The factory preset value is 25 AC RCB METAL DETECTOR Operation Instruction PASSWORD 6 digits Password number for entering system When reset both two password in the same value you could then reset the password PASSWORD 1 for entering sub menu 3 and 5 PASSWORD 2 for entering sub menu 6 LAMP 0 99 The time for the screen light turns off from when last operation ran The unit is min 0 normal screen light 1 99 screen light turns off after this appointed time After screen light turns off it could be ligh
16. ng time You can adjust the system time in the main menu The clock uses a lithium cell as the power supply and it can continue operation after the power supply to the equipment is cut off OUTPUT 0 or 1 16 0 Continuous detection mode When a metal signal is generated the system will output a pulse alarm signal after the removing device removes the nonconforming object and the system will continue to detect the next object You can adjust the DIS DELAY and DIS ON TIME to control this output mode Refer to parameter settings DIS DELAY DIS ON TIME 1n this sectio 1 Alarm stop mode When a signal is triggered by a metal substance the system will stop the conveyor belt and output a continuous alarm signal until the nonconforming product is removed manually before it restores normally operation After it alarms and the conveyor belt stops the green button turns to red button STOP on the screen at this time the equipment can be re started by pressing the RESET button on power box You can adjust the DELAY TIME to control this output mode Refer to parameter settings DELAY TIME in this section MOTOR 2 SW 0 1 For on off of motor 2 0 motor 2 is off 1 motor 2 is on The factory preset value is 0 This parameter is no use on AC RCB series FILTER 1 99 The displayed detection value of a detecting device may not stable under the influence of its own inherent frequency and external vibratio
17. ns sampling on the vibration test and shield surrounding interference and machinery vibration During this sampling no need to put through product 3 Revise TRIGGER in parameter setting to 2 pressing PROD SAMPLE system starts the first sampling Note 3 sample times When TRIG WAY is 2 sampling is finished after the photocell detect the food for three times When TRIG WAY s 0 or 1 after pressing the SAMPLE each five mins is for one sample time If there 1s no food putting through then sampling is finished after 15 mins 4 Put a product through detecting head sample times shows 1 Within the rectangle there will form a line which equals to the product signal Note When product goes through detecting head do not touch the edge of detecting tunnel When sampling value of your product is too large and scale product length to product width is more than 1 5 pls pass the product into detecting tunnel at the same direction During sampling pls do not touch and hit the detecting head 5 Repeat the above step 4 till finish the sampling for three times Then PHASE will be the best value of those three times ie PHASE in Submenu 3 Parameter Set The rectangle is the detecting envelope 6 After finishing sampling press RETURN to return to main menu If vibration sample is needed Revise TRIGGER in parameter setting to 0 or 1
18. o power e The detector must be connected to a stable power supply voltage the input power supply should be equipped with a 5A air switch or an over current protective device of the same capacity e The detecting head should be firmly fixed to the machine frame and the detecting head must be insulated from the machine frame there should be no metal connection between them e fexternalinputair pressure need 1t should be kept at 0 5Mpa to 1 0Mpa e Keep away from large power equipment e Keep away from strong magnetic field e Metal free zone is within 1 5 times of height of detecting head before or behind opening tunnel Within this distance there shouldn t be any metallic subject moving or rotating e Don t touch or hit on the detecting head when machine s running Initial Start After the procedures described in previous section are completed and the metal detector 1s checked you can start your equipment Connect the detector to the power supply turn the change over switch to ON position press the start button START the system starts and carries out self check for about 3 seconds then enters stand by mode after self check 1s completed conveyor belt starts revolving the main menu is shown on the screen You can turn the change over switch to OFF position to stop the operation of the equipment If the equipment is not used for a long time please pull out the power supply plug For operation of the de
19. pressing VIBR SAMPLE system starts sampling No need to put through product After the VIBR SAMPLE recovers upside vibration sampling is finished SAMPLE PRO NO LENGTH 3 Note Sampling accuracy will affect the metal pollutant identification ability of the equipment improper sampling may cause error trigger of the alarm during detection Please increase value of length and width properly 13 Parameter Set PRO SELECT You can save up to 99 programs with different parameters each program can be set to suit for detecting one object input the program No and press EN to call out the corresponding parameter group or adjust the new parameter group You can preset several programs used to detect several objects this will same you a great deal of time and let you work more quickly PROG COPY One parameter group contains 14 parameters as following 1 PROD LENGTH 1 999 length upper limit The length difference value between detection envelope and sampling envelope If the product shape 1s irregular or large fluctuation of Sample VALUE forms during sampling please increase the length upper limit accordingly till no error trigger when product passes through both side of detection area The factory preset value 154 2 PROD WIDTH 1 999 width upper limit The width difference value between detection envelope and sampling envelope If t
20. qm jo RT 20 TI Seep tence prs e eU NIMM MUNI EMEN dense uM 21 A A o ONU o A 22 Peters a eee ce II II AE PU INI IU en EU IE LUE ete 23 POWer panel Da ote icons 23 Li E RC MM E MM 24 A X 25 A Uno Pp 25 Circuit O A 25 A Sn PP 26 PED DENSO suando a o ME 27 DECISAO eira ad dna Seca adnan TE A 27 DN COCS SOL eee eee ee eee nee ee ee eee ee rere rere SM ERU NE 23 IV Operation Instruction AC RCB METAL DETECTOR Product Description Operational principle Metal identification The metal detector will generate an electromagnetic field in the detection area If there is metal substance in the detection area its output is in an equilibrium state if there is any metal substance in the detection area the electromagnetic field will be disturbed and the equilibrium state is broken the detecting sensor will generate a metal identification trigger signal which will be processed by a dedicated circuit and then an alarm signal and a removing device control signal wil Sensitivity difference e Channel port size Thelarge the detecting coil the weaker the magnetic field strength in the detection area and so the disturb caused by tiny metal substances will be smaller the larger the channel port the lower the sensitivity In order to ensure precise detection a metal detecting head of proper size must be used to suit the product to be detected
21. reset value 150 0 8 SAMPLE TIME 1 9999 Sample time is times for product completely passing in and out detecting tunne from the time when photo sensor detects the product the unit is 10ms Head Width mm Product Length mm Zelt Speed mm second If the object is too long or the conveyor belt moves too slow the sampling time can be sample Time x 100 prolonged according to the above formula to get the optimum detection result When the TRIG WAY value is 2 the setting of this item is effective The factory preset value 1540 9 DIS DELAY 1 9999 It is the delayed time of the alarm signal output the unit is 10ms 1 e it is the delayed action time of relay 2 K2 and relay 3 K3 This parameter should be adjusted together with the DIS ON TIME Different removing devices have different signal delay time The factory preset value is 1 10 DIS ON TIME 1 9999 The duration of the alarm signal the unit is 10ms 1 e it is the time length that relay 2 K2 will keep act You can gradually increase or decrease the DIS ON TIME until the removing device can accurately act to separate the nonconforming objects This parameter should be adjusted together with the DIS DELAY TIME Different removing devices have different signal width The factory preset value is 25 11 SENSITIVTY 1 99 Detecting precision is directly proportional to sensitivity value the larger the value is the high
22. tacts Standard U S plug is optional 29 AC RCB METAL DETECTOR Operation Instruction Protection degree IP45 Removing device Air blow type push rod type sway pendulum arm type optional Refer to chapter Product description Other Conveyor belt PVC conveyor belt profile cover conveyor belt etc optional Shell material stainless steel 24 Plan Power panel part CNI CN2 CN3 CN4 CNS CN6 CN7 CN8 CN9 CNIO m m N10 E s L z t ACISV ACI V power input Fault signal output Connected to relay 1 K1 AC9V ACI2V power input photoelectric sensor signal input and function block output DC power output serial communication interface serial communication interface photoelectric signal Reset and restart signal input interface Motor signal output 29 Control panel part CN11 receiver interface CNI2 emitter interface CN13 DC power input CN14 serial communication Connecting with power board CNI5 serial communication Connecting with touch screen 26 Wiring layout Basic wiring Connection between the power panel and the control panel 099099999 BEHBHBHBHE 4 45585858 14131112 91087 Em Ii CN5 CN6 CN7 CN8 5 Do LT 40 oo ss ss s s ssjssiss s sls sles ss 3 ma LT 209 Io EE BARBAR BB 103 CI 123456 789101112 1314 QD soi an SADO CO MO RS ARS RARO Cable 14x0 ever BERERRESSEETATERRRHRHESESSESmMIMTM
23. tector please read the following chapter Operation Instruction AN The equipment can only be operated by trained and authorized personnel The places bearing warning signs are dangerous areas of the equipment do not open them without authorization Operation Instruction Human Computer Interface The metal detector 1s operated through the operating panel of the control unit all information needed for operation are displayed on the screen Operating panel j ar A m mn d un um P e n Fi i ELI Et L awit ml L E LA n If you are in the main menu you can enter the desired submenu by pressing the corresponding Menu list 1 RUN 4 STATISTICS RUN STOP INPUT RECORD 2 MANUAL OPERATION CLEAR RECORD SAMPLE 5 SAMPLE password ZERO PROD SAMPLE MOTOR VIBR SAMPLE 3 PROGRAM SET password 6 SYSTEM SET password PRO SELECT DATE SET PROG COPY TIME SET PARA SET OUT PUT PROD LENGTH MOTOR2 SW PROD WIDTH FILTER VIBR LENGTH ZERO WIBR WIDTH PASSWORD 1 TRIGGER PASSWORD 2 VIBRATION LAMP PHASE TOUCH CAL SAMPLE TIME LANGUAGE DIS DELAY MOTORI COEF DIS ON TIME MOTOR2 COEF SENSITIVITY MOTOR DIR GAIN MOTOR2 DIR MOTOR SP1 ZERO MODE MOTOR SP2 Enter the menu Main menu DETECTOR 1 RUN 2 MANUAL OPE 3 PROGRAM SET 4 STATISTIC 5 SAMPLE 6 SYSTEM SET In the main menu screen you can enter submenu to 6 by pressing digital key 1 to 5 respectively but you have to input password before you can enter submen
24. tened again if u touch the screen at any place The factory preset value 1s 0 TOUCH CAL Calibration of the touch screen This function is remained only for setting in factory LANGUAGE 0 2 0 English 1 Chinese 2 Spanish Russian Italian etc as requested Optional one of them MOTOR 1 COEF 0 1 40 0 The proportion between appointed speed and actual speed of motor 1 For correcting the difference between them The factory preset value 1510 5 MOTOR 1 COEF 0 1 40 0 The proportion between appointed speed and actual speed of motor 2 For correcting the difference between them The factory preset value 1510 5 MOTOR 1 DIR 0 1 0 positive direction 1 Reversed direction The factory preset value 1s 0 MOTOR 2 DIR 0 1 0 positive direction 1 Reversed direction The factory preset value 1s 0 ZERO MODE 0 1 0 disable 1 enable The factory preset value is 1 18 Conveyor belt speed The metal detect requires proper feeding speed of the detected object You can adjust the feeding speed to a value from 10m min to 45m min if the feeding speed exceeds the reasonable range the detection precision will be decreased The conveyor belt speed is also related to some parameters in the parameter settings such as sampling time signal delay signal width etc The factory preset parameters are suitable for the highest speed of the conveyor belt if the conveyor belt speed
25. u 3 5 and 6 2010 01 01 12 00 00 After pressing the red button STOR changing to RUN the system start detection Press again returning to STOP the system stops detection Then pressing RETURN u could be back to main menu If machine 1s under alarm stop output mode after machine s stop only after keep pressing the RESET key on the power box for 3 seconds could the machine run and detect again Pressing RETURN u could return to the main menu 10 Manual Operation MANUAL OPERATION Program Set PARAMETER SET Hi 2 a PRONO SAMPLETIME 4 5 6 PORDIENGTH DISDELAY PROD WIDTH s DISONTIME E 8 9 VIBR LENGTH SENSIBILITY 0 E c VIBR WIDTH s GAIN C TRIGGER MOTORSP vx E gt E VIBRATION Motor spa PHASE xx Statistics SAMPLE PRO NO LENGTH WIDTH PHASE PROD SAMPLE VIBR SAMPLE System Set SYSTEM SET BH 2 3 DATE SET 2010 01 01 LAMP 4 5 6 TIME SET 12 00 TOUCH CAL frees OUTMODE LANGUAGE 7 8 9 MOTOR2SW MOTORI COEF EE c FILITER MOTOR corr er ZERO MOTORIDIR E ER E PASSWORD I e MOTOR2DIR PASSWORD 2 ZEROMODE RETURN Input password INPUT PASSWORD E Pressing SAMPLE out by sensor Press again it will stop sampling Click clear the current signal r
26. users or other persons from injury please comply with the following precautions This equipment can be used only by properly trained and authorized personnel any impermissible operation may cause damage to the equipment or injury to the personnel operation is prohibited Do not use this equipment in any purpose other than detecting metal Do not use this equipment in any place with explosive hazard Do not use this equipment at any place where temperature and humidity are out of permissible range Do not use it if any electric cable 1s damaged Do not detach or refit the electric circuit without authorization not allowed to use this machine Operation is a must A hoisting device must be used if the weight of the goods beyond the manual handling capacity The power box must be closed when the equipment is working normally Must ground the earth terminal effectively Must turn off the external power supply if the equipment won t be used for a long time Please strictly follow the operation and maintenance requirements in the user manual Installation connection and inspection of this equipment can only be done by professional technicians Table of Contents BOS Vy Osea ns ct cetaceans EU A A I singers BIET PPP nO E A E N A ANE I EL OAA E 11 O ET PRA nn AEEA EAEE E aM II TANS OL Contents T ETT EET PIENE III PEGUUCEDOSCEIDHIOD quis polias eismod il er tiU Tee E l Operational PR ID Oeae E E E EE A E l Metal A
27. ve substances Circuit check Wiring check Check for damage of exposed wires and reliability of electric connections Check at least once a month Check the fasteners Check whether the bolts and nuts at parts connecting positions are firmly fixed and not damaged Check whether the moving parts can move freely and whether they need lubrication Check at least once a quarter 20 Troubleshooting In this chapter you can check and confirm the troubles that may occur during operation of the equipment according to our suggestions and hints During use the equipment may have the following problems please check and confirm these problems one by one with the following methods After the problem is confirmed solve it with the following methods if it cannot be solved or it is not listed in the following scope please contact our customer service department A Before troubleshooting make sure to pull out the power plug Only professional and trained personnel are allowed to carry out troubleshooting Alarm signal in error To check whether there is any interference from powerful electromagnetic equipment P Move away the surrounding interference emitter of RF Radio Frequency signal motive metal object etc To check whether supply voltage fluctuates Install voltage regulator before power 21 greatly supplying To check whether there 1s any machiner DE l brat d Adjust structure of bracket to avoid
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