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PATRIOT - Gate Depot

1. 24 SAFETY SECTION Remedies for Safety Concerns Zone 3 Safety edges are the best protection A photo eye may also be used For vehicle traffic magnetic vehicle detectors and wire sensing loops are preferred Reflector P Beam hoto Eye Unit 1 wire to Safety Loop input Catch Post 8 _ U Shaped Safety Edge Wired to Secondary Entrapment Input Safety Edges on bottom rail of gate Wire to Secondary Entrapment Input Do not allow edges to contact ground Reflector Beam H Photo Eye Unit 2 wire to Safety loop input Zone 4 This area is best protected with a photo eye wired to the secondary entrapment input The beam should be installed parallel to the gate in the open position or along the obstructing wall or fence Catc BEN Post 7 4 Photo Eye Unit wired to secondary entrapment input Obstruction fence wall etc Se ML Reflector Zone 5 Safety edges and photo eyes are the most common types of protection available Reflector BEAM Photo Eye Unit wired to UU AA o o 0 o l lt safety Loop input Control box Single or Dual Safety Edges wire to Secondary Entrapment Input NOTE When gates are fully closed Safety Edges must not contact each other This can cause false obstruction sensing Every installation is unique and it is the installer s responsibility to recognize and remedy all safety concerns Please consult a qualified dealer or the factory for a complete explanatio
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4. Small switches which are located on the control board in two places The primary set DS1 is located in the upper left corner and the secondary set DS2 is located in the lower right corner of the control board with functions listed beside each See manual page 17 18 for more information Push Buttons Three are located on the control board Open Close Command used to operate the gate LED Indicator used to activate the LED s and Reset used to reset the control board after current sensing twice before a limit is reached Note Never run the actuator while it is disconnected from the gate Damage may occur Always have the actuator connected during troubleshooting in case the operator starts working to prevent damaging internal components 27 STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 1 My single gate will not operate Patriot I Remove control box cover Locate the Open Close Command push button and press it to operate the gate Press the Reset push button located above the Open Close Command button then push the Open Close command push button to operate the gate When pressing the Open Close Command push button listen for a clicking sound If a click is heard then verify The 15 amp fuse located on the control board is good If not replace it using the spare located on the control board Also check the dipswitches 3 and 4 for correct switch settings ba
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9. Indicator button and observe the Push Button Input LED If the LED comes on then the receiver relay is stuck closed and needs to be repaired or replaced If the Push Button Input LED does not come on call the factory for further troubleshooting and return information 32 12 STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 13 STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 NOTE NOTE 14 STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 Gate opens using transmitter but will not close using transmitter Low Current Receiver only The problem is most likely the programming of the Low Current Receiver P2 relay is programmed to latch mode On the Patriot control board locate press and hold the LED Indicator pushbutton Look in the lower left corner of the Patriot control board and note any LED s that are on If the OPEN INPUT is on then the receiver P2 is programmed to latch mode Go to page 21 Resetting receiver P2 relay to momentary mode If this does not correct the problem return to troubleshooting section 4 and perform steps 1 6 If problem is not corrected call the factory for further troubleshooting Gate only operates when the LED INDICATOR is pressed An accessory wiring problem or a bad control board can cause this This problem can be intermittent and will take a little patience in locating the problem Verify that the problem exists when using the Open Close C
10. LED s under the actuator connector on the control board Press the LED Indicator push button and hold it in observe the LED s and determine if the open limit or close limit LED is on Then determine if the correct LED is on for the gate position For example if the left LED is on that is the open limit and the gate should be in the open position The right LED represents the closed position See note under section 4 page 30 If the open limit LED is on and the gate is closed a command to operate the gate will try to close the gate more which can blow a fuse If the close limit LED is on and the gate is open a command to operate the gate will try to open more which can blow a fuse In either case the limit switches need to be adjusted and then the cause for them becoming misadjusted needs to be determined The cause generally has to do with wiring bad actuator plug connection at the Patriot control board or too much adjustment has been made during installation If a wiring problem is suspected the orange white and green wires are the ones to concentrate on Check all splices and verify actuator connector is connected at the control board If the actuator is suspected of being bad either due to an internal wiring problem or a motor problem call the factory for further troubleshooting and return information Remote Transmitter will not operate the gate Identify radio equipment being used Open the control box and locate the Patriot c
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13. dimension needed Must be level in all directions for proper alignment and operation OPEN DIRECTION STEP 2a Hinge Mount Tube Installation Push to Open Installation Top View Use dimensions in figure 3 to determine mounting location of Hinge mount tube cut hinge mount tube as necessary to achieve correct mounting dimension OPEN DIRECTION Gatepost 4 steel shown LAT wall Hinge mount tube cut as necessary to achieve dimension needed Must be level in all directions for proper alignment and operation Regardless of method used the hinge mount tube should be very secure since the entire force of the gate is directed to this mount The post must be of adequate strength to resist twisting as well STEP 3 Hinge Mount Tube Installation Vertical Height Positioning NOTE The gate bracket vertical mounting location on the gate must be determined before installing the hinge mount tube The approximate distance from the hinge to the gate bracket mounting position is 55 The exact location will be determined on page 8 or 9 under gate bracket installation step 4b or 4c depending on the installation type Now that the type of installation Pull to Open or Push to Open has been determined the vertical height position of the hinge mount tube must be determined Refer to page 9 figures 9 9D to help determine the mounting location of the gate bracket which is needed to determine the location of the hinge mount tube Onc
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15. in a location that will allow the cable to be neatly routed Do not splice cable for additional length unless absolutely necessary If it must be longer than 8 feet see step 6 Correct Install control box to fence by welding Incorrect Do not mount in areas by automatic sprinklers or screws If drilling is required remove control board All electronics must stay dry and all electronic devices to avoid damage from metal shavings wll I lL ID Dat ts Gol Im TN Tal INI ps a d e NY Figure 10 After securely mounting control box install battery and all electronic components Install plastic grommet in the bottom of the control box see figure 14 then route actuator cable through the bottom of control box and secure in place with strain relief provided Do not connect to battery or control board at this time STEP 6 Splicing Master Actuator Cable only if required TTL IW 5 conductor cable 2 12 gauge 3 18 gauge wires EFT en Extension cable is sold separately Figure 11 STEP 7 Splicing Slave Actuator Cable Required on Patriot II installation If 8 actuator cable must be spliced a watertight junction box must be used to prevent moisture from splice The wire used for the splice should be no smaller than the actuator cable wire provided Use only approved wire nuts or crimp splices for connection Make second splice inside control box Junction Box Watertight Master Gate Slave G
16. is operating OFF No function see DS 2 SW 1 page 18 for more information 6 Soft Stop Retract Enable ON Enables soft stop for retract position OFF Disables soft stop for retract position 7 Soft Stop Extend Enable ON Enables soft stop for extend position OFF Disables soft stop for extend position 8 Stop circuit enable A normally closed pushbutton is required ON Allows for a stop button input to be utilized OFF Disables the stop button function 9 Operating Direction Reverse must be on for push to open installations to operate correctly ON Push to Open OFF Pull to Open 10 Not used at this time 17 FUNCTION OF PROGRAM SWITCH SETTINGS DS2 DS2 Programming Dipswitches SUAVE T sal el TE D OOOOO OOO m un a Factory settings are shown in bold italic type 1 Solenoid lock enable Gate in operation indicator ON Solenoid lock output energizes half second before gate begins to move and releases 3 seconds after gate begins to move For gate in operation indicator to operate DS1 SW 5 must also be ON Energizes 12 vdc output 1 5 amp max OFF Solenoid lock gate in operation indicator is inactive 2 Magnetic lock enable ON Magnetic lock output energizes on Master Limit and releases half second before gate begins to open Energizes 12 vdc o
17. need to be identified 1 12 vdc power 2 Ground 3 N O or Normally Open 4 Common or common ground After wiring as shown below locate the DS2 dipswitches on the Patriot control board see page 18 and turn on the security shunt circuit enable dipswitch Security Shunt terminals on Patriot control board PHOTO EYE POWER 12 POWER 12 POWER eround Control Board J2 36 PATRIOT I PATRIOT II Limited 5 Year Warranty The PATRIOT Gate Operator is warranted to be free of defects in materials or workmanship for a period of 5 years from date of purchase on the electronic control board and 36 months on all other components Any part parts or complete unit found to be defective within this period would at the manufacturer s option be repaired or replaced at no charge if returned freight prepaid New or factory rebuilt replacement parts are warranted for the remaining portion of the original warranty period The manufacturer will pay for standard ground freight on the return of the repaired or replaced items under this warranty The manufacturer will not be responsible for field service or labor charges incurred in the removal or replacement of defective parts Furthermore the manufacturer will not be responsible for incidental or consequential damages This warranty is in lieu of all other warranties expressed or implied and shall be considered void if damage was due to improper use or installation connection to an improper p
18. o qrsng un epung os onb sesned opond ojso sew uoj1od o 1 1qe op eren uoroe1odo op uopio eun oy rqe es uojjod Jo A auy op AAT o oprpueouo giga IS qtsnJ un 1rpung spond oj3so seu os1eJ1o0 op LIe U0310d o epep so uorov1odo op uopio eun IS opera giga uojyiod o A oprpuoouo v3so ILIQe op AAT Op NWN o IS equ p euio qoJd op uoroenumnuoo e ejou ROA Epe uororisod e ejuoso1do1 euoo1op OULU op e q d Oqe Ies op oqop uoliod o A Op op ywy 9 s 1s oprpuooueo v3so opi mbzi oueui op q 9 IS o duiofo Jog uojiod op uororsod ep ered oprpuoouo v1so 01991109 qAT 9 I euruuojop oSon A oprpuooue Elsa IVIIOO op SITU o rqe op ojrui op AAT 9 IS euruuojop As OTT SO A39sqo oyesugysos OTT Jopeorpur uojoq 9 euorsoJq 01juoo op o1o qej o Ud JopeAnoe op jnuou p ofeqop s qa T c Soy enbrqn oed onuoo op o1o qe3 o onbiqn A onuoo op efes ej eq Jopeanor 9p ELiatOnO e uo 1ejso epod o uedu un uo uoroe ejsur ep ojue1np ogoou Udqey opnd os ojuouro qirsod so1quie e SOT op uro qoJd un so1quie e SO uoo euro qoud un 1oqeu opnd o am op 103dn uojur op 0799110001 ojsnfe un e opiqop orrenuoo oprjuos uo SSIOAOU oputjuojur EIS uojiod o UOVIOd o eAonuir s nb ojruued ou ose onb Jos uopond sesneo seq Josow opond os ou Good o uozes eun 10d opo o190s uopung os so qrsng so OSVd C OSVd I OSVd J LI92 II1q 9p uop o EI uep opeuno spun ds 0 1juoo op o 9 qu op dure et op lqisn4 g Te Jap sosed
19. op soApisodsip enpe 10suos pepi qisuos Ip OMI Braum ap sa403dn 193ur so e sojsnfe sot sopo oq q eeu anb op sandsaq opeAnoe v s orLirepunoos ojuorurede e ap oAnisodsip 9 opueno o opisi 0 qo un uoo 032 juoo ua BSUIA OJULND Ud BLIVAJUOD U0I229JID EI Ud 9SJ9AOUI A ase ied oqop Gouod ri sam epe good op 10pe ado o oqonaq HAON NO L 2IOd NO Ad ONIWVO TA YVZNADO HS83G NAIGVN u93 rod Jap sopefo e sojyo qo A seuosi d eSuojueur a1durorg souru so op opefoje 03ouraJ 0 3u09 9 eSuojue A uoj rod op so o 3uoo so uoo uangonf o ua1odo souru onb ofop v uny SHNOIOO QLLSNI SVT SVGOL VOIS A VAT Or 6 on e wi LI ALAHAN Ad O NOISTI Ad ODSHPHI TA WONGAA VaVd VIONALYHACV 1041u02 ap 042 qv D AAQUIDID 421nbjono 2322u09 anb ap s juv 041Ju02 ap 042 qpn 12 opvjo2uoosop ajsa 2nb asaansasy ansis anb oayisodsip ja 40322u02 ap s juv 3juaumpvidoadp asado anb anbifisaa A oamisodsip un ajaauoa s2ndsoq vpproifi24 opis vy ugj40d jap vpvidosdp u910042d0 vj A ugiovjpjsut v 2p Sandsap SOEN upb s soagisodsip so sopo anh ppu21u10224 soyvwomy sA N LON SZETA 2 uo uenuonouo os onb pepun os op soAnrsodsip SO op OSN o epuorurooo sorgurojn ys souoroe ejsur sep SEPO uoo soperejsur Ios op uagop soAnrsodsrp soy sourepunoos ojuoruredeme op soArnrsodsrp soy ered sepeuo uoo o1juoo op soJo qej SOT sopo opeuesrp ey soneurojys SORIVINDIOMS OLNAINVdVaALV Ad SOALLSISOdSIG Ssootu ooui souep op 19393101d uaqop os uorqure
20. or any other activation device Do not attempt to beat the gate while the gate is opening or closing This is extremely dangerous Test the current sense feature and all safety devices regularly to insure correct operation c Study the entire Safety Section page 22 25 paying particularly close attention to the Entrapment zones on page 23 25 and be aware of these areas not only during use but also during any adjustments to the unit c The USAutomatic battery charger is designed to operate with 12 vdc battery rated at 33 amp hour minimum Maintenance free lead acid Gel type or AGM batteries are recommended gt Modifying the charger AC supply cord will void the charger warranty Other Safety Standards All control stations should be located at least 6 feet from any moving part of the gate or operator c Never install any control device where a user will be tempted to reach through the gate or fence to activate a gate USAutomatic LTD 2007 rev ZL All rights reserved No part of this may be reproduced by any means without the expressed written consent of the publisher 1 Table Of Contents Page treier EE 1 Table Ee EE 2 General Requirements Gate Qualifications amp Applications 3 Importance of a Properly Designed Gate 1 Mounting Site RevIew dace cen uM 4 Parts Hicbuded LASE as casae ttes to M
21. personnel Patriot I and Patriot II gate operators are intended to be installed as Class I or Class II vehicular gate operators and the maximum load of each gate leaf should not exceed 650 pounds with a length not to exceed sixteen feet SAFETY SECTION INSTALLATION Install the gate operator when gt The operator is appropriate for the construction of the gate and the usage class is correct for the installation Allexposed pinch points are eliminated or guarded Only install on vehicle gates pedestrians must be supplied with a separate access opening The gate is installed in a location where enough space is supplied between adjacent structures and the gate that when opening or closing the chance of entrapment is reduced WV Swing gates shall not open into public access areas v The gate is properly installed and swings freely in both directions Do not over adjust the sensitivity adjustment to compensate for an improper gate installation gt Locate all controls at least six feet away from the gate to eliminate the chance of the person operating the gate from coming in contact with the moving gate Do not install external buttons which can be used to operate the gate within the reach of children WV All placards must be installed one on each side of the gate visible in the gate area gt Contact sensors used for secondary entrapment safety devices and their wiring must be installed in a manner protects them
22. repeat step 2 and 3 again using X2 connector on control board in place of X1 If a problem is observed in steps 2 or 3 above most likely it was when the slave actuator located the greatest distance from control box was being tested If this is correct check wiring splices for moisture correct wiring etc If the wiring is not in watertight conduit this is most likely the problem Tape is not watertight My gate opens closes slowly When the gate is running slow the reason is low battery voltage Two things need to be considered Battery condition replace or charge and what caused the battery to become discharged Determine which situation your operator falls into below Solar charged ensure that you have a 33 amp hour minimum maintenance free battery lead acid GEL or AGM installed and if accessories are connected keypads loop detectors any device powered by the battery verify that the current draw needed to power them does not exceed the charging power of the solar panel Verify that charge controller leads are connected to the battery correctly panel is facing a Southwestern direction and is not located in a completely shaded area Inspect panel surface and wires for damage Test solar panel for correct voltage and current output Disconnect charge controller wires from battery Using a DC voltmeter measure the dc voltage should measure about 22 volts and the dc current should read about 225 ma or more in the peak sun period
23. souoroooJrp vied oj10dos sgu ajsnfe eed Sepo uo oA1u onSolgde opeS op BAIN uoo opejloo OAIN Iejsd op ogop poued op o1soq opuopoi 31soq efejuoui op oqn L amp Iopeui op sod E t seo1ony seuepuoj so ru103 op pe3 nd z4 uoo o ru1o3 un A e1our op ov d eun angas v Wiqy tied wendy op souoroeomdy Wiqy eied eH op souoreondy BAG SO3IdrT SOPOT SOO Ssepesoui s uorsu uurp Sey 19u91 ered optjuoo vouod o sige onb uoroo riq 93100 ISUSIq EI Sepes ng 9 Jejuoui op oqn1 d on urrp op l sepes nd om NOL IOd 0199 op ojsod uN BISESIQ GI op o1uoo op seprpoui se E egoouop OULUI op uoroe ejsult ej 19A GI SJAA Je 993 OA pensou so epiornbzi ouew op Gottes UAV ViVd UV NdNA VUVd OfVAV SVN VIA VAINAV AG OLSIA AIPISV VUVd WV IVH I ALYVd ALVINOW Ad OJAL TAC NOIOV IVISNI I OSVd epmgour g s ON eprronboa so voy 10d dure op sou ur o v opunjo d opn op ELUaIgO LU V LON good op eJonge ap o uope op So qIsIA T S op u q p sopmgour soq SAJILI SOT lt jui Z op Aeyixny A edrouraq opqeo un opmpur IUM JI LORLLVd P uoo 9juoueuorp py lt pepyued ep eopdnp as II LOTHLLVd EIS lt OGA I SOU 7 ojuorureded y op errepunoos LUS op oe A OP SPOIMN enueur einjiode op edeid A ould x qjeaq 10 Aanfuy snoras Zundu JO enuojoq IL seg LD UMON V UD p X Uo X uo op oqn JOSIUSUPL 1ope onuoo ugod op o310dog v e S
24. that is closing when activated then J2 pin 11 Refer to page 16 of this manual to understand J2 inputs and pin connections J2 connector green To Accessory N O connection To Accessory Common or Ground To Accessory Ground To Accessory Power The Patriot control board has 3 outputs that can be used to perform multiple functions They are the Security Shunt Solenoid Lock and the Magnetic Lock outputs For any of these to operate the appropriate DS2 dipswitch must be turned on see page 18 34 Types of Accessories USAutomatic Patriot control boards are designed to operate with all accessories Understanding the control board inputs and the desired operation of each accessory is essential when designing the gate operator system Solar friendly accessories are essential in designing a proper solar gate operator Contact USAutomatic for information on recommended solar friendly accessories for your solar gate operator Safety Accessories Primarily used to keep gate from operating when an object is in the gate path Safety Loops Photo Eyes and or Motion Detectors Secondary Entrapment Accessories Primarily used to protect people from becoming trapped in and around the gate area Contact Edge wireless Contact Edge wired and or Photo Eyes Accessory Wiring Convenience Accessories Keypads Free Exit Device Magnetic Sensor Free Exit Device Photo Eye Card Reader Single Button Station Key Switch Sev
25. the Patriot control board remove the actuator connector plug from the control board This will disconnect power from the unit while wiring Refer to the installation instructions provided with the accessory being installed Typically the accessory will have 4 wires that we need to be concerned with this can vary depending on the manufacturer These 4 wires can be divided into 2 groups First group of 2 wires are the power wires voltage connection and ground Second group of 2 wires are the control wires N O connection and common ground or ground The power connection should be made at J2 pin lon the Patriot control board This output is protected with an auto resetting 1 5 amp fuse If the total current draw of all accessories exceeds 1 5 amps it will be necessary to connect directly to the battery for additional current The common common ground or ground connection should be made at J2 pin 2 or 7 on the Patriot control board In addition the J1pin 2 and J4 pin 2 terminals located beside the J2 connector each have a ground connection These are clearly marked on the control board The battery ground or post can also be used if needed The N O connection should be made at J2 pin Identify desired function see page 16 on the Patriot control board For example if installing a device with the desired function of opening the gate when the accessory is activated then it connects to J2 pin 9 If the desired function is to reverse a gate
26. the control board and or battery will occur if attempted 3 Always disconnect the battery power from the unit prior to connecting any devices GATE QUALIFICATIONS APPLICATIONS GATE LENGTH WEIGHT This gate operator is rated for vehicular class I or class II swing gates up to 16 feet in length and up to 650 pounds in weight as defined by UL 325 If your gate exceeds either one of these limits please consult a qualified technician or the factory for alternative solutions Example Convert one 20 gate into two 10 gates and use a dual gate operator Note The total gate opening normally cannot exceed 120 degrees Consult a service technician or the factory if greater opening is required GATE CYCLES PER DAY Solar charged systems have a limit on the number of cycles they can provide on a daily basis System design must consider stand by current consumption of all accessories and number of cycles expected per day A solar operator will not need additional solar panels in most installations if solar friendly accessories are used Contact the factory for help designing a solar friendly system This actuator type opener whether AC or Solar charged should never be used in applications that require 150 or more complete open close cycles per day Holding the gate open can decrease cycles during high cycle time periods A high traffic gate operator should be used if more cycles are required IMPORTANCE OF A PROPERLY DESIGNED GATE As a genera
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33. Connecting Actuator Cable to Control Board Before connecting the actuator cable to the control board check the following Verify that all previous steps were performed Verify that the battery connections are correct red leads to positive and black leads to negative Verify that nothing is in the path of the gate if by chance it begins to move when power is applied Be prepared to disconnect the actuator cable if needed to stop the gate if it begins to move Patriot I Locate the master actuator cable and plug it into the Master actuator connector see figure 15 on the control board You might here a beep from the control board when power is supplied This is not a problem Patriot II Locate the master actuator cable and plug it into the Master actuator connector see figure 15 on the control board You might here a beep from the control board when power is supplied This is not a problem Locate the slave actuator cable and plug it into the Slave actuator connector see figure 15 STEP 10 Current Sense Adjustment The control board has two current sense adjustments MASTER and SLAVE see figure 15 On single gate installations adjust both to the same setting on dual gates adjust each one to the desired setting Adjust sensitivity so that the gate force required to sense an obstruction is at the desired level Remember if the gate reverses direction when operating without contacting an obstruction then minimizing sensitivi
34. D light begins to blink slowly It should blink 4 times then all transmitter codes are erased pu c pr Por es Contact the factory for advanced programming options 21 SAFETY SECTION USAutomatic gate operators are certified to UL 325 Vehicular Class I and Class II swing gate standards UL 325 identifies four different classes of gate operators these classes are listed below Class I Residential vehicular gate operator a vehicular gate operator or system intended for use in a home of one to four single family dwellings or a garage or parking area associated therewith Class II Commercial General access vehicular gate operator a vehicular gate operator or system intended for use in a commercial location or building such as multi family housing unit five or more single family units hotel garages retail store or other buildings servicing the general public Class HI Industrial Limited access vehicular gate operator a vehicular gate operator or system intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to serve the general public Class IV Restricted Access vehicular gate operator a vehicular gate operator or system intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public in which unauthorized access 1s prevented via supervision by security
35. EP 4 STEP 5 STEP 1 Note STEP 2 Note Once adjusted correctly the open LED should be on when the gate is opened and the close LED should be on when the gate is closed If the LED s will not come on contact the factory Dual Gate opens or closes correctly then immediately reverses direction This is most likely caused by an incorrect limit switch adjustment First determine which gate is in need of adjustment Locate the DS1 switches on the Patriot control board Switch 3 and 4 should be turned on for a dual gate turn off switch 4 This will disable one gate Operate the gate and verify that it stops in the correct position If so then turn switch 4 back on and turn switch 3 off Operate the other gate now and verify that it stops in the correct position One or both should not stop in the correct position Once the gate that needs adjustment is identified possibly both refer to problem 6 steps 1 through 5 for instructions Control board 15 amp fuse blows when Open Close command is given Fuses blow primarily for one reason the gate cannot move Causes might be something keeping the gate from moving the gate is trying to move in the wrong direction due to incorrect limit switch setting or there might be a wiring problem A wiring problem is most likely in a splice that might have been made during installation or it could be in the actuator housing Open the control box and locate the Patriot control board locate the 2
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39. If either of these readings is incorrect the panel may be defective please call the factory Reconnect panel to charge controller If none of the above check bad replace all ring terminals connected to the battery that are possibly corroded If problem persists then remove battery and have it load tested at a battery shop Replace if bad AC charged ensure that you have a 33 amp hour maintenance free lead acid GEL or AGM battery If accessories are connected keypads loop detectors any device powered by the battery verify that the current draw needed to power them does not exceed the charging power of the charger Verify that charger leads are connected to the battery correctly charger is connected to a working approved 110 VAC receptacle Inspect charger and wires for damage The USAutomatic multi stage charger does not output any voltage or current when disconnected from the battery You cannot check charger by disconnecting from battery and measuring voltage output To check charger output disconnect from battery measure battery voltage and note voltage reading Reconnect charger and monitor battery voltage It should rise above the battery voltage noted above The charger has LED indicators lights on the faceplate observe the charger LED s that are on or not and refer to the troubleshooting directions furnished with the charger for definitions of different charger LED indicators If none of the above check bad then remove battery an
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43. ON I de NU FORD cru cep 5 Hinge Mount Tube Installation Pull to Open 6 Hinge Mount Tube Installation Push to Open Vertical Height 7 Gate Bracket Installation Pull to Open 0 ccccecccesseeeseeeeseeeseeeeseeneees 8 Gate Bracket Installation Push to Open Diagrams sues 9 Mounting the Control Box Splicing Actuator Cable 10 Installation of Charging Device a 11 Connecting Actuator Cable and Charging Device to battery 11 Connecting Actuator Cable to Control Board 12 Current Sense Adjustment teh dis ede 12 Control Board Dipswitch Setting Verification 13 Operating tlie Gale uuu tla SS citt nto eate datu Riu M e EUM Cures 13 Making Final Adjustments essere 14 Installing Safety Placards Installing Secondary Entrapment Siren 14 Limit Switch Adjustment a teh Sea ent 15 Control Board Terminal Description For Accessortes 16 Function of Programming Switch Settings DS 17 Function of Programming Switch Settings DS2 18 Emergency Manual Release eure E eee tee 18 Programming Remote Transmitter and Receiver 19 21 EE 22 25 Periodic SEL VIOS Ee 26 T
44. PATRIOT High Quality Low Voltage Vehicular Swing Gate Operator Solar or AC Charged PATRIOT I Single Swing Gate Operator PATRIOT II Dual Swing Gate Operator Installation Owners Manual PROUDLY MADE IN THE USA gAFA le www usautomatic com dr INTRODUCTION This operator is intended to be installed on vehicular Class I or Class II gates as defined by UL 325 Maximum gate load should not exceed 650 pounds PLEASE READ THIS ENTIRE MANUAL CAREFULLY PRIOR TO INSTALLATION Perform the installation in step by step order you will achieve optimal results We strongly recommend that all installation and service personnel pay particularly close attention to the safety systems section of this manual and UL 325 In addition to the current sense feature that is provided other safety devices are necessary to make each particular installation as safe as possible to reduce the risk of personal injury and or property damage A trained and authorized service technician or the factory should be consulted for assistance Cautions Very Important Do not attempt to enter the gate area while the gate is moving Wait until the gate comes to a complete stop Operate the gate only when it is fully visible free of persons or obstructions and properly adjusted Do not allow children to play in the area of the gate Do not allow anyone to ride on the gate Do not allow children to play with the remote transmitter
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50. arly close attention to the entrapment zones shown below and be aware of these areas not only during use but also during any adjustments to the unit Y v Vv v VV ZONE 1 ENTRAPMENT ZONES Zone 1 The leading edge of the gate amp catch post Zone 2 Between the gate and hinge post Zone3 The arc of the gate or gate path Zone 4 The space between the gate when open and any obstruction such as fence wall landscaping etc Zone 5 Not shown above see page 25 the point where two bi parting gates come together when closing This is similar to Zone 1 23 SAFETY SECTION Remedies for Safety Concerns Zone 1 Safety edges and photo electric eyes are the most common types of protection available Reflector Photo Eye Unit wired to Safety Loop input s U shaped Safety Edge wire to Secondary Entrapment Input Zone 2 A safety edge may also be utilized here but the best remedy is to eliminate pinch points when designing the hinges Most injuries at this point result from negligence such as reaching through the hinge area or the gate to activate a button key switch etc Catch Post Single or Dual Safety Edge as required Edges should be wired to Secondary Entrapment Input NOTE All control stations should be located at least 6 feet from any moving part of the gate or operator Never install any control device where a user will be tempted to reach through the gate or fence to activate a gate
51. ate mp Hat a Junction Box watertight Control box to junctfon box on E Watertight Condor Slave gatepost Important The length of the slave cable should be as short as possible The supplied 40 slave cable contains two 12 gauge wires and three 18 gauge wires Cut the slave actuator cable to the desired length and splice the extension cable by matching the wire colors NOTE Failure to install extension cable into watertight conduit and keep all connections dry will result in future problems 10 STEP 8 Installation of Charging Device SOLAR PANEL AND SOLAR CHARGE CONTROLLER Locate and mount the solar panel bracket so that the panel faces southwest and maintains the preformed 45 degree angle The standard cable is 15 in length and must feed in through the bottom of the control box Pay attention to the distance when determining your mounting location Although the cable can be extended with watertight connectors charging power is diminished Sometimes it is necessary to locate the panel farther away to achieve optimum sunlight but consider that optimum sunlight might not mean optimum charging if the distance is too great Use 16 gauge wire or larger and keep length as short as possible WIRING DIAGRAM Black Lead Red Lead i BER Assemble panel to bracket B with supplied hardware Red Lead Black Lead i L A Black Lead Charge T Controller Yellow Lead Positive Negative Mount panel facing og Cha
52. broken could be wired here If the gate is opened by an intended signal the security shunt switch closes and prevents the alarm system from activating If the gate were forced open then the alarm would be activated Security shunt can also be used to power 12 vdc equipment If the desired function is to have something turned on when the gate is not closed for example a gate open indicator light The security shunt would be wired as below Security shunt terminal on 12 vdc power Battery Positive Post Patriot control board To light positive connection The light s ground connection can be made directly to the battery ground or negative post Light will come on when the gate is not closed This can in most cases be used to power a Photo Eye in solar applications to reduce battery drain as shown below Security Shunt Used to control a Photo Eye If installing a photo eye on a solar gate operator the standby current draw of the photo eye will drain the battery The Patriot control board is designed to control the photo eye to avoid this common problem The Patriot control board will only apply dc power to the photo eye when the gate is opened If wired as follows NOTE Do not hold the gate open when using this feature to control the photo eye 12 vdc power Remember that the photo eye will be powered up when the gate is not closed Gate open power is on Contact the factory for more information The photo eye should have 4 wires that
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54. d acid Gel or AGM battery recommended 33 amp hour minimum required Not Included STEP 1 Hinge Mount Tube Installation Use the diagrams in Figure 1 below to determine the type of installation and gatepost required These diagrams show left hand installation reverse for right hand installation Figures 2 and 3 show installation for thick wall posts PULL TO OPEN POST TYPE PUSH TO OPEN GATE IN CLOSED POSITION FIGURE 1 OPEN DIRECTION EM E i 4 round steel post GATE IN CLOSED POSITION Saddle cut tube to fit SSS OPEN DIRECTION OPEN DIRECTION Thin wall steel post BN Add support to prevent twisting GATE IN CLOSED POSITION Support not needed if using thick wall post as shown in Figure 2 GATE IN CLOSED POSITION OPEN DIRECTION Wood post add metal plate bolt on with GATE IN CLOSED POSITION LG inch Carriage bolts washers nuts OPEN DIRECTION Figure 1 L T STEP 2 Hinge Mount Tube Installation Pull to Open Installation Top View Use dimensions in figure 2 to determine mounting location of Hinge mount tube cut hinge mount tube as necessary to achieve correct mounting dimension Option offers maximum strength Gate post 4 steel shown Option L V wall amen GATE For 90 degree opening 6 and 13 as shown For 100 degree opening 7 1 2 and 12 For 110 degree opening 9 and 10 1 2 For 120 degree opening 11 and 8 Hinge mount tube cut as necessary o achieve
55. d have it load tested at a battery shop Replace if bad My gate will not automatically close If DS1 switch 1 is on and switch 2 is off then the gate should automatically close from any position If switch 2 is also on the gate will only automatically close if the Open Limit LED both open limit LED s for dual gate is on Locate the Open Close Command push button Press the button to verify that the gate will close If gate closes correctly then proceed to the steps below 29 STEP 2 STEP 3 STEP 4 NOTE STEP 5 STEP 6 STEP 1 STEP 2 STEP 1 STEP 2 STEP 3 NOTE Verify that DS1 switch 1 is on If not turn it on and recheck gate operation If gate remains open continue with step 3 If your installation is a single gate then only DS1 switch 3 or 4 can be on If both are on the gate will not automatically close Turn off the one that is not being used and recheck gate operation Locate the LED Indicator push button and depress and hold While pushing the button observe the LED indicators located just below the X1 X2 master slave actuator plugs Note which LED s are on Read note below The two LED s located below the X1 X2 actuator plug when on represent the closure of the limit switch If the left LED is on then the gate should be in the open position If the LED on the right is on then the gate should be in the closed position If DS1 switch 9 operating direction reverse
56. d release Green LD light should be flashing Latching mode is set Verifying Receiver P2 relay is programmed to latching mode 1 On the receiver push the P2 push button until the green LD light comes on then release 2 Green LD light should be flashing If the green LD light is steady redo the Receiver Programming section above Resetting receiver P2 relay to momentary mode 1 On the receiver push the P2 push button until the green LD light comes on then release Green LD light should be flashing 2 While the LD light is flashing push the P1 push button down and release Green LD light should be steady Momentary mode is set Erasing Single Transmitter from Receiver Memory The dipswitch settings of the transmitter to delete must be known If known follow the steps below Set the dipswitches in a transmitter to match the switch settings of the transmitter code to delete Press and hold the left transmitter button On the receiver push the P1 push button until the green LD light comes on Then release both Press and hold the right transmitter button On the receiver push the P2 push button until the green LD light comes on Then release both Transmitter is now erased from receiver memory Erasing all Transmitters from Receiver Memory 1 Press the P2 button on the receiver until the green LD light comes on Then release P2 button 2 While LD light is on press the P1 and P2 buttons simultaneously and hold until the green L
57. de Latch Mode for DFGCU Turn the DFGCU dispswitch 6 on to enable latch mode for output 2 To latch the gate open the gate must be in either the fully open or fully closed position If the gate is closed press and hold the remote transmitter button used to operate the gate down until the gate is fully open Once the gate stops moving release the remote transmitter button If the gate is open press and hold the remote transmitter button used to operate the gate down The gate should start to close Keep holding the button down and the gate will stop and reverse to the fully open position Once the gate stops moving release the remote transmitter button Release Gate from Latch Open Condition Press and hold the remote transmitter button used to operate the gate down for 8 seconds Then wait for close timer to close gate or press the remote transmitter a second time to manually close the gate A command from any Oracle Pro 900 MHz devices installed on the system will release latch mode as well 900 MHz devices include Futura Pro remote transmitters push to exit buttons GAPs Mini Gaps or wireless keypads Programming Other Oracle Devices To DFGCU Refer to the programming instructions supplied with your Oracle product for programming instructions 20 STEP 16c LCR Remote Transmitter amp Receiver model 4330sgj2LC Programming The Transmitter and Receiver provided operate at 433 MHz Receiver can store up to 22 unique transmitter code
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59. e the approximate gate bracket location is determined mark the center point of the gate bracket location on the gate Using a level determine the centerline point on the gatepost that is level with the gate bracket centerline mark made previously Mark the gatepost centerline point see figure 4 The topside of the hinge mount tube will be installed 5 8 below the centerline mark on the gatepost Measure down 5 8 below the centerline point and mark the gatepost see figure 4 Before welding in place ensure that the hinge mount tube is level in all directions NOTE The top side of the hinge mount tube must be installed 5 8 below the centerline of the gate bracket This will ensure that the actuator is level when installed Gate Bracket 5 8 inch E E Center Line Figure 4 Hinge mount tube NOTE The 7 hole in the hinge mount tube is the pivot point for the actuator rear adapter it must be correct for proper operation Before welding in place verify dimensions in figure 2 or 3 depending on installation type Once the location of the hinge mount tube is verified weld it in place STEP 4 Gate Bracket Installation Prepare Actuator for Installation NOTE Do not operate the actuator before performing all installation steps There is no need to extend the actuator before all installation steps are complete If you must operate the actuator ensure that the extension screw does not rotate while operating to avoid pos
60. eature as follows Switch 6 Enable Latch Mode for output 2 Off No action Factory Default On Latch Mode Enabled STEP 16b Oracle DFGCU and Remote Transmitter Programming The key fob and the Futura remote transmitter supplied with the operator transmit on 315 MHz If installing a Futura Pro remote transmitter or other Oracle equipment working on 900MHz please refer to Oracle documentation For HomeLink or other automobile transmitter programming see your vehicle manual or dealer Learning Remote Transmitter Key fob or Futura 315 MHz e Onthe DFGCU press and hold the learn button down until the red LED light is on solid e Release the learn button and press the learn button again o When the red LED light starts flashing rapidly release the learn button e Press the remote transmitter button you wish to learn to the gate operator o Multiple remote transmitters can be programmed one after the other in quick succession e Once all devices are programmed wait 10 seconds for the red LED light to double blink four times to signify exiting learn mode 19 Total Remote Transmitter Memory Deletion for Key Fob or Futura 315 MHz On the DFGCU press and hold the learn button down until the LED is on solid Release the learn button and press the learn button again Hold the learn button down for 8 seconds or until the red LED light goes steady Release the learn button The red LED light will double blink four times to signify exiting learn mo
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62. en Day Timer and or Long Range Receiver and Transmitter Security Accessories Magnetic Lock Solenoid Lock Stone Lock Perimeter Security and or Proximity Sensor Other Accessories 3 Button Station Gate Open Indicator Gate In Motion Indicator Visual and or Gate In Motion Indicator Audible The 12 vdc output is protected with a 1 5 amp auto resetting fuse Solenoid Lock This is a 12 vdc output that can output 12 volts two different ways 1 If DS2 switch 1 is turned on and DS1 switch 5 is OFF the 12 vdc will come on a half second before the gate begins to open after activation Once the gate begins to move the output will go to 0 volts in 4 seconds 2 The other option is to turn DS2 switch 1 and DS1 switch 5 on With this setting the solenoid lock output will be 12 vdc a half second before the gate begins to move and remain at 12 vdc until 3 seconds after the gate has stopped on a limit For example this can be used to turn on a gate in motion siren or light Magnetic Lock This is a 12 vdc output Whenever the gate reaches the closed limit the 12 vdc will be present and remain until the gate is activated to open The 12 vdc output will be turned off one half second before the gate begins to open 35 Security Shunt This a dry contact switch that is closed anytime the gate is not closed A proximity switch such as the type installed in a security system to activate an alarm if the contact is
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64. es installed the safety devices must be checked again Failure to adjust and retest the gate operator can increase the risk of injury or death 7 Verify that the emergency release manual release pin can be easily removed This should only be checked when power is disconnected from the operator 8 KEEP GATES PROPERLY MAINTAINED Read the user manual and have a qualified service technician make repairs to the gate hardware 9 THEENTRANCE IS TO BE USED BY VEHICLES ONLY Pedestrians must use a separate entrance 10 SAVE THESE INSTRUCTIONS SAFETY SECTION All safety features required by UL 325 are incorporated in the capabilities of all USAutomatic Control boards and should be utilized including but not limited to safety edges photo electric eyes reverse sensing and motion sensing Cautions Very Important Do not attempt to enter the gate area while the gate is moving Wait until the gate comes to a complete stop Operate the gate only when it is fully visible free of persons or obstructions and properly adjusted Do not allow children to play in the area of the gate Do not allow anyone to ride on the gate Do not allow children to play with the remote transmitter or any other activation device Do not attempt to beat the gate while the gate is opening or closing This is extremely dangerous Test the current sense feature and all safety devices regularly to insure correct operation Study this entire Safety Section paying particul
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67. from mechanical damage gt Non Contact sensors used for secondary entrapment safety devices must be located so that the signal from the transmitter to the receiver is not interfered with by adjacent structures All exposed wiring must also be protected from mechanical damage SECONDARY ENTRAPMENT DEVICES USAutomatic has designed all control boards with secondary entrapment device inputs and secondary safety devices must be installed with all installations USAutomatic recommends the use of UL 325 listed safety devices NOTE USAutomatic recommends that these devices be CONNECTED after proper gate installation and operation has been verified Then connect one device and verify proper operation before installing the next device Ensure that power is disconnected from the control board prior to connecting any wires to the control board 22 WARNING TO REDUCE THE RISK OF INJURY OR DEATH 1 READ AND FOLLOW ALL INSTRUCTIONS 2 Never let children operate or play with gate controls Keep remote transmitter control away from children 3 Always keep people and objects away from the gate 4 NOONE SHOULD CROSS THE PATH OF A MOVING GATE 5 Test gate operator monthly The gate must stop and reverse directions upon contacting a rigid object or when the secondary entrapment device is activated 6 After all adjustments have been made to the limit switches sensitivity current sense circuit secondary entrapment devices and all other external devic
68. g of the sensitivity feature how to disconnect the actuator plug in an emergency and have verified the dipswitch settings in step 11 it is time to operate the gate NOTE In most installations the current sense beeper on the control board will beep when the gate begins to operate This is not a problem If the beep is constant the gate will stop and reverse direction Locate the Open Close Command pushbutton on the Patriot control board this will be used to operate the gate Press the Open Close Command pushbutton to operate the gate If the gate operates and then reverses direction then a current sense adjustment must be made see page 12 step 10 Once current sense adjustment is made press the Open Close Command button again The gate should operate without current sensing if adjustment was made correctly If operator still current senses then readjust the sensitivity Most installations will operate correctly with a setting of 5 Remember to set slave sensitivity also The gate should stop about 24 before the desired stop position Final adjustment will be made later Press the Open Close Command pushbutton again The gate should return to the original retracted position the install position 13 STEP 13 Making Final Adjustments If the gate stopped short of the desired stop position on page 13 step 12 then the limit switch needs to be adjusted Refer to the Limit Switch Adjustment on page 15 to determine which adju
69. gate did not operate in step 3 verify the 15 amp fuse on the Patriot control board adjacent to the actuator plug being used is not blown a fuse can be blown and look good replacing is the best way to verify fuse is good If the gate did not operate in step 3 and the fuse was good in step 4 most likely a safety accessory connected to the green J2 connector is active Verify this by depressing the LED Indicator push button and observe the LED s located in the lower left corner of the Patriot control board If an LED is on identify the accessory connected to the corresponding J2 connector pin and correct the problem Other possibilities are the open and close limit LED s are both on at the same time adjust limit switches control board is defective or battery could be too weak to operate the gate Please call the factory for help identifying the cause Photo eye safety loop or other safety accessory will not reverse the gate when closing or hold the gate open The first thing to check is the accessory wiring The accessory needs power 12 vdc wired to battery positive terminal or to J2 pin 1 on the Patriot control board It also needs ground which can be wired to the battery negative terminal or to J2 pin 2 or 7 on the Patriot control board The other two connections are the N O Normally Open and Common ground The common ground can be connected to the battery or to J2 pin 2 or 7 on the Patriot control board The N O connection mu
70. gate the actuator extension tube needs to be turned 6 turns in the counter clockwise direction Disconnect from gate bracket to turn NOTE ALL ADJUSTMENTS SHOULD BE MADE IN THE MID TRAVEL 1 2 OPEN POSITION DO NOT FORCE THE ADJUSTMENT FORCING WILL DAMAGE THE LIMIT ASSEMBLY REMOVE THE ADJUSTMENT TOOL AFTER EACH ADJUSTMENT Top of Actuator Extend limit shaft Retract limit shaft White close limit wire Orange open limit wire Green common Limit Nut Limit Adjustment slots V mapu Bottom view of Actuator 5 EXTEND NOTE For adjustment purposes only you might find it easier to flip the actuator upside down to access the limit switch adjustment screws Once adjustments are completed flip the actuator back to the correct final installation position See page 8 figure 6 The following will assist you Shown below are adjustments for pull to open and push to open installation Pull to Open Installation Only To extend more or close gate more Turn the extend adjust clockwise To extend less or close gate less Turn the extend adjust counter clockwise To retract more or open gate more Turn the retract adjust clockwise To retract less or open gate less Turn the retract adjust counter clockwise Push to Open Installation Only To extend more or open gate more Turn the extend adjust clockwise To extend less or open gate less Turn the extend adjust counter clockwise To retract more or close gate more Turn t
71. he retract adjust clockwise To retract less or close gate less Turn the retract adjust counter clockwise 15 Circuit Board Terminal Description For Accessories Patriot Control Board 15 15 m m lll o o L The Accessory connector is a plug which can be 00000 O00 removed from the control board for ease of wiring and troubleshooting purposes Place finger below connector and pull out to remove TERMINAL DESCRIPTION 1 JA AA 10 11 12 12 vdc Output Maximum current output 1 5 amp 1500 milliamps Common Ground Input Push Button Input normally open contacts Push button radio control keypad etc Open Safety Edge normally open contacts Stops gate when opening Close Input normally open contacts Secondary Entrapment Input normally open contacts Common Ground Input Stop Circuit Input normally closed contacts DSI switch 8 must be on for stop circuit function to be enabled Free Exit Open Input normally open contacts Loop input or any hold open input such as a 7 day timer telephone access unit or maintain contact switch normally open contacts These devices open the gate and will prevent the gate from closing if the contact is maintained Once the contacts have been released the gate can be clo
72. hould be 5 vdc A reading of approximately 2 or 3 vdc indicates a problem Call the factory for corrective action This could indicate a bad LED on the corresponding J2 connector pin which can be resolved by removing the LED light from the control board Oracle Remote Transmitter will not operate the gate Press and hold the LED indicator on the control board Press the Remote Transmitter button to operate the gate the push button input LED on the control board should light If it does not verify wiring from DFGCU receiver to J5 is not damaged If wiring checked good verify batteries in remote transmitter are good Replace battery if necessary If problem persist refer to page 19 and try Learning remote transmitter again If relearning the remote transmitter to DFGCU receiver does not correct problem call factory for help 33 Accessory Wiring Information USAutomatic Patriot gate operators are 12 vdc powered Solar charged operators do not require 110 VAC for proper operation Accessories that operate at 12 vdc can be connected directly to the control board or the battery Proper accessory selection must be made so that the accessories installed do not drain the solar charged operator battery If accessories selected operate at 110 VAC then it will be necessary to have 110 VAC power located at the operator control box Refer to local building codes and have a qualified electrician install the 110 VAC power Before wiring accessories to
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74. is on then this is reversed If the LED for the open position is not on when the gate is fully opened then the auto close will not work The limit switches need to be adjusted Locate the LED Indicator push button and depress and hold While pushing the button inspect the LED indicators located on the control board lower left corner and note which LED s are on If any LED s are on disconnect the green J2 connector from the control board Press the Open Close Command push button to close the gate Press the button again to open the gate fully and verify the automatic close is working If gate automatically closes correctly then the accessory connected to the J2 connector that is activated LED is on needs to be repaired or replaced Gate begins to open or close but stops and reverses after a couple of seconds Remove control box cover and locate the Patriot control board Locate the sensitivity adjustment potentiometer see page 12 located on the control board The white center is adjustable and needs to be turned in a clockwise direction Normally a setting of 5 will operate most gates If your gate requires a setting above 8 there is a good chance that your gate has a mechanical problem which needs to be corrected Possible causes are incorrect hinges gate touching the ground gate not level or the actuator arm connected to the gate is bent Identify and correct problem Single Gate opens or closes correctly then immedia
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77. l rule an automatically operated gate must be stronger and smoother than a manually operated gate Since the gate is a major component of the system great care and concern must be given to the gate design A GATE OPERATOR CANNOT OVERCOME A POORLY DESIGNED GATE A Does the gate swing smoothly without binds or excessive resistance Swing gates should swing level and plumb to prevent the operator from having to lift the gate open or closed Swing gates should not require a wheel to support them Wheels usually create drag which will cause operator problems A wheel is generally a sign of a weak hinge system or a weak gate frame B Isthe gate frame of substantial strength without excessive weight Will the frame withstand normal wind load conditions without sway or vibration Will the gate close correctly without being hand guided or lifted to close C Arethe hinges suited for the number of cycles expected per day We recommend bearing type hinges to reduce friction drag D Will a reinforcement brace be required to attach the operator to the gate or does a suitable cross member exist in the gate design If any of these problems exist they must be corrected to achieve a reliable automatic gate system MOUNTING SITE REVIEW Installers should ask themselves these questions prior to installation and predetermine the solution to any problems which may occur A Does sufficient space exist for mounting and future servicing of the operator a
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80. n of the remedies shown above and additional tips pertaining to your installation 25 Periodic Service All gate operators require periodic checking and adjustments by a qualified technician of the control mechanism for force load speed and sensitivity All external accessories and secondary safety devices must be checked Secondary safety devices need to be checked at least once a month for proper operation Periodic checking is also advised for the following Check battery connections and verify terminals are clean Maintenance free batteries recommended Hinges and pivot points need to be greased Apply grease to actuator stainless tube as needed Bolts for correct tightness Inspect weld points for cracks or other defects Inspect wiring for cuts nicks or other defects Inspect hinge post to ensure it is not moving or twisting If AC charger is used verify proper charger operation Refer to charger instructions Verify that the inside of the control cabinet remains clean and free of insects Do not spray control board with bug spray Troubleshooting Guide Introduction The Patriot control board is equipped with three unique features to assist in troubleshooting a gate system 1 The first and most helpful is the series of LED indicating lights These lights will help to identify problems with the actuator limit switches and all control circuits To use the indicators press and hold the LED Indicator butt
81. nd control box B Will the unit push the gate open to the outside or pull the gate open to the inside C How will the actuator mounts be secured at the hinge and to the gate D How will the control box be mounted so it is secure enough to support the weight of the battery and be located within 8 feet of the actuator arm to prevent splicing of the actuator cable E How will power be brought to the control box if AC charged E How and where will the solar panel be mounted if solar charged so that optimum sunlight is received G How will exterior control wiring if any be brought to the control box H Haveallsafety concerns been addressed See Safety Section Pgs 22 25 PARTS INCLUDED Actuator Arm with 8 foot of Cable Cabinet with Control Board and Receiver Solar Panel with Bracket lt OR gt and hardware Lo Battery Charger OO Sun Guard Charge Controller 000 DO OO ES One 4 Button visor O E es SCH 2 X 2 K 17 Button key Io Hinge Mount Tube 5 14 washers remote transmitters 8 Gate Bracket E 4 Locknuts Manual Release Pin And Clip Secondary Entrapment Siren 2 Placards 1 2 X 4 Bolt 12vde gt For Patriot II quantity is doubled Additionally 40 of Master Slave Actuator cable provided with the Patriot II Placards Two supplied should be visible from inside and outside of gate NOTE 12 Volt maintenance free lea
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88. ommand on the control board Press the Open Close Command push button and verify gate will not operate Press the Led Indicator on the control board and hold then press the Open Close Command push button on the control board If the gate operates proceed to step 4 Remove the J2 accessory wiring plug from the control board This connector can be disconnected from the control board by placing a finger under the plug and pulling to remove Press the Open Close Command push button and verify gate operation If gate operates then reconnect the J2 connector and verify gate operation using the Open Close Command push button If gate fails to operate when the J2 connector is reconnected then the problem is most likely in the accessory wiring Most likely there is a bad ground connection on the accessory Verify all wiring on the accessories connected to the J2 connector If gate fails to operate when the J2 connector is disconnected then the control board is most likely the problem Please contact the factory for further troubleshooting options Keep in mind that this is an intermittent problem and it might be necessary to try this a few times to verify the problem If you have a DC volt meter check the following Set the gate to the fully open or close position and verify that an open or close limit LED is on when the led indicator is pressed Take voltage reading on the following J2 connector terminals Pin 3 4 5 6 8 9 10 11 12 The reading s
89. on PUSH to Open Only The actuator is adjusted to the fully retracted or closed position from the factory Once the actuator is connected to the hinge mount tube swing the gate to the desired closed position and block in place to secure the gate Move the actuator around so that the gate bracket can be attached to the gate Ensure the gate is in the fully closed position Clamp the gate bracket to the gate verify actuator is level before welding Be sure that your gate does not move while clamping The location of the gate will set your close position The actuator cylinder will be level if all steps were performed accurately Weld gate bracket to the gate and verify actuator is still level GATE SECURED IN DESIRED CLOSED POSITION mA l olvide dome Wu wii v Diagrams for help in determining hinge mount tube vertical position and gate bracket installed position Correct Installation Incorrect Installation Wri IM Se 1 IBU I sI i WO blot lm Figure 9C IMPORTANT The gate bracket must be welded in an area that can withstand the full force of the gate Do not simply weld across a few pickets or bending of the pickets will occur Add a cross bar if necessary or weld the bracket to the gate frame Figure 9D STEP 5 Mounting Control Box When deciding where to mount the control box remember the actuator cable for the master gate is 8 feet in length If possible mount the control box
90. on on the control board The LED s are not active unless the LED indicator push button is pressed and held to save battery life Any circuits or limit switches that are activated will be obvious by the illumination of the adjacent LED 2 The second feature to assist in troubleshooting is the current sense beeper The beeper will sound anytime the current sense circuit is activated This is useful in detecting a false reverse due to an improper or too sensitive current reverse setting or a gate which is requiring excessive force to move 3 The third feature to assist in troubleshooting is the on board Open Close Command pushbutton This button makes it possible to operate the gate with the twelve terminal wiring plug removed without having to short across terminal pins LED Indicators Open Close Command pushbutton 26 TROUBLESHOOTING SECTION OUTLINE 1 Single gate will not operate 2 Dual gate will not operate 3 Single or Dual gate opens or closes slowly 4 Gate will not automatically close 5 Gate begins to open or close but stops and reverses after a couple of seconds 6 Single Gate opens correctly then closes immediately or single Gate closes correctly and then opens immediately Dual Gate opens correctly then closes immediately or dual Gate closes correctly then o
91. ontrol board Locate the LED Indicator push button and the Push Button Input LED Push and hold the LED Indicator push button then press the transmitter button and observe the Push Button Input LED The LED should come on while the transmitter button is depressed Step 2 for Multi Code Digi Code radio equipment If the Push Button LED did not come on make sure that the green J2 connector on the control board is securely connected Replace the battery in the transmitter and verify that the dipswitches located in the transmitter above battery are set identical to the ones located in you receiver Remove the receiver cover by squeezing the sides and locate the dipswitches inside STEP 2a for Low Current Receiver radio equipment 31 STEP 2a If the Push Button Input LED did not come on in step 1 then make sure that the green J2 connector STEP 3 STEP 4 STEP 5 STEP 6 10 STEP 1 STEP 2 STEP 3 STEP 4 11 STEP 1 STEP 2 STEP 3 on the control board is securely connected replace the battery in the transmitter and verify that the transmitter is programmed to operate the receiver refer to page 21 LCR Remote Transmitter Programming If the Push Button Input LED in step 1 did come on and the gate did not operate then locate the Open Close Command button located at the bottom center of the Patriot control board Press the Open Close Command button and note gate operation If the
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96. ower source or if caused by fire flood lightning and other acts of nature or by vehicles or vandalism This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow limitations or exclusions of implied warranties so these may not apply to you CUT HERE RETAIN FOR YOUR RECORDS USAutomatic LTD 118 Hillside Drive Lewisville Texas 75057 Toll Free 1 888 204 0174 Model Date of Purchase Serial Purchased from Name Address City State e Serial number can be found by removing cover and looking on control board 2ISOg OBIPOD pepnr of roruo q 43SJquoN ap opeiduroo Tpuae op o1oumN Em A op VYA OJPPOWN tL1O YOT 008 T 9944 TIOL LSOSL SEX L 9 IASIM T SAN PISH STI CLT soneunnys SALNAIGadxXd SAS VAVd OLNAWOVAA ALSA AGUVND poisn e osieoryde ou uopond sojs9 onb Ise sepeor duir senue1es op souorsn oxo o souorovejrui uojruuod ou sopejso sounS y opejso e Opejso op uenea onb souoodop sono Jou spond pojsn A soojroodso so e3o soqooJop SOJ ep o eruedes esq OUISI CpU A 9p SOJO SOJ 1od o ezo engeu ej op sope soo A soSedur o1 uoroepunur ogong un 1od epesnes OANJSO IS O ejoo109UI VISIOUD op ojuong eun uorxouoo ej291IOOUI UOIOP U SUI EI O OSN Je soprqop URIS souep SO IS epe nue peJopisuoo vias A sepeor duur o sepesoudxo serjuees sej op 01so1 o op 1eSn uo so eNURILS CIS soju no suoo o SOJINI
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98. pens immediately Control board 15 amp fuse blows when Open Close Command is given Remote Transmitter will not operate the gate Multi Code Digi Code and Low Current Receiver models Photo eye safety loop or other safety accessory will not reverse the gate when closing Pressing the RESET button only causes the gate to operate Gate opens with the transmitter but will not close with the transmitter Gate only operates when the LED INDICATOR is pressed Oracle Remote Transmitter will not operate the gate Terms and Definitions LED Light Emitting Diode small red lights on control board Control board Located inside the metal box in the upper right corner Receiver Located inside the metal box in the upper left corner coax cable connected to it Remote Transmitter Hand held push button which is used to operate the gate sends signal to receiver Actuator Connected to gate and hinge post contains the motor gearbox and extension tube Connector Control board has three types of connectors Two white 8 pin connectors X1 and X2 are used to connect actuator to control board one green 12 pin connector J2 located bottom center of control board to connect third party receivers and accessories to control board and one white 4 pin connector J5 to connect Oracle Enabled DFGCU to control board All three are plug type and can be disconnected unplugged from control board without disconnecting wires Dip Switches
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101. r connector plugged into the control board X1 or X2 Reconnect the actuator connector to the control board in the other connector X2 or X1 Locate the DS1 dipswitches on the control board Reverse the position of switches 3 and 4 Press the Open Close Command button and verify if the gate operates Note Make sure there is a known good fuse in the side of the board the actuator cable is plugged into STEP 8 STEP 1 STEP 2 STEP 3 Call the factory for more information if the above steps have not worked My dual gate will not operate Patriot II Follow steps 1 through 6 above Disconnect both of the actuator connectors plugged into the control board X1 and X2 Then locate the DS1 dipswitches on the control board Turn off switch 4 slide to the left and turn on switch 3 slide to right Reconnect the connector from the actuator that goes to the gate closest to you Connect it to the Master X1 connector on the control board Press the Open Close Command button and verify that the gate operates If the gate operates correctly disconnect the actuator plug and connect the other actuator plug into the X1 connector Press the Open Close Command button and verify that the gate operates correctly At this point you have tested each actuator individually If both worked correctly then go back to DS1 28 STEP 4 3 NOTE STEP 1 NOTE STEP 2 STEP 3 NOTE STEP 1 and turn switch 3 off and switch 4 on Then
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103. rge Controller in Southwest 1 Battery series between solar panel Figure 13 and battery Note Avoid shaded areas if possible Panels should face southwest for optimum charging See explanation above for details AC CHARGER Locate and install the AC battery charger inside the control box The charger requires a receptacle for 110 volt AC supply The recommended location is inside the control box A licensed electrician should install the receptacle per local building codes Modifying the charger power cord will void the charger warranty Note USAutomatic recommends an AC surge protector on all 110 volt AC installations especially in lightning prone areas Do not modify the AC cord on the charger Connecting Actuator Cable and Charging Device to Battery solar panel or AC charger Connect the charging device solar charge controller or AC charger ring terminals and the actuator cable ring terminals to the battery red to and black to Patriot II installations have 2 sets of actuator ring terminals to connect Connect the charger power cord to the 110 volt AC receptacle The red light on the charger should come on and the yellow light should begin to blink If the red light does not come on check the 110 volt AC power Receiver Do not connect actuator cable to the control board at this time Control Board JUNCTION BOX MOUNTED INSIDE CABINET ee INSTALL SNAP IN GROMMET TO PROTECT WIRES ieee 11 STEP 9
104. ro bleshooting EE 26 33 Accessory Wiring Intormatpon essere 34 36 Solar Friendly Photo Eye Wiring Diagram 36 Warranty Statement nnan neea E S R Back Cover GENERAL REQUIREMENTS General hand tools such as combination wrenches tape measure level clamps etc are required Your particular installation may require a drill or other hardware not provided Welding by a qualified welder is the recommended method of securing the linear actuator mounts to the gate and hinge post Bolt on brackets is an option but they must be very securely attached i e carriage bolts with lock nuts and washers Lag type bolts are not recommended Loose or unstable operator mounts will result in improper operation BATTERY REQUIRED FOR OPERATION NOT INCLUDED We recommend a 12 vdc maintenance free lead acid Gel or AGM battery rated at a minimum of 33 amp hours The actuator harness is equipped with 3 8 ring terminals designed to connect to bolt type battery posts The USAutomatic charger is designed for this type of battery Using a smaller amp hour battery may cause damage to the charging system IMPORTANT CAUTIONS 1 Do not test or operate this unit without the actuator securely attached to the gate Serious damage to the actuator limit switch assembly may occur if attempted 2 Do not perform any welding while the actuator cable is plugged into the control board or with the battery connected Serious damage to
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106. s Transmitter Setup It is recommended that the dipswitches be changed from the default setting 1 Open the battery compartment door and locate the dipswitches 2 Change the dipswitches to the settings you prefer Record for future reference Transmitter Left Button to Receiver Programming standard Open Stop Close function 1 Press and hold the left transmitter button down Red light on transmitter should be on 2 On the receiver push the P1 push button until the green LD light comes on 3 Release both buttons Transmitter left button to receiver programming is complete Transmitter Right Button to Receiver Programming Hold Gate Open Only if auto close timer is enabled The 2 channel receiver allows for programming the P2 relay from momentary mode default to latching mode Transmitter right button can then be programmed to hold the gate open over riding the auto close feature if activated 1 Press and hold the right transmitter button down Red light on transmitter should be on 2 On the receiver push the P2 push button until the green LD light comes on 3 Release both buttons Transmitter right button to receiver programming is complete Receiver Programming Relay P2 programming from momentary to latching mode to hold gate open 1 On the receiver push the P2 push button until the green LD light comes on then release Green LD light should be steady 2 While the green LD light is on push the P1 push button down an
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108. sed on where the actuator is connected to the control board Master or Slave If switches are correct and the fuse is good and clicking sound is heard then the battery needs to be load tested to determine its condition Charge or replace the battery depending on results Try connecting jumper cables from your 12vdc vehicle s battery to the gate operator s battery as a quick battery test Press and hold the LED Indicator push button and observe all of the red LED s see page 26 for location If the two limit LED s located below the actuator plug are both on the operator will not operate You must adjust the limit switch see page 15 Example If both limit LED s are on when the gate is in the closed position and actuator is connected to the gate the problem is with the open limit switch Adjust the open limit until the LED goes off and continue to adjust until the gate is at the desired stopping position Both LED s should never be on simultaneously If any of the LED s in the lower left corner of the control board are on then this must be corrected Locate the accessory which is activated and repair or replace Disconnecting the accessory will allow the operator to work without the disconnected accessory function Disconnect the green J2 connector Once disconnected press the Open Close Command button If gate operates reconnect the green J2 connector and go to step 4b above Verify that DS1 switch 8 is off Disconnect the actuato
109. sed with a closing signal device or the automatic close timer feature Receiver relay 2 pre wired for latching open Center Loop or Under Gate Loop Input normally open contacts Safety Loop Photo eye Reversing Edge Input normally open contacts Motion Detector Input normally open contacts Stops a closed gate from opening Active on close limit only DS2 Switch 4 must be on for Motion Detector function to be enabled 16 FUNCTION OF PROGRAM SWITCH SETTINGS DS1 Timer DS1 Programming Dipswitches n M M x m o OOOOO OOO M Factory settings are shown in bold italic type 1 Automatic Close Timer Enable Not recommended unless safety devices are installed ON Timer to close is activated Adjustable from approximately 2 to 120 seconds OFF Timer to close is disabled 2 Open limit timer to close function ON Timer to close activates only if open limit is activated OFF Timer to close works from any point the gate is stopped 3 Master Gate Enable ON Master gate operator enabled to function OFF Master gate operator disabled 4 Slave Gate Enabled Both Master and Slave on for dual ON Slave gate operator enabled to function OFF Slave gate operator disabled 5 Solenoid Lock Option See Accessory Wiring page 35 ON DS2 SW 1 must be on output 12 vdc with delay when gate
110. sible actuator damage Assemble the Gate bracket to the actuator as shown in figure 5 x 1 2 washers LG inch Manual Release Pm Install clip to hold manual release pin in place STEP 4a Gate Bracket Installation Installing the actuator Mount the actuator to the hinge mount tube as shown in Figure 6 The actuator can be installed upside down at this point to make limit switch adjustments needed later easier to access Remember to flip actuator back to position shown in figure 6 after all adjustments are made 4 V5 bolt E LL YY 3 V5 W ashers V self locking nut Hinge mount tube STEP 4b Gate Bracket Installation PULL to Open Only The actuator is adjusted to the fully retracted or open position from the factory Once the actuator is connected to the hinge mount tube swing the gate to the desired open position and block in place to secure the gate Move the actuator around so that the gate bracket can be attached to the gate Ensure the gate is in the fully open position Clamp the gate bracket to the gate verify actuator is level before welding Be sure that your gate does not move while clamping The location of the gate will set your open position The actuator cylinder will be level if all steps were performed accurately Weld gate bracket to the gate and verify actuator is still level GATE SECURED IN DESIRED OPEN POSITION mmm nm ili a STEP 4c Gate Bracket Installati
111. st be connected to J2 pin 11 Safety Loop Reversing Edge Input If the accessory is connected as described above it should reverse a closing gate or hold a gate open if the accessory is activated To determine if the accessory is working correctly and that the Patriot control board is receiving the signal locate the LED Indicator push button and the Safety Loop Reversing Edge Input LED located in the lower left corner of the Patriot control board Press and hold the LED indicator push button and observe the Safety Loop Reversing Edge Input LED Activate the accessory in question if photo eye break the beam If the accessory is working properly the LED light should come on when the device is activated If the device does not turn on the LED light check the wiring on the J2 connector and check J2 connector connection to the Patriot control board If wiring is good then the accessory is not operating correctly Repair If the Safety Loop Reversing Edge Input LED comes on and the gate does not reverse direction when closing call the factory for other possible causes and return information Pressing the RESET button only causes the gate to operate This problem is probably due to a bad receiver First locate the LED Indicator push button on the Patriot control board Then locate the Push Button Input LED located in the lower left corner of the Patriot control board Press the LED
112. stment to make STEP 14 Installing Safety Placards UL 325 requirement Mount safety placards on gate Two signs are provided Place one sign on each side of the gate where they will be highly visible to anyone on either side of the gate STEP 15 Installing Secondary Entrapment Siren UL 325 requirement The secondary entrapment siren connects to the control board figure 15 This siren is very loud and will be activated when the current sense circuit stops the gate twice prior to reaching a fully open or close limit The siren will operate for 5 minutes before shutting off The Reser button on the control board see figure 15 can be pushed to turn off the siren and reset the control board The control board must be reset using the Reset button in either case before the gate will operate CAUTION To reduce the risk of injury USAutomatic strongly recommends the installation of safety devices such as Photo Eye Sensors Safety Loops Safety Edges Consult an authorized installing dealer or the factory for a complete explanation of options and see the Safety Section of this manual on pages 22 to 25 14 Limit Switch Adjustment The limit switch adjustments are located on the bottom of the actuator Remove the dust plug to make adjustments A flat blade screwdriver is included with the operator for adjustment purposes If soft stop is going to be used turn dipswitch 6 or 7 see page 17 on at this time Prior to operating the
113. tely reverses direction This is most likely caused by an incorrect limit switch adjustment The limit switch adjustments are located on the bottom of the actuator motor housing behind the removable rubber plug Locate the limit switch adjustment screws and determine which one needs to be adjusted see page 15 Operate the gate Once it reaches the desired open or close position stop the gate in that position using the transmitter or Open Close Command push button located on the Patriot control board Locate the LED Indicator push button located on the left side of the Patriot control board Also locate the open and close LED indicators below the actuator plug on the Patriot control board The left LED represents the open position and the right LED represents the close position See note below With the gate in the desired open or close position press and hold the LED Indicator Observe which of the LED lights come on If your gate is in the desired open position then the LED on the left should be on If not adjust the retract limit switch see page 15 until the LED comes on If gate was in the close position adjust the extend limit switch until the close LED comes on If DS1 switch 9 is turned on then the open and close LED s are reversed Open LED represents the closed position and the close LED represents the open position 30 STEP 4 STEP 5 STEP 1 STEP 2 STEP 3 STEP 4 STEP 1 STEP 2 STEP 3 ST
114. ty increase force may be required Do not increase more than necessary The adjustment has a maximum rotation of 1 turn beginning at 0 and ending at 10 The factory setting is around number 3 Do not force the adjustment past the stop points IMPORTANT NOTE Locate the sensitivity adjustments in figure 15 Notice that there are two adjustments MASTER and SLAVE We intentionally set the sensors at a highly sensitive setting This may need to be adjusted to achieve gate movement without tripping the sensitivity circuit and causing the gate to reverse direction If the gate reverses direction twice and then stops the control board will need to be reset Current sense adjustments master and slave Reset button Open Close Command button Master actuator connector Slave actuator connector Secondary Entrapment Siren Red 12 vdc Black Ground Figure 15 12 STEP 11 Control Board Dipswitch Setting Verification NOTE This check must be performed before operating the gate for the first time Failure to do so may damage the gate operator Before operating the gate lets make sure the Patriot control board dipswitches are set correctly for your installation Locate the dipswitches on the Patriot Control board see page 17 Factory default dipswitch settings are 2 and 3 on Identify you installation below and verify dipswitch settings Patriot I P
115. ull to Open Patriot I Push to Open Dipswitches 2 3 should be in the on position Dipswitches 2 3 9 should be in the on position Patriot II Pull to Open Patriot II Push to Open Dipswitches 2 3 4 should be in the on position Dipswitches 2 3 4 9 should be in the on position NOTE Push to Open Installations Only Push to Open installations do not require rewiring of the actuator harnesses The Patriot control board dipswitch 9 eliminates the need to do this Failure to turn dipswitch 9 on will cause improper gate operation Verify your installation type and verify dipswitch settings NOTE The only thing to remember is that when dipswitch 9 is on the Limit lights below the actuator plug on the control board will show open when closed and closed when open STEP 12 Operating the Gate NOTE If soft stop is going to be used disconnect extension tube from gate at this point and turn the extension screw 6 turns counter clockwise This will screw the extension screw outward and once reconnected to gate it will not be fully open Once the gate has cycled then make necessary limit switch adjustment You should be able to stop the motor with the Open Close Command button or the Reset button on the control board see figure 15 on page 12 without having to disconnect the actuator plug from the control board but in cases of incorrect wiring the plug can be used as an emergency power shut off If you have an understandin
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118. utput 1 5 amp max OFF Magnetic lock output is inactive 3 Security Shunt Circuit Enable Open Gate Indicator Photo Eye Power Control ON Security shunt circuit relay is active closed circuit wire in parallel Relay activates half second before gate begins to open and stays activated until 4 seconds after gate reaches a closed limit OFF Security shunt circuit relay is inactive open circuit 4 Motion Detector Enable ON Enables motion detector input J2 pin 12 if input is activated gate will not open OFF Disables motion detector input J2 pin 12 Emergency Manual Release NOTE Before detaching actuator arm from gate turn DS1 dipswitch 3 and 4 to the OFF position page 17 This will keep the actuator from operating while disconnected from the gate Remove the manual release pin at the gate bracket and open the gate by hand Secure the gate before attempting to pass through Manual Release Pin Secure in place with pull clip or with 2 lock Release pin is predrilled for this purpose 18 STEP 16 RADIO EQUIPMENT INSTALLATION AND PROGRAMMING STEP 16a Oracle Enabled Operators Location of parts in Oracle Dual Frequency Gate Control Unit DFGCU Programming Dipswitch Learn Button LED Light Black Antenna Wire 4 Wire Harness Connects to J5 on Patriot Control Board DFGCU Programming Dipswitches All dipswitches should remain in the off position If the gate needs to be set for latch open set f

PATRIOT - Gate Depot

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