Manual - PowerStation
Contents
1. Model XL20 2 Ton Low Lift Service Jack For Technical Questions Call 1 800 879 7316 amt WG PROFESSIONAL TOOLS WARNING INFORMATION This is the safety alert symbol It is used to alert you AWARNING WARNING Indicates a hazardous situation to potential personal injury hazards Obey all safety which if not avoided could result in death messages that follow this symbol to avoid possible or serious injury injury or death A IMPORTANT READ THESE INSTRUCTIONS BEFORE OPERATING BEFORE USING THIS DEVICE READ THIS MANUAL COMPLETELY AND THOROUGHLY UNDERSTAND ITS OPERATING PROCEDURES SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS It is the responsibility of the owner to make sure all personnel read this manual prior to using the device It is also the responsiblity of the device owner to keep this manual intact and in a convenient location for all to see and read Contact PowerStation LLC for a replace ment label if your stand s label is not readable If the operator is not fluent in English the product and safety instructions shall be read to and discussed with the operator in the operator s native language by the purchaser owner or his designee making sure that the operator comprehends its contents THE NATURE OF HAZARDOUS SITUATIONS AWARNING The use of Portable Automotive Lifting Devices are subject to certain hazards that cannot be prevented by mechanical means but only by the exercise of intelligence care and comm2. handle while simultaneously inserting the end of the upper handle in the lower handle Rotate the upper handle back and forth until the handle lock seats in the hole in the lower handle lock hole 2 Unscrew the handle bolt so that it will not interfere with the insertion of the handle in the handle socket Insert the handle in the handle socket and rotate the handle assembly back and forth until the release valve fits in the receiver in the bottom of the handle Secure the handle in the handle socket by tightening the handle bolt 3 Sometime air gets trapped in the hydraulic system during shipping and handling If the pump feels spongy or there is not a full incremental pump stroke or the jack will not raise to maximum height follow these instructions in order to purge air from the system a b C d With the lift arm in its completely retracted position and the pump handle rotated all the way in a clockwise direction until it stops rotate the pump handle in a counterclockwise direction two full revolutions Proceed to pump the jack 15 full incremental pump strokes Rotate the pump handle clockwise until it stops and proceed to pump the handle until the lift arm reaches maximum height If the condition seems better repeat steps A through C until all air is purged from the system XL20 User Manual 2 rev 011413 OPERATING INSTRUCTIONS This is the safety alert symbol used for the OPERATING INSTRUCTIONS section of this manual to ale
3. ail to give satisfactory service due to defective workmanship or materials based upon the terms and conditions of the following described warranty plans attributed to that specific product This product carries a ONE YEAR warranty During this warranty period PowerStation LLC will repair or replace at our option any part or unit which proves to be defective in material or workmanship Other important warranty information This warranty does not cover damage to equipment or tools arising from alteration abuse misuse damage and does not cover any repairs or replacement made by anyone other than PowerStation LLC The foregoing obligation is PowerStation LLCs sole liability under this or any implied warranty and under no circumstances shall we be liable for any incidental or consequential damages Note Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you If you have any questions about warranty service please contact PowerStation LLC This warranty gives you specific legal rights and you may also have other rights which vary from state to state 1 800 879 7316 Monday Friday 9am to 5pm EST P O Box 1203 Travelers Rest South Carolina 29690 XL20 User Manual 6 rev 011413
4. eared the jack stands remove the jack stands from under the load and away from the work area Turn handle very slowly in a counterclockwise direction until the load is completely lowered to the ground Once the jack s lifting saddle has cleared the load remove the jack from under the load CAUTION Keep hands and feet away from the hinge mechanism of the jack PREVENTATIVE MAINTENANCE This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential personal injury hazards Obey all instructions to avoid possible injury or death 1 Always store the jack in a well protected area where it will not be exposed to inclement weather corrosive vapors abrasive dust or any other harmful elements The jack must be cleaned of water snow sand or grit before using 2 The jack must be lubricated periodically in order to prevent premature wearing of parts A general purpose grease must be applied to caster wheels front axle elevator arm handle base pivot bolts release mechanism and all other bearing surfaces Worn parts resulting from inadequate or no lubrication are not eligible for warranty consideration See page 4 for lubrication instructions IMPORTANT In order to prevent seal damage and jack failure never use alcohol hydraulic brake fluid or transmission oil in the jack Use hydraulic jack oil a light turbine oil Chevron AW ISO 32 or Unocal Unax AW 150 3 Every jack owner is responsible
5. for keeping the jack labels clean and readable Use a mild soap solution to wash external surfaces of the jack but not any moving hydraulic components 4 Inspect the jack before each use Do not use the jack if any component is cracked broken bent shows sign of damage or leaks hydraulic fluid Do not use the jack if it has loose or missing hardware or components or is modified in any way Take corrective action before using the jack again PROPER STORAGE It is recommended that the jack be stored in a dry location with all wheels touching the ground on a relatively level surface TROUBLESHOOTING Important Service jacks are self contained devices used for lifting but not sustaining a partial vehicular load In accordance with ASME PALD Load Sustaining Test A load not less than the rated capacity shall not lower more than 1 8 3 18mm in the first minute nor a total of 1875 4 76mm in 10 minutes Lowering within this range is considered normal operation and is NOT a warrantable defect PROBLEM ACTION 1 Unit will not lift load Purge air from hydraulic system by following procedure under SETUP 2 Unit will not sustain load or feels spongy under load Purge air from hydraulic system as above 3 Unit will not lift to full height Purge air from hydraulic system as above 4 Handle tends to raise up while the unit is under load Pump the handle rapidly several times to push oil past ball valves in power unit XL20 U
6. le extenders between the stock lifting saddle and the load Do not use any adapters unless approved or supplied by PowerStation LLC Always lower the jack slowly and carefully This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm Wash hands thoroughly after handling e Failure to heed these warnings may result in fatal personal injury and or property damage CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS AWARNING Failure to read this manual completely and thoroughly failure to understand its OPERATING INSTRUCTIONS SAFETY WARNINGS MAINTENANCE INSTRUCTIONS and comply with them and failure to comply with the METHODS TO AVOID HAZARDOUS SITUATIONS could cause accidents resulting in serious or fatal personal injury and or property damage 1 rev 011413 INSPECTION Visual inspection should be made before each use of the jack checking for leaking hydraulic fluid and damaged loose or missing parts Any jack which appears to be damaged in any way is found to be badly worn or operates abnormally MUST BE REMOVED FROM SERVICE until necessary repairs are made Handle SETUP Handle Socket Handle Handle Bolt Bumper 1 Handle Handle J P Socket Rear Casters Upper Handle Lock Lower Handle Bumper Lower Handle Lock Hole 1 Depress the upper handle lock in the upper
7. on sense It is essential to have personnel involved in the use and operation of the device who are careful competent trained and qualified in the safe operation of the device and its proper use when servicing motor vehicles and their components Examples of hazards are dropping tipping or slipping of loads caused primarily by improperly securing loads overloading off centered loads use on other than hard level surfaces and using equipment for a purpose for which it was not intended METHODS TO AVOID HAZARDOUS SITUATIONS AWARNING e Read study understand and follow all instructions before operating this device e Inspect the jack before each use Do not use jack if damaged altered modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Lift only on areas of the vehicle as specified by the vehicle manufacturer Wear eye protection that meets ANSI Z87 1 and OSHA standards Do not use jack beyond its rated capacity This is a lifting device only Immediately after lifting support the vehicle with jack stands capable of sustaining the load before working on the vehicle Use only on a hard level surface free from obstructions so the jack is free to reposition itself during lifting and lowering operations Center load on saddle Be sure setup is stable before working on vehicle Do not move or dolly the vehicle while on the jack Do not use saddle adapters or sadd
8. rt you to potential personal injury hazards Obey all instructions to avoid possible injury or death IMPORTANT Before attempting to raise any vehicle check vehicle service manual for recommended lifting surfaces OPERATION 1 Put vehicle transmission in park or in gear and then apply the emergency brake To raise load Turn the handle in a clockwise direction until tight Position the jack under the load Proceed to pump the handle in order to raise the lift arm to the load As the saddle at the end of the lift arm gets closer to the load reposition the jack so the saddle will contact the load firmly and the load is centered on the saddle Make sure the saddle is correctly positioned Raise the load to the desired work height Place jack stands of appropriate capacity at the vehicle manufacturers s recommended support areas that provide stable support for the raised vehicle DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING OR REMOVING THE JACK STANDS Once jack stands are positioned turn the jack handle VERY SLOWLY in a counterclockwise direction to lower the load to rest on the jack stands Inspect the relationship between the jack stands and load to make sure the setup is stable and safe If the setup is not stable or safe follow the preceding steps until corrected 2 To lower load Follow the procedures mentioned in To raise load section of the OPERATING INSTRUCTIONS in order to raise the load off the jack stands Once the load has cl
9. ser Manual 3 rev 011413 HYDRAULIC MAINTENANCE GUIDE IMPORTANT Service jacks are designed for lifting purposes only always support raised load with jack stands REGULAR MAINTENANCE MONTHLY or as necessary depending on usage 1 Using a grease gun add grease to grease fitting in the lift arm pivot shaft Use a multi purpose NLGI type grease only 2 Lubricate all linkages and pivot points Use white lithium spray grease only 3 Remove handle lubricate handle receptacle and handle end Use white lithium spray grease only 4 Lubricate both rear casters bearings and both front wheels Use white lithium spray grease only Tighten all accessible hardware 3 XL20 User Manual 4 rev 011413 PARTS LIST AND DIAGRAM DESCRIPTION QTY DESCRIPTION QTY Saw Lifting arm assembly gt Handle Bumper 1 ooo XL20 User Manual 5 rev 011413 SPECIFICATIONS Capacity 2 Tons Low Height 3 5 High Height 18 1 Chassis Length 24 Overall Width 13 Chassis Height 5 625 Handle Length 45 3 Saddle Diameter 4 Caster Diameter 2 25 Front Wheel 2 75 x2 Net Weight 67 2 Ibs LIMITED WARRANTY POWERSTATION LLC WARRANTS TO ITS CUSTOMERS THAT THE COMPANY S POWERSTATION LLC BRANDED PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS PowerStation LLC will repair or replace its PowerStation LLC branded products which f
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