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        User Manual for Navistar Hydraulic ABS software
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1.           Another method to add parameters is via the pop up menu  Place the mouse  pointer inside the graphical view display window and right click once to bring  up a pop up menu  associated with this window type  In the pop up menu there  are three options  Change Above Below Color  Change Background White   and Add Delete Parameters  Click on the Add Delete Parameter option     Parameter Graphical View  Untitled     Change  amp bove Below Color  Change Background White    Add Delete Parameters       III 3 2 MASTERDIAGNOSTICS    The ADD DELETE PARAMETERS dialog box should appear     ADD DELETE PARAMETERS                Double clicking on the parameter or click on all the desired parameters in the  Available Parameter list box and then click on to add the  parameters  cia    Use the vertical scroll bar to bring up the remaining parameters     ADD DELETE PARAMETERS    Engine Oil Pres P    Engine      Fuel Rate  Fueling Pulsewidth                MASTERDIAGNOSTICS III 3 3    The order in which the PIDs are displayed in the graphical view window is  dependent on when a parameter is added to the Selected Parameter list  For  example  if you double click    Fueling Pulsewidth  first and then    Fuel Rate    Fueling Pulsewidth will be displayed to the left of  Fuel Rate        ADD DELETE PARAMETERS x   Available Parameters  Selected Parameters               EPR Duty Cycle Battery Volt OK    Exhaust Back Pres Engine Oil Pres  Genset Engine Speed       Hydra Pres Gov Fuel Rate    Hy
2.          File       Double clicking on a trouble code will bring up more information regarding  that trouble code  This is a hot link to the electronic service manual  This link  is not associated with ISIS     k Diagnostic Trouble Codes       SID 054  FMI 11 Active Change Oil Lamp OCC Self Test Failed  SID 238  FMI 11 266 Active Varn Engine Lamp OCC Self Test Failed  265 Active Vehicle Retarder Enable OCC Self Test Failed  PID 100 FMI 04 211 Active Engine Oil Press  Signal Out of Range LOVY  PID 102  FMI 04 122 Active Intake Manifold Abs  Press  Signal Out of Range LOVY  PID 110  FMI 03 115 Active Engine Coolant Temperature Signal Out of Range HIGH  PID 164  FMI 04 124 Active Injection Control Press  Signal Out of Range LOVY  SID 042  FMI 11 241 Activednactive Injection Control Press  Regulator OCC Self Test Failed  SID 056  FMI 11 246 Activednactive Engine Fan Control OCC Self Test Failed  SID 238  FMI 11 263 Activednactive OilVater Lamp OCC Self Test Failed  PID 091  FMI 04 131 Activednactive Accelerator Position Signal Out of Range LOVY  PID 108  FMI 04 152 Activednactive Barometric Press  Signal Out of Range LOVY  PID 171  FMI 03 155 Activednactive Air Inlet Temperature Signal Out of Range HIGH      MASTERDIAGNOSTICS       III 4 3    Please see the section on E Z Help  section III 12  for directions on navigating  through the MD Help  When complete click on x  in the upper right hand  corner of the window to close it     E  MD32 HTML Help  DLC     mo     gt  og    Hide B
3.      Ss eS PRS     w    St er             These two columns will now  display the same values    III 10 8 MASTERDIAGNOSTICS    Clicking on the Module Value column heading button or the Program Count  column heading button will query the EECM module for its values  which will  displayed under the Module Value column        LE Vehicle Programming  Untitled       lupo um Module Value Units Desired Value Program Count      Click on these buttons to query    the ECM module for its values    Another method is to right click in the window to cause the pop up menu to  appear then click on Refresh             Change Font  Add Delete Parameters  Enter Password  Change Password  Refresh   Reset All Desired Values  Program All    At this time  MD will request all the programmable parameter information from  the EECM  While the information is being updated  a progress bar will appear  indicating the process is still active     Ed Vehicle Programming  Untitled     PTO  In Cab Control On State On 1   PTO  In Cab Mode Mobile Variable State Stationary Preset 0   PTO  Max RPM 2425 0 RPM 2425 0 0   PTO  Max VS 20 0 mph 20 0 0   PTO  Power Take Off Mode Off State Of 0   PTO  Preset RPM 1  Set  900 0 RPM ann n 1   PTO  Preset RPM 2  Resume  1500 0   PTO  Remote Pedal Of  PTO  RPM Ramp Rate 100 0       When all the information has been updated  the progress bar will disappear     MASTERDIAGNOSTICS III 10 9    Placing the mouse pointer within the window and right clicking will bring up  advanced fe
4.     Open     Save  Save as       Print          MD Settings     gt  Com Device    The Com Device selection configures which interface cable is connected to the  communication port  This is based on the TMC RP1210A interface document   whereby the user is requested to select a cable manufacturer   s RP1210A DLL  first  DLL is a software supplied by the interface cable manufacturer      Select a Communication Device  E       Once a communication DLL is selected  click on   x   The user 1s  prompted to select the actual communication device based on the selected  DLL  The communication device selection involves how the cable is  connected to the PC  This may be a Com Port selection  a Parallel Port  selection  USB selection  etc     Select a Communication Device x   Cancel            Intemational COM 1    III 1 6 MASTERDIAGNOSTICS    2  DATAIN TEXTUAL FORMAT    To monitor engine parameter data in textual format you must first create a text  window     Selecting File and then New in the menu bar or press ALT    F    and then    N     will open the Select a File Type dialog box           amp   International MD  DLC   Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help    New       Open     Save  Save as       Print     MD Settings     gt   Exit MD       Select International Text View   ntv  as the desired type and    click on OK      Select a File Type Ed        International T ext Viewf  ntv   41587 Text View jtv   Parameter Graphical View  pgv         HINT  To
5.    Example  clicking on the flash code brings up a detailed description as to the  causes of the trouble code  This is normally displayed when double clicking on  a trouble code in the Trouble Code window  please see section III 4         E  MD32 HTML Help  DLC     Flash Code  112    C Introduction    S Howto s     Programming     Menu and ToolBar    a Wy       Accelerator Pedal Pc Flash Codes   112       B ATA Communications       Barometric Pressure ATA CODE  PID 168 FMI 35     E  Brake Switch Circuit      Condition Internal voltage power out of       B Camshaft Position Se  B Change Oil Lamp  B Exhaust Back Pressi   E  Engine Crank Inhibit   E  Engine Coolant Level Code 112 can be caused by   B Electronic Control M        E  Engine Coolant T 1    Description  range HIGH      Defective alternator causing an alternator output             MASTERDIAGNOSTICS III 12 3    Clicking on the circuit index will bring up a detailed description on the circuit  involved with this trouble code  The circuit index is also organized under  individual topic  When the mouse pointer is over a topic and the text is too  long  the help will automatically highlight it and display the entire text        HE       III 12 4    E  MD32 HTML Help  DLC     Accelerator Pedal Pc    ATA  Communication         B Barometric Pressure        E  Engine Crank Inhibit  Engine Coolant Level    fz  Engine cj   B Engine Data Line    8  Engine Fan Control  B Engine Oil Pressure t  E Engine Oil Temperate     E  MD32 HT
6.   Relative ompression lest              For the DLC engine electronics platform  two Key On Engine Running tests  are available  Please select the proper option based on the turbo on the engine     SLM Diamond Logic Controller  DLC        File Edi Reports Session COM SnapShot SMEA Vehicle Code Window Help  Key On Engine Off Tests      Key On Engine Running Tests  gt   16 with EVAT      All other products           A dialog box displaying all available Key On Engine Running Diagnostic tests  will appear  Click on the radio button for the desired test and then click on  fun  to execute the test  When complete with the Key On Engine     Running diagnostics tests  click on Eome   Cancel an active test at anytime    by clicking on Lance  Test      Key On Engine Running Diagnostics             Standard Test        C Cylinder Contribution Test       Done    C Continuous Monitor Test    C Air Management Test  Cancel Test  EVRT Tests Eea Tes    C Low Duty Cycle  C Medium Duty Cycle  C High Duty Cycle                 Help         The content of this dialog box is dependent on the engine electronics platform   Confirm the engine electronics platform by looking at the MD main window   s  title bar  You must exit MD in order to change the engine electronics platform     III 6 4 MASTERDIAGNOSTICS    The Key On Engine Running Standard Test will cause the electronics to  exercise the basic mechanical sub systems on the engine  This Standard test  must be completed before another Key On Engin
7.   Toolbar shortcut is by clicking on    T        Save the file using a descriptive name so that it can be recalled easily        Save As EES    Save in   anc     y  amp   e     Filename       loe Towing   H123458  Save as type   Programmable Parameter Save    ppv     Cancel         The information saved in the file include the PIDs and their desired values   The actual EECM module values are not retained as they may change due to  programming at other locations or tools     III 10 14 MASTERDIAGNOSTICS    To recall the file in the future  select File and then Open on the menu bar     s  International MD  DLC   File    Open          HINT  Toolbar shortcut is by clicking on    Select the  ppv file type and then click on the file                     la  IdlePerformancel  pgv   2j IdlePerformance2  pay     3  KOER_Standard pay   2j PTO pgv    3  RoadPerformace3  pay  RoadPerformancel pqv                   2j KOER  AirManagementl pgv  3  RoadPerformance2  pay             Graphical Display    pav         Graphical Display    pav   International T ext    nty   41587 Text    jtv   Snapshot Setup    tra          Programmable Parameter Display    ppv     All Files             aw     mes    Joe Towing  xH123455 ppv             Joe Towing XH12345B ppv  Programmable Parameter Display    ppv  v                  Only one vehicle programming window may be opened at a time  If you see  the following error message simply close the existing vehicle programming  window and then re open the saved 
8.   cH       gt  x    CIPRO Le Py  OWLY     ol AND water AND lamp    ENGINE WARNING  amp   PROTECTION  EWPS        Oil Vater Lamp  TroubleCodes       OIL WATER LA    Idle Shutdown T    MD32         Oil Water Warning    Flash Code  263     MD32     Lamp     OWL     of Bil Water Warning Lamp  OWL    ECM  rien  Connector  n me  r 1 a                   III 12 6 MASTERDIAGNOSTICS    13  SYSTEM AND SOFTWARE TROUBLE SHOOTING       If you have lost the sessions that were provided by the install disks and  you do not have the install disks any more  please use the Windows copy  function to retrieve the lost file  The back up copy of the session files is  located in the Factory folder     2  If the communication link has failed  please follow the steps outlined  below     Note  The following steps are recommended only for PC to Navistar  Truck Interface cable  ZTSE4444   Navistar EZ Tech Interface  cable  ZTSE4444A   or International EZ Tech Interface cable   ZTSE4444B      1  The interface cable must be connected prior to executing the  MasterDiagnostics software  Exit the software  connect the cable   then run the software again  Make certain that the correct  communication port is selected in the software  Please go to step 2 if  still unable to communicate on the ATA data link     2  Disconnect and reconnect the interface cable from the truck   s  diagnostic connector  Deutsch connector   Make sure the interface  cable is secure on both the truck   s diagnostic connector and the PC  
9.  60 100 00 312 25 1 10 2574 00 869 99 869 99   0 20 6 5 60 100 00 331 75 1 18 2574 00 869 99 869 99  0 00 6 5 60 100 00 331 75 1 18 2574 00 869 99 869 99        Place the mouse pointer over the  line dividing the columns  The  mouse pointer will change its    shape  Click and drag to change  the width or double click to  automatically resize    The time scale on the left most column  which is labeled TIME  is based on the  recording file and 0 0 indicates when the automatic or manual trigger occurred   The second column  which 1s labeled TCC  1s the active trouble code count   The active trouble code count is the number of active faults  This value is  normally displayed in the status bar     z  Text Replay  C  WWavistar MD32VVOSOVDATA snapshot  rec         TIME TCC  aps  er       mReM  FR    040 6 560 10000 31225 110 2574 00 869 99     86999    020 6 560 10000 33175 118 2574 00 869 99     869 99   000 6 560 10000 33135 118 2574 00 869 99 86999   020 6 560 100 00 33125 118 2574 00 869 99     869 99   040 6 560 10000 33135 118 2574 00 869 99 86999  The column heading are labeled with the  060 6 560 100 00 33125 118 2574 00 86999 86999   BID acronyms  Use a Navistar Text View  080 6 560 100 00 35375 125 2574 00 86999 86999    window to find the description and units      The TCC column indicates the active RESO MIR ees  trouble code count  which is nomrally  displayed in the status bar   The TIME column indicates the recording time    with respect to the trigger event  The time
10.  CC  Resume Switch   CC  Set Switch   Change Oil Lamp   Comp Brake High Vehicle Speed  Comp Brake Low     Comp Brake Med    Coolant Level  Cruise Ctrl Mode  Cruise High Limit                   The numeric engine parameters may be recorded using different  units  By default all parameters use the English units for recording   To change the unit selection  first click on the parameter and then    click on Unit Selection      SELECT PARAMETERS TO RECORD              Click on the desired  Selected Parameter to  highlight it and then        CC  Accel Switch  CC  Brake Switch  CC  Clutch Switch  CC  Coast Switch  CC  Resume Switch  CC  Set Switch        click on the Unit  Selection button       Vehicle Speed        Cruise Ctrl Mode  Cruise High Limit                To change the recording unit  click on the down arrow button select  the desired unit type and then clickon ok         Eng Oil Temp Units     Engin UM  LL ee       ne             MASTERDIAGNOSTICS III 7 5    6     7     III 7 6    Set the file name     Set the file name that will be used to save the recorded data  The  recording files will have a   rec  as the extension  Type in the desired  recording file name and click on Save    Select Record File Name    Save in    3 Data   E          File name     Save as type    Snapshot Recording    rec      Cancel       Save the Snapshot Settings     Save this snapshot setup for later retrieval  The snapshot trigger  setup files will have a   trg  as the extension  Type in the de
11.  Compensation  is to reduce the amount of fuel delivered to the engine when the  engine is running near its maximum torque fuel delivery and coolant  temperature is above a programmed value  This fuel reduction has  two effects  First  the heat generated by the engine is reduced  thereby reducing the burden on the engine cooling system  Second   the vehicle speed will decrease  In order to maintain the vehicle  speed the operator is encouraged to downshift  which will result in  increased efficiency of the engine cooling system     ECI  Engine Crank Inhibit Mode  ECI  Engine Crank Inhibit Run Mode Time    ENGINE CRANK INHIBIT   This group of parameters customizes the crank inhibit feature    The purpose of Engine Crank Inhibit is to prevent the operator from  cranking the engine while the engine is running or the driveline is  engaged  A programmable time  1 5 seconds  allows the on board  electronics from inhibit cranking for a short duration until engine  speed reaches idle speed     MASTERDIAGNOSTICS    EFC  Air Conditioner   EFC  Engine Fan Mode   EFC  Fan Off Temperature   EFC  Fan On Temperature  ENGINE FAN CONTROL  This group of parameters customizes the engine fan control feature   The purpose of Engine Fan Control is to provide the proper logic to  determine when the Fan should be turned on or off by energizing de   energizing the fan drive solenoid  The purpose of engine fan is to  allow a higher airflow for heat exchange between the radiator and the  ambient air wh
12.  Control Panel folder  Locate and double    click on the icon    Add Remove  Programs    Click on EE  to have Windows automatically locate the CD ROM to  initiate the install process        Add Remove Programs Properties    HP CLJ4500 User Guide   HTML Help Workshop   InstallShield 5 5 Professional Edition  InstallShield PackageForT heWeb 2  InstallShield Professional 6  International Intune        GB ETE          4  To Un Install the software    Use the Windows control panel to un install the software  Locate and  double click on the icon    Add Remove  Programs    Click on the application to be removed in the list and click on _Add Bemove      to have Windows remove the software        Add Remove Programs Properties    HP CLJ4500 User Guide  HTML Help Workshop  InstallShield 5 5 Professional Edition    InstallShield PackageForThew eb 2  InstallShield Professional 5  International Intune   International MD32                III 13 2 MASTERDIAGNOSTICS    IV APPENDIX  1  PARAMETER LIST    First part of this section lists the symbols in alphabetical order with PID  Metric  unit and SAE unit information  Second part of this section gives a short  description of each parameter     ALCR Alternator Current 115 A A  BAPV BAP signal volts 10 V V  BRKI Engine Brake  1 62      BRK2 Engine Brake  2   CC Cruise Ctrl Mode    CCAS CC  Accel Switch        CCCS CC  Clutch Switch  CCCS CC  Coast Switch    CCLO Cruise Low Limit km hr mph  CCHI Cruise High Limit 87 km hr mph    CCST Cruise Set S
13.  SI  Starting Fuel Reading   SI  Starting Hour Reading   SI  Starting Odometer Reading  SERVICE INTERVAL  This group of parameters customizes the Service Interval feature   Service Interval allows the truck owner to customize when a truck  requires servicing as in changing oil  When the programmed distance  or engine hour has been reached the Change Oil Lamp will be lit to  indicate its time for maintenance and service     IV 2 8 MASTERDIAGNOSTICS    TC  Traction Control Mode  TRACTION CONTROL  This parameter determines how and when the EECM will activate its  electronic traction control     TLT  Lower N VS Ratio   TLT  Torque Level Tailoring Mode   TLT  Upper N VS Ratio  TORQUE LEVEL TAILORING  This group of parameters customizes the torque level tailoring  feature  The torque level tailoring feature allows the on board  electronics to control the engine based on the possible driving  situation  A typical application for this feature is a vehicle with an  on highway and an off highway torque curves     Total Engine On Time   Total Fuel Used   Total Miles  This group of parameters indicates the vehicle accumulator data   The purpose of the Accumulators feature is to record the total engine  hours  the total fuel used  and the total vehicle miles  This system  requirement is intended to track engine operation for scheduled  preventive maintenance and as an aid to warranty administration     Total Tattletale  This is an internal EECM programming tracking mechanism     Vehicle R
14.  Signal Out of Range LOW  PID 108  FMI 04 Barometric Press  Signal Out of Range LOVY  PID 110  FMI 03 Engine Coolant Temperature Signal Out of Range HIGH  PID 164  FMI 04 Change Font ress  Signal Out of Range LOW  PID 171  FMI 03 an ure Signal Out of Range HIGH  ature Signal Out of Range HIGH       5  x     PID 175  FMI 03    lear Codes       MD will remember how this window is configured as well as the location  So  the next time MD is executed  this window will appear where it was     III 4 4 MASTERDIAGNOSTICS    5  ECM SOFTWARE ID INFORMATION    The electronic engine control module ID information can be displayed only  after Key On and ATA bus is opened  Selecting COM and then Open on the  menu bar opens the ATA bus         SJ International MD  DLC     File Edit Reports Session   COM   SnapShot Diagnostics Vehicle Code Window Help       Close    HINT  Toolbar shortcut is by clicking on    Selecting Vehicle and then View Information option in the menu bar opens  the Vehicle Information window     S LIV Diamond Logic Controller  DLC           File Edit Reports Session COM SnapShot Diagnostics BREWER Code Window Help  View In io Basic  asic Plus  session            EE    When you click on these options  the Vehicle Information window will  appear  The Vehicle Information window is similar to the text view windows   It consists of three columns  PID  Value  and Units  The PID column shows  the PID description or acronym  The Value column shows the current data  value  The Unit
15.  TBOP Turbo Oil Pres 104 kPa psi  TBOT Turbo Oil Temp 176 deg C deg F    rpm    a        15    1  TRPF Trip Fuel 182 L hr gal hr    TS    A Two Speed Axle 69      S 8 mp  7    V Vehicle Speed 4 km hr h  4 h    VSMX Max Vehicle Speed km hr mp    VSLM Speed Limiter Active 83      WSHL Washer Level 80           IV 1 4 MASTERDIAGNOSTICS    Parameter  Accel Pedal    AC Demand  Air Filter Pres  Air Inlet Pres    Air Start Pres    Alternator Current  Alternator Volt  APS Signal Volts  Aux Pump Pres    Ave Fuel Econ    BAP Signal Volts  Baro Pres    Battery Current    Battery Volt    Boost Pres    CC  Accel Switch    CC  Brake Switch    CC  Clutch Switch    CC  Coast Switch    CC  Resume Switch    MASTERDIAGNOSTICS    Description    Percent Accelerator Pedal Position    Ratio of actual  accelerator pedal position to maximum pedal position     Air Conditioner Demand Switch status     Air Filter differential Pressure    Change in engine air  system pressure measured after the filter due to  accumulation of solid foreign matter on or in the filter     Air Inlet Pressure     Absolute air pressure at inlet to  intake manifold or air box     Air Start Pressure     Gage pressure of air in an engine  starting system that utilizes compressed air to provide  the force required to rotate the crankshaft     Alternator Current     Measure of electrical flow from the  alternator     Alternator Potential  Voltage     Measured electrical  potential of the alternator     APS Signal Volts    Accelerat
16.  different display  types  graphical and textual    REPLAY VIA GRAPHICAL WINDOWS    Select SnapShot then Replay and lastly Graphical in the menu bar         S  International MD  DLC     File Edit Reports Session COM ED  a Diagnostics Vehicle Code Window Help  Setup  Arm Trigger  Disarm Trigger  Start Recording  Stop Recording       HINT  Toolbar shortcut is by clicking on th       The OPEN SNAP SHOT RECORDING FILE dialog box will appear  Click on the  filename to select it and then click on Open         Open Snap Shot Recording File   x   Look in     amp  Data J E cl tt   BE  E  snapshot  File name   snapshot  Files of type   Snapshot Recording    rec     Cancel    LA       MASTERDIAGNOSTICS III 8 1    A dialog box will appear prompting you to select the parameters to display        Graphical Replay Parameter Select    Inject Ctrl Pres                Select the parameter to display by clicking on the individual parameter or select    all of the available parameters with the _Display All   button        Graphical Replay Parameter Select    Accel Pedal   Engine Load   Engine Speed   Fuel Rate X    Fueling Pulsewidth      ICF Desired             III 8 2 MASTERDIAGNOSTICS    The display will be automatically adjusted to display the entire recording in the  window  The color and the scaling for each recorded PID will also be  automatically selected  The background color will initially be black as this is  normally the desired color for contrast     LJ Graphical Replay  C   Navista
17.  minimum and maximum display ranges first before changing the above and  below values  Double clicking on the value will cause the value to be  highlighted  which allows you to type over it  When complete  click    o BEEN  In the following example  changing the maximum display range to 20 and the    above value to 18 causes the    Fuel Rate  data to be re scaled  and when Fuel  Rate has a value greater than 18  its display color will change        Fuel Rate Attributes   mi  E  102 40             dd              Fuel Rate Attributes    Engish     sj  po        fac             dd     mo mm       4    Fuel Rate Attributes    Engish     sj  po        fo  pm   fig          FREE                If you need to recall the original settings  you may click on       Defaulis   to  restore the attributes to the factory defaults     MASTERDIAGNOSTICS 1 3 5    The graphical window will now display the selected parameters using their  acronyms  MD pre selects different colors for each parameter in the order they  are added to the window  Use a text view window to find the full description  for these parameters  please see section III 2      Parameter Graphical View  Untitled     Acronyms for the parameters  are displayed on the top     Each parameter is color  coded  Data is graphed  using the color displayed for  each parameter acronym        Clicking on the parameter acronyms at the top of the graph will cause the graph  to display the minimum and the maximum display range values on the le
18.  of the windows have been changed in anyway  for example the font size  is changed or an engine PID is added to a text view window  MD will  automatically query to save the session        International MD session save       Exe  me   cence             To save the changes  click on  ves     Please see the trouble shooting section of this manual if you encounter a  situation where you need to recover a session provided by MD     MASTERDIAGNOSTICS III 9 3    THIS PAGE INTENTIONALLY LEFT BLANK    10  VEHICLE PARAMETER PROGRAMMING    To begin  click on COM in the menu bar and then Open          S  International MD  DLC        File Edit Reports Session EM SnapShot Diagnostics Vehicle Code Window Help    Close    HINT  Toolbar shortcut is by clicking on a     Selecting Vehicle and then Program in the menu bar creates a new vehicle   programming window           SLT Diamond Logic Controller  DLC     File Edit Reports Session COM SnapShot Diagnostics MZETECE Code Window Help    HINT  Toolbar shortcut is by clicking on       A generic vehicle programming window will appear with no parameters in it   Vehicle Programming windows consist of five columns  PID  Module Value   Units  Desired Value  and Program Count  The PID column shows the  programmable parameter   s description  The Module Value column shows the  data value stored in the EECM module  The Units column shows the display  value units  The Desired Value is the intended programming value  The  Program Count column shows the nu
19.  speed regulation when the vehicle is under  highway driving conditions  This feature also has the  bump up  and   bump down  functions  Wherein  the operator may  bump up  the  vehicle speed in 1 0 mph increments when the Resume Accel button  is momentarily pressed  The operator may  bump down  the vehicle  speed in 1 0 mph decrements when the Set Coast button is  momentarily pressed     Cold Ambient Protection Mode    This parameter customizes the cold ambient protection feature  Cold  ambient protection allows the engine to idle at an elevated RPM  when the coolant temperature falls below a certain point and the  ambient temperature is cold  This allows the engine to warm up to  the normal operating temperature     MASTERDIAGNOSTICS IV 2 1    Coolant Surge Tank Type  This parameter determines the type  plastic or metallic  of coolant  tank installed in the vehicle     CDPF   CDPF   CDPF   CDPF   CDPF   CDPF   CDPF     Fuel Interval   Hour Interval   Distance Interval   Starting Fuel Reading  Starting Hour Reading  Starting Odometer Reading  Service Reset    CYTALYTIC DIESEL PARTICULATE FILTER  This group of parameters indicates the service interval for the on  board Catalytic Diesel Particulate Filter system     CTC  Begin Derate Temperature  CTC  Coolant Temp Compensation Mode  CTC  Derate Factor  CTC  Modify Derate Temperature  COOLANT TEMPERATURE COMPENSATION  This group of parameters customizes the coolant temperature    compensation  The purpose of Coolant Temperature
20.  that  the trigger occurred is marked as 0 00       Multiple graphical play back windows and or textual play back windows may  be displayed at anytime  Resize the windows like any window by clicking and  dragging at the corners or sides of the window  Reposition the window like  any window by clicking and dragging the window s title bar  When all  windows have been positioned and sized properly  the desktop may be saved as  a session for later retrieval     MASTERDIAGNOSTICS III 8 13    THIS PAGE INTENTIONALLY LEFT BLANK    9  SESSIONS    Session retrieves a previously setup desktop workspace  International Engine  Reliability and Engineering has setup several diagnostic sessions  The desktop  workspace will have all the needed text view windows  trouble code windows   ATA bus  etc   already pre configured for your use     Selecting Session and then Open in the menu bar        iS MD Diamond Logic Controller  DLC   File Edit Reports Isl  E COM SnapShot Diagnostics Vehicle Code Window Help          The OPEN SESSION FILE dialog box will appear     Look in    Data    El e   Ez ss            CruiseControl ssn a  KOER_Standard ssn        an  GeneralT ruckInformation ssn  an  NoStart ssn  ge  Hardstart  ssn ai  PTO ssn   a  IdlePerformance ssn  a RoadPerformance ssn       5 InstrumentPanelCluster ssn   a  KOER_CCT ssn    wee E   Files of type   Session    ssn     Cancel         Click on the filename to select it and then click on Open                     cy Data    t    a  CruiseCon
21.  the  user to recall and view a previously saved  configuration  Three display formats are  available    ntv  a text display for the  International engines     jtv  a text display  for generic J1587 ATA data link engines    and   pgv  a graphical display         MASTERDIAGNOSTICS III 1 1    File   gt  Save    r    File   gt  Save As       File   gt  Print    File   gt  New       III 1 2    Saves the configuration of the highlighted  window     saves the configuration of the highlighted  window and prompts the user for a file  name     Prints the highlighted window to the printer  orafile  Not all windows may be printed     Opens a new graphical display window     Opens a new International textual display  window     Opens a new J1587 ATA textual display  window     MASTERDIAGNOSTICS    Edit   gt  Add Delete Edit       COM   gt  Open    COM   gt  Sniffer    Ta  ma  Sa    Snapshot   gt  Setup          Snapshot   gt  Arm    s    MASTERDIAGNOSTICS    Adds  deletes or edits parameters from the  highlighted window     Retrieves a previously set up  MasterDiagnostics desktop workspace     Begins J1708  ATA  communication via the  interface cable     Displays the sources of any active device on  the J1708  ATA  communication data link     Sets up the snapshot recording options  the  trigger source  pre trigger recording time   post trigger recording time  which  parameters to record  how often to take  snapshot  etc     Arms the trigger for the snapshot     III 1 3    Snapshot   gt  
22. 0 Not Programmable  VIN 00000000000000    Asci Not Programmable       The Not Programmable parameters are for information only  These parameters  cannot be programmed via MD     MASTERDIAGNOSTICS III 10 11    There are also special programmable parameters  Changing these parameters   values affect other parameters  values     m Vehicle Programming  Untitled    SESS EE NNNM CES CITRUS  Tire Revs rev mile Special Programmable   Transmission Gear teeth teeth Special Programmable   Transmission Top Gear Ratio Special Programmable   Rear Axle Ratio 1 Special Programmable   Rear Axle Ratio 2 Special Programmable    Pulses Per Mile 1 18720 0 pulses mile     18720 0  Pulses Per Mile 2 18720 0 pulses mile     18720 0       The special programmable parameters can only be programmed individually   As you program a special programmable parameter  MD will prompt you to  update the other parameters that are affected by the special programmable  parameter  For example  an edit parameter dialog box will appear by double  clicking on    Tire Revs     which is a special programmable parameter     EDIT PARAMTER x     Tire Revolution per distance    Range   300 00 to 676 00 rev mile  Program Count   4    CurrentV  alue     362  000    New Value    E                 Cancel   Help         After modifying the    Tire Revs    value  MD will display other dialog boxes  prompting you to update the affected parameters  MD will also calculate the  appropriate value for the affected parameter based on th
23. 20 42 60 48 00 53 40 58 80  Seconds       MASTERDIAGNOSTICS III 8 7    This window may be printed  It is strongly advised to change the background  color to white prior to printing  Selecting File then Print    causes the print  dialog box to appear    sJ International MD  DLC   File    Print             HINT  Toolbar shortcut is by clicking on       Select the desired printer and then click on the LOK   button  If the print  out does not appear correct  please use the Setup option to set up the printer   For more assistance in this feature  please see the Windows operating system  user s manual                 III 8 8 MASTERDIAGNOSTICS    HOW TO USE THE REPLAY GRAPHICAL WINDOWS FEATURE    Repeat the file opening process twice  so that the same recording is replayed in  two separate windows  By opening the same recording file again  one window  may be used to display the entire recording  and the other window may be used  to display a zoomed in portion of the recording     To display both graphical replay windows on the computer screen  select  Window in the menu bar and click on Tile horizontal        S International MD  DLC     File Edit Reports Session COM SnapShot Diagnostics Vehicle Code B MaPSEM Help            Cascade   Tile horizontal  Tile vertical  Arrange icons    The two graphical replay windows will now be tiled on top of each other         SJ International MD  DLC   File Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help             MASTERDIA
24. Copyright  Please read through the License agreement     The International MASTERDIAGNOSTICS  MD  software 1s written for  International Truck and Engine Corporation and is protected by United States  copyright laws and international treaty provisions  Therefore  you must treat  the SOFTWARE like any other copyrighted material  You may  however   either  a  make one copy of the SOFTWARE solely for backup or archival  purposes  or  b  transfer the SOFTWARE to a single hard disk  provided you  keep the original solely for backup or archival purposes  You cannot copy the  written materials accompanying the SOFTWARE     This manual is written for International Truck and Engine Corporation by  SU Enterprise  Inc  and is protected by United States copyright laws and  international treaty provision    Third party brands and names are the property of their respective owners   The authors assume no responsibility for any errors or omissions which may  appear in this document nor do they make any commitment to update the    information contained herein     Copyright 1999  2000  2001  2002 Rev  4 0    II     III     10     11     12     13     IV     TABLE OF CONTENT  INTRODUCTION  Software Overview  System Requirements  Nomenclature  INSTALLATION  System Setup and Software Installation  HOW TO USE THE MASTER DiAGNOSTICS SOFTWARE  Basics  Data in Textual Format  Data in Graphical Format  Trouble Codes  ECM Software ID Information  Diagnostic Tests  Capture Snapshot Data  snapshot Data R
25. Disarm    s    Snapshot   gt  Start    REC    ei    Snapshot       Stop    ur        E   H    Snapshot   gt  Replay    Kg    Snapshot   gt  Replay       Vehicle   gt  View Information    E    III 1 4    Disarms the trigger for the snapshot     Manually starts the snapshot recording  The  F2 key has the same function     Manually stops the snapshot recording  The  F3 key has the same function     Replays a snapshot recording file in a  graphical format     Replays a snapshot recording file in a  textual format     Opens the electronic engine controller  module identification window     MASTERDIAGNOSTICS    Vehicle   gt  View Information    Wm       Vehicle   gt  Program       Code   gt  View    g    Code   gt  Clear    E    Help   gt  Contents         File   gt  Exit    m     MASTERDIAGNOSTICS    Opens the electronic engine controller  module identification session hot link  windows     Opens an electronic engine controller    module programming window     Opens the trouble code window     Clears the trouble codes contained in the  EECM     Opens the MasterDiagnostics software on   line help     Exits and terminates the MasterDiagnostics  software     III 1 5    SETUP INTERFACE CABLE    Prior to starting  the software configuration must be set properly  Click on File  in the menu bar and then MD Settings  There are two settings available  Com  Device  and Exit Mode      S  International MD  DLC        Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help  New 
26. EPG     EPG    Driveline Mode  Electronic Pressure Governor Mode      Electronic Pressure Governor Ramp Rate    EPG   EPG   EPG  EPG     Integral Gain Adjust  Mode Indicator     Cavitation Operation Time  Proportional Gain Adjust    ELECTRONIC PRESSURE GOVERNOR   This group of parameters customizes the electronic pressure governor  feature  The purpose of the Electronic Pressure Governor is to  provide closed loop control over an external pressure input  This  feature is targeted for fluid delivery pumps  especially fire truck  applications  The EPG feature also provides a loss of pressure  detection  This is achieved by monitoring the hydraulic pressure  the  engine speed  and the status of the EPG select switch  Once the loss  of pressure is detected the EPG feature is disabled and a  corresponding fault flag 1s set     EWPS    EWPS    EWPS      ECT Critical Temperature  EWPS   EWPS     ECT Warning Temperature  EOP Critical Level 1      EOP Critical Level 2  EWPS   EWPS   EWPS   EWPS   EWPS   EWPS   EWPS     EOP Critical Level 3  EOP RPM Boundary 1  EOP RPM Boundary 2  EOP RPM Boundary 3  EOP Warning Level 1  EOP Warning Level 2  EOP Warning Level 3      Warning Shutdown Mode    ENGINE WARNING AND PROTECTION SYSTEM   This group of parameters customizes the engine warning and  protection feature  The Engine Warning and Protection System  safeguards the engine from undesirable operating conditions in order  to prevent engine damage and to prolong engine life  When a  warning 
27. Engine shutdown by idle shutdown timer  0 indicates  NO  lI indicates YES     Prolonged engine idle shutdown timer function  0  indicates disabled in calibration  1 indicates enabled in  calibration    Prolonged engine idle shutdown override  0 indicates  inactive    indicates active     Prolonged engine idle shutdown timer status  O indicates  inactive  1 indicates active     Injector Metering Rail Pressure    The gage pressure of  fuel in the metering rail as delivered from the supply  pump to the injector metering inlet     Injection Control Pressure    The gage pressure of the  hydraulic accumulator that powers fuel injection     Injector Timing Rail Pressure    The gage pressure of  fuel in the timing rail as delivered from the supply pump  to the injector timing inlet    Ambient Air Temperature    Temperature of air  surrounding vehicle     Intake Manifold Temperature    Temperature of  precombustion air found in intake manifold of engine air  supply system    Engine Intercooler Temperature    The temperature of  liquid found in the engine intercooler located after the  turbocharger    IPR Duty Cycle    Percent of total electrical energy  supplied to the injection control pressure regulator  valve     IVPWR Signal Volts    IVPWR Signal Volts   EECM internal power voltage    Low Idle Speed    MAP Signal Volts    MAT Signal Volts    Max Vehicle Speed    Odometer    IV 1 8    Idle Engine Speed    Minimum nontransient rotational  velocity of crankshaft while engine is suppl
28. GNOSTICS III 8 9    To zoom in  simply click and drag to cover the zoom in area  Use the scroll bar  on the bottom of the window to move left or right         SJ International MD  DLC   File Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help             Notice that a horizontal scroll bar will appear in the zoomed in window   Scrolls left or right to see the other portions of the recording in the zoomed in  window        IS International MD  DLC   File Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help    HOCE ma e  esl             III 8 10 MASTERDIAGNOSTICS    REPLAY VIA TEXTUAL WINDOWS    Select SnapShot then Replay and lastly Text in the menu bar      amp 1 International MD  DLC     SnapShot             HINT  Toolbar shortcut is by clicking on       The OPEN SNAP SHOT RECORDING FILE dialog box will appear  Click on the  filename to select it and then click on   Gpen            Open Snap Shot Recording File Ei x      a    sel gie m    IK  snapshot             Snapshot Recording    rec  g                MASTERDIAGNOSTICS III 8 11    The display will be automatically adjusted to display the entire recording in the  window  The left most column indicates time  The next column is the active  trouble code count  labeled as TCC  The data recorded will be shown in  subsequent columns  The actual recorded data has the units as selected by the  snapshot settings  If the recording unit was selected as Metric  then the data  value is associated 
29. I 11  PID 100  FMI 04  PID 102  FMI 04  PID 110  FMI 03  PID 164  FMI 04  SID 042  FMI 11  SID 056  FMI 11  SID 238  FMI 11  PID 031   FMI 04  PID 108  FMI 04  PID 171  FMI 03    Active  Active  Active  Active  Active  Active  Active  Activednactive  Activenactive  Activednactive  Activednactive  Activednactive  Activednactive    Change Oil Lamp OCC Self Test Failed  Warn Engine Lamp OCC Self Test Failed  i er Enable OCC Self Test Failed  s  Signal Out of Range LOWY  Abs  Press  Signal Out of Range LOY  naine Coolant Temperature Signal Out of Range HIGH   Injection Control Press  Signal Out of Range LOW  Injection Control Press  Regulator OCC Self Test Failed  Engine Fan Control OCC Self Test Failed  OilA  ater Lamp OCC Self Test Failed  Accelerator Position Signal Out of Range LOVY  Barometric Press  Signal Out of Range LOVY  Air Inlet Temperature Signal Out of Range HIGH    m om amar          III 4 2    Times New Roman       Select the desired options in the FONT dialog box and click on       Terminal  Times New Roman                            MASTERDIAGNOSTICS    The information in the trouble code window may be printed  Selecting File  and then Print    in the menu bar        S  International MD  DLC     Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help  New       Open     Save  Save as       MD Settings     gt   Exit MD       HINT  Toolbar shortcut is by clicking on    You may send the printout to the printer or to a file    Select a Destination Fa 
30. KOER_IDT_V8    session  please see section III 9 for more details on  sessions      MASTERDIAGNOSTICS III 6 7    The EECM determines if the requested on demand diagnostic test is to be  executed  MD will provide warning messages as to the reason why the EECM  did not executed the test  These message boxes appear as in the following  example     DIAGNOSTIC MESSAGE B    There is currently an active fault        III 6 8 MASTERDIAGNOSTICS    The warning messages and the reasons are documented below     MESSAGE    An undefined  diagnostic test  was requested    The engine is  currently  running    The engine is  currently not  running    The vehicle is  currently  moving    The test was  aborted by the  system   The coolant  temperature is    out of range    The  accelerator  pedal is not  idle   The engine is  not idle    The  transmission is  not in neutral    There is  currently an  active fault    REASON    EECM received an  unknown diagnostic test  possibly due to  communication error  EECM detects engine  speed  preventing it from  executing an engine off  diagnostic test   EECM detects no engine  speed  preventing it from  executing an engine  running diagnostic test  EECM detects vehicle  movement  thus  terminating the diagnostic  test   EECM has aborted the  diagnostic test    EECM detects the coolant  temperature is not within  the self test range   preventing it from  executing an engine  running diagnostic test  EECM detects accelerator  pedal being applied    EECM de
31. Level Coolant Level    Ratio of volume of liquid found in  engine cooling system to total cooling system volume    Coolant Pres Coolant Pressure    The gage pressure of liquid found in  engine cooling system    Coolant Temp Engine Coolant Temperature    The temperature of  liquid found in engine cooling system    Crank Case Pres Crankcase Pressure    Gage air pressure inside engine  crankcase    Cruise Ctrl Mode State of the vehicle speed control system  0 indicates  inactive  1 indicates active    Cruise High Limit Cruise Control High Set Limit Speed    Maximum  vehicle velocity allowed at any cruise control set speed    Cruise Low Limit Cruise Control Low Set Limit Speed    Lowest vehicle  speed in which cruise control may be active    Cruise Set Speed Cruise Control Set Speed    Value of set  chosen   velocity of velocity control system    Cruise On Off State of the cruise control ON OFF switch  0 indicates  OFF  1 indicates ON     EBP Desired Desired Exhaust Back Pressure     EBP Signal Volts EBP Signal Volts     Exhaust back pressure sensor signal  voltage    ECT Signal Volts ECT Signal Volts     Engine coolant temperature sensor  signal voltage     EGR Valve Position Exhaust Gas Re circulation valve position     EGRV Signal Volts EGRV Signal Volts     Exhaust gas re circulation valve  position sensor signal voltage    Engine Brake  1 Engine Retarder Brake  1 status  0 indicates OFF  1  indicates ON    Engine Brake  2 Engine Retarder Brake  2 status  0 indicates OFF  1  
32. M has an internal  CPU or RAM failure   preventing it from  executing the diagnostic  test   EECM is currently  executing a different test    EECM detects a low  battery voltage  thus  unable to continue  diagnostic test   MD received an unknown  EECM diagnostic reply  message    MD received an EECM  diagnostic reply message  indicating a different  diagnostics test is being  executed   MD did not receive a  proper message from the  EECM indicating status  of the diagnostic test    ACTION   Apply the diagnostic test in  the proper sequence as  indicated by the service  procedure    Key off and then key on   Retry the diagnostic test again   If symptom persist please  follow diagnostic procedure  on diagnosing failed EECM  Cancel diagnostic test  Retry  the diagnostic test again     Use voltmeter to confirm low  voltage  Repair symptom   Retry the diagnostic test again     Retry the diagnostic test again     Cancel diagnostic test  Retry  the diagnostic test again     Retry the diagnostic test  If  symptom persists  verify the  ATA communication interface  cable is attached properly and  that the ATA bus is active via  the flashing LED on the  communication interface  cable        MASTERDIAGNOSTICS    7  CAPTURE SNAPSHOT DATA    The snapshot feature is used to control when and what data will be recorded   This helps to locate electronic engine control system problems by focusing on  when the symptom occurs  Snapshot setup controls recording of data by  allowing the user to spe
33. MI 04 Activednactive Intake Manifold Abs  Press  Signal Out of Range LOW  PID 108  FMI 04 Activelnactive Barometric Press  Signal Out of Range LOWY   PID 110  FMI 03 Activednactive Engine Coolant Temperature Signal Out of Range HIGH    Durs AO 4 manos AMA m em mm A  Tem mmm Cnm m E               Active Codes   08    You may set up your own session and save it for future use  To save the  session  begin by creating the windows of your choice  graphical view  text  view  trouble code  vehicle programming  vehicle information  and ATA bus    Then  place the windows in the desired locations  Finally  selecting Session  and then Save As in the menu bar will save the session to a user defined file  name         IS MD Diamond Logic Controller  DLC   File Edit Reports              The session configurations saved include the locations of all display windows   the snapshot settings  and the status of the ATA bus  open or closed   The  following are not saved as part of the session configuration  the list of  parameters in the display windows  the font type and sizes in individual display  windows  the data in the display windows  nor the snapshot setup file   trg      III 9 2 MASTERDIAGNOSTICS    Selecting Session and then Save will save the current session using the current  session name            MD Diamond Logic Controller  DLC     Session       Selecting Session and then Close will clean up the desktop workspace            MD Diamond Logic Controller  DLC     Session       If any
34. ML Help  DLC       E     8  Accelerator Pedal Pc  B ATA Communications  B Barometric Pressure   E  Brake Switch Circuit    E  Camshaft Position Se  B Change Oil Lamp  B Exhaust Back Pressi   E  Engine Crank Inhibit  B Engine Coolant Level       B Engine Coolant Temp   8  Engine Data Line    8  Engine Fan Control  B  Engine Oil Pressure    fz  Engine Oil Temperate    IE Exhau E            ELECTRONIC CONTROL  MODULE POWER SUPPLY   ECM PWR        Flash Codes     Extended Description     The Electronic Control Module  ECM  receives its power directly  from the vehicle batteries when the ECM power relay is   energized  This allows maximum power transfer from the batteries  to the ECM with a minimum amount of power loss  The wire   narre Which supphes  L POWE       ELECTRONIC CONTROL  MODULE POWER SUPPLY   ECM PWR        Flash Codes     112 113 626  h    Extended Description     The Electronic Control Module  ECM  receives its power directly  from the vehicle batteries when the ECM power relay is  energized  This allows maximum power transfer from the batteries  to the ECM with a minimum amount of powerloss  The wire  harness which supplies ECM power is fused at the battery to       MASTERDIAGNOSTICS    Click on the tab label index will display all EZ HELP topic indexes        E  MD32 HTML Help  DLC   SC Ss x    Click on the tab labeled  Index to search for a topic       Accelerator Pedal Position Sensol  ATA Communications             Double clicking on an index item will cause th
35. O indicates  OFF  1 indicates ON     PTO  Set Switch State of the power takeoff set switch  0 indicates OFF  1  indicates ON     PTO Set RPM Power Takeoff Set Speed    Rotational velocity selected  by operator for device used to transmit engine power to  auxiliary equipment    PTO On Off State of the power takeoff ON OFF switch  O indicates  OFF  1 indicates ON    Radiator Shutter State of the electronic radiator shutter control  0  indicates OFF  1 indicates ON    Rated HP Rated Engine Power     Net brake power that the engine  will deliver continuously specified for a given  application at a rated speed     Rated Engine RPM Rated Engine Speed     The maximum governed  rotational velocity of the engine crankshaft under full  load conditions     Reference Number Electronic engine calibration date reference number   Remote Throttle State of the power takeoff remote throttle  0 indicates  inactive    indicates active     Rem Preset PTO State of the remote preset PTO control switch  0  indicates OFF  1 indicates ON        MASTERDIAGNOSTICS IV 1 9    Parameter  Rem Var PTO    Description    State of the remote variable PTO control switch  0  indicates OFF  1 indicates ON     Retarder On Off Vehicle retarder status  O indicates OFF  1 indicates ON     Retarder Active    Retarder Percent    State of the device used to convert engine power to  vehicle retarding force  0 indicates OFF  1 indicates ON   Engine Retarder Percent     Ratio of current engine retard  force to maximum retar
36. Programming   e Menu and ToolBar     TroubleCodes  DLC              III 12 2    display windows or simply click on   T5  buttons    Select the desired engine parameters by selecting Edit in  the menu bar and select Add Delete Edit to open the edit  window ot simply click on a    Select the desired parameters from the Available  Parameters list in the left window  Press    when done to move the highlighted PIDs to the Selected  Parameters list in the right window    Select one parameter from the Selected Parameters list in  the right window  Press to modify the    parameter   s display attributes  The display attributes for          MASTERDIAGNOSTICS       The Trouble Codes  DLC  topic contains service procedures and technical   information on the International family of engines  Placing the mouse pointer   over a flash code number or the circuit index causes the pointer to change from  ts to dh which indicates that these topics are hotlinked        E  MD32 HTML Help  DLC   ME rS      Trouble Code Index  DLC        Company  e Introduction     Howto s     Programming      Menu and ToolBar Circuit Fault     D PID SID FMT Index   Description  Accelerator Pedal P J J     E  ATA Communication  No Errors       Barometric Pressure Detected           Brake Switch Circuit      Flash Code    B Camshaft Position Se  B Change Oil Lamp   B Exhaust Back Pressi   E  Engine Crank Inhibit         Engine Coolant Level Voltage out of    Range High                                                 
37. To  activate all cylinders click on _NoimalGpetation     You do not need to run the Key On Engine Running Standard test prior to    executing the Injector Disable Test  There is no temperature requirement as to  when this test may be executed     III 6 6 MASTERDIAGNOSTICS    During the test  current engine operating data can be collected and analyzed to  assist in determining if there is a power cylinder problem  To collect the data  click on L amp ez9ss   You will be prompted to wait while data is being collected       Minimum   Maximum   Delta       Average   Units              Please wait 5 seconds    After the waiting period  the data will be displayed  The Injector Disable Test  Data dialog box will display six columns  PID  Minimum  Maximum  Delta   Average  and Units     PID  The parameter and Description of the parameter    Minimum  The smallest value observed during the data collection period   Maximum  The largest value observed during the data collection period   Delta  The difference between the Maximum and Minimum values   Average  The value in the middle of Maximum and Minimum values   Units  The display values  unit       Injector Disable Test Data x     Maximum   Delta   Average   Units    Engine Speed 697 50 783 75 92 25 743 53 rpm  Fuel Rate 4 83 5 22 0 38 5 02 gal hr  Engine Load 100 00 100 00 0 00 100 00         Please follow service manuals as to how to interpret the data   It is recommended that this test be invoked in conjunction with opening the       
38. ack Forward Stop Refresh Print    inl x     Contents   index   Search         Injection Conti         Injector Drive  fz  Injection Pres   fz  Injection Pres        Idle Shutdowr   E  Manifold Absc   E  Oil Water Larr  B Remote Acce      Remote PTO      E  Radiator Shut   8  Speed Contro       Self Test Inpu   8  Tachometer Ir  B Two Speed 4   8  Voltage Refer      Vehicle Retar   21 vehicle Shee nd    VEHICLE RETARDER  VRE     Flash Codes     65 8  I    Vehicle Retarder     This group of parameters customizes the retarder feature  The purpose  of the Vehicle Retarder is to provide the proper logic to enable or  disable a mechanical engine transmission brake  Several types of  engine brakes exist     e Engine Exhaust Brakes    Transmission Retarders       There are many ways to invoke the clear codes option  You may clear codes by  selecting Code  and then the Clear option           amp  International MD  DLC   File Edit Reports Session COM SnapShot Diagnostics Vehicle Window Help  View       HINT  Toolbar shortcut is by clicking on       Another method to clear code is via the pop up menu  Place the mouse pointer  anywhere in the trouble code window and right click once to bring up the pop  up menu and then click on the Clear Codes option     F 4 Diagnostic Trouble Codes     ATACode   DTC   Status   Description  PID 091  FMI 04 Accelerator Position Signal Out of Range LOW  PID 100  FMI 04 Engine Oil Press  Signal Out of Range LOWY  PID 102  FMI 04 Intake Manifold Abs  Press 
39. all process   please select the default values assigned by the install process     3  When the setup installation has been successfully installed  the  MasterDiagnostics icon should be embedded in the VEHICLE  DIAGNOSTIC folder  Double click on the VEHICLE DIAGNOSTIC  folder to bring up the MasterDiagnostics software shortcut icon     MASTERDIAGNOSTICS IL1 1    THIS PAGE INTENTIONALLY LEFT BLANK    III  HOW TO USE THE MASTERDIAGNOSTICS SOFTWARE  1  BASICS    To begin using the MasterDiagnostics  MD  software please  spend a few  minutes reading through this section to gain the basics behind the software     After launching the MasterDiagnostics software  your computer should display  the following main window     LI Diamond Logic Controller 11  DLCII  E  File Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help    See S BRBSBS  el ree_ a   8  GQ  bEl    gt           The software provides a menu bar that is right below the window   s title bar   All available features of the software can be accessed via the menu bar     File Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help    For the frequently used actions  a tool bar is provided  The tool bar provides a  quick and easy way to access the important features of this software  Each tool  bar button will be described briefly below           a  S  l  oF  e    uis     mln  alia      gt         File   gt  Open Opens a new or existing graphical or textual  display file  Using this option allows
40. are three different types of  reports  VIN DTC  VIN Text  and VIN DTC Text  The vehicle information  window must be opened for any Reports options to be available  Open the  COM port and the Vehicle Information window to utilize the Reports feature     Selecting COM and then Open in the menu bar opens the ATA bus     IS  International HD  DLC   File Edit Reports Session WEM SnapShot Diagnostics Vehicle Code Window Help    Close    HINT  Toolbar shortcut is by clicking on         Selecting Vehicle and then View Information option in the menu bar opens  the Vehicle Information window         is  International MD  DLC     File Edit Reports Session COM SnapShot Diagnostics MEZITETS       HINT  Toolbar shortcut is by clicking on rri    Selecting Reports and then VIN DTC in the menu bar will print the  information in the Vehicle Information window and all the trouble codes     s  International MD DEL       VIN T  T  VIN DTC Text    Select printer to send the print out to the printer     Select a Destination x     File          MASTERDIAGNOSTICS III 11 1    The printout data will appear similar to the following     Component ID  INT  DTA 466E    Vehicle ID  1HTSCAAN7WHS28342   Reference Number  PRB1AC66 666   Rated HP  195 66   hp   Rated Engine RPM  2388 08   rpm  Odometer  458 66   miles   Engine Hours  21 66   hr    Total Fuel Used  76 66   gal    ACTIVE CODES  62  PID 188  FMI 85  Engine Oil Press  Signal Out of Range LOW  PID 162  FMI 64  Intake Manifold Abs  Press  Signal Out 
41. ate   Fueling Pulsewidth  ICP Desired   Inject Ctrl Pres                III 2 6 MASTERDIAGNOSTICS    Often  it is necessary to re size some of the columns in the text window  Move  the mouse pointer to the line between the columns in the heading bar  The  mouse pointer will change from an arrow to a bar with arrows on the left and  right sides  Click and drag to resize the width of the column or double clicking  at this point will cause the column to be automatically re sized to fit the widest  entry in the column     International T ext View  Untitled               Battery Volt  Engine Oil Pres  Engine Speed   Fuel Rate   Fueling Pulsewidth  ICP Desired   Inject Ctrl Pres    Place the mouse pointer over the  line dividing the columns  The  mouse pointer will change its  shape  Click and drag to change  the width or double click to  automatically resize       This text view window is configured and ready to be used  Opening the COM  at this time will allow the data to be displayed  To start monitoring the ATA  bus  click on COM in the menu bar and then click on Open     SJ International MD  DLC        File Edit Reports Session EM SnapShot Diagnostics Vehicle Code Window Help    Close       HINT  Toolbar shortcut is by clicking on    International Text View  Untitled     Battery Volt  Engine Oil Pres  Engine Speed   Fuel Rate   Fueling Pulsewidth  ICP Desired   Inject Ctrl Pres       MASTERDIAGNOSTICS III 2 7    The information in the window may be displayed in different forma
42. atures  Click on Change Font option to modify the display font  type and size     Select the desired options in the FONT dialog box and click on   x      Times New Roman       T Typographic Ext   Ip Verdana   I Webdings   Ir wWingdings                         Often  it is necessary to re size some of the columns in the text window  Move  the mouse pointer to the line between the columns in the heading bar  The  mouse pointer will change from an arrow to a bar with arrows on the left and  right sides  Double clicking at this point will cause the column to be  automatically re sized to fit the widest entry in the column     EA Vehicle Programming  Untitled          ee    B Place the mouse pointer between the line dividing the columns        The mouse pointer will change its shape  Click and drag to change  the width of double click to automatically resize     III 10 10 MASTERDIAGNOSTICS    There are different types of parameters  Some parameters are factory  programmable only  They will be shown as not programmable under the  Desired Value column     Ed Vehicle Programming  Untitled   oj x     Module Value Desired Value  2    EFRC  Engine Family Rating Code 1113 Not Programmable  AUD  Strategy Download Date 01092116 Not Programmable N A  AUD  Calibration Download Date 01092116 Not Programmable N A  EMD  ECM Serial Number 0352065 Not Programmable N A  RPM  Low Idle Setpoint 700 0 Not Programmable    RPM  High Idle Setpoint 2425 0 Not Programmable  RPM  Rated Speed Setpoint 2000 
43. ay also use the Show Min Max Values  option     Parameter Graphical View  Untitled     Show Min Max Values   Edit Attributes   Change Color   Change  amp bove Below Color  Change Background White  Add Delete Parameters  Pause       If the range values are displayed  then right clicking over the range values and  then clicking on the Hide option causes the range values to be hidden     Parameter Graphical View  Untitled        III 3 8 MASTERDIAGNOSTICS    A list of all the selected parameter acronyms will appear by clicking on an  option that has a right arrow  This will allow the change to be effective on the  selected parameter  By clicking on the Edit Attributes option  you may  modify the display attributes for that parameter     Parameter Graphical View  Untitled     Show Min Max Values   E dit Attributes   Change Color   Change  amp bove Below Color  Change Background White  Add Delete Parameters  Pause       By clicking on the Change Color option  the color palette will pop up allowing  you to select a new color  Simply click on the color of your choice and then    click on OK         Color 2  x   Basic colors   Troe wINMIT       MASTERDIAGNOSTICS 1 3 9    It is often necessary to change the background color when viewing the graph to  get the best contrast  Click on Change Background Color White to change  the background color  When the background color is white  the option will  automatically change to Change Background Color Black     Parameter Graphical View  Untitle
44. b Mode   Max RPM   Max VS   Power Take Off Mode  Preset RPM 1  Set   Preset RPM 2  Resume   Remote Pedal   RPM Ramp Rate    POWER TAKE OFF SPEED CONTROL   This group of parameters customizes the power take off speed control  feature  Power Take Off  PTO  Speed Control provides a method for  the operator to set and maintain a regulated engine speed  without  using the accelerator pedal  for the purpose of operating auxiliary  equipment  The power take off feature has an in cab and a remote  operator interfaces  Depending on configuration  the operator may  turn on and activate PTO speed control while in the comfort of the  cab or at the convenience of the remote interface  If both in cab and  remote operations are both enabled  the on board electronics senses  which interface is active depending on operator actions  No active  mobile PTO operation is possible when the PTO speed control is  turned on using the remote interface  This feature also has the  bump  up  and  bump down  functions  Wherein  the operator may  bump  up  the RPM in 25 RPM increments when the Resume Accel button  is momentarily pressed  The operator may  bump down  the RPM in  25 RPM decrements when the Set Coast button is momentarily  pressed     Pulses Per Mile 1   Pulses Per Mile 2   Rear Axle Ratio 1   Rear Axle Ratio 2   Tire Revs   Transmission Gear teeth   Transmission Top Gear Ratio  TWO SPEED AXLE  This group of parameters is used by the on board electronics to  determine the vehicle speed calcula
45. cates depressing and then releasing a key on  the keyboard     Indicates the action whereby the    Alt    key on the  keyboard is depressed while another key on the  keyboard is hit     13 1    Scroll bar    E32    The horizontal scrollbar W H Bl    is normally at the bottom of the window  Click  on the left arrow button to scroll left  Click on  the right arrow button to scroll right  Click on  the area to the left of the slider to page left  Click  on the area to the right of the slider to page right   Or simply use the slider by clicking and  dragging     The vertical scroll bar is normally at the z  right of the window  Click on the up  arrow button to scroll up  Click on the Bi    down arrow button to scroll down  Click  on the area to the top of the slider to page  up  Click on the area to the bottom of  the slider to page down  Or simply use  the slider by clicking and dragging     MASTERDIAGNOSTICS    II  INSTALLATION  1  SYSTEM SETUP AND SOFTWARE INSTALLATION    It is easy to set up International MasterDiagnostics  MD  software  Simply  follow the steps on your PC screen     Following are some of the frequently asked questions during the software  installation     1  Using CD  Insert CD into CD ROM drive  If Windows   does not  automatically start to setup the software  then refer to Section III 13  System and Software Trouble Shooting     2  Always follow the setup instruction on the screen  If you are unsure  of the proper responses to any questions during the inst
46. cess  please click on   90K   to  continues     MASTERDIAGNOSTICS III 10 3    MD will now query the EECM module     Ee  Vehicle Programming  Untitled     Bl x   PD          ModueVaue  Unis   Desired Value   Program Count    Power Take Off In Cab Operato    On State On 0   Power Take Off In Cab Operati    Mobile Variable State Mobile Variable 0   Power Take Off Maximum Engin      Power Take Off Maximum Allo       Power Take Off Speed Control      Power Take Off Preset Engine R       Power Take Off Preset Engine R     Power Take Off Remote Pedal     NM  Power Take Off Engne RPM Ra          The selected programmable parameters will now appear in the vehicle   programming window with all the appropriate columns filled     Ld Vehicle Programming  Untitled     Module Value Units   Desired Value  n On    Power Take Off In Cab Operato    O State   Power Take Off In Cab Operati    Mobile Variable State Mobile Variable  Power Take Off Maximum Engin    2425 0 RPM 2425 0   Power Take Off Maximum Allo    20 0 mph 20 0   Power Take Off Speed Control    Off State Of   Power Take Off Preset Engine R    1000 0 RPM 1000 0   Power Take Off Preset Engine R    1500 0 RPM 1500 0   Power Take Off Remote Pedal    Off State Of   Power Take Off Engine RPM Ra    100 0 RPM sec 100 0       Click on the PID button to display the short descriptions for the PIDs     Ed vehicle Programming  Untitled        PD   Module Vale Desired Value      Click on this button to toggle between the long and  short descript
47. cify a set of conditions that will start recording   Snapshot can also record data before the trigger event     Select SnapShot and then Setup on the menu bar                S  International MD  DLC   File Edit Reports Session COM SIE esI       Arm Trigger  Disarm Trigger  Start Recording  Stop Recording  Replay  gt     HINT  Toolbar shortcut is by clicking on        To open an existing snapshot setup from a file  select File  Open  and then  select the trg as the files of type            S  International MD  DLC     Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help  New       Save  Save as       Print     MD Settings     gt   Exit MD    HINT  Toolbar shortcut is by clicking on  5    The SNAP SHOT SETUP dialog box will appear              SNAP SHOT SETUP X   I Arm Trigger  Trigger PID   Fue Rate X   Cancel    Trouble Code Count Sample Rate Help    Trigger  sec   pooo pz           Trigger Setup      PID List    Pre is Time Post e Time    IN z Select Record Fie     20 0 f 20 0  Save Settings      Record File Name      snapshot rec Factory Default         MASTERDIAGNOSTICS III 7 1    Here are the steps for using Snapshot    1  Select a trigger to begin snapshot recording  using automatic trigger   MD determines when to begin data recording by the trigger setup   MD allows two automatic triggers  which can be used together or  separately     a  Engine Parameter Trigger    e   First  select an Engine Trigger PID for the trigger by first clicking on  the down a
48. communication  COM  port  Attempt to run the software again   Please go to step 3 if still unable to communicate on the ATA data  link     3  Ifthe    Power ON OFF    indicator is not lit  the truck battery may be  low or the truck wiring harness may be faulty  For 6 pin Deutsch  connector  check voltage between pin C  VBAT  and pin E  GND   on the truck   s diagnostic connector  For 9 pin Deutsch connector   check voltage between pin B  VBAT  and pin A  GND  on the  truck   s diagnostic connector  If the voltage is 9V DC or greater   please replace the interface cable     If the    Power ON OFF    indicator is lit  then go to step 4 if    ATA      for Navistar EZ Tech Interface cable or International EZ Tech  cable  or  RXD   for PC to Navistar Truck Interface cable  indicator  is flashing red  if neither indicators on the interface cable are  flashing  then go to step 5     4  Try connecting to another PC communication port and or use another  serial cable  Change the settings in the software to open the new  selected communication port  Replace the interface cable if still  unable to communicate on the ATA data link     5  Check if the key switch is turned on  Replace the interface cable if  key switch was turned on     MASTERDIAGNOSTICS III 13 1    3  Software installation problem using CD ROM    Use the Windows control panel to install the software  Click on the Start  button in the lower left hand corner of the screen  Click on the option  labeled Settings  Click on the
49. condition is detected  the on board electronics will light up  the OIL WATER lamp and the warning buzzer is activated  When a  critical condition 1s detected  the on board electronics will shut down  the engine if the engine warning and protection system has the  protection feature enabled  After an engine shut down  the operator  may re start the engine for a thirty seconds run time if desired  The  event logging feature will also record when an excessive  1 e    critical  engine event has occurred in both engine hours and odometer  readings  Currently there are four states of electronic operation   STANDARD  3 WAY WARNING  3 WAY PROTECTION  and 2   WAY WARNING     MASTERDIAGNOSTICS    IV  2 5    Exhaust Backpressure Control  This parameter customizes the exhaust backpressure feature  The  purpose of the exhaust backpressure device is to allow faster cab  heating and window defrosting  The on board electronics commands  the exhaust backpressure device to elevate the exhaust backpressure  so that the engine load is increased thereby causing the engine to  work harder to expel the exhaust gas  This will cause the engine to  warm up faster     Glow Plug Control  This parameter customizes the glow plug feature  Glow plugs are  used to improve enhance cold engine starting  The glow plugs are  energized prior to engine cranking to warm up the cylinders  The  glow plugs are turned full on if the battery voltage is normal  or  pulse width modulated if the battery voltage is above no
50. d     Hide Min Max Values  Show Min Max Values   Edit Attributes   Change Color   Change Above Below Color  Change Background White  Add Delete Parameters  Pause    Parameter Graphical View  Untitled     Hide Min Max Values   Show Min Max Values   Edit Attributes   Change Color   Change Above Below Color  Change Background Black  Add Delete Parameters  Pause       This graphical window is now configured and is ready to display the data   Click on COM in the menu bar and then Open to start monitoring the ATA  bus      SJ International MD  DLC        File Edit Reports Session   COM   SnapShot Diagnostics Vehicle Code Window Help             Close    HINT  Toolbar shortcut is by clicking on ah    III 3 10 MASTERDIAGNOSTICS    The most recent data is displayed on the right and the older data are  automatically scrolled to the left     Parameter Graphical View  Untitled     LI NENNEN N E A ee L1 LI   m Li i L        Select the Pause option in the drop down menu to stop the graph from scrolling    Parameter Graphical View  Untitled     Hide Min Max Values  Show Min Max Values   Edit Attributes   Change Color   Change Above Below Color  Change Background White  Add Delete Parameters       To start collecting data again  simply select the Resume option in the pop up  menu  The data while    paused    are not retained  When    resume    occurs  the  latest data is then used     Parameter Graphical View  Untitled     Hide Min Max Values  Show Min Max Values  Edit Attributes    Change C
51. d force available     RPS Signal Volts RPS Signal Volts     Remote pedal sensor signal voltage    Speed Limiter Active    Torque Select  Throttle Pos    Torque Lim    Total Fuel Used    Trans Shaft Speed    Trap Inlet Pres    Trip Fuel   Turbo Oil Pres  Turbo Oil Temp  Turbo Speed  Two Speed Axle  Vehicle ID    Vehicle Speed  VGT Duty Offset  Washer Level    IV 1 10    State of the system used to limit maximum vehicle  velocity  0 indicates inactive  1 indicates active     Torque Curve Selection switch status     Throttle Position    The position of the valve used to  regulate the supply of a fluid usually air or fuel air  mixture to an engine  0  represents no supply and  100  is full supply    Torque Limiting Factor    Ratio of current output torque  allowed  due to adverse operating conditions  to the  maximum torque available at the current engine speed   under normal operating conditions     Total fuel used    accumulated amount of fuel used  during vehicle operation    Transmission Output Shaft Speed    Rotational velocity  of shaft transferring force from transmission to drive  shaft    Particulate Trap Inlet Pressure    Exhaust backpressure  as a result of particle accumulation on filter media  placed in the exhaust stream    Trip Fuel    Fuel consumed during all or part of a  journey    Turbo Oil Pressure    Gage pressure of oil in  turbocharger lubrication system     Turbo Oil Temperature    Temperature of turbocharger  lubricant    Turbo Speed    Rotational velocit
52. dra Pres Mode Fueling Pulsewidth ES   Idle SD Active ICP Desired   Idle SD Alert Inject Ctrl Pres Help    Idle SD Enable   Idle SD Occurred   Idle SD Override  gt  gt  Add  gt  gt     Intake Air Temp   IPR Duty Cycle    Low Idle Speed i i  Max Vehicle Speed   PTO Ctrl Mode     PTO On Off    Attributes         At this point  the selected parameters should appear in the Selected Parameter  list box     Double clicking on a parameter from the Selected Parameters list will remove  it from the graphical view window  The other way to remove parameters is to  select all the parameters in the Selected Parameter list box  click on  Mpeg      and then click on OK      The displayed units and ranges for the parameter may be changed     Select the parameter in the Selected Parameter list box by clicking it and then  click on  HEU   to open the associated attribute dialog box     Fuel Rate Attributes ES  Display Type         English     T  Cancel    Minimum Below     0 00  o 00   Help    Maximum Above  fi 02 40 fi 02 40 Defaults         Change the displayed units by clicking on the down arrow next to the Display  Type edit box and selecting the desired type     III 3 4 MASTERDIAGNOSTICS    Change the Minimum and Maximum display range by replacing the values in  the respective edit boxes  The minimum and maximum values are used to re   scale the graph  The Below and Above values cause the color of the line for  that PID to change color when the parameter is below or above them  Modify  the
53. e Buzz Test  will cause the  electronics to exercise the Injectors     The Key On Engine Off Continuous Monitor Test will cause the electronics  to be more sensitive to fault condition  This will provide a quicker response  and a faster reporting of the fault condition  In addition  the EECM will begin  to broadcast special A D voltage PIDs  It is recommended that this test be  invoked in conjunction with opening the    ContinuousMonitor    session  please  see section III 9 for more details on sessions      The Key On Engine Off Output State Low Test and the Key On Engine   Off Output State High Test will cause the electronics to cycle the output  devices on or off  To invoke this test  please select the Key On Engine Off  Output State Low Test first  then followed by the Key On Engine Off Output  State High Test when desired  To end this diagnostics test  please select the  Key On Engine Off Output State Low Test option before canceling  diagnostics test     The Key On Engine Off Glow Plug Output State Test will cause the  electronics to energize the glow plug relay for a maximum time of 2 minutes     MASTERDIAGNOSTICS III 6 3    Selecting the Key On Engine Running Tests    option to display a dialog box  showing all of the tests for the engine electronics platform         S LIV Diamond Logic Controller II  DLCII    File Edit Reports Session COM SnapShot ERG Vehicle Code Window Help  Key On Engine Off Tests      Key On Engine Running Tests      V8 Injector Disable Tests    
54. e Running test may be  initiated  It is recommended that this test be invoked in conjunction with  opening the  KOER Standard  session  please see section III 9 for more  details on sessions      The Key On Engine Running Cylinder Contribution Test  formally known  as the Key On Engine Running Injector Test  will cause the electronics to  perform a cylinder contribution test  This will indicate how well each cylinder  is contributing  It is recommended that this test be invoked in conjunction with  opening the    KOER_CCT    session  please see section III 9 for more details on  Sessions      The Key On Engine Running Continuous Monitor Test will cause  electronics to be more sensitive to fault condition  This will provide a quicker  response and a faster reporting of the fault condition  In addition  the EECM  will begin to broadcast special A D voltage PIDs  It is recommended that this  test be invoked in conjunction with opening the    ContinuousMonitor    session   please see section III 9 for more details on sessions      The Key On Engine Running Air Management Test will cause electronics to  exercise the VGT and EGR sub systems  This will indicate the functionality of  the VGT control valve  EGR valve  intake system  and exhaust system  It is  recommended that this test be invoked in conjunction with opening the     KOER_AirManagement    session  please see section IIL 9 for more details on  Sessions      The Key On Engine Running EVRT Tests will cause electronics to c
55. e desired parameters in  the Available Parameter list box and then clicking on to add  parameters  ee    ADD DELETE PARAMETERS    Engine Dil Pres      Exhaust Back Pres  Fuel Rate  Fueling Pulsewidth    Hydra Pres Gov  Hydra Pres Mode  ICP Desired   Idle SD Active  Idle SD Alert   Idle SD Enable  Idle SD Occurred  Idle SD Override    Inject Ctrl Pres                   The order in which the PIDs are displayed in the text view window is  dependent on when a parameter is added to the Selected Parameter list  For  example  if you double click    Fueling Pulsewidth    first and then    Fuel Rate    then Fueling Pulsewidth will be displayed on top of    Fuel Rate  in the text  view window     Use the vertical scroll bar to bring up the remaining parameters     The selected parameters will appear in the Selected Parameter list box     MASTERDIAGNOSTICS III 2 3    Double clicking on a parameter from the Selected Parameter list will remove  it from the text view window  The other way to remove parameters is to select  all the parameters in the Selected Parameter list box  click on   lt  Delete  lt  lt      and then click on oO         ADD DELETE PARAMETERS    EPR Duty Cycle  Exhaust Back Pres  Genset   Hydra Pres Gov  Hydra Pres Mode  Idle SD Active    Inject Ctrl Pres    Idle SD Override  Intake Air Temp  IPR Duty Cycle       PTO On Off                The default display unit for the parameter is in English units  To change to  Metric display units  select the parameter in the Selec
56. e fine line of International engines     System requirements are as follows    1  PC with Pentium   or Pentium   equivalent or replacement CPU   32MB of system RAM   30MB of free system HD   CD ROM drive     2  Microsoft Windows   Operating System  Depends on the version of the  MasterDiagnostics software     3  International MasterDiagnostics software     4  International approved truck J1708  ATA  to PC Interface cable     1 2 1 MASTERDIAGNOSTICS    3  NOMENCLATURE    The following are the nomenclatures used within this manual  Please read this  section carefully and understand the meaning of the actions required     MD    Click or Clicking    Double click or    Double clicking    Right Click    Click and drag    Hit    ALT    MASTERDIAGNOSTICS    MASTERDIAGNOSTICS Software     For EZ Tech users this indicates tapping on the  lower left hand area of the touch pad once  For  PC users this indicates tapping on the left mouse  button     For EZ Tech users this indicates tapping on the  lower left hand area of the touch pad twice in  succession  For PC users this indicates tapping  on the left mouse button twice in succession     For EZ Tech users this indicates tapping on the  upper left hand area of the touch pad once  For  PC users this indicates tapping on the right  mouse button     For EZ Tech users this indicates tapping on the  lower left hand area of the touch pad marked by a  lock symbol and then using the main area of the  touch pad to move the mouse pointer     Indi
57. e help information to be  displayed        E  MD32 HTML Help  DLC     A  lt  JME    OIL WATER LAMP  OWL     ENGINE WARNING  amp   PROTECTION  EWPS        Injection Pressure Regulation Sy    Injection Pressure Regulator ee  Injector Drive Circuits   Intake Air Temperature Sensor    Flash Codes     63 8 I    Engine Warning and Protection System   Programmable Edit Dialog  Programmable Parameter State E        This group of parameters customizes the engine warning and  Radiator Shutter Enable group gi p gin g    protection feature  The Engine Warning and Protection System  safeguards the engine from undesirable operating conditions in  order to prevent engine damage and to prolong engine life      Vhen a wa i liti i   z 4  k   CIC             Click on the tab labeled Search  one can search help by using specific words or  phrases        E  MD32 HTML Help  DLC        Click on the tab labeled Search    to search for any help topic    that contains the specific  words or phrases       Injection Pressure Regulation Systen a  Injection Pressure Regulator          MASTERDIAGNOSTICS IIT 12 5    Use the advanced search features by making conditional searches        E  MD32 HTML Help  DLC                   Click on advanced search feature  that applies the conditional searches    Type in the words or phrases in the search box and click on the st Tones      button  Select the topic and then click on the     Dey   button to display  the help information  INC c       E  MD32 HTML Help  DLC 
58. e new special  programmable parameter s value  For example     Low Axle Ratio Pulses Per  Mile  is an affected parameter when you change    Tire Revs        EDIT PARAMTER x     Low Axle Ratio Pulses Per Mile or Kilometer    Range   18017  n to 157157 00 pulses mile  Program Count      CurrentV  alue    1 8720 0    New Value       III 10 12 MASTERDIAGNOSTICS    If there is a communication problem  the following message box should appear   Verify the ATA communication interface cable is attached properly and that  the ATA bus is active via the flashing LED on the communication interface  cable  Verify that the new programming values have been programmed   Attempt to re program the values again if they have not been programmed     Vehicle Programming x     Engine controller is not responding to the programming command        If programming was unsuccessful  a message box should appear indicating the  reason or condition that causes the unsuccessful programming  A list of all  possible error messages can be found at the end of this section     PROGRAMMING INFORMATION MESSAGE B    Invalid parameter request        MASTERDIAGNOSTICS III 10 13    The information in this window can now be saved for future re programming  and or kept as a log  Selecting File and then Save as    on the menu bar      S  International MD  DLC        Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help  New     Open     Save    Save as     Print     MD Settings     gt   Exit MD       HINT
59. ecording Replay  Sessions  Vehicle Parameter Programming  Reports  E Z Help  System and Software Trouble Shooting  APPENDIX  Parameter List    Programmable Parameter Description    L2    I5    If 1 1    III 1 1    III 2 1    III 3 1    MI 4 1    III 5 1    III 6 1    III 7 1    III 8 1    III 9 1    III 10 1    IIL 11 1    III 12 1    IIL13 1    IV 1 1    IV 2 1    I     1     INTRODUCTION    SOFTWARE OVERVIEW    The International electronically controlled engines have a wide range of failsafe  diagnostic capabilities  To properly diagnose these failures please follow the  instructions outlined in this and other International manuals     The MasterDiagnostics software provides the capabilities to    1     2   3   4   5   6   1   8     9     Read and display numerous electronic engine parameters in both graphical  and textual format     Read and display electronic engine control system trouble codes    Read and display electronic engine controller ID information    Read and display electronic engine controller programmable parameters   Provide detailed diagnostic information on specific trouble code service   Read and display J1708  ATA  sources currently active on the data link   Provide snapshot capability    Provide a mechanism to play back snapshot recordings     Provide a mechanism to change engine controller programmable  parameter     MASTERDIAGNOSTICS I 1 1    2  SYSTEM REQUIREMENTS    The MasterDiagnostics software is designed and developed to provide  diagnosis to th
60. en needed  In addition  the engine fan may be used as  a vehicle retarding device     EFC  Radiator Shutter Mode   EFC  Shutter Close Temperature   EFC  Shutter Open Temperature  ENGINE FAN CONTROL FOR RADIATOR SHUTTER  The purpose of Radiator Shutters Enable is to provide the proper  logic to open or close the radiator shutters  energize or de energize a  solenoid   The purpose of this device is to keep the engine warm  during cold weather operation  This would enable faster warm up of  the passenger cab thereby enabling faster defrost of the windshield   Fuel economy can be improved when the radiator shutters are closed     EFRC  Engine Family Extension   EFRC  Engine Family Rating Code   EFRC  Regulation Type  ENGINE FAMILY RATING CODE  This group of parameters allows the on board electronics to precisely  control the fueling requirements based on the particular engine  configuration  The on board electronics has what is known as the  Multiple Engine Rating Map  This allows a single on board  electronic controller to provide different engine configurations   Optimal control is provided for vehicles with various engine  configuration and ratings  engine model  rated engine speed  rated  engine power  and transmission type     MASTERDIAGNOSTICS IV 2 3    EL   EL   EL   EL   EL   EL   EL   EL   EL   EL   EL   EL   EL     EL    Low Coolant Hour 1   Low Coolant Hour 2   Low Coolant Odometer 1  Low Coolant Odometer 2  Low Oil Pressure Hour 1  Low Oil Pressure Hour 2  Low Oil Pre
61. etarder Mode  This parameter indicates the vehicle retarder type and its mode of  operation     Vehicle Speed Signal Selection  This parameter customizes the vehicle speed signal feature     VIN  VEHICLE IDENTIFICATION  This parameter is the factory programmed vehicle identification  number     MASTERDIAGNOSTICS IV 2 9    THIS PAGE INTENTIONALLY LEFT BLANK    
62. file              MASTERDIAGNOSTICS III 10 15    The information in these text view windows may be printed  Selecting File and  then Print    on the menu bar    s  International MD  DLC   File    Print             HINT  Toolbar shortcut is by clicking on       You may send the printout to the printer or to a file     Select a Destination    Printer             III 10 16 MASTERDIAGNOSTICS    MESSAGE    The customer  password does  not match   The  proprietary  password does  not match     The Engine is  running    The vehicle is  moving   Calibration  memory  failure     Cannot read a  write only file     Cannot write a  read only file     Programming  timeout     Data block too  long to  transmit while  not in  programming  mode    Length of data  is too long or  too short     REASON    Improper password  entered     Improper NETS  password     Engine is running or  being cranked   Vehicle speed detected     Engine controller internal  electronic failure     Attempting to read  protected memory of  engine controller     Attempting to write to a  protected memory of  engine controller     Engine controller has  failed to program itself in  the allotted time     Communication failure  between MD and engine  controller     Communication failure  between MD and engine  controller     MASTERDIAGNOSTICS    ACTION    Re enter the password and try  again     Re attempt the programming  again  If on continual failure   re start entire process  following recommended  procedure as outli
63. ft  scale  For this example  the    Fuel Rate    maximum display range has been  changed to 20     Parameter Graphical View  Untitled        III 3 6 MASTERDIAGNOSTICS    Right clicking on an acronym will cause a pop up menu to appear  Several  options are available in this pop up menu  Hide Min Max Values  available  only when the values are displayed   Show Min Max Values  Edit Attributes   and Change Color  All these options are associated with the selected  parameter only     Parameter Graphical View  Untitled      s Hide Min Max Values  Show Min Max Values  Edit Attributes  Change Color       Right clicking anywhere else inside the graphical window will cause another  pop up menu to appear  Several options are available in this pop up menu   Hide Min Max Values  available only when the values are displayed   Show  Min Max Values  Edit Attributes  Change Color  Change Above Below  Color  Change Background White  or Change Background Black  depending which is the current background color   Add Delete Parameters   and Pause  All these options are associated with the entire graphical window     By clicking on the Hide Min Max Values option  the range values displayed  on the left axis are hidden from view     Parameter Graphical Yiew  Untitled     Hide Min Max Values    Show Min Max Values   Edit Attributes   Change Color   Change  amp bove Below Color  Change Background White  Add Delete Parameters  Pause       MASTERDIAGNOSTICS III 3 7    To redisplay the range values you m
64. g the engine     Fuel Filter Differential Pressure     Change in fuel  delivery pressure measured after the filter due to  accumulation of solid or semisolid matter on the filter  element    Fuel Level    Ratio of volume of fuel to the total volume  of fuel storage container    Fuel Delivery Pressure    Gage pressure of fuel in  system as delivered from supply pump to the injection  pump    Fueling Pulse width    Duration of fuel injector  activation time    Fuel Rate    Amount of fuel consumed by engine per  unit of time    Fuel Temperature    Temperature of fuel entering  injectors    Gas Supply Pressure    Gas supply pressure  gage  to  fuel metering device    Governor Droop    The difference between full loads  rated engine speed and maximum no load governed  engine speed    State of the electronic hydraulic pressure governor  control  0 indicates OFF    Hydraulic Pressure Governor Mode Indicator status   IAT Signal Volts     Intake air temperature sensor signal  voltage        IV 1 7    Parameter Description    ICP Desired Desired Injection Control Pressure     ICP Signal Volts  Idle SD Alert  Idle SD Occurred    Idle SD Enable    Idle SD Override  Idle SD Active    Inject Meter Pres    Inject Ctrl Pres    Inject Timing Pres    Intake Air Temp    Intake Man Temp    Intercooler Temp    IPR Duty Cycle    ICP Signal Volts     Injection control pressure sensor  signal voltage     Prolonged engine idle shutdown driver alert mode  0  indicates inactive  1 indicates active     
65. gramming  Untitled        Click on this button to program all the    desired values into the ECM module    OR    PTO  Preset RPM  PTO  Preset RPM  PTO  Remote Ped  PTO  RPM Ramp          Ed Vehicle Programming  Untitled     Program All    Sey lV anable    State  RPM sec    Stationary Preset  2425 0   20 0   Off   900 0   1500 0   Off   100 0    ooo  o0o0oo000o0       MASTERDIAGNOSTICS       III 10 7    At this juncture  MD will attempt to program all the desired values for the  programmable parameters in the window     PTO  In  Cab Control   PTO  In Cab Mode Mobile Variable State Stationary Preset  PTO  Max RPM 2425 0 RPM 2425 0   PTO  Max V5 20 0 mph 20 0   PTO  Power Take Off Mode Of State Of   PTO  Preset RPM 1  Set  900 0 ann n   PTO  Preset RPM 2  Resume         1500 0 DEOR NENNEN   PTO  Remote Pedal Of       PTO  RPM Ramp Rate 100 0             of x  PTO  In Cab Control On  PTO  In  Cab Mode Mobile Variable Stationary Preset  2425 0 2425 0  R 20 0 20 0  PTO  Power Take Off Mode Of Of  PTO  Preset RPM 1  Set  900 0  PTO  Preset RPM 2  Resume  1500 0 EGRE NONIS aera  PTO  Remote Pedal Of  PTO  RPM Ramp Rate 100 0                 m Programming  Untitled   in  x   On State On  Stationary Preset State Stationary Preset  2425 0 RPM 2425 0  20 0 mph 20 0   PTO  Power Take Off Mode Off State Of   PTO  Preset RPM 1  Set  900 0 RPM 900 0   PTO  Preset RPM 2  Resume  1500 0 RPM 1500 0   PTO  Remote Pedal Of State Of   PTO  RPM Ramp Rate 100 0 RPMisec 100 0    PTO  In Cab Control  
66. indicates ON     Engine Crank Inhibit Engine Crank Inhibitor status     Engine Fan State of the electronic engine fan control  0 indicates  OFF  1 indicates ON     Engine Hour Total engine hour     accumulated time of operation of  engine        IV 1 6 MASTERDIAGNOSTICS    Parameter    Engine Load  Engine Oil Pres  Eng Oil Temp    Engine Speed  EOPV Signal Volts    EOT Signal Volts  EPR Duty Cycle  EPS Signal Volts  Exhaust Back Pres  Exhaust Temp    Fuel Filter Pres    Fuel Level    Fuel Pres    Fueling Pulse width    Fuel Rate    Fuel Temp    Gas Supply Pres    Governor Droop    Hydra Pres Gov    Hydra Pres Mode  IAT Signal Volts    MASTERDIAGNOSTICS    Description    Percent Engine Load    Ratio of current output torque to  maximum torque available at the current engine speed     Engine Oil Pressure     gage pressure of oil in engine  lubrication system as provided by oil pump     Engine Oil Temperature    Temperature of engine  lubricant     Engine Speed     Rotational velocity of crankshaft     EOPV Signal Volts     Engine oil pressure sensor signal  voltage     EOT Signal Volts     Engine oil temperature sensor signal  voltage     EPR Duty Cycle     Percent of total electrical energy  supplied to the exhaust backpressure regulator valve     EPS Signal Volts     Electronic pressure governor  feedback sensor signal voltage     Exhaust Back Pressure    exhaust backpressure at the  exhaust manifold     Exhaust Gas Temperature     Temperature of combustion  byproducts leavin
67. ions for the programmable parameter    Placing the mouse pointer within the window and right clicking will bring up  advanced features  Click on the Enter Password option  which allows the  password to be entered and retained for use     Enter Programming Password x     Password    XXXXXXX  TE    1    Cancel   Hep         The password must be between 4 and 8 alphanumeric characters     This vehicle programming window is configured and ready to be used     III 10 4 MASTERDIAGNOSTICS    To modify a programmable parameter double click on it or right click     Ed vehicle Programming  Untitled     PD          Module Value Desired Value  On On    PTO  In Cab Control State    PTO  In Cab Mode Mobile Variable State Mobile Variable  PTO  Max RPM 2425 0 RPM 2425 0   PTO  Max VS 20 0 mph 20 0   PTO  Power Take Off Mode Of State Of    PTO  Preset RPM 1  Set  1000 0 RPM 1000 0  PTO  Preset RPM 2  Resume  1500 0 RPM 1500 0  PTO  Remote Pedal Of State Of  PTO  RPM Ramp Rate 100 0 RPM sec 100 0       A dialog box will appear showing the appropriate changes that can be done  with that programmable parameter  Two different types of dialog boxes may  appear  numeric text or selectable     A numeric text parameter dialog box    Power Take Off Preset Engine RPM 1  Set    EG       For numeric parameters  enter the appropriate value  When complete     click on Low   The PID s description is displayed in the dialog box s title  bar  The PID s valid range is displayed in parentheses     A selectable 
68. ive Inactive Intake Manifold Abs  Press  Inrange Fault   FID 100 FMI fifi Artivellnartive  Fnaine Oil Press Above Sner With Fnaine Off    PS eese 7       This session may be replaced and or over written  This is to allow the user the  capability to customize the session for their use     MASTERDIAGNOSTICS III 5 3    The information in the Vehicle Information window may be printed  Select  File and then Print    on the menu bar    File    Print             HINT  Toolbar shortcut is by clicking on    1 5 4 MASTERDIAGNOSTICS    6  DIAGNOSTIC TESTS    To execute diagnostic test  first Key On and then open the ATA bus  Selecting  COM and then Open in the menu bar will open the ATA bus      S  International MD  DLC   File Edit Reports Session   COM   SnapShot Diagnostics Vehicle Code Window Help          Close    HINT  Toolbar shortcut is by clicking on    Then select Diagnostics in the menu bar and then the on demand diagnostic  test  These on demand diagnostic aid tests may only be invoked via the menu   Please refer to the service manuals as to when to perform these tests and how to  interpret the results of these tests  The diagnostic tests should be used in  conjunction with text view windows  graphical view windows  and the trouble  code window     While a diagnostic test is active  the MD main window   s status bar will display  DIAGNOSTIC RUNNING      DIAGNOSTIC RUNNING  Active Codes  12     7      The status bar will de ism a message here showing  that a de ism test is cur
69. mber of times that that programmable  parameter had been modified     EA Vehicle Programming  Untitled     PD   Module Value Desired Value       MASTERDIAGNOSTICS III 10 1    Add programmable parameters to this window by selecting Edit and then  Add Delete Edit Parameters on the menu bar            lt 3 International MD  DLC   File SnapShot Diagnostics Vehicle Code Window Help        HINT  Toolbar shortcut is by clicking on un uud    Another method to add programmable parameters is via the pop up menus   Place the mouse pointer inside the vehicle programming window and right  click once to bring up a pop up menu associated with this window type  In this  pop up menu there are seven options  Change Font  Add Delete Parameters   Enter Password  Change Password  Refresh  Reset All Desired Values  and  Program All  Click on the Add Delete Parameter option     Ed Vehicle Programming  Untitled   i     OF x     PD   Module Value Desired Value    Change Font  Add Delete Parameters  Enter Password   Change Password  Refresh   Reset All Desired Values  Program All       Any of the three methods will cause the ADD DELETE PROGRAMMABLE  PARAMETERS dialog box to appear    ADD DELETE PROGRAMMABLE PARAMETERS   X           Available Parameters  Selected Parameters     ALD  Calibration Download Date f Y  AUD  Calibration Tool ID S  AUD  Last Service Tool ID 1   AUD  Last Service Tool ID 2 Cancel  AUD  Strategy Download Date   ALID  Strategy Tool ID   CC  Cruise Control High VS Limit H   CC  Cr
70. me     Save as type   Intemational Text    ntv     Cancel         Simply type in the file name inside the File name edit box and click    a    MASTERDIAGNOSTICS III 2 9    THIS PAGE INTENTIONALLY LEFT BLANK    3  DATAIN GRAPHICAL FORMAT    To monitor the engine parameter data in graphical format  you must first create  a graphical window  This is done similarly to the creation of a text view  window  Selecting File and then New in the menu bar or pressing ALT    F     and then  N  will open the Select a File Type dialog box         amp 1International MD  DLC     Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help              Open     Save  Save as          Print          MD Settings     gt   Exit MD          Select Parameter Graphical View   pgv  as the desired type to open and    click on OK       Select a File Type x     Cancel                   International Text Viewf  ntv   J1587 Text Views  jtv       Parameter Graphical View  pay                HINT  Toolbar shortcut is by clicking on       A generic graphical display window will appear and it will have no parameters  in it  It should only display the time axis and the range axis     Parameter Graphical View  Untitled     Maximum display  range value            erm    Time Axis    Each tick mark  indicates one second    Minimum display  range value       MASTERDIAGNOSTICS III 3 1    To add parameters in it  select Edit and then Add Delete Edit Parameters on  the menu bar     S  International MD  DLC 
71. ming window  and a PID text view window that shows the  essential truck information     si MD Diamond Logic Controller  DLC   c  navistar md_c setting vin  ssn   File Edit Reports Session COM SnapShot Diagnostics Vehicle Code    Window Help    Cae Se SBSBIS BIS     P OC BSS Q T Oa     Vehicle Information       m  xi EH International Text View  C  Navistar M    Pm  x      PD     awe Cd its PIDs ae Units  Component ID INT  INT 530E  Eng Oil Temp 79 25   Vehicle ID oooo0o00000000000 Coolant Temp 175 00   Reference Number MMD6BS7R 000 Intake Air Temp 117 75   Rated HP 275 00 Baro Pres 8 76   Rated Engine RPM 2000 00   Odometer 0 00   Engine Hours 0 05   Total Fuel Used 0 25    E Vehicle Programming  C  Navistar MD_C setting vin  ppv     EFRC  Engine Family Rating Code 1113 Not Programmable  Engine Serial Number 00000000000000000 Not Programmable  Transmission Type Manual Non Isochronous Not Programmable  EL  RPM Overspeed Odometer 1 0 0 Not Programmable  EL  RPM Overspeed Odometer 2 0 0 Not Programmable  EL  Overheat Odometer 1 0 0 Not Programmable  EL  Overheat Odometer 2 0 0 Not Programmable    EWPS  Warning Shutdown Mode Standard Warning  RPM  Standard Warning  RPM   IST  Idle Shutdown Timer Mode Off Not Programmable    f A Diagnostic Trouble Codes    Description   SID 253  FMI 13 Activellnactive Invalid Engine Family Rating Code   SID 240  FMI 14 Activellnactive Field Defaults Active   PID 084  FMI 04 Activellnactive Vehicle Speed Signal Out of Range LOW   PID 102  FMI 02 Act
72. ned by  NETS     Stop engine and try again     Stop vehicle  apply parking  brakes and try again   Re attempt to program  If on  continual failure  please  consult service manual on  ECM fault detection and  replacement    Re attempt to program  If on  continual failure  please  contact International Service  Tool personnel    Re attempt to program  If on  continual failure  please  contact International Service  Tool personnel    Re attempt to program  If on  continual failure  please  consult service manual on  ECM fault detection and  replacement    Re attempt to program  If on  continual failure  please  contact  International Service  Tool personnel     Re attempt to program  If on  continual failure  please  contact International Service  Tool personnel        III 10 17    MESSAGE  Invalid  parameter  request     Accumulator  write active     Parameter does  not have  tattletale     Invalid  password level     Data block too    long to transmit     Engine not in  no start mode     Received an  unknown  programming  command error   Engine  controller is not  responding to  the  programming  command    III 10 18    REASON    Communication  failure between MD  and engine controller     Engine controller has  failed to program  itself  because it is  busy with other  process    The programmable  parameter to be  programmed does not  have a tattletale   Communication  failure between MD  and engine controller     Communication  failure between MD  and engine controller     E
73. ngine is running   being cranked  or in  diagnostics mode   Communication  failure between MD  and engine controller     Communications  failure between MD  and engine controller    ACTION    Re attempt to program  If on  continual failure  please  contact International Service  Tool personnel    Re attempt to program  If on  continual failure  please  consult service manual on  ECM fault detection and  replacement    Re attempt to program  If on  continual failure  please  contact  International Service  Tool personnel    Re attempt to program  If on  continual failure  please  contact International Service  Tool personnel    Re attempt to program  If on  continual failure  please  contact International Service  Tool personnel    Stop engine  turn the ignition  key to the off position and  back to on  and try again   Re attempt to program  If on  continual failure  please  contact International Service  Tool personnel    Verify that the programming  was successful via the refresh  option  If symptom persists   verify ATA communication  interface cable 1s attached  properly and that the ATA bus  is active via the flashing LED  on the communication  interface cable  If still  unsuccessful  re attempt to  program the parameter again        MASTERDIAGNOSTICS    11  REPORTS    The Reports feature allows information from several different windows to be  printed at the same time  Not all Reports options may be available because it  relies on information from various windows  There 
74. nic help file  This section describes the    organization and the layout of this new help     Select Help and then Contents      S  International MD  DLC        HINT  Toolbar shortcut is by clicking on i        The new help will appear     E  MD32 HTML Help  DLC      OF X     a o  gt  0     amp     Hide Back Forward Stop Refresh Print    Sree kal Sema Introduction          Company    E Q Introduction        Overview    E  Revision Information International MI  32 is used to diagnose International Engine problems   BD Hhwto s International MID 32 is designed specifically to work with International      Pibgramming Engine Control Modules  available with the fine family of International   Q amp  Mbnu and ToolBar engines  The onboard electronics  ECM  is used to control the engine s       ThubleCodes  DLC  performance andjemissions  International MD 32 communicates with the  ECM collecting ibformation  International MD 32 then does any  combination of the following according to the user s preferences           Report er gine parameters  PIDs  in graphical format    Report et gine parameters  PIDs  in textual format    Take a stjap shot of engine parameters  PIDs  for later study or  comparispn    Display tfouble codes and appropriate diagrams utilizing help   Display yehicle information    Programming of customer available truck and engine features   Replay ofrecorded snap shot data     Whe    NAM fb    To use the Interrfational MD 32 one must connect the computer running  this s
75. of Range LOW    INACTIVE CODES  63   PID 166  FMI 64  Engine Oil Press  Signal Out of Range LOW   PID 162  FMI 64  Intake Manifold Abs  Press  Signal Out of Range LOW  PID 168  FHI 64  Barometric Press  Signal Out of Range LOW       By selecting to print to a file  you may retrieve the information using other  Windows applications like Microsoft Excel     Select a Destination x     Printer       The following is an example file after it has been formatted                                         Component ID INT  DTA 466E     Vehicle ID 1HTSCAAN7WHS528342  Reference Number   PRB1ACDO 000   Rated HP 230 hp  Rated Engine RPM 2300 rpm  Odometer 12345 miles  Engine Hours 0 hr  Total Fuel Used 0 gal  ACTIVE CODES  00   INACTIVE CODES  00                Selecting Reports and then VIN Text in the menu bar will print the  information in the Vehicle Information window and all text view windows         S  International MD  DLC     File Edit FGS Session COM SnapShot Diagnostics Vehicle Code Window Help  VIN DTC  VIN Text  VIN DTC Text        Selecting Reports and then VIN DTC Text in the menu bar will print the  information in the Vehicle Information window  the trouble codes  and all text  view windows      S  International MD  DLC    File Edit SGM Session COM SnapShot Diagnostics Vehicle Code Window Help  VIN DTC  VIN Text    IN DTC Text          III 11 2 MASTERDIAGNOSTICS    12  E Z HELP  This software release of MasterDiagnostics has an extensive set of  documentation for the electro
76. oftware to the ECM via the PC to International Truck Interface cable        Help toolbar buttons Help information display area    The new help is arranged under the following headings  Company   Introduction  Howto   s  Programming  Menus and Toolbar  and Trouble  Codes  DLC      MASTERDIAGNOSTICS III 12 1    The Introduction topic contains the software revision information  This topic  documents the changes to individual software release  Click on the topic titled  Revision Information will display the software revision contained in this  release        E MD32 HTML Help  DLC     Revision Information  El  3 Introduction i           E  Introduction International MD completely rewritten in 32 bit environment        Overview Only limited features will be available   Revision Information   S Howto s is    Q amp  Programming Release 0 1    Menu and ToolBar Release 82    TroubleCodes  DLC  ar   Release 0 3    Release 0 4  Release 1 0  Release 2 0  Release 2 1                      The Howto   s topic describes the features of this software   s usage  access  and  examples  Double clicking on the heading labeled Howto   s will display more  help functions        E  MD32 HTML Help  DLC   P    How To Display Parameters     gt  Company  e Introduction  E VE Howto s  Display Parameters  B  Display Vehicle Informat Select File from the menu bar and select New to open new    toolbar     E  AddiDelete Edit Display      fz  Change Parameter Displ  B Setup Snapshot   8  Replay Recordings   e 
77. olbar shortcut is by clicking on       MASTERDIAGNOSTICS III 2 1    A generic text view display window will appear and it will have no parameters  init  Text view windows consist of three columns  PID  Value  and Units   The PID column shows the PID description or acronym  The Value column  shows the current data value  The Units column shows the display value units   which may be English or Metric        International Text View  Untitled      PID   Value   Units         Add parameters to this window to display any data  Select Edit and then  Add Delete Edit Parameters on the menu bar     S  International MD  DLC        Another method to add parameters is via the pop up menu  Place the mouse  pointer inside the text view window and right click once to bring up a pop up  menu associated with this window type  In this pop up menu there are three  options  Change Font  Add Delete Parameters  and Pause  Click on the  Add Delete Parameter option     International Text View  Untitled     PID Value   Units         Click the right mouse button once  to bring up the pop up menu   and then click on the   Add Delete Parameter option          III 2 2 MASTERDIAGNOSTICS    Any of the three methods will cause the ADD DELETE PARAMETERS dialog box  to appear     ADD DELETE PARAMETERS    CC  Clutch Switch  CC  Coast Switch  CC  Resume Switch  CC  Set Switch  Change Oil Lamp  Comp Brake High  Comp Brake Low  Comp Brake Med                   Double clicking on the parameter or clicking on all th
78. olor   Change  amp bove Below Color  Change Background White  Add Delete Parameters    Resume       MASTERDIAGNOSTICS 1 3 11    THIS PAGE INTENTIONALLY LEFT BLANK    4  TROUBLE CODES    The trouble codes can be displayed only after Key On and ATA bus is opened   Selecting COM and then Open in the menu bar will open the ATA bus          S  International MD  DLC   File Edit Reports Session   COM   SnapShot Diagnostics Vehicle Code Window Help       Close    HINT  Toolbar shortcut is by clicking on es    Selecting Code and then View option in the menu bar opens the Trouble Code  window     is  International MD  DLC        HINT  Toolbar shortcut is by clicking on       The Diagnostic Trouble Codes window will appear  The Trouble code  window consists of 4 columns  ATA Code  DTC  Status  and Description   The ATA Code column displays the ATA trouble code numbering system   This displays the trouble code associated with a sub system  SID  or a  parameter  PID  and the failure mode indicator  FMI   The DTC column  displays the International Diagnostic Trouble Code numbering system  The  Status column displays the current status of the trouble code  The Description  column displays a short description of the trouble code     f 4 Diagnostic Trouble Codes    OE x     ATA Code      DTC      Stsus     Description                           MASTERDIAGNOSTICS III A 1    If the electronic engine control module has detected faults  the trouble codes  are automatically displayed  An Up Down sc
79. olor Palette dialog box will appear  which allows the selection of a different color to represent the data  Click on  the color of choice and then click on the OK   button     Color     x     Basic colors        III 8 6 MASTERDIAGNOSTICS    The Change Background White will toggle the background color to white for  better contrast  It is strongly recommended that the background color be  changed to white before invoking the print option  The color that appears in  the window is what will be printed by the printer    e   if the background color  is black  then the paper will be printed with a black background   Be advised  that changing the background color does not automatically change the PID data  display colors  Those colors must be changed individually     Eas Graphical Replay  C   Navistar MD32  VO40 DATA snapshot rec       O  x     15 60 21 00 26 40 31 80 37 20 42 60 48 00 53 40 58 80  Seconds       Click and drag anywhere within the graph display area to zoom in a portion of  the graph for a more detailed analysis  The mouse pointer will change to a  magnifying glass indicating that the zoom feature is being invoked  The Zoom  Reset option will reset the zoom in factor to none and display the entire  snapshot recording     Sai Graphical Replay  C  WWavistar  MD32  VO40 DATA snapshot rec     Click anywhere in the graph display  area and drag the mouse  The mouse  pointer will change from R to Q  indicating the zoom feature is being  invoked    15 60 21 00 26 40 31 80 37 
80. ommand  a fixed control signal to cause the VGT to provide boost under a no load  situation  This is to provide an on demand test for diagnosing exhaust system  and turbo problems  Three tests are available  Low Duty Cycle  Medium  Duty Cycle  and High Duty Cycle  Please refer to the proper service manual  for the use of these tests     MASTERDIAGNOSTICS III 6 5    Select V8 Injector Disable Tests    option to display a dialog box showing the  injector disable test           JMD Diamond Logic Controller II  DLCII   File Edit Reports Session COM SnapShot         Weegee Vehicle Code Window Help  Key On Engine Off Tests      Key On Engine Running Tests      V8 Injector Disable Tests      HelatveTSompressign lest     A dialog box displaying on overhead view of the engine will appear     E         8 Injector Disable Diagnostics    sese  SOOO  zd Ed    FLYWHEEL  C No Action VA Disabled  C  Selected  X  Selected  amp  Disabled    Normal Operation   Collect Data      Help            Click on the cylinder to be disabled  The cylinder selected will be highlighted  by changing its color to light blue   1  NS  1     Click on Run   to execute the test  The cylinder that is actively disabled  will be highlighted with a red X   1  E 6     Select a four cylinder idle mode by clicking the appropriate buttons  on the side  The four cylinders as shown on the button will be HI  highlighted by changing their colors to light blue     When complete with the Injector Disable tests  click on Done    
81. option parameter dialog box    Desired Value   Mobile Variable Y         Make the desired changes by clicking on the down arrow and then the proper    selection  When complete  click on 8   The PID s description is  displayed in the dialog box s title bar     MASTERDIAGNOSTICS IIT 10 5    The value will now appear in the Desired Value column        Ed Vehicle Programming  Untitled     PTO  In Cab Control   PTO  In Cab Mode Mobile Variable State Mobile Variable  2425 0 RPM 2425 0   20 0 mph 20 0   PTO  Power Take Off Mode Of Of   PTO  Preset RPM 1  Set  1000 0 RPM 900 0   PTO  Preset RPM 2  Resume  1500 0 RPM 1500 0   PTO  Remote Pedal Of State Of   PTO  RPM Ramp Rate 100 0 RPM sec 100 0    The value entered will now be displayed  in the Desired Value column    Select the Program option to program the value into the EECM module     oOoooo0o000D000                   Ld Vehicle Programming  Untitled     PTO  In Cab Control  PTO  In Cab Mode Mobile Variable State Mobile Variable  2425 0 RPM 2425 0  20 0 mph 20 0  State OF  RPM 900 0  RPM 1500 0  State Of  RPM sec 100 0    ooo oo coc Cc Oo                      If programming was successful  the following message box should appear        SUCCESS          III 10 6 MASTERDIAGNOSTICS    Another method to program the EECM module is to enter all the desired  changes by selecting individual programmable parameters and changing their  desired values  Then select the Program All option or click on the Desired    Value button      us CR Pro
82. or pedal position sensor  signal voltage     Auxiliary Water Pump Pressure    Gage pressure of  auxiliary water pump driven as a PTO device     Average Fuel Economy    Average of instantaneous fuel  economy for that segment of vehicle operation of  interest    BAP Signal Volts     Barometric pressure sensor signal  voltage    Barometric Pressure     Absolute air pressure of the  atmosphere    Net Battery Current     Net flow of electrical current  into out of the battery or batteries    Battery Potential  Voltage     Measured electrical  potential of the battery    Boost Pressure    Gage pressure of air measured  downstream on the compressor discharge side of the  turbocharger    State of the cruise control accel switch  0 indicates OFF     indicates ON    State of the brake switch  0 indicates OFF  1 indicates  ON    State of the clutch switch  0 indicates OFF  1 indicates  ON    State of the cruise control coast switch  0 indicates OFF     indicates ON     State of the cruise control resume switch  O indicates  OFF  1 indicates ON       IV 1 5    Parameter Description    CC  Set Switch State of the cruise control set switch  O indicates OFF  1  indicates ON    Change Oil Lamp State of the electronic change oil indicator  0 indicates  no need to change oil  1 indicates time to change oil    Clutch Pres Clutch Pressure    Gage pressure of oil within a wet  clutch    Component ID Used to identify the make model and the serial number  of any component of the vehicle    Coolant 
83. peed 86 km hr mph  COL 154      BP 129      6 V V    62   85     85    85  85   88    Change Oil Lamp  E Exhaust Back Pres    EBPV EBP signal volts       MASTERDIAGNOSTICS IV 1 1    SYM Parameter PID Metric  EBPD EBP Desired 3  E Engine Crank Inhibit 4   9   1   4    SAE  j 13      CI 15      7       14 V V    EGRP EGR Valve Position 2  EGRV EGRP signal volts    V V    EPSV EPS signal volts 9  EXT Exhaust Temp 173 deg C deg F  FECN Ave Fuel Econ 185 mpg    km L    FW Fueling Pulse width 132 usec usec  GSP Gas Supply Pres 159 kPa psi  GVDP Governor Droop 113 rpm rpm    IAT Intake Air Temp 171 deg C deg F       IV 1 2 MASTERDIAGNOSTICS    SYM Parameter PID Metric SAE  V    IATV IAT signal volts 3 V    ICPV ICP signal volts 5 V   SE 1   SO l   ST 1   TP 156 psi  12  131    102 i    5  7  7  I Idle SD Enable 7  I Idle SD Override 7  j 7    I Idle SD Active    IPR  IPR Duty Cycle    MAP Boost Pres   MAPV MAP signal volts 11  MATV MAT signal volts 13 V V  ODOM Odometer 245 km miles    O Oil Filter Pres kPa ps  OTQ Output Torque 9 N m lb ft  P 9   m    pm  kPa     kPa  V V    psig    PTAS PTO  Accel Switch  PTBS PTO  Brake Switch    PTCS PTO  Coast Switch    FP 99   T 3   89   89   89   89  187  89  89  89  40    PTCS PTO  Clutch Switch    PTRS PTO  Resume Switch  PTSS PTO  Set Switch  POO PTO On Off    1  PSET PTO Set RPM rp rpm  REF  Reference Number 2           MASTERDIAGNOSTICS IV 1 3    155      V V    RPS Remote Throttle  RPSV RPS signal volts 8    TBN Turbo Speed 103 rpm rpm 
84. r  MD32 VO40 DATA snapshot rec     Percent    4 80 10 20 15 60 31 80 37 20 42 60 48 00 53 40      All the available recorded  PID acronyms with their    Left percent axis will display the associated colors   percentage of the actual data with  respect to its full scale range     Units for the        right axis           The graph display area is bounded by the  line below the PID acronym  left percent  axis  right PID scale axis  and the time axis    be    Right PID scale axis will display   the selected PID s scale  Select  the PID desired by clicking on its  acronym at the top of the window    Time axis displays the time fram the trigger event  when the actual data was recorded  At the value  of 0 00 is when the trigger occurred  Any  negative value indicates pre trigger data and any  positive value indicates post trigger data    15 60 21 00 26 40 31 80 37 20 53 40  Seconds       MASTERDIAGNOSTICS III 8 3    Right mouse clicking will bring up advanced features  Show Min Max Values   Change Color  Change Background White  or Change Background Black  depending on current background color   Zoom Reset  and Show Grid  or  Hide Grid depending on current grid display       n Graphical Replay  C   Navistar MD32  VO40 DATA snapshotrec      Show Min Max Values  Change Color   Change Background White  Zoom Reset   Add Delete Parameters  Show Grid       C  D  o     a  tL    4 30 10 20 15 60 21 00 26 40 31 8 37 20 42 60 48 00             The Show Min Max Values option will display the 
85. r  mechanism is activated when this value is set to a number greater  than zero  MD will begin recording data when the number of active  trouble codes has reached above this value     Set the Sample Rate        SNAP SHOT SETUP    L    Fuel Rate            poo        mo      MEM     MN              This sets the rate as to how often to record data  Setup a shorter time  if desired amount of data to collect is small  Setup a longer time if  the desired amount of data to collect is large     MASTERDIAGNOSTICS III 7 3    3  Set the Pre Trigger Time to record        SNAP SHOT SETUP    L    Fuel Rate v       o2               Setting this option allows data to be recorded just before the trigger  event     4  Set the Post Trigger Time to record        SNAP SHOT SETUP    E     Fuel Rate v       o2               This sets the amount of data to record after the occurrence of the  trigger event  Only a total of 2000 time frames may be recorded  at one time  MD will warn you if this is exceeded  Reduce the Post  Trigger time or the Pre Trigger time when this error message is  displayed     Snapshot Error       III 7 4 MASTERDIAGNOSTICS       5  Click on 795   to select the engine parameters to record   The SELECT PARAMETERS TO RECORD dialog box will appear  The  list on the left contains all the available engine parameters for  recording  The list on the right contains the selected engine  parameters to be recorded     SELECT PARAMETERS TO RECORD    CC  Clutch Switch   CC  Coast Switch  
86. rently active     MASTERDIAGNOSTICS III 6 1    Selecting the Key On Engine Off Tests    option to display a dialog box  showing all the tests for the engine electronics platform     IS  MD Diamond Logic Controller Il  DLCII   File Edit Reports Session COM SnapShot BEIERISOE Vehicle Code Window Help  Key On Engine Off Tests      Key On Engine Running Tests      V8 Injector Disable Tests      Relative ompression lest                  A dialog box displaying all available Key On Engine Off Diagnostic tests will  appear  Click on the radio button for the desired test and then click on Run    to execute the test  When complete with the Key On Engine Off diagnostics  tests  click on Done    Cancel an active test at anytime by clicking on    Cancel Test      Key On Engine Off Diagnostics x        Standard Test    C Injector Test           C Continuous Monitor Test  Dutput State Tests    C Qutput State Low Test              C Dutput State High Test  C Glow Plug Output State Test    The content of this dialog box is dependent on the engine electronics platform   Confirm the engine electronics platform by looking at the MD main window s  title bar  You must exit MD in order to change the engine electronics platform     III 6 2 MASTERDIAGNOSTICS    The Key On Engine Off Standard Test will cause the electronics to perform  an internal self test  This Standard test must be completed before another Key   On Engine Off test may be initiated     The Key On Engine Off Injector Test  a k a  th
87. rmal  The  glow plugs may continue to be energized during engine warm up to  reduce emissions  The glow plug lamp is used as a wait to start  indicator  The glow plug lamp is lit during initial glow plug  activation to indicate to the driver to wait for the engine cylinders to  warm up prior to starting the engine     IST  Idle Shutdown Time   IST  Idle Shutdown Timer Mode   IST  Max IAT for Idle Shutdown   IST  Min IAT for Idle Shutdown  ENGINE IDLE SHUTDOWN CONTROL  This group of parameters customizes the prolonged engine idle  automatic shutdown feature  The purpose of this feature is to shut the  engine down after a programmable idle time has been exceeded  This  allows the reduction of fuel usage  engine wear  and emissions   Thirty  30 0  seconds before an automatic engine shutdown  the  operator will be warned via the red Oil Water Lamp  This lamp will  begin flashing until the engine is shutdown  The operator may  override the electronics at any time  After an engine shutdown  occurs  the Oil Water Lamp will stop flashing and a diagnostic code  will be recorded  The diagnostic code is recorded to assist in  diagnosing possible service complaints of the engine shutting down   Currently there are four states of electronic operation  OFF  PTO  AV AILABLE  NO ENGINE LOAD  and TAMPER PROOF     IVPWR  Expected VBAT  Expected operating battery voltage on the vehicle     IV 2 6 MASTERDIAGNOSTICS    PTO   PTO   PTO   PTO   PTO   PTO   PTO   PTO   PTO     In Cab Control   In Ca
88. roll bar will automatically appear  when there are too many trouble codes to be displayed in the window  Slide  the scroll bar up and down to view all the trouble codes     Diagnostic Trouble Codes    orc Status  Active  Active  Active  Active  Active  Active  Active    SID 054  FMI 11  SID 239  FMI 11  PID 062  FMI 11  PID 100  FMI 04  PID 102  FMI 04  PID 110  FMI 03    Change Oil Lamp OCC Self Test Failed   Warn Engine Lamp OCC Self Test Failed   Vehicle Retarder Enable OCC Self Test Failed   Engine Oil Press  Signal Out of Range LOVY   Intake Manifold Abs  Press  Signal Out of Range LOW  Engine Coolant Temperature Signal Out of Range HIGH    PID 164  FMI 04 Injection Control Press  Signal Out of Range LOVY       SID 042  FMI 11  SID 056  FMI 11  SID 238  FMI 11  PID 091   FMI 04  PID 108  FMI 04  PID 171  FMI 03    A A    Activednactive  Activednactive  Activelnactive  Activednactive  Activednactive  Activenactive    Aat      Injection Control Press  Regulator OCC Self Test Failed  Engine Fan Control OCC Self Test Failed   Oil Vater Lamp OCC Self Test Failed   Accelerator Position Signal Out of Range LOVY  Barometric Press  Signal Out of Range LO  Air Inlet Temperature Signal Out of Range HIGH    mnr a   o rama             Placing the mouse pointer within the window and right click once will bring up  advanced features  Click on the Change Font option to modify the display  font type and size     Diagnostic Trouble Codes       SID 054  FMI 11  SID 239  FMI 11  PID 062  FM
89. rrow to bring up the drop down list box and then click on    the desired PID   Chick on daw Simwdo      drop down a list of all     Am Trigger available trigger PIDs       Engine Oil Pres    SNAP SHOT SETUP x     Trigger PID    Cancel    Engine Load  i i Help    Trigger Setup    PID List    Genset  Hydra Pres Gov E  Hydra Pres Mode Select Record File    ICP Desired    Idle SD Active Save Settings      Record File Name      snapshot rec Factory Default            e Second  change the trigger conditions by clicking on Trigger Setup      e For numeric PIDs  select the desired unit for the trigger value  change  the Trigger Value  and select the desired Trigger Edge     Fuel Rate Trigger x  Trigger Unit Selection click  on down arrow to select              Units   Metric X   Trigger Edge      Rising Trigger Edge Selection  Trigger Value oe  click on desired choice   6 0    Trigger Value Selection  enter the desired value    Cancel   Help      III 7 2 MASTERDIAGNOSTICS    b     2     An example  if  Fuel Rate  is selected as the trigger parameter   6 0   L hr is set as the trigger value  and  rising  edge is selected  MD will  begin recording the data when fuel rate rises above 6 0 L hr     For bitmap PIDs  select the desired status when the trigger event is to  occur by changing the Trigger Value        Idle SD Active Trigger             Trouble Code Trigger       SNAP SHOT SETUP    E     Fuel Rate v                   Change the trouble code count to a non zero value  This trigge
90. s column shows the display value units  which may be English  or Metric     HINT  Toolbar shortcut is by clicking on    ute        s Vehicle Information    Component ID INT  DTA 466E   Vehicle ID 1HTSCAAN7VVH528342  Reference Number PRB1ACOO 000    Rated HP 230 00  Rated Engine RPM 2300 00  Odometer 12345 00  Engine Hours 0 00  Total Fuel Used 0 00       MD will remember how this window is configured as well as the location  So  the next time MD is executed  this window will appear where it was     MASTERDIAGNOSTICS III 5 1    Placing the mouse pointer within the window and right clicking will bring up  advanced features  Click on the Change Font option to modify the display  font type and size     11L5 2       ins        SEPR Vehicle Information    Component ID  Vehicle ID  Reference Number  Rated HP   Rated Engine RPM  Odometer   Engine Hours  Total Fuel Used    INT  DTA 466E   THTSCAAN  VVH528342  PRB1ACDO 000    230 00  2300 00  12345 00    0 00  0 00                      T Typographic Ext  m Verdana                MASTERDIAGNOSTICS    To expedite the information gathering of truck information  a new hot link    button is provided Selecting Vehicle and then View Information option in the  menu bar opens the Vehicle Information window     a MD Diamond Logic Controller  DLC          File Edit Reports Session COM SnapShot Diagnostics MP    HINT  Toolbar shortcut is by clicking on       This opens a session that contains the VIN window  trouble code window     vehicle program
91. selected parameter    s  minimum and maximum display ranges on the right scale  Clicking on this  option brings up a list of available PIDs  Clicking on the desired PID will  cause the right axis to display its scale                Show Min Max Values  Change Color  Change Background White  Zoom Reset   Add Delete Parameters  Show Grid    III 8 4 MASTERDIAGNOSTICS    The Show Min Max Values option may also be accomplished by clicking on  the acronym displayed at the top of the window     a Graphical Replay  C   Navistar  MD32 VO40 DATA Nsnapshot rec     The mouse pointer will change to a hand when placing the it over the  PID acronym  Clicking on the acronym will cause the right axis in  this window to display its scale  Right clicking will cause a pop   up menu to appear shows the options that affects only this PID        Right clicking once will bring up the pop up menu when the mouse pointer is  over a parameter acronym   Show Min Max Values    Change Color  Set Min Max Values       You may rescale the graph for a selected parameter by selecting the Set  Min Max Value option     Show Min Max Values  Change Color    Set Min Max Values       Upon setting a new Min Max display range  the graphical replay window will  automatically readjust all the lines in the window  which results in a zoom reset  if the window is zoomed in     MASTERDIAGNOSTICS 1 8 5    The Change Color option will allow the user to change the parameter   s display  color  When this option is invoked  the C
92. sired file  name and click on Save    Select Trigger Settings File Name       Save in    3 Data   E        a  cruisecontrol  trg a  koer_standard trg       aj GeneralT ruckInformation trg aj nostart trg  a  hardstart trg   pto trg  a  idleperformance trg ia  roadperformance trg    an  InstrumentPanelCluster trg  an  koer cct trg    Fienme    Save as type   Snapshot Setup    trg     Cancel         The snapshot settings are also saved as part of the session  please see  section III 9   However  the snapshot settings saved as part of a  session are not linked to a saved snapshot setup file   trg      Use the File Open option if this snapshot trigger setup file is to be  used in the future     MASTERDIAGNOSTICS    8  Arm the Trigger or Disarm the Trigger     To immediately allow for snapshot recording  check off the Arm  Trigger option to enable MD to search for trigger condition     Click the Arm Trigger box  to enable MD to search for    Arm Trigger trigger condition    The arm trigger option may be enabled later after snapshot settings  have already been setup  Select SnapShot and then Arm Trigger on  the menu bar to enable MD to search for the trigger conditions to  begin snapshot recording         S  International MD  DLC     File Edit Reports Session COM BERET Diagnostics Vehicle Code Window Help  Setup  Arm Trigger  Disarm Trigger  Start Recording  Stop Recording  Replay  gt                 HINT  Toolbar shortcut is by clicking on  E    The status bar in the bottom of the 
93. ssure Odometer 1  Low Oil Pressure Odometer 2  Overheat Hour 1   Overheat Hour 2   Overheat Odometer 1  Overheat Odometer 2   RPM Overspeed Hour 1      RPM Overspeed Hour 2  EL   EL     RPM Overspeed Odometer 1   RPM Overspeed Odometer 2   EVENT LOGGER   This group of parameters indicates the electronic automatic engine  event logging feature  The purpose of this feature is to record the  accumulated engine hours and odometer readings when certain  excessive engine operating conditions occurred     EMD  ECM H W Version   EMD  ECM Manufacturing Date  EMD  ECM S W Calibration Version  EMD  ECM S W Strategy Version  EMD  ECM Serial Number   EMD  PP List Checksum   EMD  PP List Level   EMD  S W Calibration Checksum  EMD  S W Strategy Checksum    ECM MANUFACTURING DATA   This group of parameters provides the manufacturing data feature   The date and the serial number of the on board electronics are  indicated  as well as  the level of hardware and software     Engine Oil Pressure Enable    This parameter dictates what ancillary sensors are available to the on   board electronics for additional level of electronic control    Engine Oil Pressure Signal when enabled will allow the on board  electronics to process that signal  If this sensor is available then the  on board electronics will broadcast its status via the ATA data link     Engine Serial Number    IV 2 4    This parameter is the factory programmed engine serial number  also  known as the ESN     MASTERDIAGNOSTICS    EPG   
94. tects engine  speed is not at low idle   preventing it from  executing an engine  running diagnostic test  EECM detects the  transmission not in  neutral  preventing it from  executing an engine  running diagnostic test  EECM has an active fault   preventing it from  executing an engine  running diagnostic test    MASTERDIAGNOSTICS    ACTION  Retry the diagnostic test again    Shut off the engine  Turn key  to the on position  Retry the  diagnostic test again     Start engine  Retry the  diagnostic test again     Stop vehicle  Apply parking  brake  Follow recommended  service procedure  Retry the  diagnostic test again    Key off and then key on   Retry the diagnostic test again     Warm up the engine to normal  operating temperature  Retry  the diagnostic test again     Release accelerator pedal   Retry the diagnostic test again     Turn off all accessory   Deactivate PTO control  Retry  the diagnostic test again     Verify the gear select is in P  or release the clutch pedal   Retry the diagnostic test again     Diagnose and repair all active  faults  Retry the diagnostic  test again        III 6 9    MESSAGE    The requested  test is out of  sequence    There was a  CPU or RAM  failure    Multiple tests  were  requested  The ignition  voltage was  low    Received an  unknown  diagnostic  error  Received a  response for  an invalid test    No Response  Received for  Diagnostic  Request    III 6 10    REASON    EECM requests that the  proper test sequence be  executed    EEC
95. ted Parameter list box by  clicking it and then click on which opens the associated attribute  dialog box  eoa       Fuel Rate Attributes                      Change the displayed units by clicking on the down arrow next to the Display  Type edit box  When complete  click on Oox      If you need to recall the original settings you may click on __Defauts   to  restore the attributes to the factory defaults     When finished with adding or deleting parameters and modifying the attributes   click on o     in the ADD DELETE PARAMETERS dialog box     III 2 4 MASTERDIAGNOSTICS    The text window will display the selected parameters     International Text View  Untitled          Battery Volt  Engine Oil Pres N A psig  Engine Speed N A rpm  Fuel Rate N A gal hr  Fueling Pulsewidth N A usec  ICP Desired N A psi  Inject Ctrl Pres N A psig       Placing the mouse pointer within the window and right clicking once will bring  up advanced features  Click on Change Font option to modify the display font  type and size     International Text View  Untitled        Battery Volt N A V  Engine Oil Pres N A psig  Engine Speed N A rpm  Fuel Rate N A gal hr  Fueling Pulsewidth N A usec  ICP Desired N A psi  Inject Ctrl Pres N A psig           Change Font  Add Delete Parameters  Pause              MASTERDIAGNOSTICS III 2 5    Select the desired options in the FONT dialog box and click on x         T Typographic Ext  Fr Verdana                      Battery Volt  Engine Oil Pres  Engine Speed   Fuel R
96. tions     MASTERDIAGNOSTICS IV 2 7    Rated Horsepower   RPM  High Idle Setpoint   RPM  Low Idle Setpoint   RPM  Rated Speed Setpoint  TRANSMISSION TYPE  This group of parameters allows the on board electronics to precisely  control the fueling requirements based on the particular engine  configuration  The on board electronics have what is known as the  Multiple Engine Rating Map  This allows a single on board  electronic controller to provide different engine configurations   Optimal control is provided for vehicles with various engine  configuration and ratings  engine model  rated engine speed  rated  engine power  and transmission type     RSL  Maximum Vehicle Speed   RSL  Road Speed Limiting Mode   RSL  RPM Limit with VSS Fault  ROAD SPEED LIMITING  This group of parameters customizes the road speed limiting feature   Road Speed Limiting is used by the on board electronic for electronic  maximum road speed governing  If the vehicle s maximum road  speed exceeds the programmed maximum vehicle speed limit  the on   board electronics will reduce or cut off fueling  This feature is  primarily for improving fuel economy     Shift Schedule  This parameter determines how and when the EECM will request the  electronic transmission controller for up shifts and downshifts     SI  Change Oil Lamp On Mode   SI  Change Oil Lamp On Time   SI  Distance Interval   SI  Fuel Interval   SI  Hour Interval   SI  Service Interval Mode   SI  Service Interval Reset   SI  Service Soon Percent  
97. trol ssn a  KOER Standard  ssn       GeneralT ucklnformation  ssn  n  NoStart ssn    Look in                       a  Hardstart ssn  a  PTO ssn  pI dlePerformance  ssn ai  RoadPerformance ssn  a fiinstrumentPanelCluster ssn   a  KOER CET ssn Select the session by placing the        mouse pointer over the session file  name and click it once to highlight it and  then click on the Open button           File name   idlePerformance  ssn  Files of type   sssontsm   W Cancel         MASTERDIAGNOSTICS III 9 1    The session will automatically be brought up  These windows are placed in an  organized manner      S  International MD  DLC   C  NAVISTAR MD32 V040 DATA I dlePerformance ssn        File Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help    gwa S  pz  Bee    OF  e  S  s   amp   amp   als  Sl  2  2      Parameter Graphical View  C  NAVISTAR MD32 v040 Data idleperformancel pgy  M   E3 International Text V         E3          Baro Pres   Coolant Temp   Eng Oil Temp   Intake Air Temp   Engine Oil Pres   Engine Speed   Fuel Rate   Fueling Pulsewvidth  PACE iit Ratt LB D SALES ES ELLAS TUE UTC tld iit in 2 1112 RR oll ET ace    ICP Desired   IPR Duty Cycle   Inject Ctrl Pres   Battery Volt   Engine Load   Vehicle Speed   Accel Pedal   Boost Pres   Exhaust Back Pres     P Diagnostic Trouble Codes    PID 091  FMI 04 Activednactive Accelerator Position Signal Out of Range LOVY   PID 100  FMI 04 Activednactive Engine Oil Press  Signal Out of Range LOVY   PID 102  F
98. ts by  clicking on the title of the column  By clicking on PID  the descriptions are  toggled to acronyms     International Text View  Untitled        PD       Value  VBAT 1475 V  EOP N A psig    By clicking on Units  the units of all of the display parameters are toggled  between Metric and English     International Text View  Untitled        The information in these text view windows may be printed  Select File and  then Print    in the menu bar     SJ International MD  DLC   Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help  New       Open     Save  Save as       MD Settings     gt   Exit MD          HINT  Toolbar shortcut is by clicking on    You may send the printout to the printer or to a file     x    Select a Destination       File    Cancel         III 2 8 MASTERDIAGNOSTICS    The configuration of these text windows may be saved for later retrieval   Please be aware that the list of displayed parameters and the font size and type  information are saved  The actual parameter data is not included as part of the  configuration  Select File and then Save As    in the menu bar         S  International MD  DLC   Edit Reports Session COM SnapShot Diagnostics Vehicle Code Window Help       HINT  Toolbar shortcut is by clicking on       The save file dialog box will appear           Save As EI  Save in   a Data     amp   c  lz  l    3  Nostart   2  idleperformance  2  roadperformance   2  InstrumentPanelCluster  E  Koer cct    la  koer_standard    File na
99. uise Control Low RPM Limit   CC  Cruise Control Low VS Limit   CC  Cruise Control Mode  gt  gt  Add  gt  gt   CC  Cruise Control YS Ramp Rate   Cold Ambient Protection Mode   Coolant Surge Tank Type  lt  lt  Delete  lt  lt   CTC  Begin Derate Temperature   CTC  Coolant Temp Compensation Mode   CTC  Derate Factor      III 10 2 MASTERDIAGNOSTICS                     did     Double click on the parameter or click on all of the desired parameters in the  Available Parameter list box  and then click on to add  parameters  ELS    Use the vertical scroll bar to bring up the remaining parameters        ADD DELETE PROGRAMMABLE PARAMETERS    IST  Max IAT for Idle Shutdown  IST  Min IAT for Idle Shutdown  YEWA  Expected VBAT   PTO  In Cab Control   PTO  In Cab Made                   ADD DELETE PROGRAMMABLE PARAMETERS    IST  Max IAT for Idle Shutdown   In Cab Control   IST  Min IAT for Idle Shutdown ae   In Cab Mode   I  PWR  Expected VBAT ae   Max RPM   i c   Max V5     Power Take Off Mode    Preset RPM 1  Set     Preset RPM 2  Resume     Remote Pedal    RPM Ramp Rate    RSL  RPM Limit with VSS Fault  Shift Schedule  SI  Change Oil Lamp On Mode                   Double clicking on a parameter from the Selected Parameter list will remove  it from the vehicle programming view window  The other way to remove  parameters is to select all the parameters in the Selected Parameter list box     click on  lt  lt  Delete  lt  lt    and then click on oO         When complete with the selection pro
100. window should indicate that the  trigger is armed        TRIGGER ARMED    Active Codes   15    MASTERDIAGNOSTICS III 7 7    9  Wait for the trigger event or manually force the trigger to start  recording     A manual override trigger is available by selecting SnapShot and  then Start Recording to initiate the recording     S  International MD  DLC        File Edit Reports Session COM IERI sj a Diagnostics Vehicle Code Window Help  Setup   Arm Trigger  Disarm Trigger  Start Recording  Stop Recording  Replay  gt              Select SnapShot and then Stop Recording to terminate and save the  recording to a file             SJ International HD  DLC   File Edit Reports Session COM Iles Diagnostics Vehicle Code Window Help  Setup  Arm Trigger  Disarm Trigger  Start Recording  Stop Recording            HINT  Toolbar shortcut is by clicking on PEL   tostart  recording        HINT  Toolbar shortcut is by clicking on STOP  tostop    recording  EE    HINT  For the keyboard inclined individuals  F2 and F3 keys will  function as start and stop recording  respectively     The status bar at the bottom of the window should indicate that the    snapshot recording is on going  The recording is complete and ready  for replay when the RECORDING status disappears     RECORDING     Active Codes  15    III 7 8 MASTERDIAGNOSTICS    8  SNAPSHOT DATA RECORDING REPLAY   The replay feature will only play back recording files that were created by  MasterDiagnostics software  The replay feature allows two
101. with kilometer  liters  degree Celsius  etc  If the recording  unit was selected as English  then the data value is associated with miles   gallons  degree Fahrenheit  etc  The units are the same as the ones used in the  Text View windows     z  Text Replay  C   Wavistar IMD32 VO40G DATA snapshotirec     2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00  2574 00    CV OV OV OV CV OV  OV ON CONV ON OV ON ON ON ON  ON ON ON ON ON ON OA OA       Right mouse clicking will bring up advanced features  Change Fonts   Clicking on this option brings up the Font dialog box  Make the appropriate  selection and click on the DE   button to continue     Fix        Effects Sample      Strikeout   AaBbYyzz     Underline AaBbYyZz  Color     mm Black z  Script    Westem z           III 8 12 MASTERDIAGNOSTICS    Often  it is necessary to re size some of the columns in the window  Move the  mouse pointer to the line between the columns in the heading bar  The mouse  pointer will change from an arrow to a bar with arrows on left and right side   Click and drag to resize the width of the column or double clicking at this point  will cause the column to be automatically re sized to fit the widest entry in the  column     z  Text Replay  C   Navistar MD32 VO40G DATA snapshotrec         Time   tcc  aps  EL  oss  FR  w            ip  ie     040 6 5
102. y of rotor in  turbocharger    Two speed axle status  0 indicates high range  1  indicates low range    Vehicle identification number as assigned by the vehicle  manufacturer     Road Speed    Indicated vehicle velocity   VGT control signal duty offset    Washer Fluid Level    Ratio of volume of liquid to total  container volume of fluid reservoir in windshield wash       system     MASTERDIAGNOSTICS    2  PROGRAMMABLE PARAMETER DESCRIPTION    The programmable parameters are grouped according to control system  features  Please refer to other engine service manuals for more details     AMS  VGT Mode  AMS  EGR Mode    AIR MANAGEMENT SYSTEM   This group of parameters indicates the air management control on the  engine  Variable Nozzle Turbine Turbo and Exhaust Gas  Recirculation     AUD  Calibration Download Date  AUD  Calibration Tool ID   AUD  Last Service Tool ID 1  AUD  Last Service Tool ID 2  AUD  Strategy Download Date  AUD  Strategy Tool ID    CC   CC     Cruise Control Low VS Limit  CC   CC     AUDIT  EECM software    This group of parameters allows the factory and engine engineering  to trace the origin and the date of programming changes through out  the life of the engine electronics     Cruise Control High VS Limit  Cruise Control Low RPM Limit    Cruise Control Mode   Cruise Control VS Ramp Rate   CRUISE CONTROL   This group of parameters customizes the cruise control feature    The purpose of the cruise control feature is to provide electronic   controlled vehicle
103. ying power  to itself and its attendant support systems     MAP Signal Volts     Intake manifold absolute pressure  sensor signal voltage    MAT Signal Volts     Intake manifold air temperature  sensor signal voltage    Maximum Road Speed Limit    Maximum vehicle  velocity allowed    Total vehicle distance    accumulated distance traveled  by vehicle during its operation        MASTERDIAGNOSTICS    Parameter Description    Oil Filter Pres Engine Oil Filter Differential Pressure    Change in  engine oil pressure measured after filter due to  accumulation of solid or semisolid material on or in the  filter    Oil Level Engine Oil Level    Ratio of current volume of engine  sump oil to maximum required volume     Output Torque Output Torque    Amount of torque available at the  engine flywheel     PTO Ctrl Mode State of the system used to transmit engine power to  auxiliary equipment  0 indicates inactive    indicates  active     PTO  Accel Switch State of the power takeoff accel switch  0 indicates OFF     indicates ON     PTO  Brake Switch State of the brake switch  O indicates OFF  1 indicates  ON     PTO  Clutch Switch State of the clutch switch  O indicates OFF  1 indicates  ON     PTO  Coast Switch State of the power takeoff coast switch  0 indicates OFF   1 indicates ON     PTO Oil Temp Power Takeoff Oil Temperature     Temperature of  lubricant in device used to transmit engine power to  auxiliary equipment    PTO  Resume Switch State of the power takeoff resume switch  
    
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