TOUCH PROGRAMMABLE RESOLVER LIMIT
Contents
1. 6 1 4 TOUCHPRLS WIRING AND CONNECTIONS OVERVIEW sssscsssscsssscsssssssssssssssecssecessecesassecassecassecessesesnsesanseeassesanaes 6 2 CREA DE ADP RLS siisctststtensssscasccaseicssdestscundgicsivnsastsvetiadspissianassandainideusiease dunssaueusactiiandasneduuxscassueenss 7 2 1 PROGRAM THE PLS USING THE TPRLS SOFTWARE eren nnne nnne tnter tetra setate tassa 7 2 2 PANEL SCREEN DESIGN UWIN SOFTWARE reenennnnn nnne nnne 7 3 DESIGN PES RELATED SCREENS assiscgessssssssssdunecansssdescdonsadssnssiacusdedcacceneauansassssnsdanessgeansuddendsacuiqessiusdacsesant 10 3 1 DISPLAY MODIFY PLS PARAMETERS ON THE SCREEN eere nennt 10 3 2 FINE TUNING THE CHANNEL SETPOINTS sssscssssesessseessessscenscsensensssensesssoesoeseneensssensesesoesoessseesorseneenssseneesesonsorssaes 12 3 3 TRANSFER DATA BETWEEN PLS AND PLC 13 4 5 EeNNN ENEA 14 Document Version History DEK Notes April 1 2010 TPRLS Getting Started First Released Version March 23 2010 TPRLS Getting Started Draft version April 2010 3 1 INTRODUCTION GETTING STARTED 1 1 THE TOUCHPRLS Thank you for using Autotech Uticor s TPRLS product The TPRLS is a unique product It offers2. FLAG PLC Internal E xpress PLC INT EXP Write Tag WRITE TAG First row contains the header information Only Import addresses for bags that have the same Name and Data Type uWin0d Tough Panel Warning Please note the panel DOES support retentive Feature of Tags The tags will be reset to 0 ar initial values programmed on power up Pre programmed PLS tags Importing the Pre programmed PRLS tag database is a very convenient way to assign PLS tags to the panel objects The following section describes how to access and view the PLS tags before you start creating objects 1 The PLS tags are imported on startup To view the tags in the uWin Main Programming window click on Setup gt Tag Database This would display the tags names along with their Register addresses Click OK to exit the dialog If for some reason you could not import the pre programmed PLS tags while entering the Project information you can do so later by accessing the Main Menu gt Setup gt Import Tags gt Excel format Then in the Read tags from Excel dialog box that appears browse to the uWin program Folder and select the TPRLS TAGS xls excel file This would import the tags and hence provide for a very convenient and confusion free programming of PLS related objects April 2010 9 UTICOR 3 DESIGN PLS RELATED SCREENS The uWin PanelEdit software provides different ways to display or adjust differ
3. Setup Folder PLS tag details are available in the TPRLS Software manual and TPRLS Register definitions xls Excel file that is installed in the uWin Setup Folder These tag names are self explanatory and hence easy to use For example here the tag name for the PLS Program Number is PROGRAM NUMBER Click OK when you finish entering the Numeric display parameters Now place this object at the desired position on the screen 10 UTICOR In the above example we used a Numeric Display object to display a numeric value of the PRLS object Alternatively you can also use other data display or entry objects like meters graphs Numeric entry etc to display or modify the values of some other PRLS related objects The Table 3 1 below illustrates some examples of common PLS based tags along with the suggested corresponding objects used to display or change the tag values PRLS Information Program Number Name of the Active Program Resolver Position value in scale counts Zero Offset Hard output bit status MODZ input status bit Program Enable Input status bit Setpoint1 ON value for Channel 1 April 2010 PRLS Pre defined Tag Name PROGRAM NUMBER PROGRAM NAME POSITION MACHINE ZERO OUTPUT 1 OUTPUT 8 MODZ 1 STATUS MODZ3 STATUS PROGRAM ENABLE CHANNEL 1 SP 1 ON PRLS Tag Type Read Write Read Only Read Only Read Write Read Write Read Only Read On
4. a full featured easy to use touch panel HMI and PLS Programmable Limit Switch functionality in one unit The TPRLS provides fast and highly repeatable position based outputs which are used for timing operations in high speed machines such as press packaging lines etc The TPRPLS uses a resolver as a position transducer The TPRLS product can be used As a standalone PLS with user programmable graphical user interface or e As a PLS and HMI for your PLC with user programmable graphical user interface that can display modify PLS as well as PLC information including data exchange between PLS and PLC For example Position RPM and or output status information from PLS can be sent to PLC or the set point setup parameters can be sent from PLC to the PLS This Getting Started guide will take you through the steps necessary to get your TouchPRLS up and running in the shortest possible time April 2010 4 UTICOR 1 2 SOFTWARE AND INFORMATION RESOURCES There are two software that you would require to program the TouchPRLS a The TPRLS programming software used to create multiple PLS related programs These programs are transferred and stored in the PLS card installed on the TPRLS before the screens are designed b The uWin PanelEdit software required for designing the screens for the TPRLS panel thus providing a graphical interface for the PLS One can display or modify the PLS parameters using the two above mentioned sof
5. April 2010 TOUCH PROGRAMMABLE RESOLVER LIMIT SWITCH PRLS Getting Started TOUCH PRLS MANUFACTURED and MARKETED by UTICOR TECHNOLOGY L 4140 Utica Ridge Rd e Bettendorf IA 52722 1327 Phone 1 563 359 7501 Fax 1 563 359 9094 www UTICOR net UTICOR WARNING Programmable control devices such as the Touch PRLS must not be used as stand alone protection in any application Unless proper safeguards are used unwanted start ups could result in equipment damage or personal injury The operator must be made aware of this hazard and appropriate precautions must be taken In addition consideration must be given to the use of an emergency stop function that is independent of the programmable controller The diagrams and examples in this user manual are included for illustrative purposes only The manufacturer cannot assume responsibility or liability for actual use based on the diagrams and examples WARNING If the Touch PRLS is used in a CLASS I DIV 2 environment the following conditions must be met Class I Div 2 methods AND must conform to all rules and requirements of applicable jurisdictions regarding Class I Div 2 installations ALSO peripheral equipment controlling this device or being controlled by it shall be suitable for service in the location in which they are used Failure to comply with any of the above installation requirements will invalidate the device s qualifications for ser
6. EthemevIP RevE Ethemet IP Fev E View Edit PLC Com Setup 2 PLC Manufacturer PLE Model and Protocol TPRLS Rev gt View Edit PLE Com Setup e Under PLC2 select AVG as the PLC manufacturer Click on the drop down list for PLC type and protocol Select TPRLS Rev B A dialog box would appear asking you to confirm and import TouchPRLS tags e Click Yes to automatically import all the pre programmed TouchPRLS tags from the TPRLS_Tags xls Excel file located in the uWin software folder Important Note All the PLCs that can communicate with the TPRLS are listed under PLC1 The PLC 2 section has limited PLC options Hence when using both it 1s beneficial to select the PLC type under PLCI and the AVG TPRLS under PLC2 April 2010 UTICOR 5 Now that you have entered the project information Click OK to save the project You may click on Clear to clear the Project details and start again Exit can be used to quit without saving the Project Tag Database Import from Excel 6 A dialog box appears as shown on the right asking you to confirm that the correct fields are Mapping relation between uina Tough Panel T ag database and the fields in Excel file Excel Database Fields being imported to the tag database Tag TAG meee ADDRESS EXP No of characters OF CHARACTERS Initial Value INITIAL Retentive
7. S communication TPRLS unit size 0014 TPRLS used as stand alone Pande TPRLS ONLY 640x480 ppp Unto connected 8 and higher ControlLogix TPRLS 320x240 ppp TPRLS communicating with a 4 and 6 ControlLogix PLC via ControlLogix TPRLS 640x480 ppp Ethernet I P protocol 9 and higher SLC500 DF1 TPRLS 320x240 ppp Ginevra 4 and 6 SLC500 PLC via DF1 protocol SLC500 DF1 TPRLS 640x480 ppp 8 and higher SLC500 E NETIP TPRLS 320x240 ppp TPRLS communicating with a 4 and 6 SLC500 PLC via Ethernet I P SLC500 E NETIP TPRLS 640x480 ppp protocol 9 and higher April 2010 14
8. ctors and cable part numbers that can be used to connect the TPRLS unit For details please refer to the Uticor ToughPanel and TPRLS hardware manuals PLS Resolver and RS 232 port Autotech Resolver Panel Power Terminal Connect the PLS E g E7R RL100 etc Connections board on the panel to to 24VDC the Resolver to DC GND to Chassis GND of the Use Programming Cable cabinet to program the PLS P N CBL PTEXT 001 Use CBL TPRLS XXX see TPRLS software Cable to connect the PLS manual board to the Resolver Programming PC PLC communication Cable Cable see Uticor CBL UTICW 009 ToughPanel Hardware PLS Input Output Connector manual for cables 26 pin High Density D sub connector Refer to TPRLS Hardware Manual pdf for details You may use the 26 pin Uticor cable P N CBL TPRLS I Oxxx The PLS I O is powered through this J2 connector on the PLS board COM1 Port Panel Programming DB 9 F connector for communicating with the PLC Port DB 15 F connector for RS 232C RS 422A or RS 485A communication with most Programming computer When not in use for programming it may be used to connect to a serial printer or a slave device supported PLCs UTICOR TPRLS can communicate with a diverse range of PLCs April 2010 6 2 CREATE A TPRLS PROJECT Programming the PLS board and designing the Panel screens 15 a two step project that requires 1 Programming the PLS portion
9. ent PLC or PLS tag values based on the user preference The following sections will provide examples on how to display modify and fine tune certain essential PLS parameters 3 1 DISPLAY MODIFY PLS PARAMETERS ON THE SCREEN The TPRLS can be used to display PLS parameters like program number resolver position offset value etc on the Touchpanel screen using various display objects It can also be used to conveniently alter certain PLS parameters directly from the panel itself through data entry objects like Numeric Entry buttons etc An example below demonstrates how to display the currently active ProgramNumber running in the TPRLS processor using a Numeric Display Object April 2010 Start by creating a Numeric Display object that would display the current active PLS Program Number On the main Menu click on Objects gt Data display gt Numeric Display In the Numeric Display dialog that appears enter the label Text Character size Background color etc as per your choice Enter Tag details Enter the tag PROGRAM NUMBER in the Tag Name entry field Right click to view the tag address and data type You will see that the address string R7 and data type Unsigned INT 16 have already been pre programmed when you imported the TPRLS tags The PRLS tags are automatically imported when entering project information They can also be manually imported from the TPRLS TAGS xls excel file located in the uWin
10. iggered by a programmed event the Multi Function Global Object performs a Move function hence transferring data from an AVG PRLS tag to a PLC tag To set up this Global object on the main Menu click on Setup gt Global Objects gt Multi Function i In the dialog box that appears under the General tab specify the event that would trigger this function In this example select when source operand changes Under the Operations tab select the operation to be performed on the source tag and save the result in a destination tag Here select the source tag as POSITION the destination tag as POS PLC TAG and the operation as MOVE Thus whenever the source PLS tag POSITION value changes the data from the PLS tag POSITION will be moved to the user defined PLC tag POS PLC Similarly you can create different Multi Function Objects to exchange the PLS and PLC data April 2010 13 4 TPRLS PROJECT EXAMPLES For your convenience a few sample programs have been included in the Examples folder in the TPRLS software CD These programs can be used as a starting point for your projects There is a TPRLS demo project DEMO PROJECT npr for creating the PLS programs There are also 8 uWin Panel Projects available for different panel sizes and based on your TPRLS panel type you may select the appropriate Panel Family under Project information See table below for more information on the example Projects uWin Project Name TPRL
11. ly Read Write Typical Object used for display or modification Numeric Display Numeric Entry Dynamic text Numeric Display Numeric Display Numeric Entry Round Indicator Buttons Square Indicator lights Square Indicator light Numeric Display Numeric Entry Example of the Screen Object PROGRAM PROGRAM Dynamic Text POSITION m OFFSET a OH E 1 NODA 2 3 Table 3 1 Various PRLS related objects placed the screen 11 UTICOR 3 2 FINE TUNING THE CHANNEL SETPOINTS One of the key feature of the PLS is the user s ability to fine tune increment or decrement a channel s setpoint while the machine is operating The TPRLS unit offers you the capability of fine tuning the leading On setpoint trailing off setpoint or both edges of a setpoint pair The Table 3 1 showed examples of objects that can be modified in just one step This section describes how to fine tune the Channel Setpoints which requires a few sequential steps The PRLS objects Main Menu gt Objects gt PRLS allow you to display and monitor up to 32 different channels representing different PRLS outputs You can control the parameters and visual characteristics of how these channels will appear on screen An example of a Multiple PRLS object displaying Channels 1 8 is shown below ri 143 215 287 see Fig 3 2a Multiple PRLS object displays program Chan
12. nels and setpoints The Table below demonstrates the steps required to fine tune the Channel Setpoints The screen objects can vary according to your preferences Predefined PRLS Tag Tag Typical Name Address Object Used ed PRLS Object s function follow Ensure that the Program Step EOM 2 PROGRAM ENABLE R135 3 Indicator Light Select the output Channel CHANNEL TO Step FINETUNE R24 Numeric Entry Specify the Setpoint SETPOINT Step 3 within the Channel to TO_ R25 Numeric Entry Fine tune FINETUNE Select a Fine tune Step4 function Leading edge FINETUNE Trailing edge or Pulse Multi state Bitmap Step 5 Increment the Setpoint FINETUNE_INCREMENT R27 Bitmap Button Step 6 Decrement the Setpoint FINETUNE_DECREMENT R28 Bitmap Button Fig 3 2b Steps to fine tune a Channel Setpoint April 2010 12 UTICOR 3 3 TRANSFER DATA BETWEEN PLS AND PLC The TPRLS can function as a stand alone unit But when connected to a PLC you can interchange tag data between the PLS and the PLC using the Multi function Global Object found in the uWin Programming software For a detailed explanation on this object please refer to the Help section in the same software An example below demonstrates how to transfer the Position number of the PLS to the PLC The pre defined tag for Position number in the PLS is POSITION Let us assume that the PLC tag name you assigned for the Position Number is POS_PLC_TAG When tr
13. rmation screen appears Enter a name for your project 3 Select TPRLS Panel Family size and Model Depending on your TPRLS you may select Tough Panel or SE Series from the drop down menu under Panel Family Then select the appropriate TPRLS panel Size and exact Model within the Panel Family Select Tough Panel Panel Family Size Oe io Oi Select Model 10 SE Series with Ethernet April 2010 7 UTICOR 4 Select Driver i When using TPRLS as standalone unit i e no PLC is connected to the TPRLS Under PLC1 select AVG as the PLC manufacturer Click on the drop down list for PLC type and protocol Select TPRLS Rev B LE 1 PLC Manufacturer PLC and Protacal TPRLS Rev y View Edit PLC Com Setup The following dialog box appears Tough Panel 2 7 Bo you want to import Touch PRLS Tags e Click Yes to automatically import all the pre programmed TouchPRLS tags from the TPRLS_Tags xls Excel file located in the uWin software folder e The PLC2 checkbox should remain unchecked li When the TPRLS is connected to a PLC e Under PLCI Select the Manufacturer Model type and the protocol of the PLC that the TPRLS is communicating with In this example Ethernet IP protocol is selected Click on View Edit PLC COM setup to add the ins details the PLC type and its IP address L i Manufacturer PLE Model and Protocol Ethemet Drivers
14. tware These software also contains extensive Help sections which provide detailed information on different TPRLS and Touch panel related topics Please refer to the following publications to answer your hardware and software related questions Information Resource Queries Refer to Located in Panel Mounting and Uticor ToughPanel Hardware User Installation manual uWin software Setup CD PLC Cable wiring and Uticor ToughPanel Hardware User iin sotiware Senp CD pinouts manual s Touch PRLS Hardware User TPRLS software installation PLS Wiring manual directory TPRLS Editor Software Manual TPRLS software installation PLS Programming amp Help section directory Uticor PanelEdit Software User manual amp Help section u Win Setup CD TPRLS screen design and TPRLS Getting Started Guide the present manual Table 1 2 TPRLS Information Resources TPRLS software Setup CD Please Note The TPRLS manuals refer to the Power panel and software but you may continue to use the same manuals as a reference This is because although the Power Panel and software have been upgraded to Tough Panel TPRLS and uWin software respectively they are very similar in their functionality April 2010 5 UTICOR 1 3 MOUNTING THE TPRLS Please refer to the Uticor Tough Panel Hardware manual for mounting and installation information 1 4 TOUCHPRLS WIRING AND CONNECTIONS OVERVIEW The following diagram shows conne
15. using TPRLS Programming software 2 Programming your TPRLS panel screens with the uWin PanelEdit software 2 1 PROGRAM THE PLS USING THE TPRLS SOFTWARE Use the TPRLS Software to program PLS related information and download the PLS program to the TPRLS using a 15 pin RS232 port identified as J1 PLS Resolver PLS RS232 port Use cable CBL PTEXT 001 See TPRLS Software manual amp Help for more information The PLS parameters can be displayed or modified using the TPRLS panels 2 2 PANEL SCREEN DESIGN UWIN SOFTWARE You can use graphical touch objects on the TPRLS to display modify PLS and PLC if applicable information Use the uWin Programming software to design your screens The Panel design project 15 downloaded to the panel using 9 Pin port identified as J2 Panel COM1 or Ethernet port if the unit is so equipped To access PLS information on the panel you can use predefined PLS Tag names These tags are usually imported to the panel when you select the TPRLS driver If not there can be imported from the excel file usually installed in the uWin installation directory See uWin Help section amp software manual TPRLS Getting Started Manual and TPRLS Software manual EXAMPLE ENTERING TPRLS PROJECT INFORMATION The following example demonstrates how to enter the project information for a TPRLS panel communicating to a ControlLogix PLC processor via Ethernet IP protocol 1 Open the uWin software 2 The Project info
16. vice in CLASS 1 DIV 2 hazardous locations WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS CAUTION Do not press the Touch PRLS touchscreen with any sharp objects This practice may damage the unit beyond repair Trademarks This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are the sole property of their respective owners UTICOR Technology L P disclaims any proprietary interest in the marks and names of others Copyright 2010 UTICOR Technology L P All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of UTICOR Technology L P UTICOR Technology L P retains the exclusive rights to all information included in this document April 2010 2 UTICOR Table of Contents 1l INTRODUCTION GETTING STARTED sisscslsacansasivssscnitacnasasavasasiiusinvansbasescsssesaveanvactnavunageveastaneussbarsavunseuisns 4 LE ich eU EA E 4 1 2 SOFTWARE AND INFORMATION RESOURCES sssscsssscsssscsssscsssesscsssecaesecassecessesesaesecaesecassecassesessesesansecansesasseeasanensas 5 1 3 MOUNTING
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