CAN I/O MC-1
Contents
1. Only this type of cable gives proper work of equipment Description L LOW line white H HIGH line brown GND ground gray page 10 I Y 5 20110609 cllas X4 2 Connecting to the system 2 4 3 Output power 12V Is used to power other peripherals that require 12 V This makes it easy connection to additional devices reducing the need for another power sources 2 5 Modules addressing To broadcast the address of the module is used DIP switch 123456780 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 ISSSSS8989SS9S9S9ssssss 555 The whole system can be only one module for each address Total value of switches with numbers 1 2 3 in the ON position sets the unit number eg the module with the address 7 must be accompanied by switches with values 4 2 1 Total of these numbers designate the address in this case it will be a module number 7 124 L L1 L1 G 1234 ON Pellas X Pellet burners page 11 www pellas pl PL20110609 2 Connecting to the system The switch should be set according to the following table DIP switch No value 11 2 2 3 4 Module No OFF OFF OFF Module 0 ON OFF OFF Module 1 OFF ON OFF Module 2 ON ON OFF Module 3 OFF OFF ON Module 4 ON OFF ON Module 5 OFF ON ON Module 6 ON ON ON Module 7 DIP switch with number 4 T is used to set the terminator The whole system must2. EXPANSION MODULE CAN I O MC 1 page 2 rei PL20110609 cllas X4 Index Index 1 General information 4 1 1 Introduction 4 1 2 Contents 4 1 3 Safety precautions 5 1 4 Disposal of old equipment 6 2 Connecting to the system 7 2 1 General requirements 7 2 2 Location 7 2 3 Assembly 8 2 4 Connecting 9 2 5 1 POWOF a N ela MER CA RD V RO D Malady 10 yx red 10 2 0 4 OULDUE power 3E Voce OI BL RR af RO nbn ane S fat wba 11 2 5 Modules addressing 11 3 Circuits diagrams 13 3 1 System 1 13 3 2 System 2 15 3 3 System 3 17 3 4 System 4 19 3 5 System 5 21 4 Description of input and output modules 23 4 1 Module 0 circuits CH 2 4 23 4 2 Module 1 circuits CH 5 7 24 4 3 Module 2 circuits CH 8 10 25 4 4 Module 3 circuits CH 11 13 26 4 5 Module 4 circuits CH 14 16 27 4 6 Module 5 circuits HW 2 buffer solar collectors 28 Pellas X Pellet burners 3 www pellas pl PL20110609 1 General information 1 General information Thank you for choosing our product and congratulations on a good decision We will be grateful for comments concerning the unit s performance PELLAS Team 1 1 Introduction CAN I O MC 1 is a expansion module to the new line of boiler controls PELLAS The modules communicate with the main controller using well known for reliability widely used in automotive CAN bus Modular design allows for adjustment automatics to the he
3. 48 67 214 71 32 fax 48 67 252 27 69 biuro pellas pl www pellas pl page 29 PL20110609
4. i i i i i i diia Wey i ee eae eee m H Pe A Pew P 2 Duieeu jen 25 410 10419 gosu due uox 7 i i i i i 1 i i i i Q i i i i i i i i i i i i i i m eee enpo T me A A Pe U a 4 L bupreu jquery aLI Wd Lo b il Woay d ivi LN H synau Bureau dn Buroddns uoea sajnpow uoisuedx3 219 poi duis ano u9js s eu Jo sjueuisje e epnjoui jou seop iLNVLHOdMI X fea ellas page 16 PL20110609 3 Circuits diagrams 3 3 System 3 This is again an extensive system No 1 Allows to connect 16 separate heating circuits and circuit hot water In this scheme also uses the heat buffer First circuit is operated by a control unit that is controller PELLAS Other fully controlled by the expansion modules with addresses 0 4 Each module enlargement controls three heating circuits with a circulating pump and mixer Module O of the outside mounted sensor reads the outdoor temperature Module No 5 controls charging pump heat buffer Also operates a boiler with a pump mixing with mixer whose task is to maintain a minimum temperature of water returning to the boiler To build this system need new line PELLAS controller outdoor temperature sensor CTZ 01 6 expansion modules CAN I O modules number 0 4 for heating ci
5. be 2 terminators 1 As standard includes a main unit that is controller PELLAS line 2 Must be manually set on the I O module Terminator should be turn on the module farthest from the MASTER unit Is activated by switching to the ON position switch marked with the letter T The following chart shows how to set terminators in the system T ON 0 1 2 6 T OFF T OFF T ON RA TERMINATOR TURNED m BY DEFAULT WITHOUT TH POSSIBILITY OF CHANGE page 12 rei ii A PL20110609 cllas X4 3 Circuits diagrams 3 Circuits diagrams 3 1 System 1 This is the basic type of system Connects up to 16 separate heating circuits and circuit hot water The first circuit is operated by a control unit that is controller PELLAS Other be fully controlled by the expansion modules with addresses 0 4 Each expansion module controls three heating circuits with a circulating pump and mixer In addition the module number O reads outdoor temperature from the sensor mounted outside the building To build this system need new line PELLAS controller outdoor temperature sensor CTZ 01 5 expansion modules CAN I O 1 for every 3 heating circuits 16 room temperature sensors CTP 01 or newer CTP 02 1 for each heating circuit Pellas X Pellet burners page 13 www pellas pl PL20110609 ircuits diagrams 3C amengo NYL MH S e umog T NI T Q Qo L A IU Vc M c MV N
6. room temperature sensor circuit 13 Troomis 9 AO3 pump output circuit CH 13 36 AIN7 not connected 10 AO4 not connected 37 GND 38 AIN8 not connected 39 AIN9 not connected 40 GND 41 AINIO not connected 42 AIN11 not connected 43 GND 44 AIN12 not connected PL20110609 cllas X4 4 Description of input and output modules 4 5 Module 4 circuits CH 14 16 Module 4 circuits CH 14 15 16 No Input description No Output description 27 AINI CH temperature sensor circuit 14 Tchi4 1 DOl opening mixer circuit CH 14 Mopei4 28 GND 2 DO2 closing mixer circuit CH 14 Mcloi4 29 AIN2 room temperature sensor circuit 14 Troomi4 3 DO3 opening mixer circuit CH 15 Mopeis 30 AIN3 CH temperature sensor circuit 15 Tchis 4 DOA4 closing mixer circuit CH 15 Mclois 31 GND 5 DOS opening mixer circuit CH 16 32 AINA room temperature sensor circuit 15 Troomis 6 DO6 closing mixer circuit CH 16 Mcloi6 33 AIN5 CH temperature sensor circuit 16 Tchie 7 1 pump output circuit CH 14 34 GND 8 AO2 pump output circuit CH 15 35 AIN6 room temperature sensor circuit 16 Troomie 9 AO3 pump output circuit CH 16 36 AINT not connected 10 AO4 not connected 37 GND 38 AIN8 not connected 39 AIN9 not connected 40 GND 41 AINIO not connect
7. room temperature sensors CTP 01 or newer CTP 02 1 for each heating circuit Pellas X Pellet burners page 19 www pellas pl PL20110609 ircuits diagrams 3C MH qe pupa v meses mE Ps Wayskg JJ JOU BONO aPC 41211 KAU D LT 9i ipe eqs N 7 Bunge jeque Sanseu eque Trda eld Bob RL PEDE 0 dua ae ey a spna Bureau aj dn unjdoddns u eo so npour uorsuedx3 Ul9 s s ot Jo sjuouio a e opnjoui jou saop awayos iLNVLHOdNI page 20 X of d3li0H S ose de MP PL20110609 3 Circuits diagrams 3 5 System 5 This layout is almost identical to the previous system The only difference is an integrated hot water tank with heat buffer Allows to connect 16 separate heating circuits and circuit hot water First circuit is operated by a control unit that is controller PELLAS Other fully controlled by the expansion modules with addresses 0 4 Each module enlargement controls three heating circuits with a circulating pump and mixer Module O of the outside mounted sensor reads the outdoor temperature Module No 5 manages the charging pump heat buffer Also controls the boiler pump mixing with a mixer whose task is to maintain a minimum temperature of water returning to the boiler In addition it controls solar collectors To build this system need new line PELLAS controller outdoor tem
8. DO6 closing mixer circuit CH 10 Mcloio 33 AINS CH temperature sensor circuit 10 Tchio 7 AOI pump output circuit CH 8 34 GND 8 AO2 pump output circuit CH 9 35 AIN6 room temperature sensor circuit 10 Troomio 9 AO3 pump output circuit CH 10 36 AINT not connected 10 AO4 not connected 37 GND 38 AIN8 not connected 39 AINO not connected 40 GND 41 AIN10 not connected 42 AIN11 not connected 43 GND 44 AIN12 not connected Pellas X Pellet burners www pellas pl page 25 PL20110609 4 Description of input and output modules 4 4 Module 3 circuits CH 11 13 Module 3 circuits CH 11 12 13 No Input description No Output description 27 AINI CH temperature sensor circuit 11 Tchii 1 DOI opening mixer circuit CH 11 Mopei 28 GND 2 DO2 closing mixer circuit CH 11 Mcloi 29 room temperature sensor circuit 11 Troomi1 3 DO3 opening mixer circuit CH 12 Mopei2 30 AIN3 CH temperature sensor circuit 12 Tchi2 4 DO4 closing mixer circuit CH 12 Mcloi 31 GND 5 DOS opening mixer circuit CH 13 Mopei3 32 AIN4 room temperature sensor circuit 12 Troomi 6 DO6 closing mixer circuit CH 13 Mcloi3 33 AINS CH temperature sensor circuit 13 Tchi3 7 A0I pump output circuit CH 11 34 GND 8 AO2 pump output circuit CH 12 35 AIN6
9. Do not clean the casing of the unit with petrol solvents or any other chemicals that may damage the casing of the unit Using a soft cloth is recommended 1 4 Disposal of old equipment This electronic equipment is made of materials which are partly recyclable Therefore when the equipment has reached the end of its service life take it to an electrical and electronic equipment recycling centre or to the manufacturer The equipment must not be disposed of with other household waste 6 ico Tee AN PL20110609 ellos X4 2 Connecting to the system 2 Connecting to the system 2 1 General requirements Read this operation manual carefully and thoroughly before you start using the unit The person installing the unit should have sufficient technical experience Copper wire connections should be designed to work in temperatures of up to 75 All connections made must be as shown in the electrical wiring assembly drawings and must be compliant with national and or local regulations concerning electrical connections g WARNING Wiring must be done with the device disconnected from the mains Connections should be exercised by a person possessing adequate permissions in this area g WARNING The device must be connected to a separate electrical circuit equipped with an appropriately sized circuit breaker and residual current circuit breaker 2 2 Location The unit is intended for indoor installation
10. PN c zs i gt o o H j 4 i thun enno i i i 1 41 Eaneey ena Bu pee 4 equat Ji ZILI L013 H 2074 2 0 19 t zaman 1 dwe wo 1 dua aen 7 tani Hella i syna Bureau g dn Bunjoddns 988 sajnpow uorsuedx3 ON Waysks 181545 AY JO 5 99 JE epnjour jou saop swayss iLNVILMHOdMI page 14 TEX e PL20110609 3 Circuits diagrams 3 2 System 2 Same as the previous system can connect up to 16 separate circuits heating and hot water In addition has been extended to support solar panels First circuit is operated by a control unit that is controller PELLAS Other fully controlled by the expansion modules with addresses 0 4 Each module enlargement is controlled by three heating circuits with a circulating pump and mixer Module 0 of the outside mounted sensor reads the outdoor temperature Collectors are supervised by the module I O address 5 To build this system need new line PELLAS controller outdoor temperature sensor CTZ 01 6 expansion modules CAN I O modules number 0 4 for heating circuits and module number 5 for solar collectors 16 room temperature sensors CTP 01 or newer CTP 02 1 for each heating circuit Pellas X Pellet burners page 15 www pellas pl PL20110609 ircuits diagrams 3C ZON uiejs S md JA OU PX At Suneay Ravan ZOLI 10 012 1 sesuas i i i i i
11. ating system requirements By using expansion modules is possible handling the following elements of the heating system to 16 heating circuits A2 circuits of hot water heat storage tank buffer solar system 1 2 Contents Expansion module CAN I O MC 1 Terminal strips Power cord a ox qai Communication cable CAN 1 5 page 4 PL20110609 cllas X4 1 General information 1 3 Safety precautions Warning risk of electric shock e Read this operation manual carefully and thoroughly before using the unit e Keep this operation manual and refer to it whenever you work with this unit in the future e Apply all the rules and heed all the warnings included in the unit operation manual e Make sure that the unit is not damaged In case of any doubts do not use the unit and contact the supplier e In case of any doubts concerning the safe operation of the unit contact the supplier e Pay special attention to all warning signs on the unit casing and its package e Use the unit as intended e The unit is not a toy Do not allow children to play with it e Under no circumstances children should be allowed to play with any parts of the package of the unit e Access to small parts such as clamping screws or bolts should be secured against children Such elements may be delivered with the unit and may result in choking when swallowed by a child Do not make any mechanical or electrical changes to the unit Suc
12. ed 42 AINII not connected 43 GND 44 AIN12 not connected Pellas X Pellet burners www pellas pl page 27 PL20110609 4 Description of input and output modules 4 6 Module 5 circuits HW 2 buffer solar collectors Module 5 circuits HW 2 buffer solar collectors No Input description No Output description 27 AINI HW temperature sensor circuit 2 Thw2 1 DOI opening mixer return increase reception from boiler 28 GND 2 DO2 closing mixer return decreases reception from boiler increases return temperature 29 AIN2 upper temperature buffer sensor Tbufu 3 DO3 not connected 30 AIN3 lower temperature buffer sensor Tbufd 4 DO4 not connected 31 GND 5 5 solar mixer L 32 AIN4 boiler return temperature sensor 6 DO6 solar mixer R 33 AINS not connected 7 AOI circulating pump output HW circuit 2 34 GND 8 AO2 boiler pump output buffer 35 AIN6 solar sensor 9 AO3 not connected 36 AIN7 solar sensor T2 10 AO4 solar output 1 37 GND 38 AIN8 solar sensor T3 39 AIN9 solar sensor T4 40 GND 41 AINIO not connected 42 AIN11 not connected 43 GND 44 AIN12 not connected age 28 ies Manufactured by PHU Isol s c ul Szybownikow 39 10 64 920 Pita POLAND Pellas X Pellet burners www pellas pl Tel
13. ening mixer circuit CH 2 Mopez 28 GND 2 1902 closing mixer circuit CH 2 Mclo 29 room temperature sensor circuit 2 Troom 3 1903 opening mixer circuit CH 3 Mopes 30 AIN3 CH temperature sensor circuit 3 Tch3 4 1 4 closing mixer circuit CH 3 Mclo3 31 GND 5 1505 opening mixer circuit CH 4 Mope4 32 AIN4 room temperature sensor circuit 3 Troom3 6 DO6 closing mixer circuit CH 4 Mclos 33 AIN5 CH temperature sensor circuit 4 Tch4 7 pump output circuit CH 2 34 GND 8 AO2 pump output circuit CH 3 35 AIN6 room temperature sensor circuit 4 Troom4 9 AO3 pump output circuit CH 4 36 AINT not connected 10 AO4 not connected 37 GND 38 AIN8 not connected 39 AINO not connected 40 GND 41 AIN10 not connected 42 AIN11 Tout outside temperature sensor only in module No 0 common to all CH circuits 43 GND 44 AIN12 not connected Pellas X Pellet burners page 23 www pellas pl PL20110609 4 Description of input and output modules 4 2 Module 1 circuits CH 5 7 Module 1 circuits CH 5 6 7 No Input description No Output description 27 AINI CH temperature sensor circuit 5 Tchs 1 DOI opening mixer circuit CH 5 Mopes 28 GND 2 DO2 closing mixer circuit CH 5 Mclos 29 AIN2 room temperature sensor circuit 5 Troom
14. h changes may cause the unit to malfunction and fail to meet the relevant standards leading to an adverse impact on the performance of the unit e Do not insert any objects into the unit through openings e g ventilation grills as this may cause short circuiting electric shock fire or damage to the unit e Do not allow water humidity or dust to enter the unit as this may cause short circuiting electric shock fire or damage to the unit e Provide adequate ventilation of the unit do not cover or block the ventilation grills and ensure that there is free flow of air around the unit e The unit should be installed indoors unless it is adapted for outdoor operation Do not expose the unit to mechanical impacts and vibrations e When connecting the unit to power supply make sure that the parameters of the supply network are within the unit s operating range electrical connections must be as shown in the electrical assembly drawings and must comply with national and or local regulations concerning electrical connections Pellas X Pellet burners page 5 www pellas pl PL20110609 1 General information e This unit contains no parts that may be replaced by the user All maintenance work except for cleaning fuse replacement when the unit is de energized and function setting should be performed by an authorized service provider e Before doing any maintenance work you must cut off the power supply to the unit e
15. only After selecting the location make sure that it meets the following requirements 1 The location must be free from excessive humidity and from flammable or corrosive vapours 2 The unit must not be installed near high power electrical equipment electrical machines or welding equipment 3 The temperature in the location must not exceed 609C and should not be lower than 0 Humidity should be within the range from 5 to 95 with no vapour condensation taking place Pellas X Pellet burners page 7 www pellas pl PL20110609 2 Connecting to the system 2 3 Assembly The unit is suitable for mounting on standard 35mm DIN rail All dimensions are in millimetres 8 l g page 8 20110609 cllas X4 2 Connecting to the system 2 4 Connecting SSSSSsSssssssssssss OUT 230V Description IN inputs OUT outputs CAN CAN bus 12V power output 12V 230V power module Pellas X Pellet burners page 9 www pellas pl PL20110609 2 Connecting to the system 2 4 1 Power The power supply is 230V The following chart illustrates how to connect the power cord 2223 24 25 26 Description L phase vein brown N neutral vein blue PE protective vein yellow green 2 4 2 CAN For connections to CAN bus should be only used cable LiYCY 2x0 25
16. perature sensor CTZ 01 6 expansion modules CAN I O modules number 0 4 for heating circuits and module number 5 for heat buffer and solar collectors 16 room temperature sensors CTP 01 or newer CTP 02 1 for each heating circuit Pellas X Pellet burners page 21 www pellas pl PL20110609 ircuits diagrams 3C 93448 Enc V N Q 9I pus L Buea peut OUOIE Enpo Unio ER 2 3 vo sS syna Bureau e dn Buioddns 259 sajnpow uoisuedx3 G oN Ulajs S uajs s eu JO sjueure a 18 epnjoul jou 590 auieu s iLNVLSHOdMWI page 22 X e PL20110609 4 Description of input and output modules 4 Description of input and output modules INI GNDIN2 IN3 GNDIN4 INS GNDIN IN7 GNDIN8 IN GNDINIOINTIGNDINI2 L H GND T421 12VGND 29 39 27 32 ac S 39 a6 41 42 43 45 ac 47 p INPUTS CAN ADDRESS 12V OUT EIE Module I C CAN U s Supply 230V 59Hz 4 Power SVA TEO www pellas pl EM mbe Attention Please read manual carfully before uze OUTPUTS SUPPLY 15 16 47 DO DO2DO3DC4DOSDO5401AO2AO3AO4 N NI STE STB N N N N PE N L 4 1 Module 0 circuits CH 2 4 Module 0 circuits CH 2 3 4 No Input description No Output description 27 AINI CH temperature sensor circuit 2 Tch 1 DOI op
17. rcuits and module number 5 for heat buffer 16 room temperature sensors CTP 01 or newer CTP 02 1 for each heating circuit Pellas X Pellet burners page 17 www pellas pl PL20110609 ircuits diagrams 3C yassng MH FOO npo syn Bureau dn Buroddns uoea sajnpow uorsuedx3 ON uiajs G uejs s eu JO 5 8 epn our jou seop auieuog X wl ellas page 18 iLNVLYOdWl PL20110609 3 Circuits diagrams 3 4 System 4 This system is a combination of past schemes Allows to connect 16 separate heating circuits and circuit hot water The system was extended to solar collectors and heat buffer First circuit is operated by a control unit that is controller PELLAS Other fully controlled by the expansion modules with addresses 0 4 Each module enlargement controls three heating circuits with a circulating pump and mixer Module O of the outside mounted sensor reads the outdoor temperature Module No 5 manages the charging pump heat buffer Also controls the boiler pump mixing with a mixer whose task is to maintain a minimum temperature of water returning to the boiler In addition it controls solar collectors To build this system need new line PELLAS controller outdoor temperature sensor CTZ 01 6 expansion modules CAN I O modules number 0 4 for heating circuits and module number 5 for heat buffer and solar collectors 16
18. s 3 DO3 opening mixer circuit CH 6 30 AIN3 CH temperature sensor circuit 6 Tche 4 1 4 closing mixer circuit CH 6 Mclos 3 GND 5 DOS opening mixer circuit CH 7 Mope 32 AINA room temperature sensor circuit 6 Troom 6 DO6 closing mixer circuit CH 7 Mclo7 33 AINS CH temperature sensor circuit 7 Tch7 7 AOI pump output circuit CH 5 34 GND 8 AO2 pump output circuit CH 6 35 AIN6 room temperature sensor circuit 7 Troom 9 AO3 pump output circuit CH 7 36 AIN7 not connected 10 AO4 not connected 37 GND 38 AIN8 not connected 39 AIN9 not connected 40 GND 4 AINIO not connected 42 AIN11 not connected 43 GND 44 AIN12 not connected PL20110609 cllas X4 4 Description of input and output modules 4 3 Module 2 circuits CH 8 10 Module 2 circuits CH 8 9 10 No Input description No Output description 27 AINI CH temperature sensor circuit 8 Tchs 1 DOI opening mixer circuit CH 8 Mopes 28 GND 2 DO2 closing mixer circuit CH 8 Mclos 29 room temperature sensor circuit 8 Trooms 3 DO3 opening mixer circuit CH 9 Mopeo 30 AIN3 CH temperature sensor circuit 9 Tcho 4 4 closing mixer circuit CH 9 Mcloo 31 GND 5 DOS opening mixer circuit CH 10 Mopeio 32 AIN4 room temperature sensor circuit 9 Troomo 6
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