Fusion Splicer Manual _OEM_.DOC
Contents
1. 1 Enter the menu of maintenance and then operate Clean the electrode several times 10 gt When arc splicing do not use the program 1 5 11 gt Solutions Because of electrode s aging biggish change takes place in opposite position between fiber and arc or operating environment 1 The condition of electrode s aging Operate Clean the electrode if the top of electrode is well Replace electrode if the top of electrode is bad Consult 10 lt Maintenance gt 2 Big change takes place in operation environment Operations are as follows 1 gt Do arc test until Moderate current is displayed three to five times 2 gt Enter splice program the menu of arc parameter and check the value of arc current 3 gt translation motion decrease or increase current premelting current splicing current 4 gt Press ENT to save after confirming 5 gt Press MENU to exit menu When splicing the MM fiber there is bubble in the process of arc Solutions The difference between fiber s core and envelope s refractive index is too big Operations as follows 1 gt Consult MM fiber s arc program set by factory the value of Fusion program is less than 5 and confirm 2 gt Do arc test until Moderate current is displayed three times 3 gt Splice MM fiber if there is bubble then modify arc parameter Operations are as follows 1 Enter the menu of arc parameter 2 Increase 1 step size2. 1 Confirm P S output voltage is about DC 12 13V Check whethe All problems are caused by inner circuit faul have light work well polarity is opposite and probably After opening the 3 There is short circuit or mange it If you couldn t windshield the lig fault in the machine 2 Check whether there solve the is off the machine 4 When using the battery is something in the problems doesn t have voltage is low or polarity is machine then restart please sent it reaction opposite If it doesn t work to us with please contact us detailed explanation 2 After closing the The windshield is not 1 Reload fiber windshield the imag pressed well or the 2 Clean V groove of fiber is dim fiber didn t come into the V groove 3 When pressing 1 The length of 1 The length of cutting START to setting gap fiber moved from front to behind Then Reload fiber is displayed cutting fiber is wrong 2 The fiber holder doesn t work well fiber should be 16mm 2 Push the fiber holder and check whether there is fault in it then confirni its position and managg it 4 When pressing START to setting gap fiber moved to behind then Reload fiber is displayed or fiber moved from left to right occasionally it can splice 1 There is dust on the lens or the light 2 There is dust on reflector Clean lens and two Lights with cotton If it doe
3. same line or same flat 2 The tail fiber can not be pressed tightly toward to near V groove check whether the two grooves lie in same line and same flat then manage it 2 Reload fiber 3 Ifit doesn t work contact us 11 Normal setting gap and calibration but electrode doesn t arc during the fusion 1 Set the current parameter to zero or select the program without setting parameter 2 The storage battery doesn t work well 3 When press the START and the machine is in mode of auto splice HEAT is pressed by mistake 1 Enter the menu check whether the parameter setting is normal if not change it to normal parameter If this doesn t work please send it to us to change the battery 2 Don t press HEAT when the START is pressed and the machine is in mode of auto splice 12 There is spark in the The environment is Change to dry electrode room or too damp environment electrode arcs to near If it doesn t work metal contact us circuit fault probably If you couldn t solve the problems please sent it to us with detailed explanation 28 13 Normal START setting gap and calibration but splicing is abnormal Regard TEST as fusion key wrongly Too large current The value of pushing is too small or is zero because of too 1 Confirm the fiber is in good condition 2 Enter the menu to
4. to exit 7 6 4 Arc record When machine open this function the right menu will appeared so you can check arc amount 08 10 10 15 30 0001 2008 10 10 10 21 Loss 0 01dB 7 6 5 Zero to take count of arc oe S 6 0248 When you replace with new electrode you an carry Zero to take 0003 2008 10 10 10 25 Count of arc press ENT to confirm zero and press MENU Loss 0 01dB To exit 0004 2008 10 10 10 28 Loss 0 01dB 4 t P00004 f 4 N page t L page MENU es c 8 2 8 3 1 2 Selecting fusion program Overview of fusion program fusion splicer has 200 kinds of fusion program 100 kinds for SM 100 kinds for MM 1 gt Factory setup program No 1 No 5 2 gt Users setup program No 7 No 100 3 gt Program No 6 is saved program after test 4 gt You should select proper fusion program base actual splice fiber SM or MM Selecting fusion program provides function to correct arc current automatically to satisfy different requirement you can select different fusion parameters The operations are as follows 1 gt Press MENU to enter the first class menu 2 gt Press A or Y to make cursor gt point to Fusion fiber 3 gt Press lt or P to select the value of Fusion fiber 4 gt Press A or Y to make cursor gt point to Fusion program 5 gt Press lt or B to select needed arc program 6 gt Press MENU to enter
5. to make cursor to point to Maintenance c gt Press ENT to enter the menu of maintenance d gt Press A or Y to make cursor gt to point to ARC Position then press ENT to make fusion splicer to arc e gt Confirm normal then press MENU to exit menu in turn 5 gt Electrode aging If you do not use the machine for long time in order to assure splicing quality please operate electrode aging before the first splice operate process is similar to process clean electrode electrode aging will arc electrode 20 times to clear the layer of oxide on electrode 6 2 2 Fixing splice protection sleeve To protect joint after fusion you should enclose the fiber into the splice protection sleeve Please consult figures 4 a Notice 1 gt Make sure that there s no dirt in the splice protection sleeve and surface of fiber has been cleaned before fixing 2 gt Make sure that fiber is in the splice protection sleeve 3 gt To avoid influencing fusion s target please cut the otiose part if the inside core s length is longer than the sleeve s coat 6 2 3 Making fiber s end surface 1 gt Strips cover about 30mm 40mm with fiber coat stripper and clean the dirt of bare fiber with alcohol tampons Please consult figure4 b 2 gt Cut the bare fiber with fiber cleaver and hold it about 16mm as figure4 c shows splice protection sleeve covered fiber bare fiber covered fiber
6. 10m s to the value of Pre fusion time 3 Splice fiber increase the value of Pre fusion time until no bubble 4 Decrease the value of Pre fusion current if no bubble and fiber thins 24 13 Addenda B Explanations about arc test It is necessary to select proper arc fusion program if you want to obtain low fusion loss fusion splicer can modify arc current and arc position automatically Basic theory The gap position of fiber s surface before arc is LO and L1 The gap position of fiber s surface after arc is L2 and L3 The formula is as follows A L L3 L2 L1 LO Base on the value of AL you can modify the quality of arc current The shrinking value of left fiber AL is gotten from following formula AL1 L2 L0 The shrinking value of right fiber AL is gotten from following formula AL2 L3 L1 Base on the value of AL1 and AL2 you can modify gap position to fit the change of arc position a gt b o arc test chart Notice Arc tests just only change current of arc parameter you should optimize the arc parameter 23 14 Addenda C Unusual condition confirmation and solution Unusual condition confirmation and solution Unusual condition The possible problem Solution Remark 1 After opening the machine the screen doesn t 2 1 The power socket is not be put well or P S is damage The P S switch didn t
7. Enter the next maintenance menu 7 1 Heating time The setting range of heating time is 1 60s step size is 1S If heat time is 4 actual heat time is 4S Press HEAT to turn on the light then the heater begins to work heater will stop working if time is up But if the temperature were the highest value it would keep the temperature regularly Remark Press HEAT to stop heating Next heat time counts from zero 7 2 Setting end surface Setting end surface stands for the maximum cleaved angle under auto work mode Its setting range is 1 16 step size is 0 5 8 0 it is 6 3 0 usually If the fiber s cleaved angle is unqualified the splicer will stop working and demand to do over the end face 7 3 Tension Test You can select TENSION TEST start or close 1 means open this function 2 means close this function When tension test opened machine will do this function automatically after each splicing 7 4 Splicing fiber and fusion program The two parameters can concert each other You can select 20 kinds different fusion program SMF 100 MMF 100 7 4 1 Splicing fiber Figure stands for selecting SM fiber and figure 2 stands for selecting MM fiber 7 4 2 Fusion program It stands for the adopted fusion program currently 2008 10 10 15 30 The program number is 1 100 inside it is divided to E Ronin ren SM1I 100 and MM1 100 No 1 No 5 are set by 98 PREARC TIME 10mS factory you can set progr
8. of cleaning and cleaving end surface white line Because of optics there s no effect to joint Different eccentricity between two fibers Different external diameter between two fibers U 2 gt If the spliced fiber s shapes are as follows as Table 4 you must splice over again even the loss value is very low Table 4 Shape Reason Measure bubble There is dust on the end face Dew Bad fiber s end surface Too small arc current AUNG 1 Remake end surface 2 Adjust program or current Optimization of arc parameter 1 Adjust program or current Hie tl broken 1 Too large arc current parameter 2 Too small push speed 2 Clean V groove thin 3 Little fusion push Ree I 4 Feed blocked Optimization of arc diameter parameter black line None Black 5 gill appear Press AUTO to arc again on fiber s joint with fluorine and observe it has no effect to transport i characteristic 6 4 Tension test KL series fusion splicers supply the function of tension test If you need this function when you enter into MENU please open this function and after each splicing machine will do tension test After you start the machine the screen displays as left picture You can base need to select if test tension then operate After splicing the screen displays as right picture Press ENT to make FS 280 to test tension a
9. parameter Optimization of MM fiber arc parameter is different with SM fiber The relation between selection of MM fiber arc parameter and fusion loss is undemanding If process of splicing is smooth and splice spot is symmetrical then loss is satisfied and you needn t to test fusion loss Following are general principles of optimization of arc parameter when splicing MM fiber 1 gt The value of Pre fusion current mustn t be bigger than the value of Fusion current 2 gt The value of Pre fusion time must bigger than splicing SM fiber The possible questions and measures are as follows 1 gt There is bubble when splicing Solution Increase value of Pre fusion time then try to decrease value of Fusion current if it is insufficient 2 gt Fusion is insufficient and the light string is broken in the center of fiber Solution Increase value of Fusion time or decrease value of Fusion current 3 gt Fiber s splicing spot becomes smaller Solution Try to decrease value of Pre fusion current or value of Fusion current y Notice MM fiber fusion program uses special arc mode It is normal that screen menu shakes or you can hear pa pa when splicing 9 9 1 Setting working mode and parameter Setting working mode The working mode of Fusion Splicer are automatic operation and manual operation The operations are as follows 1 gt Press MENU to enter the first cl
10. 1 Introduction of KL 01 26L7 PS modules KL 01 26L7 PS modules has inner Lithium battery 11V 6 6Ah It is fixed on the bottom of machine with four screws and easy to replace with special design 1 Check electric quantity of battery and charging mode explanation Press PUSH to show electric quantity when machine is off More green lights show more electric quantity The red light stands for charging Please refer to following table Introduction of power supply modules PUSH PUSH e0 ooo PUSH e0 oo PUSH ooo PUSH O O O O Electric quantity 80 Voltage 212 2V Electric quantity 260 Voltage 211 8V Electric quantity Z40 Voltage 211 4 V Electric quantity 1 215 Voltage 211 0V Electric quantity lt 10 Voltage lt 11 0V Green light or red light open O Green light or red light off 2 Charge the battery Battery is being charged when AC DC adapter 13 5V 5A is inserted no matter how much is the quantity of battery Duration of charging is between 3 hours 40 minutes and 40 minutes depending on the quantity of battery red lights indicate being charging green lights indicate ending of charging 3 Notice mmo gt shown in photo Q separated from main body Please check the electric quantity before using machine and charge in time Putting the battery in hot environment or into fire is prohibited Please do not charge the battery in low envi
11. 5 30 AUTO SM Estibate Loss 0 01dB 5 If Not qualified end surface or Reload fiber is displayed will stop working Please remake fiber s end surface or refer table 2 Consult 6 2 4 and 6 2 5 yx Notice 1 gt Please do not press HEAT after you press START and when machine in status of auto splice otherwise will have error 2 gt Fusion splicer will estimate loss one time only after splicing automatically 3 gt Only the electrode is well arc parameter is optimized fiber character is identical then fusion loss is of reference 4 gt Best to arc test before splicing 6 3 5 Splicing partial core fiber If loss is unsteady during splicing the measures are as follows 1 gt Check whether the arc is steady and whether the parameter is proper 2 gt If opposite position is steady and the parameter is proper maybe fiber s core is partial The solution is minish the value of fusion time and fusion push 3 gt If method lt 2 gt is useless to obtain best loss you must mark direction angle on the fiber to test fiber s fusion 6 3 6 Evaluating fusion quality Fusion quality is judged by estimating loss fusion shape and fusion process Only combine them together and then the evaluation is external 1 gt If fusion process is steady and the spliced fiber s shape as follows as Table 3 then the fusion status is well Table 3 Fiber s cord is accord with shape Spot or abrasion be care
12. 72mm width x185mm height With battery module 180mm length x172mm width x145mm height Without battery module Weight 3 3 Kg without battery module 4 1 Kg with battery module 2 Terms about During operating the fusion splicer by menu you will find some terms the meanings are as follows Heat time sets up heat time Unit 30 Seconds Surface angle Allowed maximum cleaved slope angle when checking the end face Push Process that electromotor drives fiber to move forward during splicing Push speed The electromotor controls delay of unit during arc splicing while push speed slower the moving speed of fiber becomes faster Pre fusion Process that arcs little current while doesn t push fiber during splicing Fusion Process that arcs proper current and pushes fiber during splicing Fusion push The quantity of pushing fiber during splicing Gap Space between left and right fibers end face that set up by before splicing Calibration Process that adjusts the warp between left and right fiber to make them are collinear during splicing Test arcs to revise arc position and arc current automatically Cleaning electrode Part high temperature gasifies the impurity on electrode s surface during arc Arc position The opposite position between arc and fiber during arcing Eyeballing optionally Adjusting system parameters Zero to inner parameters of machine You needn t operate it usually 3 Main body and accessories Foll
13. Optical Fiber Fusion Splicer User Manual Ver 1 1 Warning ignore the warning non proper use of fusion splicer could lead to fatal and serious injury l The input voltage of this model of Fusion Splicer is definite please do not use the voltage outside the scope Please use the correct AC and DC power supply When the fusion splicer comes across the following failures please immediately remove the AC adaptor power cord from the power supply input and turn off the fusion splicer otherwise will lead to the incapable of the repairing and even will cause personal injury death and fire Smoke smell noise or heat anomaly Liquid or foreign matter enters the interior of the machine Broken or damaged machines This model of fusion splicer does not have the need to maintain internal components dismantling of fusion splicer and power modules is prohibited any mistake in maintenance will lead to the machine beyond repair even causing bodily harm This model of fusion splicer has strictly limitation to the power supply module used The fusion splicer is prohibited to be used under the environment with the inflammable liquid or flammable gas otherwise will lead to fire explosion and other serious consequences Notes l This model of fusion splicer is used for the fusion of quartz glass fiber please do not use this machine for other usages Please read this manual carefully before using Please do not deposit fusion spl
14. R uses the high speed image process technology and special exact orientation technology so that the whole process of fiber s fusion can be finished in 20 seconds automatically LCD monitor makes each process of fiber fusion clear Because of small bulk light weight and AC DC power supply it is the same with the project and maintenance of telecommunications cable TV railway petrochemistry electric power army police and scientific research organizations 1 1 1 2 Applicable range SM Single mode MM Multi mode silex fiber 125um outer diameter standard 0 2 1 5mm outer coating diameter Fiber cleaved length 16mm standard Specifications e Screen 5 inches color LCD Monitor e Display Display X and Y axis simultaneously e Environment Temperature 10 50 C Storage 40 60 C Humidity lt 95 RH without dew Storage humidity no dew Average fusion loss 0 02dB SMF 0 01dB MMF Average fusion time 9secs Average heat time 30 secs Setting heat time optionally Fusion program 100 units SM fusion programs 100 units MM fusion programs Internal light setting fiber at night Internal heater Setting the parameters Testing end face angle Push distance Pre fusion current Pre fusion time Fusion current Fusion time etc Power supply average Alternating Current 100 240V 50Hz 60Hz 30W Direct Current 13 5V SA 25W Fusion results storage 5000 Inner Li ion battery and AC adaptor Appearance 180mm length x1
15. U Enter Exit Enter Exit menu Enter Exit menu menu ENT Invalid Invalid Confirm efficient selection HEAT Heat Heat protection Heat protection sleeves protection sleeves sleeves TEST Invalid Test arc Invalid START Invalid Enter Continue and Invalid pause press Start to splicing 6 Fiber s fusion flow 6 1 Start and stop fusion splicer can be supplied by outer battery inner PS modules or AC adaptor Use AC adaptor or outer battery please connect PS output with DC 12V 5A turn switch to DC to start machine 1 Use KL 01 26L7 please turn switch to ON to start machine Use KL 01 26L7 can be supplied by inner battery or AC PS line connect to 220V PS Use KL 01 26AC PS modules only can be supplied by AC PS line connect to 220V power supply 2 Turn switch to OFF to stop work Notice Please charge the inner battery in time when use KL 01 26L7 PS modules Power specifications of the inner battery DC 13 5V 5A And please consult Addenda D Introduction of power supply modules 6 2 Preparation before fusion 6 2 1 Checking electrode 1 gt Make sure no fiber electrodes are loaded well 2 gt Connect with power then start machine initialize the fusion splicer 3 gt Observe arc electrodes make sure that no obvious damage on electrode s top 4 gt Arc to check state of electrode s top as following measures a gt Press MENU to enter the first class menu b gt Press A or Y
16. am from No 6 No 100 20 freely But will adjust No 6 program after ARER e fusion testing automatically and setup the No 6 ARC TIME 0 18 program please consult 8 3 arc test Press ENT FORWORD es mS to enter the program setting menu after selecting program 6 number as right picture Cursor gt point to the optional or modifiable content press A or W to move the cursor The next line s number is value of the item press lt 4 or P to modify The modification quantity in the bottom of menu stands for the change quantity of increase decrease key you can press AUTO to select among 1 10 100 Press ENT to confirm or enter next menu Press MENU to exit current menu Remark You must press ENT to confirm after modifying the value The explanations of parameters are as follows 7 4 2 1 Pre fusion current and Pre fusion time After setting gap and adjusting begins to work In the process the fusion splicer will pre manage the fiber The range of pre fusion current is 0 1 24mA step size is 0 1mA the range of pre fusion time is 10 1000 mS step size is 10mS FORWARD 1 um 22 7 4 2 2 Fusion current and fusion time It is the current value and arc time The range of fusion current is 0 1 24mA step size is 0 1mA the range of pre fusion time is 0 1 10S step size is 0 1S The value of current can be tested automatically base on the arc testing 7 4 2 3 Push spe
17. ass menu 2 gt Press A or Y to make cursor point to working mode to be selected 3 gt Press lt or PB to select working mode 4 gt Press ENT to confirm 5 gt Press MENU to exit the first class menu then working mode will be displayed on the screen Notice 9 2 10 1 Auto operation and manual operation can t be mixed 2 Best to press START to setting gap when it s manual operation 3 The fusion splicer won t estimate loss when it s manual operation Setting working parameter Working parameters of include heating time surface angle tension test etc The operations are as follows 1 gt Press MENU to enter the first class menu 2 gt Press A or Y to make cursor gt point to working parameter to be selected 3 gt Press lt or P to select needed working parameter 4 gt Press ENT to confirm 5 gt Press MENU to exit the first order menu Notice 1 The value of Setting end face should be 6 usually under the premise of fusion automatically 2 You can adjust Heating time freely the heating control of is very flexible it can be controlled by keyboard or reckon through time 3 Fusion fiber must be accord with actual spliced fiber Maintenance 10 1 Replacing the electrode Firstly take off protective cover of electrode room loosen the screw and take out up electrode Then take out
18. bare fiber H r arena 30 40mm 16mm a b c Figure 3 6 2 4 Side elevation of cleaved fiber s end face The quality of fiber s end surface is of influence to fusion loss you should try to make end face flatly and the inclination between end surface and section should be less than 1 The figure5 a is finer end surface for fusion while b f are unqualified and need to remade lt 1 a the good end face b the raised tine c the saw tooth d the unfilled corner e the kick f the moire Figure 4 fiber s end face 6 3 Fusion 6 3 1 Selecting proper fusion program Change arc program and parameter to obtain the best fusion result due to different environment and different kinds of fibers consult 8 2 8 3 and 8 4 6 3 2 Loading fiber 1 gt Open the wind cap to reposit the fiber holder Load fiber is displayed on the screen 2 gt Open the fiber holder separately Load cleaved fiber into V groove and the end surface couldn t touch the bottom of V groove consult figure 6 a b the bottom of V groove bare fiber a b Figure 5 3 gt Put down fiber holder and windshield to finish loading Then figure 7 should be displayed on screen The distance between two fibers must less than radius of fiber If the distance exceed adjust arrange won t splice then you should load fiber over again and clean V groove Consult 10 4 LCD monitor Figure 6 6 3 3 Fusion instance and meas
19. c quantity of battery and charge battery in time 2 gt Exhausted Battery is displayed on the bottom of screen after starting and buzzer works continually Solutions 1 If use battery charge in time or replace the power supply 3 gt The fiber can be reset as normal but when setting gap fiber is immovable on the screen and Setting gap is displayed on the screen Solutions 1 Raise the windshield left and right clamps The checking steps as follows 2 Check whether broken fiber exists 3 Check whether cleaved length is too short 4 Check whether fiber matches with V groove 5 Check whether fiber is tail fiber 4 gt The fiber can be reset as normal but when setting gap fiber moves backwards continually Setting gap and Reload fiber are displayed on screen Solutions Maybe there is too much dust on the lens of microscope clean the aclinic and upright lens with cotton swab until dust disappears then try again 5 gt The fiber can be reset as normal but when setting gap Setting gap is displayed on screen and after a while Reload fiber is displayed on screen Solutions 1 Raise the windshield left and right clamps The checking steps as follows 2 Check whether broken fiber exists 3 Check whether cleaved length is too short 4 Check whether fiber matches with V groove 6 gt When calibrating automatically fiber moves up and down the screen s display stops at Adjus
20. check parameter setting and set the proper parameter 3 Do art test until current is proper high push speed Reload fiber press The board is not START to check put well the fusion On the right is bad If it doesn t work tail fiber contact us 14 Normal splicing Check whether Wipe the lens reflector All problems are But the value of fusion loss is too large and fusion is failing there is fault in system or there is dust on the lens or lights or reflector The value of Setting end face is too large Open the windshield before the test and two lights decrease the parameter of Setting end face Do arc test until the current is proper and then slice the fiber If it doesn t work contact us 15 There is bubble on the spliced fiber or the fiber becomes coarse or tenuous The end face of fiber is unqualified or there is dust on it The setting of program parameter is wrong Make sure that the end face is good Test current until it is proper then try again If it doesn t work change the value of Pre fusion current time or Fusion push caused by inner circuit fault probably If you couldn t solve the problems please sent it to us with detailed explanation 29 16 The splicing index is too large actual measure 1 There is dust in V groove 2 Improper current 3 The fiber is not aligned 4 T
21. down electrode in the same way The installation s order of new electrode is opposite to strip Gap between two tops of electrode should be within 2 6 0 2mm and they should be symmetrical to fibers Usually do not adjust electrode and to avoid damage of electrode do not touch the electrode s 20 top in the whole process prevent electrode dropping into the machine After replacing electrode you should aging electrode test the current until it is steady and do the arc test then you can continue to splice Notice 1 Shut off the power of machine before replacing electrode 2 Make sure that arc parameter had been setup efficiently in the arc process before testing the arc current 10 2 Maintenance of electrode After extended use the top of electrode will produce dust dust will make arc unsmooth When hiss sounds you should clean electrode Best to clean electrode timely as following operations 1 gt Turn the switch to to start the machine 2 gt Clean electrode s top tenderly with alcohol tampons 3 gt Press MENU to enter the first class menu 4 gt Press A or Y to make cursor gt point to Maintenance 5 gt Press ENT to enter maintenance menu 6 gt Press A or Y to make cursor gt point to CLR Electrode 7 gt Press ENT to make machine arc automatically do those two or three times To stabilize arc current and clean electrode the hig
22. e position between fiber and arc has changed 4 The storage battery doesn t work well 5 The environment has changed 1 Enter the menu and clean electrode several times 2 Or select electrodes aging and check whether the arc is steady Then select Program 3 to test arc again 3 Test the current until it is proper 4 Ifit doesn t work contact us All problems are caused by inner circuit fault probably If you couldn t solve the problems please sent it to us with detail explanation 27 9 The image position of end face gap leans to one side of screen The function can follow the arc position automatically if too much please adjust it 1 Too much sediment on the electrode 2 Electrode deflects because of concussion 3 The lens leans to unusual position 4 When testing current open the windshield too early or touch one side fiber this is because of wrong judgment of arc 1 Enter the menu and clean electrode several times 2 Close machine and restart after several minutes then do arc test at least three times 3 Ifdeflection isn t too much do not adjust it 4 Contact us due to special condition position 10 After cleaning V 1 The groove on the 1 Open the board All problems are groove fiber can t be put fiber holder and V push the groove caused by inner in it well and the image is unclear groove don t lie in
23. ed and fusion push will wrap part fiber in the process of fusion these two parameters decide speed of fiber and quantity of wrap The range of push speed is 1 30mS step size is ImS the range of fusion push is 1 100um step size is 1m 08 10 10 15 30 7 5 Working mode CLR ELECTRODE The manual Auto mode is optional 1 is Auto mode and 2 is OLD ELECTRODE manual mode SENSOR INITIALIZE DATE amp TIME ARC COUNT INFORMATION ARC COUNT CLR 7 6 Maintenance MEMORY Cursor point to Maintenance press ENT to enter LANGUAGE maintenance menu It contains daily maintenance and part accessorial RS232 content as right picture Cursor gt stands for current selection Press A or WV to move cursor Press ENT to confirm press MENU to exit current menu 7 6 1 Cleaning electrode and electrode aging 08 10 10 15 30 The two functions will produce high pressure arc Please consult 10 2 DATE amp TIME l 7 6 2 Sensor initialization 2008 10 10 Setting the sensor status to make splicing quality better 7 6 3 Time date 13 30 After enforcing the function menu will appear as right picture and then you can modify date and time of t change value Cursor point to modifiable content press lt or P to move aoe ee na EETA i 4 55 f ENT SELECT MENU ESC cursor Press A or W to modify Press ENT to confirm modify and exit current function Press MENU
24. g whatever heater is in work condition or not 7 Explanation about menu The most function and parameter are achieved in the menu the operati are as follows Press MENU to enter the first class menu as right picture Cursor gt point to the optional or modifiable content press A or Y to move the cursor The next line s number is value of the item press lt or PB to modify The modification quantity in the bottom of menu stands for the change quantity of increase decrease key when modify certain value you can press AUTO to select among 1 10 100 Press ENT to confirm or enter next menu Press MENU to exit current menu Remark You must press ENT to confirm after modifying the value bad example have bubbles 08 10 10 HEATING TIME 1S PROGRAME FIBER 15 30 30 CLEAVE ANGLE 0 5 5 PROOF ENABLE 1ON 20FF 2 1 100 6 1SM 2MM 1 SPLICE SELECT 1A 2M 1 MAINTENANCE Item Content Heat time Setup heat time of heater on the panel Setting end surface The maximum cleaved angle when it works Tension Test Setting whether test tension after splicing finish Current deflection Basic value of arc current do not change it Fusion program Different fusion program 200 kinds Fusion fiber SM fiber or MM fiber optionally Working mode Automation or manual optionally Maintenance
25. h temperature will boil off the impurity on the electrode until arc is stable and the sound of hiss disappear 8 gt Press MENU to exit menu in turn Notice 1 Because top of electrode is very weak to avoid damage of electrode and unstable arc do not touch it by hard things 2 During the process of maintenance to avoid damage of instrument do not arc large current for a long time 10 3 Cleaning V groove The driving range of adjusting core s direction is only a little micron fiber s picture will departure normal position and couldn t level if any things exists You should clean the V groove timely as following operations 1 gt Open the windshield 2 gt Open the fiber holder and fiber clamp 3 gt Using the special tool to push several times at the same direction yw Notice To avoid damage of V groove and instrument do not clean V groove with hard thing knife and energize on it 10 4 Cleaning lens of microscope fusion splicer adopts the working mode of disposal pictures It is necessary to keep the lens of microscope cleaning The operations are as follows 1 gt Open the windshield under the electrode you will find two lens 2 gt If any thing exists on lens dispose it with proper instrument To avoid of damage do not touch lens with hard thing 3 gt Wipe lens with a cotton swab soaked with absolute alcohol or air pouch 4 gt Wipe lens tenderly with dry cotton swab until it is clean 21 10 5 Maintena
26. he electrode doesn t work well 5 Improper setting of program parameter 6 Unqualified end face The cleaver is not good 7 Special fiber 8 Bad environment 1 Make sure that the test way is right 2 Clean the V groove lens or electrode 3 Select proper program to arc 4 Adjust the cleaver 5 Ifthe splicing index is too large change the value of Pre fusion current or Fusion push find proper program 6 Make sure that the wind power is proper 17 1 gt The heat LED doesn t work but it can heat or the index light buzzer and heater don t work 2 gt The heat LED and buzzer work well but the heater doesn t work The heat key is damaged 7 Press Heat several times If it doesn t work contact us All problems are caused by inner circuit fault probably If you couldn t solve the problems please sent it to us with detailed explanation 18 Can t achieve arc in fusion and current test or something wrong happen 1 When press the START and the machine is in mode of auto splice HEAT is pressed by mistake 2 When press TEST and the machine is in arc test HEAT is pressed by mistake 1 Don t press HEAT when pressing the START and the machine is in mode of auto splice 2 Don t press HEAT when pressing TEST and the machine is in arc test 30 15 Addenda D
27. icer under the environment with high temperature or humidity If the fusion splicer is used in the environment with lots of dust it should avoid dust as far as possible When the fusion splicer moves from the low temperature environment to high temperature environment heating process must be ensured as possible to eliminate condensation In order to maintain fusion splicer s performance recommend to do complete machine maintenance once a year The fusion splicer has been precision calibrated please try to avoid strong vibration and impact and use dedicated box for transportation and storage The fusion splicer must be repaired and debugged by specialized technical personnel for the appeared problems please contact the manufacturers in a timely manner 6 1 6 2 6 2 1 6 2 2 6 2 3 6 2 4 6 3 6 3 1 6 3 2 6 3 3 6 3 4 6 3 5 6 3 6 6 4 6 5 6 5 1 6 5 2 6 5 3 7 1 7 2 7 3 7 4 7 4 1 7 4 2 Optical Fiber Fusion Splicer User Manual General information Applicable range Specifications Terms about Main body and accessories Panel and side elevation Operating keys Fiber s fusion flow Start and stop Preparation before fusion Checking electrode Fixing splice protection sleeve Making fiber s end face Side elevation of cleaved fiber s end face Fusion Selecting proper fusion program Loading fiber Fusion instance and measure Auto fusion and estimating loss Splicing partial core fiber Evaluating fusio
28. n quality Tension test Protection of fusion point Taking out spliced fiber Moving splice protection sleeve Heating splice protection sleeve Explanation about menu Heating time Setting end surface Tension Test Splicing fiber and fusion program Splicing fiber Fusion program 7 5 7 6 7 6 1 7 6 2 7 6 3 7 6 4 7 6 5 7 6 6 7 6 7 7 6 8 8 1 8 2 8 3 8 4 8 4 1 8 4 2 9 1 9 2 10 10 1 10 2 10 3 10 4 10 5 11 11 1 11 2 12 13 14 15 16 Working mode Maintenance Cleaning electrode and electrode aging Sensor initialization Setting time date Arc record Zero to take count of arc Splicing record Language RS 232 Selecting fusion program Overview of fusion program Selecting fusion program Arc test Optimization of arc parameter Optimization of SM fiber s arc parameter Optimization of MM fiber s arc parameter Setting working mode and parameter Setting working mode Setting working parameter Maintenance Replacing electrode Maintenance of electrode Cleaning V groove Cleaning lens of microscope Maintenance of machine Notice Shipping and storing Operating instructions Addenda A Operating skillfully Addenda B Explanations about arc test Addenda C Unusual condition confirmation and solution Addenda D Introduction of power supply modules Addenda E Clean V groove and fiber 1 General information This manual contains complete performance and operation for FUSION SPLICE
29. nce This company guarantees to keep fusion splicer in good repair Do not open box to repair if any failure exists To resolve questions in time please contact with our technology department at once 11 Notice 11 1 Shipping and storing 1 gt fusion splicer is an exact instrument it must be transported with special encasement 2 gt Do not put fusion splicer in too hot environment 3 gt Do not make it dew when storing 11 2 Operating instructions 1 gt fusion splicer can only splice silex fiber 2 gt To avoid of too high voltage do not open windshield and touch electrode 3 gt Do not touch electrode with hard thing when cleaning 4 gt Do not touch V groove with hard thing when cleaning 5 gt Do not use fusion splicer in flammable and explosive environment 6 gt Although normal working life of electrode is 3000 times do not replace electrode easily if arc is stable 7 gt Best to clean electrode about two or three times before splicing and do the arc test Notice Because of the vulnerability the electrode is not in the range of repair Repair If any failure exists please send to our agent or factory with an exact failure explanation at once 22 12 Addenda A Operating skillfully This addendum can help you to resolve some questions by yourself 1 gt The screen is dark after starting machine Solutions 1 Check whether the electrical outlet is inserted 2 Check whether the voltage of P S is too low 3 Check electri
30. or decrease the quantity of selected parameter c gt After confirming press ENT to save arc parameter d gt Press MENU to exit menu in turn 8 gt Select two pieces of fiber to be spliced and make end surface 9 gt Raise the windshield and the fiber holder in turn 10 gt Load two pieces of fiber into worktable and close windshield 11 gt Press TEST will check the quality of fiber s end surface gap calibrate cursorily arc automatically and then correct value of arc current 8 4 12 gt If Too large fusion current or Too small fusion current is displayed on the screen please repeat step 8 11 until Right fusion current is displayed So test is finished and arc program will be rectified to be arc program No 6 Notice 1 The selected fiber must be accord with actual fiber Best to arc test before splicing 2 Arc test will correct arc position and arc current so it is normal if gap position changed after test 3 During the process of arc test if Proper fusion current is not be displayed on screen please do not enter the parameter menu of the arc program 4 During the process of arc test if Right fusion current doesn t be displayed to avoid useless current do not enter splice program parameter menu 5 During the process of arc test Right fusion current has definite range you can select proper arc current base on actual demand 6 Arc test is efficient only when electrode is
31. owing are main body and accessories Fittings No 1 6 are admeasured to users with main body Options No 7 13 are sell to user s base requirement Table 1 S N Description Model No Qty Remark 1 Fusion splicer 1 Main body 2 Power supply modules KL 01 26L7 1 Accessories 3 Carrying case aen l Accessories 4 Spare electrodes KL 09 26C 1 Accessories 5 Cooling tray 1 Accessories 6 AC power cord 1 Accessories 7 Power adaptor DC 13 5 5A 1 Accessories 8 Cleaning Brush 1 Accessories 9 Plastic nipper 1 Accessories 10 Screen cover 1 Accessories 11 User manual CD 1 Accessories 12 Packing List 1 Accessories 13 Certificate and Test report 1 Accessories 14 Warranty Card 1 Accessories 4 Panel and side elevation Windshield Keyboard LCD Monitor Figure 1 The sketch map of main body s panel P S Switch Out DC power input RS232 Port P S Module Figure 2 Side View of Main Body Figure 3 Left and Right keyboards The keyboard s multi functions are manual Auto parameter menu Explanations as below Keys Manual mode Auto mode Parameter menu mode lt Scroll left Invalid Add parameter or move cursor gt Scroll right Invalid Add parameter or move cursor A Scroll up Invalid Add parameter or move cursor y Scroll down Invalid Add parameter or move cursor FUNCTION Shift left right Invalid Invalid fiber driving MEN
32. program parameter menu 7 gt Press A or Y to make cursor gt point to modifiable parameter 8 gt Press lt q or P to increase or decrease the quantity of selected parameter 9 gt Press ENT to save program parameter after confirming 10 gt Press MENU to exit menu in turn Notice Press AUTO to modify step size among 1 10 100 under two class menu You can only modify arc program No 6 No 10 but can refer to program No 1 No 5 Arc test The field conditions such as fiber altitude climate electrode status etc are influential to splice loss To get low loss provides test function to modify arc current automatically Operations are as follows 1 gt Press MENU to enter the first class menu 2 gt Press A or Y to make cursor gt point to Fusion fiber 3 gt Press lt or PB to select the value of Fusion fiber 4 gt Press A or Y to make cursor gt point to Fusion program 5 gt Press lt or B to select needed arc program 6 gt Press ENT to enter program parameter menu 7 gt Check whether fusion parameter is reasonable consult program No 1 No 5 Notice fusion current s range is 10 16mA Following methods can modify current parameter a gt Press A or Y to make cursor gt point to modifiable parameter b gt Press lt 4 or gt to increase
33. ronment to avoid reduce the working life Taking down the battery is prohibited Battery is expendable please replace it when the machine could not work with green lights on Please charge the battery in time when you could not start the machine or machine warns As Release four screws to take down the PS modules and the PS modules could be charged 31 16 Addenda E Cleaning of V groove and Fiber optical 1 Set gap when two fibers are not vertically aimed machine shows set fiber again or R amp L BAD CLEAVE as the photo Estibate Loss Estibate Loss 0 01dB 2 Check and clean V groove for the first time Please be careful and don t push hard while cleaning V groove Use cotton swab dipped by alcohol to brush slightly use fiber end to clean the dust and make sure there is enough light Clean the dust from V groove so that machine work correctly Check according priority bending of fiber press board of fiber Make sure the restrict groove and V groove of the big board is in one line make sure there is no dust in V groove 3 If fibers are still not in the right place enter Manual mode and press A or Y to align them then set to auto mode again Make sure the movement of fiber and key press is in the same direction 08 10 10 15 30 AUTO SM Estibate Loss Estibate Loss 32 Notice This company s products are ameliorated continually modification won t be informed 33
34. sn t work contad us 5 Press START Fiber image of one Side moved vertically and could not splice 1 There is dust in the V groove which leads to the position of fiber is too higher than another side 2 There is dust on lens light or reflector 1 Wipe V groove at single direction with too several times 2 Clean lens prism and two lights with cleanly cotton several times 3 If it doesn t work contact us 26 6 After splicing 1 The fiber is dirty 1 Adjust fiber cleaver displayed big loss or the end face is make qualified fiber end failed splicing unqualified or there is face fault in the cleaver 2 Clean the lens 2 There is dust on the reflector and two light lens light or reflector with cleanly cotton several times 3 If it doesn t work contact us 7 Always display 1 The value of Enter the menu add the bad fiber end face of one side Setting end face is too small 2 There is dust on the Lens lights or reflector 3 The light is dim 4 There is dust in V groove or fiber isn t put properly value of Setting end face Clean the lens the light and the reflector clean the V groove and try again If it doesn t work contact us 8 The value of tested current is too big or too small 1 The value of fusion current are too large or too small 2 Too much sediment on the electrode 3 The relativ
35. t core Solutions 1 Check whether the position warp between X and Y directions surface is less thanlcm screen displays size If not return to factory to fix otherwise operating as follows 2 Check whether bare fiber is clean 3 Clean the dust of V groove 7 gt The fiber can be reset as normal but when setting gap Setting gap is displayed on screen and after a while Bad left fiber s surface is displayed Solutions 23 1 Observe fiber picture in screen if the quality of left fiber s surface is bad you can remake surface and try again 2 Observe fiber picture in screen if the quality of left fiber s surface is good maybe the value of Setting surface is too small if you want to keep on working you can increase it 3 After Bad left fiber s surface is displayed the screen becomes dark Make sure that windshield is covered well Raise windshield check whether the pipe is dent and then manage it 8 gt The fiber can be reset as normal but the time of auto fusion is too long Solutions Enter the menu of arc parameter check whether the setup is efficient 9 gt During arc test the position of fiber s gap leans to one side of screen Solutions When the machine tests the arc it will adjust the position of current and arc If the arc on the apparent of electrode were asymmetric the arc position would change If the change was not too much you can ignore it otherwise please mange it
36. ure Table 2 is the possible phenomena that appeared after pressing START or TEST If the phenomena don t exist please consult lt Addenda A gt yx Notice 1 gt To guarantee fusion target please setting value of Setting end surface about 6 2 gt Make sure that electrode is fixed well before splicing 3 gt Make sure that electrode is well and there s no obvious injury on electrode s top 4 gt Best to test arc each time before splicing 2 times Table 2 Graphic Message Reason Measure L rE T Haas 1 Reload fiber Reload the fiber vas ny ee ong 2 Recut fiber ie tai ais 3 Clean the lens Bad left fiber or Bad end surface s_ 1 Remake the end surface bad right fiber quality 2 Reset end surface s angle The picture is clear 1 There is dust in FOENN oE in only one direction V groove 2 Clean bare fiber or picture are unclear 2 There is dust on 3 Reload fiber in two directions bare fiber 6 3 4 Auto fusion and estimating loss The steps of auto fusion are as follows 1 Check and confirm the right option of fusion fiber 2 Consult 6 2 4 and make the end surface of fiber 3 Open the windshield and fiber holder to load fiber 4 Close the windshield then press START will begin to work automatically clean fibers automatically check end surface setup gap adjust fiber s core arc splice estimate loss and display loss on screen 08 10 10 1
37. utomatically If you don t want to test tension then press RESET to reset system after taking out spliced fiber or do not select Test tension 6 5 Protection of fusion point 6 5 1 Taking out spliced fiber Raise windshield and fiber collect in turn take out spliced fiber do not touch electrode 6 5 2 Moving splice protection sleeve Move splice protection sleeve that covered around fiber to joint make sure that length 08 10 10 15 30 AUTO SM Proof Ok Estibate Loss of two fiber s coat is equal in splice protection sleeve Consult figure 8 a 6 5 3 Heating splice protection sleeve The heating processes are as follows 1 gt Open heater and put the splice protection sleeve into it 2 gt Press HEAT to heat splice protection sleeve when light is on 3 gt After time is up the light will stop heating automatically 4 gt Wait a moment after splice protection sleeve stiffen take out it and the joint protection is finished Figure 7 a and 8 b are the good examples 8 c is the bad example If the phenomenon as 8 c appears you should remake the joint and check whether there is dust in the splice protection sleeve and on bare fiber then heat it splice protection sleeve bare fiber covered fiber b good example no bubbles Notice Please do not press HEAT after you press START to avoid error To avoid damage the heating groove please do not press it with hard thin
38. well so you must check electrode at first Consult 6 2 1 7 The value of Fusion program after arc test mustn t be the best arc parameter due to consider the factor of current only 8 when pressing test button to make splicer arcing for testing in order to avoid causing errors don t press heat button Optimization of arc parameter Those factory set arc parameters can satisfy splicing of standard fiber basically But in order to obtain the best efficiency it is necessary to optimize arc parameter 8 4 1 Optimization of SM fiber arc parameter You need some instruments to test fiber s loss for example lamp house OTDR The process of optimization of arc parameter is same as process of fusion you can use instrument to test loss and change arc parameter properly until loss is of coherence and is the smallest The general principles of optimization of arc parameter are 1 gt Increase of current will get similar effect with extending time in definite range 2 gt Pre fusion current mustn t be bigger than Fusion current 3 gt Do not modify value of Fusion push 4 gt Best to change value of Push speed after selecting current usually Notice 1 gt Optimization of arc parameter is effective only when arc electrode is well 2 gt Fusion loss displayed on screen is of reference only when arc parameter is well and spliced fibers physical parameter is accordant 8 4 2 Optimization of MM fiber arc
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