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USER MANUAL

1. provided Example of the working window when f working with the Sonic Ski plus m Erud 6 55 et Mi L 2 40 Dp 9 82 6 12 a al a gt D EI NM i Oa E A es 3 1 PIE 1 Currently selected sensor 2 Set sensitivity of the currently selected sensor 3 Rope position under the sensor only Sonic Ski plus rope 4 Configurable info line 5 Value currently measured by the sensor actual value 6 Currently selected operating Manual manual mode mode Automatic mode 7 Set value to refer to when adjusting set point 8 Physical measuring unit of the currently selected sensor Function of key F1 here call up sensor selection 9 Direction of cross slope only Digi Slope Sensor Function of key F2 here call up view menu 10 11 12 Function of key F3 here call up operator menu 6 Operating and display elements operating modes The active sensor s actual value 5 and set points 7 are displayed with a sign In addition the set point is displayed with a physical measuring unit 8 The sign indicates a positive or a negative numerical value ii The display only shows the negative sign The direction arrows 9 only appear when the Digi Slope Sensor has been selected as active sensor The displayed arrow s slope direction is the sign for the Digi Slope Sensor s value left slop
2. To avoid these undesired measurement errors and resulting extreme control reactions of the machine the measured values of all grade sensors can be embedded in a so called control window esch A E Ej In case an occurring control deviation is higher than the set range this deviation is detected as an error The display then shows the warning symbol measured value out of control window the complete LED arrow flashes and the hydraulic cylinder s actuation is switched off 8 Operation The size of the control window positioned symmetrically around the working point is adjustable Depending on which physical unit has been set for the grade measurements the setting is done in 0 1 cm 0 1 inch or 0 01 feet steps The control window s set value specifies a range around the working point i e half an adjustment value lies above and half an adjustment value lies below the working point Example 6 cm working window 3 cm around the working point Adjust t 4 t ntr justment vdlue window 41 2 Adjustment value Working pointt The function Working window can be deactivated O To do so adjust the value until instead of a numerical value the lL crossed out symbol of the working window appears in the dis play Hydraulic data record ED If the MOBA matic Il should be used in several machines trained specialised personnel can deposit hyd
3. 8 Operation 8 3 2 Controlling with the Digi Slope Sensor 3 For the zero adjustment put the tool to working position by pressing the Up Down keys at the controller or the machine s operating unit 6 In automatic mode the set point can be changed via the Up Down keys to carry out corrections 8 Operation 8 4 Zero adjustment Before describing operations with the various grade sensors the term zero adjustment has to be defined For every new work project or after mounting or remounting a grade sensor the current value measured by the sensor has to be adjusted to zero In doing so the current mounting level of the grade sensor above the reference is saved in the system and a clear reference value is provided for all future target points at the same time We call this procedure zero adjustment To do so 1 Manually position the tool s bottom edge at adjustment height i e at the level that is relevant for the upcoming work project layer thickness milling depth level of the plane to be paved etc 2 Position the grade sensor s above the reference In case working with laser receivers use the provided positioning aid to shift them in a way that the laser beam hits the receiver s centre Please consider the individual specifications of the various sensors which are described in the respective section Assembly and setting
4. Adjustment height Adjustment height 8 Operation O The zero adjustment only takes effect in grade sensors when the lL digital controller is in the operating mode Manual When the tool and the sensor s have been set to the adjustment height the zero adjustment should be carried out as follows 3 From the digital controller s sensor selection choose the grade sensor to be adjusted 4 Simultaneously press and hold the digital controller s UP and DOWN key until the actual value and the set point are coloured black in the display and after approx 2 seconds both switch to 0 0 e ien E m4 Ss A Ss Ss p Ss TES I Ex TN S 9 8 9 8 EK 10 0 12 3 a cm FEE DN 3 1 d 3 1 d 3 1 3 1 0 The current value measured by the grade sensor actual value has been adopted as set point und both values have been assigned 0 0 There is no control deviation 8 Operation 8 5 Working with the Sonic Ski plus 8 5 1 Assembly and setting Assembly When ground sensing the Sonic Ski plus has to work length direction wise to the machine s moving direction averaging Ground sensing K Moving direction Assembly When string line sensing the Sonic Ski plus has to work cross direction wise to the machine s moving direction Position the sensor String line centrally over the string line sensi
5. KO While working with any sensor the measured values of all other RISE sensors connected to the MOBA matic Ils CAN bus can be viewed without having to stop controlling Also the layer thickness is shown in the display menu if the system has been equipped with the required sensors and the display of the layer thickness has been activated in the configuration menu Also see section Configuration menu The display menu is available in the operating mode Manual as well as in the operating mode Automatic View the measured values of the other sensors as follows Press the function With the function keys Press function key key F2 ei in the F1 and F2 F3 X to quit the working window navigate through the display menu e The display menu and view the window opens currently measured e The symbol amp values of all appears at the connected sensors window s top left 8 Operation 8 2 4 Operator menu In the digital controller s operator menu important parameters and setting options referring the MOBA matic Il s adjustment and the control s behaviour are compiled The operator menu is available in the operating mode Manual as well as in the operating mode Automatic Generally applying for working with the operator menu Values are set by pressing any function key a selection is taken over by pressing the Enter key Settings in the operator menu are
6. 8 Operation 8 11 Working with the Power Mast and the proportional Laser Receiver 8 11 1 Safety instructions Electric current A DANGER Risks caused by electric current When working with the laser mast or the power mast next to electric systems e g overhead powerlines or electric railways there is danger to life due to electric shock Therefore e Keep sufficient safety distance to electric systems If working at such systems is indispensable inform the responsible authorities before starting the work ing process and follow their instructions Laser beams Risk of eye injuries caused by laser beams Laser transmitters work with highly intense light beams Looking directly into the laser beam can lead to eye injuries Therefore Do not directly look into the laser beam Do not level the laser beam at a person s eyes Operate the laser emitter considerably over eye height Inappropriate assembly Risk of injury caused by inappropriate assembly Laser transmitters and laser receivers occasionally have to be assembled in considerable height over ground An assembly with improper auxiliary devices can cause injuries Therefore Do not climb up the machine and the mast To mount the laser transmitter onto a tripod and the laser receiver onto the mast use proper auxiliary devices e g stepladder and undertake safety precautions 8 Operation 8 11 2 Assembly and setting Preface When worki
7. Limburg den 27 07 2009 sf Abe Matthias Ster Lees Cuxllatsmanag n eet Hausanache Sitz cer Geselochasfc Lini Ein tkortasbureamg MOSG Mum demon IC Lasel en HRS 2 252 Con ai Bark AG Lime LZ ST auto Zeck 484 0 2 we Kup Acor 05 water hu rae Gn rs Hareb oti Dani Cz 53311 eric 04084 AT CH SG Cen DE Et 511 252 24 ui Voces wear Harms Dy aea But Cord ass unag BLES KOS Korte Nr 377 Sas d fem Acel rer Das dShg sis EAN CE sv ER IET 2458 OD LANE TC 00 CCERDEH si Teco un ern L ttckr OT 4 706095 eet now ie ng 3 251 3 0 Krer Hr A Ce Fc ME SRT tes T BAN DE OS 15 2010 0630 5 3 16 BIEN Tote HELADEF ILN 12 Declarations of conformity MORILE AUTOMATION e KONFORMITATSERKLARUNG enisprechend ISO IEC Guide 22 und EN 45014 Ke Name des Herstellors MOBA Mobile Automation AG Anschrift des Herstellers MOBA Mobile Automation AG Kapellenstra se 15 D 65555 Limburg Germany arkl rt dass das Produkt Produktname Digi Slope Sensor CAN LSTA D4 21 21010 den folgenden Produktspezifikationen entspricht ZMV EMS EN1330 2090 Schmalkand Dreitband Stdraussendung ENB1C00 4 2 GC ENBIDIC 4 5 2008 ENGICOR 4 4 2002 EN61090 45 2001 150 7437 2 Impulse 1 21 SD it 4 2 ESO Puls 3 Das Produkt entspricht den Anforderungen der EMV Verordnung B9 338 EWG Es wurde in einer typischen Konfiguration getestet Limburg den 19 April 2097 i V Matthias Weber edler 7 aatiztum anc
8. gt x 9 8 12 3 cn MOBA matic II A T dq b 3 P Power on message Side detection Working window 8 Operation If the sensor last worked with is changed or plugged out the controller indicates this with a symbol in the working window as shown below When starting up the operator shall be informed that the sensor is no longer available Choose another sensor or check why the sensor cannot be used an 1I D E 8 Operation 8 2 2 Sensor selection 3 1 If the sensor last worked with has been changed or maybe even several sensors have been connected to the MOBA matic Ils CAN bus at the same time the Sensor selection allows to select the respective sensor for the current work project The sensor selection only is available in the operating mode Manual The active sensor is changed as follows Press the function key F1 4 1 in the working window e The sensor selec tion window opens e The symbol lt t appears at the window s top left Select another sensor with the keys Q In case more sensors are connected than fit on the display the system automatically scrolls on e The selection is indicated in black Up Down Acknowledge selec tion with the Enter key The new sensor is ready to use 8 Operation Overview In a maximum equipped system the followin
9. mast length a Move power mast out W Move power mast in Move the entire power mast in A Mv automatically 8 Operation ID Automatic laser beam search Select the function Automatic laser beam search in the mast menu e The window pictured above opens e The symbol i i appears in the windows top left With the Up Down keys start the automatic laser beam search The mast stops when the laser beam centrically hits the laser receiver A Search from current position upwards e Search from current position downwards Search upwards first Arv automatic switch of search direction At the grey rectangle s position one of the following symbols is shown AV at the call up A during search upwards v during search downwards V laser beam found X laser beam not found 8 Operation 7 Height measurements with power mast and laser receiver Put the tool to the transport position with the Up key or with the machine s operating unit and fix this position It has to be ensured that the taol s Select the function e The window distance to the Height measure pictured above ground is sufficient MENts in the mast opens even when crossing Ten e The symbol il highly uneven appears in the terrain window s top left Carry out the automatic laser beam search as described on the previous side Place the ma
10. 1 5 Related elen 10 ee ges 11 1 7 Final decommissioning disablement 0 11 1 8 Dispos EE 12 1 9 Terns orQUarantee ssssses ee 13 Te KA eet 13 2 Basic safety instructions 14 2 1 Iniended user en 14 2 1 1 Conventional user 14 2 1 2 Inappreriale USS esa IR 15 252 LIMITS Ol US Crs E NERE UE 15 2 3 Alteration and rebuilding of the product s seseseseserersrsrresereen 15 2 4 Contents of the user manual ssssssesensrsrsrsrersrrrrrrrrerrrrrrrrreren 16 2 5 The operators responsibility u 16 2 0 Operating persornhel ee 17 EN re 21216 210 i iM 18 2 8 ee 21 2 9 Proceeding in case of danger and accidents 21 3 Transport packaging and storage 22 3 1 Transport Inspecllol EE 22 rg E 22 e E 23 4 Product description 24 5 Design and function 26 5 1 Design uns EEE 26 5 2 lee Be El EE 27 6 Operating and display elements operating modes 32 6 1 The operating and display elements of the digital controller 32 61 1 Th LED e 33 6 1 2 The 3 5 colour display sau een 34 o T 9 Teo UT CHOL MN 35 b 1 4 The operating Keys ne en ett cr uut ep toa 36 6 2 The display elements of the proportional Laser Receiver 37 6 3 FAUL Indleatlons ze si m 40 6 2 Operating Modes anne 40 6 5 Operating versions 41 6 5 1 Standard Mee E 41 6 5 2 Semi automatic operation esee 41 6 5 3 Operation with auto zero adiusiment 42 6 6 Variants
11. LED is off LED flashes 6 LED is on 10 Leads on troubleshooting Cause The laser transmitter s maximum rotation speed has been A A exceeded gt 20 Hz U sec as Control outputs The outputs are locked in automatic mode Remedy Reduce the laser transmitter s speed of rotation in case e e it features a rotation speed control Remove reflecting surfaces vehicle glazing windows etc from the laser beam s range of influence or cover these areas Legend LED is off LED flashes 8 LED is on 10 Leads on troubleshooting When working with the TPS Total station Cause The total station has lost the prism i e the direct view is interrupted Control outputs The outputs are locked in automatic mode Remedy After a measurement interruption the total station auto matically restarts tracking As the case may be the total station s prism search has to be started manually by the operator Cause The total station s prism search is in progress Control outputs The outputs are locked in automatic mode Remedy Please wait a moment the prism search can take some time Optionally start the total station s advanced search Cause A non specific 3D error has occurred Control outputs The outputs are locked in automatic mode Remedy Observe the error notes on the total station s and system PC s displays Cause The total station s battery is dead Control outputs The outputs are loc
12. Z u gt a u S he Le D u Q Q D u Q tc Q LO Q LZ E B I DD ie E E unlimitedly without additional distance information Basic functions are given However Check layer thickness display during ongoing operation and where applicable optimise the first parameter Currently measured layer thickness il 8 Operation T Resolution and physical unit for distance measurements Choose the resolution and the physical unit for the distance measurements from the offered alternatives The choice made is valid for all sensors used for distance measurements 0 001 m 0 01 m a 0 1 tino 0 01 ft feet X X Resolution and physical unit for slope measurements Choose the resolution and the physical unit for the slope measurements from the offered alternatives The choice made is valid for all sensors used for slope measurements SS 05 DP ov T o coc oo mol oo 8 Operation The working window s look OD x From the offered alternatives choose the working window s look via the Up Down keys i e the display formats of the actual value and the set point Di et e 9 87 12 344 12 344 EO X den X dem X Standard view Actual value big Classic view Actua
13. mbag 251140029 Kok hy 377328370 dipe erden q Werne the Zuberdende SG Hem aisim m alaih AAPIPwaden SL 322400 ID Kocx h G r BIRT As uy Verebend Vidar D curri A bou gt Sale Fiu sapu Hinzu Lanbu c ELZ511 CS Keck ACHT en Lasair Sink AG Hees CLE CT 206 29 erh Teas Kern Lu Gl 8 77 Deus 3 AG Lulu ELZ5S 203 Keck kr 12877 ime R PANI REST D Pusi ac Fiancu yal L H Erk 1158601 12 Declarations of conformity TOBA KONFORMIT TSERKL RUNG Declaration of Conformity Declaration de Conformit This comesponds ta EN ISACCO 17080 1 Wir We Nous MOBA Mobile Automatlon AG Kapellenstra amp e 15 D 65555 Limburg Germany erkl ren in alleiniger Verantwortung dass das Procukt daclare under our sole responsibility that the product d clarons sous note seule responsabilt que le nrodui Sonic Ski plus CAN 04 21 10120 auf cas sich diese Erkl rung hezient mil der folgenden Normen bereinstimmt to which this declaration relates is in canfonmity vath the following stancards auquel se r f ra cette d claration est confa me aux normes EN 13309 20003 verified standards ERSE022 Claes 3 2000 51 EN61000 4 2 2091 2 ENGINIC 4 3 2008 06 EN61000 4 4 2205407 EN61000 4 8 2703 041 ISO 7637 2 Fuss 1 2 2b 5 2004 66 gem den Bestimmungen der Richt na follovrng tha provisions of Directive confarmemeant aux dispositions de Directive Electromagnetic compatibility 2004 108 EC ES Lem
14. the higher its distance to the sensor the wider the sound beam Due to this when working with the Dual Sonic Sensor a tolerance of gt 20 cm has to be maintained around the sound beam axes to reliably avoid disturbing reflections in the complete specified working range Working range The Dual Sonic Sensor s ideal working range is between 30 cm and 40 cm The Dual Sonic Sensor should be set with a distance of approx 35 cm to the reference approx 35 cm 1 With the Auto Manual key switch the controller to the operating Manual mode 2 Select the Dual Sonic Sensor as described above e The display shows the sensor symbol and the symbol for Manual 5b Hold the Enter key for approx 2 sec e he actual value and the set point first are coloured black e The actual value and the set point are assigned 0 0 pai t t 3 For the zero adjustment put the tool to working position by pressing the Up Down keys at the controller or the machine s operating unit 4 Adjust the sensor over the reference as described in the section Assembly and setting 6 With the Auto Manual key switch to the operating mode Automatic e The controller keeps the tool positioned at the set value 8 Operation 8 7 2 Controlling with the Dual Sonic Sensor 5a Press the Enter key e The set point
15. 0 19 3 22 4 0 0 17 2 83 5 0 0 14 2 44 6 0 0 11 2 06 7 0 0 08 1 67 8 0 0 06 1 28 9 0 0 03 0 89 10 0 0 00 0 50 Digi Slope Sensor Sensibility tables for switching operation 8 Operation Sensibility Dead band Prop band Sensibility Dead band Prop band mm mm mm mm 1 5 0 18 0 1 4 0 18 0 2 4 0 16 0 2 3 4 16 0 3 3 6 14 0 3 3 0 14 0 4 3 4 12 0 4 2 4 12 0 5 3 0 10 0 5 2 0 10 0 6 2 4 8 0 6 1 4 8 0 7 2 0 6 0 7 1 0 6 0 8 1 6 5 0 8 0 8 5 0 9 1 2 4 0 9 0 6 4 0 10 1 0 3 0 10 0 4 3 0 Dual Sonic Sensor Sonic Ski Wire Rope and Digi Rotary Sensor plus Big Sonic Ski prop Laser Receiver and Power Mast with Laser Receiver Sensibility Dead band Prop band 1 0 40 1 60 2 0 30 1 40 3 0 20 1 20 4 0 14 1 00 5 0 10 0 80 6 0 06 0 60 7 0 04 0 50 8 0 02 0 40 9 0 02 0 30 10 0 00 0 20 Digi Slope Sensor 8 Operation VE Control window This menu point only is shown in case a grade sensor has been currently selected as active sensor since it only affects this sensor type Out of several reasons the measured value of a sensor may change erratically This can be due to the operating personnel s inadvertence obstacles in a sonic sensor s sound beam overrun string line holders etc as well as technical errors torn reference rope etc we
16. Also see the next section The mast menu 8 Operation 8 11 3 The mast menu When the power mast and the laser receiver have been selected as active sensor helpful additional functions are available These additional functions are called up from the working window via the function key F2 As long as the power mast and the laser receiver are selected the working window shows a slightly different symbol over the function key F2 pointing out the extended appliance 3 1 ie Press the function key F2 fiel in the working window e The mast window opens e The symbol Lie ap pears at the win menu dow s top left With the Up Down keys select the favoured menu point and acknowledge the selection with the Enter key 8 Operation Calling up the mast menu the Or via function key F2 change to the already familiar display menu with the currently measured values of all connected sensors e The symbol amp appears at the window s top left The mast menu s functions are described on the following pages 8 Operation In the mast menu select the function Move power mast manually Move the power mast manually e The window pictured above opens e The symbol I appears in the window s top left Move the mast with the Up Down keys e g to set the laser receiver with the help of the positioning aid Value shown in the display
17. Describing the assembly wiring and configuration of the system components detecting the machine dimensions and recording them in the 3D software calibrating the mast slope sensor and above all the description of the 3D software s functions would be going beyond the scope of this manual For the operation with MOBA 3D your MOBA dealer will provide you with a separate manual 1 With the Auto Manual key switch the controller to the operating Manual mode SS 2 Select 3D TPS as sensor as described above e The display shows the sensor symbol and the symbol for Manual Ee 4b Hold the Enter key for approx 2 sec e The actual value and the set point first are coloured black e The actual value and the set point are assigned 0 0 3 1 rj 3 For the zero adjustment put the tool to working position by pressing the Up Down keys at the controller or the machine s operating unit 5 With the Auto Manual key switch to the operating mode Automatic gt e Depending on the position the con troller moves the tool to the values given by the 3D system 8 Operation 8 12 2 Controlling with the 3D TPS 4a Press the Enter key e The set point is coloured black and the current actual value is adopted as set point g D 6 n automatic mode
18. IP 67 Schockbeanspruchung shock resistance 15 g 15 ms nach DIN EN 60068 2 29 Farbe colour RAL 1021 rapsgelb Mikrostruktur rape yellow micro structure neg Neigung neg slope Gewicht weight pos Neigung pos slope ca 1 75 kg approx 1 75 kg 11 Technical data Digi Rotary Sensor ROTS 0300 Technische Daten Technical data Pinbelegung Pin connection Betriebsspannung voltage range CAN Schnittstelle CAN interface 11 30 V DC ISO 11898 24 V 125 kBits sec 7pol Ger testecker Bajonettverbindung Stromaufnahme current consumption 7pin male connector bayonet type connection max 50 mA Betriebsspannun supply voltage Zul ssige Restwelligkeit allowable residual ripple on P d supply ge 10 CAN Betriebsspannung supply voltage Erfassungsbereich measuring range CAN we Adr 1 Interne Aufl sung internal resolution Adr 2 0 1 Schirm shield Reproduzierbakeit reproduceability 0 1 Arbeitstemperaturbereich operating temperature ran ge 10 70 C Lagertemperaturbereich storage temperature range 25 80 C Schutzart ingress protection IP 67 Farbe colour Bemerkung Remark RAL 1021 rapsgelb Microstruktur rape yellow g microstructure Gewicht weight ca 1 1 kg approx 1 1 kg 11 Te
19. Puls 1 2 ISO 7637 2 ISO Puls 5 gem den Bestimmungen der Richtlirie folowing the provisions of Directive conformement aux dispas ans de Direzliva Electromagnetic compatibility 2004 108 EC Limburg den 04 03 2010 L Matthias Weber Leiter Qualnsismeragenen Huumscizimel Sli car Gaselisces Uth ry Tarkvareinzungur MEEA Mob la aun mzi on AS Rezlzergenzil mhie Han 0537 Ve de HM Ma rib 3 2 211 72040 Ke 234 072202 eene d 15 Vote Border zoe urethra Hors d Posl I24 DC 12 11 2U 2 EIS Deep Seit IZ JEU I CEF 511 68 55 Liday Monsatd wal fs onm Ir Kleiner Marlon kamman 6G 2mbag 312311409 eu St M58 ECD Ze they finas rem ei tien Da D IE 8174 DIR 5 BAT 2002 2OSAOEFF C17 Teuus 428451 0277 7 US pe SE Marron Kressserkanse Lenk ag 312 3115014 Keri gt Nr 39332 216 man My sar 3305717 DIS FI IC 8178 Z8 2020 ao 12 BAT 2017 HELDEN 12 Declarations of conformity KONFORMIT TSERKL RUNG entsprechend ISO IEC Guide 22 und EN 45014 Name des Herstellers MOBA Mobile Automation AG Anschrift des Herstellers MOBA Mobile Automation AG Kapellenstra e 15 D 65555 Limburg Germany erkl rt dass das Produkt Produktname Digi Rotary Sensor CAN 04 21 4010 den folgenden Produktspszifikatlonen entspricht EMV EC EN 13305 26 96 Schmalkand Breitband Stdraussendung ENE1COU 4 2 12001 ENB1COL 4 5 2003 ENBICOS 4 4 2002 ENG1090 6 2001 ISO 7637 2 Impuls 1 21 ISO 7627 2159 Puls f
20. and display elements operating modes 6 1 1 The LED arrow The LED arrow shows the operator the respectively driven valve output s current state It is particularly helpful in case the user is standing at a larger distance from the controller or during stronger solar radiation Display LED arrow Control deviation Controller output e o lt High control deviation ENEE EE e e constantly on e e e e Controller output RAISE DE e Medium control deviation clocks with high pulse a Bo width l un Controller output RAISE e e oe e o o Low control deviation eo clocks with low pulse width e e e o o o l e e e No control deviation Controller outputs inactive LM 2 gt uw T Controller output LOWER e e e oe o o Low control deviation l C C clocks with low pulse width W I o 8 Controller output LOWER Td tu 3 Medium control deviation clocks with high pulse E width e i irs I LOWER Ze a B High control deviation SORUONSCOUIBUIA S i constantly on Legend LED off 4 LED flashing LED on 6 Operating and display elements operating modes 6 1 2 The 3 5 colour display The 240 w x 320 h pixel backlit colour display shows the sensor type selected for the respective control loop as well as its set point and actual value during the normal work project In different menus options and parameters are displayed or system advice and instructions on configuration and settings are
21. application this can even be expedient With an asymmetrically positioned working point the available adjustment range of one direction raise or lower is increased while the other is decreased 1 With the Auto Manual key switch the controller to the operating Manual mode 2 Select the Laser Receiver as described above e The display shows the sensor symbol and the symbol for Manual Mm e z 5b Hold the Enter key for approx 2 sec e The actual value and the set point first are coloured black e The actual value and the set point are assigned 0 0 3 For the zero adjustment put the tool to working position by pressing the Up Down keys at the controller or the machine s operating unit 4 Adjust the laser receiver centrically to the reference as described in the section Assembly and setting 6 With the Auto Manual key switch to the operating mode Automatic OQ e The controller keeps the tool positioned at the set value 8 Operation 8 10 3 Controlling with the proportional Laser Receiver 5a Press the Enter key e The set point is coloured black and the current actual value is adopted as set point me 9 8 ER amp B 7 n automatic mode the set point can be changed via the Up Down keys to carry out corrections
22. changed as follows Press function key F3 amp EP in the work ing window e The operator menu opens e The symbol appears at the window s top left Navigate through the operator menu with the function keys F1 and F2 Carry out adjustments with the Up Down keys Q CAUTION By pressing any function key the new settings are taken Over Press function key F3 X to quit the operator menu 8 Operation The operator menu s parameters in detail T Brightness of display XY The brightness of the display background lighting can be set to IT mmm allow appropriate readability even during poor lighting conditions By pressing the Enter key in this window the keyboard lighting can be switched on and off i xxm Brightness LED arrow XY ewe Also the LED arrow s brightness can be adjusted individually ub LS To simplify the process the complete LED arrow is actuated as long as the menu point is being called up By pressing the Enter key in this window the keyboard lighting can be switched on and off Sensibility O The parameter Sensibility determines how long and how drastically the control reacts to deviations The setting range is from 1 low sensibility to 10 high sensibility The numerical values hold an expedient combination of the control parameters Dead band and Prop band emerging from long test se
23. data 4 Product description 4 Product description The MOBA matic Il is a universal control system for building machines of all kind The extensive range of sensors used for distance and slope measurement as well as its excellent operating convenience and reliability make MOBA matic a flexible and efficient control system for pavers concrete road finishers mastic asphalt finishers milling machines caterpillars kilvers and motor graders The system is based on ultra modern micro processor technology and works with a so called CAN bus Controlled Area Network This CAN bus represents the latest state of the art in electric motorcar equipment and therefore guarantees maximum system safety Furthermore it facilitates the system s central operation and due to its modular design its successive extension Therefore you may fit in new sensors anytime and without any problems so that the system will always suit the application requirements The heart of the system the digital controller identifies all connected sensors automaticaly as soon as the system is switched on In addition to this the 3D matic using total stations or GNSS receivers for 3D control can be connected to the MOBA matic II Product Every system s component except the cables is equipped with a designation type label The type label contains the CE mark 1 the detailed device designation 2 the product s item number 3 as well as a consecutive seria
24. display shows the sensor symbol and the symbol for Manual m 6 J Pad 3 For the zero adjustment put the tool to working position by pressing the Up Down keys at the controller or the machine s operating unit 4 Adjust the power mast with the laser receiver centrically to the reference as described in the section Assembly and setting 8 Operation 8 11 4 Controlling with the Power Mast and the proportional Laser Receiver 5a Press the Enter key e When the beam is at any position in the laser receiver s reception range the power mast is moved in a way laser that the laser beam centrically hits the laser receiver e The set point is coloured black and the current actual value is adopted as set point 8 Operation 5b Hold the Enter 6 With the Auto 7 In automatic key for approx 2 Manual key switch to mode the set point sec the operating mode can be changed via e The actual value Automatic the Up Down keys and the set point l to carry out first are coloured gt O corrections black e The actual value e Ihe controller keeps the tool and the set point a positioned at the are assigned 0 0 set value 8 Operation 8 12 Working with the 3D TPS 8 12 1 Assembly and setting Put the MOBA 3D TPS system into operation corresponding to its user manual
25. e Use of the product without instructions e Use of the product beyond the limits of use e Invalidation of safety equipment e Removal of indicating or warning labels e Opening of the product unless not explicitly permitted for special purpose e Rebuilding or alteration of the product e Commissioning of the product after misappropriation e Use of the product in spite of obvious defects or damages e Use of the product with unauthorized accessory from foreign manufacturers e Use of the product at insufficiently secured construction sites e g at road works e Use of the product to control machines systems or moveable objects if these are not equipped with an additional control device and superordinated safety unit 2 2 Limits of use The product has been designed for use in habitable atmosphere It must not be used in hostile or explosive environments Before working in hazardous environments near electrical systems or in similar situations the operator has to contact local safety offices and safety representatives 2 3 Alteration and rebuilding of the product To prevent risks and ensure optimal performance neither alterations nor attachments or rebuildings of the product may be carried out without the manufacturer s explicit permission 2 Basic safety instructions 2 4 Contents of the user manual Any person charged with operations at or with the product has to have read and understood the user manual before starting th
26. gradually ad justed in 1 mm steps as long as the respective key is pressed The tool is moved corresponding to the presetting The changed set point is shown in the display By simultaneously pressing the Enter key and the Up key or the Down key the displayed set point can be changed without influ encing the tool position 6 5 2 Semi automatic operation In the operating mode Semi automatic and Automatic the set point is gradually adjusted in 1 mm steps as long as the re spective key is pressed Since the outputs are locked in the Semi automatic mode the tool first is not actuated When the operating mode Semi automatic is switched to the operating mode Automatic the outputs are released and the control moves the tool corresponding to the presetting In both operating modes the changed set point is shown in the display By simultaneously pressing the Enter key and the Up key or the Down key the displayed set point can be changed without influencing the tool position With the Auto Manual key the operating modes Manual Semi automatic and Automatic are circularly switched 6 Operating and display elements operating modes Manual Semi automatic Automatic ZOO aeg 1 flashes eS 6 5 3 Operation with auto zero adjustment In the operating mode Automatic with every new stroke of the Up or the Down key the set point is adjusted by 2 mm in the re spective direction The too
27. is coloured black and the current actual value is adopted as set point 7 n automatic mode the set point can be changed via the Up Down keys to carry out corrections 8 Operation 8 8 Working with the Wire Rope Sensor 8 8 1 Assembly and setting The Wire Rope Sensor s rope should individually be fixed in a way that a working range as wide as possible can be provided for the planned application Horizontally as well as vertically the rope has to enter or exit the sensor rectangularly E 8 Operation 8 8 2 Controlling with the Wire Rope Sensor 1 With the Auto 3 For the zero 5a Press the Enter Manual key switch adjustment put the key the controller to the tool to working e The set point is operating mode position by pressing coloured black Manual the Up Down keys at and the current N the controller or the actual value is 2 l machine s operating adopted as set 2 Select the Wire Unit point Hope Sensor as described above e The display el shows the sensor 4 Adjust the sensor m symbol and the over the reference as 9 8 symbol for described in the a Manual section Assembly ARIE and setting 5b Hold the Enter 6 With the Auto 7 In automatic key for approx 2 Manual key switch to mode the set point sec the
28. is a system for serial data transfer It has been developed to connect control devices in automobiles to reduce the cable looms up to 2 km per car and make the data transfer safer The up to date value measured by a sensor e g the distance of a distance sensor to the reference or the slope measured by a slope sensor Minimum actuating pulse necessary to move a hydraulic sensor in the smallest range possible Actuating pulse which defines the hydraulic cylinders maximum permissible working speed The value 0 0 is assigned to the up to date measured value and at the same time is adopted as set point for the control A constant systematic error in a variable or a measured value e g a displacement in case the Digi Slope Sensor cannot be mounted absolutely parallel to the tool s bottom edge Area above or below the dead band where a dosed output actuation takes place The pulse length depends on the control deviation Difference between target and actual value During controlling the controller moves the actuating element in a way that the sensor s measured value actual value is consistent with the default value set point The target value set and preset respectively by the operator which shall be achieved and kept by the control loop 13 Definition of terms Glossary Actuating element Dead band Transfers a control s signals mostly into mechanical work i e movement e g an opening or closin
29. number of satellites necessary for a safe determination of position can take some time In case the error message should be displayed over a longer period please move to an area at the job site with an open sky Cause A non specific 3D error has occurred Control outputs The outputs are locked in automatic mode Remedy Observe the error notes on the total station s and system PC s displays Cause The base station s battery is dead Control outputs The outputs are locked in automatic mode Remedy Change the battery or charge it Cause The machine is out of the project or the surface design Control outputs The outputs are locked in automatic mode Remedy Move back to the project or choose the surface design corresponding to the current position 10 Leads on troubleshooting Cause The radio contact between base station and system PC has been disconnected A Control outputs The outputs are locked in automatic mode Remedy Check the radio units wiring and voltage supply Make sure that the base station is working and no shielding metallic surfaces are positioned in front of it 11 Technical data 11 Technical data Preface On the following pages you will find data sheets current at the time of the user manual s generation referring the different sys tem components Besides a dimensioned diagram of the device they contain a description of its interfaces and several basic technica
30. of the cross operaiion sess 43 Table of contents 7 Installation and initial operation 44 7 1 Saf ty INSWUCTIONS eege aa 44 EEN 45 Psalm 50 K Bled le E 52 8 Operation 53 8 1 Salety instruetionsn une 53 O2 FIISE E 54 8 2 1 StarliNg Ups Em 54 8 2 2 ie re EE 56 822 3 DISPIAY HOD E 59 8 2 4 Operator MENU seen 60 8 2 4 1 Gonfig ration ment 66 Brera 2 IN OS NMC a E 71 8 2 5 Switch on keyboard lighting Seesen 72 Bo DROITS EE 73 9 2 7 ee E 73 8 3 Working with the Digi Slope Gensor nennen 74 8 3 1 Adjustment of the actual value sees 74 8 3 2 Controlling with the Digi Slope Sensor essesesessssesesesereen 76 8 4 Zero AdjJ StMEN euer 77 8 5 Working with the Sonic Ski plus aseseieeeseseierierirreererrerrenens 79 8 5 1 Assembly and setting seeesesseeseesssseenenee 79 8 5 2 Controlling with theSonic Ski plus when ground sensing 81 8 5 3 Controlling with the Sonic Ski plus when string line sensing82 8 6 Working with the Digi Rotary Sensor sese 83 8 6 1 Assembly and setting seseeseeseesesessseeeenee 83 8 6 2 Controlling with the Digi Rotary Gensor 84 8 7 Working with the Dual Sonic Sensor s sssssssssesesrresnsrrrrrrrrrren 85 8 7 1 Assembly and setting RE 85 8 7 2 Controlling with the Dual Sonic Sensor 86 8 8 Working with the Wire Rope Sensor ssssssssssisesrsrrerrsrrrrrrrreren 87 8
31. or insufficient instruction Lacking or insufficient instruction can lead to operating errors or incorrect use This can lead to severe personal injuries as well as severe material and environmental damages Therefore e Observe the manufacturer s safety instructions and the operator s directives 2 Basic safety instructions Insufficient safeguarding Risk of injury caused by insufficient safeguarding Insufficient safeguarding of the construction site and the component s location e g of the laser emitter can lead to hazardous situations in traffic and at the construction site Therefore Ensure sufficient safeguarding of the construction site Ensure sufficient safeguarding of the single components locations Observe the country specific safety and accident prevention regulations as well as the current road traffic regulations Faulty measurement results NOTICE Risks caused by faulty measurement results Faulty measurement results due to use of a dropped product another illegitimate demand or an alteration can lead to severe material damages Therefore e Do not use obviously damaged products Before reusing a dropped component carry out a check measurement 2 Basic safety instructions 2 8 Safety systems The MOBA matic Il does not feature an own superordinate safety system However The MOBA matic II controller features an input that can be used to externally influence the control To do so
32. persons mentioned in the respective sections of this manual Only use the product as specified in the section Conventional Di use 8 Operation 8 2 First steps The section First steps provides you with information on start ing up the system as well as the description of the sensor selec tion and the display menu You also will find instructions on how to navigate within the operator menu and how to set the respective parameters Before Before the first start up the MOBA matic II has to be visually starting up inspected Check all system components referring obvious damages all cable connections for securely fitted position and all sensors for secure and accurate assembly When starting up the MOBA matic Il ensure that no persons or objects are located in the tool s area or the range of moving parts for the tool s control 8 2 1 Starting up Switch the supply voltage of the MOBA matic II on Depending on the system installation this can be done by turning the machine s ignition key or by activating a separate switch on the dashboard First a power on message is displayed for approx 4 seconds Then the side detection is displayed for approx 4 seconds i e a red arrow on the display shows on which machine side the MOBA matic Il is contacted see central picture If the sensor that has been worked with is still connected the display switches to the working window
33. provide you with a fixture in which the digital controller can easily be clipped in Assemble the fixture at a position that allows convenient operation and from which the tool and the tool s adjustment unit are clearly visible Protect the controller from dirt and splash water Shadowing improves the display s clearness The digital controller should be tilted downwards to let rain drain off the surface 7 Installation and initial operation The Digi Slope Sensor Mount the Digi Slope Sensor in parallel to the tool s bottom edge at a machine part that executes all slope deviations to the same extent This way the sensor s measured value exactly represents the tool s slope In a road miller the bottom part of the machine e g on the milling drum housing is preferred in a paver the sensor is mounted on the transverse traverse between the tow arms For the assembly four fixing holes are provided in the fixing plate The plug connections have to be easily accessible to allow easy connection IMPORTANT Note the sensor s mounting direction the arrow on the housing cover points to the moving direction Fixture for grade sensors For the grade sensor s holding fixtures a fixing tube has to be mounted at a suitable position at the paver e g at the tow arm or at the milling machine at the chassis This fixing tube with a round holding fixture for the MOBA grade sensors should be height adjustable swivelling and horizon
34. 3D your MOBA dealer will provide you with a separate manual 8 14 2 Adjustment of the actual value The adjustment of the actual value serves to adjust the Digi Slope Sensor s measured value to the tool s actual slope This adjustment is necessary for example in case the Digi Slope Sensor has not been mounted absolutely parallel to the tool s bottom edge For further information and the description of the proceeding see section Adjustment of the actual value in this manual 1 With the Auto Manual key switch the controller to the operating mode Manual 4 With the Auto Manual key switch to the operating mode Automatic gt O e Depending on the position the con troller moves the tool to the values given by the 3D system 2 Select 3D Slope Sensor as described above e The display shows the sensor symbol and the symbol for Manual 8 Operation 8 14 3 Controlling with the 3D Slope Sensor 3 With the Up Down keys at the controller or the machine s operating unit move the tool to the set point given for the current position by the 3D system When working with the 3D Slope Sensor the set point cannot be adjusted with the Up Down keys at the controller In case the slope has to be adjusted first the Digi Slope Sensor has to be chosen as active sensor 8 Operation 8 15 Path dependent operation with the Digi Slope Sensor This is not
35. 8 1 Assembly and Selling 87 8 8 2 Controlling with the Wire Rope Gensor 88 8 9 Working with the Big Sonte SKI 89 8 9 1 Assembly and setting et szene asian 89 8 9 2 Controlling with the Big Sonte SKI 93 9 9 9 Quick sensor change neo ara EEEEREEEEREEREER SES 94 8 10 Working with the proportional Laser Receiver 96 8 10 1 Security insiruetlions ss 96 8 10 2 Assembly and SC TING EE aene era 97 8 10 3 Controlling with the proportional Laser Receiver 99 8 11 Working with the Power Mast and the prop Laser Receiver 100 8 11 1 Safety instructions eiue rentre Ser dander eee eet te tica 100 8 11 2 Assembly and SLING EE 101 Bal b SS BRI Mast E EE TODO 20 TD 103 8 11 4 Controlling with the Power Mast and the prop L Receiver109 8 12 Working with the 3D H EE 111 8 12 1 Assembly and Setting seen 111 8 12 2 Controlling with the 3D TPS 2o eed 112 Table of contents 8 13 Working with the 3D E LEE 113 8 13 1 Assembly and setting 2 2 113 8 13 2 Controlling with the 3D ONG 114 8 14 Working with the 3D Slope Gensor 115 8 14 1 Assembly and setting oo e HEUS 115 8 14 2 Adjustment of the actual value ssssssssseseseserrserrrerereren 115 8 14 3 Controlling with the 3D Slope Gensor 116 8 15 Path dependent operation with the Digi Slope Sensor 117 8 15 1 Controlling with the path dependent Digi Slope Sensor 118 8 16 Cross Operation Rn 121 9 Service and maintenan
36. A A B Leistungsausg nge power outputs C D PROP PNP max 2 5 A max 2 5 A E CAN Schnittstelle CAN interface 2x ISO 11898 24 V 125 kBit s 250kBit s Arbeitstemperaturbereich operating tempera ture range 20 C 70 C Lagertemperaturbereich storage temperature range 30 C 80 C Schutzart ingress protection IP 67 Gewicht weight ca 1 9 kg approx 1 9 kg 11 Technical data Digi Slope Sensor SLOS 0150 126 4x d 9 00 Technische Daten Technical data Pinbelegung Pin connection Betriebsspannung voltage range CAN Schnittstelle CAN interface 11 30 V DC ISO 11898 24 V 125 kBit sec Stromaufnahme current consumption 7pol Ger testecker Bajonettverbindung max 50 mA 7pin male connector bayonet type connection Betriebsspannung supply voltage Messbereich measuring range CAN WR Betriebsspannung supply voltage Interne Aufl sung internal resolution CAN 0 01 95 Adr 1 Adr 2 Nullpunktstabilit t zero point stability Schirm shield 0 1 96 Links left Arbeitstemperaturbereich operating temperature ran ge E nc 10 70 C F n c Lagertemperaturbereich storage temperature range Rechts right 25 80 C E Betriebsspannung supply voltage Schutzart ingress protection F n c
37. Das Produkt entspricht den Anforderungen der EMY Verordnung 89 336 EV G Es wurde in einer typischen Konfiguration getestet Limburg den 05 Fenruar 2007 i V Matthias Weber Leter 2ualitizmaaagen sul Hnrai brx ce tima behali E Bon cto oc t Mn is A donem AG Darrah ated Elery HIS anis Cannzcba k GL mourc DIZ4M 42075 Kr WHAI Kasina Vow terda Ae Au wediu Pus C uns Daunscho b AG varar MZAA Katae sia ress Ehre Yan Was C Hi az WELECM Sore Krsizspareosss Lib ap DLE 3221E ott 2UitUc13 Harmaa Drm Pack Ali echt Mezu Iegohk 770535109 Tr ane AIAL RI IE De iszheDariAS eT m MASI Cat Rath Een Fro vip FETT Bechet Fac Hui n WS DUM Kurt SESS 12 Declarations of conformity MORA motile urdwATION JA KONFORMIT TSERKL RUNG Declaration of Conformity Declaration de Conformit This coneaspanda 1a EN ISO IEC 7252 Wir e Nous MOBA Mobile Automation AG Kapellenstra e 15 D 65555 Limburg Germany erkl ren in allein ger Verantwortung dass das Produkt ceclare under our sche responsibility thet he product eclarens scus notre seule respansabilit qua Ie produit Laserampfanger LS 3000 04 60 11310 auf das sich diese Erkl rung bezieht mit den folgenden Normen ubereinsjmm tc which this declaration relates is in conformily srili Lie following standarcs auque se r f re cets c caration est cen erme aux rormes FN ana 2020 varified standards ZN35022 Class 3 1393 A2 2006 ANTES LET EN61000 4 3 2015 zi
38. F Adr 2 G Schirm shield Seilabtastung string line sensing 20 cm 100 cm Reproduzierbarkeit reproducibility 1mm Arbeitstemperaturbereich operating temperature ran ge 25 C 85 C Lagertemperaturbereich storage temperature range 40 C 85 C Schutzart ingress protection IP 67 Gewicht weight ca 2 1 kg approx 2 1 kg Laser Receiver LS 3000 103 Technische Daten Technical data Betriebsspannung voltage range 10 30 V DC Stromaufnahme current consumption ca 260 mA 12 V ca 135 mA 24 V Arbeitsdurchmesser working diameter 600m senderabh ngig depending on transmitter Empfangswinkel receiving angle 360 Empfangsbereich receiving range 290 mm Messbereich measuring range 284 mm Aufl sung resolution 0 1 mm Wellenl nge wavelength Sensitivit t sensitivity gt 30 600 lt X lt 1030 nm Max Sensitivit t sensitivity 850 nm Sender Rotationsfrequenz transmitter rotation Fre quency 10 Hz 20 Hz 10 11 Technical data Schnittstellen interfaces 1x PWM Schnittstelle PWM interface 1x CAN Schnittstelle CAN interface ISO 11898 24 V 50 125 250 500 1000 kBit sec Arbeitstemperaturbereich range 40 70 C operating temperature Lagertemperaturbereich storage temperature ran ge 40 70 C Schutzart ingress protection IP 67 Gewicht we
39. N Me 2002 ENS 1000 6 70 ISO 7227 2 Pals 1 21 IBC 7257 2 ISC Piss h gem den Bes immungen der Ricktlinie Iw ag the p cvisions o Directive ponfa mement aux cispasitions ce D recta Electromagnetic campatibility 20C4 108 EC Limburg den 21 11 2008 car Guo labs rananemen Hasat Shr der Grhelinzhepr mis Panavirtenibaiguzn ALES Mc 0 Suma na S Rog rine vam ink 1 02550 Daiacr much At ab BEI DUC Kur khi JM C75 N Gyeketyatc 5 Wiary der dz cher uL Wh TESTEN RS cn Um ILER S50 baut doy wm Woke G Fame De Folzer Catha Ger mebank Lima B2 Aox Kur cba 277 Se RON Ne irn san ir hMmgt Ihat Ib 1450 16 Uc 20 0277 HER 00 e Caa CIGADF ran 449 54251 STC U i ahr DI ern toe separ casau Limzuq u zig Kur kt 20352615 Tae Jean IST Web ZL 125 15 ICTU Ul 9378 ze SAST Caen HEAD LE 12 Declarations of conformity aa am A ts SS SCT REELLE KONFORMIT TSERKL RUNG Declaration of Conformity Declaration de Conformite Tas coneepends lu LN SCALE 17052 1 Wir i Wa Nous MOBA Mobile Automation AG Kapellenstra s 15 D 65555 Limburg Germany ern aren in alainiga Veranbwortung dass das Pradu lt cacare under our sole responsioil ty hat t e product o2claronge sous notre sacle ssscasshilit qus le produii Laserempf nger CLS 3000 04 60 11320 3 f das sica diese Erklarung bazisFt m t der falgerden Nonnen abereinstmrret to which th declaration relalzs is 11 cortarnity with the foll
40. Ski Referring the mounting of the Big Sonic Ski9 your MOBA supplier provides special installation manuals 7 Installation and initial operation 7 3 Wiring Preface Also the MOBA matic Il s sensors are connected to the digital controller via the CAN bus Controller Area Network mentioned above The bus technology requires terminating resistors To make the wiring as easy as possible MOBA already equipped a part of its sensor cables with these terminating resistors To differentiate these cables from others the cable coating has been coloured yellow and the cable glands at the plugs are grey Connect the digital controller s 12 pin plug to the machine s 10 pin plug using a machine connection cable Connect the favoured sensor to the digital controllers sensor input The cable at the digital controller s 7 pin sensor input has to be a yellow sensor cable with terminating resistors 7 Installation and initial operation Also in case of segmented sensor constellations e g Big Sonic Ski Power Mast with Laser Receiver the cable in direct connection to the digital controller s 7 pin sensor input has to be a yellow sensor cable with terminating resistors All further cables in the sensor combination are black standard cables and must not have terminating resistors The following scheme shows the wiring of a MOBA 3D system Via special junction boxes connected to the machine s connection ca
41. USER MANUAL MOBA matic Il CAN A02 Levelling system for pavers mills and other mobile applications Please completely read this user manual and the contained safety instructions and note all given information before usage Keep available for further consideration ENGLISH Translation of the original user manual 10 02 00818 Order No 10 02 00819 Date 12 2013 DV 2 0 Please handle this manual confidentially It is intended only for use by persons involved with the product The text and graphics of this manual have been elaborated with the greatest possible care However we may not be held liable for possible errors and failure effects Should you wish to make suggestions regarding the arrangement of this manual or point out possible errors please contact your local dealer We will gladly take up any of your ingenious ideas and suggestions Some company and label names are subject to label patent or trade mark protection All rights reserved This document must not be duplicated or transferred for any purpose whatsoever without MOBA s written consent irrespective of the way or the means that are used Copyright by MOBA Mobile Automation AG Kapellenstra e 15 65555 Limburg AS E Internet www moba de Table of contents Table of contents Table of contents 3 1 General information 6 BS Welt EN EE 6 1 2 Explanation of symbols 2 522062 8 13 Nieto em 10 1 4 Copyright ele eren DE 10
42. an additional sensor in its classical meaning To detect the actual value of the tool s slope the Digi Slope Sensor described above is used Different from working with the Digi Slope Sensor in the path dependent working with the Digi Slope Sensor the set point is not adjusted manually but is auto matically set by the system depending on the covered distance In the operating mode Automatic the user cannot adjust the set point Precondition This function is only available if a path signal is received or a re spective sensor is connected Function If the path dependent operation is selected during an ongoing cross slope control the previous cross slope control continues unchanged in AUTO mode After the operation has been selected the target cross slope and then the distance are queried The target cross slope is the slope value that should occur at the end of the entered distance When these two values have been entered the path dependent operation can be started At the function s start the differential between the current cross slope and the target cross slope is calculated once This value is now linearly interpolated and adjusted corresponding to the dis tance At the end of the distance the path dependent control stops automatically and switches to normal cross slope control i e the target cross slope is continuously kept constant Press the function key F1 X 1 e The sensor selec tion menu opens e The symbo
43. ansfer resistance at connections cause voltage drops Cause The temperature inside the digital controller approaches the maximum admissible temperature Consequence If the device continues to heat up it automatically switches off when reaching the maximum admissible temperature Remedy Acknowledge the error message with any key the controller first will continue working as usual Provide a remedy against further heating shadowing cooling different assembly site etc 10 Leads on troubleshooting Cause The temperature inside the digital controller approaches the minimum admissible temperature ERROR 1 Consequence If the device continues to cool down it automatically switches off when reaching the minimum admissible temperature the display lighting stays switched on as heat source 1 Remedy Acknowledge the error message with any key the controller first will continue working as usual protect the controller against further cooling 1 Remark If the digital controller is commissioned at a temperature under the specified working temperature also see technical data all LEDs flash The display lighting is switched on and serves as internal heating source until the display can be switched on again without any risks Depending on the ambient temperature this can take 10 to 15 minutes 10 Leads on troubleshooting Generally Cause The connection to the active sensor has been abruptly in
44. bles and via the Digi Slope Sensor the left and right control loops are connected to each other All cables in the system are black standard cables since in this constellation the terminating resistors are positioned firmly wired in both junction boxes For more detailed information see user manual MOBA 3D 7 Installation and initial operation 7 4 Initial operation In case your machine has been delivered with the MOBA matic II levelling system the manufacturer presumably already has commissioned the machine and adjusted the controller parameters to the valves and the machine s hydraulics ex works If the system has been installed later please contact your MOBA dealer who will support you in commissioning the MOBA matic II In this case among others the controller parameters have to be adjusted to the valves and the machine s hydraulics during this procedure 8 Operation 8 Operation Preface The descriptions in this section shall assist you when using the product This includes e the safe operation of the product e full utilisation of the product s potentials e the economic operation of the product 8 1 Safety instructions The product may only be operated by trained personnel Basics Risk of injury caused by inappropriate use Inappropriate handling of the product can lead to severe personal injuries and material damages Therefore e Have special working processes solely carried out by
45. bly and setting 6 With the Auto Manual key switch to the operating mode Automatic gt Q e The controller keeps the tool positioned at the set value 8 Operation 8 5 2 Controlling with theSonic Ski plus when ground sensing 5a Press the Enter key e The set point is coloured black and the current actual value is adopted as set point 7 n automatic mode the set point can be changed via the Up Down keys to carry out corrections 1 With the Auto Manual key switch the controller to the operating Manual mode ZEN 2 Select the sensor Sonic Ski plus for string line sensing as described above e The display shows the sensor symbol and the symbol for Manual 5b Hold the Enter key for approx 2 sec e he actual value and the set point first are coloured black e The actual value and the set point are assigned 0 0 s t 3 For the zero adjustment put the tool to working position by pressing the Up Down keys at the controller or the machine s operating unit 4 Adjust the sensor over the reference as described in the section Assembly and setting 6 With the Auto Manual key switch to the operating mode Automatic e The controller keeps the tool positioned at the set value 8 Operation 8 5 3 Con
46. c safety instructions 2 Basic safety instructions Preface This section outlines all important safety matters referring the personnel s optimal safety as well as failure free operation These instructions shall enable operator and user to recognize potential risks of use and as possible prevent them in advance The operator has to ensure that every user understands and observes these instructions 2 1 Intended use 2 1 1 Conventional use MOBA matic Il has been exclusively designed and constructed for conventional use as described here e Automatic grade or slope control of the machine s tool e g a paver s screed according to the reference height the reference line or the setting of the set point e Detecting a reference line using sonic sensors e Detecting a reference height and or reference slope using laser or sonic sensors e Detecting the tools slope using a slope sensor e Setting various parameters of the machine s hydraulic system performance Any other use not listed here as well as any application not complying with the technical data is not conventional and inappropriate Risks caused by inappropriate use Any non conventional use and or different operation of the product can lead to hazardous situations Therefore Only use the product in a conventional manner 2 Basic safety instructions 2 1 2 Inapproriate use e Non conventional use e Exceeding of the limit values given on the data sheet
47. ce 124 9 1 Cleaning and drying ee 124 9 2 Repare ersi 2a BR 125 10 Leads on troubleshooting 126 10 T 9a8toty Insir ctions eg 126 10 2 Fault finding and troubleshooting sese 127 11 Technical data 142 12 Declarations of conformity 151 13 Definition of terms Glossary 159 1 General information 1 General information 1 1 About this manual Preface This user manual contains basic information to be considered at the operation and maintenance of MOBA matic II Observing all security instructions and guidelines given here is indispensable for secure operation Therefore this user manual has to be read and applied without fail by any person assigned with working processes at the machine such as operation disturbance elimination and maintenance service care This manual is a part of the product and as the case may be has to be passed to third persons or following owners It has to be permanently kept at the usage site and be available for the operating personnel Furthermore the local accident prevention regulations for the product s operational area the general safety regulations as well as the manufacturer s safety regulations have to be observed Considering the multitude of possible applications the MOBA matic Il s function range in this manual mainly is described using the example of a paver According to experience this is the machine type the MOBA matic ll is most used with The MOBA matic II i
48. chine at a suitable position on the area to be measured When the laser beam has been found green check mark in the display press the function key F2 Adjust the power mast by pressing the Enter key for more than 2 seconds When adjusting the data storage is automatically deleted IR oO che CS 9 8 3 12 WK cm 9 8 4 11 IX 1 Max measured value 2 Current measured value 3 Min measured value 4 Storage space Drive over the area to be measured At every position the MOBA matic II adjusts the power mast in a way that the laser beam always hits the laser receiver centrically For every position the power mast s current measured value actual value is shown on the display Save the measured value at significant positions by pressing the function key F1 Ex Max 5 storage spaces are available number next to the disk symbol After the measure ments have been completed press the function key F2 8 Operation m 3 4 135 1 8 8 The display lists the previously saved measured values In addition the highest and the lowest measured value are shown Mu Highest measured value Lowest measured value JM 1 With the Auto Manual key switch the controller to the operating Manual mode 2 Select Power Mast with Laser Receiver as described above e The
49. chnical data Wire Rope Sensor ROPS 0900 150 mm 125 mm l Technische Daten Technical data Pinbelegung Pin connection Betriebsspannung voltage range CAN Schnittstelle CAN interface 10 30 V DC ISO 11898 24 V 125 kBit sec Stromaufnahme current consumption 200 mA 7pol Ger testecker Bajonettverbindung 7pin plug bayonet type connection Messbereich measuring range 50 cm A Betriebsspannung supply voltage CAN Betriebsspannung supply voltage CAN Reproduzierbarkeit reproducibility Adr 1 0 5 mm Adr 2 Schirm shield Aufl sung resolution 0 1 mm Linearit t linearity 0 3 96 vom Messbereichsendwert Arbeitstemperaturbereich operating temperature ran ge 10 60 C Lagertemperaturbereich storage temperature range 25 75 C Schutzart ingress protection IP 54 Farbe colour Bemerkung Remark RAL 1021 rapsgelb Microstruktur rape yellow mi crostructure Gewicht weight ca 1 75 kg approx 1 75 kg 11 Technical data Dual Sonic Sensor DUAS 1000 Technische Daten Technical data Pinbelegung Pin connection Betriebsspannung voltage range CAN Sc
50. d the Enter 5 With the Auto 6 In automatic key for approx 2 Manual key switch to mode the set point sec the operating mode can be changed via e The actual value Automatic the Up Down keys and the set point to carry out first are coloured corrections black e The actual value and the set point are assigned e Depending on the position the con troller moves the 0 0 tool to the values given by the 3D system 3 1i 9 8 Operation 8 14 Working with the 3D Slope Sensor The 3D Slope Sensor is no additional sensor as such in its orig inal sense For the detection of the tool slope s actual value the described Digi Slope Sensor is used Deviating from the operation with the Digi Slope Sensor the setpoint adjustment when working with the SD Slope Sensor is not carried out manually but is automatically given by the SD system depending on the position In the operating mode Automatic the operator cannot alter the set point 8 14 1 Assembly and setting Put the MOBA 3D system into operation corresponding to its user manual Describing the assembly wiring and configuration of the system components detecting the machine dimensions and recording them in the 3D software calibrating the mast slope sensor and above all the description of the 3D software s functions would be going beyond the scope of this manual For the operation with MOBA
51. display elements of the proportional Laser Receiver The laser receiver is equipped with an LED arrow 1 similar to that of the digital controller The function of the laser receiver s LED arrow differs depending on the operating mode the digital controller it is connected to is currently in In the operating mode Manual it serves as positioning aid in the operating mode Automatic it shows the valve output s status 6 Operating and display elements operating modes The proportional Laser Receiver s display in the operating mode Manual In the operating mode Manual the laser receiver s LEDs show the operator how to shift the sensor in a way that the laser beam centrally hits the receiving range They serve as positioning aid Display Deviation Action e By i No laser beam hits OH OOP S the receiver ee e e e e Move the laser re The laser beam hits f ceiver and the mast the receiver above NIS UN zen the centre P d P e e wards Move the laser re The laser beam hits ceiver and the mast eoo eee the receiver max 2 respectively slightly a t cm above the centre e upwards The laser beam hits eoo 009 the receiver at the centre ad Move the laser re ina The laser beam hits f ceiver and the mast eee cee the receiver max 2 i f respectively slightly cm below the centre downwards Move the laser re T is The laser beam hits f ce
52. ducts are protected ex works by special packaging which consists of environment friendly easy dividable materials and are recyclable We recommend waste managers for the packaging disposal Product The product must not be disposed together with the domestic waste It has to be properly disposed Unless no agreements to take back and dispose have been made recycle the disjointed components after disassembling them appropriately e Scrap metallic material rests e Dispose electronic components according to the local regulations Risk of injury caused by inappropriate disposal of the product When burning plastic parts toxic gases emerge that can cause illnesses Therefore e Dispose the product properly according to the current national country specific disposal regulations Risk of injury caused by inappropriate disposal of the product Careless disposal enables unauthorized persons to improperly use the product In doing so these persons and or third persons can be severely injured and also pollute the environment Therefore At all times protect the product against the access of unauthorized persons 1 General information 1 9 Terms of quarantee This user manual does not contain any covenant of guarantee The terms of guarantee are part of the sales and delivery conditions of MOBA MOBILE AUTOMATION AG MOBA 1 10 Customer service For technical advice please ask your local MOBA dealer 2 Basi
53. e working processes This is also due if the person mentioned has already worked with such or a similar product or has been trained by the manufacturer or supplier 2 5 The operator s responsibility The MOBA matic II is used in the industrial sector Therefore the operator of the product is liable to the legal responsibilities for operational safety Besides the operational safety instructions in this manual the safety accident prevention and environmental protection regulations valid for the operational area of the product have to be observed Particularly applying e The operator has to inform himself herself about the current operational safety regulations and in a risk assessment detect additional risks that are caused by the special working conditions at the usage site of the product These then have to be implemented in the form of directives for the product s operation e These directives have to be kept near to the product and permanently be available for the persons working with it e The operator has to clearly define the personnel s responsibilities referring the appliance e The operator has to ensure that the user manual s content is fully understood by the operating personnel e The statements of the user manual have to be observed thoroughly and unrestrictedly e The operator has to ensure that all maintenance inspection and assembling processes are carried out by qualified specialized personnel which have inform
54. e distance to the reference but also detect the rope s or an edge s position under the sensor heads over its full working range of approx 25 cm ptm pt 25 cm p mt 5 Design and function The Big Sonic Ski revives the averaging principle already known from the Sonic Ski plus To do so usually three sensors e g 3x Sonic Ski plus or 2x Dual Sonic Sensor front and rear 1x rope sensor central are installed over the whole machine length or with the help of respective mechanics even beyond In exceptional cases the averaging can also be done via two sensors e g Sonic Ski plus front and rear After small irregularities and foreign objects have already been neutralized by the averaging of every single Sonic Ski plus the Big Sonic Ski build up now also averages and reduces waves and small drawn out level differences in the subsoil s longitudinal profile one Sonic Ski Big Ski m mm mm Tm 8 1 py resulting road coating resulting road coating 5 Design and function The proportional Laser Receiver LS 3000 is a sensor used for distance measurements working with all established rotary lasers as for example red light transmitters helium neon und infrared transmitters Among other things it is used to construct flat sites and works in a reception range of 29 cm The multi channel Laser Receiver CLS 3000 is a sensor used for distance measurements working with a
55. e or right slope Both arrows simultaneously only are displayed together with 0 0 The displayed values resolution and physical measuring unit can be set in the configuration menu separately for distance sensors and slope sensors 6 1 3 The function keys Depending on the window or menu you entered the function keys F1 to F3 are assigned differently Their respective function is explicitly indicated on the display by a symbol making navigation in the individual menus clear and easy An empty text field above a function key shows that this key is without function in the current menu Examples Assignment of the function keys in the working window and in the operator menu 6 Operating and display elements operating modes 6 1 4 The operating keys To operate the MOBA matic Il s basic control functions 4 keys are sufficient Up key amp Down key With the Up key or the Down key the control s set point is changed in automatic mode In manual mode the related valve output is driven for the time of the respective keystroke In the menus they serve to select menu items or set parameters Auto Manual key The Auto Manual key is used to switch between the operating modes Manual Semi automatic optional and Automatic Enter key With the Enter key the set point is equated with the actual value and or a zero adjustment is carried out 6 Operating and display elements operating modes 6 2 The
56. e s operating unit Manual 8 Operation 4 Press the Enter 5 With the Auto 6 Pave a few metres key Manual key switch with the set slope e The set point is to the operating Remeasure the re coloured black mode Automatic sults with a high and the current precise water level actual value is e In our example adopted as set e The controller this actually de point here keeps the tool tected slope value 15 to the positioned at the is 1 3 96 right set value 1 30 p X 7 Press and hold 8 Where applicable the Enter key repeat steps 6 and 7 Also press the UP or until the set set point the DOWN key and equals the installed correct both dis Slope played values to the slope value deter mined in step 6 am lt I pud 1 With the Auto Manual key switch the controller to the operating mode Manual 4 Press Enter key e The set point is coloured black and the current actual value is adopted as set point TH 2 Select the Digi Slope Sensor as de scribed above e The display shows the sensor symbol and the symbol for Manual 5 With the Auto Manual key switch to the operating mode Automatic e The controller keeps the tool positioned at the set value
57. ectively Do not interfere with the moving components during operation Always switch off the product before leaving the driver s seat or when the machine is standing still Do not carry out any operations at the sensorics when the system is in automatic mode 2 Basic safety instructions E Overlapping machine parts Risk of injury caused by overlapping machine parts Subsequently assembled system components e g sensors can overlap the typical machine dimensions This can lead to injuries and material damages Therefore e Ensure that the machine is operated by a qualified and experienced operator e Keep away persons from the machine s and the tool s working range respectively e Remove objects from the machine s and the tool s working range respectively Malfunction Risk of injury caused by malfunction Uncontrolled machine actions caused by the malfunction of a system component can lead to severe personal injuries in the machine s working range or cause material damage Therefore e Ensure that the machine is operated controlled and inspected by a qualified and experienced operator who has to be able to induce emergency measures e g an emergency stop Keep away persons from the machine s and the tool s working range respectively e Remove objects from the machine s and the tool s working range respectively e Secure the construction site Lacking instruction Risk of injury caused by lacking
58. ed themselves sufficiently by closely studying the user manual e The operator informs the manufacturer or the authorized dealer if any safety defects occur at the product or during operation 2 Basic safety instructions 2 6 Operating personnel Risk of injury caused by insufficient qualification Inappropriate handling of the product can lead to severe personal injuries and material damages Therefore e Have special working processes solely carried out by persons mentioned in the respective sections of this manual In this user manual the following qualifications are specified for the different areas of operations Layperson A person neither qualified as skilled worker nor as instructed person is referred to as aide without expert knowledge or as layperson Instructed A person instructed by the operator or manufacturer about the person assigned tasks and potential risks in case of inappropriate behaviour and if required semi skilled and informed about the necessary safety arrangements and measures is referred to as instructed person Qualified Qualified specialized personnel in terms of this user manual are specialized persons who are familiar with the assembling commissioning and personnel operation of the product and possess qualifications corresponding to their tasks Due to specialist training knowledge and experience as well as knowledge of the relevant regulations the specialized person is able to recognize ha
59. en the total station and the system PC 10 Leads on troubleshooting When working with the GNSS Global Navigation Satellite Systems AN A A Cause The measurement s accuracy is limited Possible bad satellite constellation due to partial shadowing Control outputs The outputs still are being actuated in the auto matic mode Remedy Acknowledge the error message with any key Make sure that the sky is free of trees signs roofs etc above or in direct proximity of the antenna Cause The base station s charge of battery is low Control outputs The outputs still are being actuated in the auto matic mode Remedy Acknowledge the error message with any key Change the battery or charge it Cause Bad radio contact between base station and the machine s GNSS receiver Control outputs The outputs are locked in automatic mode Remedy Acknowledge the error message with any key Make sure that no metallic shielding surfaces are positioned between the total station and the system PC 10 Leads on troubleshooting Error Always being displayed in the signal colour red error messages messages stand out against warning messages In contrast to the warnings that usually are only shown for a short time and disappear by themselves error messages mostly refer to defects Similar to the warning messages error messages appear in the working window at the position of the active sensor s act
60. ensor evaluation to Big Sonic Ski the single sensor s actual value is automatically adopted as actu al value for the Big Sonic Ski PE jl SE X I E When switching vice versa from Big Sonic Ski to single sensor evaluation the single sensor s value is not adjusted i e there may be a change of the actual value 8 Operation 8 10 Working with the proportional Laser Receiver 8 10 1 Security instructions Laser beams Risk of eye injuries caused by laser beams Laser transmitters work with highly intense light beams Looking directly into the laser beam can lead to eye injuries Therefore Do not directly look into the laser beam Do not level the laser beam at a person s eyes Operate the laser emitter considerably over eye height Inappropriate assembly Risk of injury caused by inappropriate assembly Laser transmitters and laser receivers occasionally have to be assembled in considerable height over ground An assembly with improper auxiliary devices can cause injuries Therefore Do not climb up the machine and the mast To mount the laser transmitter onto a tripod and the la ser receiver onto the mast use proper auxiliary devices e g stepladder and undertake safety precautions 8 Operation 8 10 2 Assembly and setting Preface When assembling the Laser Receiver following points have to be implicitly ob
61. er Cosa imc turi Lm Baribvurtindangan ADBA dol u Autorrerisn AG Rog cio yes od um HIN AZ Jiusimn Muros arte BZCH 72010 DTP ELI NC or cate Marsares Hara d Rob EAR DE 22 91 7 20 0247 0723 OL EIC SA cheb Lib Word vas wus Done fete Ozmnaubs ef imis R I6 60029 S CO Serine Dora Han Zurdz 5i mt EAN JE 1 14 2022 2277 20 32 6 KS PME En CORATEE 511 dla POOR DATTA JSAd 4 Oe masar Kf Sapertovens ert n RBLZ6 1500 18 Kanon Marrs Fae MESS Le IBAN Oe T2 SO 7307 3600 15 BREITE ALEE UM 12 Declarations of conformity ll li t Eh mars AUTOMATION Ce KONFORMIT TSERKL RUNG entsprechend ISO IEC Guide 22 und EM 45014 Name des Herstellars MOBA Mobile Automation AG Anschrift des Harstsllars MOBA Mobile Automation AG Kapellenstra ie 15 D 65558 Limburg Germany erkl rt dass das Produkt Produktname Dual Sonic Sensor CAN 04 21 10100 den folgenden Produktspezifikationen entspricht EMV ENC EN 3308 2090 Schmalgerns Brailnend St rsusskndung ENG10L0 4 2 12061 ENE 1000 4 3 12009 ENG10CO 4 4 120625 ENE1CO0 4 6 12621 180 7697 2 ilmaulse 1 2 ISG 7637 7 150 Puis Das Produkt entspricht dan Anforderungen der EMY Verordnung 89 336 EWG Es wurde in einer typischen Konfiguration getestet Limburg den D5 Februar 2007 a f E iV Matthias Weber Vals QuinihAtiamansc amne ilusamad m Giz der anderen fk Herbsvalenz an gun Mobil furneaden OF Sag rimi I imz 11222252 Commit AG
62. er the laser transmitter leaving out the actually required circular section Remove reflecting surfaces vehicle glazing windows etc from the laser beam s range of influence or cover these areas 10 Leads on troubleshooting When working with the TPS Total station Cause The total station has not been set horizontally A Control outputs The outputs are locked in automatic mode Remedy Position the tripod with the total station in a way that the air bubble lies centrically in the glass tube s display range Cause The total station s charge of battery is low Control outputs The outputs still are being actuated in the auto A matic mode Remedy Acknowledge the error message with any key Change the battery or charge it Cause The measurement s accuracy is limited Control outputs The outputs still are being actuated in the auto matic mode Remedy Acknowledge the error message with any key A Make sure that the prism is clean and positioned in direct view of the total station Check the distance between the total station and the machine In the area above 250 m shimmering air and below 10 m the measurement accuracy may be affected Cause Bad radio contact between total station and system PC Control outputs The outputs still are being actuated in the auto d matic mode Remedy Acknowledge the error message with any key Make sure that no metallic shielding surfaces are positioned betwe
63. eration may only be car ried out by specialized personnel Risks caused by inaccurate installation Unauthorized rebuildings at the machine due to the product s installation and faults when installing may impair the machine s function and safety and therefore lead to hazardous situations or cause material damages Therefore Have installation and initial operation solely carried out by accordingly instructed personnel e Observe the machine manufacturer s instructions In case sufficient instructions do not exist contact the machine manufacturer before installation e Safety and protective equipment that had to be deinstalled or removed due to the system s installation have to be reassembled or put back to function again immediately after the work has been completed 7 Installation and initial operation 7 2 Assembly Preface For the system component s dimension and the position of fixing holes please see the section Technical data in this manual When choosing the assembly sites for the individual components please consider the additional space required for plugging the connecting plugs in and out Assembly site Due to the multitude of possible applications of the MOBA amp installation matic II and the multitude of different machines only general position information on the individual component s assembly site and installation position can be given here The digital controller Your MOBA dealer will
64. es a slight pressure on the reference Moving direction Fe 8 Operation 8 6 2 Controlling with the Digi Rotary Sensor 1 With the Auto 3 For the zero 5a Press the Enter Manual key switch adjustment put the key the controller to the tool to working e The set point is operating mode position by pressing coloured black Manual the Up Down keys at and the current EN the controller or the actual value is i l machine s operating adopted as set 2 Select the Digi Unit point Rotary Sensor as described above e The display el shows the sensor 4 Adjust the sensor eg ES symbol and the over the reference as ERH symbol for described in the d Manual section Assembly s r and setting amp 6 S 5b Hold the Enter 6 With the Auto 7 In automatic key for approx 2 Manual key switch to mode the set point sec the operating mode can be changed via e The actual value Automatic the Up Down keys and the set point to carry out first are coloured corrections black e The actual value The controller and the set point keeps the tool are assigned positioned at the 0 0 set value pai t t 8 Operation 8 7 Working with the Dual Sonic Sensor 8 7 1 Assembly and setting The ultrasonic pulses emitted from the Dual Sonic Sensor have a conic form i e
65. ess and transport damage In case of external transport damage proceed as follows e Do not or only under reserve accept delivery e Record the extent of the damage on the transport documents or the transporter s bill of delivery e Induce complaint e Do not put obviously damaged products into operation Claim every defect as soon as it is detected Compensation claims can only be asserted complying with the current claim periods 3 2 Transport When taking your equipment to the usage site or in the field always ensure that the product is transported in secured and suitable containers Never transport the product loosely in the car The product s function can be severely harmed by hits and thrusts In case of transportation by railway plane or ship always use the Original packaging transport containers and transport boxes or as the case may be analogical packaging The packaging protects the product against hits and vibrations 3 Transport packaging and storage 3 3 Storage Only store the product in well aired dry rooms During storage protect it against dampness and preferably use the original packaging Avoid strong thermal fluctuation during storage Incipient formation of water condensation can harm the product s function When storing observe the product s temperature limits especially in summer when the equipment is stored in vehicle interiors For the valid storage temperatures see the product s technical
66. f at the occurrence of a warning message the operating mode Automatic has been active e the operating mode Automatic stays active e the valve outputs are switched off e the complete LED arrow flashes In case the error cause disappears by itself insect in the measuring range of an ultrasonic sensor overrun pin etc the MOBA matic Il immediately continues working without the operator having to intervene If the disturbance lasts the cause has to be analysed and remedied 10 Leads on troubleshooting Generally A Cause The sensor last used has been changed or disconnected Remedy Choose another sensor from the sensor selection or check why the other sensor is not available anymore Cause The active sensor s measured value has exceeded or fallen below the admissible measurement range or the power mast has reached the upper or lower stop position of its mechanical adjustment range Control outputs The outputs are locked in automatic mode Remedy Readjust the sensor to the reference Cause The active sensor s control deviation is higher than the set control window Control outputs The outputs are locked in automatic mode Remedy Readjust the sensor to the reference When working with the Laser Receiver A Cause Due to reflections in its environment the laser receiver receives several different signals of the laser transmitter Control outputs In automatic mode the outputs are locked Remedy Cov
67. g sensors can be sensor symbols used No sensor pu x Sonic Ski plus SKIS 1500 for ground sensing f 1 Sonic Ski plus SKIS 1500 for string line sensing Digi Slope Sensor SLOS 0150 Digi Rotary Sensor ROTS 0300 Wire Rope Sensor ROPS 0900 d Dual Sonic Sensor DUAS 1000 Ls KG Proportional Laser Receiver LS 3000 5 Channel Laser Receiver Proportional Laser Receiver with Power Mast ETM 900 5 Channel Laser Receiver with Power Mast ETM 900 Hu Path dependent cross slope control A A BigSonic Ski from SKIS SKIS SKIS A E Big Sonic Ski from SKIS ROPS SKIS RE Big Sonic Ski from SKIS ROTS SKIS A F Big Sonic Ski from SKIS DUAS SKIS amp ETE Big Sonic Ski from SKIS n c SKIS T FL Big Sonic Ski from DUAS DUAS DUAS T BigSonic Ski from DUAS ROPS DUAS T BigSonic Ski from DUAS ROTS DUAS T L Big Sonic Ski from DUAS SKIS DUAS T Ete Big Sonic Ski from DUAS n c DUAS Side detection nal Quad Big Sonic Ski 3DGNSS Li 30 3D TPS Xa 3D GNSS TPS Slope ich Ich tc With the following symbols at the display s top right the MOBA matic Il shows at which machine side it currently is connected H H MOBA matic Il connected at left side H H MOBA matic II connected at right side 8 Operation 8 2 3 Display menu
68. g valve Symmetrical area around the working point in which no actuation takes place lt serves to achieve stable tool behaviour at the working point Notes Notes Notes suoneJjeje e29104281 01 12e qns E103 21
69. he bolt through the ski s fixture and the fixing ring i e 4 Secure the bolt with the splint el Mounting the sensing arm to the Rotary Sensor 1 Turn the flat part of the axis to the sensor side averted from the plug 2 Loosen the clamping screw at the sensing arm 3 Plug the sensing arm onto the axis E 4 Screw the clamping screw to the flat 1 part ofthe axis The Laser Receiver Mounting a Laser Receiver to the mast tube is easy 1 Open the mounting clamp 2 Push the Laser Receiver over the mast tube 3 Shutthe mounting clamp 7 Installation and initial operation The Laser Mast To mount a Laser Receiver a fixed mast a telescopic mast or better a power mast should be available at the machine With a tube diameter of 30 mm to 46 mm a MOBA Laser Receiver can be securely fixed Irrespective of the mast type it has to be ensured that it is positioned vertically in the tool s typical working position Ideally the mast is mounted in an adjustable way to be able to keep the mast upright in variable working positions In addition an adjustable inclinable mast serves safety and allows easier handling NV e g The optimal mounting position for a laser mast at the milling machine is at the machine s respective outer face over the milling drum axis at the paver it is at the outer screed edge level with the auger The Big Sonic
70. hnittstelle CAN interface 10 V 30 V DC Be ISO 11898 24 V Stromaufnahme current consumption 125 kBit sec 100 mA Q 24 V 7pol Ger testecker Bajonettverbindung 200 mA Q 12 V 7pin connector bayonet type connection Messbereich measuring range Betriebsspannung supply voltage 20 cm 100 cm CAN Betriebsspannung supply voltage Linearit tsabweichung linearity deviation CAN 0 2 vom Endwert of full scale Adr 1 Offset offset Adr 2 1 mm Schirm shield Temperaturabweichung im Bereich 25 C 85 C temperature deviation at the range 25 C 85 C max 1 vom Messwert of the measured value Arbeitstemperaturbereich operating temperature range 25 C 85 C Lagertemperaturbereich storage temperature ran Bemerkung Remark ge 25 C 85 C Schutzart ingress protection IP 67 11 Technical data Sonic Ski plus SKIS 1500 a Technische Daten Technical data Pinbelegung Pin connection Betriebsspannung voltage range CAN Schnittstelle CAN interface 10 V 30 V DC ISO 11898 24 V 125 kBit sec Stromaufnahme current consumption 7pol Ger testecker Bajonettverbindung max 300 mA 7 pin male connector bayonet type connection Betriebsspannung supply voltage CAN Arbeitsbereich working range A Bodenabtastung ground sensing C Betriebsspannung supply voltage 20 cm 150 cm D CAN E Adr 1
71. ides some information on measures which can or have to be taken in case of a warning message or an error message In some cases error sources can be excluded by strict observance of the regulations given in the manual This saves trouble and money preventing unnecessary down times 10 1 Safety instructions O The troubleshooting at the product may only be carried out by iji qualified specialized personnel Always switch the MOBA matic Il off when troubleshooting In case voltage supply is required switch to the operating mode Manual Risk of injury caused by inappropriate troubleshooting Inappropriate troubleshooting can lead to personal injuries or material damages Therefore e Have the troubleshooting exclusively carried out by qualified specialized personnel Do not act precipitately when troubleshooting Observe the country specific legal safety and accident prevention regulations 10 Leads on troubleshooting 10 2 Fault finding and troubleshooting Warning Warning messages appear in the working window at the position messages of the active sensor s actual value ma 9 8 a 3 1 3 For sensor combinations Big Sonic Ski9 Power Mast with Laser Receiver etc a separate warning message is shown for every single component nN w itcm T p 6 vi A V 9 8 a 1I EP I
72. ight ca 1 8 kg approx 1 8 kg Mastdurchmesser mast diameter bis 46 mm up to 1 8 inches Bemerkungen Remarks Integrierte Positionierhilfe integrated positioning aid Dynamische Anpassung der Empfindlichkeit bei wechselnden Lichtverh ltnissen dynamical adjustment of sensitivity at varying light conditions 11 Technical data Laser Receiver CLS 3000 Technische Daten Technical data Betriebsspannung voltage range 10 30 V DC Stromaufnahme current consumption ca 250 mA 12 V ca 130 mA 24 V Arbeitsdurchmesser working diameter 600m senderabh ngig depending on transmitter Empfangswinkel receiving angle 360 Empfangsbereich receiving range 210 mm Aufl sung um den Nullpunkt resolution at zero point 4 mm Wellenl nge wavelength Sensitivit t sensitivity gt 30 600 lt X lt 1030 nm Max Sensitivit t sensitivity 4 850 nm Sender Rotationsfrequenz transmitter rotation fre quency 10 Hz 20 Hz 10 Schnittstellen interfaces CAN Schnittstelle CAN interface ISO 11898 24 V 50 125 250 500 1000 kBit sec Arbeitstemperaturbereich operating temperature range 40 70 C Lagertemperaturbereich range 40 70 C storage temperature Schutzart ingress protection IP 67 Gewicht weight ca 1 8 kg approx 1 8 kg Mastdurchmesser mast diameter bis 46 mm up to 1 8 inche
73. in death or serious injury AN indicates a hazard with a low level of risk which if not avoided could result in minor or moderate injury NOTICE 3 indicates a potentially hazardous situation which if not Ei avoided could lead to material damages Tips and recommendations NOTE emphasizes useful tips and recommendations as well as in formation referring efficient and failure free operation 1 General information Step by step Step by step instructions to be carried out by the operating personnel are numbered 1 2 3 Enumerations e Enumerations are marked with a black dot e 1 General information 1 3 Limitation of liability All statements and notes in this user manual have been compiled under consideration of current standards and regulations the state of technology as well as our long time expertise and experience The manufacturer excludes any liability for damages caused by e Inappropriate assembling and installation e Non observance of the user manual e Non intended and improper use e Use beyond operation limits e Deployment of insufficiently qualified and trained personnel e Use of unauthorized spare parts and accessory e Rebuilding of the product In special models demands of additional order options or due to latest technical alterations the actual scope of delivery can differ from the explanations and elaborations described here 1 4 Copyright pr
74. indow the set to normal path point is set independent automatically the control actual value is updated by the control Key F1 Cancel Key F2 Switch to view menu Key F3 Switch to operator menu 8 Operation 8 16 Cross operation Definition The term cross operation is used for crosswise operation when levelling These special variants serve to operate the respectively other side s levelling by remote control This way going to the screed s other side to operate the opposite side e g adjusting the tow point changing the set point is not necessary anymore Precondition The cross operation is no serial standard function It is only available in a fully wired system i e if both controllers are con nected via CAN Its activation or extent depends on the mode preset by the dealer Modes Your MOBA dealer can set the controller s operation choosing from four variants differing from each other as follows no cross operation available only display of the other side display and operation of the other side display and operation of both sides in table form c N O Irrespective of the cross operation s preset mode the MOBA O matic Ils LED arrow always only shows the state of the own ll side s valve outputs also while the other side is displayed or operated 8 Operation Mode 0 In this mode no cross operation is available Mode 1 3 A E Ca
75. iver and the mast O the receiver below the respectively down centre wards Legend LED off LED flashes 6 LED on 6 Operating and display elements operating modes The proportional Laser Receiver s display in the operating mode Automatic In the operating mode Automatic the laser receiver s LEDs vis ualise the status of the respective driven valve output to the op erator They now are working analogue to the digital controller s LED display Display Control deviation Controller output Controller output High control deviation RAISE constantly ee on ef Ze Medium control Controller output dert RAISE clocks with LN eviation high pulse width e e Controller output eee cee Low control deviation RAISE clocks with PLZ low pulse width e e eoo eee No control deviation SOMEONE GUIDES Inactive 25 a 22 Controller output eee oce Low control deviation LOWER clocks with low pulse width Oo a 22 Medium control Controller output n LOWER clocks with deviation high pulse width e e M M Controller output OC High control deviation LOWER constantly on Legend LED off 4 LED flashes LED on 6 Operating and display elements operating modes 6 3 Fault indications A simultaneous flashing of all LEDs of the digital controller s LED arrow indicates a disturbance e e Often these disturbances are not really defects but eeh point out an attempt to operate
76. ked in automatic mode Remedy Change the battery or charge it Cause The machine is out of the project or the surface design Control outputs The outputs are locked in automatic mode Remedy Move back to the project or choose the surface design corresponding to the current position 10 Leads on troubleshooting Cause The radio contact between total station and system PC has been disconnected Control outputs The outputs are locked in automatic mode Remedy Check the radio units wiring and voltage supply Check the total station s and radio unit s LED that visualises the radio connection Make sure that no metallic shielding surfaces are positioned between the total station and the system PC 10 Leads on troubleshooting When working with GNSS Global Navigation Satellite Systems Cause Due to the missing correction signal the GPS does not pro vide a valid position Control outputs The outputs are locked in automatic mode Remedy Please wait a moment the search for the number of satellites necessary for a safe determination of position can take some time Check the date of the correction last received in the 3D software The correction signal should be coming in cyclically once a second Cause Due to an insufficient number of satellites the GPS does not provide a valid position Control outputs The outputs are locked in automatic mode Remedy Please wait a moment the search for the
77. keys Acknowledge with the Enter key e The respective symbol here 1 appears at the top left of the window e The currently valid setting is marked Change the selection with the Up Down keys In case more sensors are connected than fit on the display the system automatically scrolls on 8 Operation Acknowledge with the Enter key Press function key X to quit the current selection menu any time without changes 8 Operation The configuration menu points in detail LE a Layer thickness display The menu point Layer thickness display in the configuration menu is only blended in if in dependence of the current sensor constellation at the CAN bus it is possible to display the layer thickness First determine if you wish to activate or deactivate the layer thickness display cam TL Vv X In case the layer thickness display has been activated it is indispensable to enter the following parameters for the correct calculation of the value the determined values cannot always be used FE HIN E dem X dem X dem X Currently measured Distance from the Distance from the first layer thickness screed s rear edge to the sensor s centre to the first sensor s centre second sensor s cen tre S u Qa e O LO uo c x
78. l 3 1 appears in the upper left corner If the normal cross slope control has been active it is not deactivated when selecting the path dependent control With the Up Down keys select the path dependent control If there are more options than fit on the display the system automatically scrolls e The choice is marked black Acknowledge the choice with the Enter key 8 Operation 15 1 Controlling with the path dependent Digi Slope Sensor Enter the favoured target cross slope with the Up Down keys e The target cross slope is shown in the info line Press the function key F2 8 Operation R 2 00 BEIM Le Te X GE A e ze Basti e The window for The functions of the the distance entry path dependent opens control With the Up Down Key F1 Cancel keys enter the Key F2 Start distance the target cross slope should be reached at Key F3 Switch to operator menu Activate the path dependent control with F2 8 e he value appears in the headline next to the sensor symbol Press the function key F2 and check the settings The path dependent e When the target slope control is has been reached active distance 0 actual value and set point at target cross slope the e The headline shows the remaining distance control auto e In the working matically switches w
79. l is moved corresponding to the presetting After 5 seconds the displayed value is automatically adopted as zero point i e the set point and the actual value are both set to 0 0 The operation of the individual sensors in this manual is described according to the controller s standard operation Specific differences of the operating versions as for example the additional operating mode Semi automatic or the different step sizes when adjusting the set point are not affecting the general operating process 6 Operating and display elements operating modes 6 6 Variants of the cross operation These special variants serve to operate the respectively other side s levelling by remote control They are only available in a fully wired system i e if both control lers are connected via CAN Your MOBA dealer can set the controller s operation choosing from four variants differing from each other as follows no cross operation available only display of the other side display and operation of the other side display and operation of both sides in table form c N O Please find more detailed information in the chapter Cross operation in this manual 7 Installation and initial operation 7 Installation and initial operation Preface This section s descriptions shall instruct the authorized personnel when installing and initially operating 7 1 Safety instructions The product s installation and initial op
80. l number 4 4 Product description Conformity See section Declarations of conformity in this manual Product data See section Technical data in this manual 5 Design and function 5 Design and function Preface This section gives an overview of the MOBA matic Il s design and the product s basic functionality 5 1 Design The MOBA matic Il system s centrepiece is the digital controller Every control loop and every machine side respectively requires an own controller and at least one related sensor Depending on the machine and application type the operator may compile the system individually To do so from the great pool of available sensors the operator simply chooses the sensor that meets the respective requirements best and combines it with the digital controller The CAN bus allows to simultaneously connect several sensors to one controller The operator then selects the respectively active sensor with the help of the software Digital controller Sensors 5 Design and function 5 2 Function description The digital controller MMC 2000 contains all buttons necessary to control the system visual indicators that show the system s current state at any time as well as the valves power outputs Here the sensor signals and keyboard entries are processed and passed on to the hydraulics The Digi Slope Sensor SLOS 0150
81. l remarks Subject to To preserve our technological advance it can be necessary to alteration undertake product modifications without prior notice which under circumstances may not correspond to this manual In that case your MOBA supplier will provide you with the updated data sheets 11 Technical data MOBA matic II MMC 2000 Pinbelegung Pin connection Power Schnittstelle power interface 12pol Geratestecker Bajonettverbindung 12 pin plug bayonet type connection Eingang Extern Hand input Valve interruption CAN CAN Eingang Seitenerkennung input Machine side detection Eingang Grade Slope Umschaltung input Grade Slope switchover Ausgang Alarm output Alarm n c n c Ausgang Senken output Down Ausgang Heben output Up Betriebsspannung supply voltage Betriebsspannung supply voltage A B C D E Technische Daten Technical data Sensor Schnittstelle Betriebsspannung voltage range sensor interface 11 V 30 V DC 7pol Ger tedose Bajonettverbindung Stromaufnahme current consumption penile socket Dayonet ype connection ca 300 mA ohne Ventile without valves Betriebsspannung supply voltage CAN Betriebsspannung supply voltage CAN Ein und Ausgang Adresse1 digital I O Address1 n c Schirm shield ON OFF PNP NPN max 3
82. l value small Set point big Operating mode Man Set point big ual only actual value Operating mode Auto matic only set point Auto return By pressing the function key F2 a time V defined return from the submenus to the main menu can be set in the next em n parameter The time range is 0 10 sec E 0 no return gt 0 time until return s A E By default 0 sec are set 8 Operation 8 2 4 2 Info line The info line provides additional infor X XXX mation shown in the normal operation menu Decide whether the info line is blended in or not den xX In case you have activated the info f line you can choose the information to be displayed from the automatically opening selection menu i In the following the selectable varia PZ bles of the info line are shown X Overview The following values can be selected for the info line info line pum Actual values of all currently connected other sen Actual value of the Digi Slope Sensor Default Sors e g the Sonic Ski Covered distance of the machine in case distance sensor connected Ze Actual value of the layer thickness measuring 3 in case sensors connected and active Actual value of the material temperature m A in case sensor co
83. ll established rotary lasers as for example red light transmitters helium neon und infrared transmitters Among other things it is used to construct flat sites and works in a reception range of 21 cm The power masts are only used in connection with the laser receivers The Power Mast ETM 900 increases the laser receiver s reception range considerably since the sensor can follow up the entire adjustment range of the lift cylinder As another advantage the user can position the laser receiver very quickly and comfortably in the transmitter s laser beam by using the MOBA matic Il s operating buttons In connection with the power mast the mode for automatic laser search can also be used for height measuring an area The MOBA matic ll supports working with 3D The machine s determination of position can be carried out via a satellite receiver GNSS as well as a total station and a prism TPS The machine computer compares the current measured values to the planning data and the correction data is adjusted by the MOBA matic Il 5 Design and function Irrespective which sensor is used at the MOBA matic ll s digital controller the control principle stays the same A control s basic principle is the ongoing Measuring Comparing Setting A control loop serves to put a preset physical value control variable to a favoured value set point and keep it there irrespective of potentially occurring errors To fulfil the co
84. ll up the cross operation in the sensor selection menu with the function key F1 Mode 1 Standard only display of the other side black flashing arrow points to the respective side automatic return after 5 sec If no key is pressed during this time the cross operation switches off automatically Mode 2 e display and direct operation of the other side red flashing arrow points to the respective side automatic return after 5 sec If no key is pressed during this time the cross operation switches off automatically Qe Mode 3 e display and operation of both sides e no automatic return By default the operation is always set to the own side Activate the operation of the other side by pressing and holding the function key F1 e Aslong as F1 is pressed the relating display is inverted and the operating keys belong to the other side 8 Operation PRIMI gan Press the function key F3 X to quit the cross operation and return to the working window 9 Service and maintenance 9 Service and maintenance Preface The MOBA matic Il has been developed to meet a high degree of operational reliability Servicing the system only requires a minimum of time All electronic components are enclosed in robust housings to safeguard them against any possible mechanical damage Nevertheless the devices as well as the junction and con
85. nection cables should be periodically checked for potential damages and soilings Dirty oscillation heads may impair the ultrasonic sensors function and cause sluggishness in the mechanics of the sensors with movable parts 9 1 Cleaning and drying The MOBA matic II can also be cleaned by laypersons provided that the following instructions are observed Devices 1 Switch off the MOBA matic II 2 Put standard cleaning agent on a soft lint free cloth 3 Clean the surfaces without applying any pressure 4 With a clean cloth completely remove the cleaning agent from the devices O Do not on any account clean the display with agents containing abrasive substances Otherwise the surface will be scratched and ji tarnished and the display gets more complicated to read Clean the digital controller and the sensors at maximum 40 C and dry them Do not pack the equipment until it is fully dried 9 Service and maintenance Cables To avoid poor contacts the plug contacts and the connector threads have to be kept free of soil grease asphalt or other foreign material and to be protected from dampness Blow out soiled connection cable plugs 9 2 Repair In case of damages or wear of the product please contact your local MOBA dealer 10 Leads on troubleshooting 10 Leads on troubleshooting Preface When working with the MOBA matic Il a distinction is drawn between warning message and error message This section prov
86. ng Moving direction To make sure that the string line under the sensor heads of the Sonic Ski plus is correctly displayed for each side the sensor has to be mounted at both sides as shown in the sensor symbol i e with the connection plug pointing left as seen in moving di rection i Moving direction Solely string lines with a diameter of 3 mm and more are detected as reference Working range The Sonic Ski9 plus s ideal working range for ground and string line sensing is between 30 cm and 40 cm In this range the actual value is steadily shown in the display out of this range the display blinks positioning aid The Sonic Ski plus should be adjusted with approx 35 cm to the reference approx 35 cm 1 With the Auto Manual key switch the controller to the operating Manual mode 2 Select the sensor Sonic Ski plus for ground sensing as described above e The display shows the sensor symbol and the symbol for Manual pas e Pd 5b Hold the Enter key for approx 2 sec e The actual value and the set point first are coloured black e he actual value and the set point are assigned 0 0 3 For the zero adjustment put the tool to working position by pressing the Up Down keys at the controller or the machine s operating unit 4 Adjust the sensor over the reference as described in the section Assem
87. ng with a power mast and an assembled laser receiver the following points have to be implicitly observed e No obstructions e g cables are allowed in front of the sensor e The laser transmitter and receiver have to always be in clear view to each other Ideally they are both mounted high enough to let the rotating laser beam stride over the machine roof without being obstructed e No reflecting surfaces windows vehicle glazing etc are allowed near the laser beam To minimize reflection it is advisable to shield off the laser transmitter from all but the circular sectional view actually needed The specified range of the laser transmitter may not be exceeded pay attention to environmental influences Working point Considering its user manual put a suitable laser transmitter wave length between 600 and 1030 nm into operation at sufficient height Put the mast at which the laser receiver has been mounted to in an upright position Turn the laser receiver to a position at which the positioning aid s LEDs are clearly visible from the digital controller 8 Operation When working with a power mast the laser coe cee receiver can be set in 2 different ways Both can easily be carried out with the digital controller 1 The mast can be driven manually and the laser receiver can be set with its positioning aid or 2 the search for the laser beam can be done automatically
88. nnected Actual value of the levelling sensor currently active mmm at the other side in case machine is fully wired 8 Operation 8 2 5 Switch on keyboard lighting The MOBA matic ll s keyboard is lit to allow easy operation during unfavourable lighting conditions The keyboard lighting is switched on or off as follows Press the function With the function keys Press the Enter key F3 in the F1 and F2 key and this way working window either navigate to the switch the key e The operator menu point board lighting on menu opens Brightness of or off e The symbol display or to Bright appears at the ness LED arrow window s top left 8 Operation 8 2 6 Refittings When changing sensors conducting settings or installations or working at the sensors always switch the MOBA matic II to the operating mode Manual 8 2 7 Power down Out of safety reasons the digital controller always starts up in the operating mode Manual even if the system had been switched to the operating mode Automatic before the power down Nevertheless always switch the MOBA matic II to the operating mode Manual when leaving the machine During longer working breaks and at the end of the working day the voltage supply has to be disconnected and the system has to be deinstalled or reliably protected against restart 8 Operation 8 3 Working with the Digi Slope Se
89. nsor 8 3 1 Adjustment of the actual value Definition When assembling the Digi Slope Sensor should be positioned parallel to the tool s bottom edge Since this cannot always be achieved to one hundred percent and a gap may occur at times the sensor is subsequently adjusted in the system After the offset between the measured value und the real value has been detected the Digi Slope Sensor precisely displays the tool s slope We call this the adjustment of the actual value The actual value s adjustment has to be carried out first when commissioning the Digi Slope sensor For ideal working results the actual value s display has to be frequently checked and as the case may be corrected A new adjustment of the actual value generally has to be carried n out in case e the Digi Slope Sensor has been changed e the Digi Slope Sensor s installation position has been changed e there have been mechanical changes at the tool or its hold ing fixture The following example describes how to adjust the numerical value of a set slope target to the result s actual value while working in automatic mode 1 With the Auto 2 Select the Digi 3 For the zero Manual key switch Slope Sensor as adjustment put the the controller to the described above tool to working operating mode The display position by pressing Manual shows the sen the UP DOWN keys sor symbol and at the controller or the the symbol for machin
90. ntrol task the control variable s instantaneous value the actual value has to be measured and compared to the set point In case of deviations appropriate adjustments have to be made External disturbance br Ki Set point Detecting a N Corrective Actual value a deviation measures Measuring the actual value For MOBA matic Il this means e g rough subsoil Setting the set point with the MOBA matic ll keys Comparing the values Repositioning in MOBA matic II the tool here Filling in material x Actual value e g via distance measure ments to the reference 6 Operating and display elements operating modes 6 Operating and display elements operating modes Preface This section gives an overview of all elements necessary for the products appropriate operation described in the section Operation 6 1 The operating and display elements of the digital controller The front side of the MOBA matic Il s digital controller features all keys necessary for the system s extended operation several function LEDs as well as a colour display which at any time shows the system s current state The digital controller s front side can be devided into 4 main function groups 1 The LED arrow 4 The operating keys The Up key D v The Down key The Auto Manual key The Enter key 6 Operating
91. on averaging plus Sensors Moving direction Working range Also when working with the Big Sonic Ski the ultrasonic Ultrasonic sensor s ideal working range has to be considered sensors Every ultrasonic sensor used should be set with a distance of approx 35 cm to the reference approx 35 cm 8 Operation 8 9 2 Controlling with the Big Sonic Ski 1 With the Auto Manual key switch the controller to the operating Manual mode 2 Select one of the possible Big Sonic Ski constellations as described above The display shows the sensor symbol and the symbol for Manual s gt D I w 6 KQ li be 5b Hold the Enter key for approx 2 sec e The actual value and the set point first are coloured black e The actual value and the set point are assigned pe de 3 1 3 For the zero adjustment put the tool to working position by pressing the Up Down keys at the controller or the machine s operating unit 4 Adjust all Big Sonic Ski Sensors over the reference as described in the section Assembly and setting 6 With the Auto Manual key switch to the operating mode Automatic e The controller keeps the tool positioned at the set value 5a Press the Enter key e The set point is coloured black and the current actual value is ad
92. operating mode can be changed via e The actual value Automatic the Up Down keys and the set point to carry out first are coloured corrections black s Th e The actual value keeps the tool and the set point i positioned at the are assigned 0 0 set value controller 8 Operation 8 9 Working with the Big Sonic Ski 8 9 1 Assembly and setting Mechanic Your MOBA dealer will provide you with installation instructions installation which describe the assembly of the Big Sonic Ski s mechanical parts in detail Also see section Related documents Electronic In machines with a CAN bus wired ex works the connection of 3 installation sensors to create a Big Sonic Ski is no problem since respectively coded connection plugs normally are provided in the front in the centre and in the back of these machines side walls r umi mtr CN N Connecting the Big Sonic Ski to a machine that has not been featured with a CAN bus wired ex works is more complex In this case the 3 sensors are connected via a special Big Sonic Ski junction box with respectively coded connection plugs 8 Operation Always connect the sensor at first position in moving direction to output 1 the central sensor to output 2 and the rear sensor to output 3 of the Big Sonic Ski junction box The sensor s numbering in the sensor s
93. opted as set point 7 n automatic mode the set point can be changed via the Up Down keys to carry out corrections 8 Operation 8 9 3 Quick sensor change In case the Big Sonic Ski has been selected as active sensor the user may switch between the ski combination averaging from all 3 sensors and the evaluation of a single sensor with only one keystroke ee rei To do so simultaneously press the digi tal controller s Up Down keys in the op erating mode Manual After the keystroke solely the measurement signal of the sensor connected at the Big Sonic Ski s middle position is evaluated The sensor s operation and display then relates to the description in the section Working with the in this manual 8 Operation This function for example simplifies adjusting the Big Sonic Ski over a reference when starting a work project in case a suitable sensing field is not available for all sensors yet Simultaneously press the digital control ler s Up and Down key in the operating mode Manual again to return to the Big Sonic Ski function With this keystroke the measurement signals of all 3 sensors connected to the Big Sonic Ski are averaged again 0 5 o D I co lice lice em OY When switching from single s
94. otection See page 2 in this user manual 1 5 Related documents For additional information on the Big Sonic Ski s assembly and the structure and setting of the MOBA matic Il s parameter menu please see the following manuals 10 02 021X0 Installation manual s Big Sonic Ski 10 02 00783 Parameter settings MOBA matic II CAN AO2 EN 1 General information 1 6 Spare parts Original spare parts and accessory authorized by the manufacturer provide safety The use of other parts can limit the user s right to put the product into operation and remove the liability for all consequences emerging from use Risk of injury caused by inaccurate spare parts Inaccurate faulty or unauthorized spare parts can cause damages malfunctions or complete failure and impair safety Therefore e Only use the manufacturer s original spare parts Ask your local MOBA dealer for original spare parts 1 7 Final decommissioning disablement At the final decommissioning the product has to be disabled to protect it against recommissioning especially by unauthorized third persons Switch off the power supply of the product Disconnect all poles Disassemble the product 4a In components with connecting cables gt cut off the connecting cable 4b In components with connecting plugs destroy the connecting plug mechanically Co N x er Te 1 General information 1 8 Disposal Packaging During transport the pro
95. owing standards 4 quel se r f re Gite daclarstion es conforme aux crmes EN 12370 12205 verified standards ENSSUZZ Claas B 1958 AS 2015 ENS1 02 4 2 20011 FN 126 2 2 7603 ENZ 1202 444 2002 EN 1200 248 2001 ISO 7537 2 Puls 1 2 ISO 7537 2 ISO Pus gem amp amp den Restimmungen cler Rich tinc lollow rg tha pravis aas of Diractive canfonr ment aux d spositions oc Directive Elestromagnetc compatbility 20041 DS EC Limburg den 28 05 2010 i V Matthias Weber Leier QARA Sma genen Heusurscieet H eu Geurlachimft Lai br Imbuh dusen ABA u aawa at Ing wage ch bnsug Pen Ieerehs Trk OG iw FLT 83206 73 Koo v oce 272 872 Sap Met it Mondo ras amp In rldondo Herde Mind CAN DE 722 5 17 CAC 0284 2700 C2 3IC Z M77 Oca LEL DE F 301 ESIS Lt up Verstand Wehe Jun Le Lape lie iterek Ns 1 FIT GEMS Six S77 243 822 em Akt kaaft Perr Mns rm CH ST CC COJASTEFF 5 5 Tuli 456321 5377 W DII Lel stt Kre regere d ntu FLT IMS Ayo a asaz fae EO t Mr pow IE n IRDA OCR 3606 pb Sdt Lex ELNDER IM 13 Definition of terms Glossary 13 Definition of terms Glossary Term Working point CAN bus Actual value Min pulse Max pulse Zero adjustment Offset Proportional band Control deviation Set point set value Definition Point distance or slope at which the actual and the set point are alike and no control takes place The CAN bus Controlled Area Network
96. pgerr un MHrusenzorr Tr Sb dar Gaunlwchali L ukuy Bankverindurgen PATDA Pride Auicmsl ar AG mpslergeizii Lan an HRI 2552 Desc Nans Ms mta ULZS112 T Ke toby 404 072 609 Kon bwit In Worst Uus Ac bec dala cS 4G Hams TAN EC f 317 oif CADM nA Meares cick VEUTDEFF 517 6355 LiT zum oahu dir T cans f bon ae Immato Aa Enn o BL2t1145027 Ku LA E77 343 8605 Cremare USb dd DE 113562585 PAM Cb IH TI ee Ld 32500 AENT COGIT Cu THek 235475 3 7 Lakepa hm DLZt13 50 Eh 2 327 616 Fac RRIA SO EAN EE Hl aliad tb 3508 5 IO SINIT T 2 05 HELADEFTLIN 12 Declarations of conformity 44 RED A SES SE mem MODE AUTONATION KONFORMIT TSERKL RUNG Declaration of Conformity Declaration de Conformit Tnia carreepor ca to EN ISO IEC 17050 1 Wir We Nous MOBA Mobile Automation AG Kapellenstra e 15 D 65555 Limburg Germany erkl ren in alleiniger Verantwzrturg dass das Produkt declara under our s0 e responsibility that the product d clarons sous notre seula resparsazilit que le prodalt Seilzugsensor IV KL MGD 090 CAN 04 21 30070 acf das sic diese Erkl rung bezieht m it den folgenden Normar Stereirstimmt to which ths declaration relatas is in contarmily with the following stangards 3 quel se r f ro cette c ciaration est con arme aux no mes EN 13329 20001 verilied standards CN53022 Clees B 1592 t 47 2003 Sws 1000 4 2 2001 ENS 10C0 4 3 2903 h TIED 4 20025 ZNS 1000 45 2901 IRO is
97. raulic parameter settings for up to X different machine types the hydraulic records maximum number can be limited by your MOBA dealer at the initial setting Via this menu point the saved settings then have to be loaded for the respective machine A change of the hydraulic data record directly affects the control It is possible that with a different data record your machine s O control works insufficiently or not at all therefore only change if Il you are absolutely sure If the hydraulic data record is changed when the system is in Automatic mode it is automatically switched to Manual 8 Operation 8 2 4 1 Configuration menu The configuration menu is part of the operator menu Here the display of the layer thickness is activated and configured in case possible due to sensor constellation and the sensors physical units as well as the display s look are determined Settings in the configuration menu are changed as follows Example physical unit of the slope measurements Press function key With the function keys and switch to the F3 amp Y in the work F1 and F2 configuration menu ing window navigate through the e The operator operator menu menu opens e The symbol appears at the window s top left Select the favoured menu point here Physical unit of the slope measurement GD with the Up Down
98. ries You will find the value tables on the next pages The sensibility value can be set separately for each sensor type and later is automatically loaded when a sensor is changed If the MOBA matic II works unsteadily in automatic mode the Q sensibility of the respective digital controller has to be reduced If lL the MOBA matic Il works sluggishly in automatic mode the sen sibility of the respective digital controller has to be increased 8 Operation Your MOBA dealer may change the digital controller s standard settings in a way that instead of the parameter Sensibility the hidden control parameters Dead band and Prop band are blended in These then can be individually adjusted by trained personnel Sensibility tables for proportional valves and servo valves Sensibility Dead band Prop band Sensibility Dead band Prop band mm mm mm mm 1 0 4 0 90 0 1 0 3 0 80 0 2 0 3 6 80 3 2 0 2 7 71 4 3 0 3 2 70 7 3 0 2 3 62 9 4 0 2 8 61 0 4 0 2 0 54 3 5 0 2 4 51 3 5 0 1 7 45 8 6 0 2 1 41 7 6 0 1 3 37 2 7 0 1 7 32 0 7 0 1 0 28 7 8 0 1 3 22 3 8 0 0 7 20 1 9 0 0 9 12 7 9 0 0 3 11 6 10 0 0 5 3 0 10 0 0 0 3 0 Dual Sonic Sensor Sonic Ski Wire Rope and Digi Rotary Sensor plus Big Sonic Ski9 prop Laser Receiver and Power Mast with Laser Receiver Sensibility Dead band Prop band 1 0 0 25 4 00 2 0 0 22 3 61 3 0
99. s Bemerkungen Remarks Integrierte Positionierhilfe integrated positioning aid Dynamische Anpassung der Empfindlichkeit bei wechselnden Lichtverh ltnissen dynamical adjustment of sensitivity at varying light conditions 12 Declarations of conformity 12 Declarations of conformity OBA MOBILE AUTOMATION KONFORMITATSERKLARUNG Declaration of Conformity Declaration de Conformit This corresponds tc EN ISQVIFC 17050 1 Wir We Nous MOBA Mobile Automation AG KapellenstraRe 15 D 65555 Limburg Germany erkl ren in alleiniger Verantwortung cass das Produkt declare under our sole responsibility that the product d rlarans sous notre seule responsabilit que le produit HMliController MOBA matic II CAN 04 25 10500 auf cas sich diese Erkl rung bezisht mit den folgenden Normen bereinstimmt to which this declaration relates is in conformity with the following standards auquel se r f re cette d claration est conforme aux nomes EN 13209 2070 verified standards EN amp 2422 Class B 2008 5 ENE 1000 4 2 2029 12 EN6810C0 2 3 201 1 04 ENG O 2010 113 ENS mio 2099 12 ISG 7637 2 Puls 1 2 25 4 5 29 1 03 gemaB den Bestimmungen dar Richtlinie fallawirg the provisions of Directve cariforrr ment aux disoositions de Directive Electromagnetic compatibility 2004 108 EC Limburg den 01 12 2011 FK d on i V Matthias Weber Leiter Quailttsmanagemeadt Hisce iz tritt Sax d
100. s available with various sensor combinations Please always use this user manual when working with your MOBA matic Il system In case your system is not equipped with all sensors please disregard the respective descriptions 1 General information Subject to We are eager to ensure the correctness and up to dateness of alteration this user manual To preserve our technological advance it can be necessary to undertake modifications of the product and its operation without prior notice which under circumstances may not correspond to this manual In that case your local MOBA supplier will provide you with a new manual We exclude liability for dis turbances failures and resulting damages Illustrations The illustrations in this user manual shall provide better understanding It may occur that illustrations in this manual are not drawn to scale or slightly differ from the original 1 General information 1 2 Explanation of symbols Warning In this user manual warning notices are marked by symbols notices These notices are led in by signal words that indicate the degree of the endangerment Under all circumstances observe these notices and proceed carefully to prevent accidents personal injuries and material damages A DANGER indicates a hazard with a high level of risk which if not avoided will result in death or serious injury gt indicates a hazard with a medium level of risk which if not avoided could result
101. s moveable mechanical parts are soiled and blocked 10 Leads on troubleshooting e ee eeeeee p u e e When working with the Laser Receiver Reflection errors e g caused by reflecting surfaces or flashlights on the construction site are the most frequent disturbances when working with laser systems The laser receiver therefore reads out the laser transmitter s impinging signals evaluates them and shows error situations via its LED display as follows Cause No laser beam hits the laser receiver Control outputs The outputs are locked in automatic mode Remedy Readjust the laser receiver to the laser beam Cause The laser receiver is either hit non cyclically by laser beams or simultaneously by several laser pulses Control outputs The outputs are locked in automatic mode Remedy Shield off the laser transmitter from all but the circular sectional view actually needed Remove reflecting surfaces vehicle glazing windows etc from the laser beam s range of influence or cover these areas Check whether a second laser transmitter is operating in the vicinity Cause The laser transmitter s specified minimum rotation speed has been underrun 10 Hz U sec Control outputs The outputs are locked in automatic mode Remedy Increase the laser transmitter s speed of rotation in case it features a rotation speed control Check the battery the voltage supply of the laser transmitter Legend
102. served e No obstructions e g cables are allowed in front of the sensor e The laser transmitter and receiver have to always be in clear view to each other Ideally they are both mounted high enough to let the rotating laser beam stride over the machine roof without being obstructed e No reflecting surfaces windows vehicle windows etc are allowed near the laser beam To minimize reflection it is advisable to shield off the laser transmitter from all but the circular sectional view actually needed The specified range of the laser transmitter may not be exceeded pay attention to environmental influences Working point Considering its user manual put a suitable laser transmitter wave length between 600 and 1030 nm into operation at sufficient height Put the mast at which the laser receiver has been mounted to in an upright position 8 Operation The proportional laser receiver is freely _______ i TORE shiftable on its mast To set the laser receiver use the provided positioning aid and shift the sensor and the mast respectively in a way that the laser beam centrally hits the reception area Also see section The display elements of the proportional Laser Receiver Only this way the set point subsequently can be changed in the full range of 14 cm In principle the working point can be adopted at any position of the laser receiver Depending on the planned
103. tally shiftable See example below With the round sensor head and the swivelling holding arm the sensors can be installed over every reference without any problem e g Sonic Ski plus in ground sensing or string line sensing mode Depending on the machine type this fixture may look different 7 Installation and initial operation 1 Loosen the clamping screws at the fixing tube 2 Insert the round centring pivot at the sensor housing s upper side vertically into the fixing tube 3 Twist the sensor housing in moving direction 4 Fix the sensor s centring pivot with the clamping screws E Fixing tube Clamping screws Fixture Centring pivot The Digi Rotary Sensor For sensing the different references with the Digi Rotary Sensor two auxiliary means are available The sensing tube is used for rope sensing the sensing ski is used for area sensing Mounting the sensing tube to the sensing arm 1 Loosen the nut at the sensing tube s n D thread 2 Shift the sensing tube into the sensing arm s fixing ring 3 Secure the sensing tube with the nut 7 Installation and initial operation Mounting the sensing ski to the sensing arm 1 Loosen the security splint from the P sensing ski s bolt remove bolt E 2 Position the ski s fixture over the sensing arm s fixing ring 3 Push t
104. terrupted during the working process Control outputs The outputs are locked in automatic mode Hemedy Check the sensor s connection cable for damage and change if necessary Change the sensor Cause The active sensor transmits inadmissible or inconsistent messages or measured values VN Control outputs The outputs are locked in automatic mode Remedy Plug the sensor out reset it over the reference and plug it in again If necessary change the sensor 10 Leads on troubleshooting When working with the Power Mast Cause Featured with an internal own measuring system the power mast detects any time how long it currently has been extended During exceptional circumstances it may occur that the mast forgets this current position Control outputs The outputs are locked in automatic mode Remedy Retract the power mast completely to let it reinitialise itself automatically in this position Cause Although a digital controller s output has been actuated no current flows to or into the power mast A Control outputs The outputs are locked in automatic mode Remedy Check the power mast s connecting cable for damage and change if necessary Cause Although a digital controller s output has been actuated the power mast does not move the mast is stuck or blocked Control outputs The outputs are locked in automatic mode Remedy Check if an obstacle obstructs the mast if the mast is bent or if the mast
105. the controller s processor monitors the voltage applied to pin A of the 12 pin socket In a software menu it can be determined at which applied voltage level the control shall be switched off depending on the wiring The installation of an emergency stop switch is in the operator s field of responsibility and is strongly recommended Additionally in case of an error all diodes of the MOBA matic II controllers LED arrow flash and this way draw the operator s attention to an error 2 9 Proceeding in case of danger and accidents Preventive measures e Always be prepared for possible accidents or the event of fire e Keep first aid equipment ambulance box blankets etc within reach e Familiarize the personnel with accident notification and first aid equipment as well as emergency services e Keep the access routes clear for emergency vehicles If the event occurs proceed appropriately e Immediately put the product out of action by using the emergency stop e Induce first aid measures e Recover persons out of the hazard zone e Inform the responsible person at the usage site e Alarm a doctor and or the fire brigade e Keep the access routes clear for emergency vehicles 3 Transport packaging and storage 3 Transport packaging and storage 3 1 Transport inspection To ensure sufficient protection during transport the products have been packed carefully Please immediately check the delivered goods for completen
106. the set point can be changed via the Up Down keys to carry out corrections 8 Operation 8 13 Working with the 3D GNSS Due to the fact that with the GNSS signal position accuracy can only be achieved in the range of a few centimetres 3D GNSS systems for several applications only are suitable to a limited ex tent 8 13 1 Assembly and setting Put the MOBA 3D GNSS system into operation corresponding to its user manual Describing the assembly wiring and configuration of the system components detecting the machine dimensions and recording them in the 3D software calibrating the mast slope sensor and above all the description of the 3D software s functions would be going beyond the scope of this manual For the operation with MOBA 3D your MOBA dealer will provide you with a separate manual 8 Operation 8 13 2 Controlling with the 3D GNSS 1 With the Auto 3 For the zero 4a Press the Enter Manual key switch adjustment put the key the controller to the tool to working e The set point is operating mode position by pressing coloured black Manual the Up Down keys at and the current o the controller or the actual value is l machine s operating adopted as set 2 Select 3D GNSS Unit point as sensor as described above e The display sali shows the sensor 9 8 symbol and the ERE symbol for Manual rese 4b Hol
107. trolling with the Sonic Ski plus when string line sensing 5a Press the Enter key e The set point is coloured black and the current actual value is adopted as set point 7 n automatic mode the set point can be changed via the Up Down keys to carry out corrections 8 Operation 8 6 Working with the Digi Rotary Sensor 8 6 1 Assembly and setting The Digi Rotary Sensor trails the sensing arm with the attached auxiliary device Two different auxiliary devices are available for sensing The Digi Rotary Sensor s height should be set in a way that with overlying sensing tube or sensing ski the flattened side of the sensor axis is vertical to the reference This position creates the perfect angle for transducing Also see pictures below String line When string line sensing the sensing tube is used sensing By turning in or out adjust the counter weight in a way that the sensing tube applies a slight pressure from above on the string line In case the tension of the string line used as reference is too low the sensing tube can be positioned under the string line To do so the counter weight s setting has to allow the sensing tube to slightly press against the string line from below E I Moving direction Ground When ground sensing the sensing ski is used sensing By turning in or out adjust the counter weight in a way that the sensing tube appli
108. ual value GE 9 8 a 3 1 3 For sensor combinations Big Sonic Ski9 Power Mast with Laser Receiver etc a separate warning message is shown for every single component 3 nN F leq t 6 9 8 a 3 1 9 If at the occurrence of an error message the operating mode Automatic has been active e the operating mode Automatic stays active e the valve outputs are switched off e the complete LED arrow flashes 10 Leads on troubleshooting Error messages of the system are shown in the whole display ERROR 2 Cause Saved data has been lost Control outputs The outputs are locked in automatic mode Remedy Acknowledge the error message with any key and reset the working point and the set point In case of recurrence contract your MOBA dealer CAN ERR ERROR 5 ERROR 1 Cause An error has occurred in the CAN network Control outputs The outputs are locked in automatic mode Remedy Check all connecting cables of the system for damage Contact your MOBA dealer Cause The supply voltage of the digital controller s input has fallen below the admissible limit the sensors do not work reliably anymore Control outputs The outputs are locked in automatic mode Remedy Check the digital controller s voltage supply Often too thin cable diameters too long cable lengths or too high tr
109. under unauthorized e e e ee m so u conditions e For information on troubleshooting please see the description of working with the individual sensors as well as the section Leads on troubleshooting 4 LED flashes 6 4 Operating modes Manual In the operating mode Manual the tool is directly moved via the Up Down keys of the digital controller Automatic In the operating mode Automatic the set point for the tool is changed via the digital controller s Up Down keys In case the comparison of the measured actual value and the set point results in a difference the digital controller automatically actuates the outputs until this difference is corrected Semi automatic In the operating mode Semi automatic the set point for the tool can be changed with the digital controller s Up Down keys flashes However since the outputs are locked in this operating mode the tool is not actuated qQ p 1 This operating mode appears in case the optional operating version including a semi automatic mode has been activated by your MOBA dealer see next page or if the MOBA matic II System has been locked via the function External manual 6 Operating and display elements operating modes 6 5 Operating versions Selecting from three versions your MOBA dealer can set the controller s operation for you The operation differs as follows 6 5 1 Standard operation In the operating mode Automatic the set point is
110. works with a high precise electro mechanical meter movement and allows the detection of the tool s slope The Digi Rotary Sensor ROTS 0300 is used for distance measurements and senses the measurement values of an existing reference via mechanical implements This may be a taut and measured rope as well as a surface area e g an already finished road pavement The Wire Rope Sensor ROPS 0900 receives the measurement value via an extendable steel rope and is often used for milling works It allows distance measurements and measures in a C range of 900 mm The Dual Sonic Sensor DUAS 1000 is used for distance measurements and works with ultrasonic technology With a reference measurement to a bail at a defined distance parallel to the actual distance measurement the dual sonic sensor s value is temperature compensated 5 Design and function The Sonic Ski plus SKIS 1500 is used for distance measurements and works with five ultrasonic sensors A sixth sensor serves to compensate the temperature The Sonic Ski plus works in a measurement range from 25 cm to approx 100 cm When ground sensing an average value is generated from the measurement values of the Sonic Ski plus five ultrasonic sensors Standard single Averaging by sensing Sonic Ski plus Moving direction E t t gt Resulting road coating When rope sensing the Sonic Ski plus is not only able to measure th
111. ymbols also refers to this connection sequence centre front rear ak oe ies Ja ee In case a Big Sonic Ski amp with 4 Sonic Ski amp plus sensors should be used the additional sensor has to be connected to output 4 of the Big Sonic Ski amp Junction box For this application the fourth sensor is mounted centrically be tween the first and the second sensor also see the following drawing 8 Operation In the following find an overview of the permissible Big Sonic Ski constellations In the sensor selection menu solely options possible with the currently assembled sensors can be chosen 1 2 3 1 2 3 1 2 3 ea o en TOR SKIS SKIS SKIS SKIS ROPS SKIS SKIS ROTS SKIS 1 2 3 1 2 3 se b E El SKIS DUAS SKIS SKIS n c SKIS 1 2 3 1 2 3 1 2 3 Z i i B Tm i i 2 DUAS DUAS DUAS DUAS ROPS DUAS DUAS ROTS DUAS 1 2 3 1 2 3 i C amp M i DUAS SKIS DUAS DUAS n c DUAS gt M co T Ich Ich c ee zs Quad Big Sonic Ski At the positions 1 and 3 i e in front and at the back of the ma chine only identical ultrasonic sensors are permissible 8 Operation Assembly The Big Sonic Ski can only be used for ground sensing direction of Therefore all Sonic Ski plus have to be aligned lengthwise to the the Sonic Ski machine s moving directi
112. zards and avoid potential risks that can occur during operation or maintenance of the product Among other things also the knowledge of first aid and the local emergency services is necessary 2 Basic safety instructions J 2 7 Special risks Preface In the following section the residual risks emerging from the risk analysis are specified Please consider the safety instructions and warning notices mentioned here and in the following sections to reduce dangers to health and avoid hazardous situations Electric current A DANGER Risks caused by electric current When working with the laser mast or the power mast next to Therefore e Moving components electric systems e g overhead powerlines or electric railways there is danger to life due to electric shock Keep sufficient safety distance to electric systems If working at such systems is indispensable inform the responsible authorities before starting the working process and follow their instructions Risk of injury caused by moving machine parts During the controlling of the tool the machine s components and assembly groups are moved manually or automatically Rotating and or linearly moving components and assembly groups of the machine can cause severe injuries and material damages Therefore e Keep persons away from the machine s and the tool s working range respectively Remove objects from the machine s and the tool s working range resp

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