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1. 20 M5 Bolt stainless steel Length must be selected 3 pcs M5 Washer fixed 3 pcs FIG 1 Rubber Washer fixed 3x4 12 pcs Spacer must be selected adjusted 3 pcs M5 Lock nut 3 pcs The M5 stainless steel washers are always used and positioned as shown in Fig 1 The rubber washers are always used and positioned as shown in Fig 1 The spacers are always used and positioned as shown in Fig 1 The 3 spacers will have identical length if the antenna is installed on a non tilting surface but may require individual length adjustment if the surface is tilting The M5 stainless steel bolts will have identical length if the three spacers are identical and may require individual length adjustment if spacer length are different An Installation Kit is included with every antenna It contains the washers that are always used three standard 10 mm spacers used for a typical installation on a non tilting surface and standard length MS stainless steel bolts with nuts Note length may have to be adjusted to accommodate a tilting surface Additional Installation Kit s are available from SpaceCom Part No SPAC AC 1036 Installation Kit Drainage of the antenna In order to keep the height of the antenna as small as possible and in order to avoid the complex and often unreliable complete sealing of the antenna a simple mechanism in the form of three holes in the dome plastic enclosure bottom is used The holes are mad2. t inmarsa Hughes 9300 Series Mobile Satellite Terminal Installation Guide 1038494 0001 Revision E 11717 Exploration Lane Germantown MD 20876 T 301 428 5500 F 301 428 1868 2830 Copyright 2011 Hughes Network Systems LLC All rights reserved This publication and its contents are proprietary to Hughes Network Systems LLC No part of this publication may be reproduced in any form or by any means without the written permission of Hughes Network Systems LLC 11717 Exploration Lane Germantown Maryland 20876 Hughes Network Systems LLC has made every effort to ensure the correctness and completeness of the material in this document Hughes Network Systems LLC shall not be liable for errors contained herein The information in this document is subject to change without notice Hughes Network Systems LLC makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Trademarks Hughes and Hughes Network Systems are trademarks of Hughes Network Systems LLC All other trademarks are the property of their respective owners MPU TIUS las Sapir once a sna nec mies TTD TNR IE 5 Indoor Dar ia A 0 O peer eee errr nrc Se rt Re ee E 6 POW GL BOr a EE E orta vemeriecitene edere denen tunes canst Meise Rennes b n vet eaten 7 Ethernet POTE ava a coated ect wc EE easton E ty Maratedel 7 RJ 45 Ethernet Port with Power over E
3. line and a V power line Line Type Pin Number V Power Line l Ignition Sense 2 V Power Line 3 Figure 3 Power Port Pinout Ethernet Port RJ 45 Ethernet Port with Power over Ethernet PoE There is one RJ45 port with Power over Ethernet PoE on the IDU The port supplies standard PoE according to the IEEE 802 3af standard 48 VDC up to 15 4 W and 10BaseT Ethernet The pin out of the port supports a direct straight through connection to a PC with a standard Ethernet cable The PC will be supplied with a dynamic local IP address using a standard DHCP exchange Figure 4 shows the pinout of the Ethernet connector Pin 1 RX 2 RX 3 TX 4 48V 5 48V 6 TX 7 48V 8 48V Figure 4 Ethernet Port Pinout HUGHES ISDN Port There is one ISDN port on the IDU It provides 4 kbps voice 3 1 kHz audio and 64 kbps data communication The following chart depicts the pinout of the ISDN connector Pin 1 NC 2 NC 3 ISDN RX 40V 4 ISDN TX 40V 5 ISDN TX 40V 6 ISDN RX 4 40V 7 NC 8 NC Figure 5 ISDN Port Pinout RJ11 Ports There are two RJ11 ports on the IDU FAX is for 3 1k fax calls and TEL for 4 kbps speech calls The following chart depicts the pinout of the RJ11 connectors Pin 1 NC 2 INC 3 Tip V 4 Ring V 5 INC 6 INC Figure 6 RJ11 Port Pi
4. through bulkheads use grommets and RTV sealant to weatherproof all holes drilled on the outside of the vehicle 2 Use cable ties every 30 45 cm 12 18 The IDU can be mounted in either the horizontal or vertical position 4 The main power line must be connected to a fused 12 or 24 VDC power source The unit is fused but a 10 A or greater fuse is required in the source to protect against shorts in the cabling If connecting to a circuit in the fuse box already in use ensure that the circuit can supply the extra 6 A at 12 V or 3 A at 24 V for the unit and increase the fuse value by 10 A at 12 V or 5 A at 24 V If using the car adapter cable it already includes the fuse in the adapter 5 Route and connect the white Ignition Sense wire to a switched 12 or 24 VDC source Ground the IDU to the vehicle via a wire connected to the IDU ground wing nut 7 Install the IDU in a protected but ventilated area Allow at least a 1 inch space around all surfaces except for the bottom surface attached to the vehicle to provide adequate cooling Ensure that the location is accessible for servicing 8 The IDU is not waterproof ya eh 13 HUGNES 9 Always provision the wiring into the IDU with a drip loop 10 With the exception of the IDU to antenna RF cable do not route the power cable outside the vehicle Common IDU Mounting Information Note Use care when drilling through the body of the vehicle to avoid puncturing critical it
5. e signal strength be checked while the vehicle is slowly driven in a 360 circle The signal strength should not vary significantly or be degraded in any particular direction Do not locate the antenna close to interfering signal sources or receivers It is recommended that no other antennas be located within 3 meters of the 9300 Series antennas If there is other equipment installed near the Hughes 9300 Series mobile satellite terminal it is recommended to operate all equipment simultaneously and verify there is no cointerference 18 J C Gi J ru Ui Land Mobile Antenna Magnetic Mounting Optional Three magnetic mounts are provided for the antenna installation These mounts will withstand 100 mph wind force If the antenna cannot be mounted using the magnetic feet the magnetic feet can be removed and the mounting holes can be used to bolt the antenna onto a roof bracket system Magnetic Mount Installation The magnet mount consists of three individual high intensity magnets with rubber coating Each magnet has a stainless steel center bolt First attach the magnets to the antenna There are three legs on the antenna where the magnets are placed Note the position of the two rubber washers just below and above each antenna leg the stainless steel washer above the upper rubber washer and the protective nut on top Figure 14 C10 Antenna with Magnetic Mount Component Parts Next place the antenna with magnets
6. e so that water e g solid drops is not likely to enter the dome and simultaneously water that incidentally has entered the dome or moisture condensed in the dome is drained out simply by gravity Correct function of the drainage system will only be ensured by following criteria 1 and 1 above 21 Tighten M5 screw so that the four rubber washer are compressed 2 mm altogether FIG 2 Spacer must be selected adjusted M5 Lock nut Use only nuts that have active retain function 5mm Minimum distance Extreme Conditions A supplementary kit that enhances the robustness against splashing water from any direction and improves robustness against dirt and dust in very harsh environments is available from SpaceCom This kit will however increase the total height of the antenna by 15 mm Criteria 1 and 2 still have to be fulfilled Part No SPAC AC 1025 Water lock for radome 22
7. ems Instructions for the installer 1 Mount the terminal onto a flat surface using at least four screws not supplied Use screws with a diameter between 3 5 and 4 mm Vibration resistant screws or lock washers should be used 2 There are three holes slots on either side of the base of the terminal for mounting the screws LT Figure 11 Common Indoor Unit Mounting Dimensions 53 mm x 253 mm x 305 mm without WLAN Antenna 133 mm x 253 mm x 305 mm with WLAN Antenna 14 huu unEo The Antenna Outdoor Unit ODU The antenna unit is composed of the antenna element high power and low noise amplifier systems and a mechanical tracking system Both the Class 10 and Class 11 ODUs are two axis antennas intended for land mobile use Connection to the ODU is made by a TNC connector The single coaxial cable carries L band RX and TX power and tracking information LN iv Only use the C10 antenna supplied with the 9300 Series Terminal Do not
8. gnetically Mounted Antenna eee 20 Permanent Mount Installato oae eii vs kto hau SN i GR IE iiS 20 Drainage or De antena uu aestuat ct etd net ac ixi putun dO dad M E aisi de td utu Ue ede 21 Extreme CODGOIBODSS Ses ero mien E BEP ETRES 22 J C Figures Figure 1 IDU Common IDU left Class 10 ODU middle and Class 11 right 5 Figure 2 Indoor Unit IDU sisene bia DIE ette had PIRE sexe Pad eM E Yee PEN YE ub sse pa esce Pu RUE 6 Eisuta 3 Power Port PIN CBE eu eite eae cr Pr ener BP m tun d eue ONU cerns Dene LEM Dum eee 7 Figure 4 Ethernet Port PIN DW uicit paises hex itin outs cep iicet r lbs oes e Seruius 7 Figure 5 ISDN Port Pin QUU ase apene e ene eel 8 Ersure 6 RIJLI Port Pitt OUt seseina ee a a iE 8 Figure 7 Inserting SIM Card in the SIM Card Holder thee cteah 10 Fig r System Power Regte Ments esinsin a a EEA 10 Figure 9 Power Cable Pin OUt iiit opto tdeo nae edebat tima tudads a oine aiae denise 11 Figure TO Gr nding NUf acess pate wes dieu cw ede reseed nace breue peser tesa UD D iE 12 Figure 11 Common Indoor Unit Mounting Dimensions oe roter t tarte reta 14 Figure 12 Class 10 Antenna ODU 0477 mm X 153 mm Height s 16 Figure 13 C11 Antenna ODU 0252 mm x 119 mm Height sss 17 Figure 14 C10 Antenna with Magnetic Mount Component Parts 19 huu unes Introductio
9. ition is off or in start and ON only when the ignition switch is in the ACCESSORIES or RUN position If using the car adapter plug the ignition sense wire is already connected to the positive power wire in the plug Chassis Grounding The unit includes an isolating power supply To ground the IDU in case the grounding provided by mounting bracket is insufficient connect a grounding wire from the chassis grounding wing nut to the vehicle chassis 11 J Figure 10 Grounding Nut 12 hu unes Basic Installation Procedure While the installation of the Hughes 9300 Series mobile satellite terminal is straightforward it is essential that the installation be done correctly The basic installation procedure is as follows 1 Decide where you are going to install the antenna and IDU 2 Ensure that the IDU is located inside the vehicle and attached to something structurally solid Loose mounts that vibrate will degrade performance Determine the cable length required for the power installation Perform the installation of the antenna and IDU Connect the antenna via the three magnetic mounts to the vehicle s roof or permanently mount using screws bolts Connect the RF cable to both the IDU and antenna TNC connectors Connect the power to the IDU Properly ground the IDU Power up the IDU antenna aS oS Vehicular Installation Installation General 1 Whenever routing cable through holes drilled in metal or
10. n This guide provides assistance to personnel installing the Hughes 9300 Series mobile satellite terminal into a vehicle AN Installation Warning This product is to be installed by Authorized Service Personnel Note Damages resulting in the failure to conform to the instructions found herein as well as standard installation practices will be the responsibility of the installer Hughes 9300 Series Mobile Satellite Terminals The mobile satellite terminals are composed of four core component parts the transceiver or indoor unit IDU the antenna outdoor unit ODU the power connector cable and an 8 meter RF cable Figure 1 IDU Common IDU left Class 10 ODU middle and Class 11 right The Hughes IDU multiple interfaces that various terminal equipment TE devices such as laptops PDAs phones etc can connect to are Ethernet ISDN USB POTS RJ11 and wireless LAN WLAN hu unes Indoor Unit IDU The IDU provides all of the TE interfaces plus the interface for the antenna ODU and manages the communications over the Inmarsat BGAN network Communication to the antenna ODU is provided by the RF cable from the IDU Figure 2 Indoor Unit IDU J C Gi J ru Ui The IDU is equipped with the following ports Power Port The power port is the connection from the power supply vehicle battery or some other 12 or 24 VDC power source to the IDU The power cable has a V power line an ignition sense
11. nout Antenna Port The antenna port is a 50 female TNC connector This line carries the L band RF ASK signaling and DC power 42 VDC for the antenna hu unes AN wanna The antenna cable carries DC power Do not connect or disconnect the antenna cable while the unit is powered on USB Port There is one V1 1 USB client port on the IDU The IDU has a USB Standard B receptacle The USB device appears as an Ethernet device to the user computer and requires a proprietary USB driver available from the Hughes or Inmarsat Web sites WLAN Port The WLAN port on the IDU is a reverse polarity SMA jack The supplied antenna is a 2 4 GHz 3dBi Rubber Duck antenna with RP SMA plug connector part number HG2403RD RSF To prevent blocking or attenuation of the WLAN signal the IDU should be installed such that there is no metal blocking the radio path to the user s device SIM Card The 9350 requires the installation of an Inmarsat SIM Insert the SIM supplied by the dealer into the SIM card holder with the metal contacts facing down Reinsert the holder and SIM card as shown in Figure 7 Figure 7 Inserting SIM Card in the SIM Card Holder System Power Requirements There is one power connection on the IDU This must be connected to a 12 or 24 VDC power supply Power requirements and consumption are as follows Voltage Input Minimum 10 V Voltage Input Maximum 31 V Total Current for ODU and IDU ma
12. on the roof of the car When installing the antenna cable it is important to protect against moisture by using self amalgamating or similar I9 hu unes tape wrapped around the coaxial connector Also be careful with the cable run from the antenna and secure it at short intervals An unsupported length of cable will vibrate when driving and could negatively affect the connection over time Dismounting the Magnetically Mounted Antenna Use your hand to pry underneath the antenna near one of the magnets and lift When one magnet is loose the other two easily break off Permanent Mount Installation When permanently installing the antenna on vehicles some important guidelines must be followed in order to ensure long and trouble free operation Not following these guidelines will void the warranty of the antenna If in doubt please consult SpaceCom at spacecom spacecom dk or call 45 98511576 Service Department 1 Always install the antenna so that it is in a horizontal position even if the surface on which it is installed e g roof of a vehicle is not horizontal The antenna has three drainage holes at the bottom 2 Always install the antenna so that clearance between bottom of antenna with drainage holes and mounting surface is no less than 5 mm and preferably 10 mm refer to Fig 2 In order to fulfill the above criteria 1 and 2 a set of bolts and washers has to be defined for each individual installation refer to Fig 1
13. thernet POE cc cccccccccceceesesssseceeeeeeeesensaees 7 ISDN E Uum 8 RILUPORS en re ee Pe 8 SPS TU ENE EOE NR IP TET EROR 8 USB o hereto ER surance aed esr ae E NN RETENIR 9 WEAN BOM PER Rc 9 cc Ee ir PT 9 System Power RSG UCM CIS ess qood REPE NOM d GU EOq mE E NEU NEU D NM M MEN ND MEE 10 i CONNECT 10 POWED CAD 656i cR 11 Standard Cable Connect ons eet te EP e I c ERR eae 11 Ignition Sense White WIPG aosensiastniinnei teh tnd pb baee van pet bum ina Rep bu Fat ue 11 Won EBORE Sauaunensaan eee 11 Basic Installation Proced re uio torba ri Ri inv I OR EU EROS 13 Vehicular Inst llattOnu ies cer rr tee ee eres eode e edi reta aeree de a edes 13 Distances Garni scura Dci er macro piMO baa cmn t Gur casero M rU 13 Common IDU Mounting IBEGEHIREDDB ue tein pe bad de mi pad heal d ue 14 The Antenna Outdoor Unit ODU iicsicsideseceseuteveese setti ertt ERR re era rne eros 16 Antenna Cable Lengths and Types secasaisccesstedeetosadsnneiuandeccasaiviucosugaetanouancdssbedenctiuieacecens 17 Installing th Antenna ascia bna at ada Suid aaa qud dE ODU MN MI ANI aD UE D NM SEE 17 Land Mobile Antenna igen aep tcc dcp a sw vicina itn rado diera dera con ed Gud AE EAEE 19 Magnetic Mounting COpEBOnal sieiepic rte o t Ee et n or cree rtt epu e a I Dona 19 Magnetic Mount Instal Ati iiss ood qQenacemtedtva sbag eth eed ces pauepcaeanienaeenpncceueenen Desa EE ETES 19 Dismounting the Ma
14. use the similar looking CIOEE antenna from a Hughes 9250 Figure 12 Class 10 Antenna ODU 0477 mm X 153 mm Height 16 I e T ni Ui Figure 13 C11 Antenna ODU 0252 mm x 119 mm Height Antenna Cable Lengths and Types The Hughes IDU has an automatic cable calibration feature that determines the dB loss of the cable The RF cable that comes standard in the terminal kit is 8 meters long If a longer cable is required for the installation the end to end RF loss needs to be 10 dB at 1 6 GHz Note The installer is responsible for choosing the proper type of cable for the length required in order to meet the 10 dB requirement Installing the Antenna LN exc Avoid exposure to microwave radiation Keep a minimum safe distance of one meter 39 inches to the side and above the antenna AN wanna The antenna cable carries DC power Always power the IDU down prior to connecting or disconnecting the antenna cable from either the antenna or the IDU The antenna port is a 50Q female TNC This line carries RF signaling and DC power for the antenna 17 hu unes Keep a clear line of sight to the satellite Preferably avoid all obstructions within 3 meters of the antenna Obstructions less than 15 cm 6 inches in diameter can be ignored beyond this distance It is important to ensure that there is a clear line of site to the satellite s in all directions After the terminal is operational it is recommended that th
15. x 6A Required Fuse gt 10 A Figure 8 System Power Requirements Fuse The fuse is a 10 A 5 mm by 20 mm cartridge The installed part is from Littelfuse part number 0234010 To replace the fuse turn the fuse holder anticlockwise with a flat head screw driver and the holder will pop out 10 hu unes Power Cable The power cable uses an Amp 1 178288 3 connector and the pinout is shown in Figure 9 Color Function Red DC White Ignition Sense Black DC Figure 9 Power Cable Pinout The optional accessory car adapter power cable includes a car adapter plug with a 10 A fuse and the ignition sense wire is connected to the positive power wire in the plug Standard Cable Connections In addition to the DC power connection an ignition sense connection must be made This is done using the three wire power cable In the case of a vehicle installation the power source is typically the vehicle battery Cables should be routed appropriately and cable ties and clamps should be used as required to ensure that vibration and or rubbing of the cables does not occur Ignition Sense White Wire Route and connect the white wire ignition sense to a switched 12 or 24 VDC source such as accessory line or fuse block Extended use of ignition sense in the accessory position ACC by the end user may lead to a discharged car battery Note Ensure that the connection is a switched source OFF when ign
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