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OI-TS User Manual

1. Left Right Keys a pal Jog Enable a gt ie Standard Jog Direction MI5013 1A MENUS 6 CONTROL This section includes information about menus that contain basic properties for operating the D MAX Controller Manual mode All keys are available Servo Center and Automatic mode Only the Remote Contro key is available Activate or deactivate the Automatic and Servo Center Operation modes Note Manual mode cannot be deactivated Activate or deactivate jobs see table Jobs page 11 4 Define different properties of the Right Left keys 1 Jog Enable 2 Jog Direction D MAX with OI TS www maxcess eu Men s fm MENUS 6 CONTROL 50 Yo Jog Speed AT 5 Jog Soft Start 4 Remote Control Po y Remote Control o 6 Hardlock Hardlock o 1 1 Hardlock State Es a 2 Hardlock Gain D 2 3 Hardlock Polarity lo t 8 3 Polarity www mMaxcess eu 7 16 3 Jog Speed 4 Jog Soft Start Turn Remote Contro on and off see also 2 Remote Control page 7 1 Setting up the desired length unit Note Rounding errors may occur when the unit changes The Hard ock menu is used to set up three parameters When the operating mode switches to Manual the position of the drive is kept active at that time by these three parameters Power is normally turned off to the drive in Manual mode If general conditions are unfavourable in t
2. D MAX Controllers integrated into a guiding system or for wall mounting D MAX 1 Controller for the drive of a control loop D MAX 2 Controller For the drive of two independent control loops or one control loop with automatic sensor positioning D MAX Operator interfaces Operator interface Ol S for desk installation or wall mounting for operating a D MAX 1 or D MAX 2 Controller PC based virtual operator interface Figure 1 3 shows an example of edge guiding optionally center guiding with a D MAX system The D MAX system consists of a D MAX 1 Controller 1 and an operator interface OI S 2 A sensor 3 senses the web edge of a material web and determines the current position of the web The D MAX 1 Controller receives this information and guides the material web 5 by means of an actuator 4 so that it is always in the desired target position D MAX with OI TS www maxcess eu Einfuhrung fm INSTRUCTION 1 D MAX 1 Controller 4 Actuator offset pivot guide 2 Operator interface OI TS 5 Material web 3 Sensor s optional Figure 1 3 Operating principle of a control loop with modules of the D MAX system www maxcess eu D MAX with OI TS MI5013 1A Important information Information about safety instructions MI50131 A SAFETY INSTRUCTIONS 2 SAFETY INSTRUCTIONS Problem free and reliable operation of the D MAX system requires that the D MAX system properly shipped and stored prop
3. 7 3 MENUS 3 JOB WARNING The drive moves during automatic setup gt There is a danger of body parts being crushed against the actuator Note The sensors must be calibrated before the automatic setup o 3 Gain You can use the Gain menu to adjust the guide sensitivity of the 3 selected drive You can use the OSC menu to select the optional oscillator OSC of the D MAX system The oscillator 0SC is only present in a job of the D MAX system if the software has been programmed accordingly Commissioning and operation are described in separate operating instructions 5 PIC The PIC menu allows the user to control the web course even if 5 there is no direct feedback available from the drive to the sensor The PIC controller is only present in a job of the D MAX system if the software has been programmed accordingly Commissioning and operation are described in separate Operating instructions 6 ASC You can use the ASC menu Automatic Sensor Control to activate and deactivate the ASC parameter and setup ASC threshold 1 or 2 These thresholds restrict the outward visual range of the sensor MI50131 A D MAX with OI TS wWww maxcess eu Men s fm MENUS 3 JOB mn activated Ea WWwWwW maxcess eu E Guiding working E Guiding locked 1 Threshold 1 pos 2 Threshold 2 neg If the D MAX system is in Automatic mode and the ASC parameter is activated the web i
4. a30 ENSOR2 lt ve gt X9 0 gt X O jees O O x S3 S4 E g PARALLE sun La 51 527 Figure 3 8 D MAX 2 Controller WWWwW maxcess eu MED oos For technical details and additional information please consult Section 77 Technical Data For technical details and additional information please consult Section 77 Technical Data D MAX with OI TS MI 5013 1A 3 8 INSTALLATION LEDs on the D MAX Controller Off No Ethernet connection Ethernet connection detected f Green Connection detected and device is PTP flashing Master f Off Either a 10mbps connection ora Yellow Se half duplex connection is recognised Power supply voltage too low internal voltage outside tolerance or internal PWR temperature too high Green Power supply and temperature OK No motor voltage No external device is connected to connection X8 External device recognised at Green connection X8 e g an operator interface OI TS Additional information about error messages that are displayed may be found in Section Troubleshooting page 10 1 off MI 5013 1A D MAX with OI TS wWww maxcess eu OI TS bedienen fm OPERATOR INTERFACE OI TS 4 OI TS description www mMaxcess eu 4 OPERATOR INTERFACE OI TS The OI TS operator interface has a touch screen CAUTION Danger of damaging the touch screen with pointed and or hard objects such as p
5. FIFE GUIDING SOLUTIONS n MAXCESS FIFE D MAX OI TS Operating Instructions EN D MAX Controller with Operator Interface OI TS ab Software Version xxx MI5013 1A When requesting service or spare parts please have ready the following reference number Bitte halten Sie bei Service oder Ersatzteilanfragen die folgende Referenznummer bereit Pour toute demande d intervention ou de pieces d tach es merci de nous communiquer la r f rence suivante Si prega citare il seguente riferimento in caso di richiesta di assistenza tecnica o parti di ricambio Para cualquier petici n de servicio o repuestos le rogamos nos comunique la siguiente referencia MI50131AIVZ fm CONTENTS INSTRUCTION 1 1 About these operating instructions 0 0 es 1 1 PEODOr USE tii anar cra Y a a daa dea 1 2 ODUIONS oa ists ob Sapte A A A RARA Shwe es wh eee ee 1 2 MID GOD SISO sade naan are tank Bek Wk A apna a RA ER Ie ea ae ae te Ze ee de 1 2 Operating ip ii te we Sos a aD Oe eau ee eee ed 1 3 MOUSE ai 1 3 Operating DRANMEIDI Sanos ice dico rl io 1 3 SAFETY INSTRUCTIONS 2 1 Important information aaua dese caian iaa daa 2 1 Information about safety instructions oooooooo 2 1 A O aa Tae eee Sea Sena ed a ee 2 2 Preventing Naza dS cuco yo Sete ch Go dees ay a tee wae eae Go eee a at Pe or AE 2 2 Installation and commissioning 0 00 eee eee eee eee eee 2 2 OPperatiOl esencia ae eae a Oe Bee ee wea Oe ee ee See
6. Guidepoint eal Operating mode Manual Automatic O Calibrate sensor Guidepoint Auto Setup Gain OSC 1 PIC UN bh UN O O WON O Setup menu 14 3 1 1 ASC Deadband Polarity SGC Speed Gain Control Actuator Speed D MAX D1 5 Hardware 1 Sensors 2 Actuator 3 Digital Inputs S l i 4 Digital Outputs 6 Control 2 5 1 Modes IAU i 2 Jobs ec as 3 Keys 4 Touch Pad 2 Touch Pad 5 Unit 3 Job 6 Hardlock Switch to Job menu 7 Admin 4 Servo center 1 Names Switch to Servo center transducer 2 Serial Number menu 3 FW Number 4 SW Number WWWwW maxcess eu D MAX with OI TS Manual Servo Center move drive Automatic shift guidepoint D MAX D1 Operating mode Servo Center Select job press long press short 14 3 100 o x Actuator Speed d 1 Guidepoint 2 Gain 3 Polarity 5 Distributed System 6 Backup 7 Restore 8 Network 1 TCP IP 2 MAXNET 4 MAC ID 9 Service 1 Measuring Points 2 Set Digital Outputs the set of menus depends on the selected operating mode and or on the programming MI5013 1A 13 1 APPENDIX B SYMBOLS 13 APPENDIX B SYMBOLS MA Error display This icon appears if an error is detected on the selected drive The selected drive is expecting MAXNET data from a device but does not receive any data The device that should send MAXNET data is either not connected or not turned on No motor was detected
7. MI 5013 1A MENUS 5 HARDWARE 4 Clear Limits You can use the C ear Limits menu to delete limits that are present for the selected encoder CAUTION Deleting the encoder limits may result in additional danger of crushing or could damage the mechanical stops 5 Enc Rotation Meter This value is used to provide a suggestion for the distance traversed when calibrating the encoder see 2 Fie d of View page 7 12 Shows the motor that is connected to the selected drive see table on page 5 Display of the 6 digital inputs Configuration of the physical properties of digital outputs A and B The outputs are automatically set to Set or Cleared depending on the configuration and current operating state A delay time can be defined for the transition from Cleared to Set To adjust the digital outputs for each of the components connected to them the physical properties of the relevant state Set Cleared can be defined for each output A or B D MAX with OI TS www maxcess eu Men s fm MENUS 5 HARDWARE lt Cleared gt State WWwWwW maxcess eu You can select individually for each state between His 2 Open circuit a 3 1 Delay 2 lt Set gt State 3 lt Cleared gt State D MAX with OI TS 7 14 MI5013 1A 7 15 6 Control D MAX D1 Control amp P LefuRight Keys min De Unit Hardlock 1 Modes Modes alo 3 Left Right Keys e qe
8. 4 Remote Control 5 Unit 6 Hardlock 7 Admin 1 Names 2 Serial Number 3 FW Number 4 SW Number 5 Distributed System 6 Backup 7 Restore 8 Network www maxcess eu D MAX with OI TS MI50131 A Legend MI50131 A OPERATING THE CONTROLLER 9 Service 1 Measurements 2 Simulate Outputs Details regarding the menus are explained in section Menus page 7 1 A Exit menu D MAX with OI TS www maxcess eu Inbetriebnahme fm COMMISSIONING Before commissioning Commissioning WWWwW maxcess eu io 6 1 6 COMMISSIONING The following assembly and electrical connection tasks must be performed before commissioning The modules of the D MAX system must be assembled properly The modules of the D MAX system must be properly connected to the power supply and integrated into the EMERGENCY STOP circuit of the customer s system The sensors and actuators must be properly connected to the D MAX system Itis also important to become familiar with the basic operation of the operator interface OI TS Once all assembly and connection tasks have been checked and are in proper condition the D MAX system can be placed in operation WARNING Before commissioning ensure that gt Commissioning of the D MAX system is performed while the web is stopped gt No one is in the danger zone of the drives Note The D MAX system has been preset to the customer application and checked before it leaves the factory H
9. 7 ADMINISTRATION 7 18 Note These parameters have no effect on how the connected devices operate They are evaluated by the operator interfaces only to provide clearer display Applications that are not set up or are assigned incorrectly have no effect on the functionality of devices Figure 7 1 shows an example of a distributed system consisting of three D MAX Controllers and a SE 46 sensor Each individual element of the distributed system has its own menu structure These elements must be operated from a separate operator interface OI TS All devices present in the distributed system can be selected in operator interface OI TS e Touch the header and select Network All the devices of the distributed system that are present in the network are displayed o iF Gerat Einstellungen A D MAX Controller with address 1 Drive 1 Guiding e g offset pivot guide D MAX Controller with address 1 Drive 2 Sensor positioning D MAX Controller with address 2 Drive 1 Guiding e g offset pivot guide D MAX Controller with address 3 Drive 1 Sensor positioning D MAX Controller with address 3 Drive 2 Sensor positioning on the second page of the display SE 46 Sensor on the second page of the display Figure 7 1 Example of a distributed system non structured display www maxcess eu To be able to navigate effectively within such a complex network individual devices and the corresponding menu structures are combined to form
10. Designation of an operator interface OSC Designation of an optionally available oscillator RCAL Designation of an external input device for sensor calibration RGPC Remote Guide Point Control Designation of an external activation system for offset of the guidepoint SC Servo Center SC is the abbreviation for the Servo Center mode Servo Center Operating mode The actuator is moved to the mechanical center position depending on the servo center transducer Servo center position Then the control rollers of the actuator are aligned parallel to the rollers of the customer system Servo center transducer Assigns the servo center position for Servo Center mode SGC Speed Gain Control Guiding depends on web speed Supplementary Operating Instructions Customer specific software adjustments of the software are described in the Supplementary Operating Instructions for the D MAX system and are included in the system documentation D MAX with OI TS WWW Maxcess eu Begriffe fm APPENDIX C TERMS www mMaxcess eu Web strip The web strip is the customer s material which is affected in its direction of movement as it is guided by the D Max system For simplicity sake these Operating Instructions will refer only to the web D MAX with OI TS MI 5013 1A 15 1 Requests for Service Addresses a MAXCESS wesex SERVICE 15 SERVICE When requesting service please have a copy of
11. gt Motor 2 05K Tachless Symat 25 ohne Tacho M351418M 1 3A NO TACH 3 48K 1 34 48 voc M3721418 Motor 3 48K Tachless Symat 50 ohne Tacho M136112 Motor MAEN 1 3A MOTOR 14K 1 48 VDC l Symat 70B M126687 Motor maton 1 3A MOTOR 14K 13A 48 VDC M126688 Motor 1 Symat 70D GAB 1 GAG 2 PT 200 GAB 1 GAG 2 PT 200 LAB 1A Symat KR 14K 4K 1 6A MOTOR 16 9K M136103 Motor 1 3 A 48 VDC 16 9K 1 6 A 3A 3A M352556 0 4A MOTOR 20 5K 48 VDC M352557 Motor 20 5K 2 0A MOTOR 24 9K 48 VDC M136111 Motor 24 9K l 2 6 A 2 6A MOTOR 30 1K HIZO 48 VDC M146716 Motor 30 1K Symat KTR Symat 200 NarroWeb 25 GAG 3 LAB 3A LAB 10 LAB 10A www maxcess eu D MAX with OI TS MI50131 A 11 6 TECHNICAL DATA N s Display content Current Motor Valve Oo Typical modules voltage M126246 Motor AB 1 M352559 Motor 44 2K N W 1 0A MOTOR 44 2K 48 VDC M352560 Motor arroWeb 50 50MA HYDR 64 9K 50 ma 24 voc HYaraulic 64 9K proportional valve Hydraulic a tn mM mo 48 V locking valve Hydraulic 24V LVALVE 95 3K 1 2A 24 VDC ai da MANS 95 3 24 V locking valve H li 50mA HYDR AXC 50 ma 24 ypc Hydraulic servo 121K 121K valve 48V LVALVE AXC 0 6 A 48 VDC Hydraulic servo 154K 154K valve 24V LVALVE AXC 12A 24 VDC Hydraulic servo 505K 205K valve 10mA MPA 287K 24 VDC MPA Motor driver 287K MPA 01 02 30 Not tor f _ No motor or valve detected see 2 Actuator page 7 13 The
12. Control menu is used to determine whether web speed will affect how guiding is performed The Speed Gain Contro menu is only present in a job of the D MAX system if the software has been programmed accordingly If the Speed Gain Control parameter is activated guiding depends on web speed This is indicated by the gray SGC icon in the display This icon flashes when the web speed is too low and no guiding is being performed You can use the Actuator Speed menu to set the maximum speed of the motor on the selected drive D MAX with OI TS www maxcess eu Men s fm MENUS 4 SERVO CENTER 4 Servo Center D MAX D1 D MAX D1 1 Guidepoint LES gt Guidepoint A Polarity WWwWwW maxcess eu This section describes menus that are used to set up the properties for Servo Center mode The availability of the Offset parameter depends on the customer specific programming of the D MAX system Manual mode All keys are available Servo Center mode Only selected keys are available Automatic mode These keys cannot be set You can use the Guidepoint to move the control point of the servo center transducer of the selected drive If this information is not required for the relevant customer application the parameter should be set to the default value 0 If it is necessary to enter another value the process is described in Supplementary Operati
13. Operating mode Servo center signal level of the servo center transducer C Guide point display Operating mode Automatic and Manual Guide point offset of the active sensor Operating mode Servo center Guide point offset on the servo center transducer www maxcess eu D MAX with OI TS MI50131 A Select devices drives Select Device Select operating modes Select jobs MI5013 1A OPERATING THE CONTROLLER D Status line Symbols see Appendix B Symbols page 13 1 E Green marked key Identifies the currently selected operation mode F Gray key This key has no function in the current system status The OI TS can be used to operate various devices present in the network D MAX controllers and their drives any system menus or gateways that are present e Touch the header and select menu 2 Network e Select the device you want to operate with the OI TS Automatic The web course is guided by an actuator based on sensor information The bar graph represents the position of the material web in the sensor s field of view Servo center The actuator is moved to the mechanical center position depending on the servo center transducer Then the control rollers are aligned parallel to the rollers of the customer system The bar graph indicates the current position of the actuator in relation to the servo center transducer Manual There is no guiding of the web course The settings of the D
14. Relative humidity 10 to 95 non condensing Altitude above sea level maximum 3000m Maximum output current 4 0A drive Power supply 12 24V nominal 10V minimum 30V maximum Maximum power consumption 20W maximum Dimensions Wall mounting 128 x 105 x 38mm Desk installation 128 x 105 x 33 5mm D MAX with OI TS MI 5013 1A 11 2 TECHNICAL DATA Inputs and outputs of the D MAX Controller MI 5013 1A Weight 0 6kg only the OI TS without mounting accessories Protection class IP64 according to DIN EN 60529 Ambient conditions Ambient temperature 0 C to 60 C Relative humidity 10 to 95 non condensing Altitude above sea level maximum 3000m Communication interface based on Ethernet 100Mbps full duplex Electromechanical drive maximum 4A drive Hydraulic servo valve 50mA with or without lock valve 24V or 48V maximum 4A Motor Power Amplifier MPA 10mA with MPA locking signal Servo center transducer Analog inductive servo center transducer Sensor input maximum 20mA Preset range 0 to 10mA Sensor inputs can be calibrated individually Line Speed O 10mA optional 0 20mA possible Power supply for accessory devices 12V 5 600mA 12V 5 150mA 5V 5 800mA can be used for the lamp of a line sensor Total current D MAX with OI TS WWW Mmaxcess eu TechnDaten fm TECHNICAL DATA Parallel input matrix 11 3 Parallel interface 6 digital in
15. already preset when it ships from the factory Therefore a resetting is required only when replacement parts are installed D MAX with OI TS MI 5013 1A 7 11 MI 5013 1A Encoder 3 Calibration 1 MENUS 5 HARDWARE Note The menus for the motor encoder are not present unless a corresponding motor is present on the selected drive 1 Calibration You can use the Encoder menu to calibrate a connected incremental position transducer encoder motor encoder for the selected drive The servo center transducer assigned to this drive determines the reference position of the travel path WARNING The selected drive must be moved to calibrate the encoder There is a risk of being cut by the web and crushed against the actuator gt Do not touch the edges of the material web gt Perform the calibration operation only when the machine has been stopped and secured to prevent restart CAUTION Changing the encoder limits may result in danger of crushing or could damage the mechanical stops Note The servo center transducer must be positioned within the restricted travel path before it is possible to approach the servo center position in Servo Center mode D MAX with OI TS www maxcess eu Men s fm MENUS 5 HARDWARE 7 12 o 1 PY 2 103 9 mm Held of ew Search Reference WWwWwW maxcess eu rad LEA a 1 The drive first moves to the servo center position 2 The drive move
16. behaviour Frequent causes are connections or settings on the D MAX system see table page 10 6 4 Check the faulty behaviour and possible causes Often the cause is incorrect parameter settings see table page 10 9 Note The Operating Instructions of other components e g sensors and actuators should also be consulted for troubleshooting purposes If there is any customer specific programming refer to the Supplementary Operating Instructions as well D MAX with OI TS MI 5013 1A 10 2 TROUBLESHOOTING LEDs on the D MAX Controller While the device is being turned on the LEDs on the D MAX Controller are lit red briefly This makes it possible to check their functionality The LEDs indicate errors and or show information about normal operation of the D MAX Controller Error messages EN i half Yellow TAE p On means Check switch and cable duplex connection Are the power supplies correctly connected to the X6 Off No power supply see Electrical connection page 3 5 Check voltages and or PWR Power supply voltage too low temperature internal voltage outside tolerance or internal temperature too high see 7 Measured Values page 7 24 Check motors voltages Yellow No motor voltage J see item 2 in Z Measured Values page 7 24 Information Ethernet connection detected Green Connection detected and device flashing is PTP Master PWR Green Power supply and temperature are OK FN Green External
17. can be moved in Manual operation mode Ii gt D MAX D1 e Move the drive to the desired position with arrow keys 7 and a e e Key 9 optional The guide point is set to O or to the current sensor value www maxcess eu D MAX with OI TS MI50131 A 5 4 Menu level MI 5013 1A OPERATING THE CONTROLLER The parameters of the D MAX system can be set for the relevant customer application in the menu level They have been combined to form the following menu groups Menus Job page 5 5 Menus Servo center page 5 6 Menus Setup page 5 7 For an explanation of the menus for the individual parameters see section Menus page 7 1 D MAX with OI TS www maxcess eu Prozessor bedienen fm OPERATING THE CONTROLLER 5 3 Job menu D MAX D1 e 3 1 Guidepoint Keys Legend www mMaxcess eu Precondition Manual or Automatic operation mode is selected e Press and release key 6 on the user level Menus are available for setting up the parameters of the selected job Not all menus are available in the Automatic operation mode D MAX D1 dd O Calibrate sensor 1 Guidepoint 2 Auto Setup 3 Gain 4 OSC 5 PIC 6 ASC 7 Deadband 8 Polarity 9 SGC Speed Gain Control 10 Actuator Speed A Exit menu B Change page C Page display D MAX with OI TS MI5013 1A 5 6 OPERATING THE CONTROLLER Servo Center Transducer Men
18. correct drive is selected Remote control is turned on Remote control must be turned on to ensure complete operation Check the digital inputs Den Feldbusstatus Uberprufen Check the fieldbus data Check the status set deleted of the digital outputs D MAX with OI TS Reference Select devices drives page 5 2 see item 2 Remote Control page 7 1 see item 3 Digital Inputs Connection X1 page 7 24 in section 5 Hardware see 8 Network page 7 22 see 8 Network page 7 22 For more information about fieldbus data refer to the Supplementary Operating Instructions in the system documentation see item 4 Digital Outputs page 7 13 in section 5 Hardware www maxcess eu Fehlersuche fm TROUBLESHOOTING Possible causes for faulty behaviour Sensors Are encoders being used Are you using the correct motor A cursor appears below the bar graph at the location to which the guide point was moved together with a numeric entry WWwWwW maxcess eu Remedy Check the signals of the connected sensors range 32767 It may be necessary to recalibrate the sensors Reference see item Sensors page 7 24 in section 9 Service see item Calibration page 7 8 in section 5 Hardware See also the Operating Instructions for the relevant sensors Check whether the encoders are counting Check the motor Is the offset of the guidepoint set the way you want it
19. device was recognised e g an operator interface OI TS MI 5013 1A D MAX with OI TS wWww maxcess eu Fehlersuche fm TROUBLESHOOTING 10 3 D MAX operator interface OI TS Test the touch screen see Test of the touch screen page 4 4 Recalibrate if necessary see Calibration of the touch screen page 4 4 Incorrect actions are The touch screen is calibrated performed or none at all incorrectly www maxcess eu D MAX with OI TS MI50131 A 10 4 TROUBLESHOOTING Icons in the display of the D MAX operator interface The icons in the display of the D MAX operator interfaceopera tor interface provide information about system states These system States are not necessarily errors they may also be inten ded operating states Therefore these icons must be evaluated individually for troubleshooting to determine whether what seems to be an error may actually be a normal operating state of the D MAX system Icon Indicates Possible error remedy Error messages Is the power supply correctly connected to X1 No motor volta nore Two power supplies must be connected to the D MAX Controller see Electrical connection page 3 5 Are external forces acting on the motor Eliminate the external forces Power feedback through the motor generator function of the motor Is the motor under heavy load This message appears briefly when heavy loads are being braked Short circuit in the motor cable or crece motor chie or
20. is active see 3 Digital Inputs Connection X1 page 7 24 If there is customer specific programming refer to the Supplementary Operating Instructions in the system documentation for information about the X1 parallel interface The devices may not be connected to the network Check whether these devices are correctly connected to the network D MAX with OI TS MI 5013 1A 10 6 Faulty behaviour and setting errors Possible causes for faulty behaviour Possible causes for faulty behaviour No response on the desired drive Wrong drive selected D MAX D1 An asterisk appears in the header before the menu identification Remote control is turned off Is activation by means of the digital inputs possible Is activation by means of a fieldbus possible e g Profibus DeviceNet Are the digital outputs being used MI 5013 1A TROUBLESHOOTING Often the cause of incorrect or undesirable guiding behaviour is an incorrect setting on the D MAX system These errors can easily be eliminated by changing the appropriate settings on the D MAX system Errors caused by connections or settings on the D MAX system can result in many kinds of faulty behaviour in the system Often it is difficult to deduce the cause directly from a faulty behaviour You should therefore check the possible causes in the following table and eliminate any that are present Select Manual mode and check whether the
21. maximum possible mains power voltage on the D MAX Controller is 51 VDC The D MAX Controller regulates the voltage down to the necessary level required by the connected motor valve 1 3A is used for the 1 6A motor MI50131 A D MAX with OI TS wWww maxcess eu TechnDaten fm TECHNICAL DATA Cable lengths Standards WWWwW maxcess eu 11 7 Modules of the D MAX system have been engineered according to the standards and guidelines of the European Union A declaration of conformity is available on file Modules of the D MAX system are in compliance with the following standards EN 61326 1 Radiated Emissions Class A Conducted Emissions Class A FCC 47 CFR Part 15 Class A ANSI C63 4 Class A EN 61000 4 2 4kV 8kV EN 61000 4 3 10Vrms EN 61000 4 2kV 1kV EN 61000 4 5 2kV 1kV EN 61000 4 6 3 Vrms D MAX with OI TS MI 5013 1A 11 8 TECHNICAL DATA Accessories optional Input devices RGPC 50 51 External input device for moving the guidepoint RCAL 20 External input device for easier sensor calibration of edge sensors RCAL 26 External input device for easier sensor calibration of line sensor SE 26 SE 26A MI 50131A D MAX with OI TS www maxcess eu Ubersicht fm APPENDIX A OVERVIEW Select operating mode 3 Automatic 12 1 12 APPENDIX A OVERVIEW D MAX D1 2 Servo Center 1 Manual User level Menu level Job Servo center transducer menu 1 1 D MAX D1 se Pe 3 1 o
22. moroi motor No motor detected or no motor If a motor is connected check the motor connected and or cable e play Check the voltages An error has been detected on the see 7 Measured Values page 7 24 selected drive If this message appears even though no threshold has been reached the thresholds have been moved A threshold of the travel path has been To restore the basic values switch to reached It is only possible to move in Servo center mode and approach the one direction away from this limit servo center position If the error persists check the parameters in 2 Gain page 7 6 and 3 Polarity page 7 6 sul The web speed for web speed However if the web speed is not equal to Flashing dependent guiding is equal to 0 O check the signal for web speed MI50131 A D MAX with OI TS wWww maxcess eu Fehlersuche fm WWwWwW maxcess eu TROUBLESHOOTING 10 5 Icon Indicates Possible error remedy Error messages The ASC function on the selected drive has been activated and triggered and the motor is locked The motor is locked because of an external signal e g PIOX fieldbus application control The D MAX system is expecting commands from external devices If locking was not intended check the sensor signal and ASC thresholds see Sensors page 7 24 and 6 ASC page 7 3 If you did not intend for the motor to be locked check the digital inputs It is possible that external locking
23. moving material web during operation D MAX system modules damaged during operation must be decommissioned Danger of injury by crushing gt Maintenance work must only be performed on the D MAX system when the power is turned off the machine is stopped and it is protected against being turned back on D MAX with OI TS www maxcess eu Montage fm INSTALLATION Transport and storage Scope of delivery Option WWWwW maxcess eu 3 1 3 INSTALLATION Modules of the D MAX system must be secured to prevent them from slipping during transport The modules must be kept cool clean and dry Operator interfaces OI TS must not be stored close to powerful magnetic fields The electronic components of the device could be damaged D MAX Controller The model designation serial number and the firmware and software numbers are on the rating plates on the housing Operating Instructions Operator interface OI TS The model designation and the serial number are on the rating plates on the housing Die Firmware Nummer ist auf der Seite des Gehauses angebracht see figure 3 3 page 3 4 Fastening materials for wall mounting Fastening material for installation in panel D MAX with OI TS MI5013 1A 3 2 INSTALLATION Mounting WARNING gt All assembly tasks on the D MAX system must be performed when there is no electrical power in the system gt Assembly tasks and mechanical settings must only be performed
24. system can be adjusted to the relevant application 6 Set the sensor type Check and set the type of the connected sensor s gt see 2 Type page 7 9 7 Calibrate sensor s Calibrate the connected sensor sensors gt see Calibration page 7 8 8 Calibrate LineSpeed If the LineSpeed parameter is being used this parameter must be calibrated gt see menu 5 Line Speed page 7 10 D MAX with OI TS www maxcess eu Inbetriebnahme fm COMMISSIONING WWWwW maxcess eu ji 10 11 12 13 14 15 16 17 18 Set the Polarity for the Servo Center operation mode gt see menu 3 Polarity page 7 6 Set the Ga n for the Servo Center operation mode gt see menu 2 Gain page 7 6 Calibrate the Encoder motor encoder If an encoder or motor encoder is used it must be calibrated gt see menu Calibration page 7 11 Select job Select the job with the parameters to set with key 4 gt see Select jobs page 5 2 Turn off the OSC PIC If the optional parameters OSC or PIC are found in the selected job these parameters must first be switched to the OFF state see also the Operating Instructions D MAX OSC or D MAX PIC Set Polarity gt see menu amp Polarity page 7 5 Set Gain gt see menu 3 Gain page 7 3 Note Instead of steps 14 and 15 an Auto Setup can also be performed gt see menu 2 Auto Setup page 7 2 Turn on the OSC PIC If the optional parameters O
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26. 31 A 10 10 TROUBLESHOOTING The polarity for the servo center transducer is set incorrectly see item 3 Polarity Reverse the polarity page 7 6 in section 4 Servo Center Check the distance between the servo center transducer and the measuring point WARNING It may be necessary to move the actuator to The drive does not adjust the servo center transducer There is a reach the servo risk of cutting injuries on the web and center position in crushing injuries on the actuator Servo Center mode The servo center gt Do not touch the edges of the material transducer is not web receiving a signal gt Perform the adjustment only when the machine is stopped and protected against being turned on ISCT 03 about 1mm ISCT 20 about 1 5mm ISCT 21 about 2mm ISCT 22 about 5mm ISCT 23 about 10mm MI 5013 1A D MAX with OI TS wWww maxcess eu TechnDaten fm TECHNICAL DATA General information D MAX Controller D MAX operator interface OI TS www mMaxcess eu 11 1 11 TECHNICAL DATA Power supply 24 48V nominal 21V minimum 51 V maximum Maximum power consumption D MAX Controller connection for control 50W maxiuml D MAX Controller connection for drive 200W maximum at 24V or 400W maximum at 48V Dimensions Length 184 mm without cables Width 87 mm Height 60mm Weight 1 0kg Protection class IP54 according to DIN EN 60529 Ambient conditions Ambient temperature 0 C to 60 C
27. 7 6 A A A aces aie aD Me eee aa Bb hae ee aes EM i dba se 7 7 Loen Or ui e o eee eee ee ia do 7 7 1 Sensor S1 X5 1 4 Sensor S4 X9 2 7 7 Calibration coh ere A a a a a A 7 8 LINDO sta pa O Mi N 7 9 3 Feld Of VICW ine eres rd oe a I oad ees 7 9 4 Sensor Supervision E I 7 9 5 Current Range uri O eR a bh ees 7 9 SLING Speed ordre oe ee ane gn ares da 7 10 7 Encoder 8 Motor Encoder HMC RM Be ee ee 7 10 Calibration rv A A ho oe be bee Ni ads 7 11 2 Field of VieW eeu 23 oe tec O e eee ee eee 7 12 3 Search Reference MA MAMA LO 22 eee 7 12 4 Clear Limits carr A Re Se a ee a ee ees 7 13 5 Enc Rotation Meter gO 2 es 7 13 2 IACLUATOS peranan Sead oid A AM wren Se ing lacio Bites god tina Ae es 7 13 3 Digital Inputs QI A cir ra AA A 7 13 4 Digital Outputs F Mo Mi a aria a AA aa 7 13 1 Digital Output A 2 Digital Output B o ooooooonnn narra 7 13 l Delay rer O a A A 7 14 A Sale A NN 7 14 3 Cleared gt Std ans hie ore ee ote ae ae ee o Ria one ee ea 7 14 GO COMO sucre e eee ete eee ee See tee Saas 7 15 IMode anta iaa eee er ens Se ea iene eas Sota Meo cats 7 15 E A 7 15 S Lee RIGNUKGVS coria dd dd adds dd da 7 15 JOG ENDS ar aid ais Ree a a taa 7 15 2109 DIFCCUON vita a A A A A is taa 7 15 3 NOG SD COOP saeta A ans a GR SU AO ATA Si 7 16 A NOG SOL SCAN a8 ad rad iaa daa eed Be ais 7 16 Remote CONTO asalta ee Ae OOH RR OEE REAR eee RE ae 7 16 BAM
28. Center Settings servo Center Settings wer Sg Subnetmask 2560 00 0 Cluster ID 1 S MAC ID 00 0F 57 00 50 C0 A Network Settings Display and change the network settings for TCP IP show the MAC ID of the D MAX controller B MAXNET Settings Display and change the network settings for MAXNET The MAXNET ID is used for addressing of individual D MAX devices The Cluster ID is used to operate identical systems in a network operate more than 31 devices in a network MAXNET address MAXNET cluster Use A system distributed over several devices Cannot be edited Not visible l and present once in the network l Visible and can be A system distributed over several devices Cannot be edited edited and present several times in the network Visible and can be Grouped independent drives more than 31 Can be edited edited are possible Independent drives maximum of 31 Can be edited Not visible possible www maxcess eu D MAX with OI TS MI 5013 1A MI50131 A io ul o MENUS 8 NETWORK Note The MAXNET address the MAXNET cluster address is only to be changed in accordance with the appropriate instructions in Supplementary Operating Instructions see system documentation or following consultation with a member of staff at Fife Tidland GmbH Note If nothing appears in the operator interface display after a restart select a drive with the header C Fieldbus optional Display of the
29. Correct the guidepoint if necessary D MAX with OI TS see item 2 Encoder page 7 24 in section 9 Service For more information about the encoders refer to the Supplementary Operating Instructions in the system documentation see item 2 Actuator page 7 13 insection 5 Hardware and table Drives page 11 5 For further information about the motor refer to the system diagram in the system documentation Shift guide point page 5 3 MI 5013 1A 10 8 TROUBLESHOOTING Possible causes for faulty behaviour Incorrect results in displays or with web width measurements MI 5013 1A The measurement range is not set or is set incorrectly Check the measurement range of the sensors and or encoders you are using The length unit is set incorrectly Check the length unit Reference see item 3 Field of View page 7 9 Sensor or item 2 Field of View page 7 12 Encoder in section 5 Hardware For further information see the Supplementary Operating Instructions in the system documentation see item 5 Unit page 7 16 in section 6 Control D MAX with OI TS www maxcess eu TROUBLESHOOTING 10 9 The table below shows examples of faulty behaviour causes and how to remedy the fault Often the cause is incorrect para meter settings Faulty behaviour Fehlersuche fm The drive is moving too fast or too slow The drive does not move in Automatic mode The drive vibrates in
30. D MAX with OI TS www maxcess eu OI TS bedienen fm OPERATOR INTERFACE OI TS 4 3 Header Select operator interface www maxcess eu The header contains complete information about the D MAX system It is always available in this form D MAX D1 A Shows the currently selected D MAX Controller B Shows the currently selected device of the D MAX Controller if it is present in the D MAX system 1 Drive 1 2 Drive 2 3 Customer specific system menu CM 5 Gateway 7 SE 46 8 SE 45 9 DAC 005 C Not assigned D Shows the name of the D MAX Controller can be edited see 1 Names page 7 17 E Shows the name of the selected device can be edited see 1 Names page 7 17 F Language selection G Menu identification Each menu has its own identification This makes it possible to retrace every step in the control tree of the D MAX system precisely e Touch the header iF iF Select Device sel Device Settings OLT Settings D MAX with OI TS MI 5013 1A 4 4 OPERATOR INTERFACE OI TS 1 Language Ta f Select the language for menu labels Language AAA 2 Select Device In the list of devices select the one you want to operate with the Select Device OI TS Sel Device Settings D 3 Select Device Settings Set up the parameters of the selected device for the display Parts of the display are mirrored for example the bar graph or the Right and Left keys Display not mirrored
31. MAA 4 OI TS Settings Set up the parameters of the OI TS sled mmm Calibration of the touch screen Calibration is required if the activity of the keys is not synchronous with the location that is displayed The user is prompted to touch the screen at two points Use of a suitable touch screen stylus is recommended to improve the accuracy of the calibration i Test of the touch screen SN Display of the OI TS serial number O1T00700 Serial Number EW Display of the OI TS firmware number 100537 002 Py HNumber MI50131 A D MAX with OI TS wWww maxcess eu Prozessor bedienen fm OPERATING THE CONTROLLER 5 1 5 OPERATING THE CONTROLLER User level All the functions required for normal operation of the D MAX systems are available on the user level D MAX D1 Keys select operating mode Manual select operating mode Servo center select operating mode Automatic Select available jobs controller types Available for special applications only OU bb uu N Press and release Open the Job menu for the current job Press and hold Open the Setup menu 7 and 8 Operating mode Automatic Move the guide point in the sensor field of view Operating mode Manual and Servo center move drive 9 Operating mode Automatic resetting the guide point Header select devices drives Legend B Bar graph Operating mode Automatic and Manual signal level of the active sensor
32. MAX operator interface OI TS is via the signal cable which is connected to the web guide controller Only sensors and drives approved by Fife TidlandGmbH may be used The technical data for sensors and drives must match the connection data for the D MAX system see Technical Data page 1 Relevant operating instructions must be observed for installation and operation of sensors and drives Sensors and drives must be connected to the D MAX system according to the system diagram in the system documentation D MAX with OI TS MI 5013 1A 3 6 INSTALLATION Note Ensure that two wires from the power supply line are connected to the D MAX controller with a power supply in the permitted range from 24V to 48V io D Max CONTROLLER FIFENET 21V 51V DC 12V 170mA SERIAL DATA PORT D max 8A V max 3 2A 12V RS485A GND RS485B X2 prop GND D V X6 T 42 43 re BK BK BK GNYE 1 2 3 Y D POE a DE BK BK BKYEGN 1 2 3 SWITCHING POWER SUPPLY Figure 3 6 Power supply of D MAX modules MI 5013 1A D MAX with OI TS wWww maxcess eu Montage fm INSTALLATION Connections on the D MAX 1 Figure 3 7 D MAX 1 Controller Connections on the D MAX 2 Controller
33. MAX system can be changed The bar graph represents the position of the material web in the sensor s field of view Jobs are types of controllers that in principle are available in a D MAX system From the large number of possible controller types customer specific programming selects the controller types that have the required functionality for the customer s application and makes them available see Jobs page 11 4 D MAX with OI TS www maxcess eu Prozessor bedienen fm OPERATING THE CONTROLLER 5 3 Existing jobs can be 2 obs page 7 15 limited or extended in the menu It is only possible to select another job on the user level in Manual and Servo center operation modes Shift guide point The guide point can be shifted within the sensor s field of view during ongoing operation in Automatic operating mode O Note A This is only possible if the parameter has been set up appropriately in menu Jog Enable page 7 15 D MAX D1 g g e Move the guide point to the desired position using the arrow keys 7 and 8 A cursor appears in the display at the location to which the guide point was moved together with a numeric entry Resetting the guide point e Press key 9 to reset the guide point The guide point is reset to 0 Details about the guide point are no longer displayed Note This parameter can also be set with menu Job see page 7 2 o I Moving the Drive The drive
34. SC or PIC are present these parameters must be correctly set To do this perform the commissioning sequence as described in the relevant Operating Instructions Set up additional jobs Steps 12 to 16 must be performed for each job Turn on Remote Control If the Remote Control parameter has been turned off see step 4 this parameter must be reset to ON gt see menu 2 Remote Control page 7 1 D MAX with OI TS MI50131 A 2 Remote Control D MAX D1 enabled Remate QA 7 ms nis D1 5 14 3 MI5013 1A D MAX D1 A MENUS 2 REMOTE CONTROL 7 MENUS You can use the Remote control menu to lock an active remote control Remote control can be initiated by a parallel interface X1 an application in a distributed system that administers various devices at the same time gt see menu 5 Distributed System page 7 17 a Gateway to external fieldbus systems Note A This menu is only available if remote control is present An asterisk appears before the menu identification representing remote control The menu identification is in the header at the far righ a remote control is active aremote control is present but has been locked by the menu itself If there is no in the menu identification no remote control Is present A Identifies keys that are blocked by active remote control B Information appears if a user attempts to oper
35. applications Thus an application consists of several menu structures in a distributed arrangement see Figure 7 2 D MAX with OI TS MI 5013 1A 19 MENUS 7 ADMINISTRATION 1 Application 2 Sub Function The Application menu provides an orderly summary and names for the menu structures with distributed arrangement n 1 255 All the devices that belong to an application have the same number n Every device inside an application has a subfunction with its menu structure The Sub Function menu gives a unique designation n 0 255 to these menu structures Subfunction 0 must be assigned to a menu structure within each application However it may only be assigned once per application This menu structure makes the main operation of this application available Example Figure 7 1 and Figure 7 2 DCI ACI ACI D MAX OPG Sel Device Settings CE Ac El o Figure 7 2 Example of a distributed system MI50131 A D MAX with OI TS www maxcess eu Men s fm 7 Backup Backup Hie e 8 Restore Restore o o 1 1 Restore from previous backup 2 Restore factory settings www mMaxcess eu MENUS 7 ADMINISTRATION 7 20 You can use the Backup menu to save all current user settings of the D MAX Controller to a backup copy in the module If a backup has already been saved the old values will be overwritten by the current ones Note A device is selected fo
36. as 2 3 Maintenance trad ee ee a ee io in ee ae ee ae 2 3 INSTALLATION 3 1 Transport and Storage oooo mmm mm mms ee gw RR ee 3 1 Scope O delivery xa abad did da os Si Mi a 3 1 A II A y a ee ETT 3 1 A O E A E anaa 3 2 Installation location of D MAX Controller ooo oooooooooooooooooo 3 2 Mechanical fastening of D MAX Controller ooo oooooooon 3 2 Installation location of D MAX operator interface OI S oooooooooooooo 3 3 Electrical connection 0 ooommmcmoo PANA 3 5 Emergency Stop arre O n MRS a eto Gi ae ae Gate alee AA 3 5 Power supply of D MAX Controller a oa anaa ee 3 5 Power supply of D MAX operator interface OI TS o o o ooooooooooooooooo 3 5 Connecting the sensors driveS 0 ce es 3 5 Connections on the D MAX 1 Controller 20 0 00 cee es 3 7 Connections on the D MAX 2 Controller 0 aaa ee es 3 7 LEDs on the D MA2 o roller ooo 3 8 OPERATOR INTERFACE OI TS 4 1 Ol TS dESCRPTON a a aa ea ai Aa we Be eS Os 4 1 Keys and DISplayS pd ii iio ai a ROG AO en SR ane A E 4 2 a ce E ARAN 4 3 Select Operator Interface escocia ths tada da id dd dad 4 3 OPERATING THE CONTROLLER 5 1 USernievel e E EE E ia doo a ae en o te ease hve a ip ee E EE Sean T 5 1 Select devices ONIVES 24 5 5 3542 pd rd ed Seed Bey aoe eda Sa wears a 5 2 SCIECEODGFALING Modes sns4ck Ba 4 bk od Gee Gs dae a Ge Ha RO Gs Sak GS Ee eS 5 2 A A BEAR os a ds Bk Se ce Be es eels Pe e
37. ate a locked key D MAX with OI TS www maxcess eu Men s fm MENUS 3 JOB 3 Job O Calibrate sensors 1 pee 3 1 Cm Guidepoint 2 Auto Setup Auto a Auto Setup www mMaxcess eu ul O 7 2 This section is a description of menus that are used to set up the parameters of a job A similar set of parameters is available for each job in the system The settings of this job apply to Automatic mode However the number of available parameters that can be set for a job depends on customer specific programming of the D MAX system Each job is identified by a capital letter in the status line Manual mode All keys are available Automatic mode Only selected keys are available Servo center mode These keys cannot be set Precondition the correct device the correct drive is selected the correct job is selected The menu for calibrating the sensor that is used can be called directly gt see Calibration page 7 8 The guidepoint of the selected job can be adjusted for the corresponding drive with the Gu depo nt menu Note The Offset parameter can also be set directly with keys 8 and 9 n Automatic operation mode on the user level gt see Rege lpunkt verschieben page 5 14 The Auto Setup menu is used to calibrate parameters Gain page 7 3 and Polarity page 7 5 automatically for Automatic mode of the selected drive D MAX with OI TS MI5013 1A
38. documentation If no other sensor type has been connected the suggested value can be confirmed 4 The result of the calibration is displayed and can be saved Note If an error occurs during the calibration the error will appear in the menu and the calibration must be repeated D MAX with OI TS MI 5013 1A 7 9 MENUS 5 HARDWARE 2 Type The Type menu specifies which sensor type is connected in the D MAX system in use Menus can be adapted to the sensor type and the analogue entries are set Analogue sensor inputs Effect on operation SE 46 line sensor Set to 0 10 mA If it is detected that the required parameters are set incorrectly a message box appears when the Job menu opens with the option of setting those parameters correctly SE 26 line sensor No change A special sequence for calibration is provided in item O Ca ibrate sensor of the Job menu NS All other sensors No special effects ESE 3 Field of View d m You can use the menu to scale the field of view of the connected Reld of view sensor est 4 Sensor Supervision You can use the Sensor Supervision menu to turn this parameter on and off Sensor Supervision The parameter is used to detect a faulty connection between the D MAX Controller and a connected sensor This parameter can only be evaluated if corresponding customer specific programming is present st 5 Current Range 0 34 10 32 mA The Current Range menu shows in which range the sen
39. eee Be cence tt cs cs ais ae its a a at 7 16 o A E 7 16 DiNaralockeoState ains di ce dat Be a ee Ae ae ed ee pa ee ee dd 7 16 2 HarGlock Galias 3h Bo chew ea de EA ee ee A 7 16 3 Haralock Polaris tddi a eee Bid wade eae Ae ate ce ae ss 7 16 7 AGMINISUAUION 2 esane oar ose ene Sats eee Bee ae Bi ae Ree Wd al SSS SSS Bae 7 17 I IN GING Serasa amp eed eee An Bec ne Rees eek ee ee a SA 7 17 S SOTTO GL stat RA A es ee Bes See 7 17 SPW NUDE st e decay de ca Sinks eee ace a aed oe es ty na bee wh antes A eg by 7 17 ASW INGUIN estos e Se ES ae gle eared O Se ara melee ars aus Sars Sree ete 7 17 MI 50131A D MAX with OI TS www maxcess eu MI50131AIVZ fm CONTENTS IIl 5 DISTINDUtOO SUSTO 1er aida e beeen eae eee BS 7 17 ADDICION eat wide ate ed dal Bd eile dea tir athe ey tae es Se we thd 7 19 2 UDEO ON ve ra rats a oOo ee gt e ean aes ole 7 19 PBC UD dianas ada an cee toss Bi aa in as a ee 7 20 RESTO ceuta ese tos aha eae eee Wee etal aia 7 20 l Restore from previous backup 1 1 7 20 2 Restore factory settings evacrisa aaa GS Gh eR Fah orale sa 7 20 E INGEW OM Ke arise A hy te ch eae Aree O G Beate OE ch tee 7 22 SA A A RRA aoc eae aes Cap a a S 7 24 Measurements ene cae RE 7 24 ESCASOS ce ace eS Gas Greig ee a aaa aa se See a eee 7 24 Z ENCOQET ata dd dci day Asta lM ate ag at ae da a ae Ai ee 7 24 3 Digital Inputs Connection X11 2 es 7 24 7 Measured Valles iaa ais as SR a Re 7 24 OCHS OR CUEN a
40. ens or screwdrivers gt The touch screen must only be operated with a finger or Suitable touch screen stylus CAUTION Danger of the touch screen being operated accidentally by falling objects gt The operator interface must be protected against falling objects OT O D MAX D1 Figure 4 1 D MAX operator interface OI TS A Header See Header page 4 3 B Control area Contains all the keys and displays needed to operate the D MAX system Changes depending on the menu selected user level menu level gt see Operating the Controller page 5 1 D MAX with OI TS MI5013 1A 4 2 Keys and Displays 3 34 MTR ENC IDZ Actuator x4 141 D MAX D1 1A 5 1 1 1 2 Calibration S1 P alibration x kosa 2 Reference Value Upper Limit MI5013 1A OPERATOR INTERFACE OI TS The entry in a menu is accepted The entry in a menu is rejected Return to the previous menu level Switch between the pates of a menu Keys represented in colors can be operated in the current operation state Keys represented completely in gray cannot be operated in the current operation state Fields filled in with white show information and cannot be operated To enter numbers touch the appropriate place and set the desired value with the and keys Sequences are a defined succession of menus to be processed by the user step by step The next step can be reached by pressing the key in the middle of the display
41. erly mounted and placed in operation properly used and carefully maintained Proper operation and careful maintenance will ensure a long service life for the D MAX system Only persons who are acquainted with the installation commissioning operation and maintenance of the system and who possess the necessary qualifications for their activities may work on the D MAX system Please note the following The content of these operating instructions The safety instructions printed on the unit The requirements of the machine manufacturer National state and local requirements for accident prevention and environmental protection The safety instructions and symbols described in this section are used in these Operating instructions They are used to avoid possible dangers for users and to prevent material damage SIGNAL WORD Source of danger and its results gt Avoiding dangers The signal word WARNING refers to the danger of moderate to sever bodily injuries The signal word CAUTION refers to the danger of slight to moderate bodily injuries or material damage D MAX with OI TS www maxcess eu Sicherheit fm SAFETY INSTRUCTIONS Symbols Preventing hazards Installation and commissioning WWWwW maxcess eu Hio Warning caution dangerous area Reference to general hazards that may result in bodily injuries or damage to the device Warning caution danger due to crushing Refers to danger of injury caused b
42. es ee ee 5 2 SIE OUIGIC DOING 4 cita Reais a aoe eee th toe Big a cae 8 ae aes Bears Gee sd 5 3 MOVING the Drive sois AA 5 3 MeHUMCVel 246 224 46 49660 656600 ot ooo be a ei E aba a des y ab 5 4 176 6 3a a A ene ee ee 5 5 Servo Center Transducer Menu 5 6 SEUD MENU era ia adidas dada 5 7 COMMISSIONING 6 1 Before COMMISSIONING essa A ad 6 1 COMMISSIONING veure BE AE AAA aia 6 1 www maxcess eu D MAX with OI TS MI50131 A II CONTENTS MENUS 7 1 2 REMOLE CONTO sinartan a aa ee eee a a ae 7 1 A A A Bed eect ms ee eee ge 7 2 OCaliDrate SONSOlS nit orbs cee oh Bates bo ito oe Sts ee abia od See e 7 2 LGUTEGS DOMME asar paid at th de edge eric tw Edn SA Ge ee en es A i ne 7 2 LAU TO CU E AS See Oe ees hee Se Soe ean E AAA ee eae 7 2 A ernst cinta A Se tah A Het Mee aoe EE eH at es da EE nes NEE tes 7 3 ASS da di eat dias pa ee ee re er ere ira ee eee ee ree 7 3 AA A sect aot a Po ce at a an erg ee ene an le ea eee 7 3 CA acy a eae a nee ees Te ede erage Tee ag E ee a AA 7 3 FNC A ANG ae tin 5 eles ate tei hese Gay NG EE ees NE ENE BI Das EE ste 7 5 SPOLA srta A ae ohne ee ee bas 7 5 SS pesada COME OL casas di tp inet tale abe eh en A ad es en 7 5 IO ACtUatOr DEEA ates seated as eater aia tee ad 7 5 A SEVO COME dota as a ed Ge ee es ra Oe the oe a eed 7 6 IGUIdepolt Seats ded eth se eth Os dd Bena es td a 7 6 E A aie aah ene tee Ss aan eel eis ces te ee Ok Ac Mrs a ants a heh E EE ERE 7 6 dle OLA lL ys ast tect A PD ee a ee
43. face OI S for wall mounting www mMaxcess eu D MAX with OI TS MI 5013 1A 3 4 INSTALLATION Cable length 450mm Figure 3 3 D MAX operator interface OI S for desk installation Abbildung 3 4 Angle of view for the D MAX operator interface OI TS Mounting cut out for desk installation Drilling pattern for wall mounting Figure 3 5 Mounting of the D MAX operator interface OI TS MI50131 A D MAX with OI TS wWww maxcess eu Montage fm INSTALLATION Electrical connection Emergency Stop Power supply of D MAX Controller Power supply of D MAX operator interface OI TS Connecting the sensors drives www mMaxcess eu CAUTION Electrical connections on the D MAX system should always be made or disconnected while there is no electrical power in the system gt Failure to follow these instructions may result in damage to the D MAX system The D MAX Supplementary Operating Instructions Safe shu toff of electromechanical actuators driven by a D MAX Control ler in the system documentation must be observed The D MAX Controller has no power switch Because of this the power supply of the D MAX Controller must be linked in to turn the flow of current to the machine on and off The D MAX Controller must be connected to the power supply according to the information supplied at connector X6 of the controller see figure 3 7 and figure 3 8 The power supply for the D
44. fieldbus type and its properties D MAX with OI TS www maxcess eu Men s fm MENUS 9 SERVICE 7 24 9 Service The purpose of these menus is to show information about settings of the D MAX system that is important for Customer Service Manual mode All keys are available Servo Center and Automatic mode Only selected keys are available 1 Measurements Display of values of the D MAX system Measurements 1 Sensors 2 Encoder 3 Digital Inputs Connection X1 7 Measured Values Measured Values 9 Sensor Current Sensor Current 2 Simulate Outputs Used to test components connected to the digital outputs Era Simulate Outputs www maxcess eu D MAX with OI TS MI 5013 1A 7 25 MENUS 9 SERVICE CAUTION Actions may be initiated in the connected components MI 5013 1A D MAX with OI TS www maxcess eu Wartung fm MAINTENANCE Maintenance work www maxcess eu mi o 8 1 8 MAINTENANCE WARNING Danger of injury by crushing gt Maintenance work must only be performed on the D MAX system when the power is turned off the machine is stopped and it is protected against being turned back on No maintenance work is required on the D MAX Controller or operator interface To clean the display on the operator interface Depending on how dirty the environment is carefully wipe off the operator interface display at regular intervals with a soft dry cloth If the d
45. he customer system it may happen that the drive is misadjusted while the power is turned off To prevent this from happening the drive can be kept active in Manual mode Note This parameter can only be used if an encoder is available for the selected drive Turn the Hardlock parameter on and off Set the gain for the Hardlock parameter Set the polarity for the Hardlock parameter D MAX with OI TS MI5013 1A 7 17 7 Administration 2 Serial Number SN D MA22 00206202 3 FW Number FW 100522 015b4 4 SW Number wH 4 M315919 01 2 5 Distributed System ES Distributed System MI5013 1A MENUS 7 ADMINISTRATION This section includes a list of menus containing information about the D MAX Controller This information is required when ordering replacement parts or for service inquires Manual mode All keys are available Servo Center and Automatic mode Only selected keys are available The designation of the drive can be changed Shows the serial number of the D MAX Controller Shows the firmware number of the D MAX Controller Shows the software number of the D MAX Controller The parameters under the Distributed System menu are used to group the devices connected to a common network and their menu structures depending on how they are used and to display them selectively on a D MAX operator interface D MAX with OI TS www maxcess eu Men s fm o 1 MENUS
46. in German D MAX with OI TS www maxcess eu Einfuhrung fm INSTRUCTION Proper use Options Improper use www mMaxcess eu o 1 2 The D MAX system is used for position guiding of material webs and to guide control roller systems and unwind and wind up systems The D MAX system works in different functions Edge guiding Center guiding Line guiding edge or center guiding on printed lines The D MAX system must only be used in accordance with its intended purpose and must be in flawless technical condition Unauthorised conversions or changes to the D MAX system are not permitted Any other use of the D MAX system requires the prior approval of Fife Tidland GmbH Note The modules of the D MAX system must not be opened If a module is opened no claims under the warrantee will be honoured Customer specific programming and different sensors and drives make it possible to adjust the D MAX system to a wide variety of applications Operation outside of the technical specifications is not permitted Operation in areas where there is a danger of explosions is prohibited Any use other than the designated use is not permitted D MAX with OI TS MI 5013 1A l 3 Operating principle Modules Figure 1 2 Operator interface Operating principle MI 5013 1A INSTRUCTION The D MAX system consists of various modules that can be combined depending on the specific application
47. isplay becomes very dirty a moist cloth can be used to clean it Note Do not use any solvents or aggressive cleaning agents to clean the display Doing so could damage the display D MAX with OI TS MI 5013 1A Decommissioning MI50131 A KR WW N DECOMMISSIONING 9 DECOMMISSIONING Turn off the electrical power to the D MAX system Remove all cables from the modules of the D MAX system Disassemble the modules of the D MAX system Modules of the D MAX system can be stored according to the specified ambient conditions see Transport and storage page 3 1 OR The modules of the D MAX system must be disposed of according to national requirements D MAX with OI TS www maxcess eu Fehlersuche fm TROUBLESHOOTING Troubleshooting Procedure Display possibilities Procedure WWwWwW maxcess eu io 10 1 10 TROUBLESHOOTING The D MAX system is capable of detecting errors as they occur and displaying them The system also makes information available that may help exclude possible errors The following display possibilities are available on modules of the D MAX system LEDs on the front sides of the D MAX Controller Icons in the display of the D MAX operator interface 1 Check the LEDs on the individual modules of the D MAX systems see table page 10 2 2 Check the icons that appear in the display of the D MAX operator interface see table page 10 4 3 Check possible causes for faulty
48. l 0 0 cc es 11 8 INPuUt devices o staba la lh aoe Sern aoe Sa lh doe a ee aod ee eee er 11 8 APPENDIX A OVERVIEW 12 1 APPENDIX B SYMBOLS 13 1 APPENDIX C TERMS 14 1 SERVICE 15 1 www maxcess eu D MAX with OI TS MI50131 A About these operating instructions MI50131 A Hie INSTRUCTION 1 INSTRUCTION These operating instructions describe the commissioning operation and maintenance of the D MAX system with an operator interface OI TS and provide important instructions for proper use These operating instructions are intended for both the system construction master as well as the operator who uses the D MAX system in production The Operating Instructions must be read and applied by everyone who is responsible for commissioning operating or maintaining the D MAX systems The Operating Instructions must be carefully kept and must always be available throughout the service life of the D MAX system Note These Operating Instructions describe basic operation of the D MAX systems Additions and customer specific adaptations are found in Supplementary Operating Instructions in the system documentation If the customer s system consists of multiple D MAX Controllers and or operator interfaces the instructions in these Operating Instructions must be performed separately for each module Translation of the original Operating Manual This Operating Manual is a translation The original Operating Manual was composed
49. mentation Note All menus for all sensor connections are always available even if the connections are not assigned Therefore the connections that are used must be correctly selected Additional information may be found in the system diagram of the system documentation D MAX with OI TS www maxcess eu Men s fm MENUS 5 HARDWARE WWwWwW maxcess eu 1 51 5 01 Xx5 1 Calibration ie o 1 Calibration The Calibration menu is used to calibrate the sensors to the contrast of the web material in use WARNING To calibrate a sensor it may be necessary to move the material web inside the sensor s field of view by hand There is a risk of being cut by the web and crushed against the actuator gt Do not touch the edges of the material web gt Perform the calibration operation only when the machine has been stopped and secured to prevent restart Note It is essential to follow the instructions for installation of the sensor in the corresponding Operating Instructions 1 The reference value for the uncovered sensor must be determined To do this remove the material web completely from the sensor s field of view 2 The reference value for the covered sensor must be determined To do this the sensor s field of view must be completely covered by the material web 3 Optional The field of view of the connected sensor is activated For information about the field of view see an overview in the system
50. ng Instructions and is included in the system documentation The Gain menu is used to set the guide sensitivity of the servo center transducer for the Servo Center operation mode on the selected drive The Po arity menu is used to set the guide direction of the servo center transducer for the Servo Center operation mode on the selected drive D MAX with OI TS MI5013 1A 7 7 5 Hardware D MAX D1 1 Sensors X E J Sensors 1 Sensor S1 X5 1 4 Sensor S4 X9 2 MI5013 1A MENUS 5 HARDWARE This section contains a description of menus that can be used to view and set up the properties of the connected input and Output devices Manual mode All keys are available Servo Center mode All keys are available Automatic mode Only selected keys are available The analog sensors present in the system must be calibrated Each sensor in the system must be calibrated on the controller to which the sensor is connected The sensors connected to connections S1 X5 1 to S4 X9 2 can be calibrated Note It is possible that special sensors are used in the customer s system for example a capacitive sensor or a camera Sensors of this type cannot be calibrated with the procedure described here The information required for a calibration is available in a set of special operating instructions for the sensor or in Supplementary Operating Instructions in the system docu
51. or no motor is connected The motor current supply is outside the valid range The selected drive expects data from a Gateway but does not receive any data since no data can be received on the Gateway Motor backfeed overvoltage generator function of the motor or short circuit in the motor cable 1 r i a re O m rero OO ee The motor is actively locked in Manual mode hardlock USE The optional oscillator OSC is available in the selected job The optional controller PIC is available in the selected job SGC Guiding depends on the web speed If this symbol is flashing the web speed is equal to 0 and no guiding is being performed ASC Automatic Sensor Control is activated RCAL is active on the selected drive This symbol appears between the time when the first and second key on the RCAL 20 26 optional device is pressed ASC is triggered This icon appears if the ASC function has been activated and triggered on the selected drive ASC is triggered a ASC These icons appear if the ASC function has been activated and triggered on the selected drive and the motor has been blocked MI50131 A D MAX with OI TS wWww maxcess eu Begriffe fm APPENDIX C TERMS WWWwW maxcess eu 14 1 14 APPENDIX C TERMS ASC Automatic Sensor Control If the web is outside of the defined range of the sensor s field of vision guiding is stopped Automatic Operating mode The web course i
52. owever this does not apply to replacement part deliveries WARNING There is a risk of crushing and cutting injuries on the web material itself and or due to the motion of the web gt Do not grasp moving parts rollers web etc or anything close to them during commissioning gt Do not touch the edges of the material web D MAX with OI TS MI 5013 1A MI50131 A pat O Ho COMMISSIONING To commission the D MAX system make the basic settings described in the following steps Note If the system documentation contains D MAX Supplementary Operating Instructions or D MAX OI S Brief Operating Instructions with a chapter on Commissioning the commissioning sequence given there must be followed for the specific application 1 Turn on the electrical power When the system is turned on the last operating mode to be selected is active 2 Select the language It may be necessary to change the language for menu guidance on the operator interface gt see menu Language page 4 4 3 Select drive device gt see menu 2 Select Device page 4 4 Note Each drive must be set separately 4 Turn off Remote Control If the Remote Control parameter is set to ON this parameter must be set to OFF gt see menu 2 Remote Control page 7 1 5 Select Manual mode Switch the D MAX system into Manual mode with the key 1 on the operator interface There is no guiding of the web course in Manual mode Now the D MAX
53. puts Low Pegel 0 0 9V High Pegel 3 6 24V maximum power consumption 6mA to ground 2 outputs Optionally switching to positive or ground Positive switching 10 3V at 200mA open commutator Ground switching 1 0V at 500mA open commutator Maximum voltage 30V Overcurrent and short circuit protection 12V available as auxiliary voltage Because of the option for customer specific programming there may be some deviations in the parallel input matrix Customer specific software adjustments of this type are described in the Supplementary Operating Instructions for the D MAX system and are included in the system documentation MIME INCA PNC IC IC IC tonne See CI wae ee O mwen II ACI O II IC oeaiei No gt gt O eT ee O O A o e A Ae gt gt m E ree eee O A CI IN A E WWWwW maxcess eu Inputs 4 and 5 for moving the drive in Manual and Servo Center modes RGPC functions in Automatic mode O Low level 1 High level Either D MAX with OI TS MI 5013 1A 11 4 Parallel output matrix Jobs MI50131 A alo TECHNICAL DATA Outputs Status A oe aw LOSS OF NULL Automatic mode P fo Drive servo centered Servo Center mode a Parallel outputs are active Low Active Either X9 2 Edge guiding S1 S2 X5 1 amp 2 Center guiding or slave guiding S3 S4 X9 1 amp 2 Center guiding or slave guiding S1 83 X5 1 8 X9 1 Center guiding or slave g
54. r a D MAX 2 Controller from which the settings are saved simultaneously for Drives 1 and 2 Therefore 2 backups are not required Note On a D MAX 2 processor Manual operation mode must be selected on both drives You can use the Restore menu to set all settings of the D MAX Controller to the values of a backup copy Note A device is selected for a D MAX 2 Controller from which the settings are saved simultaneously for Drives 1 and 2 Therefore 2 backups are not required Note On a D MAX 2 processor Manual operation mode must be selected on both drives The settings from a backup saved by the customer are restored Note If no backup has been performed yet in the D Max system this menu is not available The factory settings are restored Note This process must only be performed when it has been requested after consultation with an employee of Fife Tidland GmbH D MAX with OI TS MI 5013 1A 7 21 MENUS 7 ADMINISTRATION Note If nothing appears in the operator interface display after a restart select a device with the header Then commissioning of the D MAX Controller must be performed o MI 5013 1A D MAX with OI TS wWww maxcess eu Men s fm MENUS 8 NETWORK 7 22 8 Network You can use these menus to view network settings and make changes to them 1 1 Operating modes Parameters are available in all operating modes D MAX D1 Network Settings a servo Center Settings servo
55. ra AAA NP ay wea ina be OA 7 24 2 Simulate Outputs gt order adds Bae ee de eee 7 24 MAINTENANCE 8 1 Maintenance WOK ves ak 5 age inert ed oe RN a 8 1 DECOMMISSIONING 9 1 Decommissioning 202 A A A A a ad s a ee Be eek 9 1 TROUBLESHOOTING 10 1 Troubleshooting Procedure 9 MAA o 10 1 Display possibilities 0 0000 o Who Mo 10 1 PFOCEQUPE asia O O a cta 10 1 LEDs on the D MAX Controller P WM lt lt c o 0 0 10 2 D MAX operator interface OI TS ooooocoomoooooon nnan nnn 10 3 Icons in the display of the D MAX operator interface o oooooooooooooooo 10 4 Faulty behaviour and Setting errors o oooooror es 10 6 Possible causes for faulty behaviour 0 0 0c ee es 10 6 Faulty behaviour MU iii aia A eS 10 9 TECHNICAL DATA 11 1 General information Q cooooooonononnaa ee es 11 1 D MAX CONtrolle MN acid ar diana dr sande ke Stared ad Ede ara odias 11 1 D MAX operator interface OI TS 1 2 ee ee 11 1 Inputs and outputs of the D MAX Controller o ooooooooooooooooo 11 2 Parallel IMPput INGER Xen suas Sree are SR an a Pe a ia SS 11 3 Parallel OUUDUE Mate cartesiano Oe Ge oR ae Ie eS 11 4 JODS aorta ad de a ee ne ee ee ee er ae ad 11 4 DEVOS pera io io Seti Soe A as De od das Dad ao See ea 11 5 Cable length 4 3 4 sinh bee raid oe SRE a Ge a den 11 7 Standards 2 04 03 ee 6G Sa ee an ee a ee ee Be o bn 11 7 Accessories optiona
56. s automatically corrected by an actuator based on sensor information Automatic calibration The Gain and Polarity parameters are calibrated automatically CM Customised Menu Customer specific system menuThis system menu is only present if the D MAX controller has been programmed accordingly Deadband A range is defined within the sensor s field of vision within which guiding is not active in Automatic mode Device Devices refer to the drives on the D MAX Controllers present on the network as well as any customer specific CM system menus or Gateways Drive The drive may be the motor of an actuator for example which provides the necessary correction within a control loop Encoder Incremental position transducer to record positions Hardlock The Hardlock parameter makes it possible to keep the drive active in Manual mode Job Jobs are types of controllers that are in principle available in a D MAX system LS Line Speed Designation of the web speed signal which is supplied to X1 D MAX with OI TS MI 5013 1A 14 2 MI50131 A APPENDIX C TERMS Manual Operating mode There is no guiding of the web course MAXNET MAXNET is a proprietary protocol used for communication between D MAX Controllers and D MAX operator interfaces The MAXNET address of the D MAX Controller must be different than the addresses of other controllers on the network addresses 1 to 31 Ol Operator Interface
57. s guided as long as it is within the restricted field of view of the sensor This is indicated by the gray ASC icon in the display If the web leaves the limited field of view of the sensor guiding is blocked This is indicated by the yellow ASC icon in the display 1 Turn ASC on or off The ASC parameter is activated or turned off 2 Enter the limit value The value that is entered must be positive Standard value 90 3 Enter the limit value The value that is entered must be negative Standard value 90 D MAX with OI TS MI5013 1A 7 5 7 Deadband A e Geadband 1 Deadband 2 Active sensor field of view 8 Polarity ee Polarity p 9 Speed Gain Control 10 Actuator Speed 7 100 Actuator Speed a MI5013 1A MENUS 3 JOB You can use the Deadband menu to define an area around the guidepoint inside the sensor s field of view in which guiding is not active in Automatic mode Ifthe web edge is in the deadband 1 no guiding will be performed Ifthe web edge is in the area of the active field of view of the sensor 2 guiding is performed Standard value 0 A value of 0 means no active deadband is present A value of 100 means the sensor s entire field of view has been defined as deadband This would not be a useful setting The Polarity menu is used to set the guiding direction of the selected drive for Automatic mode The Speed Gain
58. s to the servo center position Note If the center position is not reached the servo center transducer itself must first be checked The parameters of the 4 Servo Center page 7 6 must then be checked and reset if required 3 The value for the first limit must be determined To do this move the drive with the arrow keys to the position of the first limit 4 The value for the opposite limit must be determined To do this move the drive to the position of the opposite limit 5 Measure the distance between the two limits and enter it 6 The calibration of the encoder was successful and the settings can be saved 2 Field of View The Travel path menu is used to correct the calibrated travel path of the encoder To do this the drive is moved to its limits and the distance between them is measured The measured distance is then entered in this menu Note The encoder must be calibrated before this parameter can be set 3 Search Reference You can use the Search Reference menu to recover lost thresholds without having to perform a calibration again Limit values can be lost for example because the encoder was adjusted with the electrical power turned off D MAX with OI TS MI 5013 1A 7 13 Clear Limits 5 0 Um Enc Rotation eter 2 Actuator alt Le 3 34 MTR ENC ID Actuator 4 3 Digital Inputs mm e 000000 Digital Inputs 4 Digital Outputs 1 Digital Output A 2 Digital Output B
59. sor input on the D MAX controller was configured according to the last valid sensor calibration MI 5013 1A D MAX with OI TS wWww maxcess eu Men s fm MENUS 5 HARDWARE 5 Line Speed 8 Motor Encoder Encoder WWwWwW maxcess eu 7 Encoder Encoder o 1 o 7 10 The Line Speed menu is used to calibrate the analog Line Speed signal This signal affects the guiding sensitivity of the drive If appropriate customer specific programming is present this signal can also be used in other ways 1 The reference value for the minimum web speed must be determined To do this the material web with the relevant application must be running at minimum web speed in the customer system 2 The reference value for the maximum web speed must be determined To do this the material web with the relevant application must be running at maximum web speed in the customer system 3 If the result determined from the reference values for web speed dependent guiding can be used the display shows Successful Note If the result for guiding is too low an error appears in the menu and the calibration must be repeated An incremental position transducer encoder motor encoder can be connected to each drive on the D MAX to record positions This makes position monitoring and evaluation possible In most applications the encoder is used together with a sensor positioning system Note Generally the encoder is
60. the Automatic operating mode The drive moves in the wrong direction in Automatic mode The drive does not move in Servo Center mode The drive vibrates in the Servo center operating mode WWwWwW maxcess eu The motor speed is not set correctly The gain is set too low The drive is mechanically locked The gain is set too high Cable connections are loose The polarity is set incorrectly Wrong job selected The gain for the servo center transducer is set too low The drive is at the stop because the polarity is set incorrectly The gain for the servo center transducer is set too high Adjust the motor speed Increase the gain Free the drive and clean the area Reduce the gain Check all cable connections to make certain they are securely fastened Reverse the polarity Select Manual mode and check whether the correct job is selected Increase the gain Reverse the polarity forthe Servo center operation mode Decrease the gain D MAX with OI TS see item 70 Actuator Speed page 7 5 in section 3 Job see item 3 Gain page 7 3 in section 3 Job see item 3 Ga n page 7 3 in section 3 Job see item 8 Polarity page 7 5 in section 3 Job see Select jobs page 5 2 see item 2 Gain page 7 6 in section 4 Servo Center see item 3 Po arity page 7 6 in section 4 Servo Center see item 2 Gain page 7 6 in section 4 Servo Center MI501
61. the order confirmation ready with the order number When ordering replacement parts please indicate where possible Part Number Drawing Number and Model description see page 3 an Please be careful to keep all documents accompanying the product in a safe place This will allow us to help you more quickly in the event that service is required To request service or if you need replacement parts please contact one of the following addresses Fife Tidland GmbH Max Planck Strake 8 65779 Kelkheim Deutschland Siemensstrake 13 15 48683 Ahaus Deutschland Telefon 49 6195 7002 0 Fax 49 6195 7002 933 E Mail service maxcess eu Web www maxcess eu Fife Corporation Post Office Box 26508 Oklahoma City OK 73126 USA Telefon 1 405 755 1600 Fax 1 405 755 8425 E Mail service maxcessintl com Web www maxcessintl com EUROPE MIDDLE EAST AND AFRICA Tel 49 6195 7002 0 Fax 49 6195 7002 933 sales maxcess eu www maxcess eu INDIA Tel 91 22 27602633 Fax 91 22 27602634 india maxcessintl com www maxcess in NORTH CENTRAL AND SOUTH AMERICA Tel 1 405 755 1600 Fax 1 405 755 8425 sales maxcessintl com www maxcessintl com JAPAN Tel 81 43 421 1622 Fax 81 43 421 2895 japan maxcessintl com www maxcess jp CHINA Tel 86 756 881 9398 Fax 86 756 881 9393 info maxcessintl com cn www maxcessintl com cn KOREA TAIWAN AND SE ASIA Tel 65 9620 3883 Fax 65 6235 48
62. u Precondition Servo center operation mode is selected DAL gt e Press and release key 6 on the user level E i k Menus are available for setting up the parameters of the servo center transducer a NNN i i Not all menus are available in the Servo center operation mode The Polarity menu is only available if the Setup menu is selected in the Manual operation mode and then 4 Servo center is selected D MAX D1 Guidepoint J Keys 1 Guidepoint 2 Gain 3 Polarity Legend A Exit menu MI 5013 1A D MAX with OI TS wWww maxcess eu Prozessor bedienen fm OPERATING THE CONTROLLER 3 7 Setup Menu D MAX D1 Menus are available for setting up the parameters of the selected job or D MAX system y lt gt Not all menus are available in the Servo center and ES ES Automatic operation modes Only the menus that can be operated in the current system status are displayed 1A e Press and hold key 6 on the user level is D MAX D1 i 3 I 4 T enabled O i Remote Control Job Servo Center ri Ly i T i i Control Admin Keys 2 Remote Control 3 Job Switch to the Job menu see page 5 5 4 Servo Center Switch to the Servo center transducer menu see page 5 6 5 Hardware 1 Sensors 2 Actuator 3 Digital Inputs 4 Digital Outputs 6 Control 1 Modes 2 Jobs 3 Left Rifht Keys
63. uiding S2 S4 X5 2 amp X9 2 Center guiding or slave guiding E Line center guiding a X5 1 Line edge guiding O X9 X9 1 Line edge guiding It is possible that the sensor being used is already returning a center signal In this case center guiding will be performed hoe p R Line center guiding Us t M Note Because of the possibility of customer specific programming individual jobs cannot be present or cannot be used differently than listed in the table Customer specific software adjustments of this type are described in the Supplementary Operating Ins tructions for the D MAX system and are included in the system documentation D MAX with OI TS www maxcess eu TechnDaten fm TECHNICAL DATA 11 5 Drives N Display content Current Motor Valve o Typical modules voltage 1 3A MTR ENC IDO ian SANDE Oo serien ID os 25 Motor encoder 00 2 0A MTR ENC ID SOA Sane M3372323 serteniD los 708 Motor encoder 01 3 3A MTR ENC ID2 33A 124 voc M28 466 serien ID apy Motor encoder 02 3 3A MTR ENC ID3 334 24voc M324 gt 4 serien ID DRAR 3 6 Motor encoder 03 0 8A MTR ENC ID4 08a 24vpc 34847 serien ID Dor 509 Motor encoder 04 4 0A MTR ENC ID6 40a 24vpoc 1920354 serien ID 1 ap 10 Motor encoder 06 0 4AMTR ENC ID7 04a 24woc M2879 serien ID oF 150 Motor encoder 07 0 6 AMTR ENC EGH o6a 48 voc M388282 serie o Soo ID8 Motor encoder 08 M352555 M 0 6A NO TACH 2 05K 0 6A 48 voc M3 gt 42 gt
64. when the machine has been stopped and secured from being turned on again Installation location of D MAX Controller Protection class IP54 Operating temperature 0 C 60 C Relative humidity 10 to 90 non condensing Operating altitude above sea level maximum 3000m Ona fixed machine part or on a wall Not in places where there is a risk of explosions Mechanical fastening of D MAX Controller Built into a guiding system or With an assembly bracket optional for wall mounting see figure 3 1 or Ona DIN rail wn CENTER1 2 x3 00 000 5 00 o gt is i SENSORI A x 0 000 SV S2 a ETHERNET 3 A X4 D E DRIVE1 o 0 90 Figure 3 1 Dimensions of the D MAX Controller with assembly plate MI50131 A D MAX with OI TS wWww maxcess eu Montage fm INSTALLATION Installation location of D MAX operator interface OI S Protection class IP64 Operating temperature 0 C 60 C Relative humidity 10 to 95 non condensing Operating altitude above sea level maximum 3000m On a fixed machine part or on a wall Protect from vibrations Do not place close to powerful magnetic fields The electronic components may be damaged Protect from falling objects The operator interface can be damaged or an unintended switching process may be triggered Cable output optionally right or left Cable length 360mm Figure 3 2 D MAX operator inter
65. y crushing Warning caution danger due to cutting Refers to danger of injury caused by cutting Additional symbols This endash is followed by an enumeration e This dot is followed by a prompt to do something Note Reference to important information e Damaged modules of the D MAX system must not be installed or placed in operation e Assembly work must be performed while the machine is stopped and protected against being turned on again e All assembly tasks must only be performed when there is no electrical power in the system e The D MAX system must only be placed in operation if everything is securely assembled e Electrical connections on the modules of the D MAX system must only be made or disconnected when the electrical power is turned off Failure to follow these instructions may result in damage to the D MAX system e The parameters specified in Section Technical Data must be observed D MAX with OI TS MI 5013 1A Operation Maintenance MI50131 A SAFETY INSTRUCTIONS Only replacement parts that have been approved by Fife Tidland may be used No changes may be made to the D MAX system Electrical lines must not be subjected to any mechanical loads Danger of injury by crushing gt Do not place your hands on or near moving parts rollers material web etc during operation Danger of injury due to cutting on the edge of the material web gt Do not place your hands on the edge of the

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