Bulletin 160 SSC™ Remote Keypad
Contents
1. III e 2 2 Control the Drive Enable Keypad Control to Start the 3 1 Save Changes to Parameter 46 2 0 0 ccc ccc eee nee ete nee nee nee nas 3 1 Stop tlie DIVE bad et 3 2 Change Direction of Motor Rotation 25 3 2 Troubleshooting Howto Clear a Faults iter prr Eu enr BS ba Re fain acd MEE ER 4 1 Resolving Problems sererai raten Cn ep Dec s glance Gdn geom Un A 4 2 Technical Specifications DIMENSIONS rat ud tipa ew Sah seve re ER oa ai etit deba aen Pape HIR bo 1 Ambient Conditions wes esos eut eh VEL EE A 1 Input Output Ratings cL ett keene Sea aA A 1 Approvals and Standards Compliance A 1 Maintenance es a oben 2 Chapter 1 Introduction The Remote Keypad can be used to change drive parameter values monitor operating conditions and control drive operation Important The four character Remote Keypad display requires an extra keystroke in order to display a current parameter value See feature 4 on page 1 5 and step 4 on page 3 1 Remote Keypad Figure 1 1 EL Drive Compatibility The Remote Keypad is compatible with Bulletin 160 SSC Variable S2. to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attention statements help you to identify a hazard avoid a hazard recognize the consequences Important Identifies information that is especially important for successful application and understanding of the product Shock Hazard labels located on or inside the drive indicate that dangerous voltage may be present SSC is a trademark of Rockwell Automation Inc Table of Contents Introduction Drive Compaltibilily hd cuia bade is eh ne debe ree gh dle bt opo S beds 1 1 Related Publications zx euh DA Hise Taine Re NES ea EEG 1 1 Remote Programming Adapter 0 cece eect eee I 1 2 Removal and Installation 1 2 Grounding Wate d a et DH e e AT eC 1 3 Connector Gable acai rose Mes dep ots aes Pcr reef pondo case ec LR Mad dedos 14 Cr eee POE eb ien years PU meg ed 1 5 Display Description ss ae tette m ec itr dup eal tae Ue on Lo par te ul ers 1 6 Drive Status IrdiCators etd octets wee ah a up ie 1 6 Keypad Initialization Sequence 02 cece cece nee nee III 1 7 Installation Prepare Mounting Location 0 c cece eee nett e e 2 1 Mount the Remote Keypad
3. to simplify grounding of drives Multiple Drive Ground Connections Figure 1 4 G F N ho FAULT NEN f IN b Cv i 6 72 234567 ooOOQ i SN Wire Specifications Table 1 A Max Min Wire Size Max Min Torque AWG Nm in lb 1 31 0 30 16 22 0 25 0 22 2 5 2 2 1 4 Introduction Connector Cable A cable is used to connect the Remote Keypad to the Bulletin 160 Series C drive The Keypad can be connected and disconnected when the drive is under power Important If P46 Input Mode is set to 2 or 6 disconnecting the Remote Keypad will cause the drive to fault ATTENTION Attaching earth ground to the drive control N common terminal is recommended to improve noise immunity In addition the control common terminal must be grounded if the Remote Keypad is to be connected or disconnected with the drive under power Failure to observe this precaution could result in severe bodily injury or death The following connector cables are available and purchased separately 160 C10 1 meter cable non locking 160 CIOR 1 meter cable non locking with right angle for minimal depth 160 C30 3 meter cable locking each end 160 C50 5 meter cable locking each end The 3 and 5 meter connector cables have a locking mechanism to ensure that the cable will not be disconnected accidenta
4. 0178 P 66 NEMA Type 12 UL Type 4X Indoor A 2 Technical Specifications Maintenance Use only a soft cloth dampened with water to clean the keypad ATTENTION Hazard of electric shock injury or death Do not clean keypad when it is plugged into a drive Unplug cable from drive before cleaning The RPA requires no maintenance or cleaning Reach us now at www rockwellautomation com Wherever you need us Rockwell Automation brings together leading brands in industrial automation including Allen Bradley controls Reliance Electric power transmission products Dodge mechanical power transmission components and Rockwell Software Rockwell Automation s unique flexible approach to helping customers achieve a competitive advantage is supported by thousands of authorized partners distributors and system integrators around the world Allen Bradley RELIANCE PEAGE DODGE Americas Headquarters 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Luo Rockwell European Headquarters SA NV avenue Herrmann Debroux 46 1160 Brussels Belgium Tel 32 2 663 06 00 Fax 32 2 663 06 40 Asia Pacific Headquarters 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Automation Publication 0160 5 28ML Septem
5. Allen Bradley Bulletin 160 SSC Remote Keypad FRN 1 x User Manual Rockwell Automation Important User Information Solid State equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation is prohibited Throughout this manual we use notes
6. Drive Use the Stop key to command the drive to stop The Stop key functions in all drive input modes whether or not the keypad is selected as the drive s control source ATTENTION The keypad control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit is required to remove AC input power to the drive When AC input power is removed there will be a loss of inherent regenerative braking effect and the motor will coast to a stop An auxiliary braking method may be required Change Direction of Motor Rotation Once the Remote Keypad is set to control drive operation P46 Input Mode is set to 2 or 6 youcan change the direction of motor rotation by pressing the Reverse key When the motor is running pressing the Reverse key causes the motor to ramp down to 0 Hz and then ramp up to its set speed in the opposite direction Chapter 4 Troubleshooting ATTENTION Only personnel familiar with the drive and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may AN result in personal injury and or equipment damage ATTENTION Ensure that you disconnect line power and wait three minutes before installing or removing the Ready Fault Indicating Panel or Program Keypad Module Failure to do so could result i
7. able Speed Drive Series C User Manual Publication 0160 5 15 for a complete listing of fault descriptions and possible problems and corrective actions Verify that both ends of the connector cable are secure Use a Series C drive with firmware version FRN 7 01 or higher No Action The Remote Keypad option is not compatible with 160 Series A and B drives Replace components one at a time in this order until problem is resolved Connector cable RPA Remote Keypad Drive Display shows E rr Important Remote Keypad is connected to an incompatible drive No Action The Remote Keypad option is compatible with 160 Series C drives using firmware version FRN 7 01 or higher The connector cable RPA and Keypad are not repairable Appendix A Technical Specifications Dimensions 128 6 34 23 5 06 ue e 7 1 35 Lo 0 45 i 0 45 17 ALLEN BRADLEY 6 62 9 9 o Cer J l a aco X n Ambient Conditions Operating temperature 0 C to 50 C 32 F to 122 F Storage temperature 40 C to 85 C 40 F to 185 F Relative humidity 0 to 95 non condensing Input Output Ratings Input voltage 5 VDC from drive power supply Input current 75 mA maximum from drive power supply Approvals and Standards Compliance e ULSO8C CSA 222 CE EN 5
8. all read only drive parameters but not modify them Press the Escape key to enter the Program mode The Program LED will light and Parameter 30 is displayed Use the Up or Down arrow key to scroll to P46 Input Mode Press the Enter key to display the parameter value Press the Select key to enter the Edit mode The Program LED will flash indicating that the parameter value may be changed Change P46 Input Mode to 2 or 6 using the Up or Down arrow key Press the Enter key to save the new value The Program LED will stop flashing and remain lit Important When P46 Input Mode is set to 2 or 6 disconnecting the Remote Keypad will cause the drive to fault Save Changes to Parameter 46 In order for changes to P46 Input Mode to take effect cycle power or set P56 Reset Functions to 2 1 2 33 4 9 Use the Up or Down arrow key to scroll to 56 Reset Functions Press the Enter key to display the default parameter value of 0 Press the Select key to enter the Edit mode Change P56 Reset Functions to 2 using the Up or Down arrow key Press the Enter key to save the new value The new P46 Input Mode value is saved and P56 Reset Functions resets to 0 You can now use the Remote Keypad to start the drive Important The Stop Reset digital input on the drive TB3 8 must be maintained in the ON state for the keypad to start the drive 3 2 Control the Drive Stop the
9. an edit sequence and return to Program mode 4 Enter Key InDisplay or Program modes press to toggle between parameter numbers and values n Edit mode press to save a new parameter value 5 Select Key In Program mode with a parameter value displayed press to enter Edit mode Use the Up or Down arrow keys to change the parameter value 6 UpandDown In Program mode use to scroll Program Group parameter numbers or Arrow Keys change a parameter value n Display mode use to scroll Display Group parameters numbers 7 ReverseKey Changes direction of motor rotation when keypad control is selected P46 2 or 6 and reverse is enabled P73 0 8 Start Key Issues a start command to drive when keypad control is selected P46 2 or 6 9 Stop Key Issues a stop command to drive Press to reset a fault after taking corrective action 1 6 Introduction Display Description The keypad has a four character LED display which shows parameter numbers parameter values and fault codes The keypad monitors its connection to the drive If this connection fails due to electrical noise or a hardware failure the following is displayed If the drive faults the display will flash indicating the presence of the fault and the fault code will be displayed Pressing the Up or Down arrow Enter or Escape key will return the keypad to Display mode If the fault condition is reset without pressing one of these keys the display will
10. ber 1999 P N 194308 01 Copyright 1999 Rockwell International Corporation All rights reserved Printed in USA
11. he drive and power is applied the following is displayed for approximately two seconds After two seconds have elapsed the keypad will display the current value of the last Display Group parameter selected In this example P01 Output Frequency is at 0 0 Hertz 1 8 Introduction End of Chapter Chapter 2 Installation ATTENTION To guard against electrical shock disconnect all A power sources before installing or removing Prepare Mounting Location Select a mounting location that is less than 5 meters away from the drive Connection cables are available in 1 3 and 5 meter lengths nstall in a suitable IP55 or IP65 rated enclosure Drilling Pattern and Dimensions Figure 2 1 24 5 0 18 100 3 94 EA a 0 30 pop i 70 2 76 140 651 o 135 5 32 N 2 i 020 2 2 Installation Mount the Remote Keypad Installation and Torque Sequence Figure 2 2 o 1 Temporary Torque Final Torque C 0 3 N m 0 6 N m 2 7 in lb 6 in Ib Chapter 3 Control the Drive Enable Keypad Control to Start the Drive The following steps also serve as a programming example 1 A With the Remote Keypad installed and connected to the Bulletin 160 Series C drive power up the drive The Remote Keypad always powers up in the Display mode While in this mode you may view
12. ing Against Electrostatic Damage or any other applicable ESD protection handbook Insert a small screw driver into the slot at top of panel keypad Carefully pry back and pivot the module out Avoid bending or twisting the contact pins located underneath the center portion of the module Insert the RPA module bottom first into the drive Press down on the top corners of the module until it is firmly seated Module Removal and Adapter Installation Figure 1 2 H varavara vavaa Va VANTAA S e SS SSS PN N lerrr aa a SS SSS ee Y gt UM DC Q UM Wr Wm DC DCF oooooo Xs i Introduction 1 3 Grounding Itis required that the Remote Programming Adapter be earth grounded to improve noise immunity and to guard the Remote Keypad against hazardous DC bus potential voltages ATTENTION A hazard of electrical shock exists if the Remote Programming Adapter is not tied to earth ground Failure to provide an earth ground connection can result in severe personal injury or death Remote Programming Adapter Ground Connection Figure 1 3 12345678910 1 OOOOOOOOCOOQ In installations where multiple drives are used the Remote Programming Adapters may be linked together in order
13. lly The 1 meter connector cables do not have a locking mechanism To remove the cable from the drive or the Remote Keypad pull back on the plastic housing of the cable connector Keypad to Drive Cable Connection Figure 1 5 Introduction 1 5 Features The figure and table below identify and describe the Remote Keypad display status indicators and keys Remote Keypad Features Figure 1 6 N ALLEN BRADLEY PROGRAM RUN FORWARD REVERSE La CO Oe ATTENTION The keypad A control circuitry includes solid state components If hazards due to accidental contact with moving machinery or est unintentional flow of liquid gas or solids exist an additional hardwired stop circuit is required AIS to remove AC input power to the drive When AC input power is removed there ae loss of inherent regenerative braking effect and the motor will coast to a stop An auxiliary braking method may be required Feature Description 1 Display Four 7 segment light emitting diodes LEDs 2 Indicator LEDs Four LEDs indicate mode of operation 3 Escape Key Press to toggle between Display mode and Program mode n Edit mode press to cancel
14. n personal injury or death How to Clear a Fault When a fault occurs the cause must be corrected before the fault can be cleared After corrective action has been taken any of the following actions will clear the fault Press the Remote Keypad Stop button Set P54 Clear Fault to 1 Disconnect power to the drive wait three minutes reapply power Cycle the input signal at TB3 8 to the drive Please consult the 160 SSCTM Variable Speed Drive Series C User Manual Publication 0160 5 15 for a complete listing of fault descriptions and possible problems and corrective actions 4 2 Troubleshooting DRAFT 7 19 99 Resolving Problems Description Cause Action Display is blank No power to drive Connection failure Faulty connector cable RPA malfunction Remote Keypad malfunction Drive malfunction Verify that the drive is under power Verify that both ends of the connector cable are secure Replace components one at a time in this order until problem is resolved Connector cable RPA Remote Keypad Drive Display is flashing a fault code Display shows There is an active fault Connection failure Series C drive has incompatible firmware installed Remote Programming Adapter is installed on a 160 Series A or B drive Faulty connector cable RPA malfunction Remote Keypad malfunction Drive malfunction Refer to the 160 SSC Vari
15. peed Series C drives using firmware version FRN 7 01 or higher Related Publications Prior to using the Remote Keypad please familiarize yourself with the following publications for complete parameter and fault descriptions and detailed information about hazards associated with AC drives 160 SSC Variable Speed Drive Series C User Manual Publication 0160 5 15 160 SSC Variable Speed Drive Quick Reference Series C Publication 0160 5 16 Introduction Remote Programming Adapter The Remote Programming Adapter 160 RPA allows the Remote Keypad to interface with a Bulletin 160 Series C drive If your drive is equiped with a Ready Fault Indicating Panel 160 B1 ora Program Keypad Module 160 P1 you must remove these modules and install a Remote Programming Adapter in order to use the Remote Keypad Removal and Installation ATTENTION Ensure that you disconnect line power and wait three minutes before installing or removing the Ready Fault Indicating Panel or Program Keypad Module Failure to do so could result in personal injury or death AN AN ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference Publication 8000 4 5 2 Guard
16. return to the display or program parameter that was selected prior to the occurrence of the fault Drive Status Indicators The keypad has four status LEDs which serve as mode and direction indicators LED Functions Table 1 B Description The keypad is in Program mode The keypad is in Display mode The keypad is in Edit mode Name Status PROGRAM On Off Flashing RUN On FORWARD On The drive is running If keypad control is selected P46 2 or 6 this LED will turn on if the direction commanded by the keypad is forward If Keypad control is not selected this LED will turn on when the drive is running forward Flashing The FORWARD LED will flash when the drive is commanded to change direction from forward to reverse and will stop flashing when the motor decelerates to zero The REVERSE LED will illuminate indicating the commanded direction REVERSE On If keypad control is selected P46 2 or 6 this LED will turn on if the direction commanded by the keypad is reverse If Keypad control is not selected this LED will turn on when the drive is running reverse Flashing The REVERSE LED will flash when the drive is commanded to change direction from reverse to forward and will stop flashing when the motor decelerates to zero The FORWARD LED will illuminate indicating the commanded direction Introduction 1 7 Keypad Initialization Sequence When the Remote Keypad is connected to t
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