SOLEIL 10TL PV Inverter
Contents
1. voltage amp frequency Relay failure Relay Failure Relaisfehler ERR CONTACTOR AC Erimpedenza me output relay is out of order Input voltage too high PV over voltage DC Uberspg SOBRETENSION DC SovravoltaggioPV Input voltage higher than 800V Inverter Fault The readings of 2 microprocessors are not Consistent failure Consistent fault Konsistenzfehler ERR MICROS Err processore consistent It could be caused by CPU and or other circuit do not function well Temperature too high Over temperature Ubertemperatur SOBRETEMPERATURA Tempinecwsso ap Output DC injection too high DC INJ High DC INJ zu hoch NIVEL DC ALTO Uscita DC alta Output DC injection is too high EEPROM problem EEPROM failure EEPROM Fehler ERR EEPROM Err EEPROM Reading writing of EEPROM failed Communication failure Sci Failure CPU Fehlfunktion ERR COM Eius analah The communication between MCU inside is between microprocessors abnormal DC bus voltage is too high High DC Bus U dc bus zu hoch NIVEL BUS ALTO DC Bus alto The DC BUS inside is higher than expected DC bus voltage is too low Low DC Bus U dcbus zu klein NIVEL BUS BAJO DC Bus basso The DC BUS inside is lower than expected Output DC sensor abnormal DC Sensor Fault DC Sensor Fehler ERR SENSOR DC Err Sensore DC The output DC sensor is abnormal 17 Rev 00 Date 2010 06 18 Pag 39 of 57 System Information 17 Rev 00 Date 2010 06 18 Pag 40 of 57 Dat2. and then 5 1 or to change the parameter to the desired setting b Press to confirm Use and to alter the value Press OK to confirm IV317E Rev 00 Date 2010 06 18 Pag 35 of 57 6 3 3 Data Logger Function Tree The following is the summary of the operation Date 2010 06 18 Initial screen 1 layer 279 layer 4 eft Right 1 Select channel by up down arrow After 5 second arrow 2 Press enter to change i Welcome Text display 3 Select parameter by using up selection down left and right arrows 4 Enter to confirm and back Up Down arrow 1 The display is shown from first data of a day 2 Up to 12 hours can be displayed 3 Select date by using right and left arrows Daily graph 4 Press enter to scroll if the display is not enough to show the data of a day Up Down arrow 1 The display is shown from first data of a week Sunday namely Weekly graph 2 7 days on one display 3 Select week by using right and left arrows Up Down arrow Error history Show the lastest 2 records of error Up Down arrow 1 Use up amp down key to select Left Right item 1 Date 2 Use enter key to set 2 Time
3. SIAL RENEWABLE ENERGY SOLEIL 10TL PV Inverter Installation and Operation Manual feLElL IV317E Rev 00 Date 2010 06 18 Pag of 57 Content READ THIS USER MANUAL BEFORE YOU START 1 SAFETY INSTRUCTIONS 2 LIMITED WARRANTY 3 OVERVIEW iia 3 1 INTRODUCING THE GRID PV SYSTEM ccccccscscescecceccscescsceccecescescescesescescescestesescescescssescescseeses 8 32 INTRODUCING SOLEIL TO ELTITSVERTER lt a na a EA 8 3 2 1 Dimensions Of SOLEIL LOT LANV er er i KA ARRA eee eaten ae 9 E LA OA Anaa aa A A A 9 3 3 INTRODUCING GRAPHIC DATA LOGGER iia 11 SMS US UE CUTAN NAAA A 12 EEA AAN A NI AO A ED a an a a Dab aa A ai ANG 12 b a al 0 a in LP BN Er PE 12 DGD ur NH ala 13 4 FEATURES cincccesscnccccccsncccnsecancccccncsancnscvenscnccnccnncncccesccncencennecnaccensns 14 5 2 2 15 E INSIDE THE ANCA E rca cea ates e 15 22 MOUNTING YOUR SOLEM e E eel 15 S S CONNECTING THE AC OUTPUT CABLE a 21 AAC OUTPUT ECONNECTORO EA ie da dle ade let tro sil pidas 24 1 SCREW THE AC OUTPUT PLATE IN POSITION ON THE RIGHT SIDE AND USING T
4. System 3 Use down to change 3 Audible Alarm number 4 Language 4 Use right and left to move cursor Up Down 5 Press enter again to confirm arrow IV317E Rev 00 Pag 36 of 57 6 4 Display Messages Normal Working Status l In case of input voltage lt 200V PV inverter is No display No display No display No display totally shutdown Standby Status Standby Status Standby ESTADO ENCENDIDO Stato Standby put vo Age ange 200V 260V Initialization amp waiting Status Waiting Status Warten ESTADO PREPARADO Stato In attesa Input voltage range 260 350V Check grid Status Checking xxxs Status Netz Pr f xxxs ESTADO TEST xxxs Stato Ricerca MPP xxxs n od ibd oltage checking feeding conditions Inverter is feeding power After 10 seconds of this display LCD will show wattage know the fault detail Monitoring Parameters Instantaneous Input power Pdc xxxx xxxx xxxxW The individual DC input power 17 Rev 00 Date 2010 06 18 Pag 37 of 57 Feeding grid MPPT Status Normal Status Normalbetriebe ESTADO CONECTADO RED Stato Conneso Normale information inverter was installed System Fault 17 Rev 00 Date 2010 06 18 Pag 38 of 57 Grid failure Grid Fault Netzfehler ERR RED Dati rete insuf WI Measured data
5. 6 3 VDE0839 6 3 EMV interference emission class DIN EN 61000 6 2 0839 6 2 EMV interference immunity 2004 108 EC CE Grid Interface Regulation VDE0126 1 1 2006 DK5940 Safety DIN EN 50178 4 98 VDE 0160 IEC62103 IV317E Rev 00 Date 2010 06 18 Pag 53 of 57 12 Load Graph and Efficiency Graph The relationship between PV input voltage String voltage and input power is shown in the following example Once the PV input voltage is less than 423V the relation of and power 15 Ppy W 0 0205 x V py 4 8 X under condition 423V gt String voltage gt 200 For example Vpy is 400Vpc the maximum power converted by the inverter in one string is 5200W Ppv w 4000 3000 2000 1000 3 0 100 200 300 400 500 600 700 800 String Voltage Vpv Allowable String DC Power v s String Voltage IV317E Rev 00 Date 2010 06 18 Pag 54 of 57 The typical efficiency chart related to Vocand Pacis as shown below 4 Results may vary due to test equipment tolerances and product differences SOLEIL 10TL conversion efficiency curve 100 98 n 76 0 1000 2000 3000 4000 5000 6000 7000 8000 Pac W IV317E Rev 00 Date 2010 06 18 9000 10000 Pag 55 of 57 450V 500 mmm 550 600 70640V Appendix I Line losses of the PV Inverter Line losses 0 5 10 1
6. Nominal DC voltage Maximum PV power Tracker Maximum PV open voltage Full load rated voltage range MPPT voltage range Operating voltage range Maximum DC input current Tracker Output Operational voltage Operational frequency range Maximum AC current Nominal AC current AC wiring system Current distortion Power factor Conversion efficiency max European efficiency System Protection degree Operational temperature range Continuous full power temperature range Humidity Heat Dispersal Manufacturing process Acoustic noise level Communication amp Features Display Comm Interfaces F W upgrade Mechanical WxDxH mm Weight kg SOLEIL 10TL 10000W 11000W 640Vpc 5500W per tracker 800 Vpc 320 20Vpc 245 20Vpc 200 800Vpc 13 Apc 400V 15 10 47 5 50 2 Hz VDE0126 1 1 49 7 50 3 Hz DK5940 17 5Arms under 1000W 14 5Arms under 10000W 3 phase 4 wire lt 3 gt 0 99 96 5 95 nominal input Chassis IP65 Fan 55 20 to 55 C 20 to 40 C 0 to 95 non condensing Air force cooling variable fan speed control according to temperature on heat sink Lead free complied with ROHS GP2 lt 50dB 128X64 Graphic LCD Standard RS 232 RS 485 ModBUs Yes via RS 232 444 0 x 155 2 x 584 6 37kg The product s specifications are subject to change without notice IV317E Rev 00 Date 2010 06 18 Pag 52 of 57 11 Compliance of Standards EMC DIN EN 61000
7. PV Panel positive terminal to PV Inverter DC positive terminal and PV Panel negative terminal to PV Inverter DC negative terminal ee MX LD og 3 Each set of PV Inverter DC conven maximum m DC input current of 13A a result 3 pairs of PV Inverter DC terminals can take combined input current of up to 39A 4 Methods to detach MC4 connector Two ways of using the same tool to detach the MC4 connector can be seen in Fig 1 and Fig 2 Fig 1 IV317E Rev 00 Date 2010 06 18 Pag 25 of 57 The following diagrams show the PV system with without SOLEIL 10TL DC switch DCW 10 3 3 e Illustration of the PV System with SOLEIL 10TL DC Switch DCW 10 3 3 PV Panel under 134 3 Panel Strings under 39A 1 Panel String between 13A and 39A SOLEIL 10TL Inverter SOLEIL 1011 Inverter under mum PV Panel under DC Switch DC Switch DC Input 2 bs DC Input IV317E Rev 00 Date 2010 06 18 Pag 26 of 57 e Illustration of the PV System without SOLEIL 10TL DC Switch Panel String PARADA 3 Panel Strings under 13 between 13 39 under 39 SOLE 1011 _ SOLEIL 10TL Inverter 1 under e 2 DC Input 3 DC Input Caution If you wis
8. tighten c Mountthe PV Inverter onto the base plate as illustrated below IV317E Rev 00 Date 2010 06 18 Pag 17 of 57 5 Fix the Bracket by Using Central Mounting Holes To install the device to a narrow upright mark 3 central holes at the back of the bracket as illustrated below JPcs Outer Holes Pcs Snap Bushings 3Pcs Screws DIMENSIONS OF OPENING MOUNTING BRACKET b Drill the 3 marked holes in the wall and then drive in the 3 Snap Bushings Now insert the screws and tighten c Mount the PV Inverter onto the base plate as illustrated below IV317E Rev 00 Date 2010 06 18 Pag 18 of 57 6 Mount the PV Inverter onto the bracket as illustrated 7 Insert the Safety Lock screws to fix the PV Inverter in place 8 Ensure the device is properly fixed to the bracket IV317E Rev 00 Date 2010 06 18 Pag 19 of 57 9 Users can install Data Logger separately from the main unit The mounting plate of the data logger and 2 screws are included in the accessories package a Fix the mounting plate of the data logger by 2 screws b Drill 2 holes in the wall insert the screws and tighten to fix the Data Logger in place This section applies only to inverter with removable data logger IV317E Rev 00 Date 2010 06 18 Pag 20 of 57 5 3 C
9. 04 230 3691 6 2718 0611107 16 41 51 120 3 2450 04 210 6 60 03 52 305 3691 6 2774 061147 16 44 51 120 3 2597 03 219 2 50 05 46 3691 7 2774 0641147 18 47 51 120 4 2513 0 3 219 5 60 03 41 418 3691 7 2178 07201404 11 09 32 31 1 350 7 556 217 2 60 01 11 252 3939 6 3167 0707 04 111232 31 5 354 7 218 2 60 04 1804 285 3939 6 3157 07 01 04 11 15 32 32 2 2532 2178 50 02 1648 rr 3939 7 3167 OF 04 11 12 32 32 3 345 3 2170 60 08 1467 25r 3939 8 3167 0701 04 11 24 32 32 5 144 55 217 5 60 04 1240 255 3939 9 3167 07701404 11 24 32 32 5 Sam B5 2175 50 05 1348 270 3940 0 3167 07 01 04 11 27 32 32 5 345 1 55 2178 60 02 1178 ze 3840 0 3160 OF 04 04 11 30 32 32 2 3485 5 60 03 817 252 3940 1 3168 lt gt Losdina 260 records IV317E 00 Date 2010 06 18 Pag 47 of 57 10 Click Save button Then log data will be saved in CSV format in your preferred directory in your PC Save in DAILY 4 File name DAILY Save Save as type csv Files csv Cancel 11 Click OK button File Export Import rmany Wtr Korner 1 X1 12 2007 Daily dat Date From 20067 112 AS 20077 129 Zac mOhm 0 0672702 08 18 00 064 2 02 08 18 30 0641 2 02 08 19 00 064 2 02 08 19 30 0641 2 02 08 20 00 06 12 02 08 20 30 064 2702 08 21 00 0672702 08 21 30 0612702 08 22 00 0612702 08 22 30 0672702 08 23 00 064 2 02 08 23 30 064 2 02 08 24 00 064 2 02 08 2
10. 4 30 0641 2 02 08 25 00 064 2 02 08 25 30 064 2 02 08 25 00 064 2 02 08 25 30 Loading 33733 records 12 Double click DAILY CSV file in your preferred directory in your PC After that you can manipulate the log data with Microsoft Excel IV317E Rev 00 Date 2010 06 18 Pag 48 of 57 9 Troubleshooting Your PV Inverter requires very little maintenance When unexpected situation occurs please refer to the following table for quick troubleshooting before contacting your local service The following table lists common fault messages and ways to cope with the fault or error Fault Analysis and Actions Fault definition Message The ground current detected by inverter is higher than threshold Grid measured data is beyond the specification voltage amp frequency Inverter is not No Utility IV317E Rev 00 Date 2010 06 18 Possible Causes Obstacle humidity or water exits between AC LINE and or NEUTRAL to earth ground Obstacle humidity or water exits between AC LINE and or NEUTRAL to earth ground in the junction box The Insulation of AC wires is broken that could be bit by 4 rat or any animals Inverter is abnormal The detected AC voltage is beyond under the setting of inverter The detected AC frequency is beyond under the setting of inverter AC connection is not correc
11. 477 View the previous screen or move the cursor up View the next screen move the cursor down OK Set or confirm 2 Back light of LCD As described in previous section the color of backlight changes according to operation status To save power the light remains illuminated only for 3 minutes after last operation However in case a failure or error occurs other than the backlight goes red the backlight flashes every second until user presses the key according to instruction on the LCD 3 Audio Alarm To inform the user data logger will emit audio alarm in cases of following a Inverter failure b Memory capacity of data logger is less than 5 Convection fan is not able to rotate for any reason This alarm also can be turned off by setting in the System Display To do this please refer to System Display section afterwards 4 Behavior in case memory is full Once the capacity of memory is less than 5 data logger will emit audible alarm At that moment user should manage the data inside and try to clear the memory by using a PC n case user ignores the warning and does not clear the memory after memory is 100 full the latest data will overwrite the earlier ones IV317E Rev 00 Date 2010 06 18 Pag 32 of 57 6 3 2 Display on LCD 1 Startup After the inverter starts up the LCD shows logo and firmware version The frame lasts for 3 seconds and changes to text information
12. 5 20 25 30 35 40 45 50 55 60 65 70 Cable length m The following maximum cable lengths are possible for the different cable cross sections cross section Max cable length 34m 51m IV317E Rev 00 Date 2010 06 18 Pag 56 of 57 Appendix 11 SELECTING THE LINE CIRCUIT BREAKERS the maximum possible nominal current for the cable used and the maximum possible fuse protection for the SOLEIL 10TL limit the maximum possible nominal current for the line circuit breaker O additionally check the thermal suitability of the line circuit breakers When selecting line circuit breakers a number of load factors needs to be taken into account These can be found in the respective datasheets For example one manufacturer s circuit breaker may be designed for an ambient temperature of 50 C IV317E Rev 00 Date 2010 06 18 Pag 57 of 57 Data wa Rev Modifica Descrizione modifica Compilato Emesso 00 2010 06 18 Prima emissione Allineato a REV1 1 ITA STATO DELLE REVISIONI ID NUMBER MANUALE DI ISTRUZIONE E INSTALLAZIONE IV317E SOLEIL 10TL ING
13. LOT FOR RS 485 MODBUS CONVERTER 43 Tos US BON DATA IS OG GER aa aa aa naa aga kan aa ah 43 8 DOWNLOADING DATA INSIDE DATA LOGGER 44 Sal HOW TO EJECT INJECT THE DATA LOGGER Si dis 44 8 2 HOW TOACCESS AND MANAGE LOG DATA Da ga a ANG eae deems 45 9 TROUBLESHOOTING sonas ra 49 IV317E Rev 00 Date 2010 06 18 Pag 2 of 57 SPECIFIGATIO N Sica 92 11 COMPLIANCE OF 5 53 12 LOAD GRAPH AND EFFICIENCY GRAPH 54 APPENDIX I LINE LOSSES OF THE PV INVERTER 56 APPENDIX SELECTING THE LINE CIRCUIT BREAKERS 57 IV317E Rev 00 Date 2010 06 18 Pag 3 of 57 Read this User Manual before you start Congratulations on purchasing your SOLEIL 10TL Grid PV Inverter referred to in this manual as PV Inverter or simply the device This PV Inverter is a highly reliable product due to its innovative design and excellent quality control The device is dedicated to high demand 3 phase grid linked PV systems Additionally this product is IP65 rated for dusty or humid environments and is suitable for outdoor use This manual contains important information regarding installation and safety operation of this unit Be sure to read this manual carefully before using your PV Inverter If you encounter any difficulties du
14. OWER SCREWS WITH HOLES lo 24 2 INSERT THE STEEL WIRE THROUGH BOTH HOLES THE TOWER SCREWS AND SEAL THE ENDS THE STEEL WIRE WITH THE SLEEV Es wa wan oto sas 24 S lt 24 5 6 CONNECTING TO THE LINE CIRCUIT 0100000000000000000 setas ea tease suae 28 So ANS PRETATION CEC LIS a e e 29 6 OPERATION OF SOLEIL 10 30 Gr ATIC POWERS hue m MEL Lm ES M M LR SM AD ma M RM 30 6 2 OPERATING MODES sat teense ae ana nd cater 30 6 3 USING THE LCD DISPLAY AND DATA LOGGER c cecceccececcccecceccscescescecescaccescestscescescesescescascesens 32 OED OD TAU OM ECC AS 32 Ge OD DRY PON ECO AA AN 33 6 3 3 Data Logger Function Tree Dat M ueni eei 36 Note Auto test function is required by DK5940 The test includes maximum and minimum AC voltage threshold and maximum and minimum AC frequency threshold If all of the above tests have been performed the display shows the message TEST PASSED 42 7 COMMUNICATION INTERFACE 43 Teles SL CONTIN VERTE 43 7 2 COMMUNICATIONS S
15. The display can be mounted on wall after taking out from its slot at inverter Multicolored back light The backlight of the LCD changes according to its status There are 3 colors and their indications are Green Start up and normal status e Red Fault Status In this status inverter disconnected from grid due to system fault or inverter failure These faults and failures are defined in error message table later on lt 2 ow Warning Status Inverter disconnected from grid due to system fault for the past 48 hours but inverter reconnected again Data download You can download and access logger data with a PC via mini USB cable and manage internal data For detail information please refer to 8 Downloading Data inside Data Logger 3 3 3 Connection The Data Logger can be either located on the inverter or remotely mounted on a wall A 1 8 meter cord connects the display module and the main inverter unit This only applies to inverter with removable data logger 17 Rev 00 Date 2010 06 18 Pag 12 of 57 3 3 4 Appearance 128 x 64 graphic monochrome e Navigation Pad t gt lt and OK in the center e Back light 3 colors IV317E Rev 00 Date 2010 06 18 Pag 13 of 57 I2 Features e Transformerless design Euro efficiency 2 95 at nominal DC input e Islanding detection methods passive and active o MPPT efficiency gt 99 e Firmware up
16. alfunction discovered during installation should be presented in a written report for confirmation before applying for replacement or repair The damage report must be issued within seven working days after receiving the PV Inverter Manufacturer is not responsible for damages beyond the scope of this warranty IV317E Rev 00 Date 2010 06 18 Pag 7 of 57 3 Overview 3 1 Introducing the Grid PV System The Grid PV System is mainly composed of 4 parts the PV panels the PV Inverter the AC Connection Unit the connection Interface and a connection to the Public Utility When a PV panel is exposed to sufficient irradiation and connected to an inverter it generates DC power The PV Inverter converts DC to AC and feeds in to the Public Utility via the AC Connection unit The following figure shows the PV Inverter in the Grid PV System Inverter Grid Public Utility AC Connection Unit DC Input Output Feeding AC power to Public Utility only 3 2 Introducing SOLEIL 10TL Inverter Your SOLEIL 10TL grid connected PV inverter converts direct current DC power generated by a PV panel into alternating current AC which is compatible with the local electricity distribution network also called the public utility or grid system IV317E Rev 00 Date 2010 06 18 Pag 8 of 57 3 2 1 Dimensions of SOLEIL 10TL Inverter The dimension ts in millimeters A AAA AAA 3 2 2 Identificati
17. below 2 Text display The display shows four measurements and one status The bottom right part of the display shows the time and date On occurrence of a warning or error message the bottom line Status is automatically replaced by the error message The user can change the four monitoring parameters Press gt to high light the monitoring parameter at the first line By using 1 and the user can shift to the next line b Press to begin setting the monitoring parameter Press 1 or to select the monitoring parameter of the line d Press OK to confirm 3 Daily graph By pressing the key in text display screen on LCD is transformed to daily graph as below The graph indicates the AC power trend of a specified date Further explanations are stated below Time axis x axis On the frame the longest period is 12 hours The number represents the hour The first recorded data of a day is plotted on the left most point In case the recorded data of a day is longer than 12 hours press first and then press gt and to move the graph to time interested Press OK again to terminate the moving Power axis y axis From 0 to 13KW Each point is the averaged power during 6 minute interval Date On the upper right corner the date of present display is shown To see daily graph of expected day press gt and l
18. date capability e embedded Lead free RoHS complied e 3MPP trackers e Graphic data logger IV317E Rev 00 Date 2010 06 18 Pag 14 of 57 5 Installation 5 1 Inside the Package The following items are included in the SOLEIL 10TL Package 1 PV Inverter x 1 2 Installation and Operation Manual x 1 3 Mounting Screws x 4 and Snap Bushings x 4 4 Safety lock screws x 2 5 Mounting Bracket for the inverter x 1 6 Service Card x 1 7 Mounting plate of the data logger x 1 8 Screws for mounting the data logger x 2 9 AC Output Cover x 1 10 Rubber Bushing for AC connection 2 types 11 DC connector 3 pairs 5 2 Mounting your SOLEIL 10TL Suggestions before mounting Cy To obtain optimal results from your PV Inverter please consider the following guidelines before installing the device Do not expose the PV Inverter to direct sunlight Direct sunlight increases the internal temperature that may reduce conversion efficiency Y Check the ambient temperature of installation is within specified range 20 55 C Check the altitude of installation is less than 2000m The AC grid voltage is 400Vx3 15 10 50HZ Electric utility company has approved the grid connection Qualified personnel are performing the installation Adequate convection space surrounds the inverter Inverter is being installed away from explosive vapors No flammable items are to be near the inverter No m
19. disconnect the RS 232 cable Unscrew and take off the cover of mini B USB port For PC with Windows ME 2000 and XP it is not necessary to install driver to access the data logger For PC with Windows 98 to access the data logger driver for the data logger is needed Do not remove the data Logger while the inverter unit is working 2 Connect the mini USB to Data Logger and A USB to PC LED will show USB CONNECT when Data Logger is connected to PC properly 3 Click My Computer Removable Disk in your PC This section applies to inverter with removable data logger For inverters with embedded data logger you can find the mini USB connector at the side of the inverter for accessing the data IV317E Rev 00 Date 2010 06 18 Pag 45 of 57 Devices with Removable Storage H 3a Floppy e CD Drive K Sy Removable Disk L 4 Copy the DAILY folder in the Removable Disk and paste it on the Desktop 5 Execute Pro Control program Then click File select Export Import e Please contact your local dealer or representative for the installation for 7 this program Pro Control NA Setting Inverter Record Ez Logger View Help Root ry 39770 701877 09055 Free ROQTUTIZ UA ROQTUTIZZ51 ROQTUTIZZ53 EOQTUTIZZ55 6 Select Date from and Date to the period which you prefer Then click Impor
20. e through the rubber bushing For further information refer to manual of related interface card RS485 Modbus converter Card 7 3 USB on Data Logger The Data Logger comes with a mini USB connector for your PC USB host interface Open the mini USB socket cover before use IV317E Rev 00 Date 2010 06 18 Pag 43 of 57 8 Downloading Data inside Data Logger To manage the data inside the Data Logger please take out the Data Logger from inverter and access its internal data via USB cable The Data Logger is powered directly by the PC s USB port 8 1 How to eject inject the Data Logger 1 Unscrew the LCD panel and then take the data logger out of the chassis 2 After taking out you can see a cable between Data Logger and inverter unbind the cable if necessary The cable can be extended to 1 8m at most To get further extension you can use a standard RS 232 cable to do that To separate the Data Logger from inverter disconnect RS 232 connector on it 3 When you want to place back the Data Logger please use the tie provided to bind the cable as shown above Then cram the cable and slide the Data Logger into the inverter slightly push the Data Logger on the side the Data Logger will be locked This section only applies to inverter with removable data logger IV317E Rev 00 Date 2010 06 18 Pag 44 of 57 8 2 How to Access and Manage Log Data 1 Remove the Data Logger from the inverter and
21. e display Date DD MM YY Sat Datum DD MM YY Sam DD MM YY SAB DATA DD MM YY Sab Date display m Warning Message 2 When the memory space of card is less than 5 0 0 0 0 Memory is to be full Memory left xx x memory left xx x MEMORIA LIBRE xx x Meneses Ah warning should be displayed in the status Other Message 17 Rev 00 Date 2010 06 18 Pag 41 of 57 Note Auto test function is required by DK5940 The test includes maximum and minimum AC voltage threshold and maximum and minimum AC frequency threshold If all of the above tests have been performed the display shows the message TEST PASSED 17 Rev 00 Date 2010 06 18 Pag 42 of 57 7 Communication Interface 7 1 RS 232 on inverter Your PV Inverter is equipped with a versatile communications interface Use SOLEIL 10TL Pro Control to monitor the status of multiple inverters Firmware upgrades are also available via this interface SOLEIL 10TL is integrated with a DB9 socket for the RS 232 interface Open the DB9 socket cover before use Pin assignment of this 9 socket is stated as below 1 NC 7 2 Communications slot for RS 485 ModBus Converter Card Your PV Inverter has an extended slot for the communication interface A SOLEIL 10TL RS 485 ModBus card is fitted to extend the communication functions of the inverter To use this slot please use a screwdriver to open the cover insert the card into the slot and wir
22. h to disconnect the DC input cable from the inverter for maintenance or other purpose please make sure you disconnect the cable on the AC terminal side first Failure to do so might cause the PV panels to damage due to reverse current or sudden over voltage IV317E Rev 00 Date 2010 06 18 Pag 27 of 57 5 6 Connecting to the Line Circuit Breaker The AC line circuit breaker is an interface between your PV Inverter and the Public Utility It may consist of an electrical breaker fuse and terminals for connection to both the PV Inverter and the Public Utility This AC line circuit breaker must be designed by a qualified technician to comply with local safety standards Ground Cable AC connection unit consist of breaker fuse output cable terminals etc IV317E 00 Date 2010 06 18 Pag 28 of 57 5 7 Installation Checklist 1 High voltages exist when the PV Panel is exposed to the Sun Exposed terminals of the PV Panel are under tension and can cause electric shock Avoid making physical contact with those parts of the device 2 After the PV Panels are connected to the PV Inverter the output voltage is greater than 300Vpc and when the AC grid is not connected to the inverter the Data Logger LCD displays the following 3 Check the connection between your PV Inverter and the AC Connection system and then check the connection between the Public Utility and the AC junction box Close the AC breaker or f
23. her 10mm Gnd PE wire firmly 17 00 Pag 22 of 57 Date 2010 06 18 8 Fix the AC output cover back with a screwdriver 9 Twist on connector cable gland to lock the bushing and cable IV317E Rev 00 Date 2010 06 18 Pag 23 of 57 5 4 AC Output Connector Seal only for DK5940 models 1 Screw the AC output plate in position on the right side and using tower screws with holes on the left side 2 Insert the steel wire through both holes of the tower screws and seal the ends of the steel wire with the sleeve Steel wire E Tower screw with hole AC Cover Sleeve 5 5 Connecting the PV Panel For connecting the DC input the connected strings must consist of modules of the same type The number orientation and tilt of the panels may differ for different application usage The following are the specification of the plug connectors Connector Type Cable connection dimension Max Rated Current Female panel receptacle 3mm connecting system 3mm connecting system Suggestions before connecting the PV Panel To obtain optimal results from your PV Inverter please consider the following guidelines before connecting the PV Panel to the device 1 First make sure the maximum open circuit voltage Voc of each PV string is below 800Vpc under any condition IV317E Rev 00 Date 2010 06 18 Pag 24 of 57 2 Always connect
24. information the inverter disconnects from the grid the backlight turns red and alarm is ON to notify user User can press OK button on navigation pad to clear fault notification In this condition please check the message If the fault notification can not be cleared please contact with your local service 4 Shutdown During night and very dark day the inverter automatically shuts down In this condition Data Logger and the navigation pad are inactive 5 Three Operating States e Standby During normal operation the PV Inverter is in standby state and the open circuit voltage is between 200V to 300V Waiting Between 300V and 350V in DC side the device is in waiting state in the meanwhile the inverter is checking both DC And AC conditions and waiting for connection e Normal To be in normal state voltage on DC side must be above 350V To check the DC wire connection this inverter tries to disturb its input power for every starting up During the process user can see the DC power reading drift IV317E Rev 00 Date 2010 06 18 Pag 31 of 57 6 3 Using the LCD Display and Data Logger 6 3 1 Operation 1 Keys on the data logger On the data logger there are 5 keys used to change and operate Generally the functions of keys are defined as followings 5 View the lower layer 1 to 274 or move the cursor right View upper layer 2 to 1 or move the cursor left
25. not touch the heat sink or peripheral surfaces during or shortly after operation IV317E Rev 00 Date 2010 06 18 Pag 5 of 57 Maintaining and Servicing your PV Inverter Only authorized personnel are allowed to open the inverter for service purpose CAUTION Risk of electric shock from energy stored in capacitor do not remove cover until 8 minutes after disconnecting all sources of supply Unpacking and Installation The SOLEIL 10TL PV Inverter weighs 37 kg 81 5 Ib To avoid injury and for safety purpose be sure to use proper lifting techniques and secure the help of someone to assist in the unpacking and installation of the inverter IV317E Rev 00 Date 2010 06 18 Pag 6 of 57 2 Limited Warranty SOLEIL 10TL PV Inverter comes with a 5 year warranty An optional extended warranty may be available by special request before delivery This warranty covers all defects due to design manufacturing and components This warranty does not cover damages resulting from Seal on the product is broken Improper transportation and delivery Unqualified persons opening the unit Improper installation Unauthorized modification test or repairing Use and application beyond the definition in this manual Application beyond the scope of safety standards e g VDE and DK Acts of nature such as lightning fire storm etc Repairs and or replacement of parts or the device are made at the manufacturer s discretion Defective parts or m
26. on On the left side of SOLEIL 10TL shows the type plate of the inverter The type plate shows the Type Specifications and the Serial Number of the inverter When encounter any difficulties during installation or operation please record the Serial Number SN before contacting your local dealer or representative IV317E Rev 00 Date 2010 06 18 Pag 9 of 57 3 2 3 Specific Parts of SOLEIL 10TL Inverter The descriptions of the major parts of SOLEIL 10TL Inverter are indicated below 7 Graphic Data Logger 1 3 Pairs of DC Input Terminals 2 Cooling Fan 6 RS485 Modbus converter Card 3 RS232 Interface 4 AC Output Cable Gland 5 Ground PE Cable Gland 1 3 Pairs of DC Input Terminals Each input pair consists of positive and negative terminals Refer to Installation Section for set up information 2 Cooling Fan The inverter is equipped with 3 air cooling fans to eject heat dissipated by the heat sink When the temperature of heat sink reaches 50 C the fans automatically turn on 3 RS232 Interface Connect this port directly to your PC via an RS232 serial cable 4 AC Output Cable Gland The cable gland is for securing the AC power wires L1 Line 1 L2 Line 2 L3 Line 3 Neutral Gnd PE 4 6mm 5 Ground PE Cable Gland The cable gland is for securing the Ground PE wire for safety purpose Refer to Installation Section for set up information Ground PE 10mm wires 6 Communicati
27. on Slot and Cover The cover behind is a slot is to accommodate the RS485 MODBUS converter card 7 Graphic Data Logger This device displays and records useful information about the inverter operating status IV317E Rev 00 Date 2010 06 18 Pag 10 of 57 3 3 Introducing Graphic Data Logger To show the information of inverter there is a graphic Data Logger in the unit This Data Logger can show various information of the inverter such as operational status and warning message In addition it can be removed from its slot to a place user prefers A standard 1 8 meter cord is attached with the Data Logger If the user wishes to extend the length a standard RS232 DB9 cable of maximum 15 meters in length can be use for communication purpose Graphic Data Logger m 0 m Operation Keys This only applies to inverter with removable data logger 17 Rev 00 Date 2010 06 18 Pag 11 of 57 3 3 1 Configuration The following table indicates the main specification of the Data Logger CD Displayed Each power O P power Operation mode and warning Information message torage Period torage Media Data Download Via mini USB 3 3 2 Features Removable Data Logger The Data Logger is removable from its inverter The display is a module designed so that users can remove and put back the module easily Between the display module and inverter there is a standard DB9 RS232 cable at length of 1 8m in between
28. onnecting the AC Output Cable Connect your PV Inverter to the AC Junction box via the AC output cable and Ground cable as shown in the following steps 1 2 3 4 Find the recommended AC output cable size Do not use cables where losses will exceed 1 see Appendix 1 L1 Line 1 L2 Line 2 L3 Line 3 Neutral Gnd 4 6mm cross sectional area wire Gnd PE 10mm cross sectional area wire Remove the rubber plug from inside the AC and Ground connector socket Insert AC cables to the left side of the connection lock rubber bushing in the accessory package and AC output cover Then insert Ground cable to the right side of the connection lock rubber bushing and AC output cover The choice of cable together with the way it is routed the ambient temperatures the inverter operates at and other underlying conditions determines the maximum AC fuse protection used for the inverter See Appendix 2 tat TE 4 6mm cable N 10mm cable 4 6mm cable 6mm cable m E IV317E Rev 00 Date 2010 06 18 Pag 21 of 57 5 Insert the AC output cables Brown wire to L1 the Black wire to L2 the Grey wire to L3 the Blue wire to N Neutral and the Yellow Green wire to Gnd PE of the terminal block L1 2 N PE ES L1 LZ L3 N PE PE WH Fix the L1 L2 L3 N and Gnd PE Please note that all 5 wires should be firmly connected Fix the ot
29. ounting on wooden flammable surface lt lt lt lt lt lt lt w SOLEIL 10TL can be installed and operated at locations where the ambient temperature is to 55 C However for optimal operation it is recommended that SOLEIL 10TL is installed where the ambient temperature is between 0 40 C IV317E Rev 00 Date 2010 06 18 Pag 15 of 57 To mount the inverter to a wall please follow the steps 1 It is recommended to choose a dry place out of direct sunlight with ambient temperature between 0 and 40 C 2 Select a wall or solid vertical surface which is strong enough to support the inverter 3 The PV Inverter requires adequate cooling space for heat dissipation Reserve at least 20cm above and 20cm measured start from the bottom of the AC cover below the inverter Each inverter should have minimum of 20cm space to each other for multiple inverters installation CLM LEME A Minimum space 20cm IV317E Rev 00 Date 2010 06 18 Pag 16 of 57 4 Fix the Bracket by using Outer Mounting Holes To install the device to a wall mark 4 outer holes at the back of the bracket as illustrated below Using the outer Mounting Holes 4 Pcs Outer Holes 4 Pcs Snap Bushings _37fmm 4 Pcs Screws DIMENSIONS OF OPENING MOUNTING BRACKET b Drill the 4 marked holes in the wall and then drive in the 4 Snap Bushings Now insert the screws and
30. r Temperature The checking of AC relay is abnormal Relay Failure DC current component in AC output is DC INJ High higher than permission inverter is abnormal EEPROM Failure Communication 1 between the two 2 Cl Failure abnormal 3 DC BUS voltage inside inverter is higher than High DC Bus expectation IV317E Rev 00 Date 2010 06 18 problem Inverter is abnormal Inverter is abnormal The AC sensor output is abnormal Grid DC current is higher than the permissible value Inverter is abnormal Software problem Circuits inside inverter are abnormal Inverter is abnormal Software problem Circuits inside inverter are abnormal Inverter is abnormal Inverter is abnormal Proposed Actions for End user Open DC connection of inverter and reconnect If the fault continues call your local service Open all DC connections of inverter Wait for 3 minutes Reconnect DC connection and check If the fault continues call your local service Make sure the ambient temperature of installation is less than 55 C Check the space near the heat sink Remove any obstacle that block the heat dissipation near heat sink Call local service if the problems persists Disconnect ALL PV and PV Wait for 1 minutes After no display on LCD reconnect again and check If the message appears again call your local service Observe the faulty condition for 1 min
31. ring installation or operation please refer to this manual before contacting your local dealer or representative Thank you for choosing our product Please keep this manual on hand for quick reference Start enjoying SOLEIL 10TL and your life IV317E Rev 00 Date 2010 06 18 Pag 4 of 57 1 Safety Instructions Risk of Electric Shock Alternating Current AC and Direct Current DC sources are terminated in this device To prevent risk of electric shock during maintenance or installation please ensure that all AC and DC terminals are disconnected Be sure to secure the Ground line to the Grid s Ground and double check the Line and Neutral are not confused with Ground Handling your PV Inverter Only qualified service personnel should handle the PV Inverter When the is exposed to sufficient radiation and connected to the device it generates a DC voltage to charge the DC link capacitors After disconnecting the PV Inverter from the power supply and PV panel electrical charge can still reside in the DC link capacitors Before handling the device please allow at least 60 minutes after the power 15 disconnected Public Utility only The PV Inverter is designed to feed AC power directly to the public utility power grid Do not connect the AC output of this device to any private AC equipment Hot Surfaces Although designed to meet international safety standards the PV Inverter can become hot during operation Do
32. t Grid condition is weak or unstable Other high power consumption device is affecting the grid system The setting of inverter is deviated from its default values Inverter is abnormal Grid is not available AC connection is incorrect AC switch between 2 inverter and utility is not ON AC fuse and or breaker is open Inverter is abnormal Proposed Actions for End user Disconnect AC connection of inverter by opening AC switch Check the AC junction box and wiring of system IN SAFE CONDITIONS Reconnect AC connection check the status of inverter If the problem persists call local service If this problem occurs seldom such as 1 time a day no action is necessary 12 If the problem occurs frequently do the actions below Find the device with high power consumption near your AC system Use inverter software to check the setting of inverter The setting should be in the range listed in specification If the settings are not correct call your service for changing Use inverter software or monitoring device to collect data Send the data to professionals for further investigation Consult your utility power supplier understand the grid conditions Ask help of your installer Make sure the breaker and switch on AC side are close Check the AC wiring If the problem continues call your local service Proposed Actions for Professionals Disconnec
33. t to select IV317E Rev 00 Date 2010 06 18 Pag 33 of 57 4 Weekly graph Press the of daily display LCD changes to the Weekly Display as below For further explanations see below Time axis x axis 7 days from Sunday of a week The left most point is the data for Sunday Generated KWh Y axis The amount in kWh of that day Ranged from to 130kWh e Week change Press and gt to switch to the week interested The corresponding dates on the upper right corner can also be changed 5 Error history By pressing again on the Weekly Display the LCD changes to Error Message as shown below The LCD displays two recorded error events for each page 6 System Information By pressing again on Error History the LCD changes to the information of your inverter including serial number of the inverter firmware version etc as shown below IV317E Rev 00 Date 2010 06 18 Pag 34 of 57 The following are the monitoring parameters shown in System Display SN The serial number of the inverter Version The firmware version of the inverter Memory The memory status of the Data Logger Date The date setting of the inverter Time The time setting of the inverter Audio Alarm or Off the status of the setting Language The language setting of display To change the Date Time Audio and Language settings Press gt
34. t button File Export Import Date From 2007 147 Te 20077 1 24 tact Fac Hz Zec mOhm E Total kvwHr Print View Export i IV317E 00 Date 2010 06 18 Pag 46 of 57 7 Select DAILY dat file under your previous saved DAILY folder Then click Open button Look in Cx DAILY cs Eg File DAILY Files of type Files dat tad Open as read only 8 Click View button and the log data will be processed by Pro Control software in few seconds File Export Import nd Settings jett_wulgl ENDAILY DAILY DAT Date From 20071122 To 2007 129 Time Temp in Factz Pact E TotalKw h Totekr Vi Loading O records OK 9 Click Export button File Exportflmport x File ef aga VFPS50001 dat Date From 2006 1 22 20071 128 E Temp n lacca 061 17 1620150 113 6 3452 12 218 7 60 03 201 305 3691 aria 0611417 162350 119 9 3343 14 2190 50 02 180 NA 3691 2778 0641107 1826 50 120 0 2 12 218 5 50 00 184 3691 060147 1862951 1201 3323 10 218 8 60 05 168 314 3B5H 6 2774 0611047 1632451 120 2 3254 a 2190 50 05 137 355 3691 2778 06411417 18 38 51 120 2 3192 07 2190 60 01 5 373 3631 2774 06011417 15 38 51 120 3 2320 0 5 2190 50
35. t AC side of inverter by opening AC switch Disconnect the DC side from the inverter Check both the AC and DC wiring and insulation Reconnect AC connection check the status of inverter If the problem persists please Update the firmware according to instructions or Replace the inverter Check the system connection including polarities and security first Find the devices with high power consumption near the AC system Consult the utility power supplier understand the grid conditions Use inverter software to monitor the frequency and voltage If the measured data beyond the setting under the permission of utility supplier use the software to change parameters If the situation is not improved after changing parameters please Update the firmware according to instructions or Replace the inverter Make sure the breaker and switch on AC side are close Check the AC wiring the problem continues replace the inverter Pag 49 of 57 n Fault definition The detected PV voltage is higher than PV over specification Voltage Possible Causes The PV array voltage is too high Inverter is abnormal Software problem Circuits inside microprocessors are inconsistent Consistent Fault The detected temperature is high inverter are abnormal Inverter is abnormal Ambient temperature is too high Heat dissipation Ove
36. te the firmware according to instructions or Replace the inverter Do the same actions as left column again If the fault continues Update the firmware according to instructions or Replace the inverter Do the same actions as left column again If the fault continues Update the firmware according to instructions or Replace the inverter Do the same actions as left column again If the fault continues Update the firmware according to instructions or Replace the inverter Pag 50 of 57 Fault Message Low DC Bus DC Sensor Fault GFCI Failure Fault definition Possible Causes DC BUS voltage inside inverter is lower than expectation Inverter is abnormal The DC sensor at output is abnormal The detection circuit is abnormal Proposed Actions for Proposed Actions for Professionals 1 Do the same actions as left column again 2 If the fault continues gt Update the firmware according to instructions or gt Replace the inverter End user Disconnect PV and PV from the input start the unit again If it does not work please call service Warning Dangerous high voltage exists on both DC and AC wires and connections For the end user Please do NOT touch any live parts IV317E Rev 00 Date 2010 06 18 Pag 51 of 57 10 Specifications Model Nominal AC output power Max AC output power in 10 minutes Input
37. use in the unit 4 Under normal operation the Data Logger LCD shows the following as an example 5 When the display is green the inverter is feeding power to the grid Under such condition you have installed the inverter successfully Before connecting PV Panels to DC terminals make sure the polarity of each connection is correct An incorrect connection could permanently damage the device IV317E Rev 00 Date 2010 06 18 Pag 29 of 57 6 Operation of SOLEIL 10TL 6 1 Auto Power up The PV Inverter starts up automatically once the DC power from the PV Panel is sufficient and the fuse is closed 6 2 Operating Modes There are 4 modes of operation For each mode there is a corresponding color and text to indicate the status 1 Normal In this mode inverter continuously converts energy from solar generator to grid utility The corresponding color of LCD is green in this case 2 Recovery from Fault In some situations such as abnormal voltage and frequency the inverter has to disconnect from grid After the situations are cleared inverter recovers to normal condition For the coming 48 hours the LCD backlight will be yellow as following picture If there is no further abnormal event after 48 hours of operation the color switches back to green again IV317E Rev 00 Date 2010 06 18 Pag 30 of 57 3 During Fault During grid fault or system failure refer to error message table for further
38. ute If it does not restore to normal operation please call service Disconnect PV and PV from the input start the unit again If it does not work please call service Disconnect PV and PV from the input start the unit again If it does not work please call service Disconnect PV and PV from the input start the unit again If so please call service Proposed Actions for Professionals Check the open PV voltage and see if it is more than or too close to specification If PV voltage is much less than specification and the problem still occurs please replace the inverter Open all DC connections of inverter Wait for 3 minutes Reconnect DC connection and check If the fault continues Update the firmware according to instructions or Replace the inverter Make sure the ambient temperature of installation is less than 55 C Check the space near the heat sink Remove any obstacle that block the heat dissipation near heat sink If the problem persists replace it Make sure installation is under specification of each model for High DC Bus Do the same actions as left column again If the problem persists please try to Upgrade the latest firmware according to instruction or firmware release note or Replace the unit Reconnect DC connection and check If the fault continues Upda
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