Jumbo Series - Vacuum Pump
Contents
1. 200 230 Volt I s x 1 Sia Tol 9 8 7 To connector PCB 0 Volt 7 2 7 24Volt aq 2 1 Benaming Jumbo mair plus Span Fasen 1 Freq SC Datum ranti Tole Tekening nummer page 1 2 Artikel nummer JP ds 220 230 ery and van The shown Diagrams are for standard configurations Version JUM EN B 23 List of fuses Fuses are placed at the entering of the power onto the component board Fuses are placed on transformers control and seal Two fuses are placed on the control circuit Due to different main voltages and machine models there is a variety of fuse types that can be present in the machine Refer to the specifications of the relevant component for the correct types and values of fuses for replacement or contact your supplier Caution to avoid fire and or other irreparable damage to the machine the replacement fuses must always be of the same type with the same value as the fuses being replaced Tension Caution the maximum allowable voltage fluctuation is 10 of the official voltage stated on the type tag2. ORIGINAL acuum systems USER MANUAL HENKELMAN BV Adress Titaniumlaan 10 5221 CK s Hertogenbosch The Netherlands Postal Address Box 2117 5202 CC s Hertogenbosch The Netherlands Tel 31 0 73 621 3671 Fax 31 0 73 622 1318 E mail info henkelman com Internet http www henkelman com Version JUM EN B This manual is for the JUMBO series The general instructions apply to the models in this category Henkelman B V cannot be held responsible for any damage caused by deviating machine specifications This manual has been established with care Henkelman B V does not accept liability for errors in this manual and or consequences of misinterpretation of the instructions Henkelman B V is not liable for damages and or problems that arise from using spare parts that are not supplied by Henkelman B V Henkelman B V reserves the right to change specifications and or spare parts without prior notification All rights reserved No part of this publication may be reproduced by photocopy printing or in any other way without prior consent from Henkelman B V LIABILITY 1 We exclude all liability as far as it is not provided for by law 2 Our liability shall never exceed the total amount of the order in question 3 Barring the generally applicable legal rules of public order and good faith we are not liable to pay for any damage of any sort whatsoever directly
3. ERROR CODES The control is programmed with an error code This error code gives an indication of the problem when starting up the machine is not working as expected F1 This code indicates that the cycle lid switch is being interrupted prematurely Example the cover of the machine closes after starting but before sufficient vacuum has been reached in the chamber to keep the cover closed the operator lets go of the cover The F1 code will now show on the display If this keeps happening please contact your supplier Version JUM EN B 24 PNEUMATIC DIAGRAM Seal cylinder Vocuumpump Vocuumgauge eal valve wo 0 valve 2 MS MI The shown Diagrams for standard configurations Version JUM EN B PROBLEM SOLVING PROBLEM CAUSE SOLUTION Machine does not work Machine does not work Operating panel is on Transparent lid does not open automatically Final vacuum is insufficient The machine extracts the air too slowly Version JUM EN B The plug is not plugged into the wall socket The main fuse has been burned The circuit board fuse has been burned The control transformer fuse has been burned The micro switch that is activated when the lid is closed is disordered
4. of the container and slide the sliding valve towards the lid to open the valve UY 6 Press the Key The vacuum pump starts to run and the air in the container is being extracted 7 When the vacuum meter reaches 1 the optimal vacuum in the container has been reached 8 Press the Key to stop the vacuum pump 9 The vacuum applicator can now be removed from the lid by sliding back the slider 10 The container is now ready for storage in the refrigerator 11 If the machine needs to be used for normal applications the hose can be removed from the extraction opening The normal program mode can be selected by pushing the SELECTOR key twice Version JUM EN B 29 EEC DECLARATION OF CONFIRMITY Concept of an EEC Declaration of Conformity Henkelman B V Titaniumlaan 10 5221 CK s Hertogenbosch Netherlands Declare that the machine complies with the machine directive 2006 42 EC the low voltage directive 2006 95 EEG and the EMC directive 2004 108 EG Machine Type Machine number Year of construction of the machine The machine and the belonging documentation is in accordance with the following standards or other normative documents NEN EN 60204 1 NEN EN IEC 61558 1 NEN EN IEC 61558 2 6 NEN 5509 NEN EN ISO 12100 1 NEN EN ISO 12100 2 NEN EN ISO 13732 1 NEN EN ISO 13857 RoHS 2002 95 EG If modifications are made to this machine without written permission these modifications fall entirely outside
5. or indirectly including business losses to movable or immovable property or to persons either at the opposing party as at third parties 4 Weare in any case not liable for damages arising from or cause by the use of the product supplied or by the unsuitability of it for the goal for which the other party purchased it WARRANTY oubject to the following limitations the warranty period for products supplied by Henkelman is at least 12 months as of the date indicated on the purchase document This warranty is limited to manufacturing and machining defects and does therefore not cover breakdowns involving any part of the product that is exposed to any form of wear and tear Normal wear and tear that can be expected with the use of this product is therefore hereby excluded 1 Henkelman s responsibility is limited to replacing parts found to be defective we shall not acknowledge claims for any other kind of damage or costs 2 The warranty does not apply if the defect is the result of incorrect or negligent use or maintenance that is contrary to the instructions given in this manual 3 he warranty lapses if repairs or modifications on the product have been carried out by third parties 4 Defects due to damage or accidents deriving from outside factors are excluded from the warranty 5 If we replace parts in compliance with the obligations of this warranty then the replaced parts become our property 6 Ifthe other party does not not
6. run the conditioning program for the pump 15 minutes to preserve the pump For instructions about the conditioning program see page 15 After switching to the user mode it is possible that OIL appears on the display This means that the operating hours counter is turned on and the number of operating hours that has been set has elapsed The hour counter is turned off by default but can be set by the customer or supplier to be used as a reminder for regular maintenance activities When Oil is displayed the machine can still be used as usual but we advise to change the oil and reset the warning function Please contact your supplier for more information about setting or turning off the operating hours counter Version JUM EN B 9 STANDARD USER OPERATIONS FOR THE MACHINE 1 Turn the machine on with the ON OFF switch Warm up the pump with the condition program if the machine has not been used for a while instructions page 15 Fill the vacuum bag with a product Select the correct size of the bag The bag has to fit easily around the product but should not be too large Make sure you respect hygienic conditions during this operation Packaging materials product and hands must be clean and dry if possible Place the vacuum bag in the chamber The open end must be placed over the sealing bar The bag should not be outside the chamber If the product is much lower than the height of the sealing bar you should use the black inser
7. 32 JUMBO 35 42 42XL 50 016 m3 h 0 30 Viscosity VG 32 VM 22 VS 32 Machines are supplied with standard type oil Machine Type Pump Capacity Inspect and change oil exhaust filter There is an oil exhaust filter in the pump that absorbs and filters oil vapors The filter will become saturated after a period of time and needs to be replaced This is in general between 9 and 18 months of use of the machine When the filter is saturated it is no longer possible to achieve a maximum vacuum and the machine starts smoking Oil exhaust filter housing types Filter housings are at the rear of the machine JUMBO PLUS 30 JUMBO 35 42 42XL Note that the filter gasket does not remain behind when removing the filter Take care that the filter gasket is correctly placed on the new filter JUMBO PLUS Open the back Remove the old filter from the Slide the component board to the back housing Place the new filter in Unscrew the filter the housing Version JUM EN B 17 Change oil exhaust filter other JUMBO models Open the rear of machine Unscrew the cover The filter is visibly clamped Release the tensioner with for the pump from the filter housing behind a tensioner a key Position and clamp the new filter ensure that the seal ring is in position in the housing Screw the cover back onto the housing Screw the back plate back onto the machine Remove tensioner and Make sure that the sealing ring does not filter f
8. ES J Hee REMOVAL FRONT PANEL Version JUM EN B O N O OF Aa CO N 11 14 22 23 25 26 28 USER MANUAL JUMBO SERIES 4 EL AN A PRIOR TO STARTING TO USE THE MACHINE MACHINE REGISTRATION TO BE COMPLETED BY THE USER Please register the machine using the following data This information will be needed by the supplier or Henkelman BV in case of questions or references about the specific machine DATA ON MACHINE TAG Relevant data for answering questions can be found on the machine tag The machine tag is located at the rear of the machine Please note down the following data 1 MACHINE TYPE vacuums te 5 conformit Europ enne Henkelman B V n Telephone 31 0 73 621 3671 Box 2117 Fax 31 0 73 622 1318 5202 CC s Hertogenbosch E mail info henkelman com 2 MACHINE NUMBER MACHINE NO The Netherlands Internet http www henkelman com TYPE JUMBO 30 DS Machine 3401099999 Tension 230 1 50 Current 4 5 amps EL AS w 3 VOLTAGE TENSION CONTROL PANEL DATA When starting the machine two codes appear on the display consecutively before the control switches to user mode The first code indicates the software version of the control software and the second code indicates the active options Please write down the codes below CODE 1 NNNM CODE 2 Version JUM EN B 4 A IMPORTANT FOR INSTALLATION READ THIS FIRST GENERAL Congratulations
9. L 50 STANDARD OIL OIL EXHAUST FILTER Henkelman Henkelman Litres Reference Reference amount 004 m3 h 0439500 0 06 50 60Hz 0939160 008 m3 h 0439502 0 25 50 60Hz 0939162 016 m3 h 0439503 0 30 50 60Hz 0939163 SEAL SYSTEMS HENKELMAN PARTS SPECIFICATIONS REFERENCE QUANTITY Teflon tape 46 mm Teflon tape 0305515 length sealing bar 5 cm Double seal 2 X 3 5 mm concaved shape wire 0305000 2 wires length of sealing bar 15 cm Cut off seal 1 x 3 5 mm concaved shape wire 0305000 1 wire length of sealing bar 15 cm 1x 1 1 mm round wire 0305010 1 wire length of sealing bar 15 cm Silicone Rubber Silicone 17 x 8 0320200 length silicone holder LID GASKET HENKELMAN REFERENCE LENGTHS PER MODEL in cm MINI JUMBO JUMBO 0320215 PLUS JUMBO 30 JUMBO 35 0320215 JUMBO 42 JUMBO 42XL 50 Lengths specified are always a little longer and must be cut to the correct length Version JUM EN B 21 TECHNICAL SPECIFICATIONS DIMENSIONS PUMP FINAL EE LID HOUSING VACUUM mm m3 h 96 MINI JUMBO Stainless steel Transparent Stainless steel 330 x 450 x 295 4 99 80 JUMBO PLUS Stainless steel Transparent Stainless steel 330 x 450 x 295 8 99 80 JUMBO 30 Stainless steel Transparent Stainless steel 450 x 525 x 385 8 99 80 JUMBO 35 Stainless steel Transparent Stainless steel 450 x 525 x 385 16 99 80 JUMBO 42 Stainless steel Transparent Stainless steel 490 x 525 x 430 16 99 80 JUMBO 42 XL Stainless steel Transparent Stainless stee
10. be incremented or decremented per second with a maximum of 99 seconds and a minimum of 2 seconds When you keep pressing the STOP VACUUM or STOP key during the setting of the vacuum function the first 5 seconds will be incremented or decremented per second After 5 seconds intervals of 10 seconds will appear If the key Is released the setting can be changed per second again Sealing function The seal function setting can be increased or decreased with a maximum of 6 0 sec and a minimum of 0 5 sec When you keep pressing the STOP VACUUM or STOP key during the setting of the sealing function the first 5 seconds will be incremented or decremented per second After 5 seconds intervals of 10 seconds will appear If the key Is released the setting can be changed per second again Service programs control panel The control panel is equipped with a number of service programs that can be useful during regular maintenance or repairs The conditioning program for the pump is a service program that has to be used regularly see explanation on page 15 Contact your supplier for more information about the use of other service programs Version JUM EN B 13 MACHINE MAINTENANCE GENERAL A regular and complete maintenance is required for long usage of the machine to avoid malfunctioning and to achieve an optimal packaging result If the machine is used intensively more than 5 hours per day we recommend professional
11. e silicone holder Replace the silicone rubber is damaged or worn The Teflon tape is damaged Replace the Teflon tape The inside of the vacuum bag opening is Clean the vacuum bag s opening contaminated or greased In case of other problems or questions please contact your supplier Version JUM EN B 27 SPECIAL APPLICATIONS PACKAGING LIQUID PRODUCTS The machines can also be used for packaging liquid products like soups or sauces During this process the vacuum process must be carefully monitored through the lid The STOP VACUUM key must be pressed as soon as bubbles appear in the product the saturation point same as boiling point has then been reached The saturation point of liquids is reached at a certain ratio of low pressures and high temperatures see the example table for water below The saturation point will be reached sooner in the vacuum process when packaging liquids with a high temperature the amount of vacuum will therefore be less Henkelman recommends therefore to first cool liquid products before packaging This way an optimal vacuum of the product can be reached Saturation point of water relation between the pressure and temperature of the water Vacuum pressure mbar 1000 800 600 400 200 100 50 20 10 5 2 Boiling Point Temperature C 100 94 86 76 60 45 33 18 7 2 13 A useful tip when packaging liquid products is to use the inclined plate so that the product remains at the botto
12. filter For instructions see page 17 18 Contact the supplier for professional servicing Four yearly Replace transparent lid and the gas springs Replace seal cylinder membranes A Special attention When the machine is expected to not be used for more than 1 month we strongly advise to drain the oil to prevent any pump corrosion risks VACUUM PUMP MAINTENANCE It is very important to regularly service the pump to ensure long and correct operation The following activities are essential for correct maintenance If the machine is used regularly we advise a complete inspection of the pump by the supplier at least once a year to ensure long use without any problems Do not hesitate to contact your supplier for more advice or information Conditioning program The conditioning program provides a good flush of the pump During the program the pump and oil reach the operating temperature which improves the absorption and filtering of moisture and contaminants The high temperature enables any moisture in the pump to evaporate minimising the risk of corrosion in the pump The program lasts 15 minutes we advise to run it at least once a week Turn on the machine press the key conditioning program and close the lid The program runs automatically During the program moving dots will appear on the display The program can be interrupted at any time using the STOP key It is however important for the sake of good maintenance tha
13. g screwed it tight Cut a piece of Teflon tape as long as the sealing bar plus about 5 cm 2 inches Stick the new Teflon tape straight over the new wires Make sure that the Teflon is straight on the sealing bar and that the sticky part is stuck on the side Make sure that the Teflon is stuck on the bar smoothly and without folds Cut off the Teflon tape so that the sticky part does not get stuck on the sides of the clamps but that the Teflon extends over the top of the clamps Place the sealing bar back in the machine Ensure that the sealing bar is properly clicked onto the holders or that the screws are firmly screwed in See page 21 for correct parts and quantities Cut off the ends of the sealing wire and stick Teflon tape over the sealing beam without folds 19 SILICONE HOLDER AND LID GASKET MAINTENANCE Replace the rubber silicone holder The silicone holder must be inspected weekly for roughness on the silicone rubber mainly caused by burning of the sealing wire If irregularities appear the silicone rubber must be replaced Average replacement cycle for silicone rubber is at least once every 6 months This indication refers to regular use of the machine with standard products No rights can be derived from this indication Remove the old silicone rubber from the holder Cut a new piece of silicone rubber the same size as the old one The same size is very important too short or too long will ca
14. id packing liquid products to prevent pump spoiling GENERAL MAINTENANCE The machine needs to be serviced regularly to guarantee the functioning and to keep the machine in optimal condition The maintenance schedule is clearly defined on page 15 The warranty automatically expires when the maintenance is overdue or inaccurate Always remove the power cable from the wall socket during maintenance the machine must be completely disconnected If there are doubts about the maintenance activities or if the machine fails to work correctly always contact the supplier Version JUM EN B 6 TRANSPARENT LID Never locate the machine near a heat source This can cause damage to the lid cracks Never place hot sharp or heavy objects on the lid These can cause damage to the cover cracks in the long run Always clean the cover with solvent detergent Solvents can damage the lid Check at least once a week if there are cracks in the lid If cracks are visible in the lid then the machine must IMMEDIATELY be turned off and not used again until the lid has been replaced Continuing to work with a cracked lid can cause implosion of the lid The warranty and or liability expire in case of accidents and or damage caused by working with a cracked lid Replace the transparent cover every 4 years as a precaution and standard service interval VACUUM PUMP Regularly check the level and quality of the oil in the pump If the level of oil is to
15. il drain plug can be placed back Filling up oil After draining or if the oil level has dropped oil needs to be filled up The oil fill plug must be removed with the correct Allen key The pump can now be filled with oil Make sure that you add the correct quantity of oil see table on page 24 For the models MINI JUMBO and JUMBO PLUS slide the component plate backwards to facilitate filling NOTE to fill up with small amounts and with intervals Fill up the oil to the top of the oil level indicator sticker Oil types and amounts It is important to use the correct type and quantity of oil for the pump The wrong type or too much oil could damage the pump The ambient temperature of the area where the machine is operating is also important for the type of oil You can find the amounts and types of oil in relation to the ambient temperatures in the table on the next page Examples of supplier brands for the standard types of oil are Shell Vitrea Aral Motanol GM BP Energol CS or Texaco Regal R O with related viscosity numbering If the machine is used outside normal specifications regarding ambient temperature please contact your supplier for advice Version JUM EN B 16 Ambient temperature Filling Standard Cold Hot litres Oil type Oil type type 10 30 C 5 10 30 40 MINI JUMBO 004 m3 h Viscosity VG 22 JUMBO PLUS 008 m3 h 0 25 Viscosity VG 32 VM 22 VS 32 JUMBO 30 008 m3 h 0 25 Viscosity VG 32 VM 22 VS
16. ing function The machine starts to extract air from the chamber The light in front of VACUUM starts to burn Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts increasing to the left Once the vacuum function has finished the sealing function starts to seal the vacuum bag s The light in front of SEAL stars to burn Display decrementing time per 0 1 second starting at the time set max 6 0 sec The value on the vacuum meter stays the same After ending the seal function the ventilating function starts ventilating the chamber to 1 atmosphere ATO and the lid opens There are no longer any function lights burning Display lines moving up and down until the lid has opened The vacuum meter runs back to the right to zero and the lid opens automatically 6 The product is packed and ready to remove Version JUM EN B 12 Set change function values Please follow the steps below to change the function values for vacuum and or seal Press the FUNCTION SELECT Key to select the required function The function light will light up when the function is selected Press the STOP VACUUM or STOP keys for incrementing or decrementing the function values It takes 0 5 seconds before the value begins to change After changing the value s the machine must run through the cycle one time see previous page to record the values Vacuum function The vacuum function value can
17. l 7 8 Vacuum pressure meter ON OFF Switch 9 Oil drain plug 10 Oil fill plug 11 inspection window 12 Power cable 13 Fuse holder with fuses 14 Machine tag 15 Warning stickers Appearance of parts and machines can deviate per model from illustrations Fuse holder Power cable Version JUM EN B 8 STARTING AND OPERATING THE MACHINE ON OFF SWITCH The ON OFF switch is used to turn the machine on and off before and after operation CAUTION The ON OFF switch does not completely remove all power from the machine The power cable must be unplugged from the wall socket to remove all power from the machine Ensure that the machine is completely without power during maintenance and repair activities is When the machine is turned on with the ON OFF switch the pump only runs during the vacuum cycle STARTING THE MACHINE When the machine is connected the machine can be turned on using the ON OFF switch When starting the machine two codes appear on the display before the control switches to the user mode The first code indicates the control software version The second code indicates the machines active options Please write down both codes on page 4 of this manual as they are important for the supplier and Henkelman BV in case of questions and or if any problems occur After switching to user mode the machine is ready for use If the machine is new or has not been used for an long period it is important to
18. l 490 x 610 x 445 16 99 80 JUMBO 50 Stainless steel Transparent Stainless steel 490 x 610 x 445 21 99 80 Specifications may deviate with optional models Standard ambient temperature 10 C 30 C For deviating ambient temperatures see page 17 for special oil specifications Maximum use per day 5 hours Electricity Voltage see machine tag Frequency see machine tag Power see machine tag Electrical connection Maximum fluctuation 10 of the official registered voltage sound level 70 DB Version JUM EN B 22 ELECTRICAL DIAGRAMS Control Current Diagram MICROSWITCH NO d TO 5 X D Benaming Connection d JUMBO a iagram digital pane ES ije maten m Zi R KELMAN Tekening nummer page 2 5 nummer PCB Artike val voor Main Current Diagram 1 2 4 MAIN SUPPLY MAIN FUSE MAIN POWER SUPPLY FOR PCB SEALTRANS FORM ER CONTROL TRANSFORMER Li N POWER SUPPLY FOR SEAL TRAFO TRI Tb2 PHASE SEAL BAR MAIN SWITCH POWER SU PPLY FOR PUMP GREEN YELLOW BLUE
19. le immediately if damaged Always disconnect the power if there are problems with the machine or during maintenance before starting to work on the machine When the machine is not being used for a long period the power cable should always be disconnected Version JUM EN B 5 VACUUM PUMP Check before starting the machine if there is oil in the pump see page 16 NEVER start the machine without oil in the pump Use the right type of oil corresponding to the pump see page 17 After moving and or transporting the machine always first check the oil level before re starting When starting the machine for the first time or after a long period first run the conditioning programme before working with the machine see page 15 A IMPORTANT FOR OPERATION READ THIS FIRST GENERAL Never pack products that can be damaged during or after vacuum packaging Living beings may never be vacuumed In case of any doubt about the operation and or functioning of the machine please refer to this manual If the manual is not helpful to your problem do not hesitate to contact the supplier The warranty and or liability expire if damage is caused by self made repairs and or modifications In case of malfunctioning or a defect you can contact the supplier In case of malfunctioning always stop the machine and remove the power cable from the wall socket Avoid packing warm products to reduce condensation and corrosion risks for the pump Avo
20. m of the packaging during the vacuuming process There will be less risk of liquid splashing out of the packaging The inclined plate can be ordered as an accessory for the machine Contact your supplier for more information about the liquid inclined plate or check our site www henkelman com Options amp Accessories HOT PRODUCTS A We advise to refrain to pack hot products Hot products may generate condensation which could damage the inside of the pomp Version JUM EN B 28 USER MANUAL JUMBO SERIES aH NKEI N A N EXTERNAL VACUUMING OF FOOD CONTAINERS if applicable The JUMBO series can be equipped with an option for external vacuuming of special food containers This system can extract air out of special containers to extend the sustainability of the product in the container The container has a special lid with a valve Please contact your supplier for more information about the containers The system that comes with the machine has a hose with vacuum applicator Operation External Vacuum Food Containers 1 Start the machine 2 Place the hose connector over the extraction opening of the chamber of the machine Make sure that the sliding valve on the TT vacuum applicator is on the side of the qum hose closed position 4 Press the conditioning key C appears in the display Press the SELECTOR key until External vacuuming appears on the display 5 Place the vacuum applicator over the valve
21. malfunctioning or defects if these operating limits are being exceeded without consultation The machine must be moved or transported in an upright position The machine may NOT be tilted because this can cause damage to the pump The supplier or Henkelman BV cannot be held responsible for any malfunctioning or defects if the maintenance instructions in this manual have not been respected Version JUM EN B 14 STANDARD MAINTENANCE SCHEDULE FOR THE MACHINE Daily Clean the vacuum chamber lid and housing after use with a damp cloth Be careful that no cleaning products containing solvents are used Make sure that no high pressure cleaner is used Weekly Check the oil level and replace or top up oil if the oil is turbid or the oil level is too low For instructions see page 16 Activate the conditioning program for the pump at least once a week Check the sealing bar for damage Replace Teflon tape or seal wire if the seal quality is no longer sufficient or if the Teflon tape or seal wire is no longer taut on the bar For instructions see page 18 19 Check the lid gasket and replace it if the gasket is damaged or stretched For instructions see page 17 18 Inspect the transparent lid for cracks If cracks are visible turn off the machine immediately and contact your supplier Every Six Months Replace oil at least once every 6 months Yearly Inspect the oil exhaust filter for saturation If saturated replace the
22. nlay plates in the chamber To pack liquid and hot products requires special attention please read page 28 Version JUM EN B 10 USER MANUAL JUMBO SERIES S H OPERATING PANEL CONTROL PANEL VERSION Digitale time contro The digital control is implemented with a function program that can be set with different function values per cycle to pack different products A program cycle is the complete program of set functions vacuum and seal that the machine runs through to pack a product The control panel has a standard implementation with a conditioning program for the regular maintenance of the pump and two STOP keys for complete function interruption or for active function interruption only A number of built in service programs is available Contact your supplier for more information about these functions The value of the functions can be set for a certain period of time The vacuum function can be set in entire seconds with a maximum of 99 seconds The seal function can be set with an interval of 0 1 seconds and a maximum of 6 0 seconds CONTROL PANEL LAYOUT 1 Display The display shows the status of the active function during the run of the program cycle or the set value of the selected function when the machine is not running 2 FUNCTION SELECTION KEY With this key you can select the function vacuum or seal for viewing or changing function values The function is selected if the function light is burning on the left
23. o low or the quality of the oil is bad turbid replace or top up the oil before using the machine see page 16 Let the pump conditioning program run at least one full cycle before replacing the oil see page 15 Use the right type of oil for the pump when replacing or topping up see page 17 Use the conditioning program at least once a week to enhance good and prolonged pump operation see page 15 WARNING SIGNS ON THE MACHINE ONLY use the prescribed power supply voltage SHOCK HAZARD Insert the plug firmly into the mains wall socket TO PROVIDE THE CONTINUED PROTECTION AINST RISK OF ELECTRIC SHOCK CONNECT A Always connect the machine to an earthed wall socket ALWAYS DIGECONNECT THE MACHINE FROM POWER SOURCE BEFORE EMOTES SERVICE PANEL A Always remove the plug during maintenance or when the machine is not in use for long periods 8 MAC 4E SHOULD C ri BY QUALIFIED PERSONAL Version JUM EN B 7 USER MANUAL JUMBO SERIES aH NKEI N A N IMPORTANT MACHINE PARTS Rear view MINI JUMBO Rear view MINI JUMBO JUMBO PLUS JUMBO PLUS underneath left cover removed 1 Sealing bar in vacuum chamber mounted sealing supports with a click system 2 Silicone holder mounted on transparent lid 3 Lid gasket in lid for hermetic seal 4 Gas springs for opening lid after machine cycle MINI JUMBO JUMBO PLUS 1 gas spring in the middle 5 Vacuum Ventilation opening 6 Control pane
24. on the purchase of your Henkelman machine In case of any problems or questions please contact your supplier or Henkelman BV Please take the time to read through this manual carefully before starting the machine This manual contains relevant information and instructions for starting up maintenance and applications The warranty cannot be applied when problems occur that could have been avoided by reading this manual ENVIRONMENT The machine must be moved or transported in an upright position The machine may NOT be tilted because this can cause damage to the pump Place the machine on a flat level floor This is necessary for the machine to be able to function without any problems Enough space must be left around the machine for good ventilation The space must be at least 5 centimetres The ambient temperature in which the machine is operating must be between 10 C and 30 C When using the machine in areas with other ambient temperatures the user must contact the supplier for advice NEVER place the machine directly next to a heat source or a steaming device for example a combi steamer dishwasher or stove POWER EARTH Make sure that the voltage indicated on the machine tag matches the mains Always connect the machine correctly to an earthed socket to avoid danger of fire or electrical shocks earth connection is green yellow The power cable must always be cleared and no objects can be placed on it Replace the power cab
25. or faulty There is an internal malfunction The gas spring is faulty The set vacuum time is too short There is too little oil in the vacuum pump The extraction hole at the back of the vacuum chamber is partially covered by the vacuum bag during extraction The lid gasket is worn The oil is contaminated The oil exhaust filter is saturated The pump s extraction filter is blocked The oil exhaust filter is saturated Plug the plug into the wall socket Replace the fuse Make sure you use the correct value Disassemble the front panel and replace the fuse Check this and if necessary replace it The micro switch must be properly adjusted or replaced Consult your supplier Consult your supplier Extend the vacuum time Check the oil level and top up if necessary Note the type and quantity Place the vacuum bag closer to the sealing bar Replace the lid gasket Replace the oil Note the type amp amount Replace the oil exhaust filter Consult your supplier Consult the supplier Replace the oil exhaust filter Consult the supplier 26 The vacuum bag is The vacuum bag is being placed Place the vacuum bag neatly and not properly and or incorrect on the sealing bar smoothly on the sealing bar Ensure that correctly sealed the opening of the bag is always within the vacuum chamber The sealing time is too long or too short Adjust the sealing time longer or shorter The silicone rubber in th
26. our responsibility and this declaration will be considered dissolved s Hertogenbosch Henkelman BV Version JUM EN B 30 MAINTENANCE SCHEDULE NOTES Company Version JUM EN B Operations Maintenance USER MANUAL JUMBO SERIES mee ORIGINAL REMOVAL TOOLS FRONT PANEL With every machine we enclose two special tools to remove the front panel You can slide the tools into the slots at the bottom side of the front panel Lift them a little and pull them towards you Version JUM EN B 32
27. own new wires onto clamping plate Pull wires tight using a pair of pliers and a vice and screw the wires down on the clamping plate Version JUM EN B Replace wires and Teflon tape Remove the sealing bar from the holder by releasing the click system Remove the Teflon tape from the sealing bar The old sealing wires and cut off wires if applicable can be removed by unscrewing the clamp see illustration and pulling the wires from the grooves Remove the Teflon tape that is attached to the top of the sealing bar and stick a new piece of Teflon tape to the bar of the same length after having degreased and cleaned the bar with a dust free cloth Cut new peaces of sealing wire or cut off wire to the size of the sealing beam plus about 15 cm 6 inches Place the end of the wires through the grooves on the side of the sealing bar and screw the wires to the bottom Place the sealing bar top down in a vice and pull the sealing wires through the other side of the grooves on the sealing beam Tighten the wires with a pair of pliers and screw them down at the same time Make sure that the wires are taut and straightened with the help of a pair of pliers before the wires are screwed down It is useful to use a pair of adjustable pliers as a lever for optimal wire tension Place one end of the sealing bar in the vice and stretch the wires by pressing down the bar Cut off the extruding wire ends on both ends after havin
28. rom the housing stay behind when removing the filter e Pumps and housing can have a different appearance but the principle of replacing them remains the same e Make sure that the correct type of filter is used for the pump type see page 29 for correct type of filter for the type of pump e Itis advisable to have the suppler do this service SEAL SYSTEM MAINTENANCE The seal quality partially depends on the maintenance of the sealing bar and the silicone holder The main maintenance activities are the daily cleaning of the sealing bar and silicone holder with a damp cloth and weekly inspection of the bars Replacement of the sealing wire Teflon tape or silicone rubber need to be done if irregularities appear on top of the bar or the seal quality is insufficient 2 y All JUMBO models are equipped with either double or cut off seal The steps for replacing the sealing wire and Teflon tape are described on the following page The view may be different but the procedure remains the same DOUBLE SEAL CUT OFF SEAL 2 x 3 5 mm seal x 3 5 mm seal 1 x 1 1 mm cut The Teflon tape sealing wire should be replaced at least once every 3 months This indication refers to regular use of the machine and packaging standard products with standard vacuum packaging materials No rights can be derived from this indication Version JUM EN B 18 Remove teflon tape ECER E em Unscrew and remove the wires Replace the teflon tabe Screw d
29. servicing every 6 months For normal use of the machine complete servicing once a year should be sufficient depending on location environment and products However there are small maintenance activities that must be carried out regularly These maintenance activities can be done by the user The following page contains an overview of these activities A IMPORTANT BEFORE AND DURING MAINTENANCE The machine must always be completely voltage free before any maintenance is carried out on it Always remove the plug from the wall socket lf the machine is not functioning properly or if it produces strange noises turn it off immediately with the ON OFF switch and contact your supplier When cleaning transparent lids NEVER use cleaning products containing solvents Check at least once a week if there are no cracks in the lid In case of cracks turn off the machine immediately and contact your supplier High pressure cleaning is not permitted for cleaning the machine High pressure cleaning can cause considerable damage to the electronic and other parts of the machine Water may never be permitted to enter either the extraction nozzle of the chamber or the blow off hole of the pump This will cause irreparable damage to the pump Completer servicing must always be carried out by an authorised supplier The JUMBO machines are designed for a maximum of 5 hours per day The supplier or Henkelman BV cannot be held responsible for any
30. site of the function description in the display 3 CONDITIONING PROGRAMME KEY Start the conditioning program for pump duration 15 minutes For instructions about the program see page 15 4 FUNCTION Lights A burning light of the function indicates that the function is active during the program cycle or that the function is selected for view or change 5 STOP VACUUM Key Function during cycle Interruption of the active function during the program cycle The cycle immediately continues with the next function General function Increments the value of the selected function 6 STOP Key Function during cycle Terminates the program cycle completely The cycle immediately switches into the ventilation function General function Decrements the value of the selected function Version JUM EN B 11 7 Vacuum meter Displays the pressure in the vacuum chamber 8 ON OFF Switch The ON OFF switch is used to turn the machine on and off before and after operation The switch turns on all units in the machine Caution the switch does not completely remove all power from the machine CONTROL PANEL USE When the machine is turned on it is ready for use after the two operating codes have been displayed Description of the program cycle for digital time control 1 Functions vacuum and sealing are set with the correct values see page 13 for settings 2 Close the lid 3 Vacuum function 4 Sealing function 5 Ventilat
31. sufficiently or not in an acceptable period of time fulfils the obligations to the agreement between the parties we are not obliged to provide this warranty as long as the situation is occurring The stipulations of the warranty and liability are part of the general terms and conditions of sales which we can send to you if requested Version JUM EN B 2 CONTENT USER MANUAL INTRODUCTION LIABILITY WARRANTY _ _ RATETA CONTENT USER MANUAL __ MACHINE REGISTRATION IMPORTANT FOR INSTALLATION READ THIS FIRST IMPORTANT FOR OPERATION READ THIS FIRST WARNING LABELS gt ooo IMPORTANT MACHINE PARTS nemen nnn nnns START UP AND OPERATION gt 2mm nnn nnn Start the machine Standard user operations OPERATING PANEL Control panel description Control panel layout Control panel use MACHINE MAINTENANCE General Important before and during maintenance Standard maintenance schedule Vacuum pump maintenance Seal system maintenance Silicone holder and lid gasket maintenance List of maintenance parts TECHNICAL SPECIFICATIONS ELECTRICAL DIAGRAMS gt PNEUMATIC DIAGRAMS PROBLEM SOLVING gt SPECIAL APPLICATIONS 1 Packaging liquid products External vacuuming of food containers EEC DECLARATION OF CONFIRMITY eene MAINTENANCE SCHEDULE NOT
32. t plates that are delivered with the machine This makes the operation easier and reduces the cycle time The vacuum bag must be placed over the sealing bar without any folds Multiple vacuum bags can be placed over the sealing bar if the sealing bar is longer than the opening of the vacuum bags Vacuum bags may not however be laid on top of each other on the bar set the correct value for vacuum and sealing functions See page 13 for setting the function values Close the lid and the machine automatically runs through the full cycle of installed functions The lid opens automatically when the last function ventilation has finished If necessary the cycle can be fully or partially interrupted by pressing the VACUUM STOP key or the STOP key The VACUUM STOP key interrupts the active function vacuum or sealing and automatically continues with the next function The STOP key interrupts the entire cycle and goes immediately to the ventilation function The packed product can be removed from the machine SAFETY and PRODUCT PROTECTION The packaging process can be partially or fully interrupted at all times Stop active function press on VACUUM STOP key Stop full machine cycle press STOP key OPTIMAL AND EFFICIENT PACKAGING RESULT Use the correct size and good quality of vacuum bags Maximum 75 product filling in the vacuum bag Place the vacuum bag without any folds over the seal bar use the correct number of i
33. t the program completes a full 15 minute cycle and we therefore advise not to interrupt the cycle or only in case of urgent matters We also advise to run the program before using the machine for the first time after the machine has not been used for a long time and especially before changing the oil Version JUM EN B 15 Changing Oil Filling Up The oil level and oil quality must be checked at least once a week U can use the oil inspection window in this purpose Top up the oil level if it is too low Replace the oil if it is turbid Oil must be replaced at least once every 6 months 1 Oil fill plug 2 Oil drain plug 3 Oil inspection window Rear view MINI JUMBO Rear view JUMBO PLUS Side view JUMBO 35 42 50 after opening rear end after opening rear end Draining oil If the oil is white or turbid when checked then it must be replaced Before draining off the oil let the conditioning program run a full cycle The dirt and moisture is absorbed by the oil and the oil becomes thinner making draining Beware of hot oil vapor easier Take care to use the correct type of oil for the pump during drainage After the program has ended the drainage plug can be removed CAUTION During unscrewing the oil drain plug hot oil vapor can escape The oil now drains from the drain hole an oil pan must be placed underneath When the oil has drained tilt the machine slightly so that all residual oil can drain off After draining the o
34. use problems with sealing Place the new piece in the silicone holder Ensure that the silicone rubber is completely and evenly placed in the groove It is also important that the lt surface of the silicone rubber is smooth after it is in place and is shows no Appearance may differ per model signs of tension but principle remains the same Replace lid gasket The lid gasket ensures that the vacuum chamber is completely sealed during the machine cycle This is essential to achieve a maximum vacuum The lid gasket wears due to the extreme pressure differences and must be replaced regularly Inspect the lid rubber weekly for tears or damage Average replacement cycle for silicone rubber is at least once every 6 months this indication refers to regular use of the machine on average 5 hours a day and with standard products No rights can be derived from this indication The length of the new lid gasket is measured next to the old rubber If the lid gasket is too short or too long it can cause problems when closing the lid or it can leak Ensure that the ends of the lid gasket line up accurately The gasket must be placed evenly and without tension in the holder The ends must be cut straight and must be placed tightly against each other to avoid leakage Version JUM EN B 20 LIST OF SERVICE PARTS VACUUM PUMP PARTS BUSCH VACUUM PUMPS HENKELMAN MODELS 004m3 h MINI JUMBO 008m3 h JUMBO PLUS JUMBO 30 016 m3 h JUMBO 35 42 42X
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