USER-MANUAL Tamson Vacuum System - Tamson
Contents
1. 18 Tamson Instruments bv P M Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk MAL SEIS TDI Chamber of commerce 27 16 95 41 THE NETHERLANDS EC IBAN Code NL95 RABO 0160100046 Rev 1 02UK 04 2013 Page 2 18 2665 JL Bleiswijk THE NETHERLANDS Rev 1 02UK 04 2013 ep est 1878 1 SAFETY AND WARNINGS Make sure before installing or operating the equipment to read and understand all instructions and safety precautions listed in this manual If there are any questions concerning the operation of the equipment or about the information given in this manual please contact your local dealer or our sales department first Performance of installation operation or maintenance other than those described in this manual may result in a hazardous situation and may void the manufacturer s warranty Never operate equipment that is not correctly installed Unqualified personnel must not operate the equipment Avoid damage to the equipment or its accessories caused by incorrect operation Important When performing service maintenance or moving the apparatus always disconnect the apparatus at the main s socket Proper skilled and trained personnel are only allowed to operate this equipment Take notice of warning labels and never remove them Ref2. R C van Hall Director Tamson Instruments bv van t Hoffstraat F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk ve O Chamber of commerce 27 16 95 41 THE NETHERLANDS infootamtemcom IBAN Code NL95 RABO 0160100046 Rev 1 02UK 04 2013 Page 17 18 ge est 1878 17 Disclaimer Information given herein is offered in good faith as accurate but without guarantee Conditions of use and Suitability of the product for particular uses are beyond our control all risks of use of the product are therefore assumed by the user We expressly disclaim all warranties of every kind and nature including warranties of merchantability and fitness for a particular purpose in respect to the use or suitability of the product Nothing is intended as a recommendation for uses which infringe valid patents or as extending license under valid patents Appropriate warnings and safe handling procedures should be provided to handlers and users Alteration of this document is strictly prohibited Except to the extent required by law republication or retransmission of this document in whole or in part is not permitted Tamson Instruments bv assume no responsibility for accuracy of information Tamson Instruments neither represent nor warrant that the format content or product formulas contained in this document comply with the laws of any other country except the Netherlands Tamson Instruments bv All rights reserved
3. Tamson Instruments bv P M Tamson Instruments bv T 31 0 10 522 43 73 van t Hoffstraat 12 F 31 0 10 521 19 41 2665 JL Bleiswijk www tamson com THE NETHERLANDS info tamson com Rev 1 02UK 04 2013 VAT NL 80 66 34 984 B01 Bank account no Rabobank 16 01 00 046 Chamber of commerce 27 16 95 41 IBAN Code NL95 RABO 0160100046 Page 18 18
4. account no Rabobank 16 01 00 046 2665 JL Bleiswijk ve O Chamber of commerce 27 16 95 41 THE NETHERLANDS infootamtemcom IBAN Code NL95 RABO 0160100046 Rev 1 02UK 04 2013 Page 8 18 ep est 1878 9 Technical details Specification e Dimension Length Width Height mm Weight Kg Mains Volt Hz Consumption Watt Range mmHg Linearity F S Accuracy of control mmHg Tamson Instruments bv PI Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk ve O Chamber of commerce 27 16 95 41 THE NETHERLANDS iufoetranmsonmco m IBAN Code NL95 RABO 0160100046 Rev 1 02UK 04 2013 Page 9 18 ge est 1878 10 Spareparts Tamson Vacuum System tem 0610523 Microcontroller board with keys and NEG display w 2p 11T0030 Pump with motor 28T4504 Quick connector 4mm hose 4mm hose 2814501 Quick connector 4mm hose 1 4 2814126 Replacement filter 10pcs per pack 28T4127 Filter body 2074099 Fluid trap bracket 0210230 Fluid trap flask complete Glass Jar 0810130 Cap red 0810140 Cover with 2 hose connections O Ring Tamson Instruments bv P Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk TUN Chamber of commerce 27 16 95 41 THE NETHERLANDS iufoetranmsonmco m IBAN Code NL
5. this new vacuum value to be confrmed This can be done by pressing the enter key 2 The new vacuum set point is now programmed into memory Eeprom After switching off this new value will be stored Ensure yourself that correct set point is set by switching the pump off and on again 7 Repeat the procedure if the set point value deviates slightly The cause for this is that with a perfectly tight system it is difficult to lower the set point as vacuum is not released lt is easier to increase the value using the up key than lowering the value using the down key This is the cause of using an internal feedback system and well closed system 7 Calibration Span and zero can be calibrated easily Before going into calibration mode Connect a calibrated pressure meter to the suction connector A Activate the pump 7 and set the vacuum set point to the highest value i e 300 mmHg using 3 and 4 Press enter 2 to program the Set Point Check that calibrated pressure meter has same dimension as the TVS i e mmHg on the TVS and the calibrated vacuum meter Switch off the pump 7 The calibration mode can now be selected by using a paper clip or small pin to press the button located behind the hole indicated with 6 Tamson Instruments bv PI Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 266
6. 2UK 04 2013 Page 4 18 est 1878 5 Whatis what B Motorfuse fo D Connection Tovacuumtrap pressure out DG Vacuumtrap I H Vacuumtrap Il RS232 Optional 1 Dispay S 2 Key ene 3 Key dowm 4 Key u LI LED set 6 LED Motor Pump stopped running Switch pump 8 Unit on off L Ce E B i pa i ff 9 Fluid trap Tamson Instruments bv P M Tamson Instruments bv T 31 0 10 522 43 73 van t Hoffstraat 12 F 31 0 10 521 19 41 2665 JL Bleiswijk WWW tamson com THE NETHERLANDS info tamson com Rev 1 02UK 04 2013 VAT NL 80 66 34 984 B01 Bank account no Rabobank 16 01 00 046 Chamber of commerce 27 16 95 41 IBAN Code NL95 RABO 0160100046 Page 5 18 ge est 1878 6 Operation Switch the vacuum pump on using the on off button 7 The pump will start and vacuum will be generated at connector A When the pump is switched off 7 the pump motor will switch off and vacuum is released Only when the pump is running the vacuum can be set using the up 4 and down 3 buttons Press the button long for larger steps press short for smaller steps Once the setting of the vacuum is altered the displays shows alternating Conf Sp Enter This indicates that al the feedback system of the pump needs
7. 5 JL Bleiswijk ve O Chamber of commerce 27 16 95 41 THE NETHERLANDS iufoetranmsonmco m IBAN Code NL95 RABO 0160100046 Rev 1 02UK 04 2013 Page 6 18 ge est 1878 7 1 Zero Start the procedure by calibrating the zero pressure The display indicates Cal Zero Press up 4 and down 3 to set the value nearest to 0 The most right value around 400 indicates the digital to analog value from the controller This is an indicator value and can be used for error solving and service When the displayed value is set with up and down keys press enter to store the calibrated zero value into memory The display will shortly show strd The zero now is calibrated Press 6 again 7 2 Span The display now indicates Cal Span Start the pump Use the up 4 and down 3 button to match the reading from the TVS against the calibrated vacuum meter The most right value indicates the digital to analog value from the controller This is an indicator value and can be used for error solving and service Press enter to store the calibrated span value into memory The display will shortly show strd The span is now calibrated Press 6 again 7 3 Dimension The display shows readout Use the up 4 and down 3 button to switch dimension to mmHg mBar hPa PSI Press enter to store the readout into memory Press 6 again The display is in operation mode again 4 Note Pressing 6 without using enter 2 will not change the cal
8. 95 RABO 0160100046 Rev 1 02UK 04 2013 Page 10 18 ep est 1878 nifold Remark 2814101 Valve Be 2814503 Hose connector 2814153 Nut 3 8 24T0049 Tubing 4mm x 2 5mm PU Blue M 2814154 Adapter piece 4mm hose to 3 8 Tamson Instruments bv P M Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk ve O Chamber of commerce 27 16 95 41 THE NETHERLANDS iufoetranmsonmco m IBAN Code NL95 RABO 0160100046 Rev 1 02UK 04 2013 Page 11 18 ge est 1878 12 Connection Diagram Printed Circuid Board 0610523 Pumpmotor ot Pumpmotor Indicator 24V 2x GND 2x Pressure 0 5V Set point 1 5V Rev 1 83 2417352 Vacuum System Tamson nsirumenis Tamson Instruments bv P Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk TUN Chamber of commerce 27 16 95 41 THE NETHERLANDS iufoetranmsonmco m IBAN Code NL95 RABO 0160100046 Rev 1 02UK 04 2013 Page 12 18 ep est 1878 13 Principal diagram Pump outlet backpanel Vacuum relais Pressure sensor Manifold Vacuum inlet e le e lt Is el lt Microccontrolled feedback FilterFluid Tamson Instruments bv P M Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hof
9. er service and repairs to qualified technician If a problem persists call your supplier or Tamson Instruments b v 2 WARRANTY Tamson Instruments b v warrants that all their manufactured equipment is free from defects in material and workmanship preventing the machine from normal operation Tamson Instruments b v does not warranty that the equipment is fit for any other use than stated in this manual The manufacturer can only be held responsible for the security reliability and performance of the equipment when operated in accordance with the operating instructions extensions adjustments changes and or if repair is performed by Tamson Instruments b v or authorized persons only This warranty is limited to one year from the date of invoicing All equipment and materials are subject to standard production tolerances and variations Tamson Instruments bv dde d ae bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 BO1 van t Hoffstraat F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 Chamber of commerce 27 16 95 41 IBAN Code NL95 RABO 0160100046 Page 3 18 www tamson com info tamson com ep est 1878 3 PRECAUTIONS AND HAZARDS Before attempting to operate the bath read all parts of this manual carefully to insure smooth operation and avoid damage to the equipment or its accessories If a malfunction occurs consult section Trouble shooting page 14 at the end of this manual If problem persists call your s
10. est 1878 USER MANUAL Tamson Vacuum System Tamson Instruments bv P M Tamson Instruments bv van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk TUN Chamber of commerce 27 16 95 41 THE NETHERLANDS infootamtemcom IBAN Code NL95 RABO 0160100046 Rev 1 02UK 04 2013 Page 1 18 ep est 1878 CONTENTS 1 SAFETY AND WARNINGS ussntessssuaDSsuicusSassubSu s GumtusEsuu EUN Eegeregie 3 MER Puig 3 3 PRECAUTIONS AND HAZARDS naaa eneen nennnenennenenanenennnenenenenennnennanrnnnnnenennnenennnene 4 4 Oni e E E 4 Al OYSTEMAPPEICATION KE 4 S WEAF miu A M 5 Wei ldem 6 T GAL IBRATION P 6 7 1 A 7 eege 7 Ze IOIMENSION ME 7 P Sr Te NEE 7 8 MANIFOLD o E 8 SA OVC ELEA E a E E E E eee eee 8 9 TECHNICAL DETAILS nennen menen menenenenenennnnmnnnanmnennnenennnenennnennanrennanenennnenennnene 9 UC GET TTT CA CR 10 12 CONNECTION DIAGRAM oenen nennen na nnn KRERER KREE RKERERKEERER KREE KEEN KEE Ra asa KREE KREE 4 a eR SR Oa sara 12 13 PHINCIPAL DIAGRAM RE 13 14 TROUBLE Ce leien RT icm 14 15 CALIBRATION DETAIE SS E 16 16 GE DECLARATION M H 17 17 DISCLAIMER m
11. fstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk ve O Chamber of commerce 27 16 95 41 THE NETHERLANDS EC IBAN Code NL95 RABO 0160100046 Rev 1 02UK 04 2013 Page 13 18 ep est 1878 14 Trouble shooting Vacuum readout doesn t drop whilst pressing down few times The system uses feedback and the value on the display is the measured pressure Though the vacuum set points drops the system maintains its vacuum After a certain difference the vacuum relais opens thus dropping the vacuum Try to set the vacuum upwards Lower the vacuum under the set point and use the up button to reach the desired set point After calibration the displayed vacuum value doesn t seem to be correct Vacuum can be displayed in mmHg mBar hPa PSI Recheck the calibration of device The dimension of the device must be the same dimension which is displayed on the TVS During calibration zero or span value is not stored Press enter to store the zero span or dimension into the microcontroller memory The value to calibrate the span is too low When calibrating at 100 mmHg and operating the system at 300 mmHg be higher than the set point used for measuring Before calibrating start the pump and Select maximum vacuum Press enter and than start the calibration procedure Pump doesn t reach vacuum When the system is not closed a vacuum can not be build up Check the system for leakage Tubing
12. ibration so not using enter will not store the changed values Changing the dimension will not change the zero or span as the vacuum readout is calculated from the internal analog to digital converter value Tamson Instruments bv PI Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 BO1 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk ve O Chamber of commerce 27 16 95 41 THE NETHERLANDS iufoetranmsonmco m IBAN Code NL95 RABO 0160100046 Rev 1 02UK 04 2013 Page 7 18 ep est 1878 1 8 Manifold d d Toggle switch 4x To front is open To TVS w Hose connector 4x To viscometer tube i Mounting holes When the toggle switch is backwards vacuum is applied 2 to the hose connector 3 When the toggle switch is positioned towards the hose connector the connector 3 is atmosperical As an option other toggle switches can be mounted These offer 3 bS vacuum backwards or closed when positioned to the front 4 8 1 Quick release The Manifold is connected to the vacuum system with a 4mm poly urethane hose A quick release system combines ensures operation with a simple connection To connect simply press the hose into the connector 2 Ms To unconnect press B the connector 2 and pull the hose out C Tamson Instruments bv P M Tamson Instruments bv van t Hoffstraat 12 F 31 0 10 521 19 41 Bank
13. must be tight and well connected Valves from manifold must be closed Tamson Instruments bv PI Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk ve O Chamber of commerce 27 16 95 41 THE NETHERLANDS iufoetranmsonmco m IBAN Code NL95 RABO 0160100046 Rev 1 02UK 04 2013 Page 14 18 ge est 1878 Vacuum value decreases than settles When the motor is turned on the vacuum probably didn t build up due to an open system toggle switch not closed The feedback systems tries to increase the vacuum When the system closes the feedback overshoots After a short period the vacuum drops and settles at a stable value When starting the pump the system must be closed Pump motor doesn t start System still under vacuum Open and close a valve on the manifold Tamson Instruments bv PI Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk ve O Chamber of commerce 27 16 95 41 THE NETHERLANDS iufoetranmsonmco m IBAN Code NL95 RABO 0160100046 Rev 1 02UK 04 2013 Page 15 18 ge est 1878 15 Calibration details Date of calibration Serial number Performed by Readout TVS Readout reference Reference standard Type Serial Range Reader Certificate P M Tamson Instrument
14. s bv van t Hoffstraat 12 2665 JL Bleiswijk THE NETHERLANDS Rev 1 02UK 04 2013 mBar hPa mBar hPa Pressure sensor GHM Pressure sensor SL OI1LR IAN Se OO s Serie len AOS DENS OS NS DC by Deutsche Kalibrier Dienst DKD Traceable to national standards Tamson Instruments bv T 31 0 10 522 43 73 F 31 0 10 521 19 41 www tamson com info tamson com VAT NL 80 66 34 984 B01 Bank account no Rabobank 16 01 00 046 Chamber of commerce 27 16 95 41 IBAN Code NL95 RABO 0160100046 Page 16 18 ge est 1878 16 CE Declaration Manufacturer Tamson Instruments BV van t Hoffstraat 12 2665 JL Bleiswijk The Netherlands Product Vacuum system Model TVS Tamson Vacuum System The products to which this statement relates is manufactured and dully carried out in compliance with the provisions of Directive 89 336 EEC on the approximation of the laws of the Member States relating to electromagnetic compatibility The products are in conformity with the following specification Conducted emission EN55016 2 1 EN61326 A1 Radiated emission EN55016 2 3 EN61326 A1 A2 A3 Harmonics EN61000 3 2 ESD EN61326 A1 A2 A3 and EN61000 4 2 A1 A2 Radiated immunity EN61000 4 3 A1 Electrical Fast Transients EN61000 4 4 A1 A2 Surges EN61000 4 5 A1 Conducted immunity EN 61000 4 6 A1 Voltage dips and Voltage variations EN61000 4 11 A1 July 2012 Tamson Instruments bv The Netherlands Ing
15. upplier or Tamson READ Instruments bv Never operate the equipment if not CAREFULLY correctly installed The equipment must be operated only by qualified personnel Avoid damage to the equipment or its accessories through incorrect operation 4 Set up 4 1 System Application The TVS is used in combination with a viscometer bath The Manifold 00T0941 has specifically been designed to fit the TVAOOOMKII As indicated on the picture the vacuum pump is connected via a 4 position manifold to a maximum of 4 viscometers The pressure can be set in small steps offering a resolution of 1 digit mBar PSI or mmHg The Vacuum pump especially has been designed for measuring viscosity of bitumen ASTM D2171 IP 22 EN 12596 AASHTOT202 The system also can be supplied for manual viscosity testing and conforming to D445 and IP 71 and ISO 3104 For low viscosity the vacuum can be reduce to just a few mBar Sucktion of the sample fluid can be extremely well controlled and this prevents air bubbles in the sample Air bubbles are a serious cause for measuring error By using controlled vacuum this completely rules out this error Tamson Instruments bv PI Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 BO1 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk ve O Chamber of commerce 27 16 95 41 THE NETHERLANDS infoGtamson com IBAN Code NL95 RABO 0160100046 Rev 1 0
Download Pdf Manuals
Related Search