820110 Manual-UK # 0304-17
Contents
1. 3 Itisvery difficult to move the workpiece along the saw blade in a straight line and the saw cut isuneven The saw blade is warped or blunt Replace the saw blade The rip fence is not properly secured Clean the rip fence and secure it in the correct way 4 Theworkpiece starts to vibrate violently during sawing The saw blade is overheated or distorted Replace the saw blade2. damage during transport itis delivered in a sturdy packaging Most of the packaging materials can be recycled Take these materials to the appropriate recycling locations Take your unwanted machines to your local Powercraft dealer Here they will be disposed of in an environmentally safe way GUARANTEE The guarantee conditions can be found on the separately enclosed guarantee card CE DECLARATIONOFCONFORMITY UK We declare under our sole responsibility that this productis in conformity with the following standards or standardized documents ENS55014 1 EN55014 2 EN61000 3 2 EN61000 3 3 EN61029 1 61029 2 1 in accordance with the regulations 98 37EEC 73 23 EEC 89 336EEC from01 05 2002 Oststrasse 13 50996 KOLN BRD E Kok Dadi Quality department Powercraft The hand that secures the sawed section should remain behind the saw blade and move away from it Make sure that the hand that you use to secure the workpiece does not cross the hand that you use to operate the appliance 2 Use the push stick supplied with the appliance Use the push stick to guide smaller workpieces past the saw blade 3 Donotuse long extension cables 4 Allow the appliance to cool off before moving it 5 Donot remove wood residues in the vicinity of the saw by hand When wood residues are trapped between stationary and moving parts switch the appliance off and remove the plug from the electrical socket Only then remove
3. UK Subjectto change UK USERS MANUAL Art nr 820110 PBS 205 1000 0304 17 EXPLODED VIEW l g v ov ba 3 o A Q 9 v A 8 S 8 a bo gt S _ P Sa 3 3 E gt 3 i a wv Mi bo a i wa n v ov 8 A v gt 2 3 S 3 a a E a v n v a 5 i a 3 l i A ei Lu 3 Powercraft Powercraft SPARE PARTS FERM NR DESCRIPTION REF NR 407680 RULER 001 407557 SQUARE NUT 002 407455 KNOB 003 407555 MOVABLE QUARD 004 008 407681 SUNK SCREW M3 X 12 009 407560 TABLE INSERT 010 407558 RIVING KNIFE 014 018 407682 HANDLE LOCK SCREW 022 407683 NUT M12 023 407553 FIXING GUARD 024 407552 OUTER FLANGE 027 407551 INNER FLANGE 030 407684 STAND BAR 034 407559 SWITCH 036 407763 MOTOR 1000 WATT 038 10 URYEnglish dl y SAW BENCH THENUMBERSIN THE FOLLOWING TEXT CORRESPOND WITH THE PICTURES AT PAGE 2 TECHNICAL SPECIFICATIONS Voltage 230V Frequency 50Hz Input power 1000 W Speed no load 2950 min Saw blade dimensions 205x16mm Max cutting depth 90 43mm Max cutting depth 45 3I mm Diam dust extraction 34mm Cuttingangle DL 45 Machine w
4. appliance will not activate automatically when the power is turned on again The appliance will operate only when you depress the green on switch DUST COLLECTION To keep the work surface clean the saw bench is equipped witha connection for dust extraction You can connect your vacuum cleaner to this Powercraft PUTTINGINTO OPERATION SAWING Fig 5 Sawing work piece A Take care to keep your hands away from the saw blade when sawing When sawing proceed as follows Fig 5 Loosen the knobs ofthe rip fence A on the table surface Setthe rip fence to the correct distance Re tighten the knobs of the rip fence securely Setthe protective guard C to the appropriate height Switch on the saw bench Feed the workpiece without imposing pressure on it towards the saw blade Support the section of the workpiece that has already passed the saw to ensure that it does not fall Whenthe rear edge of the appliance comes close to the saw blade use the push stick B to feed the workpiece further Use atall times the push stick for small workpieces Switch off the saw bench when you have sawed the workpiece MITRE GUIDE Fig 6 Sawing with the saw rip fence THE MITRE GUIDE A ALLOWS YOU TO PLACE THE WORKPIECE ON THE TABLE AT AN ANGLE OF 45 ALLOWING DIAGONAL SAW CUTS TO BE MADE YOU CAN FOR THIS PURPOSE SECURE THE MITRE GUIDE TO THE GUIDE B FIG 6 Powercraft MALFUNCTIONS A Remove during ma
5. cts get into the extrac tion system These objects may come into contact with the saw blades resulting in potentially hazardous situations USING THE APPLIANCE I Push the workpiece that you are going to saw securely to the table surface Hold at the same time the section of the workpiece that has been sawed to prevent it breaking off Powercraft MAINTENANCE A During maintenance and cleaning always remove the mains plug from the socket Never use liquids when cleaning electrical parts ofthe saw bench The Powercraft machines have been designed to operate over a long period of time with a minimum of maintenance Continuous satisfactory operation depends upon proper machine care and regular cleaning Cleaning Keep the ventilation slots of the machine clean to prevent overheating of the motor Regularly clean the machine housing with a soft cloth preferably after each use Keep the ventilation slots free from dustand dirt Ifthe dirt does not come off use a soft cloth moistened with soapy water Never use solvents such as petrol alcohol ammonia water etc These solvents may damage the plastic parts Lubrication The machine requires no additional lubrication Faults Shoulda fault occur please contact Helpdesk UK HELPLINE 0870 7323023 IRELAND HELPLINE 180 0481005 In the back of this manual you find an exploded view showing the parts that can be ordered ENVIRONMENT In order to prevent the machine from
6. dust collection bin ADJUSTING THE RIVING KNIVE Fig 3 Riving knife adjustment Sawing will reduce the diameter of the saw blade The space between saw blade and riving knife must howe ver remain more or less constant This means that you will have to re adjust the riving knife from time to time To adjust the riving knife you should proceed as follows Fig 3 Remove the inset piece A by loosening the screws B Loosen the screws C of the riving knife Adjust the riving knife D so that the separation between the upper edge of the knife and the saw blade is atleast 3 mm andat most 5 mm Re adjust the riving knife whenever the separation exceeds 5 mm Re tighten the screws C Refittheinsetpiece A ADJUSTINGANGLE OF SAW CUT Fig 4 Adjusting angle ofsaw cut IT IS POSSIBLE WITH THE SAW BENCH TO SAW AT VARIOUSANGLES TO A MAXIMUM OF 45 THE SAW CUT ANGLE IS SET AS FOLLOWS FIG 4 Loosentheknobs A These are located opposite 6 oneanother on the sides ofthe saw bench Adjustthe saw blade to the angle required THE SAW ANGLE IS DISPLAYED ON THE PROTRACTOR B Tighten the knobs A once more securely OPERATION When you depress the red off switch the saw bench will switch off Depressing the green on switch will activate the saw bench Should the mains power fail or when the plug is removed from the electrical socket the safety switch will switch the appliance off immediately The
7. eight 14kg Lpa Sound pressure level 85 dB A Lwa Sound power level 105 dB A PACKAGE CONTENTS I Sawbench Pushstick Mitre guide I User manual Warranty card Check the machine and accessories for transport damage PRODUCTINFORMATION Fig Saw bench I Table surface 2 Protective guard 3 Pushstick 4 Sawblade 5 Rivingknife 6 Insert piece 7 On off switch 8 Motor 9 Mains cable 10 Frame II Ripfence 12 Interlocking knob 13 Mitre guide 14 Nut 15 Screw Powercraft SAFETY INSTRUCTIONS The following symbols are used in these instructions for use A Denotes risk of personal injury loss of life or damage to the toolin case ofnon observance of the instructions in this manual A Denotes risk of electric shock Carefully read this manual before using the machine Make sure that you know how the machine functions and how to operate it Maintain the machine in accordance with the instructions to make sure it functions properly Keep this manual and the enclosed documentation with the machine Electrical safety Warning When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury Read allthese instructions before attempting to operate this product and save these instructions ELECTRICAL SAFETY A Always check that the power supply corresponds to the voltage on the rating plate Replac
8. ing cables or plugs Immediately throw away old cables or plugs when they have been replaced by new ones It is dangerous to insert the plug of a loose cable in the wall outlet Using extension cables Only usean approved extension cable suitable for the power input of the machine The minimum conductor size is 5 mm When usinga cable reel always unwind the reel completely GENERAL SAFETY INSTRUCTIONS Warning When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following Read all these instructions before attempting to operate this product Retain for future refence I Keepworkarea clean Cluttered areas and benches invite injuries 2 Considerworkarea environment Don t expose power tools to rain Don t use power tools in damp or wet locations Keep work area well lit Don t use power tools in presence of flammable liquids or gases 3 Guard against electric shock Prevent body contact with grounded surfaces e g pipes radiators ranges refrigerators 4 Keep children away Do notlet visitors contact tool or extension cord All visitors should be kept away from workarea 5 Storeidle tools When notin use tools should be stored in dry high 3 or locked up place out of reach of children 6 Don t force tool It will do the job better and safer at the rate for which itwas intended 7 Useright tool Don t f
9. intenance and cleaning in all cases the mains plug from the electrical socket Never use water or aggressive fluids when cleaning the saw bench Use for this purpose a brush Maintain the saw bench on a regular basis as this will prevent unnecessary problems The following will ensure that your appliance remains in optimum condition Empty the dust collection bin regularly You can remove the bin readily by loosening the two attach ment screws Keep the saw blade clean to avoid irregularities in the saw cut Inspect the saw blade regularly for cracks fractures and broken or blunt teeth Replace damaged saw blades immediately e Keep the ventilation grid of the motor clean to avoid the motor becoming overheated e Replace the inset piece when it is worn I The electric motor becomes hot The motor is being overloaded by workpieces that are too big Sawata lower speed so that the motor can cool down The ventilation grid of the motor is blocked Clean the ventilation grid The motor is defective Return the appliance to your Powercraft dealer for checking and or repair 2 The appliance does not work when connected The motor has been switched off by the thermal cutout Allowthe applliance to cool down and switch it on again The mains connection has been broken Check the mains connection for faults The switch is damaged Return the appliance to your Powercraft dealer for checking and or repair
10. orce small tools or attachments to do the job of heavy duty tool Don t use tools for purposes not intended 8 Dress properly Do not wear loose clothing or jewellery They can be caught in moving parts Rubber gloves and nonskid footwear are recommended when working outdoors Wear protective hair covering to contain long hair 9 Use safety glasses Also use face or dust mask if cutting operation is dusty 10 Don t abuse cord Never carry tool by cord or yank it to disconnect it from receptacle Keep cord from heat oil and sharp edges l I Secure work Use clamps ora vise to hold work It s safer than using your hand and it frees both hands to operate tool 12 Don t overreach Keep proper footing and balance at all times 13 Maintain tools with care Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have repaired by authorized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oiland grease 14 Disconnect tools When notin use before servicing and when changing accessories suchas blades bits and cutters 15 Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from tool before turning iton 16 Avoid unintentional starting Don t carry plugged in tools with finger on switch Be
11. sure switch is off when plugging in 17 Outdoor use extension cords When tool is used outdoors use only extension cords intended for use outdoors and so marked 18 Stay alert Watch what you are doing Use common sense Do not operate tool when youare tired 19 Check damaged parts Before further use ofthe tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instructions manual Have defective switches replaced by an authorized center Do not use tool if switch does not turn it on and off 20 Warning The use of any other accessory or attachment other than recommended in this operation instructions or the catalog may presenta risk of personal injury Have your tool repaired by an expert This electric appliance is in accordance with the relevant safety rules repairing of electric appliances may be carried out only by experts otherwise it may cause considerable danger for the user 22 Connect the dust extraction device Whenever there are facilities for fitting a dust extraction system make sure itis connected and used A Always check that the
12. the residues 6 Select the appropriate saw blade Select the saw blade with the correct teeth and the correct speed of rotation and slip appropriate for the material to be sawed and fit the saw blade carefully This will not only increase the lifetime of the saw blade but also prevent cracks and fissures with their attendant hazards Fit only recommended saw blades that meet European standard EN 847 7 Donot saw pegs or sharp cornered workpieces This is hazardous Saw pegs or sharp cornered workpieces with an appliance designed for that purpose a peg cutter or milling machine and not witha saw bench 8 Exercise care when sawing waste or firewood Waste or firewood often requires less careful sawing so there is a danger that you may not be quite so alertto irregularities in the wood and impose too much pressure on the saw 9 Useatable extender for large workpieces When sawing large workpieces support the workpiece at table level with a table extender TURN THE APPLIANCE OFF IMMEDIATELY IN THE EVENT OF I afaulty mains plug mains flex or flex damage 2 afaulty switch 3 smoke or smell from scorched insulation 4 Seizing of the saw EXAMPLES OF PROBLEMS ARISING FROM IMPROPER USE OF THE SAW BENCH I Contact with rotating saw blade This can occur when the protective elements such as the protective guard the protection under the table surface the riving knife the push stick are missing or are used improperl
13. voltage corresponds to the voltage on the rating plate 2 REPLACING CABLES OR PLUGS Immediately throw away old cables or plugs when they have been replaced by new ones It is dangerous to insert the plug of a loose cable in the wall outlet SPECIALSAFETY INSTRUCTIONS BEFORE USING THE APPLIANCE l Make sure that the saw bench is adequately and effectively illuminated When you use strip lighting you should be aware of the so called stroboscopic effect This may cause a rotating saw blade to appear to be stationary One solution is to use two light fittings in order to create phase displacement 2 Check the following points e Does the voltage of the motor and any fuse employed correspond with the mains voltage Appliances with a voltage of 230 V may be connected without problems toa mains voltage of 220 V e Are the feeder cable and plug in good condition sturdy without loose bits or damage e Has the saw blade lost any teeth or is it dis playing cracks or fractures If so replace the saw blade immediately e The protective guard may not be set higher than required to let the workpiece pass e The riving knife should be narrower than the saw cut and broader than the saw blade 3 Do not exercise lateral pressure on the saw blade as it may cause it to break 4 Check the wood for knots nails cracks and waste residues These irregularities may cause the workpiece to kick back dangerously 5 Ensure that no obje
14. y Improper operation of the protective elements can result in accidents When the machine is switched off the saw blade may continue to rotate There isa risk of your not noticing this because the appliance falls silent That is why the protective guard is so important 2 Recoil of the workpiece When the workpiece recoils it may hit those in the surrounding area at high speed This may resultin serious or even fatal injury The workpiece may Powercraft recoil for the following reasons or a combination of them e The saw does not protrude far enough above the table surface causing the workpiece to be guided directly into contact with the teeth of the saw thats itself moving in the direction of the user e Theworkpiece seizes on the saw because the riving knife is not fitted or incorrectly adjusted e Thereis no auxiliary saw rip fence straight edge or itis adjusted incorrectly Because of this the wood may become stuck between the main rip fence and the rotating saw blade Rotating saw blade breaks This can be caused by the following factors e animproper sawing procedure e animproperly adjusted saw blade animproper method of operation processing material that is unsuitable for the saw bench Metal parts under voltage Defective electrical installation may result in metal parts coming under voltage and causing fire Damage to hearing when noise level is too high Anoise level that is too high ma
15. y cause damage to the hearing of persons who are often close to the saw bench Release of harmful wood dust Release of harmful wood dust or glue vapours may pose health risks Connect a vacuum cleaner to the saw bench ASSEMBLY INSTRUCTIONS APPLICATIONS You may use the saw bench to saw workpieces with a maximum thickness of43 mm SELECTING THE SAW BLADE Select a saw blade that meets European standard EN 847 Make sure that it has the proper teeth In general you will be able to saw faster and less precisely with coarse teeth than with fine teeth Make sure that the saw blade is sharp atall times in order to realize an optimum result CHANGING SAW BLADES Fig 2 Changing saw blades A Check before fitting the saw blade that the mains plug has been removedfrom the electrical socket To change the saw blade proceed as follows Fig 2 Loosenthetwo screws A from the sawdust collection bin B Removethe sawdust collection bin Loosen the nut C from the saw blade witha spanner Secure the spindle with a second spanner Removethe flange D Removethe saw blade moving it diagonally downwards Check that the flange E behind the saw blade is in its correct position before fitting a new saw blade Fitanew saw blade and carry out the foregoing procedure in reverse sequence A Check when fitting the saw blade that the arrow on the saw blade is pointing in the same direction as the arrow on the saw
Download Pdf Manuals
Related Search