TPV16 User Manual 1-2014 V1
Contents
1. Poor pump performance Hydraulic flow reversed Check that the hoses are correctly connected to the pump motor ports The female coupler should be connected to the IN port The return fluid must never flow through a reversing valve Improper hydraulic fluid flow Check that 7 9 gpm 26 34 Ipm at 1500 2000 psi 101 140 bar is available at the trash pump A 20 decrease in flow can result in a 50 decrease in pump performance 8 gpm 30 Ipm is the best circuit flow Trash pump submersed in Lift the pump from the bottom of the hole or sediment chamber Use a flat support under the pump if necessary Trash pump inlet restricted Remove restriction and thoroughly clean Discharge hose kinked or Straighten the hoes If the hose must bend at the restricted top of the hole use a piece of split rigid conduit with large diameter of the expanded hose This keeps the hose from kinking Use a 90 3 inch pipe elbow on the trash pump outlet if necessary Discharge hose too small Use a 3 inch diameter hose Water lift too high Lower the outlet end of the discharge hose Impeller worn or damaged Check impeller for damage and excessive wear Replace if necessary Wear plates worn or damaged Check wear plates for damage and excessive wear Replace if necessary Hydraulic fluid in discharge Motor shaft seal failure Replace the motor shaft seal flow Ensure power unit is delivering 7 9 gpm 26 34 Ipm TPV16 User Manual lt 13 ST2. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size STANLEY HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic r
3. L g l 0092 eunsseJg 6l vIe SLL 0092 unjes 6l vIe 8 0 dn Gz o dn 09 67 9 L S L 0092 ensseJg 9 8 9 List IVS Aq yuo Jos se suonesyioeds Z St 0082 mes vor i p x Jo 3eeui Jsnw sou oine4p AU IN O 09 0 002 001 6r9 L OL SLL 00SZ eunssoJgd 6L vIe Bun s AJLA Lois W JS S oineJp u uunuu k S L 00Sz Winey 6L vie ne rn Ixeuu y o jenbe eunsseJd BulyJom unuululuu et St 0082 enssalg at ae pojeJ e sea Je aney snw sou oineJp u y el SLL 0052 Log EI 8 9 SL o dn ogadn e se i 0L suoneoijdde Jong Aue 104 pesn eq jou pjnous z Sn 0052 unes 6l ve pue sjuswau nba Bunejedo 00 s oo Inep TT 06 0 00 001 Ov 6L FOLS AH lue S uo peseq Ajuo suoneoijdde oo g l 0092 ainssald QL EI e oi neJp U JO pesn eq oj pepusjul SI yeyo siu L SI 0092 ujog QL 8 5 08 91 001 LG Or 6L GOL S d S L 0092 ujog EL e G 0j dn 0g o dn Or 6L S OL G E O ma e Em EET TET SE A ejqe deooe unuululuu e o eunssaeJd oeq O ze Ne J a nssald ul uunjeJ doe oj pepusjul ae suo n S L 0092 ujog OL EIS S o dn Gz 0 dn ez S1 ER epu uuuuo5 1 eseu wdi ejnuiu Jed sien e SYOLONGNOD TVOI2119313 YVAN ISN LON OQ plejg Jeqi4 10 preJg M SOH AB9npuoo Kwd aynuiw sed suojje6 uo peseq sujfue SSL 0972 ujog OL SI 0j dn OL 0 dn GH 6 r sou SnOUEN JO sJejeulelp sou uunuululuu LLI syonJj 3exong AuIDn 404 plesg Jaqi4 9SOH A 9npuoS uoN Doug p pu uuuu0991 SMOUS 1uBu y 0 yeu oul O uva ISd
4. are exceeded rapid failure of the internal seals may result 12 TPV16 User Manual Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended STANLEY TROUBLESHOOTING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the tool always make sure the hydraulic power source is supplying the cor rect hydraulic flow and pressure as listed in the table Use a flowmeter know to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C PROBLEM CAUSE SOLUTION Pump will not start No hydraulic fluid flow or Turn on power unit and check that 7 9 gpm 26 pressure 34 lpm at 1500 2000 psi 101 140 bar is available at the trash pump Defective couplers Check the couplers by connecting them together with the hydraulic power supply operating and with the control valve in the ON position The power supply should operate without loading from the couplers Impeller jammed with debris Clean the pumping chamber Impeller rubbing against wear Check and adjust the impeller clearance plates Defective power module Repair or replace the power module
5. AK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE ALEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY STANLEY HYDRAULIC TOOLS 2555 72 A 7 Building Gongtou liheng NOM PRESS Industry Square West Section Do Fanhua Street Hefei Anhui China 1688lpm I TPV16 Pump FLOW 7 9 gpm 26 34 Ipm DANGER D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION
6. ANLEY SPECIFICATIONS echric M M 1688 Ipm 450 gpm Velg u OO 14 kg 31 Ibs IE e 35 5 cm 14 in lup 41 cm 16 in Pressure Range uu u 1500 2000 psi 101 140 bar FIOW RANG Ces rine a au p 26 34 Ipm 7 9 gpm Maximum el oy eL 34 Ipm 9 gpm PONO e EP 1 2 in NPTF Discharge DI3I0eler u ee nn 75 mm 3 in Camlock SV SUSMM Type P E OC HTMA Type 2 14 TPV16 User Manual STANLEY STANLEY Hefei INTACA Science Technology Development Co Ltd Add A 7 Building Gongtou Liheng Industry Square Western Section Fanhua Street the Cross Wenshan Road Hefei Anhui China Tel 0551 63498781 2 3 Fax 0551 63498780 P C 230601 http www intaca cn
7. D CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO GOUELINGS IE ANY OF THESE CONDITIONS ENST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG Ovl SIHL JAOWSY LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED
8. IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC DO NOT REMOVE THIS TAG Ovl SIHL HAOW3H LON OG EMEND SEE OTHER SIDE El EEE SSeO SE Lx SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size TPV16 User Manual lt 7 STANLEY suonoeuuo esoH eoid an4 lt lt lt MO14J m G NJNLIJN RETURN RETURN MO14 gt gt gt BS za aYnNsssadd HYDRAULIC CIRCUIT PRESSURE PRESSURE g l 0092 unyay 797 L 0 8 001 92 09 67 9L
9. Keep these instructions in an area accessible to the operator and mainte nance personnel ALP 4 gt TPV16 User Manual STANLEY SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The models TPV16 Hydraulic Trash Pump will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and un derstand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start in a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions Establish a training program for all operators to en sure safe operations Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles head protection and safety shoes
10. TPV16 V SERIES TRASH PUMP USER MANUAL Safety Operation and Maintenance SEI 2 TPV16 User Manual STANLEY TABLE OF CONTENTS SAFETYSYMBOL EE A SAFETY PRECAUTIOINGS nitet ernennen anna 5 TOOL STICKERS amp TAGS iit rre rect ere ren eelere 6 HOSE TYPES siaurai avoriai E EET 7 MOSEIRECOMMENDATIONS eeneg caine uu qupa a A nn ana a A A 8 FIGURE 1 TYPICAL HOSE CONNECTIONS 2 0 2 eating 8 IMA aisieiBil isse TEM 9 OPERATION me JMQ M ane du a ande naeh 10 TOOL PROTECTION amp GARE u Tu R u u apu S masa s uama EES 12 TROUBLESHOOTING u ala anne 13 xis ee cM LEE 14 IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at 503 659 5660 and ask for
11. a Cus tomer Service Representative TPV16 User Manual 4 3 STANLEY SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here
12. above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter M 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm Sized for flow of at least 114 Ipm 114 Ipm 114 Ipm 114 Ipm For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu premium grade anti wear non conductive 20 82 centistokes Viscosity at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA CLASSIFICATION HYDRAULIC SYSTEM unm A A A A Flow Range 3 5 4 3 gpm 4 7 5 8 gpm 7 1 8 7 gpm 9 5 11 6 gpm 11 8 14 5 gpm 13 5 16 5 Ipm 18 22 Ipm 27 33 Ipm 36 44 Ipm 45 55 Ipm Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 129 bar 103 bar 103 bar 103 bar 103 bar System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 172 bar 138 bar 138 bar 138 bar 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific
13. at all times when operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Do not operate this tool without first reading the Op eration section Do not install or remove this tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Never operate the tool near energized transmission lines Know the location of buried or covered ser vices before starting work Donot wear loose fitting clothing when operating the tool Loose fitting clothing can get entangled with the tool and cause serious injury STANLEY Supply hoses must have a minimum working pres sure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may cause dam age to the tool Do not operate a damaged improperly adjusted or incompletely assembled tool To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and
14. diameter hose to the pump outlet For best performance keep the discharge hose as short as possible and lay it out to avoid sharp bends or kinks 10 TPV16 User Manual Do not attach a nozzle to the outlet end of the dis charge The TPV16 is designed for high GPM water flow at low water pressure head Attach a rope or cable to the trash pump s handle Lower the trash pump into the liquid to be pumped Do not raise or lower the trash pump by its hoses or couplers to avoid damage to the hoses or couplers IMPORTANT Never point the hose at bystanders Turn on the hydraulic power source Watch for sol ids in the liquid being pumped If solids are exces sive the discharge flow might decrease If this hap pens stop the pump and check for the cause of the problem Under some conditions the liquid being pumped might be slowed enough so it can no longer push particles in the liquid If this happens particles can accumulate in the pumping chamber causing fur ther restriction The impeller then acts as a grinding wheel which causes accelerated trash pump wear Reduced liquid flow can be caused by the following The trash pump sinks into solids at the bottom of the hole The end of the outlet hose is too high causing an excessive lift height for the column of liquid being pushed by the trash pump This slows the flow of liquid to a level where it can no longer carry solids The flow and pressure of hydrau
15. lic fluid to the trash pump is too low which reduces impeller speed A 20 percent decrease in hydraulic fluid flow can reduce pump performance by 50 per cent When operating at reduced hydraulic flow and pressure the end of the outlet hose should not be more than 30 ft 9 m above the liquid NOTE It will not damage the pump to operate it dry STANLEY OPERATION 5 When pumping is complete set the hydraulic contro COLD WEATHER OPERATION valve to the OFF position Lift the trash pump from the work area using the rope or cable to avoid dam age to the hoses or couplers If the trash pump is to be used during cold weather preheat the hydraulic fluid at low power source speed When using the normally recommended fluids fluid should be at or above 50 F 10 C 400 ssu 82 centi stokes before use IMPORTANT Damage to the hydraulic system or pump motor seals can result from use with fluid that is too viscous or thick Observe the following for trash pump protection and care 6 The trash pump must maintain a minimum impeller speed in order to move solid particles through the pump While pumping liquids containing large sol ids monitor the flow from the outlet of the fire hose If it begins to slow turn off the hydraulic power source and lift the trash pump from the work area Disconnect the hydraulic hoses and clean at the wa ter hose and the pumping chamber IMPORTANT Pumping liquids with a solids t
16. o liquid ratio greater than 30 percent solids to 70 percent liquid will cause accelerated impeller wear 7 To maintain optimum performance it is good prac tice to periodically inspect the impeller for wear or damage This is especially important following the pumping of liquids containing sharp abrasive solids TPV16 User Manual lt 11 STANLEY TOOL PROTECTION amp CARE In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow or pressure refer to Specifications in this manual for correct flow rate and pressure If specifications
17. properly trained per sonnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recom mended by Stanley Check fastener tightness often and before each use daily Do not put your hands or any other body part under the volute while the trash pump is running Do not lift the trash pump by pulling on the hydrau lic hoses Use a suitable line fastened to the trash pump handle Do not point water discharge toward bystanders TPV16 User Manual lt 5 TOOL STICKERS amp TAGS UY The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 6 TPV16 User Manual DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS 2 AHYDRAULIC LE
18. requirements STANLEY TPV16 User Manual lt 9 OPERATION PREOPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flow meter and pressure gauge make sure the hydraulic power source develops a flow of 7 9 gpm 26 34 Ipm at 1500 2000 psi 101 140 bar 2 Make certain that the power source is equipped with a relief valve set to open at 2150 2250 psi 150 155 bar maximum 3 Make certain that the power source return pressure does not exceed 250 psi 17 bar 4 Make sure the trash pump inlet is clear of debris Remove any obstruction before operating CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections IMPORTANT Do not connect pressure to the return port Motor shaft seal limit Is 250 psi 17 bar 2 Connect the hoses from the hydraulic power source to the couplers on the trash pump or trash pump hoses It is a good practice to connect return hose first and disconnect it last to minimize or avoid trapped pressure within the trash pump motor NOTE If uncoupled hoses are left in the sun pressure in crease inside the hoses might make them difficult to connect Whenever possible connect the free ends of the hoses together 3 Observe the arrow on the couplers to ensure that the flow is in the proper direction The female coupler on the trash pump is the inlet pressure coupler PUMP OPERATION 1 Observe all safety precautions 2 Attach a 3 inch 76 mm
19. ubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AN
20. uinjoy sseid WIN HONI SUILIN 1334 Wd Ido suonepueululo29M 2 eunssaJg Bury0M UIN EI 1 uueIGq episu sy45u97 esoH MO UO SOH UDO o1jneipAH 0 JOOL STANLEY 8 TPV16 User Manual HTMA EHTMA REQUIREMENTS HTMA EHTMA REQUIREMENTS HTMA TOOL TYPE HYDRAULIC SYSTEM REQUIREMENTS TYPE TYPE Il TYPERR TYPE Ill Flow Range 4 6 gpm 7 9 gpm 9 10 5 gpm 11 13 gpm 15 23 Ipm 26 34 Ipm 34 40 Ipm 42 49 Ipm Nominal Operating Pressure 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 103 bar 103 bar 103 bar 103 bar System relief valve setting 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi at the power supply outlet 145 155 bar 145 155 bar 152 159 bar 145 155 bar Maximum back pressure 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes Temperature Sufficient heat rejection 140 F 140 F 140 F 140 F capacity to limit max fluid temperature to 60 C 60 C 60 C 60 C at max expected ambient temperature Min cooling capacity at a temperature 3 hp 5 hp 6 hp 7 hp difference of between ambient and fluid 2 24 kW 3 73 kW 5 22 kW 4 47 kW temps 40 F 40 F 40 F 40 F NOTE 22 C 22 C 22 C 22 C Do not operate the tool at oil temperatures
Download Pdf Manuals
Related Search