Installation Operation Manual
Contents
1. Wa 7 N M E O 2 ONILH9M SSOYO 5 9 1 LO ld HH 9 1 1OTld HT dwy 0 2 asn4 GO O o N Ave d YINYHOISNVEL y3TIOYHLNOO IVLIDIO LSV dN3L 4340 e SS R N J80YUd o IVISONB3HL WIWLIS JMVA 38MINIVA AWS gt ECN pp A NOLLINDI U ZHOS Ave o AWOZ8 VAON LIS E JOYLNOO SV9 NIV Ne J ICS Schemat iring W GT46E Fryer Schematic dwy 0 z V o 3SN3 ih Npz i HINYHOISNVEL ES _ 101ld YATIONLNOO Y3ITIONLNOO TIVLIDIO LSVA IVLIDIO LSY4 SdINAL YSAO NOLLINOI ZHOS Ave AW028 YAON LIS TOYLNOO SVD NIYIN N x o J N eo fe J r J3d04d LVLSOWHYSHL ZHOS Ave AW028 VAON LIS TOYLNOO SVD NIYIN NOILINSI 24 ICS Schemat iring W GT6OE Fryer Schematic O2. Gas Hose assembly should also be classified for use in commercial kitchen conditions that appliance will be used in Recommended Gas Hose Assembly Specification AS NZS 1869 Class B or D compliant or equivalent that meets the following requirements Max Working Pressure Working Temperature B D 20 C to 125 C Oil resistant lining and cover 7 0 kPa 2 6 MPa Installation 1 It is essential that the gas supply is correct for the appliance being installed and that adequate supply pressure and volume are available The following checks should be made before installation a Gas Type appliance has been supplied for is shown on a coloured sticker located above gas entry point and next to rating plate Check that this is correct for gas supply appliance is being installed for Gas conversion procedure is shown in this manual b Supply Pressure required for this appliance is shown in the Specifications section of this manual Check gas supply to ensure that adequate supply pressure exists c Input Rate of this appliance is shown on Rating Plate fitted to inside of access door and in Specifications section of this manual Input rate should be checked against available gas supply line capacity Particular note should be taken if appliance is being added to an existing installation NOTE lt is important that adequately sized piping runs directly to the connection joint on the appliance with as few tees a
3. 1 MTT EVOLUTIONSERIES INSTALLATION AND OPERATION MANUAL VEE RAY GAS FRYERS GT45E GT46E GT60E Date Purchased Serial Number Dealer Service Provider Ce For use in GB amp IE 228661 15 MANUFACTURED BY Moffat Limited Rolleston 7675 New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited Web www moffat com au E Mail vsales moffat com au Main Office tel 61 03 9518 3888 fax 61 03 9518 3838 Service tel 1800 622 216 Spares tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455 Toll Free NEW ZEALAND Moffat Limited Web www moffat co nz E Mail sales moffat co nz Main Office tel 0800 663328 UNI TED KINGDOM Blue Seal Web www blue seal co uk E Mail sales blue seal co uk Sales tel 44 121 327 5575 fax 44 121 327 9711 Spares tel 44 121 322 6640 fax 44 121 327 9201 Service tel 44 121 322 6644 fax 44 121 327 6257 UNITED STATES Moffat Web www moffat com Sales tel 800 551 8795 Toll Free tel 1 336 661 1556 fax 1 336 661 9546 Service tel 800 858 4477 Toll Free tel 1 336 661 1556 fax 1 336 661 1660 REST OF WORLD Moffat Limited Web www moffat co nz E Mail export moffat co nz The reproduction or copying o
4. Entering the Controller Basic Settings and repeat from Item 2 above TEMPERATURE TEMPERATURE PROGRAMMING eC cd OFFSET DISPLAY MODE 13 THE MELT CYCLE i from either either o 14 to 14 t l or t 0 CY L CY S or CY 0 SETTING THE TEMPERATURE UNITS dd los either OF or e Ou Timing Mode i Factory Default Settings l One of the following options will display GE Straight Cook Time Straight cook time refers to real time cooking Flexible Cook Time Cook time can be automatically adjusted to compensate for size of load being cooked 2 To change Timing Mode press either Timer 1 or Timer 3 key cy Press Program Key P to confirm options the change will be accepted and display will step on to Temperature Offset parameter 26 Controller Advanced Programming Mode Temperature Offset The display temperature can be adjusted by between 14 to 14 Factory Default Settings To Calibrate the Control Temperature O e Set control temperature to 170 e Measure the oil temperature that the control is cycling at e f oil temperature is Aigher than reading on control panel enter a positive value of the difference between oil temperature and set temperature 170 difference e f oil temperature is lower than reading on control panel enter a negative value of the difference between oil temperature and set temperature 170 differe
5. handle and dip into hot frying medium from container and pour 8 around sides and bottom of tank to wash out crumbs and ia Fig 12 particles adhering to tank Continue to dip and pour until all crumbs are washed down and into the filter bag Open drain valve fully and check for any particles or crumb residue lodged in valve Clean out valve with a stiff nylon brush Do not use a wire brush as this may damage the valve seating and will eventually lead to leakage If obstruction cannot be removed with a brush use a wooden probe to dislodge obstruction Wipe all exterior panels with a cloth dampened with detergent and rinse off any residue with clean warm water Clean Control Panel with a damp cloth lightly moistened with a solution of water and a commercial quality foodservice approved detergent Once the daily cleaning operation is completed close the drain valve and pour frying medium back into the tank 18 Cleaning and Maintenance Weekly Cleaning NOTE If fryer usage is very high we recommend that the weekly cleaning procedure is carried out more frequently Proceed to drain and filter the tank as for Daily Cleaning Do not refill tank with frying medium until it has been cleaned as shown below Fill fryer with cold water to the normal fill level and add a high quality commercial cleaner that has been specifically formulated for fryers A purpose cleaners are not recommended NOTE Never use a caustic or lye solutio
6. M hr Supply Pressure 1 13 2 00 kPa 2 75 3 00 kPa Burner Operating Pressure 0 98 kPa 2 50 kPa 74 BSP Male New Zealand gt LP Gas Input Rating N H G C 90 MJ hr 90 MJ hr Supply Pressure 1 13 2 00 kPa 2 75 3 00 kPa Burner Operating Pressure 0 98 kPa 2 50 kPa Gas Connection 34 BSP Male UK Only Category Il au3p 20 37 Flue Type Ay Heat I nput nett 22 5 kW 22 5 kW 1 75 kg hr 37 mbar Burner Operating Pressure 9 8 mbar 25 mbar Gas Connection 3 4 BSP Male NOTE Measure burner operating pressure at Lower Test Point Out on the gas control valve with both burners operating at High Flame setting Refer to Gas Conversion and Specification Section for further details All Other Markets NOTE Specifications Town Gas gt Input Rating N H G C 90 MJ hr 90 MJ hr Non CE 1 13 2 0 kPa 0 75 1 5 kPa Supply Pressure CE 25 mbar N A Burner Operating Pressure 0 98 kPa 0 5 kPa Gas Connection 34 BSP Male Input Rating N H G C 90 MJ hr 90 MJ hr Non CE 2 75 3 0 kPa 2 75 3 0 kPa Supply Pressure CE 37 mbar 37 mbar Burner Operating Pressure 2 5 kPa 2 5 kPa Gas Connection 34 BSP Male Measure burner operating pressure at Lower Test Point Out on the gas control valve with both burners operating at High Flame setting TOWN GAS Option is
7. Standard models can only be converted between Nat Gas LP Gas and Butane but not Town Gas e Refer to Gas Conversion and Specifications in this manual for further details 32 Replacement Parts List Replacement Parts List IMPORTANT Only genuine authorized replacement parts should be used for servicing and repair of this appliance Instructions supplied with parts should be followed when replacing components For further information and servicing instructions contact your nearest authorized service branch contact details are as shown on reverse of front cover of this manual When ordering spare parts please quote part number and description as listed below If part required Is not listed below request part by description and quote model number and serial number which is shown on rating plate Gas System 018094 Interrupted Thermocouple Main Gas Valve 22 865 Thermocouple Flame Failure Valve 032190 Main Burner Injector LPG 1 90mm 032310 Main Burner Injector Nat 3 10mm 032170 Main Burner Injector Butane 1 70mm 032630 Main Burner Injector Town Gas 6 30mm 018090K Pilot Burner Special No Injector includes electrode 018972 Pilot Injector Nat 0 62 018971 Pilot Injector LPG Butane 0 35 026393 Pilot Injector Town Gas 0 75 228617 Gas Control Valve 24V Nova 229158 Gas Valve Cable Plug 24V GT45E GT46E Only 229159 Gas Valve Cable Plug 24V GT60E Only 019237 Flame F
8. by qualified persons All connections must be checked for leaks before re commissioning the appliance e Adjustment of components that have adjustments settings sealed e g paint sealed can only be adjusted in accordance with the following instructions and shall be re sealed before re commissioning this appliance e For all relevant information and specifications refer to table at end of this section Main Burners L Remove main burner injectors and replace with correct size injectors as shown in Gas Specifications table Pilot Burners 1 Remove the following i E aa e Gas supply tube to the pilot burner Jo NOTE Remove the piezo igniter electrode from mounting bracket before unscrewing pilot supply tube 2 Remove pilot burner injector and replace with correct size injector as shown in Gas Specifications Table at rear of this section 3 Refit the following Sa Piezo Igniter AF WAY Electrode e Gas supply tube to pilot burner e Piezo igniter electrode Pilot Burner Gas Supply Tube 29 Gas Conversion and Specifications Gas Controller NOTE For Twin Tank Fryers only the units will be fitted with 2 gas control valves These valves operate independently of eac
9. content of batter replace part egg with milk Contamination of oil Filter or strain oil daily to remove contaminants Poor cleaning practice Clean fryer at least once a week or each day in cases of heavy usage Ensure fryer is perfectly dry before use Overheating of oil Check oil temperature by using a thermometer or thermocouple Insufficient oil turnover Cooking foods with high sugar levels Top up daily to replace contents of fryer in 3 to 5 days Potatoes are usually high in reduced sugars at the end of a season When fried they will darken quickly and discolour the oil NOTE Excessive usage of oil is an indication of high absorption of oil into the food This is a function of temperature and character of goods being fried NOT due to type of oil being used unless refined oils are being used Any variation in apparent life of oil is always due to one or more of the causes mentioned above 21 Fault Finding Fault Finding the Gas System Pilot Burners will not light Gas supply is turned Off Gas bottles empty Turn On gas supply Replace gas bottles Blocked pilot burner Call for service Faulty piezo ignition Call for service NOTE Pilot can be manually lit until repair is carried out Pilot Burner lights then goes out when Gas Control Button is released Gas valve control button not held In for long enough Blocked weak pilot Lo
10. gas conversion replace gas type identification label located at The rear of appliance above gas connection point Beside rating plate Commissioning Before leaving the converted installation i Check all gas connections for leakages using soapy water or other gas detecting equipment A Warning DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES 2 Carry out a Commissioning check of the appliance as shown in Installation Section of this manual 3 Ensure any adjustments done to components that have adjustments settings paint sealed these are to be re sealed NOTE If for some reason it is not possible to get appliance to operate correctly shut Off gas supply and contact supplier of this appliance 30 Gas Specifications Australia Gas Conversion and Specifications PU natural Gas LP Gas Propane Main Burner I njectors 3 10mm 1 90mm Pilot Burner njectors 0 62 0 35 Pilot Screw Adjustment Full Out CCW 1 turns out CCW Burner Operating Pressure Supply Pressure 0 98 kPa 1 13 2 0 kPa 2 50 kPa 2 75 3 0 kPa New Zealand Natural Gas LP Gas Pilot Screw Adjustment Full Out CCW Main Burner I njectors Y 3 10mm Y 1 90mm Pilot Burner I njectors 0 62 0 35 1 turns out CCW Burner Operating Pressure Supply Pressure 1 13 2 0 kPa 0 98 kPa UK Only Category lay3p 20 37
11. heat to around 140 C Standby when use Is quiet Overloading Maintain 1 8 ratio of food to frying medium Heating frying medium too rapidly When charging fryer or starting up melt frying medium gradually Continued overheating of frying Check oil temperature by using a thermometer medium or thermocouple Gumming Frying oil broken down Check amount of fresh frying medium added to fryer to be sure turnover is adequate Using wrong frying medium Some frying mediums form gums when used in a deep fryer e g safflower oil Frying at too low a temperature Increase temperature and check thermostat Setting Inadequate preparation of food Be sure foods especially potatoes are cured correctly Excessive quantities of breading or Remove surplus breading or batter batter Placing food in frying medium Allow frozen foods to thaw before frying direct from freezer Greasy foods os moisture in and on surface Drain and dry foods before frying Frying medium in advanced stages Discard old frying medium and refill fryer with of breakdown new medium Use of dripping or other unrefined Due to low smoking point cooking in these oils oil at lower temperatures will result in greater oil absorption by food Using wrong kind of cooking oil Always use a completely refined and deodorised cooking oil 20 Fault Finding Rapid oil breakdown Oil smoking Inadequate frying oi
12. only to be used by qualified persons e Only authorised service persons are to carry out installation servicing or gas conversion operations e Components having adjustments protected e g paint sealed by the manufacturer should not be adjusted by the user operator Description of Controls GT45E Illustrated Flame Failure Button Single Tank Models Only Gas Control Valve O OFF Position 2 PILOT Burner ls HIGH Flame Piezo Igniter O 6 Touch Control Keys ON OFF Key TE Programme Key P The 3 Timer keys on each control Left Timer UP Key and LED Indicator Light panel can be used to program 3 Centre Timer and LED Indicator Light different cook times for each tank Right Timer DOWN Key and LED Indicator Light NOTE Only one temperature Temperature Key Thermostat setting applies to all 3 timers 1 a Operation Controller Basic Programming Mode The following Parameters can be changed in Controller Basic Programming Mode e Timer 1 Cook Time Settings e Timer 2 Cook Time Se
13. ED beneath timer will flash continuously a i n a a Display will count down time to completion of frying On completion of frying beeper will sound and display will show which timer has completed frying Left Centre or Press Timer Key to cancel Beeper and Timer Turning OFF the Fryer To Pilot Position To Use the Temperature Display NOTE Refer to Basic Programming Mode for information on how to set the Cooking Temperature Press Temperature Key Display shows Actual Temperature a gt META p lt o Press Temperature Key again within 3 seconds Display shows Set Temperature a Depress and rotate gas control valve clockwise to the Pilot position b Main burners will extinguish and Pilot will remain alight To Off Position a Depress and rotate gas control valve fully clockwise to the Off position b The Pilot burners will extinguish IMPORTANT Should any abnormal operation like ignition problems abnormal burner flame burner control problems partial or full loss of burner flame in normal operation If any of the above problems are noticed the appliance requires IMMEDIATE service by a qualified service person and should not be used until a service is carried out Cleaning and Maintenance General DM Warning DO NOT USE FLAMMABLE SOLVENTS AND CLEANING AIDS ON OR IN CLOSE PROXIMITY TO FRYER WHILST FRYER IS STILL HOT A Caution Alway
14. Flue Type Ai Natural Gas G20 Propane G31 2 50 kPa 2 75 3 0 kPa Burner Operating Pressure 0 98 kPa Main Burner I njectors 3 10mm 1 90mm Pilot Burner njectors 0 45 0 30 Pilot Screw Adjustment Full Out CCW 1 turns out CCW 2 50 kPa Supply Pressure 20 mbar 37 mbar NOTE in this Section for further details 31 Measure burner operating pressure at Operating Pressure Test Point Lower Out on gas control valve with both burners operating at High Flame setting Refer to the information Gas Conversion and Specifications All Other Markets Natural Gas Town Gas 3 10mm 6 30mm Main Burner Injectors Pilot Burner I njectors Pilot Screw Adjustment Full Out CCW Full Out CCW Burner Operating Pressure 0 98 kPa 0 50 kPa Supply Pressure 1 13 2 0 kPa 0 75 1 50 kPa LP Gas Propane Main Burner Injectors 1 90mm 1 70mm Pilot Burner njectors 0 35 Pilot Screw Adjustment 1 turns out CCW Burner Operating Pressure 2 50 kPa Supply Pressure 2 75 3 00 kPa NOTE e Measure burner operating pressure at Operating Pressure Test Point Lower Out on gas control valve with both burners operating at High Flame setting e TOWN GAS Option is only available with specific ex factory built Town Gas Models which can also be converted to any other gas
15. Mode To exit Programming Mode press and hold Programme Key P for approximately 3 seconds or do not press any key for 2 minutes Display will revert to Idle Mode 12 Operation Filling the Tank s A Warning THE OPERATOR MUST TAKE GREAT CARE TO USE THE FRYER SAFELY TO GUARD AGAINST RISK OF INJ URY AND FI RE o DO NOT LEAVE FRYER UN ATTENDED DURING OPERATION o DO NOT REPLENISH THE OIL FRYING MEDIUM IN THE FRYER WHEN THE FRYER IS HOT o DO NOT OVER FILL THE OIL FRYING MEDIUM IN THE FRYER ABOVE THE TOP LEVEL MARK o DO NOT ALLOW THE OIL FRYING MEDIUM IN THE FRYER TO FALL BELOW THE LOWER LEVEL MARK o DO NOT ALLOW THE OIL FRYING MEDIUM IN THE FRYER TO OVERHEAT o DO NOT INTRODUCE WET FOOD OR WATER INTO THE HOT OIL FRYING MEDIUM o DO NOT USE FLAMMI BLE SOLVENTS AND CLEANING AIDS ON OR IN CLOSE PROXIMITY TO THE FRYER WHILST THE FRYER IS STILL HOT AN Warning DANGER OF FIRE EXISTS IF THE OIL LEVEL IS BELOW THE MINIMUM LO INDICATED LEVEL CORRECT LEVEL FOR FRYING MEDIUM A a a ee cree aie ce WHEN AT FRYING TEMPERATURE SS O e O E INDICATES CORRECT FRYING MEDIUM LEVEL WHEN COLD Fig 4 NOTE BLUE SEAL FAST FRI fryers can be used with both oil and shortening 1 Before filling the tank always check that the drain valve s behind the door is are closed A locking slide is provided on these valves and this should always be locked in position during use OIL Careful
16. ailure Valve GT45E GT60E Only 018095 Piezo H T Lead 0 5m long 227508 Piezo Ignitor 022575 Burner Kit 018022K Overtemperature Thermostat Electrical System 020117 Temperature Probe 228660 Transformer 24Vac 229033 Fuse Holder 020109 Fuse 2 Amp 228707 Digital Controller 230101 Controller Overlay 3 Basket 025948 Terminal Block 6 Way 025951 Terminal Block 3 way 33 Replacement Parts List General 018019 227856 227449 227459 018358 018147 018176 228576 228577 228578 228419 228575 229674 227850 Accessories 228 93 228794 Basket Door Magnet Door Handle Door Handle Drain Valve Drain Extension Drain Stick Basket Tray Basket Tray Basket Tray Lid Lid Rear Roller Assy Leg 150mm Adjustable GT45E GT46E GT60E GT45E GT46E GT60E GT45E GT46E GT60E 450mm Fryer Plinth Kit 600mm Fryer Plinth Kit Gas Conversion Kits Gas Type to Convert to LP Gas Butane Town Gas LPG Propane UK Propane GT45E GT46E 231963 GT60E 231962 231964 N A 231967 231966 NOTE Town Gas Option is only available with specific ex factory built Town Gas models which can also be converted to any other gas Standard models can only be converted between Nat Gas LP Gas and Butane but not Town Gas 34
17. ctory service and correct installation is essential to achieve the best performance efficiency and trouble free operation This appliance must be installed in accordance with National installation codes and in addition in accordance with relevant National Local codes covering gas and fire safety Australia New Zealand AS 5601 1 Gas Installations AS NZS 3000 Wiring Rules United Kingdom Gas Safety Installation amp Use Regulations 1998 BS 6173 Installation of Catering Appliances BS 5440 1 amp 2 Installation Flueing amp Ventilation BS 7671 Requirements for Electrical Installation Ireland 15820 Non Domestic Gas Installations Installations must be carried out by qualified service persons only Failure to install equipment to the relevant codes and manufacturer s specifications shown in this section will void the warranty Components having adjustments protected e g paint sealed by manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking e Remove all packaging and transit protection from appliance including all protective plastic coating from door outer panel and exterior stainless steel panels e Check equipment and parts for damage Report any damage immediately to carrier and distributor e Report any deficiencies to distributor who supplied appliance e Check available gas supply is correct to that shown o
18. eft Right Hand Side 50mm Omm Rear 50mm Omm Assembly This model is delivered completely assembled Ensure that the legs are securely attached NOTE This appliance is fitted with adjustable feet to enable appliance to be positioned securely and level on uneven floors This should be carried out on completion of gas connection Refer to Gas Connection section below Optional Accessories Refer to Replacement Parts List e Plinth Kit For installation details refer to instructions supplied with each kit Electrical Connection NOTE ALL ELECTRICAL CONNECTION MUST ONLY BE CARRIED OUT BY A QUALIFIED PERSON L Each appliance should be connected to an adequately protected power supply and isolation switch mounted adjacent to but not behind appliance This switch must be clearly marked and readily accessible in case of fire 2i Check electricity supply is correct as shown on Rating Plate attached to inside of access door 3 For immediate electrical supply simply plug lead into a properly earthed 3 pin socket Gas Connection NOTE ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON Flexible Hose Connection If a Gas Hose assembly is used to connect this appliance hose and all fittings must have a minimum 34 Natural Gas or Y LPG inside bore diameter to ensure gas flow rate capacity required by this appliance is achieved This must be verified by operating pressure testing at maximum gas supply demand condition
19. f any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer In line with policy to continually develop and improve its products Moffat Ltd reserves the right to change the specifications and design without prior notice O Copyright Moffat Ltd December 2014 Contents GT45E FAST FRI GAS FRYER Single Tank 20Ltr GT46E FAST FRI GAS FRYER Twin Tank 26Ltr GT60E FAST FRI GAS FRYER Single Tank 31Ltr IMPOCUCUION siria 3 SpPeci ICaciONS scroll 4 Model Numbers Covered in this Specification Gas Supply Requirements Electrical Supply Requirements DIMENSIONS occcccccccccc nana 6 PAS CAN ACION miga lio 7 Installation Requirements Unpacking Location Clearances Assembly Electrical Connection Gas Connection Commissioning OIC UO Miastenia 11 Operation Guide Description of Controls Controller Basic Programming Mode Entering the Controller Basic Settings Setting the Parameters To Exit the Programming Mode Filling the Tank s Lighting the Pilot Burners Lighting the Main Burners Fryer Operation Flow Chart Turning OFF the Fryer Cleaning ana Maintenance smmcrissrastar rn rra 17 General Draining and Daily Cleaning Weekly Cleaning Periodic Maintenance Contents Fault FINOG asicininacicaanc cria 20 Guide to Cooking Problems with the Fryer Fault Finding the Gas System Wiring Schematics C
20. h other Gas regulator and pilot adjustment will need to be carried out separately for each gas valve Main Burner Supply Pressure Check a Connect a manometer to the upper test point Supply Pressure on the gas control valve Main Burner Operating Pressure Adjustment a Connect a manometer to the lower test point Operating Pressure on the gas control valve b Remove slotted cap to reveal Operating Pressure Adjusting Screw c Light main burners and turn the operating pressure adjusting screw to obtain correct burner pressure for type of gas being used Refer to Gas Specifications Table at rear of this section d Refit slotted cap to screw adjustment point Pilot Burner Flame Adjustment a Once main burner operating pressure has been set adjust pilot burner supply so that the impingement of the pilot flame on the thermocouple is correct and main burner pilot flame ignites main burners satisfactorily b Adjust pilot flame size by adjusting Pilot Burner Adjusting Screw Pilot burner flame should be approximately 1 long for main burner ignition Anti clockwise rotation of adjustment screw will increase pilot flame size Gas Type Identification Label On completion of
21. he controller Refer to Controller Advanced Programming Mode section for controller advanced programming If Melt Cycle is turned ON TURN ON FRYER Press ON OFF key to turn ON Control Panel following Refer to Controller Advanced Programming Mode for available settings If Melt cycle is active display will show the Se ee ee BERBER BRR e Neon Dot Indicates Heating is ON 7 If t 0 selected in Advanced If t 17 selected in Advanced Program Settings display will show Program Settings display will show the following Actual Temperature of oil m When oil is Up To Temperature display will show the following Fryer can now be used without using the Timers if required If Melt Cycle is turned OFF TURN ON FRYER Press ON OFF key to turn ON Control Panel Display will show the following Refer to Controller Advanced Programming Mode for settings If t 0 selected in Advanced If t 1 selected in Advanced Program Settings display will show Program Settings the following Actual Temperature of oil is displayed When oil is up to temperature display will show the following Fryer can now be used without using the Timers if required 15 Operation To Use the Timers NOTE Refer to Basic Programming Mode for information on how to set the Timer Pre Set times Press Timer 1 2 or 3 as required L
22. iodically by a qualified service person If any small faults occur have them attended to promptly Don t wait until they cause a complete breakdown It is recommended that the appliance is serviced every 6 months 19 Fault Finding Guide to Cooking Problems with the Fryer This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment The fault finding guide in this section is intended to help you correct or at least accurately diagnose problems with your equipment Although this section covers the most common problems reported you may encounter a problem not covered in this section In such instances please contact your local authorised service agent who will make every effort to help you identify and resolve the problem Please note that the service agent will require the following information e Model Code and Serial Number of appliance both can be found on Rating Plate located on appliance Presence of soap or detergent Rinse fryer thoroughly three times with clean residue from cleaning tank water Ensure fryer is perfectly dry before re filling with frying medium Excessive breakdown of frying Add fresh frying medium daily to replace medium contents every 3 5 days Frying medium foaming Continual frying of food with excess Remove excess moisture from foods to be fried moisture Continued overheating of oil Check thermostat setting Turn down
23. l turnover Adjust procedures to fry more food in fryer to increase turnover Oil overheating Check oil temperature by using a thermometer or thermocouple Contamination Filter or strain oil daily Poor cleaning procedures Clean fryer each day or at least once a week and rinse thoroughly Dry fryer before use Presence of copper or brass in the fryer equipment Remove all copper or brass fittings from contact with oil Overloading fryer Food excessively moist Maintain 1 8 ratio of food to frying oil Drain and dry food before frying Overheating oil on Standby mode Insufficient turnover of oil Continual frying with excess moisture on food Contamination of oil Turn control to Pilot position during idle Standby periods Maintain a minimum quantity of oil in fryer for more rapid turnover or increase quantity of food fried in fryer Replace with fresh oil every 3 to 5 days Drain foods before frying pat food dry Filter or strain daily to remove contaminants Oil overheating Check oil temperature by using a thermometer or thermocouple Rapid breakdown of oil Use of unrefined oils Use a stable frying oil Dripping smokes at lower temperature than refined and deodorised oils Darkening of oil Presence of salt on the food Salt food after frying and away from fryer Foods dipped in batter high in egg yolk Reduce egg
24. ld HY YATIOYULNOO IWLIDIO LSVaA dwy 0 2 3sn3 9 1 JOlld H Ave dd HAWHOISNVYL dWAL Y3NO a f o 3808 e Y IVISONB3HL O S ZHOS AbZ AWOZ8 YAON LIS JOYLNOO SVD NIV NOILINSI NOILINSI a V LW LIS JAVA Sen IVs ANV 1A pE E 25 Controller Advanced Programming Mode The following Parameters can be accessed and adjusted in the Advanced Programming Mode e Timing Mode Straight or Flexi cook time e Temperature Offset Calibration Setting 14 to 14 e Temperature Display Mode Temp display or prompt display e Programming the Melt Cycle e Setting the Temperature Units either C or F e System Programmable Default Settings E Press the ON OFF key to turn ON fryer controller Press E 2 Press Programme Key P and Timer 1 key together to Together enter Advanced Programming Mode En If LoC is displayed password protection is turned ON and control panel is locked Unlock the control panel refer to Controller Basic Programming Mode
25. ly fill fryer tank with oil until the FILL LEVEL mark is reached The GT45E fryer will hold 20 litres of oil The GT46E fryer will hold 13 litres of oil per tank The GT60E fryer will hold 31 litres of oil SHORTENING Shortening should be cut in pieces and packed down into tank The GT45E fryer will hold 37lbs shortening The GT46E fryer will hold 24lbs shortening per tank The GT60E fryer will hold 46 5lbs shortening e Turn On the fryer Melt cycle should be set to CY S on the control panel display Refer to Controller Advanced Programming Mode section to change Heating will automatically cycle at a lower temperature to gently melt the shortening 13 Operation Lighting the Pilot Burners GT45 Fryer Single Tank Rotate gas control knob to Pilot position and hold knob depressed At the same time hold flame failure button depressed Depress piezo igniter until right hand pilot ignites Hold gas control knob and flame failure button depressed for approx 10 to 15 seconds after igniting pilot burner then release both pilot burners should remain alight If pilot burners do not ignite repeat Items 1 to 4 above GT60 Fryer Single Tank Rotate gas control knob to Pilot position and hold knob depressed At the same time hold flame failure button depressed Depress right and left hand piezo igniters until right and left hand pilots ignite Hold gas control knob and flame failure button depressed for appro
26. m in this zone will remain hard if using solid fat oils 3 Screw drain extension pipe onto end of drain valve see Fig 9 and position a suitable container and filter under drain extension pipe 17 10 11 12 13 Cleaning and Maintenance Opening the Drain Valve A Warning HOT OIL WILL BURN DO NOT RUSH THIS JOB a Lift the locking slide on valve handle Fig 10 to release valve b While holding locking slide in withdrawn position rotate handle anticlockwise Fig 11 to open valve c When valve is closed locking slide will drop down over locking valve to prevent accidental opening of valve as shown in Fig 10 D a gt y y _ Fe ee SS lt L ms irs R p 7 Y r T t 7 wa d Ds IS Ae A Y Be Se 3 NA e PU X a A y e N gt NA f Locking Slide P A A Fig 11 Do not empty total fryer contents into one large container as this will be dangerous and may be difficult when lifted up to pour hot oil back into tank Slip a muslin or other suitable filter bag over the end of the drain valve Crumbs will be caught in bag but frying medium will strain freely through into receptacle Open drain valve slowly to minimise splashing and take care not to overfill the container If necessary use the drain stick see Fig 12 to dislodge any blockages in the drain When tank has been drained use a ladle or small pan with a
27. n as this will leave a fat destroying film on the tank ds Heat water to approximately 80 90 C Clean fryer baskets at the same time by simply immersing them in the cleaning solution Allow fryer to soak for 5 10 minutes or as directed on cleaner instructions Remove baskets and turn Off main burners Scrub baskets and fryer tank with a stiff nylon bristle brush to remove any remaining deposits DO NOT use a wire brush as this will scratch the sides Empty fryer and rinse thoroughly with water Use a 1 part vinegar to 15 parts water solution to rinse tank and neutralise any cleaner residue If this proves unsuitable for cleaner being used use a weaker solution of up to 1 part vinegar to 25 parts water Rinse tank thoroughly with water drain and dry Refill tank with new filtered frying medium Stainless Steel Surfaces a With tank s drained cleaned and dried as shown above clean exterior surfaces of fryer with hot water a mild detergent solution and a soft cloth b Dry all components thoroughly with a dry cloth and polish with a soft dry cloth c To remove any discoloration use an approved stainless steel cleaner or stainless steel wool Always rub in the direction of the grain Periodic Maintenance NOTE All maintenance operations should only be carried out by a qualified service person To achieve the best results cleaning must be regular and thorough All controls and mechanical parts Should be checked and adjusted per
28. n rating plate located on inside of door e Check the following parts have been supplied with the appliance GT45E GT46E GT60E Baskets 2 2 3 Basket Grids I 2 1 Lid 1 1 1 Adjustable Legs 2 2 2 Rear Rollers 2 2 2 Drain Stick 1 1 il Location L This appliance must be installed in a suitably ventilated room to prevent dangerous build up of combustion products 2 Installation must allow for a sufficient flow of fresh air for combustion air supply Combustion air requirements Combustion Air Requirements All Gas Types 24 m hr minimum 3 Position appliance in its approximate working position 4 All air for burner combustion is supplied from beneath appliance Legs must always be fitted and no obstructions placed beneath or around base of appliance as obstructions will cause incorrect operation and or failure of appliance NOTE Do not obstruct or block appliance flue Never directly connect a ventilation system to appliance flue outlet Installation Clearances NOTE e Only non combustible materials can be used in close proximity to this appliance e To facilitate easy operation drainage and servicing of appliance a minimum of 600mm clearance should be maintained at front of appliance Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble free operation The following minimum installation clearances are to be adhered to o Combustible Surface Non Combustible Surface L
29. nce Li Temperature offset will appear on the screen 2 To change temperature offset option press either Timer 1 or Timer 3 key to change selection 3 Press Program Key P to confirm the change and the display will step on to Temperature Display parameter Temperature Display Mode Factory Default Settings Temperature display can be set for either of two display modes t 1 Display will show oil temperature as an actual temperature t 0 Display will show one of the following temperature status HEAt Awaiting for fryer to heat up to set temperature droP When fryer is within 10 of set temperature to indicate that fryer is ready for loading L One of the following options will display 2 Press either Timer 1 or Timer 3 key to select option required 3 Press Program Key P to accept the change and display will step on to the Programming the Melt Cycle parameter 27 Controller Advanced Programming Mode Programming the Melt Cycle A One of the following 3 options may be selected e T Liquid e S Solid e O Override Zi To change the programmed Melt Cycle press either Timer 1 or Timer 3 key to scroll through the three options 3 Once the desired option is selected press Program Key P to accept the change display will step on to Setting the Temperature Units Set
30. nd elbows as possible to give maximum supply volume Ze A suitable joining compound which resists the breakdown action of LPG must be used on every gas line connection unless compression fittings are used Connection to appliance is 4 BSP male NOTE A Manual Isolation Valve must be fitted to individual appliance supply line Bi Correctly locate appliance into its final operating position and using a spirit level adjust legs so that unit is level and at correct height 4 Connect gas supply to appliance sf Check all gas connections for leakages using soapy water or other gas detecting equipment A Warning DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES 6 Check gas supply pressure is as shown in Specifications section Gas Supply Requirements table NOTE Measure gas supply pressure at upper test point Supply Pressure Test Point on gas control valve Light Pilot Burners Refer to Operation section Lighting Pilot Burners 8 Check pilot flame size Re adjust if required using pilot adjusting screw See Fig 2 overleaf and as shown in Gas Conversion and Specifications section Pilot Burner Flame Adjustment A Caution Ensure the tank s is are filled with either water or oil prior to starting Main Burners otherwise damage may be caused to fryer tank s 9 Light Main Burners Refer to Operation section Lighting Main Burners Installation 10 Verify that supply pressure is still correct Supply Pres
31. ng INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMI NENT LOCATION THIS INFORMATION SHALL BE OBTAI NED BY CONSULTI NG THE LOCAL GAS SUPPLIER A Warning GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF FIRE o THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED o IT 1S RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED o DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE o DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION A Caution e This appliance is for professional use and is only to be used by qualified persons e Only authorised service persons are to carry out installation servicing or gas conversion operations e Components having adjustments protected e g paint sealed by the manufacturer should not be adjusted by the user operator e DO NOT operate the appliance without the legs supplied fitted 3 Specifications Model Numbers Covered in this Specification GT45E FAST FRI GAS FRYER Single Tank 20Ltr GT46E FAST FRI GAS FRYER Twin Tank 13Ltr per Tank GT60E FAST FRI GAS FRYER Single Tank 31Ltr Gas Supply Requirements Australia Natural Gas LP Gas Propane Input Rating N H G C 90 M hr 90
32. of tank refer to Filling the Tank in Operation Section of Manual and set thermostat temperature to 180 C Refer to Controller Programming section Light pilot burners and turn On main burners in accordance with Operation Instructions in this manual c Once the oil is up to temperature check the calibration of the thermostat If a discrepancy is found thermostat calibration should be referred to the supplier d Ensure each operator has been instructed in methods of correct lighting operation and shutdown procedures for appliance Initial Start Up Before using the fryer a For first time use of the fryer prior to using fryer for cooking product fill the fryer with oil and operate for about 1 hour at the Full Flame setting to remove any fumes or odours which may be present from the new appliance b Refer to the Operation Section of this manual for details on how to operate the fryer 2 This manual must be kept by the owner for future reference and a record of Date of Purchase Date of Installation and Serial Number of Appliance is recorded and kept with this manual These details can be found on the Rating Plate attached to the rear of the access door Refer to I nstallation section NOTE If for some reason it is not possible to get appliance to operate correctly shut Off gas supply and contact the appliance supplier 10 Operation Operation Guide A Caution e This appliance is for professional use and is
33. only available with specific ex factory built Town Gas models which can also be converted to any other gas Standard models can only be converted between Nat Gas LP Gas and Butane but not Town Gas Refer to Gas Conversion and Specifications section of this manual for further details Electrical Supply Requirements A Warning THIS APPLIANCE MUST BE EARTHED QUALI FI ED PERSON IN ORDER TO AVOID A HAZARD 220 240Vac 1P N E 50Hz 0 5A Electrical Connection The power cord comes fitted with Australia NZ models United Kingdom models IF SUPPLY CORD IS DAMAGED IT MUST BE REPLACED BY A SUITABLY 10A 3 pin plug 13A 3 pin fused plug Dimensions GT45E 450 812 OPTIONAL GAS ENTRY 812 OPTIONAL GAS ENTRY gt 4 ELECTRICAL ENTRY Cy LO OPTIONAL GAS ENTRY 504 Primary Gas Entry Point Optional Gas Entry Point Electrical Entry Point Installation Installation Requirements NOTE e It is most important that this Fryer is installed correctly and that the operation is correct before use Installation shall comply with local electrical gas and health and safety requirements e This appliance shall be installed with sufficient ventilation to prevent occurrence of unacceptable concentrations of health harmful substances in the room appliance is installed in Blue Seal FAST FRI gas fryers are designed to provide years of satisfa
34. ontroller Advanced Programming Mode Timing Mode Temperature Offset Temperature Display Mode Programming the Melt Cycle Setting the Temperature Units System Programmable Default Settings Gas Conversion and Specifications Conversion Procedure Gas Specifications Replacement Parts ISC 33 Introduction We are confident that you will be delighted with your BLUE SEAL Vee Ray Fryer and it will become a most valued appliance in your commercial kitchen To ensure you receive the utmost benefit from your new Blue Seal appliance there are two important things you can do Firstly Please read the instruction book carefully and follow the directions given The time taken will be well spent Secondly If you are unsure of any aspect of the installation instructions or performance of your appliance contact your BLUE SEAL dealer promptly In many cases a phone call could answer your question CE Only These instructions are only valid if the country code appears on the appliance If the code does not appear on the appliance refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions for use in that country A Warning IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLI NG OR SERVICING THIS APPLIANCE A Warni
35. s turn Off gas supply before cleaning This appliance is not water proof Do not use water jet spray to clean interior or exterior of this appliance e To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts checked and adjusted periodically by a qualified service person If any small faults occur have them attended to promptly e Don t wait until they cause a complete breakdown It is recommended that the appliance is serviced every 6 months e Clean the fryer regularly A clean fryer looks better will last longer and will perform better NOTE e DO NOT use abrasive detergents sharp scrapers strong solvents or caustic detergents as they could corrode or damage the fryer e Ensure that any detergent or cleaning material have been completely removed after each cleaning To keep your fryer clean and operating at peak efficiency follow the procedures below Draining and Daily Cleaning l At the end of each day or at end of each shift if frying schedule is heavy frying medium should be drained and filtered into a receptacle A Warning DO NOT ATTEMPT TO MOVE FRYER WHILST FRYER IS FULL OF OIL A Caution Never drain the fryer with power or burners turned ON Always switch OFF the fryer before draining or re filling the tank 2 Always filter fryer when cool zone under burners is hot and liquid A cold fryer heated up won t drain because frying mediu
36. sure Test Point 11 Check Main Burner operating pressure Adjust _ using Operating Pressure Adjusting Screw Operating Pressure on Gas Control Valve see Fig 2 and as shown Adjusting Screw in Gas Conversion and Specifications section Main Burner Operating Pressure Adjustment NOTE Insufficient gas supply line capacity indicated by operating pressure drop during maximum gas supply demand is NOT ACCEPTABLE and may invalidate manufacturers warranty for this appliance IMPORTANT Control Panel ON OFF Key provides ON OFF control of Controller and Main Burner heating cycles ONLY Gas Valve Control Knob is used to turn ON OFF Gas System in conjunction with providing Pilot Ignition and Pilot Standby functions Commissioning Carry out the following commissioning checks before handing over the fryer for use to ensure that the fryer operates correctly and operator s understand correct operating procedure l Before leaving the new installation a Check the following functions in accordance with operating instructions specified in Operation section of this manual e Light Pilot Burners e Light Main Burners e Check Fryer Operation Refer to Operation section of this manual b The thermostat operation check should be carried out by filling fryer with oil shortening to oil FILL LEVEL mark at rear
37. ting the Temperature Units l User may select from F Fahrenheit or C Celsius 2 Press either Timer 1 or Timer 3 key to change selection ES Press Programme Key P the change will be accepted and display will revert to Idle Mode NOTE e Pressing and holding Programme Key P for approximately 3 seconds Or not pressing any keys for 2 minutes during Advanced Programming Mode the appliance will exit Advanced Programming Mode and return to I dle Mode System Programmable Default Settings The table below shows a list of the programmable parameters and the default settings for this appliance These settings can be edited from the Control Panel when in either Controller Basic Programme Mode or Controller Advanced Programming Mode Programmable Default Settings Controller Basic Programming Mode Default Settings Timer 1 L Cook Time 3 00min 3 Timer 2 Ctr Cook Time 3 00min 3 Timer 3 R Cook Time 3 00min Temperature Set Point 177 C 350 F Keypad Lock or Unlock Unlock Timing Mode S t Straight Temperature Offset 0 Temperature Display Mode t 0 HEAY or droP Melt Cycle Mode L Liquid Degrees F or C C 28 Gas Conversion and Specifications Conversion Procedure A Caution Ensure Appliance is isolated from gas supply before commencing servicing NOTE e These conversions should only be carried out
38. ttings e Timer 3 Cook Time Settings e Cooking Temperature Setting e Keypad Lock Unlock Programming the Password Protection NOTE e Each Timer key on the control panel can be individually programmed with a different cook time e The user cannot enter Basic Programming Mode whilst a timer is running An alarm will sound indicating the key press but access to programming mode will be blocked Entering the Controller Basic Settings l To enter Programming Mode press ON OFF key to turn ON the control panel 2 Press Programme P key to access the parameter setting required a If LoC is displayed control panel is locked which will prevent any accidental change to the operating mode b To access parameters whilst LoC is displayed on screen enter the Passcode 1 1 3 3 Setting the Parameters La To change the settings press either EM or EX key until the value required is shown on the display 2 Press Programme Key P to confirm new value and the change will be accepted Display will step on to the next parameter puna TIMER 1 herra Pas TIMER2 r Min 0 01 Min 0 01 Max 99 59 Max 99 59 Ss seweaan KEYPAD Jaenen 3 aos COOK TEMPERATURE lee cocannnnonnnnnnnaos LOCK UNLOCK SETTING If set to LoC password is required Min 88 C to change any of these settings Max 193 C Password is 1 1 3 3 To Exit the Programming
39. w gas pressure Hold In for at least 10 seconds after ignition of the pilot Call for service Call for service Faulty thermocouple Faulty overtemp Call for service Call for service Faulty gas control valve Call for service Pilot Burner goes Out during operation Main Burners do not light Low fluctuating gas pressure Weak pilot Faulty thermocouple Call for service Call for service Call for service Faulty overtemp Faulty gas control valve Call for service Call for service Overtemp tripped pilot is turned Off if temperature exceeds 220 C Low gas pressure Call for service Call for service Blocked pilot Faulty thermostat Call for service Call for service Faulty gas control valve Call for service Main Burners do not burn correctly Burners roar or flash back to Main Injector Faulty burner Call for service Blockage in flue Call for service 22 ICS Schemat iring W GT45E Fryer Schematic 23
40. x 10 to 15 seconds after igniting pilot burners both pilot burners should remain alight If pilot burners do not ignite repeat Items 1 to 4 above GT46 Fryer Twin Tank Rotate gas control knob to PILOT position and hold knob depressed Depress the piezo igniter until pilot ignites Continue holding the gas control knob depressed for approx 10 to 15 seconds after igniting pilot burner pilot burner should remain alight If pilot burner does not ignite repeat Items 1 to 3 above To ignite the second pilot burner repeat Items 1 to 3 above Lighting the Main Burners Ensure pilot burners are alight by opening the front access door and checking that both pilot flames are alight Depress and rotate gas control knob to Full Flame position Main burners will ignite automatically off pilot burners Gas Control Valve Flame Failure Button a Flame Failure Valve Gas Control Valve Bi A Left amp Right Piezo Igniters Only Right Hand Valve Shown Gas Control Valve i y gt a Piezo Igniter NOTE As a safety precaution all Blue Seal Fast Fri Fryers feature an Over Heat Control which will Turn Off the fryer should there be a thermostat failure and the oil temperature reaches over 220 C 14 Operation Fryer Operation Flow Chart Refer to Controller Basic Programming Mode at the start of this section for basic programmable settings for t
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