User Manual - VHR Rental & Supply
Contents
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3. PN 010010 Rev C 1 Eng 01 20 11 NOTE If attempting any service repair work disconnect the battery by depressing the red button on the circuit breaker gt Inspect unit frame for structural damage gt Inspect for corrosion and broken welds gt Inspect wheels and tires Grease the wheels if required Ensure the cotter pins are in place gt Inspect all bolts and fasteners are in place and secure gt Inspect the strap s for damage Nicks or tears are not acceptable Inspect the push button switches for condition and operation Make sure the wiring is secure Test the circuit breaker for operation Cycle the unit testing for operation direction and smoothness Observe the roller operation in the outer frame rails Oil rollers as required Inspect the drive screw and ballnut for damage bending during operation and lubrication gt Ensure the operating manual is readily available for reference gt Keep the battery fully charged FOR PARTS AND SERVICE CONTACT 1 800 697 Mate PN 010820 Rev C1 Eng 02 28 11
4. e eee t D D D Power Mate ee ee Manufactured By L P INTERNATIONAL INC 1525252572 MAILING ADDRESS P O BOX 696 151 SAVANNAH OAKS DR USA MAILING ADDRESS BRANTFORD ONTARIO CANADA P O BOX 1132 5P9 LEWISTON N Y 14092 8132 519 759 3292 1 800 697 6283 519 759 3298 DODODODODOOODODODODOOODO
5. iT uonisod jo ui JOA 19595 194231 MOOT LSIML SADNV 14 9 6 007 012007 909995 1915 YM Id 3901 LSIML Due EUILUIA 1016 ews Jeuiuue ews oxyoeJg 1010 A uonejedo PowerMat amp Operation Manual POWERMATE BATTERY SPECIFICATIONS dryfit from Sonnensc hei n dryfit the name that dryfit technology was invented by has asynonym for a Sonnenschein future oriented battery generation Solid advantages point by point Tested and found to be good Maintenance free Needs no maintenance whatsoever throughout its life Each cell is sealed by a Sonnenschein dryfit batteries and sealed valve preventing penetration by air borne oxygen Over pressure in the cells e g comply with the following through over charging unseats the valve so letting out the excess independent international standards pressure the valve then closes again For installations of dryfit batteries in rooms containers and cabinets the standards VDE 0510 Part 2 are complied with dryfit A 200 Independence of Sonnenschein dryfit batteries of series A200 can be used in any orientation DIN 43534 Maintenance free position including upside down In stationery installation c
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7. 2ALIOMO MODEL M 2C REPLACEMENT COMPONENT LIST B PowerMate Operation Manual ITEM QTY 1 051311 TERMINAL COVER 8 9 PN 010540 Rev C1 Eng 02 28 11 2 gz 20 LO eH 026010 Nd 0 0 14416 LSNYHL H3HSVM 060 2 1 19915 LSNYHL H3HSVM 071090 090 3ZNOHG8 LSNYHL 078090 SAIYAS W dVO 097001 NOI LdlHOS dd ON LdVd 151 SLYVd SIU q F 8 Z F 9 9 Lo 0c 61 L Ol Jo1nQ UO 1exoeJg 09900 Nd 92 1 41 A 18W3SSV MAYOS V 11934 9uJeJ uo do Top Support on Inner Frame Assembly to Inner Outer Frame SCREW ASSEMBLY M 2C PN 300570 P owerMate Operation Manua Ballnut Bracket on Outer Frame TIL 2 050610 LOCK NUT 1 4 20NC PN 010530 Rev C1 Eng 02 28 11 PowerMat Operation Manual Procedure for Repairing the M Series Drive Screw Assembly NOTE Read all instructions carefully before attempting to make repairs to any part of the drive screw assembly Assembly 1 Place machine on a suitable work bench with the machine resting on its wheels and rear handles toeplate up Activate th
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9. 2 OPERATING MANUAL no SS NON M 2C 502 040 01 PN 330890 Bev 8 For Serial Numbers 30000 and higher A WARNING The manufacturer states that only competent operators trained to manufacturer s standards are to use this equipment Training courses are available through L P INTERNATIONAL INC please call 1 800 697 6283 PowerMate Operation Manual POWERMATE MODEL M SERIES The PowerMate M Series Models are motorized electric hand trucks used for the safe movement of heavy and awkward loads It can move loads up and down stairs on and off of vehicles or loading docks and across flat surfaces The design takes advantage of the principle of leverage All of the lifting of the load is performed by the equipment The PowerMat M Series units are designed specifically to move loads with a various center of gravity locations Refer to the Load Recommendation Chart for capacities Standard Equipment Retractable Dolly Attachment 2 otrapbars Battery Charger Optional Equipment Load Elevator Kit Wheel Brakes Step Extension Twin Lift Attachment Barrel Attachment Extended Depth or Width Toe Plate Refer to the accessory page for details N WARNING use of this equipment with any options other than those specified in this manual may create a hazard Manufactured By L P INTERNATIONAL INC P O Box 696 151 Savannah Oaks Drive Brantford Ontario Canada
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11. epis y JO epis e oluo epis peoJu 4 JO episui y 0 8 2 JeuseM pue 08 9 1 6 H sul 72 Jeg do 9UJEJ4 y 8 2 V IWLAd 14 19 ul v S ut g L Z 9UJeJJ J9 nO yJog r e X ON81 91 G JO 9284 JOUSEM 1901 9 L S 6 u 8 692 06 007 3915 NOILONGLSNI NOILVTIVLSNI 3 1ONVH 3015 jenueyy grepoMog PowerMat amp Operation Manual MAINTENANCE AFTER EVERY YEAR OF OPERATION This equipment is designed for use as a heavy duty lifting device To ensure operator safety and continuing trouble free operation have the equipment thoroughly checked by a trained and competent service person at least once a year This maintenance should be performed using the following procedure N CO N QO Place a load of at least 500 pounds 230 kilograms on the equipment Cycle the equipment up and down several times in order to evaluate its current condition This load test will help reveal the condition of the drive and brake systems the frame structures and the electrical components Improper conditions may be exhibited by excessive vibration unusual noise or slow operation Ch
12. 5P9 TEL 519 759 3292 FAX 519 759 3298 1 800 697 6283 PN 010910 Rev C1 Manual 30032 Eng 02 28 11 j jw_ W _jU_L__ yvqrubjpu_ kz PowerMate Operation Manual OPERATOR TRAINING The PowerMat M Series Model has been tested and inspected by both the manufacturer and the distributor to ensure the quality of manufacture and operation The equipment is delivered by the distributor fully assembled and ready for use PowerMat M Series Model is unique in its operation and is used to move heavy and awkward loads For these reasons classroom and hands on training in safe and efficient operating procedures for all operators is absolutely necessary During the training the operator should LEARN HOW TO DO THE FOLLOWING General Use the Load Recommendation Instructions Follow the General Safety Rules otrapbars Adjust the location of the strapbars Adjust tighten and release the straps Stow loose strapping when not in use Flat Surface Raise the wheels to incline the load back Reposition the load in balance over the wheels Move over obstacles on the floor Bring the load back to an upright position Stairclimbing Position the wheels and heelplate on a stair Climb up and down stairs Rest safely in a balanced position on stairs Pivot on tight landings Lifting Load and unload onto vehicles or loading docks Load and unload small vans Two Operators Work as a team with anoth
13. eui dijo 6uuds 9u sueddeu eu jnuj eq e jesul O 9 y o JOQJ eu JO SOUS U OQ oj Buds dn nujjeq eui epi s pue pue SI 1 Jeu Duunsul M9J9S su JO pue su 1sureDe juui pJeoqpJe e S SSOJO y INO jnu eq y ui sieq 99 1 SSOJ9 y Bde BU ou si 1 mas y dn 99 dn pue peuuni eui 9 9U PULIS eui 129 pue y SI 514 SSOJO y JOAO M9JOS Y JO pua peuunj Hulpueg ede onsejd ulu euo Ajddv 1 UONISOd ul jnuj eq y 6uideo si 9 eu eu 1ueu eogjde pue M9JOS 101 MOJOJ JUN y eq snw quiesse maos y Buuds 2 0 pue peu n Buo M9JOS 115 uudgs JOQJ y 1 ANV LANTIVE gjey4emod j an PowerMate Operation Manual
14. 400280 HORIZONTAL SUPPORT BRACKETS Two brackets per pkg Height 11 27 94cm 400400 LOAD ELEVATOR Supports load at three levels centering the weight over the axle permitting much easier handling 35 56cm 40 64 cm 45 72cm 400090 HOOK BOX Steel box with fold down brass hook that mounts flush in the bed of a truck or loading dock to assist loading and unloading 400061 CYLINDER ATTACHMENT 400080S EXTRA STRAPBAR 400310 10 Strap 3 05m 400320 12 Strap 3 65m 400300 14 Strap 4 24m 400340 16 Strap 4 87m 400190 SKID PLATE 400200 FACE PLATE Width Height Height 51 129 54cm 477 119 38cm Fits in front of strapbars Used to elevate loads for easier handling Attaches to main frame to cover front of machine L P INTERNATIONAL INC P O Box 696 151 Savannah Oaks Dr Brantford ON N3T 5P9 TEL 519 759 3292 FAX 519 759 3298 1 800 697 6283 www powermate info PN 010920 Rev C1 Eng 02 28 11 BLANK PowerMate amp Operation Manual PowerMat ACCESSORIES SPARE PARTS FOR M SERIES MODELS 404300 400215 IN VEHICLE CHARGER BIG WHEEL ATTACHMENT BIG WHEEL mounts onto the frame of an M 1 or M 2B in seconds Designed to make traversing uneven broken terrain much easier 051310 SEALED BATTERY 12V 30Ah Gel pack Www battery Charge only with PowerMate charger for best performance 410210 BATTERY CHARGER Solidstate charger with automatic shut off Safe to gave p ug
15. Check that the ballnut locknut drive coupling top and bottom red urethane bumpers and brake cap are all in good condition 10 Replace all of the components for the brake assembly and the override bearing as outlined elsewhere in this manual 11 Check that the electric motor armature brushes and bearings are in good condition 12 Reassemble the drivescrew assembly and electric motor in the equipment as outlined elsewhere in this manual Eng 02 28 11 PowerMate Operation Manual MAINTENANCE AFTER EVERY YEAR OF OPERATION continued 13 Replace the Rubber End Cap on the bottom of the outer frame 14 Remove and replace the two Push Buttons and Push Button Caps 15 Check that all electrical wire connections are secure 16 Check that the battery and battery charger are in good condition and that the battery is fully charged 17 Repeat the equipment load test from step 1 Cycle the equipment up and down several times in order to evaluate its condition trained and competent service person Use only approved repair parts WARNING All repairs electrical or mechanical should be carried out only by a any others may create a hazard PN 010680 Rev C1 Eng 02 28 11 PowerMat amp Operation Manual PowerMat ACCESSORIES SPARE PARTS FOR M SERIES MODELS 400100 EXTENDED TOEPLATE WIDTH 16 51cm Depth 6 1 2 81 28 cm Width 32 400180 EXTENDED TOEPLATE DEPTH Depth 12 30 48cm Width 22 55 88cm
16. equipment is loaded No horseplay or practical jokes when operating the equipment Do not use alcohol or other intoxicants when operating the equipment Do not operate the equipment when taking medication that will affect your physical performance or judgement Do not abuse the equipment Use PowerMate equipment for their intended use only PN 010140 Rev C 1 Eng 01 20 11 PowerMat amp Operation Manual CHARGING THE POWERMATE IMPORTANT Electrical equipment may be hazardous if misused Operation of this product and the device on which it is used must always be done with complete knowledge of the product instructions and safety information Failure to do so may cause serious injury DANGER Lead acid Batteries can generate explosive gases Only charge lead acid batteries in well ventilated areas If charging in a vehicle make sure sufficient ventilation is provided DANGER RISK OF ELECTRICAL SHOCK BURNS OR FIRE The battery charger must be used as supplied Never replace splice or repair cables or connectors supplied with the charger DANGER If fuse installed replace fuse only with a fuse of the same rating CAUTION RISK OF SHOCK Do not use charger units if the input or output cord is cut or frayed or damaged in any way Do not use the charger if case is damaged in any way Do not open the charger case for any reason There are no serviceable parts CAUTION RISK FROM HIGH CURRENTS RISK OF BURNS
17. j 4 ji 1 gt Vig dois eous SOUS HJ Jeg YOOH 10 1no dn 5 lloq esreu 72 e uee7 pz Ajereuuxo4dde pualx3 NOILVTIVLSNI 351IVH8 T33HM jenueyy HOOK BOX INSTALLATION PN 400090 1 Cut a rectangular hole in the truck floor to suit the Hook Box Measure back from the drop edge tailgate shown 29 1 4 to the rear edge of the cutout Center the cutout in the vehicle floor 2 Bolt or weld Hook Box to the vehicle floor Reinforce the floor underneath if required The Hook should be flush with the floor when in the down position DETAIL A V Vehicle Floor reinforce underneath as required Hook Attachment Inside face of Hook M Series Hook Bar POSITION IN PICK UP TRUCK BOX NOTE The Hook Box is installed in a Flatbed Vehicle in the same manner It may also be installed in a side loading arrangement as long as the 29 1 4 dimension is maintained Reinforce the floor as required 29 1 4 30 1 2 Ber SECTION VIEW PN 010750 Rev C1 Assy No 400090 Eng 02 28 11 Hook Box 11 82 20 Bua 06 00 55 LO eH 09 010 Nd epis Jeujo eAoqe 1 1nO 9U JO BU
18. 300490 STRAP 16 cw TOGGLE PAN HEAD SCREW 1 4 20x3 4 10 LOCK NUT 1 4 20NC STRAP BAR ASSEMBLIES 4000805 10 ft Strap 4000825 12 ft Strap 4000845 14 ft Strap 400086S 161 Strap REPLACEMENT STRAP TOGGLE KITS AVAILABLE Comes with fastener hardware 400310 10 ft Strap 400320 12ft Strap 400300 14ft Strap 400340 16ft Strap NOTE Washers in Kits not required STRAPBAR ASSEMBLY M SERIES lt 528 ea OJO 10 Steel Strapbar Replacement Strap and Toggle 2 1 4 20NC X 3 4 Pan Head Screw 1 4 Locknut REPLACEMENT STRAP INSTALLATION TOOLS REQUIRED 7 16 Wrench 5 16 Flat Screw Driver PN 010640 Rev C1 Eng 02 28 1 NOTE Head of screws must be oriented inwards This is done to prevent chaffing on strap POWERMATE M SERIES WIRING DIAGRAM NOTE Viewed from the front of the machine White Wire a fi Stair Climber Stair Climber Load Up Push amp Load Down Button Switch Push Button Switch Battery 12V 32MAH Sealed Dryfit Circuit Breaker Power Disconnect Grommet To Motor Post Connection PN 010690 Rev C1 Eng 02 28 11 PowerMate Operation Manua STAIR CLIMBER SOLIDSTATE CONTROLLER The Stair Climber Solid State Controller is a fully solid state Pulse Width Modulated PWM controller Its advanced microprocessor based control implements a state of the art power MOSFET motor drive Advanc
19. Always be sure that the charger is disconnected from the power source and battery being charged before handling CAUTION Protect the charger from dampness or wet weather such as rain snow etc Keep charger way from sources of liquid such as drinks washbasins bathtubs shower stalls solvents flowing water etc Do not allow the charger or any of its cords and connectors lie in standing water such as a puddle CAUTION Charge only properly maintained and rechargeable lead acid batteries of the same voltage rating that is printed on the charger Other battery types or voltages damaged batteries or improperly maintained batteries may burst emit dangerous gases or cause personal injury or damage WARNING The charger units supplied by L P INTERNATIONAL INC are internally protected against battery polarity reversal and overload This limits potential damage to the charger However the charger does not protect against shorting or overload of external wiring or of the battery being charged Integrity of the PowerMate unit wiring should be monitored during routine inspections WARNING Only use the supplied charger s on PowerMate products CAUTION Position the charger and charger cords so that it is not tripped over pulled or placed in contact with heated surfaces Route charger cords so that they are not likely to be walked on or pinched by items being placed upon or against them CAUTION Do not operate the PowerMate unit whil
20. Savannah Oaks Dr Brantford ON N3T 5P9 TEL 519 759 3292 FAX 519 759 3298 1 800 697 6283 www powermate info PN 010930 Rev C1 Eng 02 28 11 PowerMate Operation Manual PowerMate ACCESSORIES SPARE PARTS FOR M SERIES MODELS 400062 404100 HOT WATER TANK ATTACHMENT WHEEL BRAKES Designed to secure cylinder loads to the machine minimizing the risk of product damage Depth 3 1 4inch 8 26cm Width 5 1 4 inch 13 35cm Height 6 1 2 inch 16 51cm Weight 12 1 2lbs 5 67kg amp mE L P INTERNATIONAL INC P O Box 696 151 Savannah Oaks Dr Brantford ON 5P9 TEL 519 759 3292 FAX 519 759 3298 1 800 697 6283 www powermate info 404400 Allows for easy manoeuvering of large TWIN LIFT loads such as vending machines in 2 tight spaces Can turn machine and load PN 010940 Rev C1 Eng 02 28 11 PowerMate Operation Manua x KKA Warranty Every PowerMate Safety Moving System supplied by L P INTERNATIONAL INC including accessories with the exception of batteries straps and shear pins is guaranteed against faulty workmanship and defective materials for a period of one year from date of purchase when given normal use and maintenance in accordance with operation manual The above warranty will apply only to the original purchaser L P INTERNATIONAL INC do not hold themselves responsible for any damage caused by atmospheric or ch
21. are no serviceable parts To reduce risk of electrical shock unplug the charger from the outlet before attempting maintenance or cleaning 10 Disconnect the power plug by pulling the plug not the cord 11 Do not handle the plug with wet hands 12 Unplug the charger when not in use 12V IN VEHICLE CHARGER WARNING The in vehicle charger cannot protect against vehicle damage caused by faults in the wiring from the vehicle battery to the charger or faults in any other portion of the vehicle wiring harness The user must ensure that the wiring to the charger adheres to the same vehicle wiring standards and safety precautions required for all vehicle wiring PN 010160 Rev C1 Eng 02 28 11 PowerMate Operation Manual BATTERY SAFETY Whenever handling or working with a lead acid battery consult your vehicle and battery owners manual for instructions and safety precautions Lead acid batteries contain hydrogen oxygen gases that can be explosive and sulphuric acid that can cause severe burns To help avoid risk of danger and injury observe these precautions when handling or working with a lead acid battery 1 Wear ANSI approved safety glasses or goggles and a face shield 2 Wear proper clothing to protect your face hands and body Wear a rubber apron 3 Make sure work area is well ventilated 4 Never lean over a battery when testing or charging 5 Cigarettes flames or sparks could cause a battery to explode Kee
22. jQTY DESCRIPTION 050120 050140 050800 050810 05082 050840 05085 ROLL SPIROL 3 16 x 1 1 8 050800 050120 050810 4 050850 4 050840 7 VY 050920 050120 050140 050800 050810 050820 050840 050850 050840 BRAKE ASSEMBLY KIT PN 400150 Eng 01 20 11 091007 Assy 009010 Nd O9LOOV Nd 2 74 9 040 0 6040 Oc LOGO 1 y vi J 7 _ 070040 004001 0 6040 070090 068040 5 1090 1090 002001 026090 058050 021080 070050 ALO 15 PowerMat Operation Manual M 1 M 2B or M 2C PowerMate 1 4 20NC Nut Rubber End Cap 1 4 Plate Washer Carriage Bolt 1 4 20NC x 3 4 PROCEDURE 1 Extend Outer Frame approximately 20 tipping the PowerMate back to rest on the rear handles and wheels Note Unit shown vertically for visibilty only 2 Remove the 1 4 Nuts with a 7 16 socket preferably deep socket or with extension and ratchet wrench 3 Remove the Carriage Bolts Washers and Rubber End Cap 4 The replacement Rubber Guard comes with the components assembled finger tight Remove the 1 4 Nuts and place the Rubber End Cap on the bottom of the outer frame ins
23. or clear path of obstacles and un involved personnel PN 010110 Rev C 1 Eng 01 20 11 Operation Manual 16 17 18 19 20 21 22 23 24 25 26 27 28 29 GENERAL SAFETY RULES Do not place the PowerMate unit on an unstable surface Supporting surface must be capable of carrying the loaded PowerMate unit with operator s Check the condition of stairs and the edges of loading docks and vehicle beds When moving on or off vehicle be prepared for movement in the vehicle suspension system Insure that the PowerMate unit is charged and ready for operation Never lift a load that is over the rated capacity of the PowerMate unit Estimate the weight and center of gravity position and refer to the Load Capacity Chart to ensure the load is within the loading envelope The capacity may be limited by the weight and strength of the operator s Do not attempt to increase the load capacity of the equip ment by the use of chains rope or other means of securing the equipment to the bed or bodies of vehicles handrails wall brackets etc Do not operate with a load that is beyond the operator s physical ability Ensure the load is not damaged properly packaged no loose items such as tools used in packaging the load and sharp items such as nails projecting from the load Protect the PowerMate strapping material from sharp edges to prevent strap failure Always inspect straps pr
24. so may result in catastrophic failure which may lead to injury damage or loss of property and loss of life Do not use PowerMate equipment in an enclosed space where oxygen flammable explosive or toxic vapours are present and or are given off by oil base paint paint thinner some moth proofing substances or in an area where flammable dust is present Do not use accessories or attachments not recommended by the manufacturer as this may increase risks of damage and cause hazards Use only PowerMate accessories best suited for the application ie Strapbar Attachment for box type loads Cylinder Attachment for cylindrical loads etc Check the work site Inspect the area to be traversed with the PowerMate unit Avoid debris rough surfaces pot holes bumps steep grades etc Avoid spills of any kind slippery surfaces soft ground and standing water Observe any condition that may cause loss of control of the PowerMate unit leading to injury and or property damage Plan your work Make a plan of action from picking up the load to the point where the load is delivered Check for doorway size pathway surfaces ceiling heights tight corners stair step size and integrity turn radius considerations etc Always use the recommended number of operators for a load Ensure planned route for PowerMate operation is clear of obstacles and un involved personnel When visibility is obstructed use spotter person for direction instruction and
25. 1000 800 750 454 272 363 340 454 272 363 340 mm mm 850 T 1500 1000 T T 850 800 7 1000 386 363 680 454 386 363 454 500 400 Im 1000 i 500 400 1250 1000 227 182 di 567 454 lt e 227 182 4 567 454 VING STAIR u HICLE AND ji i E STAIR VEHICLE AND CLIMBING DOCK LOADING CLIMBING DOCK LOADING PN 010310 P C1 Eng 02 28 1 PowerMat amp Operation Manual POWERMATE OPERATION Loading on a Vehicle 1 Position the PowerMat as shown in A close to the tailgate or rear of the vehicle allowing room for the wheels of the PowerMat to clear the vehicle upon raising 2 Push the LOAD DOWN button to raise the wheels until they rest on the vehicle bed Lower the Hook Bar and engage the Hook Attachment when installed on the vehicle bed as shown in B and Detail A1 3 Push the LOAD UP button and raise the toeplate load to the vehicle floor as shown In u e 4 Disengage the Hook Attachment by pulling the PowerMate amp away from the rear of the vehicle The can now be positioned any where on the vehicle bed Unloading from a Vehicle 1 Lower the Hook Bar and connect to the Hook Attachment in the vehicle bed by positioning the PowerMat as shown in C and Detail A1 2 Push the LOAD DOWN button to lower the PowerMat amp toeplate and load to the ground as shown in B 3 Diseng
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27. 5 Output Time Rating 100 Amps 1 5Min Minimum ambient amp initial temp 25 C Continuous Current Ambient lt 25 C 65 Amps 75 Amps in Le Series Unit Maximum Run without stop 25 to 30 Seconds sofware limited Input control current 13V 0 3 mA Standby Current 12 6V 18mA Buzzer or LED output 5 Volts maximum 15mA Standby Time 2596 charge remains 40 days start with 20 AH battery fully charged Operating Temperature Range 25 C to 50 C Storage Temperature Range 40 C to 85 C FAULT ALERTS Faults are indicated by a buzzer producing a series of beeps to indictate various faults as follows One Overload condition too much weight on Unit Reduce Load Maximum run time 25 30sec exceeded Release and re apply switch Two Beeps Low Battery Recharge Battery Three Beeps Battery or Battery shorted to fame HALT USE AND RETURN FOR REPAIR System Fault FAULTY UNIT HALT USE AND RETURN FOR REPAIR Four Beeps Overheating due to excessive use many minutes Allow five minutes to cool 052810 Eng 01 20 11 LL 02 10 Se uomneoo JO seu 129 pue 101 pepiAoJd 01 9 LON e1noes pue pe oe o d
28. RATOR EAE fis es I 204 136 227 204 y 1 deo as 1 That the capacity of the PowerMat is 182 159 295 204 adequate for the intended application mm amp T 182 113 af 295 182 eo 1 2 Whether one two operators required ip STAIR CLIMBING DOCK LOADING SAFE LOAD LIMITS FOR TWO OPERATORS f oop f eec SAFE LOADING RECOMMENDATIONS IN 454 454 272 363 340 LBS KG 800 T 1500 386 363 T3 500 400 B 227 182 DOCK LOADING NOTE LOAD RATINGS ARE CALCULATED FOR TRAINED PROFICIENT EXPERIENCED OPERATORS AND SHOULD BE USED AS A GENERAL GUIDE ONLY M 2C AFE LOAD LIMIT in SAFE LOAD LIMITS ji ONE OPERATOR Wa FOR ONE OPERATOR J 500 400 450 300 500 450 JI 500 400 d 450 300 J 500 450 20 227 182 204 136 227 204 227 182 204 136 227 204 500 350 350 650 450 500 350 T 400 350 650 450 20 227 159 182 159 295 204 227 159 182 159 295 204 500 450 300 i 250 TJ 650 500 i 450 300 i 400 250 i 650 500 204 136 182 113 295 227 204 136 182 113 N 295 227 AIR CLIMBING DOCK LOADING DOCK LOADING AFE LOAD LIMIT SAFE LOAD LIMITS f FOR TWO OPERATORS di JA 4 JA 1000 600 J 750 1 11
29. age the Hook Bar from the Hook Attachment and stand the PowerMate upright 4 Push the LOAD UP button to lower the wheels to the ground whereupon the PowerMat amp can be manoeuvred as required 5 If desired the retractable dolly can be un clipped and used in connection with the Hook Bar as shown in D to take the load and assist handling for horizontal movement PN 010320 Rev C1 Eng 02 28 11 PowerMate Operation Manual POWERMATE OPERATION STAIR CLIMBING Upstairs 1 Manoeuver the PowerMate backwards to the first step as shown in A just near enough to allow the wheels to clear the edge of the treads when raised as shown in B 2 Pivot the PowerMate on the heel of the toe plate as shown in Push the LOAD DOWN button to raise the wheels to rest on step 2 3 Raise the toe plate off the ground pivoting on the wheels of the PowerMate Push the LOAD UP button raising the PowerMate frame and load and resting the frame on step 1 as shown in 4 Pivotthe PowerMate on the load frame so that the wheels are clear of the steps and 1 push the LOAD DOWN button to raise the wheels to step 3 as shown in D Hepeat procedures 3 and 4 until the top of the stairs are reached 2 Down Stairs Position the PowerMate at the top of the stairs with th load frame overhanging and clear of the steps Push th LOAD DOWN bution to lower the load an
30. apbars etc 1 Remove the brake assembly as outlined in the Brake Assembly Procedure 2 Remove the motor guard Loosen remove if necessary the two bolts holding the motor support to the mounting bracket Pull the motor away from the screw assembly to disengage 3 Loosen the set screws 16 in the ballnut locknut 15 Unfasten the locknut from the ballnut 18 The outer frame and inner frame are now disengaged 4 Move the drive screw 19 enough to allow removal of the override bearing components Remove the bearing retainer bar 12 two steel thrust washers 1 1 thrust washer 9 plate washers 13 and the urethane bumper 14 NOTE At this point if it is intended to replace the Ballnut or removing the Drive Screw for service or replacement complete those procedures first before continuing with the override bearing replacement 5 As per the screw assembly drawing replace the override bearing components Bearing Override Kit PN 400160 in reverse order as follows Items 13 14 13 11 9 11 12 Apply a few drops of light machine oil to thrust bearing 9 and the roller bearing in the bearing retainer bar 12 6 Guide the drive screw 19 back through the inner frame top support and engage the spline coupling 21 with the motor Re install the motor mounting bolts but do not tighten Reposition the outer frame and or ballnut so they engage through the ballnut bracket leaving the unit extended approximately halfway 7 Thread
31. are should be taken to ensure sealed rechargeable batteries that valves point upwards and are not covered with gelled electrolyte Deep discharge dryfit batteries survive deep discharging without suffering damage Even when DIN 43539 Part 5 Tests resistant discharged and remaining connected to a load for 4 weeks they recover 80 of Maintenance free sealed their capacity after 48 hours charging 10096 is reached after a few cycles rechargeable batteries with gelled electrolyte Extremely low Less than 0 1 of the rated capacity per day at 20 C ambient temperature means VdS approvals self discharging no re charging even after up to 2 years storage Currently 8 types approved by VdS federation of German insurers Cyclic capability Special measure relating to electrolyte production give A200 version of dryfit DIN 57510 VDE 0510 batteries good cyclic capability At 10096 discharge up to discharge cut off voltage Rechargeable batteries and of 1 75 Volts cell more than 200 cycles can be obtained Considerably more cycles battery systems stationary are possible with partial discharges batteries Long life Under continuous charge operation the life is 4 5 years end of life being defined as NATO Selected types tested when 60 of the rated capacity is reached as per DIN 43534 and approved according to guidelines for military supply standards Wide temperature From 30 C to 50 C can also be briefly exceeded For operation un
32. d load frame and rest it on step 2 as shown in E Pivot the PowerMate on the heel of the load frame and push the LOAD UP button which will lower the wheels to step 3 as shown in F Pivot the PowerMate on its wheels to lift the load frame clear of the steps and push the LOAD DOWN button to lower the load frame to rest on the toe plate on step 1 Repeat procedures 2 and 3 until reaching the bottom of the stairs PN 010340 Rev C1 Eng 02 28 11 PARTS LIST 301320 WHEEL 8 305810 DOLLY ATTACHMENT 300010 INNER FRAME FINAL WELD M 1 300020 DUTER FRAME FINAL WELD 1 102320 TOP GUARD M 1 051425 GASKET CIRCUIT BREAKER 32 N Maile aa QI QI N N N N N N N N N fa j A lh Jh J ae S N OJOT 09 2 4 2 e 209 7 8 69 1 BWA 030969 MODEL M 1 PN 010500 Rev C1 REPLACEMENT COMPONENT LIST 20 Lorne 01010 Ne 151 LNANOdWOO LN3IN32V 1d3H g c IN 13GON MIGWASSV 4422191 102 HHAOO IVNINYSAL CLELSO c IVNIAH3I LLELSO 9c 2 S3lH3S IN YVEdVHLS 8000 02 8 9 HOLIMS NOLLNG 012050 6 07 90 8 _ WOLLOS 02007 9 2 151 2
33. der extreme DIN EN 50014 VDE 01 79 0171 range temperature conditions please observe works recommendations Part 1 5 78 General specifications High load Robust grid and connector design gives good high current load properties DIN 57833 VDE 0833 Part 1 capacity all Excellently suited for operation under extreme conditions due to high resistance to Danger warning equipment for round use vibration The larger types from 20Ah are suitable for starting internal combustion fire assault robbery and motors burglary e Simple charging Just one charging voltage for cyclic and continuous charging modes No current UL recognition File MH 12547 method limiter needed as charging current is regulated by the battery Constant charging voltage at 20 C room temperature is 2 3 Volts cell VdS approval At present 8 types are approved by the VdS federation of German specialist insurers No hazardous Due to immobilized gel electrolyte dryfit batteries A200 are not classified as goods hazardous goods PowerMate units are fitted with Sonnenschein Batteries Customers using PowerMate get a full days use from a fully charged battery When PowerMat is notin use recharge the battery PN 010700 Rev C 1 Eng 01 20 11 PowerMate Operation Manual M 1 POWERMATE LOADING INSTRUCTIONS After establishing the weight of your load and its center of gravity refer to the load drawings to determine SAFE LOAD LIMITS FOR ONE OPE
34. e connected to the charger PN 010150 Rev C1 Eng 02 28 11 PowerMate Operation Manual ADDITIONAL CHARGER SAFETY INSTRUCTIONS 110V Battery Charger 1 Before using battery charger read all instructions and cautionary markings on the battery charger battery and product using the battery CAUTION To reduce risk of injury charge only 12 volt lead acid type rechargeable batteries Other types of batteries may burst causing personal injury or damage Your AC cord came equipped with three wire grounding plug a plug that has a third grounding pin This plug will only fit a grounded AC outlet If you are unable to insert the plug into an outlet because the outlet is not grounded contact a licensed electrician to replace the outlet with a properly grounded outlet Pay particular attention to convenience of receptacles If an extension cord is necessary use a cord with a current rating at least equal to that of the charger Cords rated for less amperage than the charger may overheat Ensure the pins of the extension cord plug are the same number size and shape as those on the charger Ensure the extension cord is wired properly and in good electrical condition Do not overload wall outlets or extension cords as this can result in a risk of fire or electrical shock Do not operate charger if it has received a sharp blow been dropped or otherwise damaged in any way Do not disassemble charger There
35. e unit until it is extended approximately half way Disconnect the power supply by way of the circuit breaker 2 Refering to the Screw Assembly Drawings remove the two 1 4 bolts 22 and nuts 23 Proceed to re move the brake cap 1 two bronze thrust washers 2 steel washer 3 washer retainer 4 and brake spring 5 3 Drive out the 3 16 roll pin 7 taking care not to bend the drive screw shaft Place a suitable support underneath the brake drive top washer 6 for this operation 4 Remove the brake drive top washer 6 two steel thrust washers 8 thrust washer 9 brake drive bottom washer 10 two bronze thrust washer 2 and the steel thrust washer 11 NOTE At this point if it is intended to replace the Bearing Overide or Ballnut complete those procedures first before continuing with the brake reassembly 5 As per the srew assembly drawing replace the brake assembly components Brake Assembly Kit P N 400150 in reverse as follows Items 2 11 2 10 8 9 8 6 7 5 4 2 3 2 During assembly place a few drops of light machine oil on the thrust bearing 9 only Remember to support the brake drive top washer 6 when installing the 3 16 roll pin 7 6 Install the brake cap 1 and insert the 1 4 bolts 22 and fasten with the nuts 23 Installation of Override Bearing Kit Ballnut or Screw Removal NOTE For this procedure it will be necessary to remove all accessories like skid plate extended toeplate screw guard str
36. eck the inner and outer frame assemblies for bending flattening twisting loose ness or worn surfaces of the frame members Check the frame roller tracks for cracks and worn surfaces Check the rollers for free rotation Lubricate the roller axles with light machine oil Check that the two main frame wheels and main frame axle are in good condition Lubricate the two main frame wheels with multi purpose grease Check that the strapbar mounting hardware is secure Check that the load binding Straps are not cut or frayed and that the strap locking handles are secure Remove the drive screw as outlined under Drive Screw Removal and Installation Clean the drive screw and ballnut Do not remove the ballnut from the drive screw Check for a close running fit between the drive screw and the ballnut There should be no wobble or excessive clearance and the ballnut should run smoothly and freely There is a small tube on the side of the ballnut for the re circulation of the ball bearings Check that the 2 tube halves are fastened tightly together Check that the area of the outside threads at the top of the ballnut is in good condition If any of these checks reveal a problem replace the ballnut as outlined in the manual If during the test of the equipment in step 1 there was excessive vibration check the drive screw for straightness Replace the drive screw as outlined in the manual if the drive screw is at all bent
37. ed features provide improved functionality smoother operation reduced mechanical stress and protects against abuse and system faults ADVANTAGES Reduced peak current reduces power loss in batteries motor and cabling Reduced peak current reduces battery stress increased service life Reduced peak torque reduces mechanical stress increasing service life of the gear train and motor Smooth operation feel by controlled acceleration and deceleration motor voltage ramp up and ramp down eliminating jerkiness Automatically slows speed with heavy loads improving control and safety Overload protection shuts off if lift load is too heavy Protects batteries by limiting minimum loaded voltage to 8 5 volts Internal protections for many types of internal and external faults Protects controller by inhibiting operation if battery voltage is to high Detects battery or battery short to frame and inhibits motor operation Limits continuous operation to lt 30 seconds Control wiring fault protection Alerts to low or excess control heating from over use Alerts to overload or excess continuous run time control fault Alerts to battery or battery short to frame Alerts to internal controller faults Low standby power of less than 20mA SPECIFICATIONS Operating Voltage Range 8 5V 14 4V Maximum Voltage 16 0V non operating Over voltage shut off 15 5V Motor Current Limit 100 Amps 10
38. emical influences nor defects due to unskilled operation lack of maintenance and use of unprescribed lubricants Neither do they accept responsibility for normal wear and tear and consequences therefrom Warranty Service is available through your local authorized dealer or distributor Warranty is void if erviced by unauthorized persons Machine Model Serial No
39. er operator PN 010190 Rev C1 Manual 300320 Eng 02 28 11 10 11 12 13 14 15 Operation Manual GENERAL SAFETY RULES Read all safety and operating instructions before anyone operates your PowerMate unit Use the PowerMate unit only as described in this manual Retain all safety and operating instructions for future reference Ensure they readily available Heed all warnings the safety and operating instructions Follow all installation operation service and safety instructions WARNING Only trained personnel shall operate PowerMate equipment Failure to comply may result in possible severe injury to the operator and or others and damage and or loss of property Never allow unqualified or un authorized personnel to operate the equipment Wear safety shoes Keep hair loose clothing fingers and all parts of the body away from pinch points and moving rotating parts Use equipment handles and controls for manoeuvring and operation CAUTION Barriers warning signs designated walkways or other safeguards must be provided where pedestrians are exposed to the risk of collision Inspect the PowerMate unit see maintenance section prior to using to ensure the operation can be safely completed Insure all components of the unit are secure and functioning WARNING Do not use PowerMate equipment if it is damaged Check for corrosion Failure to do
40. erting the 1 4 Carriage Bolts in the holes in the outer frame 5 Assemble the 6 1 4 Nuts to the 1 4 Carriage Bolts and tighten with the 7 16 wrench BOTTOM RUBBER GUARD REPLACEMENT PN 010620 Rey Em 400230 Replacement Kit No 400230 PowerMate Operation Manual Remove Guarding if installed Push Button Caps Slot Head Screws DETAIL A PROCEDURE 1 Extend PowerMate Unit approximately 15 Rest unit on its rear handles and wheels Remove fuse 1a Remove screw guarding if stalled 3 guards 12 phillips head screw Remove Push Button Cap s using water pump pliers Slip Push Button Switch es out of mounting hole s wiring still connected Remove two screws at the base of the switch es to disconnect the wiring Attach the wires to the replacement Push Button s using 1 4 slot screw driver Insert Push Button s into mounting hole s Install Push Button Cap s and tighten using water pump pliers Re install fuse Note If screw guarding was installed re install prior to re inserting fuse PUSH BUTTON SWITCH REPLACEMENT M SERIES N 9 O1 OW N PN 010630 Rev C1 Eng 02 28 11 PowerMat Operation Manual PARTS LIST M DESCRIPTION STRAPBAR M SERIES FELT STRAP BAR 1 4 x 2 x 23 CAM HANDLE CAM 050990 SET SCREW 5 16 18 x 5 16 050770 BOLT 5 16 18 x 3 4 OCK NUT 5 16 18NC 310530 STRAP 10 c w TOGGLE 300500 STRAP 12 c w TOGGLE 300600 STRAP 14 c w TOGGLE
41. ety of the operator and all other personnel Remember that safety is your responsibility Complete the recommended daily inspection procedure Do not operate the equipment if it does not pass the inspection Have the equipment thoroughly checked by a competent service person at least once a year PN 010130 Rev C 1 Eng 01 20 11 PowerMate Operation Manual Oo oa PERSONNEL Operator must be able to communicate clearly Operator must be familiar with normal operating practices and procedures Whenever there is any doubt as to safety the operator should stop the operation and not proceed until safe conditions are restored Operator must have received approved training on the PowerMate unit to be used Training shall include theory practice and testing Operator must have good hearing and vision with or without correction and must have good depth perception Operator must not be afflicted with any known heart or any other health conditions s that might cause sudden loss of ability to react Operator is responsible for maintaining proficiency on PowerMate equipment Familiarity with instructions safety procedures maintenance practices controls operation and loading are required at all times OPERATOR DON TS Do not eat or drink during the operation of PowerMate equipment Do not sleep Stay alert when operating PowerMate equipment Never divert attention when the PowerMate
42. ged into the PowerMate at all times Will not overcharge the battery 050390 TWIST LOCK PLUG The MobileCharge 12E charges your PowerMate from the vehicle 12V system When the vehicle if off it will continue to charge for 2 5 hrs protecting the vehicle battery The 3 stage charging profile extends battery life and is independent of vehicle system voltage Battery Charger Remote Kit shown In Vehicle Charger comes with accessory port plug 400216 BATTERY CHARGER REMOTE KIT Our hard wired MobileCharge 12E smart charging system keeps yout PowerMate charged as it remains in the back of your vehicle It will never draw draw the vehicle battery down below 70 capacity so your vehicle will always will have enough power to start the engine 404210 STEP EXTENSION n x Comes with Mat Assembly and can be placed at the top or bottom of a staircase to create more room and a better turning surface for maneuvering your PowerMate with it s load Allows you to complete 17 more moves Step Extension 20 x 28 Mat 304200 PIVOT PAD MAT ASSEMBLY Available in two sizes the Pivot Pad is made of durable material which allows you to turn the PowerMate with it s load on a dime Move your loads effortlessly around tight corners while protecting your customer s property Assembly 22 x 44 Pivot Pad 24 wide x 307 ong x 1 4 thick Mat Assembly 28 wide x 44 long x 1 4 thick L P INTERNATIONAL INC P O Box 696 151
43. ing disc 17 NOTE At this point if it is intended to remove the Ballnut 18 for replacement complete the Ballnut Replacement procedure first before re installing the drive screw Procedure for Repairing the L Series Drive Screw Assembly To re install the Drive Screw 19 place the spring disc washer 17 over ballnut thread insuring the concave side of the washer is oriented away from the square body of the ballnut Insert the drive screw through the ballnut bracket on the outside frame from the direction of the motor Remove the tape either side of the ballnut if applied Continue the reassembly process by returning to step 5 of the Override Bearing procedure To enjoy Trouble Free PowerMate operations remember the following 1 2 Keep the battery fully charged Follow the maintenance schedule and especially keep the screw clean and oiled with alight machine oil equipment is designed to take advantage of balance and leverage principles Work performed wil be easier and safer when load is maintained in well balanced position Operator should locate balanced position of unfamiliar load prior to undertaking lifting or lowering operations New operators should be trained on light loads under 400 Ibs 182 kg advancing to heavy loads after practice Never unstrap load with the wheels up Do not compress top or bottom red bumper under load 10 11 12 Never transpo
44. ior to use Insure the strapping latching mechanism is fully engaged Verify the load is secure at the beginning of use and prior to climbing or descending with the load Check for any loose items or load shifting Never unstrap a load with the PowerMate unit in an open extended condition The unit will fall over backwards if the wheels are not in contact with a stable surface when the unit is unloaded Do not lift people and never ride on the PowerMate unit Do not load the PowerMate unit with a load center of gravity that is outside the side to side limits of the unit wheels Avoid quick reversal operations When in transit do not travel at excessive speed walk do not run When transiting a surface avoid high speed turns that may cause the load and PowerMate unit to tip Remember that the load must be secure to the PowerMate unit to ensure the load cannot shift When transiting the unit without a load ensure the load strapping devices are secure not dangling to prevent a trip hazard and prevent entanglement in the PowerMate moving parts Always keep your attention in the direction you are moving monitoring clearances above below and to each side of the PowerMate and load When visibility is obstructed use spotter person for directional instruction and or clear path of obstacles and un involved personnel Stay alert Should something break loosen or malfunction on your machine stop work and seek qualified a
45. on if the battery is replaced by an incorrect type Only use batteries that are provided by L P INTERNATIONAL INC for your PowerMate Use only battery chargers provided with your PowerMate Dispose of used batteries according to your local environmental guidelines Do not puncture or incinerate the battery Do not perform maintenance on any PowerMate unit unless authorized to do so The unit is capable of high electrical currents and the motor can generate excessive heat If the motor electrical compartment is accessed for any reason the fuse must be removed and the circuit breaker activated prior to entry WARNING If the PowerMate unit or any of its components become unserviceable for any reason activate trip the circuit breaker Indicate on the unit in a prominent location by way of a tag the unit is unserviceable and words stating DO NOT USE DANGER Never insert any metallic device such as a tool in the PowerMate unit without first removing the fuse and the circuit breaker activated Inadvertent contact with any electrical contact may cause the machine to activate resulting in severe injury Never remove or override any mechanical or electrical safety device Replace the fuse with a fuse of equal type and rating only If the fuse continues to blow seek service Do not touch hot components Allow the equipment to cool down before servicing Maintain the equipment regularly Poorly maintained equipment jeopardizes the saf
46. p all ignition sources away from the battery O Always shield eyes and face from battery 7 Do not charge or use booster cables or adjust battery connections without proper instructions and training 8 Never remove vent caps on a sealed battery 9 In the event of an accident flush with water and call a physician immediately 10 If venting gas is significantly inhaled seek immediate medical attention 11 Keep batteries out of reach of children 12 Never store batteries with explosives flammable materials chemicals or food 13 Protect batteries from crushing punctures and shorting 14 Do not strike the sides of a battery with any spark producing item 15 Do not accumulate used batteries Dispose used batteries in accordance with local environmental laws 16 Never touch both battery terminals with bare hands at the same time 17 Remove rings watches and dangling jewelry when working with batteries The metal in jewelry can cause a shock and cause a shock and burns if contacted with the battery terminals 18 Only use insulated non conducting tools when making connections on a battery Never lay tools or other parts on top of a battery 19 If there is spilled sulphuric acid present neutralize with baking soda Because the batteries used in L P INTERNATIONAL INC products are of the sealed type the battery should be replaced if there is evidence of spillage PN 010170 Rev C 1 Eng 01 20 11 LL 82 20
47. rt or lay the machine down on the battery box Ensure override bearing is properly adjusted onthe Screw Keep nuts and bolts tight on the dolly attachment and the hook bar Keep both hands on handles when operating When climbing stairs keep A Wheels at back of stair tread amp B Heel of machine back a safe distance It is essential for reliability and to conform with current Health amp Safety legislation that your PowerMate is maintained regularly We recommend a bi annual Service contract with L P International Inc PN 010560 Rev C1 Eng 02 28 11 LL 02 10 086010 Nd 491 9U JO eui 101 eui 0 6 SSOJO y 5 eui 9 Uonisod Ul 1nu 1nuj eq eui JO SOUS uloq 12 M9J9s eui ede pueg ui6ue o maios y umop UIdS 1nu eui pue ede aui M S y eui JJO 1nu eq eui epi S A 19S y JO pue y pue Ajuui 1001 y JO pue Z M9JOS UO Je 1nU eq y sieq y JOQUe eui Jou Adel ose JOQJe euns eg 1nuj eq eui jo pue uo JOqUe
48. ssistance to correct the condition When going down a ramp or incline always walk ahead of the machine and use the open close controls to engage the rubber guard foot with the ground to act as a brake Do not allow the loaded PowerMate to attain an un controllable speed PN 010120 Rev C 1 Eng 01 20 11 30 31 32 33 34 39 36 3 38 39 40 PowerMate Operation Manual GENERAL SAFETY RULES When moving a PowerMate unit down a stair without a load always push the wheels off the step before lowering the wheels to the next step Do not compress the top urethane bumper when the machine is under load Operators shall determine the balance of unfamiliar loads prior to moving the load Work performed in a balanced condition is done easier and safer New operators should gain practice experience with lighter loads of approximately 250 Ibs with medium center of gravity before progressing to heavier loads Do not raise or lower the load too far past the balance point Jog the equipment control switches so as not to transfer the load weight too quickly Training is mandatory Store PowerMate unit in a fully retracted position If the unit is in mobile operation ensure the unit is secure to prevent movement Store the unit in a clean dry environ ment to prevent damage and corrosion The storage area should have adequate ventilation for the battery charging procedure WARNING There is a risk of explosi
49. the ballnut locknut 15 onto the ballnut 18 but do not tighten 8 Replace the brake assembly components as per the Brake Assembly instruction step 5 Re install the brake cap 1 with 1 4 bolts and nuts 22 23 but do not tighten 9 Reactivate the electrical power through the circuit breaker and operate the machine to full extension Push the motor motor support towards the screw so the skirt on thesplined coupling 21 is 1 32 from the motor Tighten the motor mounting bolts 10 Operate the unit to its fully retracted position Tighten the brake cap 1 bolts and nuts 22 23 11 Tighten the ballnut locknut 15 to the ballnut 18 hand tight only Tighten the set screws 16 NOTE The ballnut must spin only when the unit is run to its fully extended or retracted limits If it does not adjust the tightness of the ballnut locknut 12 Re install the motor guard and strapbar s Re attach any removed accessories PN 010550 Rev C1 Eng 02 28 11 PowerMat amp Operation Manual Drive Screw Removal amp Installation 1 Remove the brake assembly as outlined in the Brake Assembly procedure Remove the override bearing assembly as outlined in the Override Bearing Assembly procedure Apply a band of tape around the drive screw 19 at each end of the ballnut 18 This will prevent the ballnut from disengaging the drive screw until the appropriate time The screw may now be removed in the direction of the motor Remove the spr
50. ueyy cs Operation Manual POWERMATE BIGWHEEL ATTACHMENT INSTALLATION 6 Engage Pins by pushing Pins outwards BigWheel Attachment M Series POWERMATE 1 Raise Dolly Attachment if installed up out of the way 2 Return Hook Bar to vertical position and engage latch 3 Retract Pins ATA pin rings towards eachother 5 Raise the Bigwheel Attachment rotating on the machine axle tube allowing the 4 Place Bigwheel Attachment Hook Pin Supports to pass through the over the machine axle tube Hook Bar ENDE Assembly 404300 Eng 02 28 11 82 g0 001 0 ON SSV LO eH 091010 Nd 49302 e soddo 10 sde s e 01 Sjjog pue SINN 2 A iseo jo pue SISUSeM OM pue v uo usnd eougs aui uo INN 1909 D pu 1x3 y 15185 o Jeqqny dois 2 59928 INN pepue1x3 5 ou e xy dijs UBIIV Z SU Vn ye 9JXV SZ 11 Ajquiesse ueiui INN pue 2 1 PlsuI oJ pue eqn oqn eougs 9 9045 Hd 015 904 HH d L IN p pu 1xg E dA JeQQnH 9046 0 25 916 e Addy 6 XA gt
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