TS-70 User Manual DL..
Contents
1. 208V stinger 90A Circuit Breaker The maximum current for the vehicle is 70A set by the duty cycle of the Pilot waveform 60 Hz Variable depending on vehicle Vehicles will be limited to 70A At 240V this will be 17 KW 363 mm 14 in 432 mm 17 in 152 mm 6 in Gray approximately 7 6 m 25 ft 21 kg 47 lbs 40 C 40 F to 50 C 4122 F NEMA 4 outdoor use watertight UL and CSA Listed FCC Part 15 Page 13 TS 70 User s Manual INSTALLATION Service Connections Caution This is a single phase device Do not connect all 3 phases of a 3 phase feed You may use any two phases of a 3 phase wye connected feed The center point of the 3 phases usually used as Neutral must be grounded somewhere in the system A current carrying Neutral is not needed by the TS 70 Only Line 1 Line 2 and Ground are required as shown in Fig 3 gt Caution The two phases used must each measure 120V to Neutral Earth Ground must be connected to Neutral at only one point usually at the Service Entry Breaker Panel Caution If a 240V 3 phase feed is from a Delta connected second ary the leg used must have a center tap That tap must be Grounded Only the two phases either side of the center tapped leg can be used See Fig 4 below Caution Warranty is void if this unit is wired improperly Warning Only a qualified electrician should perform the installation The installation must be performed in acc2. The following symbols may be found in your handbook or on labels affixed to your conductive charge station Note This means pay particular attention Notes contain helpful suggestions Caution This symbol means be careful You are capable of doing something that might result in damage to equipment Warning This symbol means danger You are in a situation that could cause bodily injury Before you work on any electrical equipment be aware of the hazards involved with electrical circuitry and standard practices for preventing accidents Safety Guidelines Use this charge station to charge electric vehicles equipped with a conductive charge port only See the vehicle s owner s handbook to determine if the vehicle is equipped with a conductive charge port Make certain the charge station s supply cable is positioned so it will not be stepped on tripped over or otherwise subjected to damage or stress There are no user serviceable parts inside Refer to the Customer Support section in this manual for service information Do not attempt to repair or service the charge station yourself Do not operate your charge station with a visibly damaged supply cable or charge station Contact your Service Representative for service immediately Refer to the Customer Support section in this manual for information on the Service Representative in your area Page 1 TS 70 User s Manual This limitation applies to damages of any kind includi
3. not have solid structural framing on those ClipperCreek Inc centers you must provide an adequate alternative mounting VEHICLE surface for the EVSE TEANAL 2 Attach the charge station to the wall studs using 4 1 4 x 2 lag screws 3 Use a multi set or equivalent if mounting on a concrete wall TE 30 PROTECT Vehicle Side 4 Remove the applicable knock out in the charge station push the power SERGE ae leads through the hole then connect the power conduit to the hole CONTACTOR eas 5 After mounting continue the installation using the Wiring Instructions Service Side beginning on Page 10 Figure 6 TS 70 Installation Template fot fot Push Both to Test ee ee Terminal Torq in lbs g00 ee 900 ay 240VAC LINE 1 An e i 240VAC LINE a Service Ground Lug 60 SERVICE GROUND ESC NE ee ade 5 Service Entrance Conductors pLACES p313 60 ae E o o o o 4 10 7 e The TS 70 requires a dedicated 208 240 VAC 60 Hz single phase circuit with its own 90A circuit breaker 25 e Do not use a GFCI breaker with the TS 70 The TS 70 contains a Person ACES del ee nel Protection circuit that is the equivalent and specifically designed for ps E Pioc 670 use with electric vehicles 2 300 a e Only 3 wires are needed to wire the TS 70 Line 1 Line 2 and Service 17 Es e E exe Ground as sh
4. CLIPPERGREEK INC INNOVATIVE INFRASTRUCTURE FOR ELECTRIC AND HYBRID VEHICLES User s Manual ClipperCreek Inc e e e e e e e 11850 Kemper Rd Suite E Auburn CA 95603 Mo del T S 7 0 TS 70 User s Manual TS 70 User s Manual PLEASE NOTE Notes This user s manual includes the latest information at the time of printing ClipperCreek Inc reserves the right to make changes to this product without further notice Changes or modifications to this product by other than an authorized service facility could void the product warranty If you have questions about the use of this product contact your Service Representative TS 70 User s Manual Version 14 November 2008 TS 70 User Manual DLP v14 081130 pmd Copyright 2008 ClipperCreek Inc All rights reserved Printed in the USA TS 70 User s Manual CUSTOMER SUPPORT Call your Service Representative at any time 24 hours a day at the number below PLEASE HAVE THE MODEL NUMBER AND SERIAL NUMBER AVAILABLE WHEN YOU CALL These can be found on the side of the enclosure If your call is made after business hours or on weekends please leave your name telephone number the unit s serial number and a brief description of the problem A Service Representative will call back at the earliest opportunity Distributor Place Contact Information Sticker Here MAINTENANCE The TS 70 requires no periodic maintenance other than occasional cleaning Warn
5. cket The Red light may go out If it does go out plug the connector back into the socket and see if charging begins normally 3 If the Red light does not go out when the connector is removed be sure the connector is removed from the vehicle socket and switch off power at the circuit breaker feeding power to the TS 70 Wait a few seconds and switch the circuit breaker back on again If the Red light does not come back on re connect the cable to the vehicle Charging should begin normally If charging does not begin or if the Red light comes back on call your Service Representative FEATURES Personal Protection System Ground Fault protection with Self Testing and Auto Reclosure see below no manual resetting or testing is necessary Ground Monitoring Circuit Constantly checking for the presence of a Safety Ground connection Auto Reclosure If a problem occurs that interrupts charging the unit will automatically clear all error indications and attempt to begin charging again If the problem is immediately sensed a second time it will wait another 13 minutes and try again This process will repeat several times at which point power will be removed and no further attempt will be made The appropriate error light will be lit on the front panel This feature helps ensure that your vehicle will be charged and ready for use when needed Temporary problem indications such as ground faults or utility power surges can be overcome automat
6. cle If this function is required ask your ClipperCreek representative for information on other products which have the exhaust fan control feature AN Caution DO NOT charge your vehicle indoors if it requires ventila tion Contact your Service Representative for information FCC INFORMATION This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interfer ence that may cause undesired operation This product has been designed to protect against Radio Frequency Interference RFI However there are some instances where high powered radio signals or nearby RF producing equipment such as digital phones RF communications equipment etc could affect operation If interference to your charge station is suspected we suggest the following steps be taken before consulting your ClipperCreek Sales and Service Repre sentative for assistance 1 Reorient or relocate nearby electrical appliances or equipment during charging 2 Turn off nearby electrical appliances or equipment during charging A Caution Changes or modifications to this product by other than an authorized service facility could void FCC compliance Page 2 TS 70 User s Manual TS 70 User s Manual OPERATION The TS 70 Electric Vehicle Supply Equipment EVSE is a conductive charge station that pr
7. e the scope of this limited warranty shall be at applicable rates and terms then in effect All other express and implied warranties for this product including the warran ties of merchantability and fitness for a particular purpose are hereby dis claimed Some states do not allow the exclusion of implied warranties or limitations on how long an implied warranty lasts so the above limitation may not apply to you If this product is not as warranted above your sole and exclusive remedy shall be repair or replacement as provided above In no event will ClipperCreek any of its authorized sales and Service Representatives or its parent company be liable to customer or any third party for any damages in excess of the purchase price of the product Page 17 TS 70 User s Manual A Warning Turn off input power to your charge station at the circuit breaker panel before servicing or cleaning the unit Note VENTILATION Some electric vehicles require an external ventilation system to prevent the accumulation of hazardous or explosive gases when charging indoors Check the vehicle s owner s handbook to determine if your vehicle requires ventilation during indoor charging Those vehicles which follow the SAE J1772 standard for communica tion with the charging station can inform the TS 70 that they require an exhaust fan The TS 70 is not equipped to control ventilation fans If an exhaust fan is requested the TS 70 will not charge the vehi
8. ed States Figure 2 220 240V Single Phase L1 120V NEUTRAL NOT USED 240V 120V L2 GND 177 Figure 3 208V 3 Phase Wye Connected L3 NOT USED A TOT 120V 208V 4 NEUTRAL NOT USED 120V L2 GND Page 7 TS 70 User s Manual FOR THE SERVICE TECHNICIAN GFCI Trip When the unit has detected a ground fault the contactor will open and the front panel Red PROTECTION light will be lit The system waits 13 minutes after sensing a fault then automatically attempts recovery After several such attempts the TS 70 will stay in the Protection mode and the Red PROTECTION light will remain blinking If a ground fault error or an EV connection error has been detected 1 Remove the EV connector from the vehicle 2 Inspect the connector and the vehicle s charge port Be sure they are clean and undamaged 3 Reconnect to the vehicle If the fault condition persists a problem may exist on the vehicle 4 Refer to the vehicle owner s manual for instructions on inspecting and cleaning the charge port 5 Plug the EV connector back into the vehicle 6 If the ground fault error is still detected contact your Service Repre sentative Ground Missing Red SERVICE Lit when the unit has detected a missing Service Ground The TS 70 will not close the contactor until a proper Service Ground has been connected Page 12 TS 70 User s Manual The two phases Line 1 amp Li
9. ically without user action Cold Load Pickup This feature is built in to the TS 70 but will only be apparent when the utility power fails during charging If the charging connector is still plugged into the vehicle when utility power is restored the Amber CHARGING light will blink and the unit will not energize the cable for a random time between 2 and 12 minutes This is to prevent the utility s grid from experiencing a large surge at turn on allowing EV s in the area to begin drawing current at random times rather than all at once If the user desires charging can be resumed by pressing and holding the Start Button Note The vehicle does not need owners attention after a power outage The TS 70 will automatically resume charging when power is restored Page 5 TS 70 User s Manual This Page Intentionally Left Blank Page 14 TS 70 User s Manual SPECIFICATIONS Line Input Power Service Entrance Voltage amp Wiring Current Frequency Output Power Dimensions Height Width Depth Color Cable Length Weight with Cable Environment Operating Temperature NEMA Rating Agency Approvals 240V AC single phase L1 L2 and Safety Ground 208V AC 3 phase wye connected Any 2 phases and Safety Ground 240V AC 3 phase delta connected With center tap on one leg must use only the two phases on either side of the center tap The two phases must both measure 120V AC to ground Do not use the third leg
10. ing To reduce the risk of electrical shock or equipment damage do not allow liquid to enter the unit while cleaning it 1 Turn off your charge station at the circuit breaker before cleaning 2 Clean your charge station using a soft cloth lightly moistened with mild detergent solution Never use any type of abrasive pad scouring powder or flammable solvents such as alcohol or benzene Please visit ClipperCreek s Website www clippercreek net Page 19 TS 70 User s Manual CONTENTS IMPORTANT SAFETY INSTRUCTIONS Safety Guidelines iria ario ide FCC INFORMATION essunsatncc lalala OPERATION Front Panels A FEATURES Personal Protection System ococonoconocinocinonnnonononanonanoncnnncnnnnonnnnnnanns Ground Monitor Circuit ooooonnncnncncnnnnnnnnnanccnncnnnononnnaniniccnnnonononinanes Auto Reclosure ccccccsssssessccccccccccccsssscscccccccccssessscsscccsesacsssnsoss INSTALLATION Service CONNECHONS seriada ir Mounting Procedures signis tenenan ee WIIN ice penata irn NEE EN eE EANES Testing After Installation ssssrssisiisvsrsssssssorsisrorssisnorsisisssevsisisesesiesevss FOR THE SERVICE TECHNICIAN sirios igor SPECIFICATIONS uma WARRANTY INFORMATION sereen CUSTOMER SUPPOR Taco MAINTENANCE oq enpa a topic TS 70 User s Manual IMPORTANT SAFETY INSTRUCTIONS Carefully read these instructions and the charging instructions in your vehicle owner s handbook before charging your electric vehicle
11. ird line L3 of the delta is 208V with respect to neutral and is sometimes referred to as a stinger Do not use this third line Consult the transformer manufacturer s literature to be sure the single leg can supply the required power Caution A 3 phase delta connected transformer secondary without a A center tap on one leg is not usable with the TS 70 No neutral point is available to be connected to ground for ground fault protection and the TS 70 will not allow the contactor to close if it does not sense the presence of a ground wire connected to a neutral point on the transformer secondary Page 8 TS 70 User s Manual TS 70 User s Manual Mounting Procedures Wiring 1 Locate the wall mounting position Figure 5 Wall mounting of TS 70 To open the enclosure door remove the two screws on the left hand side using of the EVSE a T15 Torx L Driver Then unhook the latch located on the bottom of the unit ky over the connector holder e Position the bottom of the charge station 38 inches above the ground Before connecting wires to the TS 70 please carefully read the section of this manual titled Service Connections on page 6 If you are unsure of the type of power provided at the service panel please consult with your local utility or call your Service Representative for assistance e The mounting holes are spaced 16 apart to accommodate wall studs Figure 7 TS 70 Service Wiring e Ifyou do
12. ne 2 are terminated on the input side of the contactor itself as shown in Figure 7 The Service Ground is terminated on the Ground Terminal at the bottom of the enclosure Be careful not to damage the PC Board when removing the power entry knockout attaching the conduit or when wiring the service conductors to the contactor Testing After Installation Apply utility power and observe that only the Green READY light is lit The Charge Test buttons on the PC board simulate connection to a vehicle Push the two Charge Test buttons at the same time The contactor should close and the large Amber Charge LED should light If a vehicle is available connect the TS 70 to the vehicle and verify that the contactor closes and the Amber Charging LED comes on Installation is complete Page 11 TS 70 User s Manual Note With a wye connected secondary any two of the legs can be used to provide 208V to the TS 70 For example L1 amp L2 or LI amp L3 or L2 amp L3 Leave the unused leg open Do not connect it to a Neutral bar or to Ground Be sure the center point is grounded to earth somewhere in the system Figure 4 240V 3 Phase Delta Connected with center tap on one leg L3 NOT USED 2 A S ov L2 GND Caution With the delta connection one leg must be center tapped and only the two phases on either side of the center tap can be used The two phases must both measure 120V to neutral The th
13. ng any direct or indirect damages lost profits lost saving or other special incidental exemplary or consequential damages whether for breach of contract tort or otherwise or whether arising out of the use of or inability to use the product even if ClipperCreek or an authorized ClipperCreek representative or dealer has been advised of the possibility of such damages or of any claim by any other party Some states do not allow the exclusion or limitation of incidental damages for some products so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state To obtain warranty service Call your nearest authorized Service Representative or ClipperCreek at the above number You will receive information as to how service for the product will be provided If you mail or ship the product in for service you must insure the product prepay all shipping charges and properly pack it for shipment in its original shipping container or its equivalent You are responsible for all loss or damage that may occur in transit You must provide proof of purchase of the product and the purchase date before any warranty service can be performed Page 18 TS 70 User s Manual WARRANTY INFORMATION LIMITED WARRANTY ELECTRIC VEHICLE SUPPLY EQUIPMENT MODEL TS 70 ClipperCreek Inc 11850 Kemper Road Auburn California 95603 ClipperCreek
14. ordance with all local electrical codes and ordinances gt gt gt Only 3 wires are connected but care must be taken that the service transformer secondary connection is definitely known and the 3 wires from the main circuit breaker panel are connected and labeled correctly Figures 2 3 and 4 below show the most common service transformer secondary wiring formats Notice that L1 L2 amp Gnd are labeled on each diagram Those transformer outputs correspond to the same inputs on the TS 70 Also each of the two 3 phase diagrams shows an L3 output which is not used Do not connect all three phases of a 3 phase secondary to the TS 70 This is a single phase deyice The Neutral at the service panel must be connected to earth ground somewhere in the system on any of the three connection arrangements Ground fault protection is not possible unless the Neutral center tap on the service trans former is connected to an earth ground If no ground is provided by the electrical service a grounding stake must be driven into the ground nearby following local electrical codes The grounding stake must be connected to the ground bar in the main breaker panel and Neutral connected to ground at that point Page 6 TS 70 User s Manual Warning Local electrical codes must always be followed when installing the grounding stake The following diagrams illustrate the 3 service transformer secondary connec tions most common in the Unit
15. ovides the electric vehicle EV user with a safe and manageable link between the power grid and the electric vehicle Figure 1 The TS 70 Front Panel HIGH POWER CONNECTOR aQ This Page Intentionally Left Blank Front Panel The TS 70 is very easy to use Verify the Green READY light is on indicating there is power to the EVSE Remove the charging connector from its holder and plug it into the vehicle s charge port If there is a mechanical latch that holds the connector firmly while charging be sure the latch has clicked into place Normally the vehicle will immediately request a charge the Amber CHARGING light will come on and charging will begin After an average driving day it will require several hours to recharge completely Charging overnight is the most convenient way to ensure the vehicle s full range will be available for the next day If the vehicle has stopped charging the Amber CHARGING light will be out and the Green Ready light will be on Remove the cable and you re ready to use the vehicle If the charging is still in progress first push the Red STOP button on the TS 70 s front panel Now you can remove the connector The front panel of the TS 70 also has two Red indicator lights to indicate it has detected a fault or the unit needs service The operational state of the unit can be known just by looking at the panel lights and comparing them with Table 1 on page 4 Page 3 Page 16 TS 70 Use
16. own in Fig 7 Wire the unit from the breaker panel using iii o wire sized according to local electrical codes The circuit breaker should be rated at 90A Page 9 Page 10
17. r s Manual This Page Intentionally Left Blank Page 15 TS 70 User s Manual Table 1 Front Panel Indicators Green Amber Red Red State Ready Charging Protection Service Condition Light Light Light Light ni off off off TS 70 has power the EV is not connected EV is connected but is not on off off off requesting a charge Charging enabled power is applied to vehicle Cold load pickup mode blink press start to bypass Ground Monitor Interupt TENi Charging Fault on Vehicle on fo 1 blink on Ground Fault on Vehicle on loft 2 blinks 2 blinks vIce Needed Contact your Service Rep on loft 3 blinks 3 blinks Service Needed Contact your Service Rep on loft 4 blinks 4 blinks gt lt vIce Needed Contact your Service Rep on off 5 blinks 5 blinks oe vice Needed Contact your Service Rep In Case of Difficulty ClipperCreek recognizes that this Charging Station will be heavily relied upon to charge your electric vehicle for daily transportation needs Therefore every effort will be made to restore service should problems arise In the event of a problem charging will stop and either the Red PROTECTION or Red SERVICE light will come on If this happens please try the simple steps below before calling your Service Representative Page 4 TS 70 User s Manual 1 Press the start button to restart charging 2 If the unit remains in fault mode remove the cable connector from the vehicle so
18. shall provide the following warranty with respect to the Products to Representative its Sub Representatives and their customers Product 1 year parts 1 year factory labor ClipperCreek Inc warrants this product to be free from defects in material and workmanship The warranty period shall commence on the date of installa tion date first use The product installation date must be evidenced and communicated to ClipperCreek by way of the warranty registration card or its equivalent The warranty registration card must be filled out completely and accurately and returned to ClipperCreek within 30 days after installation and the product installation date shall be within 6 months after the purchase date If a Product installation date is not communicated to ClipperCreek as described above the product purchase date shall serve as the warranty commencement date If this product is defective in materials or workmanship during the warranty period Clippercreek will at its option repair or replace the product Repair parts and or replacement products may be either new or reconditioned at ClipperCreek s discretion This limited warranty does not cover service or parts to repair damage due to improper installation or use including but not limited to improper connections with peripherals external electrical faults accident disaster misuse abuse or modifications to the product not approved in writing by ClipperCreek Any service repair outsid
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