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1. 30 7 9 Undo Parameter Changes Before They Are Programmed seeeeeeeeees 30 7 10 How to Change the Customer Password sssssseeseseesees enn nens 30 9 Parameter Templdles csse Sade ekun i mpraREEOPEUU laa Ga X PR SE TE 32 8 1 Creating Parameter Template 0 ccc cece cece eee e cence eee eeeeseeseeseeeetsansensensuueaes 32 8 2 Opening Existing Parameter Template ccc cece cece cence eee e eee eee eee nnn 32 9 3 Parameter Template Features A A AAA 33 8 4 Changing Parameter Template Values oooooccoccoccocccnccnccnccnnnnnnnn rca 35 9 Vehicle TIP RODOM is ic vewnceunaseunaconencenanadisetduenanenaereiaeen sient Geta cuneeedeeaeaeaneumadaciadeunmecdasanen 36 9 VIEW Vehicle TED REDO dirt SES 36 9 2 WOW ACIVILY REDOM vatios sd rides aba 37 9 9 VIEW Vehicle EVGING errar ti as 38 A a e AA A tua Ke tana Gudvabaomidedeneeeaens 39 95 VEW TO Dal NS 40 9 6 Search Trip Data by Keyword S oocoococcoccocccnconconconconnonnn nennen hs nnns 41 9 7 Printing vehicle THD REPOS ee EH EHE OVV vua am RIS EE ERIedc Zr Pea Ier EEPREEU Ed RIO Eod 43 9 8 Resetting Vehicle Trip Report 0 ccc cece cece cece cece eee eee Aaaa Aaaa 43 10 VES ob cancun oc Lave Diada 44 1051 MUN SESSO tt a a sas 44 QNI dur oec O AO RR 46 11 1 Venicle INIORMAN OR simi adria tasca Sid 46 10 2 EXDOrt Vehicle Dala sana A a 46 Vid TADO DOM a dor iO 46
2. Pd ee os ED Dec Engine Idie Shutdown CAS Vetacie Identification Venfy Information matches your vetacie Lf your vetecie does not show up m thes Engine Idle Shwtdown Timer Node session select from the File Select engine drop Gown menu Engine Idie Shutdown Tine 45 00 ain Engine Idle Shutdown Maximum Intake Air Temperature 86 90 r Engine Idie 3hwtdewn Niniwmwum Intake Air Teaperetece 92 75 y Enable stationary tegenetati n feature isabi Enable inhibit regeneration feature 1sabl B Vetucle Information Postion 8 Pressure Voltage Y Name _ vas uwa Vehicle Speed 0 61 ngh DPF Diffetential Press II APT Fuel Terp 2 1 ll Engine 031 Fresrure Error pri tric Pressure Error pss Mare Ait Flow os 12 0 xg ht Engine ptes 5 0 00 IR tale Validation Swite idie DIF tatus Engine Type Simulated 11999 Erore AFT Regen Staves i Engine Poel Pres Error psi Software Identficaon 46094000 Fuel Delivery Pressure Error ps Engine Family Rating Code OC9E Fuel Delivery Pressu Error pst 3 Fuel Pail Preseure 442 77 pea 1 Vehicle Identification Number 159MMAXFORCEISENG injection Control Pressu 142 77901 Erro ATT Active Pegen Active 445 2 Engine Serial Huber 456 923000000 Position 0 631 frre Trareminton Type 7 fuel Pail Prespa 142 779051 Ext Engine Tht le Position Ector Ext Rated Horsepower 9 247 00 hp NITY Position Error 3 T Total Mies 214 742 555 95 mies j viteted Battery 12 0 tre ATT Poel Fresmote EA pn 445 2
3. ServiceMaxx Default File View Sessions Tests Procedures Tools Help O 0 sessions Default Parameters Signals Stop Tests SMAXX104 Figure 18 Menu Bar and Button Bar 1 Select the Parameters or Signals button from the button bar or return to the Default session 2 Select desired signals by check marking the boxes in the Watched column Once all desired signals have been selected click on the Only Show Watched box to hide all signals that were not selected NOTE The list may be scrolled up and down using the window scroll bar I ServiceMaxx Pro Default File View Sessions Tests Procedures Tools Help Signals 4 Display metric units of measure V Datalink Traffic v Diagnostic Trouble Codes Permanent Diagnostic Trouble Codes Instructions Parameters Signals Y Sniffer Stand Alone Real Time Clock V Vehicle Information SMAXX135 Figure 19 View Menu NOTE Other information can be added to a session by selecting any of the items from the View drop down menu All columns displayed are moveable and configurable Right clicking on a column header allows the user to add or remove columns EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 18 1 SERVICEMAXX USER S GUIDE ServiceMaxx Signals Fie Wew Ser
4. D Engine Idle Shutdo Maximum Ambient Tem 68 00 E Aux Throttle Control Mode Engine Idle Shutdo Minimum Ambient Tem 41 00 F E MID Idle Shutdo Engine lale zrdo Aux Throttle Control In Cab Mode Bl Aux Throttle Control Maximum Vehicle Speed E Aux Throttle Control In Cab Operator Interface Aux Throttle Control Preset Engine Speed 1 Set E Aux Throttle Control Remote Pedal Enable Aux Throttle Control Preset Engine Speed 2 Res Idle Shutdown Time 5 00 min Intermediate Ambien 15 ed Override In 53 00 Idle Shutdown Timer Disable nsere Idle Shutdo gine Torq 80 00 Engine Idle Shutdo Engine Idle Shutdow Disable Engine Idle Shutdo Maximum ECT for IST Engine Idle Shutdo Engine Speed Control m B Aux Throttle Control Ramp Rate Bl Aux Throttle Control Disable With Clutch lux Throttle Contro mph Aux Throttle Contro Stationary bienes a a Engine Speed Control Aux Throttle Contro Enable El Aux Throttle Control Preset Engine Speed 3 Engine Speed Control Aux Throttle Contro Disable Bl Aux Throttle Control Preset Engine Speed 4 Engine Speed Control Aux Throttle Contro 800 00 RPM Engine Speed Control Aux Throttle Contro 900 00 REM Engine Speed Control
5. Y Open Template 1 From the File drop down menu select Print 2 Click on Export Vehicle Data Print i Vehicle Ctrl Fl zm Export Vehicle Data 3 Select a location to save data Trip Report SMAXX139 11 3 Trip Report Figure 90 Print Options Use this procedure to print vehicle activity report 1 From the File drop down menu select Print 2 Click on Trip Report 3 Select printer EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved Printed in the United States of America
6. Clear DTCs Button 6 2 DTC Identification DTC identification is accomplished using two fault code identifiers These two identifiers known as the SPN and the FMI are displayed in the DTC Window 1 Suspect Parameter Number SPN The SPN identifies the individual component causing the DTC 2 Failure Mode Indicator FMI The FMI identifies the fault or condition effecting the individual component 3 Diagnostic Trouble Code DTC The DTC is a 3 digit or 4 digit number used to identify DTCs This 3 digit or 4 digit number is only used on pre 2010 engines NOTE 2010 model year vehicles no longer utilize DTC identification by number DICs are now identified using the SPN and FMI only EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 26 1 SERVICEMAXX USER S GUIDE 6 3 Active and Previously Active DTCs 6 4 Clearing DTCs e Active DTCs are faults that are currently present All active and previously active DTCs can be cleared e Previously active DTCs are historical faults that from the ECM using the following procedure may be set by intermittent conditions or by an 1 Click on the Clear DTCs button operating condition which is not currently present 2 Cycle the ignition switch e All active DTCs will be indicated by a check mark in the Active
7. Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 12 1 SERVICEMAXX USER S GUIDE 3 3 Connecting ServiceMaxx Software 1 Turn ignition switch to ON Do not start engine 2 Using interface cable connect EST to vehicle s diagnostic connector 3 Start ServiceMaxx software software and selecting the interface device ServiceMaxx appropriate lt gt T02105 Figure 12 ECM Connected Icon After starting page 11 a detection process will begin and should connect automatically e f ServiceMaxx software cannot detect the Engine Serial Number ESN then it may be necessary for the user to select the engine by clicking on Select Engine from the File drop down menu Then select engine from If the software has connected to the ECM active signals will populate the startup screen and the ECM connected icon in the bottom right corner will show connected lt gt T02106 Figure 13 ECM Disconnected Icon pop up box ig ServiceMax Pro Default View Sessions Tests Procedures Tools Help Online Mode Parameters Signals Select Engine ende Da a za Open Recorded Signal File Export Parameters gg Create Template Y Open Template Print Hl Exit Figure 11 Select Engine a Please select the type of engine connected No Detected Serial Number 2 B Box 16 1994 1997 3 Box V8 1994
8. 1997 DLC I6 1998 2004 DLC V8 1998 2004 DLCII I6 2004 2006 DLCII 16 for Export 2007 DLCII V6 2005 2006 DLCII V8 2002 2006 MaxxForce 5 2007 2009 MaxxForce 7 2007 2009 MaxxForce 7 2010 MaxxForce DT 9 10 2007 2009 MaxxForce DT 9 10 2010 MaxxForce 11 13 2008 2009 MaxxForce 11 13 2010 MaxxForce 15 2011 Maxx Force 3 0H Euro III P418 Maxx Force 7 2H Euro III P625 j Maxx Force 7 2H Euro IV P800 SMAXX142 When the software is unable to connect to the ECM signals and vehicle information will not be displayed and the ECM disconnected icon in the bottom right corner will show disconnected If the software is unable to connect to the ECM go to Interface Device Selection page 11 EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 4 ServiceMaxx Software 4 1 Using ServiceMaxx Software 3 2145 6 vj mae e PO seco it Parametws Seas E Sup Tess A vencio A 1 Vetacie denaficabon Venfy informamon matches your vetecte If your vetecie does net show up m Des seamen select amp from the Fide Sect empre drop down menu 15 vencio Infor matan Ergine Type Simiad 71909 Engine Software V CIA MAN
9. EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 5 1 ServiceMaxx Diagnostic Software NOTE This section contains a brief overview of ServiceMaxx diagnostic software and was current at the time of publishing Due to the automatic updating function in ServiceMaxx software screens and functions may differ from this manual 1 1 Introduction Navistar electronically controlled engines have a wide range of standard and optional features ServiceMaxx software provides real time data monitoring enhanced diagnostic capabilities and parameter programming NOTE To diagnose specific electronic control system failures always refer to the diagnostic manual for the system being serviced ServiceMaxx capability to diagnostic software provides the e Monitor engine control system input and output signals e View and program selected Electronic Control Module ECM programmable parameters e Display and clear active and previously active Diagnostic Trouble Codes DTCs e Create customized diagnostic sessions to enhance troubleshooting capabilities e Display maintenance information such as Total Engine Hours and Total Fuel Used e Detect active modules on various vehicle networks and easily identify communication
10. Remove Column Value Column 9 Operator Column 10 Remove Button 11 Signal column 12 Add Criteria button Oa Or oi ON 1 Add Condition Button The Add Condition button is used to begin set up for triggered recording 2 Save Button The Save button is used to save trigger set up information for future use 3 Cancel Button The Cancel button is used to cancel triggered recording 4 Record Pre Trigger Record Pre Trigger is the number of seconds information is recorded before the trigger is set 5 Post Trigger Post Trigger is the number of seconds information is recorded after the trigger is set 6 Recurring Trigger Recurring Trigger is used to repeat recording every time the trigger is set Recurring Trigger only repeats during the current session 7 Remove Column The Remove column is used to remove criteria 8 Value Column The Value column is used to provide the specification signal value for triggered recording 9 Operator Column The Operator column is used to indicate if the trigger should be set when signal value is less than greater than equal to or not equal to the specification in the value column 10 Remove Button After criteria is added the Remove button is used to remove the selected trigger signal 11 Signal Column The Signal column is used to select what signals to trigger 12 Add Criteria Button After the Add Condition button is selected the Add criteria button
11. 944 4 niies 57231 Total Gear Down Fuel Used 2 369 78 gal S729 Toral Gear Down Tine 596 523 240 13433 Total idie Puel Used 4 730 516 30 gal 13431 Total Idle Fuel Used 268 4 5 414 15 gat 1341 Total Idle Tine 96 523 24 3422 Total idle Tine 107 374 162 2 ht 57191 Total Loaded FTO Bebile Puel Uses 1 749 06 90 Budd 320050225 Probe rot needed Figure 82 Total Data 1 Total Data Tab 2 Save Button Left click on the Total Data tab Click on he Save button to The Total Data tab shows trip information for the TOT US One S life of the vehicle SMAXX123 save trip information EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 9 6 Search Trip Data by Keyword s Eu ServiceMaxx Pro Default File View Tests Procedures Tools Help 49 Load Session rameters Signals Save Session Rename Session Default Driver Switch Controls HD OBD Monitors Parameters Programming Signals Simple MWM Session Continuous Monitor Hard Start No Start Performance Aftertreatment Vehicle Events Vehicle Trip Report SMAXX116 Figure 83 Sessions Drop Down Menu From the Sessions drop down menu select Vehicle Trip Report EGES 550 Read all safety instructions in the Safety Information section of t
12. Aux Throttle Contro 100 00 RPM s Engine Speed Control Aux Throttle Contro 1 500 00 Engine Speed Control Aux Throttle Contro Clutch Disa Engine Speed Control Aux Throttle Contro Brake Disab pe ion Only Remote and In Cab Operation 3 0 SMAXX132 Figure 76 Template Editor 1 Create Template 7 Available Parameters 13 Parameter Name 2 Open Template 8 Template Parameter List 14 Move Selected Parameter 3 Save Template 9 Program Engine Button 15 Move All Parameters 4 Lock Template 10 Parameter Search 16 Parameter Details Box 5 Template Notes 11 Parameter Field Search 6 Engine Family Selection 12 Parameter Category EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 34 1 SERVICEMAXX USER S GUIDE 1 Create Template Button Starts a new blank template 2 Open Template Button Opens an existing template file 3 Save Template Button Saves the current template 4 Lock Template Button Password protects the current template A locked template cannot be edited without first unlocking with the password 5 Template Notes Box Enter customer and or vehicle information into this box to make the template easily identifiable 6 Engine Family Selection Drop Down Menu Select desired engine family Only availa
13. EG Goes met agtee with Commented position Tagine 1151 Off Board Diegnest EA i Petrting ET signal Out of Range MICN Faginre 31708 Engine 1 i X A LEEN bActive ECL Signal Out of Range HIGH Tagine 31111 Exheust Enirsi n E N A ii i Pcevieuly Active Danem PTE 222 1 2 Wane 298 222 Peta erretid Meteo tent or inconcecs Tagine ga zm bct ve Get shert to re Tagine B A 7437 10 Pending renews DTC 7137 5 10 Unknown 378 7 137 Abeetmal vate of Tagine Bud 399 201205900753 Probe not needed 13 12 Figure 14 Default Session 1 Menu Bar 4 File Sessions Tests Procedures 0ooo0on 2 Communication Control and Status Button 3 Trigger Setup Button Retesh OTC Itaca Events gi View 6 Tools T g Help 8 11 Trigger Arm Disarm Button Data Record Button Sessions Buttons Bar a Default b Parameters c Signals Parameters Window Temperature Window a Voltage tab eniffer Window ECM Connection Status Icon EGES 550 11 12 13 14 15 10 SMAXX101 Position amp Pressure Window a Voltage tab Diagnostic Trouble Codes Window a Datalink Traffic tab b DTC Log tab Message Area Vehicle Information Window Instructions Window Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 14 1 SERVICEMAX
14. Gas Management eei Brake Switch Input Use CAN t 1 Pe sise Sda Pam Pr Moe Maes ARY 4d rottle Contro Disable 0 0 Remo Brake Pedal Switch Input Se pee cuique te Operation Only 1 0 In Cab Operation Only Clutch Pedal Switch Input S Use CAN inpt 1 2 0 Remote and In Cab Operation 3 0 ruise Control PTO on off S Use CAN input 1 2 SMAXX133 Figure 77 Template Editor There are two ways to change a parameter value Either click on the arrow at right edge of the parameter field and select desired specification or enter an exact value including any decimal points into the Value field NOTE For additional information about changing parameters see Change One Dealer or Customer Programmable Parameter page 28 EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 36 1 SERVICEMAXX USER S GUIDE 9 Vehicle Trip Report Vehicle Trip Report is used to view vehicle data during a trip NOTE Vehicle Trip Report and Vehicle Events are intended for use with MaxxForce 11 13 and 15 liter engines only 9 1 View Vehicle Trip Report i ServiceMaxx Pro Default File View Sessions Tests Procedures Tools Help 49 cP Load Session rameters Signals A 1 s Save Session Rename Sessio
15. Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 21 5 6 Recording Session Data Snapshot ServiceMaxx software can record signal information using various data sample rates Recording Intervals Recording Intervals can be selected using the Tools drop down menu ServiceMaxx Default Fle View Sessions Tests Procedures pesca Help e d Sessions Default P Y Activate Com Link F6 rests By vehicle Select Com Link gt Simulate Engine Trigger Setup Arm Trigger Start Recording e does not show uj cence MEE realtime 0 2 seconds 0 5 seconds 1 second 5 seconds 10 seconds 30 seconds 1 minute 5 minutes 10 minutes 30 minutes 1 hour SMAXX107 Clear Statistics Reset Trip Report Figure 26 Recording Interval selection Using the Recording Interval scale the user can adjust the amount of data being recorded in a snapshot The default setting is 0 2 seconds KETTE File View Sessions T5 Procedures Tools Help P Q Sessions Default Parameters Signals Stop Tests SMAXX108 Figure 27 Record Button 1 Click on the Record button to start recording the current session TO2114 Figure 28 Recording Notification Message NOTE When the Recording function is active a Recording alert is displayed in the m
16. Outlook 2007 Y Microsoft Office Communicator 2007 R2 Documents A Getting Started 3 Connect to a Projector A Remote Desktop Connection Pictures Music Computer Sticky Notes Control Panel SL Snipping Tool Devices and Printers um x Calculator giii Default Programs D Paint gt All Programs Searci programs and fil Help and Support b SMAXX144 Figure 4 Start Menu 1 From the Start menu click on Control Panel Region and Language SMAXX145 Figure 5 Control Panel 2 Click on Region and Language y EJ Formats Format English United States Date and time formats Short date de Short time gt a Long time First day of week Examples Short date Long date 9 12 2011 Monday September 12 2011 9 04 AM 9 04 16 AM Short time Long time Go online to learn about changing languages and regional formats SMAXX146 Figure 6 Region and Language 3 Click on Formats tab 4 From the Format drop down menu select desired language EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 9 Windows XP Regional and Regional Optio Languages Advanced Standards end formats This option aff
17. Software 0 ccc cece cect cece eee e eee nino cnn cnn nn hh mnn 2 1 2 2 2 3 2 4 2 5 Remove All Versions Or JRE 6 os oiii N ERNE EE INStallind JRE o UDdale 10 osmosis abrir Starting ServiceMaxx Software From DeSktop cccceccecceeceeceeceeeeeeeeesuesuneaes ServiceMaxx Software Updates oocoococcoccccoccoconcoconno Imm hme Language Change Selllhgs oso a DNI DENN MD beUo Edna WVINGOWS asta tica EP rimus WINIOWS AP PC PE 3 V ChIGIG CONNEBCION T TEE E LD 3 1 3 2 3 3 Diagnostic Interface Cable Informatio0N o oooccocccccccccccccccnncnnnnnn mnn nn Interface Device Selection ccc cece cece ete cence eee eee e ene eeeeaeseeeaeseusauseuseueeureuenees Connecting ServiceMaxx Software cccce cece cece ee eee eee e eee nnns nnns 4 ServiceMaxx SOMWA Gaee aa iS hoes Sek caca 4 1 4 2 4 3 5 Sessions 9 8 Using ServiceMaxx Softwaree a AR SotiWware FeatUreS sossarna aea e e erpa ae cian ServiceMaxx Service M SSAGES ccc ccc ce eee e eee e eee ence eens eeesaeeeeseeeeeesetsansansaes DESSIONS MENU RERO EET I I S UI LL a BUIdING a SCSSION ee Pec View and Clear Signal Value StatiStiCS oooocoocconconconccnccnccnnnnncnnnnnnnnnnnnnnno s SAVING Session lO sss i oup ode AA Loading a Saved Sesslol ssosoesodaiest rt Recording Session Data SnapShotl ccc cece cece cece e eee eee e sees
18. Tere 1205 hr ide Tere 12 60 hr peor Kteruniined 3051 gu Minis Erin Speed Fija gt COM om zd Instructions tok Wiki Trig Report A Vehacie Events are mended for ape with Maod orce 11 13 15 emgaser ondy FTO Tira 2 08 hr PTO Tie 100 hr The Trig Data and Total Data tub Tuve Save baton that adoro yos bs inre Dr parameter ta cov fie IL erene the values deerit ud TERME pst Uus arr iple on thor iron Wal undi aD ur valoro arc hala before hd Tae dr ben Fagor Count Actes Rogen Count Esser T irr n Faser Tiras 435 hr Rogen Fuel Lisa HA Ringan FLE Ural i 2 3 A Rasa Tip Report puto ARPA Pr rex PRO el SMAXX120 Figure 79 Activity Report 1 Activity Report Tab 3 Total Trip Information 2 Current Trip Information 4 Reset Trip Report Left click on the Activity Report tab e Left click on Reset Trip Report to reset vehicle trip e The column on the left displays current trip EDU information e The column on the right displays total trip information EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 38 1 SERVICEMAXX USER S GUIDE 9 3 View Vehicle Events Vehicle Events shows a chart of high values and recent values of vehicle events and how for long the event occurred Q SerosceMao Vebucle Trip Regot f e View Sensors Tests Procedures Toots
19. Total Fuel Used 20 435 456 15 gal AFT Poel Prespar 3 65 445 2 AFT Feel A A pan fuses Total Engine Hours 107 374 182 35 hr NAT Porl Prespar 3 um 4 117 45 Intake Throttie Position Ercor v Econ fuel Pail Pressure t tpn 4 117 AFT Regen Staves Bike TCR Turbine Outlet Pressot Ettot pot Ext TCS Comp Inlet Press 35 9790 Ext 1 4 Boost Prespar Error pri Et 2 3 Intake Manifold Pressure Error ps1 Ext Brake Ctrl Presrui 142 77 0 Rie ttot Ext C ar tjotc SPN na Type Freeze Frame f count Module Y Protocol Module Name Count N A 27 O Active EG touit over temperature 156 Ingine 31919 Ingine 6284 B A 27 Previously Active EG Goes not agree With Commanded position 11 Engine 319 Off Board D1eggost 39375 N A 51 3 Pending ET signal Out of Pange HIGH Ingine 31708 Engine 1 6299 B A 111 daActive ECL Signal Out of Pange HIGH i Engine 31929 Exhwast Enissien 2 B A 222 2 Previously Active Unitnown a 2 Unknown SIE 222 Date erratic intermittent oc incorrect Engine D A Th 3Active GL mart to PUR 143 Ingine Bia 137 10 Pending Unknown OTC 7137 10 Unknown S98 7 137 Ab amp othal tate of change 11 Engine v 5 COTOS Refresh OTC Vehicie Events SMAXX1 15 4 Budd 309 201105302253 _ Probe not needed T Figure 43 DTC Window 1 Diagnostic Trouble Code DTC Column pre 2010 Suspect Parameter Number SPN Column 3 Failure Mode Indicator FMI Column Fault Code Active Column
20. Trip Data Trip Data shows a list of vehicle trip data since the trip was last reset Serwicelaxx Vehicle Trip Repori Fe Wer Se ora Tess Procedure Took Hep 060 irnom Gotan Parameters Sarah Stop Tests B vehicle I 1 Activity Papot uenForce 11 13 15 Wehicle Events ManForce 11 13 15 Trip Data Total Data f ctn rio mm HHIDECH trip Tine 20531 Egine Trip Tias 58251 Fro Eade 4 Trip Engins Hours 1 20001 FTO Bode 4 Trip Fuel Used 25041 PTO Bade 5 Trip Engine Hours SOL FTO Bode Trip Fuel Oped SAN FTO Bode Trip Engine Hours 18821 FTO Bade d Trip Fuel Used EHG Trip AT Farked Regens 83501 Trip A T Felling Regens Jerie Bumbag HET OO 18041 Trip Aver amp ge Engine L sd VIN LETERACCFORCE PAENG MSL Trip kerepe Engine Power du aber 46041 Trip Average Engine Speed axe nm 63031 Trip kverege Fuel Econsmy afuera D benniiication BARRE PRA Tp Average Fuel Fata Fide 3T g4 L1 ESTE BID Trip dvetege Vehicle Speed SFO Trip dvetege Tehicle Spes A Tp Average Vehicle eed CENT 20001 Trap Coast Distance TRESITrip Comes Pus Ced SRL Trip Coast Tuae 35611 Trip Crate Control Distance SRLS Trip Creier Control Fuel Wed Pe Trap Cruise Control Tine 48911 Tete Cate dove me Fuel Eooncary FREED Toip Drive Fuel Seed ESAMI Trip Drive Tine se Trip Driver Rewards Pistance 15171 Trip Driver Rewards I Fuel tard 0001 Trip Driver Rewards Time HOO Trip Driver Rewards 2 Distance Diil
21. is used to add signals to trigger EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 23 Using Triggered Recording ServiceMaxx Default Fie View SessionsTeSts Procedures Tools Help FE Sessions Default Parameters Stop Tests SMAXX110 Figure 32 Trigger Setup Button 1 From the Default session main screen click on the Trigger Setup button Trigger Setup ada Condition save Cancel Record Fre Trigger 10 Post Irigger 120 Recurring Trigger 7 SMAXX111 Figure 33 Add Condition Button 2 Click on the Add Condition button r Trigger Setup Cancel RecordPre Trgger 10 Post Trigger 120 Recurring Trigger 7 Condition T Signal Operator Value Feroe aicen Figure 34 Add Criteria Button 3 Click on the Add Criteria button FA Trigger Setup cae nac ee o ast Tg izo rca Mow Condition de DOC inlet Temp 4765 DPF Diferential Pressure DPF Inlet Temp 3242 B Trigger Setup Record Pre Trigger 10 Post Trigger 120 Recurring Trigger Condition p Signal Battery Vols 168 Figure 36 Selecting Trigger Operator 5 Select a trigger operator greater than less than equal to not equal to Trigger Setup cern
22. t work the software will ask for the customer password e Type the customer password in the field provided and press OK Programming Successful Engine parameters programmed successfully Please cycle the key to have new parameters take effect SMA MOAT Figure 59 Engine Parameters Programmed Successfully 6 Click on OK 7 6 Drop Down T6021 Cruize Control Vehicle Speed Ramp amp 700Z Customer Password S30llDriveline Status for Hydraulic T7Z0ll EVRT Warm up Enable 99071 Enable inhibit regeneration feature Figure 60 Parameter Value 1 Click in the value field of the parameter that is being changed 870 2 Customer Password 93011 Driveline Status for Hydraulic Pr 72011 EVRT Warm up Enable T Description 99071 Enable inhibit regeneration CA 99061 Enable stationary rege Split Shaft 1 0 Neutral peration Figure 61 Changing Parameter Value 2 Select the desired value for the parameter by placing the pointer over the icon and left clicking the mouse 76021 Cruise Control Vehicle Speed Ramp 19 ssl 67002 Customer Password 953011 Driveline Status for Hydraulic Fr Split Shatt Und 72011 EVET Warm up Enable 55071 Enable inhibit regeneration feature 55061 Enable stationary regeneration fe SMAXMOGT Figure 62 Changed Parameter Value 3 Press the Enter key on the keyboard or click elsewhere on the screen EGES 550 Read all safe
23. 1 094 02 Ib Ec l 354 Engine Requested fatti Control Pange Lower Limit ERXRLL 700 05 EFE I Uwe Engine Prquerted Speed Control Pamqe Upper Limit E TROL l 2 pR SE Engine Reguerted Terque Contool Range Lower LEIT IEFTCREL E 538 Engine Pequeated Tartgur Control Range Upper Limit ERTCEUL LOD DOW TEEL Engine Retarder Ivar Let Inactive iy Engine Siumdcem riide Switch Titty I ri pred Fre 0 SRP EE Ensine fereg At Foire I ET E 205 DARM ir Engine Speed Ar Pelar 3 gun 1 105 paR 500 Engine Speed At Frink 4 Em 1 700 080 EFI ESF Engine Speed r Pelar 3 Ears 1 000 00 KM HIH Engine Speed Gradient Condition Counter ENT E Gradiant Corditiba E i MEMS Engine Speed amd Torger Based Comdition Couper ENT E amp Tq Condition EEEE ins Engine Spees at Dale Es 705 00 EFE TIH Engine Throttle CTL ETC LII TERI Engine Throttle CTL Offset Eor CAA HL Engins Throttle Positi n ETF 2 004 ji H 45 Enpe Tuertamp Tier cay A 414 Engine s Deslred Operating Speed rp a 00 EH TLE Exbaust Back Presxmurs EEF 0 03 pri ua a AAA _ __ _ gt A A A _ _ _ o SMAXX119 Figure 20 Signals Session 1 Signal Graph Display Window 3 Graph Legend 5 Signal Selection Window 2 Only Show Watched Box 4 Watched Column Boxes 6 Search Button NOTE Displayed signals are represented by different color
24. 2 Click on the icon to start ServiceMaxx software EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 7 2 4 ServiceMaxx Software Updates ServiceMaxx software provides automatic software updates directly from Navistar any time the tool is connected to the Internet Upon starting the program the user may notice an update message prior to the software starting Java Web Start xj Downloading application Name Servicelaxx Publisher Navistar Inc From hitps jfevalueb internationaldelivers com T02107 Figure 3 Update Notification Message ServiceMaxx software is fully functional when the Electronic Service Tool EST is not connected to the Internet but the EST should be connected often to check for available updates EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 8 1 SERVICEMAXX USER S GUIDE 2 5 Language Change Settings Windows 7 ServiceMaxx software is capable of displaying in certain foreign languages This can be done by changing the settings of the computer s operating system 2 Microsoft Office Word 2007 l Sy Microsoft Office
25. 49 104 00 4 119 00 Pee 27 ibere 11 711 728 9 T p 151 00 RH D agp 0 11 gal ter 1 07 TAL 8253 0 mg 13 343 843 00 gpl 117 675 226 00 1 334 44 AT lee 11 229 82 gal 406 553 Z4 334 984 dT TITI 10 884 5B gal 396 523 idh 3 53 10 687 49 gal 196 553 240a 1 Y 164 4T Ra les 7 325 55 gal 396 123 ZA n 1 334 164 dT Les 5 4445 4T qul 494 123 Aha 1 YT4 384 dT Leg 4 44 90 gal 14 12 24a 3M M4 TRI Len 7 217 02 gal 385 S20 e L 14 394 471 Len La 523 24 hg 1 114 M4 4750 Les ET 496 533 24hr DOT XH EAT DE 138 358 SO Rr 119 354 9D hu 478 55 ZAR 17 523 24 hr POT 74 BAD 1E 396 23 Z4 LOT 174 167 3 hr 446 55 Pah lui SMAXX122 to save current vehicle EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 40 1 SERVICEMAXX USER S GUIDE 9 5 View Total Data Total Data shows a list of vehicle data over the lifetime of the vehicle ServiceMaxx Vehicle Trip Report Fie View Sessons Tess Procedures Toot Hep e PO amp Somon Deiak Pararmoters Syah Sup Tews B vehch B Oriwer info Actwity Report MamForce 11 23 15 Vetucle Events Maoforce 11 13 15 Trip Data Total Data a 2 uL Nae Value Driver ID PYV PTA RR POTRERO E TETU 306 Engine Coolant Level
26. 55 Le A 257 BE gal 135 525 Z4 ne 1 114 224 47 be 5 738 94 gal 196 537 24 hr 1 334 MHA 4T ui Lew 35 44 gal Vis 533 Mhr 1 334 384 47m Les 3 901 91 pul Vis S23 Z4 hr 1 334 584 AT ai Les 396 513 24 hr 1 334 344 47m Les 5 44 VS 533 24r 167 Yd 167 345 123 654 85 he 125 554 EN T 174 553 Pathe 195 533 Dake LIU FIA Liz 3E hr V6 515 Dake 192 174 BAS 35 T 154 853 he 3e SMAXX124 e The searched item s appears as the first column on the screen e Enter an ID number or name into the Find box EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 43 9 7 Printing Vehicle Trip Reports a ServiceMaxx Vehicle Trip Report View Sessions Tests Procedures Tools Help Online Mode Parameters Signals Select Engine Open Recorded Signal File Export Parameters 2 Create Template Y Open Template Print a T i Vehicle Ctri F1 Export Vehicle Data Exit E aL Trip Report Figure 85 File Menu SMAXX128 e Click on Print from File drop down menu e Click on Trip Report Li Print Printer J wee E Adobe PDF Status PP TT AUT Type Fax Microsoft Office Live Meeting 2007 Document Where Microsoft XPS Document Writer Comme
27. 66 95012 Fuel Used Service Interval 13 235 55 J 32101 Service interval Reser Request ies 5092 Change Qil Lamp Activation Time 0 00 55081 Change Oil Lamp Always On Pes u 5072 Service Sosa Percent jo 35 5062 vehicle Distance Starting Value 355052 Engine Hour Starting Value u 9504z2 Fuel Used Starting Value 57271 Total Cruise Control Time B2301 cear Mumber Calculation Gear 11 ST4DIToral Drive Tine B2291 oear Mumber Calculation Gear 10 E3234 rip FIO Device 3 Fuel Used 5124 Total Top Gear Fuel Used STSEI TOTAl FIO Stationary Time 56 730 516 30 536 543 24 596 523 24 56 730 516 30 10 034 97 596 523 24 SMAXX137 Figure 49 Parameter Group 4 The parameters in that group will be brought to the top of the list Clear SMAXX059 Figure 50 Clear Button 5 Clear the search by clicking the filter icon and pressing the Clear button 7 4 Search Parameters by Keyword s ServiceMaxx Default File View Sessions Tests Procedures Tools Has Stop Tests d sessions Default Parameters Signals SMAXX114 Figure 51 Parameters Button 1 From the Default Session main screen click on the Parameters button Parameters Undo All Changes Program Engine Name Bp5llll ftertreatnent Reset Request 2 Click on the filter icon next to the ID column Road Speed Limiting And Anti Tampering Service Interval Traction Control Two Speed Axle Vehicle Identificatio
28. DO Engine Fani Batre Codo COM Vehicle Idontficanon Number LSIMMANFORCEMONG Erxjne Serial Number 466H 429000000 Tranementon Type 7 Rated Horsepower 9 247 00 hp Total Milos 214 742 995 95 eum Total Fuel Used 260 475 456 15 qu Total ingre Hours 107 374 182 35 hr reructors Default Vico 13 OX stationary tegenetation feature Enable inhibit regeneration feature Value Unas lalo Shut own CAPO Engine Idle Shutdown Timer Node Engine Idle Shut own Tise 145 00 an Engine Idle Shut own Maximum Intake Ait Teaperetuce 4 90 r Shut own Nini Intake Ait Temperature 92 73 r Idle Talidetion twitch DPT tatus AFT Regen ftatus Engine Fuel Fueswure tror pa Pai Delivery Presrure Eriorpos inlet Frtessute Hoort Pressure Intake Manifold Pressure tesrure Pai Delivery Preseuse Error pss Fai Fall Freseure 142 77 pas Injection Contro Pressure i 142 77 pai DIT Outlet Temp Fuel hap Sink Temp intake Ranitoia Teap Nansfold Aig Teap 04 61S S eee sesos r ue te te mel te tbe te e fI be A He cw 09 9 9 443 AS Ert 4 117 457 Error Y 4 117 457 4 117 457 Licor Y LJ v e r cA pM M 9 lore seu rra Type Freeze Frame ln moa frir Module Name Coura B A 27 Attive ECO fouit over tenpetetute Tagine 22 Engine i Bra 27 Frteviessiy Active
29. Fault Event Countet 11 215 00 Qustoener Narro NarGtar 19072 Engine Coolant Level Fwalt Total Minutes 107 374 182 35 315 JOR Engine Coolant Tempetatere F walt Event Counter 1 2 247 689 647 00 82002 Engine Coolant Teapecature Fault Total Risutes 207 374 162 513 315 2081 Engine Nours per DOT Regeneration All Pegenerations 107 374 162 5c 3101 Engine Hours pet OPF Regeneration Last 20 Regenetations 107 374 102 35 hc 153091 Engine Nours pet DIF Pegeneration Last Pegenerations 107 374 182 35 ht Vehicle Info 19102 Engine 011 Temperature Fault Event Counter 2 147 4903 647 00 1 113Engine 011 Tespetature Feuit Total Rites 407 374 162 5 31 Y Nero Value 53012Engine Om Tine 96 523 2Ahr Serial Dader 409223000000 13141 Engine On Tine in FTO 1097 334 182 350 IN 131043 TORCE 02272 Mara Brake Incident Monitor 1 015 479 42 00 Unit Mader 1304 Haber of Coolant Tyrtea Fault Overlimit 34 901 00 Mak e 205 Time ef Coolant System Fault Ovetlimit 107 374 182 35min Software ldentificetion vamos 3054 Total A T Parked Regen Requests 2 147 483 647 00 Medel 50g451 t510 3052 Total A T Parked Regen Requests 2 147 683 647 00 2044 Total A T Regen inhibit Bequests 14 219 00 13062 Total A T Regen Irhibit Requests 11 215 00 13311 Toral Average Vehicle Speed 19 0 ape 33 Total Avetege Vehicle Speed 0 242g h 2511 Total Avecege Vehicle Speed Count 3 316 492 644 00 041 Toral Coast Distance 1 334 944 4 males 57211 Total Coast Fu
30. Group ServiceMaxx Default File View Sessions Tests Procedures Tools Has e sessions Default Parameters Signals Stop Tests SMAXX114 Figure 47 Parameters Button 1 From the Default Session main screen click on the Parameters button Parameters Undo All Changes Program Engine Name 15 APS111Aftertreatment Reset Request My Recent kage cone Rs PS16ljAux Throttle Control Disable ATC Document UU doom w PS171jAux Throttle Control Disable ATC V 3 aM 515l ux Throttle Control Disable ATC W Desitop 7514l ux Throttle Control Disable ATC UW gt y mal Y VOR Seapshots nli ux Thro an Disahle A l y My ebooks 5 Video Time Study Programs My Documents C My Music y wasco SMAXX056 B My Petures LO Weblx UN Or cmd Pine os Figure 48 Parameter Filter LJ My shapes 5 wor My Computer E my Videos T E My Web Stes es Pl iia 2 Click on the filter icon next to the ID column Places Pies ol type Comma Separated Values we Cancel SMAXX089 3 Highlight the group and press OK Figure 45 Saving Exported Parameters EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 95032 Vehicle Distance Service Interval 55072 Engine Hour Service Interval 1 048
31. Heip 1 FPO O sem celos Parameters Sra gt Stay tests E versde E Tro Report Crew Info Acity Report PMaxofForce 11 23 25 Verde Everts Mandorce 11 23 19 Trp Data Tota Cete we D Carora ara Serial Bamber T IDO 14103719 VIN 383223782842 2 4 C Dalt Number animo Le an Softwere idestification DEMAT ode 7973242020 N 3HSDJSIR28N422960 Date Printed 07 21 2011 12 26 06 ED Deo TID pu pepe Ca pae posje COIE 2 ji uem je BEER REI E rg em en eese estet Instructions ws uem e FERRO e A E Velocie Trip Report amp Velscie Events aee iiteadod for ose with MaxaFoece 1111315 engines only Varas The Trip Data and Toni Data tabs have a Save batica that allows you to save he parameters as a cor Ele it saves he values that are Gaplayed oe Ge screen Was uati ad the values ace Aspleyed before chcicag Save 2 Budd 309 201105302253 Probe rot needed SMAXX121 Figure 80 Vehicle Events 1 Vehicle Events Tab 2 Reset VETS Button e Left click on the Vehicle Events tab to view vehicle e Toreset vehicle events click on the Reset VETS events button e The Vehicle Events tab shows recent and highest values of various parameters EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 39 9 4 View
32. J ove Cn uch 10 For Remo oe C Condition EN T 519nad Battery Vols 168 SMAXXU085 Figure 37 Selecting Signal Value 6 Add a signal value NOTE To trigger more than one signal repeat steps 2 through 6 T Click on the Save button and return to Default session main screen ServiceMaxx Defa File View Sessione Tests Procedures Tools Help d amp Sessions Default Parameters Signals Stop Tests SMAXX112 Figure 38 Trigger Arm Disarm Button 8 To arm trigger click on the Trigger Arm Disarm button NOTE Triggered recording begins automatically when the value and pre trigger are met NOTE To disable triggered recording click on the Figure 35 Selecting Signal Trigger Arm Disarm button 4 Select a signal to trigger EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 24 1 SERVICEMAXX USER S GUIDE 4 00 275 5 8 Viewing ServiceMaxx SnapShots 2 Select a previously recorded file from the Open window a is Recorded Signal Playback AHOEABSB Mo Session Name 7010 04 01 17 41 04 049 cov SnapShots T02101 Figure 39 SnapShots Desktop Folder A snapshot is engine data that is recorded at a preset interval during a session and saved NOTE ServiceMaxx snapshots can be viewed at any time by s
33. OTC vehicio Everts SMAXX141 Budd 429 201100291139 Probe not needed Figure 89 MWM Session e A new screen appears showing minimum MIN e Select Bar Graph Rolling Graph or Signal Chart and maximum MAX values for several vehicle to graph the vehicle signal signes There are three pages to select from at the top of e Right click in each box to open a drop down menu the screen Each page can be programmed with displaying the following options of Signal Chart different vehicle signals Rolling Graph Bar Graph and Choose Signal e Select Choose Signal to change or add a vehicle signal to the box EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 46 1 SERVICEMAXX USER S GUIDE 11 Print Vehicle information can be printed and exported by selecting Print from the File drop down menu Qu ServiceMaxx Pro Parameters View Sessions Tests Procedures Tools Help 11 1 Vehicle Information Use this procedure to print vehicle information 1 From the File drop down menu select Print 2 Click on Vehicle 3 Select printer Online Mode Parameters Signals Select Engine Open Recorded Signal File 11 2 Export Vehicle Data Export Parameters Use this procedure to export vehicle information into a txt file 2 Create Template
34. SERVICE MANUAL TRUCK SERVICE MANUAL ServiceMaxx User s Guide EGES 550 September 2011 EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes O September 2011 Navistar Inc All rights reserved TRUCK SERVICE MANUAL Table of Contents Salely INM corr das NIE Ii OC tH MA ees 1 ServiceMaxx User s Guide EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved TRUCK SERVICE MANUAL EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved TRUCK SERVICE MANUAL 1 Safety Information SAFETY INFORMATION This manual provides general and specific maintenance procedures essential for reliable engine operation and your safety Since many variations in procedures tools and service parts are involved advice for all possible safety conditions and hazards cannot be stated Read safety instructions before doing any service and test procedures for the engine or vehicle See related application manuals for more information Obey Safety Instructions Warnings Cautions and Notes in this manual Not fo
35. Trip Drivwr Bawaria 2 Fuel Gerd PENI ToLp Duiver Rewards 2 Ties PMI Trip Driver Rewards Pistance 38191 Trip Driver Pawarde 3 Fuel Used MOC Trip Driver Rewards 3 Time PEMD Trip Driver Rewards 4 Plrtancr SPS Trip Dartvwer Rewards 4 Fuel Used O00 Trip Driver Rewards 4 Time 55171 Trip DOM Distance Seed Tr ip Ergi rs Brake betiwed ton Met Trip Emg ne Brake Distance 154i1Trip Engine Brake Percent Time FPH Trip Engine Boake Time AILI Trip Ergit Om Time 63121 Trip Engine m Time at die BUE TT Erngire Om Tier at Idle 28141 Trip Engine Om Time in FTO Skool rip Engine On Tias in FTO Device 2501 Trip Engine Om Time in FTO Device SRI Top Engune Om Time in FTO Devices S222 Trip Engine Om Time in FTO Device MAA Trip Degine Om Ties dn FTO Device Instructions Lock Viii Trap Report Vekgcie Everza are mtended for vee wits Moos once 110115 engger only The Tryp Dea acd Tota Data taba barec a Sane bora Das aloe you to parer e pareti aga crnv fie Io ee the value del are plapa on ur porem Wa unt aS te valor anc chopped before cbckang Sae mea bd ap um mm Budd SO X753 Probe riot resection Figure 81 Trip Data 1 Trip Data Tab 2 Save Button e Left click on the Trip Data tab e Click on he Save button e The Trip Data tab shows all current vehicle trip VIRIS don information vae unm TH EET 24 ar 336 S23 24 RE 196 523 Dake 4 042 90 gal dde 123 24 hr 9 15 26 qul 354 523 ZA amp 2T 02 qul
36. X USER S GUIDE 4 2 Software Features When ServiceMaxx software is started a Default session displays as the opening screen The following is a brief description of each area displayed in the Default session 1 Menu Bar The menu bar at the top of the application window contains a row of seven menu titles When a menu title is selected a drop down menu reveals a list of menu options These options enable the user to perform various actions within the software The seven menu titles are e File Displays the following options Online Mode Select Engine Open Recorded Signal File Export Parameters Create Template Open Template Print and Exit e View Displays the following options Display Metric Units of Measure Datalink Traffic Diagnostic Trouble Codes Permanent Diagnostic Trouble Codes Instructions Parameters Signals Sniffer Stand Alone Real Time Clock and Vehicle Information e Sessions Displays the following options Load Session Save Session Rename Session Default Driver Switch Controls HD OBD Monitors Parameters Programming Signals Simple MWM Sessions Continuous Monitor Hard Start No Start Performance Aftertreatment Vehicle Events and Vehicle Trip Report Tests Displays the following options Load Test Specific Session Engine Off Tests Engine Running Tests Aftertreatment Tests 2008 BB Actuator Tests Actuator Test and Injector Disable Tests e Procedures Display
37. ails Box This box will display information about the selected parameter EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 35 8 4 Changing Parameter Template Values S MaofForce 11 13 2010 Rear Axle Ratio Low We speed Axle ess Axle Ratio Hig Name Imamissa Top Gear Bario 0 74 J tou VIUIS Ono Ed 1 3 Engine Powertrain Warning And Protection System E a 1 3 Engine Fan Control 3 Vehicle Configuration amp amp Engine Speed Control Aux Throttle Control Mode gine Family Transmission TR M7 gine Family Transmission Shift S Engine Family Transmission ar oa Calculation Rat 9 ehicle Configuration 3 Nx Tee Control ia Cab Mode ehicle Configuration Aux Throttle Control Maximum Vehicle Speed B Aux Throttle Control In Cab Operator Interface Vehicle Configuration Remote Accelerator Enable S Disable Bi Aux Throttle Control Preset Engine Speed 1 Set Engine Fan Control ngine Fan Control Mode Speed Fan Controli Bi Aux Throttle Control Remote Pedal Enable Aux Throttle Control porn c Rae Bi Aux Throttle Control Maximum Engine Speed Ss TS pui gine Fan Control Fen Off Temperevere for Ena Disable COO gin
38. all ECM monitored position and pressure sensors oystem status information such as Diesel Particulate Filter DPF Regen status and the Engine Shutdown timer are also available e he Voltage tab in this window displays the actual voltage values of each of these sensors 12 Diagnostic Trouble Code DTC Window The DTC window displays all active or previously active ECM DTCs DTCs can also be cleared in this window The DTC window is displayed in all of the software Default sessions e Datalink Traffic displays messages that are on the datalink being used e DTC Log displays stored DTCs 14 Vehicle Information Window The Vehicle Information window provides vehicle e Engine Serial Number e Transmission Type e Rated Horsepower e Total Miles e Total Fuel Used e Total Engine Hours 15 Instructions Window The Instructions window displays important instructions and information related to the currently selected session or test Messages may include basic instructions test alerts and other useful information 4 3 ServiceMaxx Service Messages 4 Messages from Navistar Welcome to ServiceMaxx Future Functionality Additional Driver for IC4USB Cable O Use with MaxxForce Engines ONLY v Sessions Menu Moved vi l This is a new International IMaxxF orce Engine Service Tool from Navistar 102103 Figure 15 Service Messages From Navistar After an update important messages about this d id a pe
39. all changes made to the programmable parameters Undo All Changes SMAXXO073 Figure 65 Undo All Changes Button 2 Undo a Pressthe Undo button to undo the change for one parameter SMAXX074 Figure 66 Undo Button 7 10 How to Change the Customer Password NOTE Not available on MWM engines ServiceMaxx Default File View Sessions Tests Procedures Tools hes gt d Sessions Default Parameters Signals Stop Tests SMAXX114 Figure 67 Parameters Button 1 From the Default Session main screen click on the Parameters button 75031 Coolant Temperature Compensation 6 19 C 78001 Coolant Temperature Compensation Mode TO 78011 Coolant Temperature to Begin Power D 224 60 F l C 5287002 Customer Password L _93011 Driveline Status for Hydraulic Press Neutral E 7Z011 EVRT Warm up Enable oft E SMASKOTS Figure 68 Customer Password 2 Search for the parameter 87002 Customer Password 87002 Customer Password SMAR MOTE Figure 69 Changing Customer Password 3 Change the value of the parameter 87002 Customer Password dond Coins J O SMAXX TT Figure 70 Changed Customer Password a Left click in the Value field b Type the new password c Press the Enter key or click elsewhere on the screen Program Engine SMAXX070 Figure 71 Program Engine Button EGES 550 Read all safety instructions i
40. ameters Signals Save Session Rename Session Default Driver Switch Controls HD OBD Monitors Parameters Programming Signals Simple MWM Session Continuous Monitor Hard Start No Start Performance Aftertreatment Vehicle Events Vehicle Trip Repoit SMAXX140 Figure 88 Sessions Menu 1 Fromthe Sessions drop down menu select MWM Session EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 45 ServiceMaxx Pro Default Flo View Ses Tests Procedure Took Hep e 00 Sessions Defauk Parameters Signals Sp Tests A vec A Pagel Page Paga Engine speed MSS Voltage Accelerator Pedal Oil Pressure Oil temperature Battery Voltage Booster Pressure 0 00 4 76 0 00 0 90 71 04 11 99 11 28 500 RPM 1 v o percent 100 T psi 1644 n F De 10 V 7 88 psi Ds Tire Revs Per Meter Capacitor Bank C1 Capacitor Bank C2 Fuel pressure Coolant temp 0 31 80 33 79 82 0 25 71 04 v 0 v w 53 psi 39 16 F o Min Mas Mon Mar Mon Max Spa chart Roing oan be graph Choose Sow Configure Limas Sia i Module riprenocol Module Name Coura 11047 2000 Ingite i 110577000 Off Board Disegno 140 Dugrostx Trouble Codes Cutalrk Traffic OTC Log Y orc B SN jen Type Freeze Frame Mera clear orcs Retesh
41. archive downloads javase6 419409 html 2 Click on Java SE Development Kit 6u10 NOTE Accept License Agreement must be selected before the download will begin 3 Click on link labeled ire 6u10 windows i586 p exe 4 Click on Run in pop up box 5 Follow on screen installation instructions After ServiceMaxx software is loaded on the computer the user wil need to register the software by calling Nexiq 1 877 905 6716 by filing out the Fleet Software Authorization Form and faxing it to 248 293 8211 or by e mailing customer service nexig com When this form is processed a password will be provided that enables the software to be used on the corresponding computer NOTE ServiceMaxx Lite is now available after the registration period expires ServiceMaxx Lite has limited functionality when compared to ServiceMaxx Pro 2 3 Starting ServiceMaxx Software From Desktop Sw ServiceMaxx T02100 Figure 1 ServiceMaxx Software Desktop Icon 1 Locate the ServiceMaxx software icon The icon is placed on the desktop during the software installation process fab Servicelaxx A C Dearborn Group Products All Programs gt T Movimento Turn m LES wig ServiceMaxx E start T02102 Figure 2 Windows Start Menu ServiceMaxx Software NOTE If the ServiceMaxx software icon is not available on the desktop the program can be easily started using the Windows Start menu
42. ays to create a parameter template connected to the engine and not connected to the engine Connected to Engine To build a parameter template or a copy of a vehicle s parameter template establish a connection with the vehicle before creating the template When connected to the engine the current vehicle s engine parameters and values are available and can be modified as needed Not Connected to Engine When not connected to an engine the default template parameters and values are used Default template parameters can be modified see Changing Parameter Template Values page 35 When building a parameter template while not connected to engine be sure to choose the appropriate engine family from the drop down list NOTE Save template before beginning programming Templates can only be programmed in the same engine family model and year Always check for the latest calibration using the calibration scorecard 8 1 Creating Parameter Template ServiceMaxx Default mg View Sessions Tests Procedures Tools Help Online Mode It Parameters Signals Select Engine i M Open Recorded Signal File Export Parameters Create Template Y Open Template Print 4 Exit SMAXX126 Figure 74 Create Template 1 Click on Create Template from the File drop down menu 8 2 Opening Existing Parameter Template 5 ServiceMaxs Default oe View Sessions Tests Procedures Took Help it Parame
43. ble when not connected to the vehicle When connected to vehicle engine family automatically displays 7 Available Parameters List Lists available parameters 8 Template Parameter List Lists parameters that are selected from the Available Parameters list These are the parameters that will be programmed to the vehicle after the Program Engine button is selected 9 Program Engine Button Programs the template s parameters to the vehicle This button is only active when connected to the vehicle 10 Parameter Search Box This search field is used to search for a parameter by name Type in the name or partial name and press enter The Clear button clears the search results and search field 11 Parameter Field Search This button allows the display of other parameter fields such as name block ID abbreviation and units 12 Parameter Category Parameters are grouped in folders by category Click on the plus sign next to category folder to expand it Complete categories can be selected and moved to the template parameter list 13 Parameter Name Lists the name of the parameter and appears below the parameter category Individual parameters can be selected and moved to the template parameters list 14 Move Selected Parameter Button Moves selected parameters to and from the template parameter list 15 Move All Parameters Button Moves all parameters to or from template parameter list 16 Parameter Det
44. column Previously active DTCs are also displayed but without a check mark EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 27 7 Parameters NOTE This section describes how to export and view all parameters search parameters by group search parameters by name and change dealer programmable parameters NOTE It is recommended to export parameters prior to programming any Navistar electronically controlled engine 7 1 Export Parameters ServiceMaxx Pro Parameters View Sessions Tests Procedures Tools Help Online Mode Parameters Signals Select Engine Open Recorded Signal File Export Parameters 2 Create Template Y Open Template Print Exit E SMAXX136 Figure 44 Export Parameters 1 Select Export Parameters from the File drop down menu 2 When prompted save engine parameters on desktop NOTE The engine parameter data file can be viewed using Microsoft Excel amp 7 2 View All Parameters ServiceMaxx Default File View Sessions Tests Procedures Tools He e sessions Default Parameters Signals Stop Tests SMAXX114 Figure 46 Parameters Button From the Default Session main screen click on the Parameters button 7 3 Search Parameters by
45. drop down menu 5 1 Sessions Menu EY ServiceMaxx Pro Default File View Sessions Tests Procedures Tools Help 49 Load Session rameters Signals Save Session Rename Session Default Driver Switch Controls HD OBD Monitors Parameters Programming Signals Simple MWM Session Continuous Monitor Hard Start No Start Performance Aftertreatment Vehicle Events Vehicle Trip Report SMAXX 109 Figure 16 Sessions Menu EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 17 ServiceMaxx High Pressure Pump File View Sessions Misi Procedures Tools Help v Load Test Specific Session Signals Engine Off Tests dl ES Engine Running Tests d tr P0 2006 BB Actuators Test Actuator Test Injector Disable Tests SMAXX134 Figure 17 Load Test Specific Session NOTE The check mark indicates the session will automatically load Some of these sessions are associated with service bay tests and will automatically load when a test is commanded However the user does have the option to disable the automatic load feature if wanting to run a test using a different session 5 2 Building a Session Users can build their own sessions to monitor specific parameters or signals not usually grouped together
46. e ATC W changes 7514l ux Throttle Control Disable ATC W Uaec mosttia astral c Mixahia f NOTE Non Dealer or Customer Programmable GOES Parameters cannot be changed In future versions of ServiceMaxx software they will be grayed out to Figure 52 Parameter Filter make it easier to distinguish EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 29 ServiceMaxx Default File View Sessions Tests Procedures Tools He e d sessions Default Parameters Signals Stop Tests SMAXX114 Figure 56 Parameters Button 1 From the Default Session main screen click on the Parameters button 2 Search for the parameter by group keyword or scroll through the list 3 Change the parameter NOTE There are two ways to change programmable parameters Drop down Drop Down page 29 and Numerical Value Numerical Value page 30 Program Engine SMA MOTO Figure 57 Program Engine Button 4 Click the Program Engine button Continue Programming ka J Do you want bo continue programming the changed parameters into Ehe connected engine controller Figure 58 Changed Parameters Prompt 5 Click on Yes e ServiceMaxx software will attempt to use the default password If the default password doesn
47. e Fan Control Force Fan On With PTO Active LT Control 1 0 Lar fue Cool Nos Mi Engine Fan Control Enable the fan on with engi two Speed Control crac 0 Engine Fan Control Fan Output Pin Configuration PA 95 Aux Throtio Control teenie WI Clutch Service Inverval Wael Good Service acera amp Aux Throttle Control Disable with Brake Service Interval Engine Hour Service Interval 0 00 hr 8 Aux Throttle Control Disable with APS Service Interval vehicle Distance Service In 0 00 Mies El Aux Throttle Control Preset Engine Speed 3 Service Interval Puel Used Starting Veloe 0 00 el El Aux Throttle Control Preset Engine Speed 4 Service Interval Engine Hour Starting Value 0 00 hr 8 Aux Throttle Control Preset Engine Speed 5 a a Reda T Riu x Ah Lad Aux Throttle Control Preeet Engine Speed 6 Epa a posar MR Service Interval change Oi Lamp Always On es Bejarano sabes Service Interval Change Oil Lamp Activation 60 08 je a ae service Intervet eric iue Mee awe L e iis consc p n rr m gine Air Gas Management Aux Throttle Control Vehicle Speed Limit tabe 1 1 Bi Aux Throttle Control Minimum Engine Speed gine Air Gas Management e reture Above Which Big eene E Bi Aux Throttle Control Engine Speed Throttle Down E gine Air Gas Management rature Below Which Hic DCN 00 L ngine Air
48. ects how some programs format numbers curencies dates and time Select an item to match its preferences or click pier choose your own L Cesena Ax Internet esi e li E ternet Explorer Samples Number 123 456 789 00 bl vzaccess Manager Currency 123 456 789 00 Time 19 10 41 AM Shortdate 92 2011 ServiceMac E Microsoft Office Word 2007 amp Mozila Frefox i Firmware Updater A Adobe Acrobat 9 Pro Long dete Monday September 12 2011 Location To help services provide you with local information such as news and weather select your present location United States iz Puma Firmware Updater 2 0 SMAXX149 Figure 9 Region and Language y Log Of Yo Shut Down idm m 3 Click on Regional Options tab rro nU 4 From the Format drop down menu select desired Figure 7 Start Menu ahguage 1 From Start menu click on Control Panel C Regional and Language Options BERPRRRERRRRERRRARRRRRRRRRERRRRRSRRRRSPAaPsE SMAXK 148 w das addsddas bhbhbabh ssskg EEE Figure 8 Control Panel 2 Click on Regional and Language Options EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 10 1 SERVICEMAXX USER S GUIDE 3 Vehicle Connection 3 1 Diagnostic Interface Cable Information The following co
49. ed graph lines When multiple signals are displayed signal identification can be made using the graph legend Clicking on a Watched column box gives the user the option to show or hide the graph EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 19 5 3 View and Clear Signal Value Statistics ServiceMaxx M software records minimum maximum and average values for every signal when applicable Use this procedure to view and reset those statistics 1 Right click on the signal selection window header Group v ID v Name v Abbreviation Source Raw Value Raw Units v Value Min Value Max Value Avg Value v Units Rate ms v Watched Sort matching rows to top Clear matches SMAXX092 Figure 21 Add Signal Value Statistics 2 Select Min Value Max Value or Avg Value SMAXXO93 Figure 22 Statistic Value Columns NOTE A new column will appear for each statistic added ServiceMaxx Pro Default File View Sessions Tests Procedures MEAS Help le PO Sano Default P v Activate Com Link F6 Tests Select Com Link j Simulate Engine Trigger Setup Arm Trigger 6 Start Recording Recording Interval Clear Statistics SMAXX105 Figure 23 Clear Statistics 3 From the Tools dr
50. eeeseesueseeseeesensanees 2 WIGGered Record macerar Tigger SOUNDS EP Using Triggered INCCONGING esuericirrisasi ccoo c iaa rodas ies Viewing ServiceMaxx SnapShots 00 c cece cee cee cece ec ee cence eee eeeeeeseeseesutsaneeeaues 6 Viewing Diagnostic Trouble Codes ccccc cece cece eee e cece eee enn n nm nsn nnn 6 1 6 2 6 3 6 4 DTC WINDOW accu A e rore DTO ld ntiicatl M CEU Active and Previously Active DTCS cccce cece cece cence nn eI II mnm n nnn nns Cleanng DTGS 255v dai dd o q as TP AAI MERC ERES Dum 1 1 7 2 7 3 7 4 EXDOIF Paranelelscomsdmvad b Sed sinn isse E Ls ET a MS PLU ERI IDEM MUR VICW AIT P aramelebsuess sos sut Oui AE ebur ua UN EK UH LUN LEM ULL SEL EPUM I eu Search Parameters by Group cccccce cece cece eee e eee ee eens ee seeseeseeseeteseeseseusursunges Search Parameters by Keyword S 0cceccecceeceeceeeeseeseeeeseeeeeseeseesersutsunserseees EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 4 1 SERVICEMAXX USER S GUIDE 7 5 Change One Dealer or Customer Programmable Parameter Lssuuee 28 O DOD DOW orreee PrLM eM 29 Tis Numerical Vale A IS RE AAA A E ba da 30 7 8 Change Multiple Dealer or Customer Programmable Parameters
51. el Used 6 749 70 gal 241 Tota Coast Tine 96 523 2400 57001 Toral Cruise Control Distance 2 324 204 47 miles 57231 Total Cruise Control Fuel Used 6 970 05 941 57371 Toral Croise Control Tine 16 929 24 hu 57391 Total Drive fuel Used 1 913 88 ge 7401 Total Drive Tise 96 523 24 he 57451 Toral ECU Distance 1 334 144 47 miles 7811 Total Engine Brake Activations 1 832 077 880 00 57011 Toral Engine Brake Distance 1 334 944 47 males 57541 Total Engine Drake Tine 96 523 24he a E gt 03301 Total Engine Distance 214 742 555 9S miles Pata tora 011 Toral Engine Meuse 107 374 102 35 hu 3142 Total Engine On Tine in PTO 196 52 24ht Instructions 7 Lock 742 Total Engine Protection Shutdown Manual Overtide 36 199 00 3392 Toral Puei Econoay 1 1393 Vehicle Trip Report amp Vetecie Everts are mtended for use with Mod orce 11 1415 expres cedy 3003 Total Puet Used 36 790 916 30921 5001 Toral Pue Used 268 435 414 15 90 3092 Total fuel Used 10 777 418 2490 The Trp Data and Total Data tabs have a Seve button that allows you to seve De parameters as a cov Me It saves De values 743 Total Pull Load Operation Tine 196 52 24he Gad are desplaped on Qe screen Wat unti al the values are amp spluyed before cbciang Save 57031 Total Pull Pedal Thuettle Distance 1 134 304 4T hi les 7241 Total Pull Pedal Throttle Fuel Used 1 671 63 921 57301 Total Full Pedal Throttle Tine 143 414 90 hr 021 Toral Gear Down Distance 1 334
52. electing Open Recorded Signal File from the File drop down menu or through the desktop SnapShots folder Active DTE Codes Engine Timestamp 00 00 19 026 r1 3 BAF Volta Y C 4 i 5 BCR Volta v Li ServiceMaxx Default S EBF Volts y z 3 ECT Volts Y SN View Sessions Tests Procedures Tools Help a kem y 5 ECTI Volta Online Mode It Parameters Signals ser Volts y z Select Egine Or gt z Y Open Recorded Signal File y 5 Export Parameters y a Y 4 gt g Create Template Y Open Template Print Exit SMAXX113 SMAXX051 Fi 40 File M igure 40 File Menu Figure 42 Recorded Signal Playback 1 From the File drop down menu select Open Recorded Signal File 3 Select which signal s to view by clicking on the Show in Chart boxes Files of type Comma Separated Values SMAXXO050 Figure 41 Opening Snapshot File EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 25 6 Viewing Diagnostic Trouble Codes 6 1 DTC Window DTCs can be viewed and cleared from any session menu using the DTC window ServiceMaxx Default File View Sessons Tests Procedures Tool Hep J Q9 Sese Feed Parameters Sgras Smp Tess B vencio A Default
53. en the ECM and the EST The left plug represents data traveling to the ECM The right plug represents data traveling from the ECM When both sides are green and connected data is flowing between the ECM and EST It separates when the ECM stops responding to requests 13 Message Area The message area displays tool information such as what tests are running completed or aborted Default ServiceMaxx Panes 7 Parameters Window The Parameters window displays a small list of parameters such as Event logs Engine Warn Protection System Idle Shutdown and Cruise Control enablers All Parameters can be viewed by un checking the Only Show Watched box EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 15 8 Temperature Window The Temperature window displays all ECM monitored temperature sensor information for the engine e The Voltage tab in this window shows actual voltage values for each temperature sensor 9 Sniffer Window The Sniffer window provides real time monitoring of the network activity for each module on the various data links This window is used to identify if the individual modules are present and communicating on the vehicle networks 11 Position amp Pressure Window The Position amp Pressure window displays
54. essage area ServiceMaxx Default File View Sessions Tes Procedures Tools Help O sessions Default Parameters Signals Stop Tests SMAXX108 Figure 29 Stop Button 2 Click on the stop button to stop recording Recording Saved Ex o The following file s have been saved CAUsersalex kinnsird Desktopi SnapShots RCEBENG Default 2011 08 24 14 54 53 O86en_ US slk zip SMAXX143 Figure 30 Recording Saved Confirmation Screen 3 When recording is stopped a pop up message alerts the user to the file name and location of the recorded snapshot Files created with the recording function are saved in the SnapShots desktop folder EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 22 1 SERVICEMAXX USER S GUIDE 5 7 Triggered Recording ServiceMaxx software uses triggered recording to record signal data automatically based on conditions determined by the user Triggered recording is helpful when recording snapshot information while trying to duplicate an operating condition Once the condition is met trigger is set recording automatically begins Trigger Setup 4 r n o E iso ES O JR Figure 31 Trigger Setup 1 Add Condition Button Save Button Cancel Button Record Pre Trigger Post Trigger Recurring Trigger
55. his Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 42 1 SERVICEMAXX USER S GUIDE ServicalMaco Vehicle Trip Report Fie Wew Secre Tests Procedure Took Hep 1 a dq Od Seca Dolar Parameters Sia Sep Tes Over Bo river delis Activity Report MaexForos 11 13 15 Vehicle Events MoForce 11 13 15 Trip Data Total Data Corer E Quatre Hara Mare Shar rim pce fafrware Derrida ros Feeds E lraructone Instructions 4i Vesile Trp Report amp Vidoes Events are mtended for ure with Muaf erie 1115 engines oniy NI VPO QUELERER The Trop Dita asd Total Data tubi barre Saec boron that aban you to dave ur partieron ad a crv Ele h saves Duc alison Us ate delayed on ur ponens Wie sal aE ds vida anc Applied before ch esq Sarre Budd A ASS Probo nef reed Figure 84 Trip Data 1 Trip Data Tab 2 Total Data Tab tab e Left click on Find icon Mae A BRITDECH trip Tiss MIND Engine Trip Tims BAZIL FTO Made 4 Trip Eee Haeurs MPOBLFTU Bede 4 Trip Poel Pard BADEL FTO Bede Trip Exe Heurs ieoil FTO Hebe Trip Pori Tasi MAZTDFTO Mode amp Trip Emgune Hours BOOT FTO Made amp Trip Porl Frei EHL Teip A T Parra Pepino 20551 Trip AT Rolbimq Peps 55041 Teo Average Engine Load MOM Tap Rvwerege Engine Peer 55051 nog Average Engune freed S350 TER drives Pol Cecooey 58161 Trip Average Fuel Pace do Average Vehle
56. hut engine off and relieve all pressure in the system before removing panels housing covers and caps e fanengine is not safe to operate tag the engine and ignition key Fire Prevention e Make sure charged fire extinguishers are in the work area NOTE Check the classification of each fire extinguisher to make sure that the following fire types can be extinguished 1 Type A Wood paper textiles and rubbish 2 Type B Flammable liquids 3 Type C Electrical equipment Batteries e Always disconnect the main negative battery cable first e Always connect the main negative battery cable last e Avoid leaning over batteries e Protect your eyes e Do not expose batteries to flames or sparks e Do not smoke in workplace EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved TRUCK SERVICE MANUAL EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE Table of Contents 1 ServiceMaxx Diagnostic SoftWAre o oooccocccoccocccnccccco cnn eee nn nnne ssh a nnn vis Pl A CEPR MZ ACTION MS atado ceo botas i oca 2 Installing ServiceMaxx Fleet Pro
57. le Speed A BOWO Trap deere Vehicle Speed 2050 Moo Average Vehicle Speed C 26001 Trip Coast Distance KLM Trip Coast Feel Used KALELI Trip Driver Rewards lel Ced 5533 iTrip briwer Bevardo 2 T EPL Tip Driver REewar s 3 Dir 50191 TER Driver Rewards 3 Fuel EMA KPAI Trip Driver Raward s 3 Time SOL Top Driver Rewards 4 Dirtamce dibbi Trip Driver Rewards 4 Fuel Seed SPIM Trip Driver Rewards 4 Time 5 LE Tea ECH Distance MHL Trip ngine Prete kctivationa PML Trip Emqume frere Distance 25411 Trip Engine frate Percent Tias KAHL Trip Engime Prate Thet 503541 Teip Engine On Tuit 65131 Trip Engine On Tias at Idle MIiiTrip Engine On Time at Dile 36141 Trip Engins On Tias im FTU BO Trip Engine On Ties im FTO Device L 20701 Tris Enquee On Tie im FTO Device l siili Trap Emyiet On Tias im FTO Device 2 OHL Trip Emqime On Tise im FTO Device I Sonar Trip Enquee On Tiit 1a FTO Device 3 3 Find Icon 4 Find Box Left click on either the Trip Data tab or Total Data OK Button Left click on OK button une m 196 523 24hr la VS 533 24 hu Tis 523 Dd hr LA 26 66 qub Vie 513 24r B 065 oo gal VES SIT Sake 1 852 65 gal 15 800 00 Taik Dr 157 03 12 t Eb WG BOG 4T hp ith SoBe 1 051 9 21 ged fer 8 07 Tad 825 0 mph 13 343 847 00 mph 1 368 444 135 00 1 134 354 470 ies PATR OF gal V6 525 Hd hu 1 134 324 47 m5 be 10 587 23 gal 350 513 t4 TE 1 6393 Mit ir ga V6 523 24r 1 134 244 47
58. llowing warnings cautions and notes can lead to injury death or damage to the engine or vehicle Safety Terminology Terms are used to stress your safety and safe operation of the engine Note A note describes actions necessary for correct efficient operation Work Area e Keep work area clean dry and organized e Keep tools and parts off the floor Make sure the work area is ventilated and well lit Make sure a First Aid Kit is available Protective Measures e Wear protective safety glasses and shoes e Wear correct hearing protection e Wear cotton work clothing e Wear sleeved heat protective gloves e Do not wear rings watches or other jewelry e Restrain long hair Vehicle e Shift transmission to neutral set parking brake and block wheels before doing diagnostic or service procedures e Clear the area before starting the engine Safety Equipment e Use correct lifting devices e Use safety blocks and stands Engine e The engine should be operated or serviced only by qualified individuals Provide necessary ventilation when operating engine in a closed area e Keep combustible material away from engine exhaust system and exhaust manifolds e Install all shields guards and access covers before operating engine Do not run engine with unprotected air inlets or exhaust openings If unavoidable for service reasons put protective screens over all openings before servicing engine e S
59. los did pispiayed updated version are displayed To disable a previous AL edi ots dne UE CMS MARIA message and prevent it from being displayed in the e Engine Type future select the box in the Don t Show column for X the individual messages to be disabled e Software Identification l i To display messages that were previously disabled ERONEN isang doge select Messages from the Help drop down menu e Vehicle Identification Number EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 16 1 SERVICEMAXX USER S GUIDE 5 Sessions Sessions can display vehicle and engine information such as module calibration sensor signals and actuator command signals Special engine and vehicle features can also be programmed using these sessions ServiceMaxx software has many default sessions that load automatically when running any Service Bay Test or Service Tool Procedure Users are not limited to any default session Users are able to build their own session and save or load it at anytime oerviceMaxx software also has a few added sessions that do not load automatically but can be selected from the Sessions drop down menu These sessions are available to help diagnose common systems and program special features Predetermined sessions can be accessed from the Sessions
60. mmunication adapters have been verified with all ServiceMaxx software e Movimento NAV Link Nexiq Technologies USB Link http www nexig com catalog product detail asp GID26 amp 85 Noregon Systems Inc DLA DLA USB http www noregon com http www nav linkvci com NOTE IC3 and IC4 USB cables are not reliable when connected to 2007 and newer Navistar vehicles e Dearborn Group Technologies DPA 4 and DPA 4 Please refer to each manufacturer s website for further information http www dgtech com products diagnostic_truck_tools html e Movimento NAVCoM Navistar Advanced Vehicle Communication Module dealers only http www nav linkvci com EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 11 3 2 Interface Device Selection 1 Using interface cable connect EST to vehicle s diagnostic connector 2 Start ServiceMaxx software ServiceMaxx Default File View Sessions Tests Procedures ip e ee Sessions Default g Activate Com Link F6 5 Tects Select Com Link NEXIQ Technologies USB Link b Simulate Engine Noregon RP1210A gt p Hogar Sup Movimento j Dearborn Group RP12104 p Arm Trigger Start Recording SMAXX053 Recording Interval gt Clear Statistics Re
61. mons Ter Procedure Took Hep J WP OD cesme Deuk Parameters Siwi Sup Tess vehicle B Spas L riy Sae ache 12 180 00 O4 eS 04 T 1 2200 05 25 02 15 1 4 1 T EE EDD CHE ER OZ 13 13 1H 79 ERAN ma o 12 wi 4 2200 00 e 000 PR 12 00 AS O 100 00 LIN TROF A CREN a6 am oce 6 2100 07 aes 12 00 7 Tam CA 2100 00 O oo 2 0 2100 05 acm on 7 x z z 222 5 226 06 227 5 2230 737 5 TAO C 237 6 2460 amm AG AF TRD AF TFPAI pai AETAT iF ESXNP2 RPRA4 3 To aem Abbreriaton T Unis Watched file ENH Has Thutdown Engine kibra Ea l 1101 TVP State rss dractiee FI EH Engine Coolant level ECL Lon po V 4 116 Engine Ceslant Teip 1 cri oor Tie Engine Crank Inhabit rti are ied Engine Detealt Torque Limit EETL 91 10 lift FE SFI Engine Demand Percent Tergat Tiiti 6 005 1 ELE Engine Par Rata ETE D 00 gal ir ES Engine Imtepeoelet Temp IIT ir TE Enpre Lead ER Errer FH Engine Maximum Eokrntary Oweiride Time Likit EMBOTIL o pos EL Engine Boment of Inertia rmi l A Hg ta I 104 Engine Gol Pressure Eur D 58 pal 17 Engins 031 Temp EuT Bm E Engine Percent Torque L D ie Fount 1 Ern LENA 140 Engine Percent Torque AL Peint i EFTR 74 05 amp i nad Engine Percent Torque de Point J EFFI 85 025 rt Engine Percent Torque At Peint 4 EH 160 004 1J Engine Prrcent Torque At Peint 1 EFTS 7 004 l 544 Engine Reference Torque ET l
62. n Default Driver Switch Controls HD OBD Monitors Parameters Programming Signals Simple MWM Session Continuous Monitor Hard Start No Start Performance Aftertreatment Vehicle Events Vehicle Trip Report SMAXX116 Figure 78 Vehicle Trip Report From the Sessions drop down menu select Vehicle Trip Report EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 37 9 2 View Activity Report Activity Report shows a table of trip information for a single trip or for the life of the vehicle in an easy to print format HUI Vehicle Trip Report Fe Wew Sermons Tei Procedures Took Hep 1 20 cenm dela Parameter Sia Sep Tests A vencio B Trip aperti lr A amp ctiity Report Muone 11 13 15 Vahi Evers Manors 11 04 15 Trip Data Total Data MaxxForce Activity Report Creve E MIN SOE Para Custmar aera Hir tur Dada Printed 07 20 2011 10 16 30 EDT RATA LOA Trip irhat ar Total information IRL tmtaree 2 808 80 miles batarea 280681 rds Bake nez Fuel Lii 20029 gal Fuse Lian 29829 gal i Setowape D entifgcarion DEALER 1 T5 TIM 6018 kvera Fuel Bconceey Ur seria Fool kan 375 54 gai Driving Fuel Econo 10 50 rpg do r rig Tenue 585 27 hr Percent Driving Time TES i i du ide
63. n Number Enter search words Oi mj SMAX X060 Figure 53 Keyword s Box 3 Type the keyword s in the box labeled Enter search words and press OK d 85092 Change Oil Lamp Activation lime 95061 Change Oil Lamp Always On Tes F TOFS Erg oe Qil Critical Fressure for Region 1 3 15 k 11113 Engine Dil Critical Fressure for Region 3 TOGA Engine 011 Warning Pressure for Region 1 h 17073 Eng oe Oil Warning Pressure for Region Z TO Engine Oil Warning Pressure for Region 3 TOS Engine Oil Pressure Engine RPH Boundary 3 TiD43Engine Oil Pressure Engine RPM Boundary 2 k 77043 Engine Oil Pressure Engine RPM Boundary 1 STZ71 Total Cruise Control Time B2301 Gesr Humber Calculation Gear 11 57401 Toral Drive Time 586 523 24 B2291Gear Humber Calculation Gear 10 54 00 B3234 Trip FIO Device 3 Fuel Used 55 730 516 57251 Total Top Gear Fuel Used 10 034 92 57381 Total FTO Stationary Tine 596 523 24 SMAXX138 Figure 54 Parameters Grouped by Keyword s 4 The parameters with the keyword s will be brought to the top of the list Figure 55 Clear Button 5 Clear the search by clicking the filter icon and pressing the Clear button 7 5 Change One Dealer or Customer Programmable Parameter P516llaux Throttle Control Disable ATC To prevent making unwanted changes to parameters f 5171 ux Throttle Control Disable ATC W Export Parameters page 27 prior to making any Aux Throttle Control Disabl
64. n the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 31 4 Click the Program Engine button Programming Successful Engine parameters programmed successfully Please cycle the key to have new parameters take effect Continue Programming 2 Do you want bo continue programming the changed parameters into Ehe connected engine controller E SMAXXDIT mi Figure 73 Engine Parameters Programmed Figure 72 Changed Parameters Prompt Successfully o Click Yes 7 Click OK 6 Enterthe current customer password and click OK if prompted EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 32 1 SERVICEMAXX USER S GUIDE 8 Parameter Templates A parameter template is used to easily program a group of chosen parameters and values into multiple vehicles within a short period of time A parameter template can also be used to copy a current list of configured parameter values or features from one vehicle to another Suggested uses of parameter templates e PTO remote throttle settings e Driver reward settings e Road and cruise speed settings Progressive shift e Service interval settings There are two w
65. nt Send To OneNote 2007 E Print to file yA Number of copies 1 E Pages from 1 to 2 T1 Collate Selection 114 2 2 33 Figure 86 Print Options e Select desired printer and click on OK SMAXX129 9 8 Resetting Vehicle Trip Report ServiceMaxx Vehicle Trip Report Fie View Tests Procedures Biss E POO sesion Default P v E Activate Com Link F6 Tests M n Select Com Link i Simulate Engine F Trigger Setup Arm Trigger Start Recording Recording Interval Clear Statistics Reset Trip Report SMAXX125 Figure 87 Tools Menu A Trip Report is the time between vehicle trip resets e To start a new Trip Report either Select Reset Trip Report from the Tools drop down menu Select Reset Trip Report from the Activity Report in Vehicle Trip Report Session EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 44 1 SERVICEMAXX USER S GUIDE 10 MWM Session MWM Session displays vehicle signals in a chart but can be converted to show digital readouts or graphs of the vehicle signals NOTE MWM Sessions is only available for vehicles equipped with MWM engines 10 1 MWM Session i ServiceMaxx Pro Default File View Tests Procedures Tools Help ap Load Session r
66. op down menu select Clear Statistics This will reset the minimum maximum and average values EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 20 1 SERVICEMAXX USER S GUIDE 5 4 Saving Session Files ie ServiceMaxx Pro Default File View Tests Procedures Tools Help Gp Load Session rameters Signals Save Session m Rename Session Default Driver Switch Controls HD OBD Monitors Parameters Programming Signals Simple MWM Session Continuous Monitor Hard Start No Start Performance Aftertreatment Vehicle Events Vehicle Trip Report SMAXX106 Figure 24 Saving a Session File Built or modified session files can be saved to be loaded at a later time This does not effect any of the software s pre made sessions 1 Click onthe Sessions drop down menu and select Save Session 2 Type inthe desired session name in the file name box 3 Save the session to the desired location on your computer by clicking on the Save button 5 5 Loading a Saved Session 1 Click onthe Sessions drop down menu and select Load Session SMAXX045 Figure 25 Opening a Saved Session 2 Navigate to the previously saved session file and click on the Open button EGES 550 Read all safety instructions in the Safety
67. problems e Record snapshots of live engine signals to be stored for later playback e Perform automated diagnostic tests to quickly identify faulty components 1 2 Acronyms Following is a list of acronyms and their meanings used in this document e DPF Diesel Particulate Filter e DTC Diagnostic Trouble Code e ECM Electronic Control Module e ESN Engine Serial Number e EST Electronic Service Tool e FMI Failure Mode Indicator e NAVCoM Navistar Advanced Communication Module dealers only Vehicle e SPN Suspect Parameter Number e MIN Minimum e MAX Maximum EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 6 1 SERVICEMAXX USER S GUIDE 2 Installing ServiceMaxx Fleet Pro Software 2 1 Remove All Versions of JRE 6 e Click the Windows Start menu e Click Control Panel e Click Add or Remove Programs e Remove all versions of Java from this menu if different than Java 6 Update 26 Click on the version Click Change Remove Follow instructions for removal 2 2 Installing JRE 6 Update 10 NOTE If the JRE 6 Update 10 installation CD is not available the program can be downloaded from the Internet Refer to the following steps 1 Goto http www oracle com technetwork java javasebusiness downloads java
68. s the following options Engine Off Procedures Engine Running Procedures and Aftertreatment Procedures e Tools Displays the following options Activate Com Link Select Com Link Simulate Engine Trigger Setup Arm Trigger Start Recording Recording Interval Clear Statistics Reset Trip Report and Reset VETS e Help Displays the following options About Messages Detailed Logging X Registration License Agreement and View Log 2 Communication Control and Status Button The communication control and status button turns the connection to the ECM on and off and displays connection status 3 Trigger Setup Button The trigger setup button is used to record session data automatically based on conditions determined by the user The user is required to provide conditions when trigger setup is selected 4 Trigger Arm Disarm Button The trigger arm disarm button enables or disables triggered recording 5 Data Record Button The data record button records signal and parameter information using various recording intervals 6 Sessions Button Bar The Sessions button bar provides one click access to frequently used software controls e The Default session monitors all temperature and pressure sensors position The Parameters session monitors vehicle events e The Signals session monitors specific signals 10 ECM Connection Status Icon The ECM connection status icon is used to show connection status betwe
69. set Trip Report Figure 10 Select Com Link NOTE Beginning with release version 388 c Movimento ServiceMaxx software will autoconnect to the vehicle without having the user select the protocol AVEO NAN EINK See 41708 All pre MaxxForce pre 2007 electronic engines 41939 All MaxxForce engines 2007 2010 Keyword 2000 All MWM engines If ServiceMaxx software fails to autoconnect use the following procedure 3 From the Tools drop down menu go to Select Com Link 4 Select the cable interface device a NEXIQ Technologies e USB Link 41708 All pre MaxxForce pre 2007 electronic engines 1939 All MaxxForce engines 2007 2010 d Dearborn Group e DG DPA 4 4 Plus USB USB 41708 All pre MaxxForce pre 2007 electronic engines 41939 All MaxxForce engines 2007 2010 b Noregon e DLA DLA USB J1708 All pre MaxxForce pre 2007 electronic engines J1939 All MaxxForce engines 2007 2010 EGES 550 If software is still unable to connect see the troubleshooting documentation provided for the specific interface cable being used provided from cable manufacturer If cable is not at fault see CAN Communications or J1939 in the Electronic Control Systems Diagnostics section of applicable Engine Diagnostics Manual Read all safety instructions in the Safety Information section of this Manual before doing any procedures
70. ters Signals IEEMERENEEENOEUNCN t Online Mode Select Engine Open Recorded Signal File Export Parameters yo Create Template SMAXX127 Figure 75 Open Template 1 Click on Open Template from the File drop down menu 2 Browse for the template file on your computer NOTE All parameter templates created with ServiceMaxx have the filename extension template EGES 550 Read all safety instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes OSeptember 2011 Navistar Inc All rights reserved 1 SERVICEMAXX USER S GUIDE 33 8 3 Parameter Template Features MaxxForce 11 13 2010 6 Mame 1 0 it kg AUS E AIN H E Engine Powertrain Warning And Protection System G Engine Fan Control Aux Throttle Control Maximum Engine Speed Bl Aux Throttle Control Disable with Brake 2 0 Vehicle Retarder__ Engine Retarder Min a ex Vehicle Retarder____ Cruise Control Engi 5 00__kmph Vehicle Retarder Cruise Control Engi 8 00 imp Vehicle Retarder Cruise Control Engi Disable Vehicle Retarder____ Engine Retarder A 2 00 s f Engine Idle Shutdo Idle Shutdown Timer Idle Shutdo A 1 3 Vehicle Configuration gt 12 7 gin Dic ES Engine Speed Contro Engine Idle Shutdo Idle Shutdown Time 15 00 min
71. ty instructions in the Safety Information section of this Manual before doing any procedures Follow all warnings cautions and notes September 2011 Navistar Inc All rights reserved 30 1 SERVICEMAXX USER S GUIDE 7 7 Numerical Value 82031 Hi gh Idle Engine Speed 80051 Low Axle Ratio Pulses Per Mile Count S8z zl Low Idle Engine Speed 78021 Max Vehicle Speed with Road Speed Limiting On T9011 Meaximum Engine RPM with VSS Fault ry 200 00 31021 Radiator Shutter Closed Temperature ps 5 im 2 525 00 30 000 00 700 000 79021 Max Vehicle Speed with Road Speed Limiting Un SMAXXDBB Figure 63 Changing Parameter Value 1 Click in the value field for the parameter 2 Type the desired value for that parameter in the box including any decimal points 79021 Max Vehicle Speed with Road Speed Limiting On SMAXX069 Figure 64 Changed Parameter Value 3 Press the Enter key on the keyboard or click elsewhere on the screen 7 8 Change Multiple Dealer or Customer Programmable Parameters NOTE If changing multiple parameters on multiple vehicles create a parameter template Parameter Templates page 32 1 Follow all steps from Change One Dealer or Customer Programmable Parameter 2 Repeat procedure for additional parameters that need to be changed 7 9 Undo Parameter Changes Before They Are Programmed 1 Undo All Changes a Press the Undo All Changes button to undo

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