User Manual - Truck Utilities Inc
Contents
1. 1snuu esou oineJ4p u y r4 en oosz uog 9l 8 9 SL dn ogadn ese L 0L suoneoijdde jeujyo Aue 10 pesn eq jou pjnous W SIL 00sz umey 6l ve pue sjueujeJinbeJ BuneJedo joo sjoo Inep gt 06 06 006 001 0r 6L SOLS H e uejs uo peseq juo suoneoidde oo GLL 009 eunsseJg QL 8 0 oi neJp u 10 pesn eq oj pepuelul s yeyo siu gt g l 009 ujog QL 8 9 0 SL 001 LG Or 6L S OL G d le 009 ujog I e G dn 09 dn Or 6L S OL G Ba a Ai T DOES tom a e qejdeooe uunuuiuiuui e eunsseJd xoeq scr 0957 Bu 55914 eui uunjeJ 499 papusju 818 suon W SLL 009 ujog OL 8 6 dn gc dn c SL 9 eseu wdi ejnuiui 194 S19 S c T1VOINLIO3T3 YVAN ISN LON OQ peg Jeqi3 40 pieg M BSOH wid6 eynuiui 194 suoj e6 uo peseq 5 0 ujog OL 8 6 dn OL dn 6 v 8501 snoueA JO sJojeulelp esou uunuiluluJ T syonuaj 3exong 11 10 preg SOH eAnonpuo2 uoN p p pepuaeululo29J SMOUS 1uBu y 0 ueu 901 9 o uva ISd uinjoy sseid WIN HONI SUSAN 133 Wd1 Wd suonepueuluo29y 5 T eunssaJg BuryoM UIN asn J9jeuuelq episu suyBue7 esoH 5 0 OOL a A eo REQUIREMENTS TOOL CATEGORY NN HYDRAULIC SYSTEM dirum REQUIREMENTS TYPE Il TYPE TYPE RR2. SEE OTHER SIDE o SEE OTHER SDE SIDE 1 SIDE 2 Shown smaller than actual size STANLEY CD10 User Manual lt 7 DO NOT REMOVE THIS TAG OVL SIHL LON OG suonoeuuo eso eoid lt lt lt MO 143 NEN lt lt Tm 3 RETURN RETURN MOT gt gt gt m O 3WHnssaid E O cc o 9 a gt I PRESSURE PRESSURE GLL 009 unay L 0 8 00 96 09 67 9L L 75 GLL 009 eunsseJg 6l vIe 2 92 009 unay 6l vIe 8 dn gz dn 09 67 9L Cl GLI 00gz ensseJd 9 8 9 219 avs Aq uj10j 195 se suoneoyroeds m DOSE yoz p x Jo jeeui JSNW soy oi neup U Iv 09 0 002 001 6v 9 L 0L SLL 00Sz 65914 6L vie 6unes 19 9 uuejs s oineJp u WNW q SLL 00Sz umy 6L vie mm m IXBW y jenbe eunsseJd am ainss la gi gi 8 e 1se9 18
3. VISCOSITY At min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal STANLEY CD10 User Manual lt 9 OPERATION GENERAL OPERATION The tool comes with a set of accessories which may be customized by each purchaser so as to facilitate per formance of all work occurring within the scope of his specific application Tools included are for mounting and dismounting Single head wrench SW24 Single head wrench SW32 Single head wrench SW 41 e Hex wrench SW 5 Basically you differentiate between freehand drilling and stand aided drilling The operating procedures to be ad hered to for the two different operating modes are de scribed below DRILL BIT INSTALLATION Before you start changing the drill bit make sure that the tool is disconnected from the power source in order to avoid unintentional operation of the tool and injury Disconnect only unpressurized hoses Use a single head wrench SW 24 small drill bit or SW 41 large drill bits and a single head wrench SW 32 to manually unscrew the drill bit to be removed and to screw on the new one There is no need to use any ad ditional tools DI
4. T 41242 TIA Inc Core Bit WIM G NOW Mie icio de perd CY ee a En et tov vice Deu nant 41243 2 in Core Bit Segmented TE ETE 41244 Sin Core Bit E 41245 4 in Core Bit 6 6 5 1 41246 6 in Core Bit Segmented 41247 MEI MEET STANLEY CD10 User Manual lt 17 z E o0 j a a po y ajionbs puo 10 01 KKS Ge PaO ZLZ T UAN MR NA uDiiSag a lesqo KCN IFS CON uz IW q Mo OLE y y HM Sc WZ ez ELE 97 v7CE OZE ZLE 80E OLE ZOE 70 6ZE DLE SZE LZE BLE 60E 8ZE ooer F WN SL70Z enbJg dis ZZE N L yy Sway nu 32LDJSID CLE We 7L 7 L 807 CLF E07 LEZ 7 709 OL 607 07 ELF OZL 7t7 EEY 927 GlL7 9E7 GE O j 9L7 V Z09 ECE LLE 7 SIE TIE 09 9 T 1 8 zm i CEE v V7 LOE ELL OLL SIL ZOL SOL 7OL SOL ZI 827 907 87 SC 767 227 OZv ZOV SOE Z7 07 LCE 7lb bbb ZW 60L SOL LOL LOL EOL 6l 27 07 6
5. EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG OvLl SIHL JAOWSY LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC
6. Representative STANLEY CD10 User Manual lt 3 SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instruction
7. an explosion haz ard Other underground utilities may present other hazards Do not wear loose fitting clothing when operating the tool Loose fitting clothing can get entangled with the tool and cause serious injury Supply hoses must have a minimum working pres sure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may cause dam age to the tool Do not operate a damaged improperly adjusted or incompletely assembled tool To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recom mended by Stanley Hydraulic Tools Check fastener tightness often and before each use daily CD10 User Manual lt 5 TOOL STICKERS amp TAGS 20 Ipm 138 bar EHTMA CATEGORY Circ
8. have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended CD10 User Manual lt 13 TROUBLESHOOTING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in the tool always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the following table Use a flow meter known to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C Symptom Possible Gauss Soiton Tool will not start Power not being supplied Check to make certain that both hoses are connected Turn hydraulic circuit control valve ON Defective quick disconnect Check each disconnect separately Replace as necessary Jammed motor See your authorized dealer for service Flow reversed through Correct the power source control valve position hoses Prevent reverse flow by using only one port from the valve for pressure the r
9. 601 307 4105 308 4105 309 4105 310 4105 311 4106 312 41061 314 4106 314 41064 317 4106 318 4106 319 4106 320 4106 321 4107 322 41071 323 4160 326 4107 330 5266 4160 4160 4160 4160 4160 2 N OQ 40 41 42 43 41591 41593 41082 41601 41061 41063 41064 41086 41067 41 41607 20 CD10 User Manual STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanleyhydraulic com IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty
10. 7 707 LO7 VT 7667 jusus s jejajaB O apis paladoy V 18 CD10 User Manual ITEM P N 2840 3 DESCRIPTION COMPOSITE SAFETY DECAL NOT SHOWN HOSE SET WITH QUICK COUPLERS NOT SHOWN 4050 Ex 4137 4496 4124 101 4125 102 4125 103 4125 104 4125 105 4125 106 4125 107 4125 108 4126 41261 4126 4126 112 4126 113 4126 114 4126 115 4126 117 4162 118 4126 119 4126 120 4127 4125 4160 259 4160 260 41611 261 5660 4161 250 4161 251 4161 252 4161 254 255 256 wo 110 111 N E o 4162 4162 4125 401 41271 402 4127 404 4127 405 4127 406 4127 415 4127 418 41277 A E o N OJJ AJOJN oJvjNj gt i A2 x CD10 PARTS LIST ITEM TY 419 41278 420 41279 421 41280 423 41284 424 41286 425 41287 426 41298 427 41348 41349 361 31 432 433 434 435 436 438 a E o En ALA ES wlw w olw o A I AIL oN oja N 41379 403 41380 408 41382 409 41383 3 410 41384 411 41385 412 41386 413 41387 414 4138 41389 416 41390 429 41392 41394 210 41587 211 52662 212 E a E 214 215 219 41588 301 41590 CD10 User Manual 19 PARTS LIST 305 41591 306 4159 313 41062 316 4106 324 4159 325 4095 327 4159 328 4107 329 0954 332 4159 601 4159 602 4159 603 4159 604 4160 605 5266 o PUSH BUTTON wo 607 608 5266 5266 2406 41
11. FLOW RATE 4 6 gpm 7 9 gpm 11 13 gpm 9 10 5 gpm 15 23 lpm 26 34 lpm 42 49 lpm 34 40 lpm TOOL OPERATING PRESSURE 2000 psi 2000 psi 2000 psi 2000 psi At the power supply outlet 145 155 bar 138 bar 138 bar 138 bar SYSTEM RELIEF VALVE SETTING 2100 2250 psi 2100 2250 psi 2100 2250 psi 2200 2500 psi At the power supply outlet 145 155 bar 145 155 bar 145 155 bar 145 155 bar MAXIMUM BACK PRESSURE 250 psi 250 psi 250 psi 250 psi At tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu At min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes TEMPERATURE Sufficient heat rejection capacity to limit max fluid temperature to At max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool FILTER Min full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least 30 gpm 30 gpm 30 gpm 30 gpm For cold temp start up and max dirt holding 114 Ipm 114 Ipm 114 lpm 114 lpm capacity HYDRAULIC FLUID 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu Petroleum based 20 82 centistokes Premium grade anti wear non conductive
12. LEY SPECIFICATIONS e EE 2000 psi 140 bar LA Ei IURE TII ELI LLL TM Max 60 psi 4 bar Maximum Back nn nenne 250 psi 17 bar vence S 18 7 05 8 5 kg Overall benglli 52 itte 19 3 in 490 mm Maximum Fluid Iempetatulre uci tie tt Rey T AEN TERI 140 F 60 C Capacity caved 3 6 hp 2 8 kW del a 5 13 gpm 20 50 Ipm Maximum EE 13 gpm 49 Ipm enm O 8 SAE O ring lacuset Gardena System Free SP 1st Gear 380 rpm 2nd Gear 900 rpm 3rd Gear 1800 rpm Drill Bit COnnectiOn iu cie erri ror ra ra ea etn o Nae cu a keen 1 1 4 in UNC male R 1 2 in Female Hydraulic COMME CON uui troc ee cere te per nra ane ar ed a Quick Couplers 1 2 in FF IgleeaBI RENI DIOE a 900 in 12 mm Sound PFEGSSUFEO ii eee edt eet qe po eb d b erg kb o Eb Fata E ua Eb rre o 80 DBA 1m Vibration LV 0 82 m s ACCESSORIES Anchor etr e ira er EID seed eda eredi eed perd Piu E ET ED aaa 62275 ie Tio 41239 GOre BIEWITDICEFOWBIG iei des DM ME 41241 1 in Core Bit With
13. MEHVIS anre tet teen nn 9 else TUE 10 TOOL PROTECTION amp GARE io ott tree tte etu tne tereti eene tta en a nea e ed ce alte eia anida ug 13 TROUBLESHOOTING iren sinet aa t eene roce tercer Rel eee des ei ediscere orare 14 xs rares 16 ACCESSORIES iuto etx a i ute a etel uiuo e 17 sigseiseie tm T 17 EE 18 CDI PARTS tte tt cete nt rr t en a cet nr enar 19 IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty SERVICING THE STANLEY HYDRAULIC CORE DRILL This manual contains safety operation and routine main tenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine main tenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service
14. MENSION OF THE DRILL BIT Drill head thread male 1 1 4 in UNC and female R 1 2 in Which drill bit at which speed ar Gears Gear Spee amn 99 90 t5 Drill bit diameter mm 100 162 40 100 20 40 CHECK THE POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 5 8 13 2 gpm 22 50 lpm at 950 2000 psi 66 140 bar 2 Make certain that the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar 10 CD10 User Manual 3 Check that the hydraulic circuit matches the tool for open center OC operation CHECK THE TOOL 1 Make certain all tool accessories are correctly in stalled Failure to install tool accessories properly can result in damage to the tool or personal injury There should be no signs of leaks The tool should be clean and dry with all fittings and fasteners tight CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects Connect the return hose first and disconnect it last to eliminate or reduce trapped pressure for easier quick connect fitting attachment NOTE If uncoupled hoses are left in the sun pressure increase within the hoses can make them difficult to connect When ever possible connect the free ends of hoses to get
15. PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydra
16. RST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY DANGER IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY
17. STANLEY CD10 HYDRAULIC CORE DRILL SAFETY OPERATION AND MAINTENANCE USER MANUAL ack amp Decker Inc New Britain CT 06053 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY BEREINSTIMMUNGS ERKLARUNG C DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD Hydraulic Tools DICHIARAZIONE DI CONFORMITA the undersigned H Ich der Unterzeichnende Weisbeck Andy Je soussign abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder best tige hiermit da erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Core Drill Hydraulic Kategorie Cat gorie Categoria Categoria 2 Make Marke Marque Marca Marca Stanley 3 Type Typ Type Tipo Tipo CD10100 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement Numero de serie del equipo Matricola dell attrezzatura Has been manufactured in conformity with Wurde hergestellt in bereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards No Approved body Richtlinie
18. Standards Nr Pr fung durch Directives Normes Num ro Organisme agr Directriz Los Normas No Aprobado Direttiva Norme n Collaudato ISO 12100 1 12100 2 2009 Spitznas ISO 20643 2005 Spitznas Machinery Directive 2006 42 EC 2006 Spitznas 5 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 6 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 1 27 11 Signature Unterschrift Signature Firma Firma J Ul Position Position Fonction Cargo Posizione Engineering Manager 1 4 2011 2 gt CD10 User Manual STANLEY TABLE OF CONTENTS DECLARATION OF CONFORMITY tite etae S Mae er E Eine 2 s ddb hdushcc E 4 SAFETY PRECAUTIONS iis iris eeu uit eeu euet rente idees eed A desidera cedet pie D 5 TOOL STICKERS amp TAGS tede tbe center cedente t ete te id tele d e a ead na dens naa dias nae 6 T 7 HER 8 FIGURE 1 TYPICAL HOSE CONNEGTIO NS icta eoe teh no a rebns eeu t en codex cetus 8 HTMAREQUIRE
19. arge have caused wear and high clean filter and keep the fluid clean heat generation Gearshift knob turns hard Oil leak at motor shaft seal See your authorized dealer for repair into gearbox causes high pressure in gearbox No gearshift function Shifter pin worn or broken See your authorized dealer for repair Water leaking out of shaft Output shaft seals worn See your authorized dealer for repair seal or side hole Water pressure too high Maximum water pressure is 60 psi 4 bar Seal damaged STANLEY CD10 User Manual lt 15 Good maintenance practice keeps the core drill on the job and increases its service life The most important maintenance practice is to keep the hydraulic fluid clean at all times Contaminated fluid causes rapid wear and or failure of internal parts Follow the procedure contained in the HYDRAULIC SYSTEM REQUIREMENTS section of this manual to ensure peak performance from the tool Do not disassemble the tool until you know whether the problem is in the hydraulic power supply the gearbox module or the power and control rear module Then only disassemble the tool as necessary to repair as re quired KEEP CONTAMINANTS SUCH AS DIRT AND GRIT AWAY FROM INTERNAL PARTS AT ALL TIMES Always determine and correct the cause of the problem prior to reassembly Further wear and tool failure can result if the original cause is not corrected 16 CD10 User Manual STAN
20. eturn tool hose to the cooler and the filter line Correct the quick disconnect male female routing per instructions and the arrows on the fittings Low drilling torque Incorrect hydraulic flow Check that the hydraulic power source is producing 5 8 13 2 gpm 22 50 Ipm at 950 2000 psi 66 140 bar Defective quick disconnect Check each disconnect separately Hydraulic circuit relief set too Set relief valve at 2100 psi 145 bar low hoses too restrictive or the hydraulic fluid is too thick Fluid Restriction in hose or Locate and remove restrictions valve Excess back pressure Use correct fluid Fluid not warmed up Preheat system Hoses too long for hose l D Use shorter hose Priority flow control valve is See your authorized service dealer for malfunctioning replacement Flow reversed through Correct the power source control valve position hoses Prevent reverse flow by using only one port from the valve for pressure the return tool hose to the cooler and the filter line Correct the quick disconnect male female routing per instructions and the arrows on the fittings Too low slip clutch torque Inspect and replace slip clutch washers if necessary Set torque to 20 1 5 Nm 15x 1 Ibf ft See your authorized service dealer for repair Do not overload drill to avoid wear of slip clutch 14 CD10 User Manual STANLEY TROUBLESHOOTING Symptom Possible Gauss Soton Tool runs to
21. ger to activate the drill To avoid injury do not use the valve trigger lock in freehand drilling operation Use valve trigger lock in stand aided drilling operation only 10 Release the trigger to stop the drill 11 The handle and the spot drilling aid enable con trolled manual operation of the drill Monitor continuously the water supply to ensure that sufficient water is supplied to the cut surface to avoid unnecessary wear of drilling equipment 12 To change drill bits proceed as described above Adhere to safety instructions 13 For dismounting the drill upon completion of drilling work follow the mounting instructions in reverse or der STAND AIDED DRILLING First fix the stand at the point where you wish to drill the opening or hole To do so drill a hole matching the size of the corresponding screw anchor screw the stand onto the surface Align the stand such that the drill bit will make contact with the surface precisely at the point where you want to drill the opening or hole 1 Insert the drill from above into the corresponding seat and fasten the core drill by means of the hex head socket wrench SW 5 2 Now manually screw the corresponding drill bit from below onto the drill bit adapter Manual tightening is sufficient because the drill bit will automatically fas ten further during drilling operation 3 If necessary to attain an angled drill hole adjust the stand position by swiveling the ar
22. her 3 Observe the flow indicators stamped on the hose couplers to ensure that the flow is in the proper di rection The female coupler on the tool s IN port is the inlet coupler 4 Squeeze the drill trigger momentarily If the drill does not operate the hoses might be reversed Verify correct connection of the hoses before continuing FREEHAND DRILLING 1 Observe all safety precautions 2 Mount the spot drilling aid onto the centering collar to ensure precise positioning 3 Screw on the desired drill bit up to max 80 mm approximately 3 inches Refer to the DRILL BIT IN STALLATION for details Manual tightening is suf ficient because the drill bit will automatically fasten further during drilling 4 Connect the tool to water supply For this purpose the device comes with a 10 liter pump barrel which has to be pressurized first You may alternatively connect the device to a water tap using the Gar dena hose couplings Maximum water pressure is 60 psi 4 bar 5 Finally connect the tool to the power source STANLEY OPERATION 6 Move the hydraulic circuit control valve to the ON position 7 Regulate the water valve to adjust the water supply flow as desired 8 With the so prepared drill you may now proceed to carry out your work Never switch into gear 1 in freehand drilling operation This delivers the highest torque 9 Put the drill in drilling position and squeeze the trig
23. m of the stand 4 Connect the tool to water supply For this purpose the device comes with a 10 liter pump barrel which has to be pressurized first You may alternatively connect the device to a water tap using the Gar dena hose couplings Maximum water pressure is 60 psi 4 bar Finally connect the tool to the power source Move the hydraulic circuit control valve to the ON position A To operate the drill regulate check valve to adjust the water supply flow as desired 8 With the so prepared drill you may now proceed to carry out your work 9 Squeeze the trigger to activate the drill and press valve trigger fixing key to ensure comfortable work ing Monitor continuously the water supply to ensure that sufficient water is supplied to the cut surface to avoid unnecessary wear of drilling equipment 10 You may continuously control the advance motion of the drill by adjusting the star knob at the side of the drilling stand 11 To switch off the machine unlock the valve trigger fixing key Then shut off the water supply CD10 User Manual lt 11 OPERATION 12 To change drill bits proceed as described above Adhere to safety instructions 13 For dismounting the drill upon completion of drilling work follow the mounting instructions in reverse or der When drilling into a structure that might contain electrical wiring be sure to know the location of the wiring and avoid drilling into i
24. o fast Incorrect hydraulic flow Check that hydraulic power source is not producing over 13 2 50 Ipm at 950 2000 psi 66 149 bar Hydraulic flow reversed Correct the tool hoses IN and OUT per instructions and if the power supply valve is reversible reconnect the tool return hose to the oil cooler or to the filter directly Priority valve faulty Do not separate modules Remove inspect and replace priority valve if necessary See your authorized service dealer for replacement Trigger operation erratic Trigger mechanism blocked Do not separate modules Clean trigger area Control difficult Adjust trigger Fluid leak at air gap between Motor capscrews loose Tighten to recommended torque 10 Nm 7 5 motor and valve housing Ipf ft Motor O rings worn See your authorized dealer for repair Motor cap main housing See your authorized dealer for repair damaged Hydraulic pressure and Correct hose connections return hoses reversed Fluid gets too hot Power unit Open center tool on a closed Use tools to match circuit working hard center circuit or vice versa Circuit relief set too low Adjust relief valve to 2100 22500 psi 145 155 bar Too much fluid getting Adjust flow to 13 2 gpm 50 Ipm maximum through tool Circuit is generating high Use pump size and rpm for producing needed heat with flow controls flow only Eliminate circuit heating causes Circuit has contaminants that Replace worn pump and valves Install a l
25. s in an area accessible to the operator and mainte nance personnel G 4 gt CD10 User Manual STANLEY SAFETY PRECAUTIONS This tool will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start in a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions Establish a training program for all operators to en sure safe operations Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles head protection and safety shoes at all times when operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Do not operate this tool without first reading the Op erating Instructions Do not install or remove this tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Never operate the tool if you cannot be sure that underground utilities are not present Underground electrical utilities present an electrocution hazard Underground gas utilities present
26. t The housing can carry electrical current from live electrical wires into which the drill is accidentally drilled resulting in injury or death COLD WEATHER OPERATION If the drill is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the nor mally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or drill can result from use with fluid that is too viscous or too thick 12 CD10 User Manual STANLEY TOOL PROTECTION amp CARE In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must
27. uit Type C Sticker 11206 7 NNN AA 30 LPM 138 BAR amp _EHTMA CATEGORY S Y CT Lm Circuit Type D Sticker CE Sticker 11207 28323 Qe Composite Sticker NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 6 CD10 User Manual DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS 2 A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE ALEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BU
28. ulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE AFTER
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