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SpaltFix S-360

1. Only saw blades conforming to the EN 847 1 standard may be used Safety of the saw blade In accordance with the EN 1870 6 standard the saw blade is secured with Aluminium inserts These are subject to wear and should be replaced as soon as they are worn out Sharpening the saw blade P Saw blades should only be resharpened by a specialist company Carbide saw blade Usage tips for carbide saw blades Carbide tipped circular saw blades have a long service life These blades are high precision machine tools so must always be correctly handled and used The hardness of the carbide tips means they must be protected from nicks Incorrect storage can result in damage to the tips of the teeth Place the circular saw blade on foam rubber or a similar surface Do not attempt to cut any nails metal brackets or anything similar that may be in the wood The circular saw blade must not be subjected to any impacts or knocks Before starting up the motor check the free running of the circular saw blade and ensure that the direction of rotation is correct Running down circular saw blades must not be slowed by external means Feed slowly and continuously avoid any jerky cutting movements Clean the circular saw blade regularly with a resin removing agent In no load operation the carbide circular saw blade generates less noise When cutting the noise level depends on the type of woo
2. Definitions Operator The operator is the party which operates the machine and uses it for its intended purpose or causes it to be operated by suitable trained personnel Operating personnel W Pasar Foreword 6 1 5 The operating personnel operators are those entrusted by the operator to operate the machine Technical personnel Technical personnel are persons entrusted by the operator of the machine with special tasks such as installation set up maintenance and troubleshooting Electrician An electrician is a person who by virtue of his specialist training has knowledge of electrical systems standards and regulations and is able to identify and prevent possible hazards Machine The term machine replaces the commercial designation of the object to which these operating instructions relate see cover sheet Operating instructions This manual is a translation of the original operating manual W Pasar Safety information 2 Safety information 2 1 Explanation of symbols The following symbols and instructions in this manual provide warnings about possible personal injury or property damage or give useful information about working with the machine Warning about danger zones Instruction regarding safe working where non compliance entails the risk of serious or fatal injury Always observe these instructions and ensure that you work with particular caution and care Warning of dan
3. i Maximum weight load Lubrication point W Pasar Set up 4 Set up Ensure the machine is stable before starting it Set up the machine on a level firm and clear work surface The machine must be placed directly on the ground Do not place wooden boards flat pieces of metal etc underneath it The machine must not be set up under an overhead electrical power line 4 1 Folding down the feed See Feed gt 22 4 2 Conveyor belt Move the conveyer belt to the working position See Conveyor belt gt 42 W Pasar Start up 5 Start up 5 1 5 1 1 Before starting to operate the machine please check that the protective and safety systems are working and also the hydraulic hoses and oil level Before each start up the condition of the electrical cables must be checked Check that the saw blade is firmly seated before each use If a fault occurs during operation the machine must be shut down immediately and secured so it cannot be switched on accidentally or started up by unauthorised persons Driven by electric motor type E Machines with 400 V motor The machine must only be operated on electric circuits equipped with 30 mA FI fault current protection or a Portable Residual Current Device PRCD Work on electrical equipment must only be carried out by qualified electricians Type E22 Connect the machine to the mains Mains voltage 400 V 50 Hz Circuit breaker 32
4. Remove the coupling hub Remove the coupling part from the transmission Remove the parallel key Unscrew both threaded pins from the plate flange bearing Loosen the hexagon nut from the bearing flange and pull out the bearing flange Remove the old V belts Unthread the V belt through the hole Fit the new V belts Fit the bearing flange Screw in both threaded pins of the plate flange bearing and secure them Loctite 242 threadlocker Fit the parallel key Fit both coupling parts using the coupling hub Tightening torque of the Allen screws 70 Nm Attach the guard plate Tension the V belts Lock the lock nuts on both tensioning screws Tighten the four hexagon bolts of the adjustment plate Tighten both tension springs on the saw feed as they were before they were undone Lock the lock nuts on both tensioning screws Fit the cover for the V belt and the PTO shaft cover Before operating all protective guards must be attached to the machine W Pash l Maintenance 10 5 Splitting 10 6 10 7 10 7 1 40 1 Lock nut 3 Valve shut off rod 2 Shut off rod If the splitter pusher does not automatically retract proceed as follows Remove the front control panel and guard plate Undo the lock nuts and turn inwards slightly the shut off rod will be shortened slightly Lock the nuts in this new position Ensure a play of approx 1 2 mm between the nuts and the valve shu
5. Ball valve 3 Dust cap green Position the longitudinal conveyor so it is aligned with the machine Connect the hydraulic hoses of the longitudinal conveyor to the machine Connect the hydraulic connectors to the hydraulic sleeves Ensure that colours match green dust caps flow and red dust caps return go with one another The ball cock is used to turn the longitudinal conveyor on or off If the lever is horizontal then the longitudinal conveyor is turned on if vertical then it is off If the longitudinal conveyor is not connected the ball cock must be put in a vertical position before turning the machine on and the dust caps must be put on the connectors and sleeves to protect the latter from dirt and dust Ensure that the chain is always adequately tensioned 12 5 3 Operation longitudinal conveyor 1 Longitudinal conveyor chain 2 Longitudinal conveyor chain backwards forwards Using the control lever longitudinal conveyor chain forwards move the log up to the feed W Pasar Additional equipment 12 6 Transverse feeder The logs are laid on the cross conveyor and fed hydraulically to the longitudinal or roller conveyor 12 6 1 Setting up the cross conveyor Position the cross conveyor so it is aligned with the longitudinal or roller conveyor 12 6 2 Connection transverse feeder 1 Hydraulic connector 3 Dust cap b
6. IPU is shown on the display Enter 1 using the arrow key up down sensor disc has a pulse Press the S key out1 is shown on the display Enter etr using the arrow key up down solenoid valve 1 on Press the S key out2 is shown on the display Enter etr using the arrow key up down solenoid valve 2 on Press the S key L Minimum speed Factory setting P15 n Target speed Factory setting 1450 H Maximum speed Factory setting 1700 ret Restart speed Factory setting 0000 IPU Pulse per rotation Factory setting 1 out Output 1 Factory setting etr out2 Output 2 Factory setting etr lt P Ifno key is pressed for a certain time during programming the control unit switches to normal operating mode and the data set most recently is saved W Pasar Additional equipment If a parameter is skipped during programming S key pressed too often the setting process must be recommenced from the beginning Faults on the control unit Fault Cause Rectification LED operation is not lit Fuse faulty Check the fuse on the control a tube 5x20 250V T unit tractor with PTO drive no power Connect the 3 pin supply continuous current plug to the tractor Faulty power supply cable Have the cable examined by a specialist LED pulse is not lit Distance sensor to sensor ee distance distance isc faulty sensor cable Have the senso
7. MP 90 FUCHS Titan Gear Hypoid SAE 90 er Any other transmission oil can be used so long as it is in viscosity class SAE 90 10 3 Saw blade Always wear protective gloves when handling saw blades Only strengthened POSCH saw blades may be used Standard saw blades are too weak and pose a safety risk Observe the maximum saw blade speed specified by the manufacturer 10 3 1 Changing the saw blade 1 Hexagon bolt 5 Clamping nut 2 Rear safety guard 6 Spring flange 3 Wood insert 7 Saw blade 4 Circular saw wrench 8 Limit switch Undo the hexagon bolts of the safety guards and open the safety guards W Pasar 10 3 2 Maintenance Hold the circular saw shaft with the spring flange wrench and undo the clamping nut with the circular saw wrench Remove the spring flange and the saw blade Put the new blade in and secure it The clamping nut must be screwed back on as it was before P Position the saw blade in such a way that the saw blade teeth are pointing in the direction of rotation see arrow Fasten the wood insert about 2 mm away from the saw blade Close the safety guards and secure them again CF Ensure that all chips are removed from around the limit switch The tongue of the limit switch must slip easily into the limit switch when closing Recommended saw blade Item no Diameter Hole Teeth Type Z1300130 900 mm 40 mm 96 Carbide widia
8. Pasar Maintenance 10 Maintenance 10 1 10 1 1 10 2 Before maintenance work on the machine it is vital to switch off the drive and secure it so it cannot be switched on accidentally or started up by unauthorised persons Disconnect the machine from the mains In addition pull out the plug of the device Disengage the universal joint shaft on the tractor Before disengaging turn the manual throttle to minimum Remove the universal joint shaft from the tractor Work on electrical equipment must only be carried out by qualified electricians Never work without the protective guards in place Only use original POSCH spare parts Lubrication Dispose of oily and greasy parts and oil residues in accordance with legal regulations Lubrication schedule Lubrication intervals Item What where Weekly every 40 operating 1 On the back of the central lubrication point for hours or fewer depending the saw shaft on use Monthly every 160 2 On conveyor belt top housing bearing operating hours or fewer depending on use lt P The lubrication points are marked with the lubricate symbol Recommended lubricating greases Manufacturer Type Genol Multi purpose grease Fuchs Multi purpose grease 5028 Oil changing Old oil must be disposed of in an environment friendly manner Find out about the environmental regulations in your country W Pasar
9. belt forwards 2 Conveyor belt return Switch on the conveyor belt using the control lever conveyor belt on W Posar i Special equipment 11 1 5 Maintenance conveyor belt 11 1 5 1 Notes regarding the conveyor belt Check that the belt is running centrally The belt drive dogs must not move f they do the belt must be corrected so it runs centrally by adjusting the drive pulley or return drum lt P From time to time remove the material that drops down underneath the conveyor belt to prevent damage to the belt drive dogs 11 1 5 2 Conveyor belt set central running 1 2 Fastening screw 3 Tensioning screw Lock nut If the conveyor belt is not running centrally on the drive and or tail pulleys it is possible to adjust the direction of travel Slightly loosen the fastening screws on each side of the conveyor belt Loosen the lock nuts on both tensioning screws Align the return drum by tightening both tensioning screws evenly Tighten the lock nuts again Tighten the fastening screws on both sides 11 1 5 3 Tension conveyor belt The conveyor belt may become slack over time as a result of wear and tear If this happens the belt must be retensioned Move the conveyer belt to the working position Slightly loosen the fastening screws on each side of the conveyor belt Loosen the lock nuts on both tensioning screws Tension the upper part of
10. by 1 which makes it possible to create a new log file for each volume unit packing unit lt P Wait approximately another 15 secs after the last splitting process Using the arrow key up return to the START field and return to the start menu using the Enter key Disconnect the USB stick at the side of the housing Close the cover of the USB socket again W Pasar Special equipment Operating information This is where the operating conditions of the machine are displayed Using the arrow key up down navigate to the INFO field 17 and press the Enter key POSCH AUSW EIN 1 m3 000 0 sERvV h oo MANUELL 0 m3 h Using the arrow key up down navigate to the desired row InfoMend BESI Aktivierungen 0003 Spalth be 0000 19 Maximaldr cke 0 100 00000 101 200 00000 201 300 00000 201 300 00000 Aufgetretene 0 150 00000 0 150 250 00000 0 250 350 00000 0 350 450 00000 0 450 650 00000 0 Activation Number of activation processes Splitting strokes not assigned Maximum pressures not assigned Occurrences Percentage of processed log diameters Using the arrow key up return to the START field 16 and return to the start menu using the Enter key Error messages In the event of faulty wires or sensors an error message 18 is displayed Sekti Nenng 1 15 35 50cm A 12 25em
11. must observe these safety provisions and the safety instructions from the wood manipulation operator This may mean that the machine operator is required to leave the place of operation while the wood feed is loaded in order to comply with the necessary safety distances These measures must be observed irrespective of how the wood feed takes place roller chain cross or step conveyor for both stationary and mobile use Do not hold the log in your hand while sawing Do not remove offcuts or other parts of the workpiece from the cutting area while the machine is running Never reach towards the rotating saw blade with gloves Only use the machine outdoors Should the machine be used indoors however a local extractor unit extraction at source is required The machine must always be properly maintained and must be kept free of waste material such as chips and sawn off pieces of wood Wear goggles or a face mask while working Use respiratory protection to reduce the risk of inhaling harmful dust Wear safety shoes and close fitting clothes when working with this device Only use saw blades that are designed to reduce noise Do not use damaged or deformed saw blades Minimum saw blade Maximum saw blade Bore diameter diameter 890 mm 900 mm 40 mm Only saw blades conforming to the EN 847 1 standard may be used When turning off the machine always be careful of the tool runout until the machine ha
12. runout until the machine has come to a standstill 8 1 Transporting by three point linkage on the tractor No one is permitted to stand in the area between the tractor and the machine during the raising or lowering process Attach the machine to the three point linkage and use the tractor hydraulics to raise it If the tractor s rear lights are obscured a light must be fitted to the rear of the machine e g magnetic holder clip on light etc Due to the weight of the machine the tractor machine combination can become unstable In order to test the overall stability the following formula can be used to calculate the minimum weight on the front side I min with a minimum front axle load of 20 of the empty weight of the tractor Neg Utxbe MAT xb loz Tex An a b Te kg Empty weight of the tractor j T kg Front axle load of the empty tractor Tr kg Rear axle load of the empty tractor i lk kg Total weight of the machine en l kg Total weight of the front load a m Diane between front load s centre of gravity and centre of the front axle b m Wheelbase of the tractor c m Distance between centre of the rear axle and centre of the lower link d m Distance between centre of the lower link balls and the machine s centre of gravity Ben see tractor operating instructions see Technical Data It is vital t
13. the conveyor belt by tightening both tensioning screws evenly After the belt has been tensioned sufficiently lock the tensioning screws again using the lock nuts Tighten the fastening screws on both sides 11 2 VolumeControl The VolumeControl control unit is used to detect the volume of wood that has been processed W Pasar Front 1 Display Special equipment USB socket with cover 2 Control buttons Update button Rear Connections 1 No 1 Supply voltage SS1 No 2 Rope hoist sensor SS8 not assigned No 7 Pressure sensor SS6 not assigned No 8 Log diameter laser SS7 not assigned oy R w hy O O N OD not assigned not assigned W Pasar Special equipment 46 Description of function When the machine is started up voltage is automatically supplied to the control unit 10 30 V DC there is no additional On Off button on the device Significance of the keys and the display POSCH AUSW EIN1 m3 000 0 SERV Esc 6 h 0 0 INFO MANUELL 0 m3 h I us Basic display after switch on not assigned Function keys F1 F2 F3 F4 not assigned Enter key confirm Arrow key down Escape key cancel exit Arrow key up NIIAJ AION F1 Switch between daily and tot
14. tractor s manual throttle to minimum W Pasar 5 2 1 Start up Slowly engage the tractor PTO shaft and allow the machine to start moving Set the required PTO shaft speed using the manual throttle Maximum PTO shaft speed 480 rpm The maximum PTO shaft speed must on no account be exceeded otherwise the oil will become too hot This leads to premature wear and leaks in the pump cylinder and hydraulic pipes Before disengaging the universal joint shaft set the manual throttle of the tractor to minimum The universal joint shaft must be stored in the universal joint shaft linkage when it is disconnected Connecting the power supply If you use an oil cooler VolumeControl or SawControl with your machine with Z drive an additional power supply will be required Connect the 3 pin continuous current plug to the tractor Supply voltage 12 V 16 A Continuous current lt P Remember to unplug the continuous current plug at the end of work otherwise the tractor battery may be drained If you do not have a 3 pole continuous current connection on the tractor as an alternative you can connect the 7 pole plug brown to 58L blue to 31 ET However ensure that the aforementioned power ratings are available as malfunctions may otherwise occur W Pasar Operation 6 Operation lt P At outdoor temperatures below 0 C let the machine idle for approximately five minutes to allow the hydraulic system to reach
15. A tripping characteristic C For the feed a cable cross section of at least 10 mm must be used P This cable cross section is only a minimum specification In the event of a lengthy supply cable its size must be determined by an electrician Turn the switch to the ON position Ge 2 10 0 1 Neutral position 2 On position Note the rotation direction of the electric motor see arrow on motor If the motor is rotating in the wrong direction A phase inverter in the plug controls the direction of rotation of the motor press in the disc in the plug with a screwdriver and turn 180 W Pasar Start up A tight plug connection can rip the CEE plug out of the switch housing This can be remedied using standard plugs and a silicone spray P Any such damage to the switch is not covered by the guarantee 5 1 2 Control box 5 1 2 1 Functions on the control box N S LE 1 Button green Start system 2 Button red Stop system There are two buttons on the control box Switching on the electrical system Press the green button System start Switching off the electrical system Press the red button System stop 5 2 Driven by tractor via cardan shaft type Z Assemble the machine on the three point linkage of the tractor Attach the universal joint shaft and secure with the safety chain Clockwise rotation of the tractor PTO shaft Turn the
16. Any incorrect use or use other than that specified under Proper use is expressly forbidden W Pasar 3 3 1 3 2 General General Scope This user manual applies to the following machines Machine type Article no Designation Type Drive M3857 SpaltFix S 360 Z PTO M3877 SpaltFix S 360 ZE22D PTO Electric motor The article number is stamped on the machine s rating plate Models Special equipment re C With oil cooler En F15 Conveyor belt 1 5 m hydraulic drive dein KF4 4 m sliding conveyor belt hydraulic drive ee KF5 5 m sliding conveyor belt hydraulic drive 0577 VolumeControl Additional equipment F0003458 Feed extension F0002952 Chips 100 mm extractor connection F0001898 Tank heating F0003485 SawControl F0001826 6 billet splitting blade F0001832 8 billet splitting blade F0002955 Lighting unit F0002251 Hour counter for machines with PTO drive F0002942 Timber support block with lifting device Longitudinal are available in lengths of 2 3 and 4 m conveyors Cross conveyors are available in lengths of 2 2 3 2 and 4 2 m with 2 to 4 chain strands Description The SpaltFix S 360 machine is a firewood processing machine which is used to cut and then split firewood The log is cut in a horizontal position and is held in place with the claw while being cut The log is t
17. Damaged hydraulic lines must be replaced immediately Saw blade Check that the saw blade is firmly seated before each use Check the saw blade for wear and damage before each use Sharpen or replace it if necessary V belt tension The V belts must be tensioned so that they deflect about 8 mm in the middle when thumb pressure is applied See Changing the V belt gt 36 Oil level To check the oil level place the machine on an even surface lt P Check the oil level with the pusher retracted Hydraulic oil level When the oil sight glass is filled above halfway the oil level is at its maximum When the oil level is towards the bottom of the oil sight glass the oil level its at its minimum oS ey 1 Oil inlet screw 3 Oil sight glass 2 Oil drain screw If this is the case the hydraulic oil must be topped up immediately See Changing the hydraulic oil gt 32 CP The oil filter only needs to be checked when the oil is changed W Pasar i Checks 30 9 7 2 Transmission oil level 1 Oil inlet screw 3 Oil drain screw 2 Oil level screw If the oil seeps out of the hole of the oil level screw when the machine is on level ground the maximum oil level has been reached If the oil level is below the hole this is the minimum oil level If this is the case the transmission oil must be topped up immediately See Changing the transmission oil gt 33 W
18. Maintenance 10 2 1 Changing the hydraulic oil 32 The first oil change should be carried out after 500 operating hours all further oil changes should then be carried out after every 1000 operating hours or annually os N 1 inlet screw 3 oil sight glass 2 Oil drain screw Retract the pusher before changing the oil Remove the oil filling screw Open the oil drain screw CF The oil drain screw is located on the base of the oil tank Drain the old hydraulic oil into a container Screw the oil drain screw back into the tank and fill with new hydraulic oil through the filler screw opening Screw the oil filling screw into the tank Turn on the machine and allow it to run for a short while Check the oil level and top up hydraulic oil if necessary Total filling capacity of the hydraulic system Quantity 60 litre ET Please note that the information here concerns initial oil filling Depending on the type and variant the refill quantity may be slightly less as some of the hydraulic components are not empty Our hydraulic system is filled with high quality OMV ATF II transmission fluid This oil has an extremely high viscosity index exhibits excellent foaming and aging characteristics and excellent flow properties at low temperatures and protects reliably against wear and corrosion Viscosity class ISO VG 46 This high quality oil comes highly recommended w
19. St rung N15 ns 18 Leitung Lasersens U U UCM Offset 6 0 0 0cm 193mm START Delete this message by pressing the Enter key or Esc key Please contact Posch Service if necessary Notification Cause Rectification Diameter too large log too large remove log that is too large W Pasar i Special equipment System settings When a machine or individual control is delivered the basic settings are already pre set and should not be changed without consulting with Posch Service Using the arrow key up down navigate to the SERV field 19 and press the Enter key POSCH AUSW EIN 1 m3 000 0 Ry 19 h 0 00 INFO MANUELL m3 h Using the arrow key up down navigate to the first digit 20 in the line Code START Code 00 20 OK Press the Enter key and enter the value 1 using the arrow key up down Confirm the value 1 with the Enter key Using the arrow key up down navigate to the second digit Press the Enter key and enter the value 2 using the arrow key up down Confirm the value 2 with the Enter key Using the arrow key up down navigate to the third digit Press the Enter key and enter the value 3 using the arrow key up down Confirm the value 3 with the Enter key Using the arrow key down navigate to the line OK 21 and navigate to the sys
20. W Bust Operating Instructions SpaltFix S 360 D1010473 V001 Copyright by Posch Gesellschaft m b H Made in Austria Manufacturer 2 Manufacturer POSCH Gesellschaft m b H Paul Anton Keller Strasse 40 A 8430 Leibnitz Tel 43 3 3452 82954 Fax 43 0 3452 82954 53 E mail leibnitz posch com http www posch com Copyright by POSCH Gesellschaft m b H Made in Austria Please be sure to fill this in before starting Then you can be sure that this document relates to your machine so if you have any queries you will be given the correct information POSCH Austria 8430 Leibnitz Paul Anton Keller Strasse 40 telephone 43 0 3452 82954 fax 43 0 3452 82954 53 e mail leibnitz posch com POSCH Germany 84149 Velden Vils Preysingallee 19 telephone 49 0 8742 2081 fax 49 0 8742 2083 e mail velden posch com W Pasar Contents 1 Foreword 1 1 Copyright notice 1 2 Liability for defects 1 3 Reservations 1 4 Definitions 1 5 Operating instructions 2 Safety information 2 1 Explanation of symbols 2 2 General safety information 2 3 Safety instructions for cut splitters 2 4 Safety instructions for conveyor belts 2 5 Noise 2 6 Remaining risks 2T Proper use 2 8 Incorrect use 3 General 3 1 Scope 3 2 Description 3 3 Major machine components 3 4 Stickers and their meaning 4 Set up 4 1 Folding down the feed 4 2 Conveyor belt 5 Start up 5 1 Driven by electric motor type E 5 2 Driven by trac
21. ady V2 00 W Pasar not assigned Difference in pressure when length measurement is activated Factory setting 5 bar not assigned If no log section is found under the log diameter laser sensor when triggering the splitting process wood too short transverse etc a selection can be made as to whether the last log diameter is included in the volume calculation ON or not OFF Factory setting ON not assigned Menu language German English French Factory setting German Light dark mode Factory setting Day Display contrast Factory setting 22 Creating a record gt see Creating a log file Factory setting OFF USB stick connected and ready Version number 47 Special equipment Using the arrow key up return to the START field 16 and return to the start menu using the Enter key Creating a log file Open the USB socket cover at the side of the housing Connect the USB stick FAT32 compatible to the USB port Navigate to the Client menu see User settings for description Using the arrow key up navigate to the Log file OFF field and press the Enter key Using the arrow key up down set the value to ON Press the Enter key Using the arrow key up navigate to the NEW field and press the Enter key gt The log file will be saved increasing the number of log files by 1 Each time the Enter key is pressed the number of log files will increase
22. al equipment Before each start up the condition of the electrical cables must be checked Damaged cables must be replaced immediately A regular test of the electrical equipment should be carried out by an electrical specialist in line with the statutory requirements but at least every three years with the test results being recorded As a minimum the test should cover the following points Visual inspection of correct condition Protective measures to prevent direct contact basic protection Protective measures to prevent indirect contact fault protection Where appropriate protective measures providing additional protection Where appropriate recording of the temperature of relevant electrical operating resources In the case of moveable electrical operating resources the tests must cover the following as a minimum Visual inspection of correct condition Function test Where appropriate test of the earth conductor and measurement of the earth conductor current Where appropriate measurement of the insulation resistance Work on electrical equipment must only be carried out by qualified electricians W Pasar 9 4 9 5 9 6 9 7 9 7 1 Checks Hydraulic lines After the first hour of operation check that all hydraulic connections are secure and are not leaking Check that all hydraulic connections are secure and are not leaking after every further 100 hours of operation
23. al volume counter m FIXED COUNTER reset the daily volume counter by holding down the key F2 Switch between daily and total hour counter reset the daily hour counter by holding down the key General note CT With second splitting operations care must be taken to ensure that the wood is not positioned below the laser beam again as an excessively large volume of wood will be calculated otherwise W Pasar User settings Special equipment In principle the values are set to an optimum level and should not be changed However the user can change some settings if necessary Using the arrow key down navigate to the EIN1 field 15 and select Client Menu with the Enter key POSCH AUSW m3 000 0 SERV 1 h 0 00 INFO MANUELL 0 m3 h Using the arrow key up down select the desired adjustment Press the Enter key and change the value using the arrow key up down Confirm the new value with the Enter key Kunden Men START Entlastung 20mm Toleranzdruck 5bar 19 Stammabweichung 10mm Volum kein W ert EIN Freigabe Spalter AUS Sprache Deutsch Freigabe Spalter AUS Sprache Deutsch Anzeige Tag Kontrast 29 EIN Logdatei AUS NEU 0 Flash Disk ready V 2 00 Load relieving Tolerance pressure Log deviation Volume no o value Splitter release Language Display Contrast Log file Flash Disk re
24. ct the machine from the mains In addition pull out the plug of the device Disengage the universal joint shaft on the tractor Before disengaging turn the manual throttle to minimum Remove the universal joint shaft from the tractor Work on electrical equipment must only be carried out by qualified electricians W Post LEIBNITZ Fault Possible cause Remedy See page Electric motor fails to Faulty power supply Have the cable See gt 17 start or switches off cable examined by a frequently specialist _ Fuses keep trip ing Use correctly rated incorrectly rated fuse for fi power Supply cable Motor circuit breaker Use stronger power tripped supply cable Direction of rotation Swap over two phases Electric motor fails to Limit switch not closed Close adjust or change start incorrectly adjusted or limit switch defective Switch does not work Faulty power supply Have the cable See gt 17 cable examined by a specialist _ Fuses keep wip ing Use correctly rated incorrectly rated fuse for fuses power Supply cable Contactor or motor Have switch checked or circuit breaker faulty send it in Pusher does not extend Switch elements Check switch elements jamme Not enough hydraulic oil Change hydraulic oil See gt 32 in hydraulic system Pusher does not extend PTO shaft rotates in Change PTO shaft See gt 18 wrong
25. d being cut P Incorrect use will invalidate any warranty claims Resin coated blades are excluded from the warranty exchange service W Pasar Maintenance 10 4 Changing the V belt 10 4 1 Tips on changing the V belt If one V belt is being changed then all V belts must be changed The V belts must be fitted loose If they are forced onto the V belt pulley they may be damaged and quickly tear CT The V belts must be tensioned so that they deflect about 8 mm in the middle when thumb pressure is applied V belt types Machine type Belt Number pcs Item no Z XPA 1285 Lw 4 21940086 ZE22D XPA 1285 Lw 4 Z1940086 10 4 2 Changing the V belts on PTO drives 1 Lock nut 3 Tension spring 2 Tensioning screw Loosen the lock nuts on both tensioning screws Remove both tension springs from the saw feed completely W Pasar Maintenance Cover V belt 4 Adjustment plate PTO shaft cover 5 Lock nut tensioning screw Hexagon bolt adjustment plate 6 Tensioning screw Remove the cover for the V belt and the PTO shaft cover Undo the four hexagon bolts of the adjustment plate Undo the lock nuts of both tensioning screws so that the adjustment plate is lowered Shaft guard 2 V belt Remove the shaft guard Remove the old V belts Unthread the V belt through the hole Fit the new V belts Fit the shaft g
26. d sheet of paper in the splitting trough so that the laser beam hits the centre Laser beam 1 Splitting trough 2 Never stare into the laser beam For further information please consult the supplied laser sensor user guide Read the value off the laser sensor and enter in the Sensor height field Using the arrow key up down return to the Calibrate field and confirm with the Enter key Using the calibration function any possible transmission discrepancy between the laser sensor and control is offset Using the arrow key up return to the START field 22 and return to the start menu using the Enter key W Pasar 51 Special equipment 52 Software update It is possible to install new operating software using a USB stick FAT32 compatible This software is provided by POSCH After loading the new software all system settings and counter values are retained Update procedure Disconnect the device from the electricity supply Pull out the supply plug on the rear or switch off the machine Open the USB socket cover at the side of the housing Connect the USB stick to the USB socket 1 and press hold down the Update key 2 Restore the power supply Once the display begins to flash blue release the Update key The display continues to flash for approximately 30 seconds and then glows blue continuously gt loading is complete Disc
27. direction rotation direction Hydraulic oil gating too Not enough hydraulic oil Check hydraulic oillevel See gt 29 ho in hydraulic system Poor duality hydraulic Change hydraulic oil See gt 32 ol Oil filter unclean or Change filter insert See gt 33 blocked Machine loses power Hydraulic oil getting too See Hydraulic oil hot getting too hot Not enough hydraulic oil Check hydraulic oillevel See gt 32 in hydraulic system Sawing requires great Saw blade is blunt Sharpening the saw See gt 34 amount of power blade Loose saw blade Tighten the hexagon See gt 34 nut on the drive shaft Saw disc is coated in Clean saw blade with a esin resin removing agent Machine is noisy PTO shaft running too Adhere to specified See gt 18 fast speed 63 Troubleshooting Machine is noisy Oil filter unclean or Change filter insert See gt 33 blocked Feed belt jerks or does Not enough hydraulic oil Check hydraulic oillevel See gt 29 not move in hydraulic system Poor uel hydraulic Change hydraulic oil See gt 31 ol Conveyor belt too slack Tensioning the belt See gt 40 Hydraulic cyindar Sealing sleeve worn Renew sealing sleeves easing Piston rod guide loose Retighten piston rod guide Piston rod damaged Renew piston rod Conveyor belt jerks or Not enough hydraulic oil Check hydraulic oillevel See gt 29 does not move in hydraulic system Change hydraulic o
28. g knife to prevent it from falling down Pull out the splitting knife pin Lift the splitting knife clear Installing Proceed as above but in the reverse order FP Grease the splitting blade before refitting it W Pasar i Operation 6 3 2 Splitting knife support 1 Hexagon bolt 2 Splitting knife support Removing Undo the four hexagon bolts Tilt the splitting knife support forwards and pull it out upwards Installing Proceed as above but in the reverse order W Pasar Put out of operation 7 Put out of operation 7 1 lt P Before switching off the machine depressurise all hydraulic functions by placing all control levers in the neutral position Switching off the machine Driven by electric motor Type E Type E22 Move the switch to the 0 position Driven by tractor via universal joint shaft type PZG Disengage the universal joint shaft on the tractor Before disengaging turn the manual throttle to minimum W Pasar i Transport 8 Transport Before transport it is vital to switch off the drive and secure it so it cannot be switched on accidentally or started up by unauthorised persons Disconnect the machine from the mains In addition pull out the plug of the device Disengage the universal joint shaft on the tractor Before disengaging turn the manual throttle to minimum When turning off the machine always be careful of the saw blade
29. gerous electrical voltage Contact with live parts can result in immediate death Protective covers and enclosures marked with this sign may only be opened by qualified electricians after the electricity supply has been turned off Laser radiation class 2 EN 60825 1 Risk of injury to the eyes by staring into the laser beam Crushing hazard Risk of injury through upper limbs getting trapped Danger of cut injuries Risk of injury from cuts to limbs Instruction Skee D Symbol for proper use of the machine Non observance can result in malfunctions by or damage to the machine W Pasar Safety information Noise gt gt P 1 8 8 Symbol for an area where noise levels can exceed 85 dB A Non observance can cause hearing problems or deafness Further information Symbol for further information relating to a bought in part Information Action related information General safety information The machine may only be operated by persons who are familiar with the machine s operation and hazards and with the user manual It is the operator s responsibility to provide appropriate staff training Persons under the influence of alcohol drugs or pharmaceutical products that impair responsiveness must not operate the machine or carry out maintenance work on it The machine may only be operated if it is in perfect working condition If faults occur on the machine work mu
30. hen changing the oil A mixture of products of the same quality poses no problem W Pasar Maintenance Recommended hydraulic oils Manufacturer Oil specification OMV ATF Il SHELL Donax TA ELF Hydrelf DS 46 ESSO Univis N46 CASTROL Hyspin AWH M 46 ARAL Vitam VF46 GENOL Hydraulic oil 520 FUCHS Plantohyd 32S Renolin B46 HVI biological hydraulic oils 10 2 2 Oil filter 1 Filter cover 2 Filter insert The filter insert should be changed every time the oil is changed Any aluminium particles can be disregarded as these occur when the pump is running in Do not wash out the filter insert with petrol or paraffin products as these damage it 10 2 3 Changing the transmission oil The first oil change should be carried out after 100 operating hours further oil changes should then be carried out every 500 operating hours or yearly 1 Oil inlet screw 3 Oil drain screw 2 Oil level screw W Pasar i LEIBNITZ Maintenance Unscrew the oil inlet and oil drain screw Let the old oil drain out then replace the oil drain screw Add the new transmission oil Check the oil level and top up transmission oil if necessary Replace the oil filling screw Total filling capacity 0 8 litres Recommended transmission oils Manufacturer Oil specification OMV Gear Oil MP SAE 85W 90 GENOL Gear oil
31. hen cut to length by the hydraulically advanced saw blade Once the log has been sawn through it drops into the splitting trough The ram of the hydraulic splitter advances and presses the log against the splitting knife The hydraulically height adjustable splitting knife allows the optimum setting to be achieved in any operating situation W Pasar l General A choice of options is available for discharging the split logs e g via a conveyor belt The cutting and splitting tool is hydraulically driven The machine is driven by an electric motor or a pto 3 3 Major machine components ESS SxS BESS Bossesoesesse STEEL EEER ee 1 Hold down device 11 Feed 2 Splitter 12 Operation splitter 3 Saw unit 13 Front guard plate 4 Rating plate 14 Frame 5 Rear safety guard 15 Hydraulic tank 6 Cover V belt 16 Control box 7 Drive PTO shaft 17 Operation 8 Switch plug 18 Safety guard 9 Three point linkage 19 Splitting blade 10 Electric motor W Pasar General 3 4 Stickers and their meaning Ve 1 only operate with all guards and protective equipment in place Do not open or remove guards or protective equipment while the machine is in operation oe a 2 Caution tool runs on Ont carry out repair Serup maintenance and cleaning e OSNA ee i work when the drive is switched off and the tool is stationary www Wear
32. il See gt 32 Poor quality hydraulic ol 13 1 Disposal Disposal must be carried out in accordance with the relevant national applicable regulations 64 and or guidelines Dispose of recyclable materials separately ensuring they are clean for recycling W Pasar LEIBNITZ Technical data 14 Technical data Type Z ZE22D Drive Drive type PTO PTO Electric motor Output kW 27 27 22 S6 Voltage V 400 Fusing A 32 Motor speed rpm 1450 PTO shaft speed rpm 480 480 Hydraulic system Splitting force t 12 12 Max pressure bar 230 230 Log length cm 50 50 Log diameter cm 35 35 Advance speed cm s 47 47 Retraction speed cm s 42 42 Saw blade Saw blade diameter mm 900 900 Cut diameter cm 35 35 Dimensions Length cm 370 370 Width cm 190 190 Height cm 160 160 Weight kg 1180 1260 The stated dimensions and weights are for guidance purposes and apply to the basic equipment Power rating S6 continuous operation periodic duty with related load changes the percentage value is shown on the rating plate W Pasar i LEIBNITZ Service 15 Service POSCH Product To order spare parts for your machine please contact your local dealer directly cP If you require a replacement parts list for your machine you can download this at any time by entering the serial number at the following link www posch com downl
33. lt may become slack over time as a result of wear and tear If this happens the belt must be retensioned Loosen the lock nuts on both tensioning screws Tension the conveyor belt by tightening both tensioning screws evenly Tension the conveyor belt sufficiently underside of belt must not sag Lock the lock nuts on both tensioning screws Cleaning Before cleaning work on the machine it is vital to switch off the drive and secure it so it cannot be switched on accidentally or started up by unauthorised persons Disconnect the machine from the mains In addition pull out the plug of the device Disengage the universal joint shaft on the tractor Before disengaging turn the manual throttle to minimum Remove the universal joint shaft from the tractor Clean the machine regularly to ensure proper operation Only wash new machines during the first 3 months with a sponge The paint is not yet completely set so cleaning with a high pressure cleaner may damage the finish W Pasar l Special equipment 11 Special equipment 11 1 Conveyor belt 11 1 1 Conveyor belt types Conveyor belt type Conveyor belt length Conveyor height Belt width F15 150 cm 100 cm 30 cm KF4 400 cm 250 cm 30 cm KF5 500 cm 300 cm 30 cm 11 1 2 Set up conveyor belt 1 Spring cotter Tab Rope winch 3 Securing hook Eccentric lock Working position Pull out the
34. lue 2 Hydraulic sleeve 4 Dust cap yellow Connect the hydraulic hoses of the transverse feeder to the machine Connect the hydraulic connectors to the hydraulic sleeves Ensure that colours match blue dust caps flow and yellow dust caps return go with one another If the transverse feeder is not connected the dust caps must be put on the connectors and sleeves to protect the latter from dust and dirt Ensure that the chain is always adequately tensioned W Posar l Additional equipment 12 6 3 Operation cross conveyor 1 Cross conveyor chain forwards 2 Transverse feeder chain backwards Using the control lever cross conveyor chain forwards move the log up to the longitudinal or roller conveyor 12 6 4 Transverse feeder with tractor travel gear 1 2 Support foot 3 Towbar Wheel 4 Spherical coupling Before beginning work the four support feet must be cranked fully downwards until there is no load on the wheels For transport the timber support block is attached to the spherical coupling on the machine using the towbar During transport the support feet must be fully retracted and secured W Pasar 13 Troubleshooting Troubleshooting Before rectifying faults on the machine it is vital to switch off the drive and secure it so it cannot be switched on accidentally or started up by unauthorised persons Disconne
35. nother If the transverse feeder is not connected the dust caps must be put on the connectors and sleeves to protect the latter from dust and dirt 11 4 3 Operation lifting device 1 Lifting device up 2 Lifting device down Lift the log with the control lever lifting device up W Pasar Additional equipment 12 Additional equipment 12 1 Splitting blade variants 2 ye I 2 a 1 6 billet splitting blade 2 8 billet splitting blade The log is split into 4 6 or 8 pieces billets in one splitting process 12 2 Feed extension This allows longer logs to be laid and supported on the feed conveyor belt W Pasar i Additional equipment 56 12 3 SawControl During operation the SawControl control unit monitors the speed of the saw blade and thereby regulates the feed As a result power peaks and or saw overloads are avoided The hour counter that is included records the operating hours 1 Display 4 Sensor connector 2 Control buttons 5 Fuse 3 LED display Description of function When the machine is started up voltage is automatically supplied to the control unit 10 30 V DC there is no additional On Off button on the device Significance of the keys and the display re Basic display after switch on S key select and or save key Arrow key up Arrow key do
36. o ensure that the weight of any additional equipment on the machine is taken into account ae take measurement W Pasar Transport Observe the road traffic regulations when driving on public highways Maximum transport speed 25 km h lt P When the machine is uncoupled from the tractor it must be placed on a firm level surface 8 2 Lifting with a crane 1 Lifting gear 2 Lifting eye When using a crane only lift the machine by the lifting eyes Only lifting gear with the permitted load capacity may be used W Pasar Checks 28 9 Checks Before control work on the machine it is vital to switch off the drive and secure it so it cannot be switched on accidentally or started up by unauthorised persons Disconnect the machine from the mains In addition pull out the plug of the device Disengage the universal joint shaft on the tractor Before disengaging turn the manual throttle to minimum Remove the universal joint shaft from the tractor When turning off the machine always be careful of the saw blade runout until the machine has come to a standstill Protective guards All the protective guards covers safety grilles etc must be in place on the machine at all times Screw fittings Tighten all screws and nuts after the first hour of operation Tighten the screws and nuts after every 100 hours of operation Replace missing screws and nuts Electric
37. oad W Pasar EC Declaration of Conformity EC Declaration of Conformity We hereby declare that the following machine its design and manufacture comply with the health and safety requirements of the EC Machinery Directive 2006 42 EC The machine furthermore complies with the EC Low Voltage Directive 2006 95 EC and the EC Electromagnetic Compatibility EMC Directive 2004 108 EC This Declaration is not valid for any modifications to the machine which are not approved by us Splitting knife SpaltFix S 360 Item no M3857 M3877 Serial no from 1 301 001A To implement the health and safety requirements mentioned in the EC Directives the following standards are applied EN ISO 12100 Safety of machinery Basic concepts general principles for design EN ISO 4254 1 Agricultural machinery Safety General requirements EN ISO 13857 Safety distances to prevent hazard zones being reached by upper and lower limbs EN 349 Minimum gaps to avoid crushing of parts of the human body EN 60204 1 Electrical equipment of machines EN 1870 6 Circular sawing machines EN 847 1 Safety requirements circular saw blades EN 609 1 Safety of log splitters EN ISO 4413 Safety requirements Hydraulics EN 620 Continuous handling equipment and systems Internal measures ensure that this series of devices always complies with the requirements of the EC Directives and the applied standards The following notified b
38. ody PZ LSV Pr f und Zertifizierungsstelle des Spitzenverbandes der landwirtschaftlichen Sozialversicherung Testing and Certification Centre of the Central Association of the Agricultural Social Security Fund Wei enstra e 70 72 34131 Kassel notified under registration number 2157 carried out the EC type examination procedure mentioned in Annex IX of 2006 42 EC The product is identical to the type tested model that under the number LSV EG 2011 116 holds an EC type examination certificate and under the number LSV GS 2011 124 has received a certificate for occupational safety Below is the name and address of the person who signs the above EC Declaration of Conformity and is authorised to compile the technical documentation Leibnitz date Posch 07 01 2013 Gesellschaft m b H _ Paul Anton Kellerstrasse 40 Cok 8430 Leibnitz Austria Ing Johann Tinnacher Managing Director W Pasar 7 POSTH EA Your Posch Dealer
39. onnect the device from the electricity supply and remove the USB stick Close the cover of the USB socket again Restore the power supply The update procedure is complete and the new software has been loaded Er Pressing the Update key at another time or in another operating mode does not have any effect External voltage If work is to be carried out on the machine with an external voltage source e g welding equipment external start up aid in the case of a combustion motor etc it is vital that the voltage supply to control is interrupted Remove the plug for the voltage supply at the rear W Pasar Special equipment 11 3 Oil cooler 1 Oil cooler 2 Switchgear cabinet The oil cooler protects the hydraulic system against high temperatures and hence the need for frequent maintenance 11 4 Lifting device The log can easily be raised with the hydraulic lifting device 11 4 1 Setting up the lifting device Position the lifting device so it is aligned with the machine W Pasar i Special equipment 11 4 2 Connecting the lifting device 1 Hydraulic connector 3 Dust cap blue 2 Hydraulic sleeve 4 Dust cap yellow Connect the hydraulic hoses of the lifting device to the machine Connect the hydraulic connectors to the hydraulic sleeves Ensure that colours match blue dust caps flow and yellow dust caps return go with one a
40. protective gloves Wear safety shoes Wear goggles and ear defenders Caution moving tools Only one person may operate the machine at a time Always read the user manual before operating the machine wo OMAN DO A Laser radiation do not look into the beam Note the direction of rotation of the motor The pump will be damaged if rotation is in the wrong direction Caution tool runs on Lift here j 4 Siempre Our hydraulic system is filled with Ot Alien ae Citam vras m heran C peat os a6 Connection Conveyor belt Connection Cross conveyors Pressure measurement point CE Rotational direction of motor N 22001220 N PO St i I 13 General 14 440 480 min Stickers on controls Ww NO oP WDM Rotational direction of PTO Rotational direction of saw blade PTO speed Lifting point for forklift Oil level Maximum saw blade diameter Lubrication point Stop Feed forwards Feed backwards Saw Split Splitting knife up down Cross conveyor forwards backwards Conveyor belt forwards backwards Split POSCH LEIBNITZ General Stickers on belt conveyor D Danger zone Maximum angle on conveyor belt Lubrication point Stickers on longitudinal conveyor q gan Danger zone Caution moving tools Lubrication point Stickers on the cross conveyor a D Danger zone
41. r cable examined by a specialist Sensor defective Replace the sensor Sensor does not regulate or modified or incorrect Check re enter parameters does so incorrectly parameters faulty cables to the control Have the cable examined by valves a specialist CT If the faults cannot be eliminated immediately you can bypass the control unit using the emergency operation plug provided and continue working with the machine However this means that the saw feed control is not operational 1 Control unit 3 Emergency operation plug 2 Supply plug Unscrew the supply plug from the control unit and disconnect it Connect the emergency operation plug to the supply plug and screw it on x W Pasar Additional equipment 12 4 Chip extractor connection Connection for the extraction of chips 12 5 Longitudinal conveyor The logs are laid on the longitudinal conveyor and fed hydraulically into the machine 12 5 1 Setting up the longitudinal conveyor Ow ae 1 Longitudinal conveyor 2 Machine W Pasar Additional equipment Position the longitudinal conveyor so it is aligned with the machine feed The conveyor must be kept at a lateral distance of at least 18 cm from the machine in accordance with EN 349 Minimum gaps to avoid crushing of parts of the human body 12 5 2 Connection longitudinal conveyor 1 Hydraulic connector 4 Dust cap red 2 Hydraulic sleeve 5
42. re necessary Factors that influence the level of pollutants present in the work area include the individual nature of the work area other sources of noise e g the number of machines and other work operations being carried out in the vicinity Equally permissible values for a work area may vary between different countries However this information should enable the user to estimate the dangers and risks more accurately Remaining risks Even if all safety precautions are observed and the machine is used in accordance with the instructions some risks still remain Touching of revolving parts or tools Injury caused by flying logs or log pieces Risk of burns if the engine is not properly ventilated Hearing loss if ear protection is not worn when working Human error e g due to excessive physical exertion mental strain etc With every machine some risks still remain Therefore you should always be very careful when working It is up to the operating personnel to ensure that work is carried out safely Proper use The SpaltFix S 360 is a cutting and splitting machine for logs with a diameter of 7 35 cm Using pre split firewood can lead to a lower level of firewood quality and decreased performance of the machine The machine splits logs with a splitting force of 12 t into 2 4 6 or 8 sections The section length is adjustable from 20 50 cm The machine may only be used to process firewood Incorrect use
43. s come to a standstill The working pressure of the hydraulic system must not exceed 230 bar Safety instructions for conveyor belts Persons must keep clear of the danger zone It must be expected that material will be ejected at high speed to any position within this area Never reach into the hopper or touch the conveyor belt when the machine is running Shut the drive down before removing any jammed pieces of wood The machine must not be started up without a conveyor belt must be fitted as an item of protective equipment separating it from the splitting area in line with EN ISO 13857 1 Wear safety shoes and close fitting clothes when working with this device Only use the machine outdoors W Pasar Safety information 10 2 5 2 6 2 7 2 8 Wear protective gloves The working pressure of the hydraulic system must not exceed 230 bar Noise The workplace related A rated emission sound pressure level is 87 dB A when idling or 94 dB A when sawing measured at the operative s ear In the case of machines with a PTO drive the noise level depends on the noise of the tractor Ear protection is therefore necessary The stated values are emissions values and thus do not necessarily represent reliable values for the work area Although there is a correlation between emission and pollutant levels it is not possible to deduce reliably from that whether or not additional precautionary measures a
44. safety guards are opened during work the splitter will stop and the saw will return to its home position After closing the safety guards the splitting process will continue from where it was interrupted 6 1 3 Adjusting the log length 1 Fastening screw 3 Stop support 2 Stop 4 Threaded hole The log length can be adjusted to 20 25 30 33 40 45 or 50 cm using the stop 1 Undo the fastening screw and remove the stop On the stop support there are threaded holes for adjusting the cut length required 2 Select the desired length and retighten the fastening screws W Pasar Operation 22 6 2 Feed RSs gt U A A U Q No 1 Snap in lock 4 Cotter pin 2 Stabiliser foot 5 Feed 3 Support holder Working position Open the snap in lock by turning it Unlock and remove the connecting pin Fold down the feed Make sure the support foot fits in the support foot holder Ensure that the feed belt is centred to prevent it being damaged Pull out the feed extension optional Transport position Proceed as above but in the reverse order W Pasar Operation 6 3 Splitting knife 6 3 1 Changing the splitting knife 1 Clip pin 3 Splitting knife 2 Splitting knife pin Removing Remove the clip pin Support the splittin
45. spring pin Gently tension the rope winch so that the securing hook can be pulled out of the tab Fold out the conveyor belt completely using the rope winch until the rope becomes slack and the conveyor belt is stretched out Use the cam type closure to secure the upper and lower parts of the conveyor belt WE LEIBNITZ Special equipment Setting the conveyor belt angle Crank the conveyor belt to the desired height using the rope winch Mount the chain on both sides in this position The smallest angle is achieved with the whole chain length A steeper angle can be achieved by attaching the chain shorter on the fixing hook Ensure that the chain is correctly attached to the fixing hook Never hook the chain onto the point of the hook Release the rope again so that it is slack The angle of the conveyor belt may not exceed 35 or it will be destroyed during splitting Transport position Proceed as above but in the reverse order 11 1 3 Connection conveyor belt Connect the hydraulic hoses of the conveyor belt to the machine Connect the hydraulic hoses to the hydraulic sleeves Ensure that colours match blue dust caps flow and yellow dust caps return go with one another If the conveyor belt is not connected the dust caps must be put on the connectors and sleeves to protect them from dust and dirt 11 1 4 Operation conveyor belt 1 Conveyor
46. st be stopped immediately Ensure the machine is stable before starting it Minimum age of operative 18 years Only one person may operate the machine at a time Take regular breaks to ensure concentration Ensure that your workplace is adequately illuminated as poor lighting can significantly increase the risk of injury Never work without the protective guards in place Only carry out repair set up maintenance and cleaning work when the drive is switched off and the tool is stationary f the machine has a PTO drive the universal joint shaft must be removed from the tractor The electric motor must be switched off and the power cable disconnected Never leave the machine running unattended Switch off the machine s drive unit before carrying out any adjustments Only use original POSCH spare parts Do not modify or tamper with the machine Work on electrical equipment must only be carried out by qualified electricians Never use damaged cables Machines with electric motors must not be used in the rain as this can lead to a malfunction of the switch or the motor Never stare into the laser beam For further information please consult the supplied laser sensor user guide W Posar Safety information 2 3 Safety instructions for cut splitters Prior to starting up the machine the machine operator must agree the safety provisions with the operator for wood manipulation crane forklift front end loader etc and
47. t off rod 3 Switch on the machine and carry out a work cycle with no wood Switch on the machine and carry out a work cycle with no wood Er Repeat points 1 4 until the splitter is working correctly Limit switch If the motor will not start on machines with a PTO electric drive the limit switch may be dirty incorrectly adjusted or defective Limit switch dirty Clean all dirt form the limit switch using compressed air if necessary Limit switch incorrectly adjusted Readjust limit switch or limit switch tongue Limit switch defective Replace limit switch Feed belt Notes regarding the conveyor belt Check that the belt runs centrally It must not run off centre lf this happens centre the belt by adjusting the drive pulley or return drum lt P From time to time remove the material that drops down underneath the conveyor belt otherwise the belt may be damaged W Pasar 10 7 2 10 7 3 10 8 Maintenance Conveyor belt ensuring the machine is running centrally 1 Conveyor belt 3 Tensioning screw 2 Return drum 4 Lock nut Ifthe conveyor belt is not running centrally on the drive and or return drum it is possible to adjust the direction of travel Loosen the lock nuts on both tensioning screws Align the return drum by tightening both tensioning screws evenly Lock the lock nuts on both tensioning screws Tensioning the belt The conveyor be
48. tallation commissioning operation or maintenance of the machine must have read and understood the operating instructions the safety instructions the safety information given in the individual chapters To avoid operator error and ensure problem free operation the operating instructions must be available to the operating personnel at all times Copyright notice All documents are protected by the law of copyright Documents including excerpts thereof may not be distributed or reproduced nor may their content be communicated without express permission Liability for defects Read these operating instructions through carefully before putting the machine into operation We accept no liability for damage or disruptions caused by failure to observe the operating instructions Claims for liability must be reported as soon as the defect is identified Claims are null and void for example in the following cases improper use faulty attachments and drives not supplied with the machine failure to use original spare parts and accessories conversions or modifications where not agreed with us in writing We are not liable for defects of wearing parts Reservations Technical data dimensions illustrations of the machine and safety standards are subject to continual change and are therefore not in any circumstances binding in relation to the supplied machine We accept no liability for printing and typesetting errors
49. tem menu with the Enter key START Code 123 a Using the arrow key up down select the desired adjustment Press the Enter key and change the value using the arrow key up down Confirm the new value with the Enter key W Pasar Special equipment Posch Men START maximaler Hub 500mm 22 W annenwinkel 120 Sensorhohe 830mm Laser wert Kalibrieren 900 0mm Funktion Automatik Laser wert Kalibrieren 900 0mm Funktion Automatik Nenndruck 200bar Max Holzl nge 500mm Max Holzdurchm 550mm Spaltausl s S 400 AUS maximum stroke Trough angle Sensor height not assigned Angle of the splitting trough Distance of the log diameter laser sensor from the centre of the splitting trough displayed on the sensor See Calibration function in accordance with the table Displayed internal value cannot be changed is only displayed Laser value Calibrate The log diameter laser sensor is calibrated See ai Calibration function in accordance with the table Function Automatic Knife adjustment and volume measurement en operation volume measurement only e g for Nominal pressure Max log length Max log diameter not assigned Maximum length of the sawn piece of wood Maximum applicable log diameter Splitter S 400 not assigned Calibration function To set the sensor height place the supplied angle plate a soli
50. the correct operating temperature the hydraulic pipes will then be warm to the touch 6 1 Work operation Only one person may operate the machine at a time Ensure that no other people are in the vicinity of the machine Start the machine See Start up gt 17 Place the wood on the feed 6 1 1 Operating the feed saw and splitter 1 Split 3 Saw 2 Feed backwards 4 Feed forwards Using the control lever Infeed advance move the log as far as the log stop Pull the control lever sawing forwards and saw through the wood Hold the lever towards you until the log has been completely sawn through Use the control lever Split to start a splitting stroke push the lever briefly away from you The splitting knife can be adjusted to set the split centre point 1 Splitting blade up 2 Splitting blade down Adjust the centre of the splitting knife using the control lever Splitting knife up down W Pasar Operation 6 1 1 1 Notes on sawing The drive must always be switched off before clearing a blockage 6 1 1 2 Notes on splitting Only use logs up to a diameter of 7 35 cm Logs must be pushed longitudinally towards the splitting blade f necessary correct the positioning and only then start the splitting process Remove jammed wood from the splitting blade with a striking tool 6 1 2 Stop function Ifthe
51. tor via cardan shaft type Z 6 Operation 6 1 Work operation 6 2 Feed 6 3 Splitting knife 7 Put out of operation 7 1 Switching off the machine 8 Transport 8 1 Transporting by three point linkage on the tractor 8 2 Lifting with a crane W Pasar Contents o aa a 9 oon A 10 10 10 11 11 11 12 13 16 16 16 17 17 18 20 20 22 23 25 25 26 26 27 Contents 9 Checks 9 1 Protective guards 9 2 Screw fittings 9 3 Electrical equipment 9 4 Hydraulic lines 9 5 Saw blade 9 6 V belt tension 9 7 Oil level 10 Maintenance 10 1 Lubrication 10 2 Oil changing 10 3 Saw blade 10 4 Changing the V belt 10 5 Splitting 10 6 Limit switch 10 7 Feed belt 10 8 Cleaning 11 Special equipment 11 1 Conveyor belt 11 2 VolumeControl 11 3 Oil cooler 11 4 Lifting device 12 Additional equipment 12 1 Splitting blade variants 12 2 Feed extension 12 3 SawControl 12 4 Chip extractor connection 12 5 Longitudinal conveyor 12 6 Transverse feeder 13 Troubleshooting 13 1 Disposal 14 Technical data 15 Service EC Declaration of Conformity W Pasar 1 1 1 1 2 1 3 1 4 Foreword Foreword Thank you for buying our product This machine has been built in conformity with applicable European standards and regulations These operating instructions explain how to operate the machine safely and efficiently and how to maintain it Any person entrusted with the transport ins
52. uard Tension the V belts Lock the lock nuts on both tensioning screws Tighten the four hexagon bolts of the adjustment plate Tighten both tension springs on the saw feed as they were before they were undone Lock the lock nuts on both tensioning screws Fit the cover for the V belt and the PTO shaft cover Before operating all protective guards must be attached to the machine W Pasar Maintenance 10 4 3 Changing the V belts on PTO electric drives 1 Lock nut 3 Tension spring 2 Tensioning screw Loosen the lock nuts on both tensioning screws Remove both tension springs from the saw feed completely 1 Cover V belt 4 Adjustment plate 2 PTO shaft cover 5 Lock nut tensioning screw 3 Hexagon bolt adjustment plate 6 Tensioning screw Remove the cover for the V belt and the PTO shaft cover Undo the four hexagon bolts of the adjustment plate Undo the lock nuts of both tensioning screws so that the adjustment plate is lowered W Pasar Maintenance 1 Guard plate 6 Parallel key 2 Allen screw 7 Threaded pin 3 Coupling part electric motor 8 Hexagon nut 4 Coupling hub 9 Bearing flange 5 Coupling part transmission Undo the hexagon bolts of the guard plate and remove the plate Loosen the Allen screws from the coupling parts Remove the coupling part from the electric motor
53. wn LED operation Olja Rio rm LED pulse Operating information Operating mode The LED operation is lit when the voltage supply is present The LED pulse flashes is lit when the saw blade is running Hour counter When the machine is in operation the operating hours can be read off Briefly press the S key The operating hours are displayed W Pasar Additional equipment The operating hours cannot be deleted Display When the machine is in operation the speed of the saw blade will be shown on the display System settings When a machine or individual control is delivered the basic settings are already pre set and should not be changed without consulting with Posch Service Start the machine by simultaneously pressing the S key Electric motor driven Press Machine start PTO driven Connect the 3 pin continuous current plug to the tractor Hold down the S key until L is shown on the display Release the S key Using the arrow key up down select the required minimum speed Press the S key once n is shown on the display Using the arrow key up down select the required target speed Press the S key H is shown on the display Using the arrow key up down select the required maximum speed Press the S key ret is shown on the display Enter 0000 using the arrow key up down automatic mode Press the S key

SpaltFix S-360

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