Ridder LogicLink® 600 - Ridder Drive Systems
Contents
1. O7 d N a 5 O PI ud a Ki E tt 2 x it 3 5 Ka S 5 B Picture 6 X0 Lay out control box 3 phase motor gearbox internally S _ 22 _ ES IN en 123456 789 LU 1 12 13 14 T Pi 53 54 55 56 16 C 212223 24 25 26 27 28 29 30 31 32 33 PB wee J5 34 35 36 31 38 3940 41424344 45 66 47484950 5152 P2 P Pi P10 5 10 P5 P23 Picture 7 X1 Control PCB printed circuit board with connections for RLL610 611 620 621 IN 3 phase motor control 25 L1 LI T1 3 POL N 12 12 n t3 L3 1 400V 50Hz Y Se S _5 15 T 5 PE 58 K2 PE 58 1 3 5 1 de Kick 21416 2 il 113 5 Ka 21416 143 SC D H AA 0 EIE los Las 21416 4 15 mm p23 Logic Link best2. Slave Master Ono 5 E o N 2 N U KA 22 F 55 m E 22 8 m 55 Ch d 0 gu 1112 13 14 sel 4 P o 22559229 a 00000000000 To 26 20 21 22 23 24 25 26 21 28 29 30 31 32 33 i p 15 16 17 18 19 20 212223 24 25 26 27 28 29 30 31 32 33 e 20212223 24 25 26 21 28 29 30 31 32 33 23 15 16 17 18 9 20 21 22 23 24 25 26 27 28 29 30 31 32 33 23 yis kae EE P3 B cl PIO ten P3 PIC JS 5 3L 35 36 37 38 B 42 43 hh 45 41181950 5152 34 35 36 3738 3940 1142 434 43 4849 50 51 52 EE rare z 10 5 2 ij 10 5 P7 RL Afbeelding 1 X1 als Slave of Master uitvoering 2 1 Function RLL600 Master in a climate control The RLL600 Master version has the following functions control the Slave units in a synchronous running control or sequential control by using the internal CANopen bus system The following options can be used to control the Master unit o 24V AC DC 0 10V CAN open bus system o bus system o Manual control e Position feedback as a 4 20mA signal
3. Jet 5 a 617 18 18 2212223 262526212820 30 31 32 38 Dont PIO 3035303138 3940 U5 5152 ee Ee P2 P PL P10 P5 P23 X1 Control PCB printed circuit board with external connections for RLL660 661 670 671 EX 51 L1 L1 12 12 2 3 POL N 13 L3 T3 400V 50Hz N N N 5 1 5 mm 1 3 5 PE 58 K3 58 Pi 41 345 Logic Link besturingsprint a 56 Kerr Voorbedraad 2 CH 4x 15 mm Ingangen Frequentieregelaar 13 PE 39 Wiringdiagram 13 Power supply frequency controlled motor gearbox External Uitgangen Logic Link besturingsprint X1 51 48 49 om 51 52 Pio Pn P5 495 5 7 196 195 A1 KC um Al Al Al A2 196 K l K1 A2 A2 A2 Motor Beveiligings Motor Frequentieregelaar Hulpcontact Draairichting 1 relais Draairichting 2 hoge frequentie thermische beveiliging Wiring diagram 14 Voorbedraad Outputs control PCB printed circuit board X1 frequency controlled motor gearbox External Uitgangen Logic Link besturingsprint X1 pn 413 413 KIT KL 74 WI 914 6 x 0 75 mm Ingangen Frequentieregelaar 1 8 ic E n n
4. T AVRIDDER OQ Ridder LogicLink 600 User and installer manual De kracht van innovatie de Ridder LogicLink JUU UG DO A 782 Art nr 103040 Version 2007 05 2007 1 General emm p 5 1 1 User manual Ridder Logickink ss tro ette i t aa iod 5 1 2 iStructuresuser RR RR RRRRRR 5 13 Tips warnings precautions and dangers in the user manual 5 2 EEN 7 Sch REL6QU RR RE RR EEN 7 21 Function RLL600 Master in a climate control eene 9 2 2 Function RLL600 Slave in a climate control eere 9 2 3 Functions Manual control REE600 ene al edet 11 INNO PE X 12 SCH E 12 3 2 Layout RLL600 printed circuit Board EEN 14 3 3 InstallatiOD cute etta tite tae tu e S p RH nis bn duo 17 Wiring diagrams enee RR 18 341 Wiring diagrams RLL600 IN EEN 20 343 Wiring diagrams external control and feedback 42 344 Wiring diagrams synchronous running system sequence system 48 3 5 Adjusting the ERR RR UR RUE Resin 50 351 Checking the thermal overload protection 54 3 5 27 Checking the running direction ttt tei dented 54 3 5 3 Adjusti
5. ls ES S Picture 8 Lay out controlbox frequency controlled motor gearbox internal N o D 000 000 53 54 55 56 57 V 4 re do m m ES F2 6 1516 17 18 09 20212223 24 25 26 2728 nn P8 PIO O D in 34 35 36 3738 3940 41424344 4546 47484950 5152 EE E 2 10 5 Picture 9 1 Control printed circuit board with external connections for RLL660 661 670 671 IN L1 L1 1 400V 50Hz N NC N PE 3 5 x 15 mm 1135 58 58 14345 4 15 mm P23 Ingangen Frequentieregelaar IPE Logic Link besturingsprint X1 s Voorbedraad Wiring diagram 5 Power supply frequency controlled motor gearbox Uitgangen Logic Link besturingsprint X1 7 48 49 50 m 51 52 P10 PS 95 197 M 96 de Ai Al Al A2 tog K2 K3 Kl A2 Motor Beveiligings Motor Frequentieregelaar Hulpcontact Draairichting 1 relais Draairichting 2 hoge frequentie thermische beveiligi
6. 40 Wiring diagram 15 Inputs frequency controlled motor gearbox External 41 3 4 3 Wiring diagrams external control and feedback signal The RLL600 can be controlled in different ways Find below the wiring diagrams for the different options In the RLL600 only 1 control option can be used at the same time ______ 22 ___ 12317156 78 9 10 SCH a ro Kh L 1 0000009006 53 54 55 56 57 W A 1516 171819 20212223 242526 27 28 9 0 3 23 3 m PIC Jot 1 34 35 36 37 38 39 40 4142 4344 45 L6 4148 49 50 2 Pi 10 5 P Picture 18 X1 Control PCB printed circuit board with connection external control and feedback 42 Digital Analog Control 2 5 a 5 5 2 2 5 a E a 5 5 rn a s i t S 5 2 S S 5 2 5 lt A A AL A N ce Ne dm E m S S a lt S E 5 5 Ke g EE a uw 24 Volt 0 10 Volt ta
7. P7 Tussenliggende Positie uitgang 39 40 4 Handbediening 41 12V DC 42 Links 43 Auto 44 Rechts 45 Indicator 0 Rood 46 Indicator 1 Groen P10 Draairichting Relais 24 Voedin Relais Links Relais Noodsto Relais Rechts P5 Overstroom Beveiliging 51 Overstroom contact 52 Overstroom contact P23 Voeding 4 Speciale Handbediening 5 V DC 5 V DC GND Serieel TXD Links Serieel TXD Stop GND 10 Rechts 11 Indicator 0 Rood 12 Stop Annuleer Leertraject 13 5 DC 14 Start Leertraject 15 Indicator 1 Groen 16 GND 15 Tabel 1 Explanation connection terminals control PCB RLL600 16 3 3 Installation Pay attention and take care of the following issues during installation of the RLL600 1 The power supply cable mains should be provided with a local isolator before the cable enters the RLL600 unit In the local isolator the power supply cable can be looped to the next RLL600 unit The size of the loop cable depends on the total power of the RLL units which are connected and controlled 2 In case of applications with frequency controlled electrical motors the control cables have to be shielded cables For all other cases case the RLL600 unit is provided with a aluminium housing directly mounted at the Ridder motor gearbox the connection is the same as for a standard Ridder motor gearbox Pay attentio
8. 42 lus D d 1 5 B 1 Ts 9 Im Voorbedraad Wiring diagram 1 control PCB printed circuit board X1 for manual control limit switch and encoder in combination with a 3 phase motor gearbox internal 22 23 XL Naam Draadkleur ch 5V Rood S223 5 A Geel We m 0v Zwart x2 se 10 B Paars RIDDER 4 4 6 01_02 3 al S21 Aansluitnummer RW240 RW70 ty RW400 RW140 d 5 ov 6 SV Naam RW600 RW200 e nm 1 7 1 2 9 3 3 1 7 1 4 3 9 5 A B 6 B A 6 1 P amp p22 41 142 63 644 45 46 1 3 5 6 7 8 9 10 Ingangen Logic Link besturingsprint X1 Voorbedraad Wiring diagram 2 Inputs control PCB printed circuit board X1 for manual control limit switch and encoder with a frequency controlled motor gearbox internal in combination 24 RLL610 611 620 621 IN wiring diagram Aluminium housing 3 phase electrical motor
9. o f X k P9 Klimaatcomputer 24 25 26 27 28 29 30 31 32 33 Wiring diagram 16 Connection digital and analog external control on connector P9 If both inputs of the digital control pin 24 and pin 26 are controlled at the same time the RLL600 unit will not react the motor shaft will not turn Digital control Power supply 24 Volt AC 10 5 mA Power supply 24 Volt DC 10 mA Analog control Power supply 0 10 Volt DC 0 05 mA Table 3 Technical data digital and analog external control 43 open bus system control Afscherming E E externe 8 CANopen aansturing x x A A Twisted pair Twisted pair Twisted pair CAN High poc Y qe LJ 0 Te Twisted pair Twisted pair Twisted pair GND Best GZ eae LJ CAN Afscherming Afscherming u Afscherming 7 aan behuizing J5 aan behuizing y PE NS LY IS xi xi ___ 2 xi SPA p E p 5 ps p ps 3435 36 pr 38 Wiring diagram 17 To connect the shield Connection CAN bus control to connect on connector P2 and shield on PE housing aan behuizin
10. arrived in the same position limit switches the fault message will dissapear the manual control box will operate now for the complete system the system should be checked by Ridder Drive Systems or a skilled representative During a Margin error in a synchronous running system the manual control box operates of the Master for the Master unit only During controlling moving the Master unit motor gearbox with the manual control box the system can be damaged 10 No running distance In case the LED s indicate that there is no running distance or incorrectly teached learned programmed for the RLL600 unit teach learn program the RLL600 unit again the fault will disappear 11 Encoder error This fault ia caused due an incorrectly connected wiring or dirt at the encoder The RLL600 unit gets the wrong number of pulses of the encoder and can t determine the correct position and running speed of the system Check the sequence of the wiring In case the wiring is connected correctly the encoder isn t installed properly or is dirty Remove the encoder from the motor gearbox by disconnecting the encoder from the threaded shaft of the limit switch system Check the encoder disc and the lens of the encoder on dirt If the encoder parts are dirty replace the complete encoder according the installation procedure described in this user s manual 12 Several faults simultaneously The red LED is lighting continuously in
11. 1 Consult the user s manual fault information of the bus system which belongs to the Remedy 1 external control In case the fault can t be solved contact the installer Signals at the manual control box Problem Observation E D gt 7 7 S gt Overloaded system Cause 1 Check the system on heavy loads and reset the RLL600 unit by turning the turning switch Remedy 1 on the manual control box into the 0 position and turn the turning switch into the original position In case this fault occurs more often contact the installer 72 Problem Signals at the manual control box Observation Leerstand Cause 1 The RLL600 is in the teaching learning mode Remedy 1 Contact the installer Problem Signals at the manual control box Observation aroen Marge error Cause 1 Margin error the position of the RLL600 unit motor gearbox has made a too big gap Remedy 1 In case of RLL600 unit working in an independent system or in case of RLL600 unit working in a sequency running system the fault message scan b ereset by turning the turning switch at the manual control box into the O position and to turn the turning switch back to the original position Resetting a synchronous running system is different the manual control box of the RLL600 master unit is active for the RLL600 master unit only 73 Resetting a synchronous
12. 3 2 Layout RLL600 printed circuit board P6 LED nome P2 Janana IL 12345 6 7 8 9 10 M P o 53 54 55 56 57 Jek p Q O0 O0 Q0 20 21 22 23 24 25 26 27 28 29 30 31 32 33 P23 4 8 kees PPO Jr ps 35 36 37 38 3940 0102 43 44 4 66 17 48 49 50 5152 0008 00 e 210 2 7 P10 P5 PL P9 10 P5 F2 Afbeelding 2 Overzicht van de besturingsprint LED Indication of powersupply at the printed cicrcuit board F2 Fusing of the printed circuit board Eindschakelaars P11 Frequentie Geregelde Motor Snelheid hoog Relais Snelheid hoog Relais Alarm contact Alarm contact 12 13 P3 CAN Bus Master 15 16 Lo 17 GND 18 19 P8 Snelheid Wissel Schakelaars P9 Klimaatcomputer 24 Links 25 Links 26 Rechts 27 Rechts 28 Snelheid hoog 29 Snelheid hoog 30 Analoog in 4 31 Analoog in GND 32 Alarm contact 33 Alarm contact P2 Bus Slave 34 35 Lo 36 GND 37 38
13. K2 i K3 2 2 2 Motor Beveiligings Motor Hulpcontact Draairichting 1 relais Draairichting 2 thermische beveiliging Voorbedraad 37 Wiring diagramcontrol printed circuit board External RLL660 661 670 671 EX Wring diagram Plastic housing frequency controlled motor SEENEN EE N B 123456 7891 7 2 M 59 H 11 X1 d rd 4 _ 0 0600000000 1516171819 20212223 242526 21282930 313233 EE mm 3435363738 3940 414243444546 47484950 5152 2 A1 20 9 91 Picture 16 X0 Lay out control box frequency controlled motor gearbox External Picture 17 12345 6 7 8 9 10 2031 e 53 54 55 56 57
14. Master unit sends the external control to the Slave units The Slave units are RLL600 units which are controlled by a CANopen bus system These Slave units can be controlled with their own individual manual control box because the systems are not connected mechanically 48 Connecting the synchronous running system and sequence running control system The connection of the RLL600 Maste unit and Slave unit in the synchronous running system and sequence running control system are simular Because it concerns an internal bussystem one of the RLL600 units needs to operate as a Master unit There should be taken into account also that the internal bussystem should be provided with a resistor at both ends of the bus cable It is not necessary to install the Master unit at the beginning of the bus cable Depending on the position of the external control the position of the Master for the synchronous or sequence running control has to be selected RLL MASTER Bij GELIJKLOOPREGELING maximaal 5 Bij VOLGREGELING maximaal 25 RLL SLAVE 1 gt RLL SLAVE X aan behuizing Afscherming P3 CAN bus Afscherming Afscherming aan behuizing aan behuizing P2 CAN bus P2 CAN bus Wiring diagram 20 Wiring diagram CANopen bus control synchronous or sequence running system CAN High and CAN Low have
15. Tera Term 11 12 Turn on the power supply and push within 3 seconds the space bar of the PC keyboard Go from by the Installation menu Motor settings to Switch analogue control settings and change the signal from 0 10 to 10 0 or the other way around Leave the menu by pressing 4 times the 0 key Turn off the power supply Remove the flat cable of the teaching learning control box from the connector of the pronted circuit board take care that the printed circuit board is not loaded mechanically during disconnecting the flat cable Turn on the power supply In case the adjustment is changed return to step Fout Verwijzingsbron niet gevonden The RLL600 unit is ready to be controlled externally Checking the CAN bus external control 1 2 von Turn the turning switch at the manual control box in the position auto Runthe motor gearbox with the value 0000 x at the external CAN bus control Check if the desired direction of the external control is in accordance with the movement of the system In this case continue with step 17 If not change the running direction if possible in the climate computer or follow the next steps Turn off the power supply Connect the teaching learning control box at the RLL600 unit Turn the turning switch of the teaching learning switch in the O position Connect the Personal Computer at the teaching learning control box by using a RS232 serial c
16. X4 Lay out Limit switch encoder motor gearbox External especially for the RPR100 Ridder power roller x3 X4 12 Draadkleur 43 Sit gt 71 d i 1 3 6 12 5 6 Fx 6 1mm Ingangen Logic Link besturingsprint X1 P6 P22 41 42 145 46 Bu 2 6 8 9 ji Voorbedraad Wiring diagram 10 with the Ridder Power Roller External Inputs control PCB printed circuit board X1 manual control limit switch and encoder in combination 34 RLL610 611 620 621 EX Wiring diagram Plastic housing 3 phase motor due Prog B j E 123456 7890 V o Xl 3 j 1 nj NN Xt J d ERES 54 55 56 5 0009906909000 GGG 1516 171819 20212223 2425 26 27 28 2930 3132 33 ER ooon o o 3635363738 3940 414243444546 47484950 5152 Jede EI A2 22 amp 22 0 0 ee c Ve 59 he Aa aaa Ad 21 5 31049 2 3 5 37 0 Picture 1
17. case of using a 24V AC DC control signal from the climate computer 2 2 Function RLL600 Slave in a climate control The RLL600 Slave version has the following functions e To operate as a CANopen or Slave unit controlled directly by the climate computer To operate as a CANopen Slave unit in an internal bussystem controlled by the RLL600 Master unit e 0 10V control 24V AC DC control without feedback signal 10 2 3 Functions Manual control RLL600 The manual control has the following functions 1 To control the system manually clockwise counter clockwise direction or opening closing 2 To turn the drivesystem into automatic mode in order to be controlled by the climate computer 3 To stop the drive system manually by turning the rotary knob on the manual controlbox on zero position 4 To reset faults in the RLL600 by turning the rotary knob on the manual control box on zero position 5 To read the status of the RLL600 by using the flashing codes of the LED s on the manual control box The manual control has the highest priority in the RLL600 control system If the the rotary knob on the manual control box is not in the automatic position all external controls are ignored This could damage the system in case of a synchronous running control More information in chapter synchronous running control Lil 3 Installation RLL600 3 1 General During installation the R
18. case there are occuring several faults at the same time 69 The flashing code doesn t give any guide line of searching the fault By turning the turning swith at the manual control box at the 0 position one fault at the time will be canceled temporary the remaining fault will shown its flashing code A combination of faults can be caused through several reasons Often the faults are caused by an incorrect bussignal in combination with an incorrect running direction of the RLL600 unit motor gearbox Check the running direction and the connection of the wiring and a proper installation of the encoder Faults can be monitored better by programming the RLL600 unit to the configuration of a RLL600 unit without external control External faults will be eliminated After this internal connection faults can be corrected By programming the RLL600 unit back into the original configuration the earlier detected external fault will appear again 70 Trouble shooting fault finding and repair 5 In case a fault appears the user can only use the solutions as described in the chapter user In case this doesn t give the solution to solve the problem please contact the installer who can solve the problem by using the solutions described in the chapter installater In case the parameters have to be modified of the RLL600 unit please read the instructions described in the chapter Adjusting menu RLL600 of the user s manual tho
19. manual S1 Working switch S11 en S12 S2 Safety switch S21 en S22 Control box intern extern 1 Control PCB printed circuit board L Manual control x3 Limit switch system X4 Encoder bracket with encoder K1 Running direction 1 relay K2 Running direction 2 relay K3 Safety relay Frequency high relay Q1 Thermal overload protection L1 Phase 1 L2 Phase 2 L3 Phase 3 18 Neutral BE Ground Earth D1 Red LED manual control D2 Green LED manual control LED Green LED control PCB printed circuit board F2 Fuse Tabel 2 Symbol description In the wiring diagrams the prewired parts by Ridder are put into a frame wiring outside the frame has to be connected and installed by the installer 19 3 4 1 Wiring diagrams RLL600 IN RLL600 IN general wiring diagram for limit switch encoder and manual control 8 0000009000 o 1 of Xb In the lay out of the control b
20. need to be adjusted at the same position to be sure that all units are starting and stopping at the same positions The individual travel distance between all units should not have a bigger distance than 20mm because the sequence running system will correct the system where it isn t necessary Adjusting of the RLL600 unit will be done with the teaching learning control box theis unit will be connected with a flat cable at the printed circuit board At picture 8 the teaching learning control box is hown and also where the flat cable should be connected at the printed circuit board Cy CN leese 9 SZ SSS SHE T N 7 5 82 Xx i z N 1213 14 0 ann N Ge LE ES 00 000 00000 o gie 00000 NE man nerna P3 om xim 39 40 A1 42 63 64 45 06 43 48 49 50 5152 Jem P2 Pr 10 PS Picture 21 X1 Control printed circuit board Special manual control 51 turning switch is mounted at the teaching learning control box to send the motor gearbox in the desired direction During teaching le
21. running system can be done moving each RLL600 unit motor gearbox with each individual special manual control box to the same limit switch position In case all motor gearboxes RLL 600 units have arrived in the same limit switch position the fault message is reset the manual control box of the master unit operates now for the complete system Contact in both cases the installer Problem Observation Signals at the manual control box Weergave draaiuren Rood Cause 1 Remedy 1 Displaying number of running hours This is not a fault message but a status indication The RLL600 controlled motor gearbox has been running 100 hours or a multiple of this value The signal will be displayed for 3 days at the manual control box The number of flashing of the LED between the longer time the LED is off t3 multiplied by 100 is the number of running hours round down at hundreds This signal is shown once in case the turning switch of the manual control box is turned into the O position In the above diagram the RLL600 unit has been running 300 hours 74 5 2 Installer The faults are diveded into two chapters due the fact that the observation during teaching learning can be different During teaching learning After teaching learning The power supply should always be disconnected during activities at the RLL600 unit 5 2 1 Faults during teaching learning the RLL600 unit Proble
22. the turning switch at the manual control box in the position auto 2 Runthe motor gearbox with the external 24V control in one of the directions 3 Check if the desired direction of the external control is in accordance with the movement of the system 4 In this case continue with step Fout Verwijzingsbron niet gevonden If not turn off the power supply 6 Swap the wire at pin 24 with the wire at pin 26 and swap the wire at pin 25 with the wire at pin 27 of connector P9 7 Turn on the power supply 8 In case the wiring is swapped return to step 1 61 9 The RLL600 unit is ready to operated by the external 24V signal Checking the external 0 10 volt control 1 2 en ZW Sr S 13 14 15 16 17 18 Turn the turning switch at the manual control box in the position auto Runthe motor gearbox with the external control 0 10V with O volt Check if the desired direction of the external control is in accordance with the movement of the system In this case continue with step 18 If not change the running direction if possible in the climate computer or follow the next steps Turn off the power supply Connect the teaching learning control box at RLL600 unit Turn the turning switch of the teaching learning control box at the 0 position Connect the Personal Computer to the teaching learning control box by using a RS232 serial cable Start the software program
23. 4 X0 Lay out control box 3 phase motor gearbox External 123456 7 8 9 10 Lee DOO u 53 54 55 56 57 J6 o 2020000 55088 22123 20125262728 93 34 32 P8 P9 JE 3435 36 3138 39 40 42 43 kk 45 46 0708 65 50 5152 2 10 PS 10 5 P23 Picture 15 X1 control PCB printed circuit board with connections for RLL610 611 620 621 EX 3 phase motor control L1 L1 T1 3 POL N 2 L2 n 4 00V 50Hz 13 L3 1 25 x 15 mm 13 58 k2 PE 158 1 48 45 113 KicrA 4 4 2 1416 214 11345 K 21416 Logic Link besturingsprint X1 P23 113 Zu a Ae 01 98 96 01 Voorbedraad 27416 LA x 15 mm Ut V1 44 los d D Motor Wiring diagram 11 Power supply 3 phase motor gearbox External Uitgangen Logic Link besturingsprint X1 Mi mmm an 52 P10 pe 422 95 22 97 dk ab 7 K2 7 ob 721 196 721 798 jM Al
24. ELAAR SETPOINT SETPOINT EINDSCHAKELAAR Picture 24 Schematic view travelling distance of the motor gearbox In case the teaching learning control box is already connected at the printed circuit board step 1 till 5 can be skipped 1 Turn off the power supply of the RLL60O unit 2 Turn the turning switch at the teaching learning control box at the position Learn 3 Connect the flatcable of the teaching learning control box at the belonging connector of the printed circuit board 4 Turn on the power supply of the RLL600 unit Turn the turning switch at the teaching learning control box into the 0 position after the red and green LED are lighting continuously 6 Runthe motor gearbox to the first limit switch learn teach program from light to heavy in case of a ventilation system and a screening system from close to open 7 Wait till the motor gearbox stops at the adjusted limit switch 8 Turn the turning switch at the teaching learning control box in the position Learn 9 Wait 5 seconds the red LED is flashing and the green LED is lighting continously 10 Turn the turning switch at the teaching learning control box in the position where the motor gearbox will run to the other limit switch In this direction the motor gearbox has to deliver the highest torque 11 Turn the turning switch to the Learn position after the motor gearbox has arrived at the first setpoint The minimum running tim
25. H f CH ka eg Kai BACnet d J Ld _ j icy 7 V 7 d U T BACnet Afscherming Afscherning Afscherning Afscherning aan behulzing aan behuizing behuizing O xi BACnet x BACnet xi BACnet B B B Wiring diagram 18 Connection BAC net to The shield of the cable has to be connected to the aluminium housing of the RLL600 IN or at the mounting plate of the RLL600 EX The length of the bus cable and the maximum number of units nodes depends on the load of the bus cable Advise the electrical installer concerning the length and the number of units nodes In case of BAC net the end or the beginning of the bus cable will NOT be terminated by using a terminating resistor 46 De BAC net bus cable needs to meet certain requirements The specifications and data of this bus cable can be obtained from Priva company Analog position feedback signal RLL620 RLL670 only The RLL600 has an output P7 pin 39 and 40 which simulates the potentiometer this output delivers a 4 20 mA signal The output will give a 4 mA signal if one of the motor gearbox is in one of the endpositions it means the belonging limit working switch is triggered the output will give a 20 mA signal if the motor gearbox is in the opposite end position and the belonging limit working switch is triggered Wiring diagram analag positio
26. LL600 has to be protected against outside influences It is only allowed to remove the cover of the RLL600 unit during installation or maintenance activities Prevent any access of water or dust inside the control box After the installation or maintenance activities are finished the control box should be closed immediately to avoid any access of outside influences The RLL600 unit has to be protected against splash water in case the RLL600 unit is installed in an outdoor environment Close the control box completely to protect the control system against outside influences The RLL600 has to be connected as soon as possible to the power supply voedingsspanning to keep the controlbox free of condensation The transformer generates a constant heat emission which avoids condensation inside the control box Prevent condensation by connecting the powersupply Do not touch the printed circuit board Don not touch the printed circuit board with any solid or sharp objects like a screwdriver etc Damage of the printed circuit board can result in mal functioning of the RLL600 Do not touch the printed circuit board with any solid or sharp object 12 Avoid damage to the printed circuit board caused by static electricity Discharge yourself before activities ate the printed circuit board Also discharge yourself before connecting the connectors The best way is to wear an earthed wrist belt 13
27. PB 5 58 34 35 36 37 38 pestes SEES P2 Ph P10 P5 Ph Picture 11 130018 ele e Picture 12 Ingangen Logic Link besturingsprint X1 RIDDER D D2 _ 6 x 1mm 1 Control PCB printed circuit board general connection Kanaal B paars Kanaal A geel Draadkleur 3 9 12 _ 4x 1mm P22 Wiring diagram 8 42 43 44 45 46 with 3 phase motor gearbox External 13 14 Voorbedraad Inputs control PCB printed circuit board X1 for manual control limit switch and encoder in combination 32 x3 Xi T 1 Naam Draadkleur 412 B due she site 9 RIDDER E xl 01 02 1 7 Ee 112345 6 1 7 Al n lov sv 2 7 1 _6x 1mm L P6 P22 Ingangen Logic Link besturingsprint X1 44 45 46 2 6 7 Wiring diagram 9 Inputs control PCB printed circuit board X1 for manual control limit switch and encoder in combination with frequency controlled motor gearbox External 33 78910 geel 7 zwart 8 paars 9 AN QI rood 10 Picture 13 Kanaal A GND Kanaal B 5
28. SU Limitswitch system INTERRUFTEUR D OPERATION INTERRUFTEUR DE PROTECTION INTERRUPTEUR D GPERATION INTERRUPTEUR DE PROTECTION 54 cog 10 11 Turn off the power supply Connect the teaching learning control box at the RLL600 unit Turn the turning switch at the teaching learning control box at the position learn Turn on the power supply Turn the turning switch in position 0 after the red and green LED are continously lighting Send the motor gearbox in the direction in which no damage can be caused at the system Check if the actuator nut Picture 23 is running in the direction of the limit switch which turns off the motor gearbox If running correctly continue with adjusting the limit switches If not running correctly turn off the power supply Swap at a 3 phase electrical motor 2 phases of the power supply and swap at a frequency controlled electrical motor pin 14 of relay K1 with pin 14 of relay K2 In case the wiring is swapped return to step 3 Don t swap the wiring of the RSU limit switch because of the ATTENTION running direction of the encoder 3 5 3 Adjusting the limit switches 1 Move by using the teaching learning control box the system to the start position or end position and determine which working switch of the RSU limit switch system Picture 23 S11 or S12 has to be ac
29. able 62 10 11 12 13 14 15 16 17 18 Start the software program Tera Term Turn on the power supply and push within 3 seconds the space bar of the PC keyboard Go by the Installation menu Motor settings to Switch CAN control settings and change the value 0000ua FFFFui to or the other way around Leave the menu by pressing 4 times the Turn off the power supply Remove the flat cable of the teaching learning control box from the connector of the pronted circuit board take care that the printed circuit board is not loaded mechanically during disconnecting the flat cable Turn on the power supply In case the adjustment is changed return to step Fout Verwijzingsbron niet gevonden The RLL600 unit is ready to be controlled externally Checking the analog position feedback signal for RLL620 RLL670 only 00 OY om dw E NS 10 11 12 13 14 15 16 17 Runthe motor gearbox with the standard manual control box in one of the directions Check if the changes of the signal are in accordance with the movement of the system In this case continue with step 15 If not change the running direction if possible in the climate computer or follow the next steps Turn off the power supply Connect the teaching learning control box at the RLL600 unit Turn the turning switch of the teaching learning switch in the O position Connect the Person
30. al Computer at the teaching learning control box by using a RS232 serial cable Start the software program Tera Term Turn on the power supply and push within 3 seconds the space bar of the PC keyboard Go by the Installation menu Motor settings to Analoque output settings and change the signal 4 20mA to 20 4 or the other way around Leave the menu by pressing 4 times the 0 key Schakel de voedingspanning uit Trek voorzichtig de flatcable van de inleerhandbediening uit de connector Turn off the power supply In case the adjustment is changed return to step Fout Verwijzingsbron niet gevonden The value change will be according the desired movement of the motor gearbox After all these checkings the RLL600 unit is ready for use CAUTION Store the teaching learning control box after use 63 4 Manual operation 0 9 0 ud Picture 25 Manual control Each RLL600 has a manual control box see picture 25 The RLL600 unit can be controlled manually with the manual control box In case of a synchronous running system the slaves are provided with a manual control box but can not be used to control the motor gearboxes Check before manual operation if the green LED on the manual control box is burning continuously it means there are no faults in the system The priority of the manual operation is higher than the external control for examp
31. als at the manual control box Observation Geen CAN bus aanwezig Cause 1 No CAN bus communication Remedy1 Consult the user s manual fault information of the bus system which belongs to the external control Cause 2 Wire breakage in the CAN cable Remedy2 Check the CAN cable on wire breakage and replace the cable Cause 3 Faulty placed jumper P2 and or P3 Remedy3 Check the position of the jumpers according the user s manual and place the jumpers in the correct position 81 Problem Observation Signals at the manual control box Cause 1 Overloaded system Remedy1 Check the reason why the motor gearbox is loaded heavily solve the problem and try to run the motor gearbox again Cause 1 If this occurs after teaching learning during controlling the RLL600 unit the wiring of the encoder or limit switches is not correct or not according the wiring diagram connected Remedy1 Turn off the power supply check and correct the wiring if necessary Teach learn the RLL600 unit again Possibly two pahses have to be swapped Problem Signals at the manual control box Observation Groen Leerstand Cause 1 The RLL600 is the teaching learning mode Remedy1 Leer de RLL600 opnieuw in mocht dit zich vaker voordoen neem dan contact op met uw leverancier Problem Signals at the manual control box after teaching learning the RLL600 unit Observation Directly after teaching lear
32. and the green LED is lighting continously Turn the turning switch at the teaching learning control box in the position where the motor gearbox will run to the other limit switch In this direction the motor gearbox has to deliver the highest torque Wait till the motor gearbox stops at the other limit switch the teaching learning programming process is finished 57 12 Turn off the power supply of the RLL600 unit 13 Remove the flat cable of the teaching learning control box from the connector of the pronted circuit board take care that the printed circuit board is not loaded mechanically during disconnecting the flat cable 14 Turn on the power supply of the RLL600 unit the RLL600 unit can be controlled now with the manual control box 58 Frequency controlled motor gearbox on RLL660 RLL670 only The procedure of Teaching learning programming of a frequency controlled motor gearbox is the same procedure as with a standard motor gearbox The only difference is that two setpoints should be programmed Because of these two set points the control system recognizes when the motor gearbox should run in high speed Higher frequency On the below picture a schematic view is shown of the travelling distance of the motor gearbox with two setpoints In case there should be used only one setpoint put the second set point as close as possible to the limit switch LAGE FREQUENTIE HOGE FREQUENTIE EINDSCHAK
33. arning it s possible that the symbols at the teaching manual control After teaching learning the system it s neccessary to check if the control direction of the manual control More information about checking this is described in chapter 3 3 5 Checking the direction of control In case the teaching learning control box is active and the turning switch is switched more than 5 seconds in the position 0 the teaching learning control box will be de activated and the manual control box will be activated Everything which happens between the time during making the teaching learning box don t match with the real running direction box with the running direction of the system Turning switch unit will use the data which were valid activating will not be stored The RLL600 before the teaching learning unit was activated control box active and de At the manual control box there are 2 led s which indicate by a flashing code the actual status of the system In the next sheet all codes are presented and described LED s Motor in normaal Leren in wachten Leren actief tc o 5 o 2 o 5 2 o Q ke Flashing codes of the learning control box The RLL600 unit operates normally and doesn t react at the teaching learning unit 2 Teaching Learning unit in waiting mode 1 Motor gearbox in normal mode 52 The RLL600 will be control
34. bservation One of the emergency limit switches is triggered Groen Leerstand LJ Cause 1 Motor gearbox runs in the wrong direction Remedy 1 Runthe motor gearbox out of the emergency limit switch by controlling the motor gearbox in the oposite direction Swap 2 phases of the power supply at a regular 3 phase motor gearbox for a frequency controlled motor gearbox swap pin 14 of relay 1 and pin 14 of K2 Problem RLL600 gaat in de inleerfase terwijl er geen eindschakelaar is bekrachtigd Observation De LED s op de inleerhandbediening gaan knipperen volgens de melding Leren actief zonder dat er een eindschakelaar bekrachtigd is 76 Sroen Leerstand Cause 1 Wrongly connected or damaged wiring of the limit switches Remedy 1 Turn of the power supply check and if necessary change the wiring Problem RLL600 unit doesn t react Observation The green led at the manual control box and the LED at the printed circuit board are not lighting Geen voedingspanning Cause 1 No power at the printed circuit board Remedy 1 Check the power supply at the printed circuit board with a Voltage tester Cause 2 Broken fuse Remedy 2 Turn off the power supply replace the fuse Cause 3 Printed circuit board connected incorrectly Remedy 3 Turn off the power supply check the connection by using the wiring diagram 77 unit 5 2 2 Faults after teaching learning the RLL600 Signals at
35. d manually out of the emergency stop limt switch The motor gearbox can only runinto the opposite direction till the motor gearbox has run out of the emergency stop limit switch hiermee kan de motor aangestuurd worden in geval van nood Gebeurt dit meerdere malen neem dan contact op met uw installateur In case of an emergency stop situation due to wrongly connected phases run by using the manual control box out of the emeregncy stop limit switch Afterwards swap two phases of the power supply 8 No CAN bus communication There is no control by the CAN bus consult the fault information belonging to the source which is controlling the RLL600 unit 68 9 Due to certain reason the actual position of the motor gearbox with the RLL600 unit has changes with too big number of pulses This fault message will not turn off the motor gearbox RLL600 unit if not used in a synchronous running system but the RLL600 unit should be checked by Ridder Drive Systems or a skilled representative In case if the RLL600 unit is used in a synchronous running system this fault will stop the complete system The manual control box of the master RLL600 unit operates only for the master RLL600 unit and not for the complete system To reset the fault message each RLL600 unit in the synchronous running system should be moved by its own special manual control box to the same limit switch After all RLL600 units have
36. e belonging limit switches 3 to adjust the limit switches 4 to teach program the RLL600 unit 5 to check the control signals At a stand alone RLL600 unit or a RLL600 unit which is used in a sequence running system these steps can be done seperately In case of a synchronous running system step number one can be controlled for each motor gearbox individually Because all units are connected mechanically in a synchronous running system steps 2 till 4 have to be done at all RLL600 units at the same time Check during adjusting a synchronous 50 running system continuously if the RLL600 units are running synchronously or standing at the same position Check if all RLL600 in a synchronous running system have the same running direction at the same control direction of the teaching learning control box Check this before teaching learning the unit In case the running directions aren t equal but the RLL600 unit is controlling the motor gearbox correctly it means the faulty running direction is solved by switching the wiring of the limit switches and encoder Controlling of one RLL600 in a synchronous running system during adjusting can cause damage at the system Send during adjusting of the system all RLL600 units at the same time in the same direction Check this during the complete travel distance In case of a synchronous running system all units need to have the same travel distance All limit switches
37. e between the limit switch and setpoint of the frequency controller is 20 seconds 12 Wait 3 seconds the red LED will start flashing slowly the green LED will light continuously 59 13 14 15 16 17 18 19 20 Turn the turning switch at the teaching learning control box in the position described in step 10 to continue the travelling distance of the motor gearbox Turn the turning switch of the teaching learning control box in the position Learn after the motor gearbox has reached the second setpoint Wait 3 seconds the red LED will start flashing slowly the green LED will light continously Turn the turning switch at the teaching learning control box in the position described in step 10 to continue the travelling distance of the motor gearbox Wait till the motor gearbox has stopped at the already adjusted limit switch the teaching learning programming procedure is finished Turn off the power supply of the RLL600 unit Remove the flat cable of the teaching learning control box from the connector of the pronted circuit board take care that the printed circuit board is not loaded mechanically during disconnecting the flat cable Turn on the power supply of the RLL600 unit the RLL600 unit can be controlled now with the manual control box 60 3 5 5 Checking the running direction Changing the running direction at the manual control and the 24V control can be done by swapping the wir
38. g The shield of the cable must be connected to the aluminium housing of the RLL600 IN or at the mounting plate of the RLL600 EX High en Low dient in twisted pair bedrading te worden aangesloten CAN GND wordt via het tweede twisted pair bedrading aangesloten Daarbij dient er wel op gelet te worden dat steeds dezelfde ader wordt gebruikt Een andere mogelijkheid is beide draden op CAN GND aan te sluiten remove the terminating resistors The CAN open bus cable has to be terminated at both ends of the cable by using a resistor This resistor is mounted at the PCB printed circuit board This terminating resistor is connected to a jumper at the RLL600 PCB printed circuit board By using the jumper it s activate or to de activate the terminating resistor By the jumper to turn the jumper 45 degrees the terminating resistor is not connected First or last RLL600 at the CANbus RLL600 on which the CANbus will be looped 2 34 35 36 37 38 3 4 35 36 37 38 ID 8 8 m a re PU LE 20 21 22 23 PB cl PTO 4142 43 bh 45 46 3940 43 48 49 50 II 5152 7 Ph 10 5 po
39. hapters In each chapter the most important matters are handled by subject like electrical installation of the RLL600 and safety It is absolutely necessary for all installers who have to install the RLL600 to read and study this user manual completely attentively and to follow all instructions to be able to install the RLL600 correctly and safely 1 3 Tips warnings precautions and dangers the user manual This user manual contains various notes dievided into tips warnings precautions and dangers These notes are divided into a number of levels Below you will find a summary and description of each note It is very important an essential to read this user manual before installing the Ridder LogicLink 600 control system RLL600 2 Een suggestie of advies bij het uitvoeren van een handeling Opmerking met extra informatie welke wijst op mogelijke problemen bij het onjuist uitvoeren van een handeling Het product of systeem kan gevaar lopen bij het onjuist uitvoeren van een handeling De gebruiker installateur of een andere persoon kan lichamelijk letsel oplopen of levens gevaar lopen bij het onjuist uitvoeren van een handeling RLL600 The RLL600 is a universal integrated control interface for Ridder motor gearboxes The characteristics of the RLL600 are Simple installation Improvement of the comunication between climate computer and motor gearbox To create a mo
40. ing In case of changing the running direction of an external control of a 0 10V signal and bus system the running direction can be changed in the software and the same for the feedback signal of the analog position Potentiometer simulation To change the running direction in the software the programm Tera Term Pro or another hyperterminal programm should be used For more information of making changes in the software of the RLL600 unit with the Tera Term Pro programm we refer to the user manual Adjusting menu RLL600 installer During changing the running directions at a synchronous or sequence running system the Master and the following Slaves need to be modified to get all CANopen positions equally Checking the manual control 1 Runthe motor gearbox by using the standard manual control box in one of the directions gt Check if the symbol at the manual control box is in accordance with the movement of the system Arrow up is open and arrow down is closing In this case continue at step 8 If not turn off the power supply Swap the wire at pin 42 with the wire at pin 44 of connector PA Turn on the power supply In case the wiring is swapped return to step The RLL600 unit is ready to be operated with the manual control box N Ur Ze The LED s are connected correctly if the green LED lights continuously and the red LED is off Checking the external 24 volt control 1 Turn
41. ing the motor gearbox Problem a T c E 2 o The RLL600 unit is not teached learned programmed Cause 1 Teach learn program the RLL600 unit again Remedy 1 The synchronous running system corrects and controls the wrong motor gearbox Problem 79 One motor gearbox is topped without any reason by the master unit the other RLL600 and can be stopped only by itself units continue running The motor gearbox which is running behind is not corrected properly Observation a T E E 2 Ce gt u 75 wn O RUD LO T el Be des ES Ges Cause 1 Dismantle and install all encoders of the synchronous running system according the Remedy 1 procedure described in this user s manual and teach learn program the synchronous In tem aga running sys Signals at the manual control box Problem Observation 2 S o E c o c 5 Thermal overload is not adjusted correctly Cause 1 Adjust the thermal overload relay at the correct value Remedy 1 Motor gearbox in thermal overload Cause 2 Check and solve the cause why the thermal overload relay is trigge
42. l motor which is mounted at the gearbox 3 phase or a frequency controlled electrical motor demanded drive torque by the motor gearbox for exemple due to replacement of the shading cloth the RLL600 unit should be During changing the travelling distance or modifying the teached learned programmed again After reprogramming the RLL600 unit recognizes the new travelling distance or the new drive torque The RLL600 unit will optimally control the system 3 phase electrical motor In case the teaching learning control box is connected to the printed circuit board step 1 till 5 can be skipped 10 11 Turn off the power supply of the RLL600 unit Turn the turning switch at the teaching learning control box at the position Learn Connect the flatcable of the teaching learning control box at the belonging connector of the printed circuit board Turn on the power supply of the RLL600 unit Turn the turning switch at the teaching learning control box into the 0 position after the red and green LED are lighting continuously Runthe motor gearbox to the first limit switch learn teach program from light to heavy in case of a ventilation system and a screening system from close to open Wait till the motor gearbox stops at the adjusted limit switch Turn the turning switch at the teaching learning control box in the position Learn Wait 5 seconds the red LED is flashing
43. le by a climate computer In the Table all functions are displayed of the different positions of the rotary switch on the manual control box symbol Description A Running direction 1 Open Motor is not controlled or operated to read running hours and also reset position after a fault Automatic mode RLL600 reacts on external control signals Motor is not controlled or operated to read running hours and also reset position after a fault 4 Elo Running direction 2 Close Table 5 Functions rotary switch manual control box The manual control box provides the user also information concerning the status of the RLL600 unit by means of the two LED s This information is important to solve possible faults It is recommended to install the manual control box at a visable position See picture 13 to check the flashing codes which can appear 64 the manual control box provided with the explanation The turning switches of the manual control boxes of the Slave units have to be switched in automatic mode in this mode only the system is functioning and controls the Master unit the Slave units 65 Motor normaal bedri Weergave draaiuren Leerstand ingspanning Geen voed Motor Thermisch E 2 a gt a 2 a S 2 2 Geen bus aanwezig Marge error 9 m o 2 o
44. led by the learning teaching control box and adjusted and teached learned 3 Learning teaching active The RLL600 unit is ready or busy to teach learn program the travelling distance of the system 4 Setpoint stored A setpoint of the frequency controlled motor gearboxs is stored Make sure that during checking of the system the A CAUTION motor gearbox is running in the direction in which no damage can be caused at the system 53 3 5 1 Checking the thermal overload protection Check at the RLL600 EX unit after connecting if the thermal overload relay is adjusted at the right value See the below picture item 1 At the RLL600 IN unit the correct value is already adjusted The turning switch See the below picture item 2 at the thermal overload relay should be in the auto position In case the turning switch is not the auto position the thermal overload relay will not be resetted automatically At the RLL600 IN unit and RLL600 EX unit the turning switch is adjusted in the auto position Auto Man 1 dr Dame a Er 2 er Trip rip TRIPPED N 3 gena TEST Tri rg 2 T 4T 6 TB Picture 22 Thermal overload relay 3 5 2 Checking the running direction tL CL 6 8 9 5 4 ke b RIDDER 5112 74 6 32a 6 Pd 1 Picture 23 R
45. m Motor draait niet Observation During controlling the motor gearbox the relay is turned on but the motor gearbox doesn t run Leerstand Cause 1 The wiring is broken or not connected correctly Remedy 1 Turn off the power supply check by using the wiring diagram the wiring and check the wiring on damages or broken cores Cause 2 The connection terminals of the relay are not fastened correctly Remedy 2 Turn of the power supply check if all connection terminals are fastened correctly Problem Motor gearbox stops after 3 seconds running Observation 3 seconds after controlling the motor stops and can t be controlled with the learning teaching unit After resetting the unit with the manual control box the unit can be controlled again for three seconds with the special control box Leerstand Cause 1 The encoder is not connected Remedy 1 Connect the encoder 75 2 Damage of broken core in the encoder cable Remedy 2 Replace the encoder cable Cause 3 The encoder is broken Remedy 4 Replace the encoder Problem Motor gearbox remains in thermal overload Observation Thermal overload remains wait for 5 minutes and reset the unit Groen Leerstand Rood Cause 1 The adjusting switch at the thermal overload relay is not at the AUTO position Remedy 1 Turn the adjusting switch to the AUTO position Problem Motor gearbox runs into emergency limit switch O
46. n a programmed offset from eachother Indien de afwijking te groot wordt schakelt de Master het gehele gelijkloopsysteem uit De Slaves zijn RLL600 s die met CANopen worden aangestuurd Due to the fact that the manual control box has always a higher priority than the external control external signal source Ridder recommends not to connect the Forward Reverse control on the manual control box of the Slave units During manual controlling of the Slave units the system can be damaged Connect the wiring of the manual control of the Slave units in case of a synchronous running system in the way that only the automatic control and LED s are functioning It is not allowed to control the system with the manual control box before the complete system is teached learned programmed Don t connect pin 2and pin 4 in case of a synchronous running system at the Slave units Controlling the Slave unit with the manual control box can cause damage at the system Sequence Running Control System The sequence running control system can be used in a system where several motor gearboxes have to be controlled at the same time but where the system is not connected physically At this system there is only one RLL600 Master unit RLL620 621 or RLL670 671 all other units are Slave units till a maximum of 24 units RLL610 RLL660 All units are provided with a manual control box which operates for each individual unit The
47. n feedback signal 39 40 terugmeldsignaal P terugmeldsignaal Weerstand 5000 X 24 Volt 24 Volt Amp re meter S _ v lineaire analoge Volt meter 4 20mA signaal Wiring diagram 19 4 20 mA output The powersupply for this circuit is an external 24 VDC source The resistance value for the 2 10V signal can be selected for example A resistor of 500 Q is selected U I R gt 4 500 2Volt gt 20 500 10 The voltage which will be measured at the resistor will be from 2 till 10 Volt between the two limit working switches it means the running distance of the motor gearbox 47 3 4 4 Wiring diagrams synchronous running system sequence system Synchronous running system The synchronous running system will be used in a system where several motor gearboxes are controlled and where the system is connected together physically for example a screen system which exists of one continuous shading cloth and which is controlled by several motor gearboxes In this system there is one RLL600 Master unit RLL620 621 the other units maximum 5 units are the Slave units RLL610 The Master unit is controlled by the manual controlbox or an external control and controls itselve and also at the same time the Slave units Further the Master unit controls the complete running distance of all motor gearboxes and if the motor gearboxes don t deviate withi
48. n to the following points during installation of the RLL600 with a plastic control box 1 The controlbox has to be mounted as close as possible to the motor gearbox The maximum distance is 10m 2 The encoder must be installed according the following sequence In contrast with a potentiometer the position of the encoder or motor gearbox shaft is not important 1 Remove the encoder of the mounting bracket 2 Install the mounting bracket 3 Shift the encoder completely on the mounting bracket till the cams on the mounting bracket are touching the encoder In case of a not completely proper placed encoder the RLL600 unit can turn off the motor gearbox due to a torque protection fault The encoder disc in relation to the encoder lens is not installed at the proper distance 17 4 Turn the encoder till the mechanical stop 5 The encoder is installed Incorrect installation of the encoder will cause a faulty signal to the control PCB printed circuit board The RLL600 unit will be switched off due to a torque protection fault 3 4 Wiring diagrams This section is diveded into 3 sub sections e Wiring diagram RLL600 IN Mounted on the motor gear box Wiring diagram RLL600 EX Plastic box mounted beside motor gearbox Wiring diagram external control controlsignals from the climate computer The symbols displayed in the below table are used in the lay outs and wiring diagrams in this
49. ng Voorbedraad Wiring diagram 6 Output control PCB printed circuit board X1 frequency controlled motor gearbox Internal Uitgangen Logic Link besturingsprint X1 43 Ko Ko tu tu WI 6 0 75 mm Frequentieregelaar 10 IE In 9 m Voorbedraad Wiring diagram 7 Inputs frequency controlled motor gearbox Internal 30 3 4 2 Wiring diagrams RLL600 EX RLL600 EX general wiring diagram for Plastic control box limit switch encoder and manual control 4 A A2 22 6 4 242 02 6 6 6 0 2 42 em 9 8 OBES 0 0 Picture 10 X0 Lay out control box 3 phase motor gearbox External 22 P6 P22 p 123456 789 2 1 12 11 BR Pn nnm 53 54 55 56 57 68 24 25 26 27 28293031323 pgg P3 O
50. ng the limit SWITCHES cott titt a aee 55 354 Teaching learning programming of the 600 57 3 5 5 Checking the running direction Seeerei 61 4 64 5 Trouble shooting fault finding and repair 2 5 71 ege AA E AE AER 71 5 2 EE 75 5 21 Faults during teaching learning the 600 75 5 2 2 Faults after teaching learning the 600 78 Notes 85 1 General 1 1 User manual Ridder LogicLink 600 This user manual will provide the electrical installer a general introduction of the Ridder Logic Link 600 RLL600 control system and cover the methods for proper site installation of the RLL600 The manual has been assembled with technical support literature a step by step instruction for the installation preventative measures and troubleshooting guidelines All activities as described in this manual concerning installing connecting and putting into operation of the RLL600 should be carried out by qualified and skilled electrical installers only 1 2 Structure user manual The user manual for the RLL600 is designed according the requirements laid out in the NEN 5509 standard Conform this standard the contents structure and formulation are made This manual is divided into separate c
51. ning the RLL600 unit the below flashing code appears and can t be resetted as long the limit switch is actuated If the fault is reset in case the limit switch is not actuated the flashing code will appear after the limit switch is actuated Groen Marge error Cause 1 Remedy1 The wiring of the encoder or limit switch is not correct or not connected according the wiring diagram Turn off the power supply check and if necessary modify the wiring and teach learn the RLL600 unit again Possibly two phases have to be swapped 82 Problem Observation LED flashing codes at the manual control box Marge error Cause 1 Bad contact between printed cicrcuit board and limit switches Remedy1 Check and if necessary replace the wiring Cause 2 Nuts at the threaded shaft of the limit switch system are running heavily and with friction Remedy2 Contact your supplier Problem The system doesn t react at any control signal Observation The green LED is turned on for 3 seconds is turning off shortly and is again turned on Encoder error Rood Cause 1 The wiring of the encoder or limit switches are not connected according the wiring diagram Remedy1 Turn off the power supply check and where necessary modify correct the wiring and teach learn program the system again Possibly also two phases needs to be swaped Cause 2 The encoder isn t installed properly or has become dir
52. o o o o ul Rood c o o 2 o g o 5 o z 2 66 Table 6 Flashing codes standard manual operation 1 Motor in normal mode Motor controle is operating normally 2 Display running hours The RLL600 controlled motor gearbox has been running 100 hours or a multiple from this value This signal will be displayed 3 days at the manual control box The number the green LED is flashing between the longer time that the LED is off t3 multiplied by 100 is the number of running hours round down at hundreds This signal is shown only once if the turning switch at the manual control box is turned into the 0 position In picture 13 the RLL600 unit has been running for 300 hours 3 Learning teaching mode The RLL600 unit is in the learning teaching mode learn teach the RLL600 unit according this users manual If the flashing code of the learning teaching mode remains contact your installer 4 No power supply There will be no flashing code at the manual control box in case the printed circuit board doesn t have any power Both LED s at the manual control box are off The reason could be that the power supply is turned off externally Also can t be measured any power at the input of the printed circuit board In case there is power at the input of the printed circuit board but the green LED above the transformer is off it means the fuse at
53. ox of the RW45 the limit switch is rotated 180 degrees in relation to the above lay out Picture 3 Lay out control box motor gearbox internal general connection 20 CN D Nec cu n 12 13 14 9 o 53 54 55 56 57 jeg 1516 18 14 20 71 2223 24 2526 22819 30 30 32 33 P8 PIO Jop 34 35 36 37 38 3940 414243444546 47484950 5152 P2 P10 5 Ph Picture 4 X1 Control PCB control circuit board general connection INI 5 Sta P1 LE Ka il Picture 5 X2 manual control box PCB printed circuit board manual control XL Naam Draadkleur fe 5V Rood S226 Geel 1 pe 0v Zwart 2 S12 10 B Paars RIDDER 4 4 6 Di 02 S219 Aansluitnummer Ir RW240 RW70 ss IL e RW45 RW400 RW140 P 5 0V 6 5V Naam RW600 RW200 MEN nu nm mm k m 1 1 7 1 2 3 9 3 3 1 1 1 4 9 3 9 5 A A B 6 B B A 24 6 x1 mm P11 22 Ingangen Logic Link besturingsprint X1
54. re accurate control system 2 1 Functionallity RLL600 The RLL600 has the following functions 1 2 Clockwise counter clockwise controlling of the motor gearbox To send the motor gearbox to a target position by using a 24V AC DC control signal To send the motor gearbox to a target position by using 0 10V control signa lor using a bus system CANopen BACnet Remote reset of the ermal overload relay of the motor gearbox Time delay between direct control in opposite direction Display of running hours System monitoring on maximum torque Feedback of fault messages by relay output contact Monitoring of position and fault messages by using the bus system 10 Position feedback signal by using the potentiometer simulation 11 Synchronous running control to operate several motor gearboxes which drive continuous screening system 12 Sequential control to operate several motor gearboxes wich have always the same target position 13 Option to control a frequency controlled motor gearbox The RLL600 can be delivered in the following versions e RLL610 and RLL611 This version is provided with functions 1 till 9 e RLL660 and RLL661 This version is provided with functions 1 till 9 and 13 e RLL620 and RLL621 This version is provided with functions 1 till 12 e RLL670 and RLL671 This version is provided with functions 1 till 13 except function 11 synchronous running con
55. red Remedy 2 ins in thermal overload Motor gearbox Problem iting after 5 minutes resetting with the manual control Fault thermal overload remains wa Observation box doesn t solve the problem 2 lt F o S o x o D 5 position The adjusting switch of the thermal overload relay is not in the AUTO Turn the adjusting switch into the AUTO Cause 1 position Remedy1 Signals at the manual control box Problem 80 Observation Motor in noodstop Cause 1 Motor gearbox in emergency stop emergency stop limit switch not detected Remedy1 Run the motor gearbox ot of the emergency stop limit switch by running the motor gearbox in opposite direction Check and if necessary the limit switches and the wiring Cause 2 Motor gearbox in emergency stop motor gearbox is running in the wrong direction Remedy2 Run the motor gearbox ot of the emergency stop limit switch by running the motor gearbox in opposite direction Swap at a standard electrical motor two phases of the power supply Swap in case of a frequency controlled motor gearbox the wiring at pin 14 of relay K1 and pin 14 of relay K2 Cause 3 In case of a three phase motor gearbox the connection in connector P11 at terminals 13 and 14 is not present or the wire is broken Remedy3 Check and put if necessary the connection at connector P11 Problem Sign
56. roughly 1 User 5 Is at the manual control box igna S Problem o e E E ES Observation Motor gearbox in normal mode Cause 1 Motor control is operating normally Remedy 1 Is at the manual control box igna Problem Sn Motor Thermisch Observation uitgeschakeld Motor in thermal overload Cause 1 Wait 5 minutes and reset the RLL600 by turning the turning switch at the manual control Remedy 1 box into the O position afterwards turn the turing switch back to the original position In case this happens several times or if the fault can t be reset anymore please contact the installer Signals at the manual control box Problem 71 Observation Motor in emergency stop the working switch of the limit switch system of the RLL600 is Cause 1 not detected The motor gearbox has actuated the emergency stop limit switch The RLL600 unit motor gearbox can only run in the opposite direction till the Remedy 1 emergency stop limit switch is not actuated anymore this function is only active in case In case this happens several times or if the fault can t be reset anymore please contact the installer of emergency Signals at the manual control box Problem Observation o 5 a z o e N o 3 No CAN bus communication Cause
57. ssible to removing 44 Picture 18 Jumper J5 of the CANopen bussystem houldn t be turned In all other cases the jumper should be turned 45 degrees The standard setting is that the jumperis connected If the RLL600 unit is the first or the last unit in the CAN bus line the jumper J5 The specifications of the CAN cable are Shielded cable with 2 x 2 twisted pair cores of 0 75mm2 characteristics 120 ohm impedance and maximum 5 ns m line delay To connect according 15011898 2 45 BAC net bus system control 123456 789 11 12 13 14 0 gt 54 55 56 j 00500000000 B 200000 15 16 17 18 19 20212223 2425 262128 29 30 31 32 33 o Ce E 5 E 343536 3738 3940 414243444546 47484950 5152 N jw JEJ Picture 19 BAC net connection on X1 At connector K4 the special BAC net PCB printed circuit board will be connected During learning programming the BAC net PCB should not be removed because K4 is also used to connect the special manual controlbox for learning or programming the RLL600 PCB printed circuit board maximaal 127 e e esch externe BACnet aansturing ce x ps BACnet cs x C
58. ssibly two phases have to be swapped RLL600 t work proparly bus doesn the CAN on the actual posi ing Send Observation The message of the motor gearbox concerning the actual position changes between 0000 ue and Problem FFFF 78 a T E E 2 Ce 4 S o o 4 o en o gt ES o gt n 5 dc D o hh o 4 CG o Cause 1 wiring diagram connected Turn off the power supply check where necessary the wiring and teach program the Remedy 1 RLL unit again Possibly two phases have to be swapped 20mA signal doesn t work l of the 4 igna The feedback s Observation Value of the feedback signal doesn t change after running the motor gearbox Problem a T A 2 The wiring to the encoder or to the limit switches are not correct or not according the Cause 1 wiring diagram connected Turn off the power check where necessary the wiring and teach learn the RLL600 unit Remedy 1 again Possibly two phases have to be swapped control changes very fast of the 4 20mA igna The feedback s Observation The value of the feedback changes very fast during runn
59. the manual control box Problem a T 2 Observation Motor gearbox in normal operation Cause 1 Motor gearbox control is running ok Remedy 1 Motor gearbox is not running Problem the relay is turning on but the motor gearbox 1 During controlling the motor gearbox Observation doesn t run a T c E 2 me E x o de oO gt gt 4 Is Cause 1 Turn off the power supply and check the cabling and motor gearbox Remedy 1 The system is not reacting at any control signal Problem t be controlled by using the manual D but the rLL600 unit H Observation The green LED is turned on control box a T A 2 Ce E o o o 4 o c gt o RED o E u o c o o 4 o Cause 1 wiring diagram Turn off the power supply check where necessary and correct the wiring teach learn the Remedy 1 unit again Po
60. the printed circuit board is blown Replace the fuse In case replacement of the fuse doesn t give any solution change the complete printed circuit board The reason could be a problem with the printed circuit board or a wrong power supply to the printed circuit board Check always during replacing the printed circuit board if the power supply is connected correctly 5 Electrical motor turned off by a thermal overload The electrical motor has drawn for a longer time higher Amperage as adjusted at the thermal overload relay Wait for 5 minutes and reset the RLL600 unit by turning the turning switch at the manual control box into the 0 position and turning the turning switch back to the original position In case of several thermal overloads contact your installer 6 Overloaded system Through a certain reason the motor gearbox System has started running heavily Check the system on mal functioning and reset the RLL600 unit by turning the turning switch into the O position and after this back to the original position In case of several thermal overloads contact your installer 7 Motor gearbox in emergency stop 67 The RLL600 unit didn t actuate the working switch of the limit switch system and has continued running into the emergency stop limit switch The power supply should remain at the RLL600 unit otherwise the control system doesn t recognize which emergency stop limit switch is actuated and should the motor gearbox move
61. to be connected with one twisted pair cable CAN GND will be connected by the second twisted pair cable There should be paid attention that the same wire is always used Another possibillity is to connect both wires at the CAN GND Just like the standard CANopen bus control has the CANopen bus system in the synchronous and sequence running system a termination resistor at both ends of the CAN kabel 49 FE 15 16 17 18 19 15 16 17 18 19 P3 P3 i 00000000000 151617 18 19 20212223 24 25 26 2228 29031233 23 3 mz 5 34 35 36 3738 3940 41424344 4546 7484950 5152 2 D 10 PS Picture 20 Jumper CAN bus gelijkloop volgregeling Jumper J6 should be checked only at the Master unit At the Slave units jumper J5 has to be checked Starts or finishes the CAN bus with a RLL600 unit it means is RLL600 uinit the first or the last unit at the CAN bus jumper J6 should not be rotated In all other circumstances rotate the jumper 45 degrees 3 5 Adjusting the RLL600 After the RLL600 unit is installed and connected the RLL600 unit should be adjusted Adjusting of the RLL600 units means the following steps 1 to check the thermal overload 2 to check the direction of rotation with th
62. trol The RLL610 611 and the RLL660 661 are the slave motor gearboxes The RLL620 621 and the RLL670 671 are the master motor gearboxes Find below the configurations of the different RLL600 units Internally IN The components are built in a aluminium control box on the motor gearbox e The RLL610 611 620 621 IN are supplied with an aluminium housing directly mounted on the Ridder motor gearbox in combination with a 3 phase electrical motor The RLL660 661 670 671 IN are supplied with an aluminium housing directly mounted gemonteerd on the Ridder motor gearbox in combination with a frequency controlled electrical motor Externally EX The components are built in a seperate plastic control box e RLL610 611 620 621 EX are supplied with a PC housing in combination with a Ridder motor gearbox with a 3 phase electrical motor e The RLL660 661 670 671 EX are supplied with a PC housing in combination with a Ridder motor gearbox with a frequency controlled electrical motor The exterior difference between the RLL610 611 660 661 Slave motor gearboxes and the RLL660 661 670 671 Master motor gearboxes are clearly visable on print circuit board X1 due to the connectors At the Master version all connection positions are provided with a connector At the Slave versions the connectors P3 and P7 are not mounted on the printed circuit board
63. tuated Rotate manually to the determined direction the actuator nut against the end stop Picture 23 The actuator nut can be manually rotated easily at the threaded limit switch shaft Picture 23 The actuator nut Picture 23 4 moves itself along the threaded limit switch shaft Rotate the adjusting ring Picture 23 3 at the actuator nut till the working switch of the limit switch system is actuated Fasten the adjusting ring with the adjusting allen bolts Picture 23 a en b at the actuator nut The adjusting ring can t be rotated anymore at the actuator nut Runthe motor gearbox to the other end position Repeat steps 1 till 4 to adjust the otherlimit switch In case the motor gearbox is controlled manually after the RSU 55 limit switch system is adjusted by rotating mechanically the electrical motor shaft at the back side of the electrical motor the adjusted end positions should not be exceeded Exceeding the end positions can cause damage and mal functioning at the limit switch system 56 3 5 4 Teaching learning programming of the RLL600 unit Teaching or Learning means programming of the complete travelling distance between the two limit switches of the both end positions During programming the direction of the travelling distance should be the direction where the highest torque should be delivered by the motor gearbox The procedure of programming depends on the type of electrica
64. ty Remedy2 Disassemble the encoder and check the encoder disc and the lens on dirt Replace the complete encoder in case dirt is present Install a clean new encoder according the installation guide line which is described in this manual Problem RLL600 is not functionning Observation The green LED at the manual control box and the green LED at the printed circuit board are not turned on 83 o E E o o gt E No power at the printed circuit board Cause 1 Check by using a tester if there is power present Remedy1 Fuse is blown Cause 2 Disconnect the power replace the fuse Remedy2 The system does not react during controlling the rotation direction Problem Observation After controlling the rotation direction the green LED is turned off and again turned on o 2 E 9 n 2 5 0 E o D ES C Js o oO Cause 1 Teach program the system again Remedy1 84 Notes 85 86
65. uringsprint X1 5 56 Motor Voorbedraad Wiring diagram 3 Power supply 3 phase motor gearbox Internal Uitgangen Logic Link besturingsprint X1 47 48 49 50 51 52 P5 22 95 22 497 at 7 K2 7 at 7 121 196 121 198 1 Al Al K2 7 K1 A2 A2 A2 Motor Beveiligings Motor Hulpcontact Draairichting 1 relais Draairichting 2 thermische beveiliging Voorbedraad Wiring diagram 4 Outputs control PCB printed circuit board X1 3 phase motor gearbox Internal RLL660 661 670 671 IN wiring diagram Aluminium housing frequency controlled motor Ber fr f OC co E 4 B I se BE B SEJ S Jp Ki bel SAT OR zog ekl alo at zo N ISIEIES 2 5 s s s DERK 4 L
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