35920 - 10" Granite Cabinet Saw - Steel City Tool Works
Contents
1. to the left side of cabinet B using 2 1 4 20x3 8 round head screws SEE FIG 4 POLY V BELT ASSEMBLY AWARNING MAKE CERTAIN THAT THE SAW 15 DISCONNECT EB FROM THE POWER SOURCE Loosen 4 of M4x8mm pan head tap screws D and remove the cabinet access door SEE FIG 5 Install the belt on the Arbor Pulley and raise motor motor mounting bracket to reach the belt distance for assembling the belt on motor pulley Using straight edge check both pulleys to make sure they are parallel SEE FIG 6 If not loosen 4 of the motor mounting screws for adjustment and tighten the fastening screws 5 Replace the cabinet access door 18 GRANITE EXTENSION WING ASSEMBLY ik WARNING CAUTION The granite extension wing is heavv two people are required for assemble 1 Install 2 T supporting bars A into the T slot under main table SEE FIG 7 Make sure the support bar is installed all the wav into the slot under the main table Thread the 3 5 16 18x2 hex soc Set screws B into the edge of the granite table Fig 7 Find some help for lifting the extension table Line up both slots with the support bar until the extension table reaches the main table Make sure the 3 5 16 18x2 screws protrude into the extension wing to allow the fastening of the hex nut as shown in FIG 9 Fig 8 4 Install the both M8 Flat amp lock washers and secure t2. 10 GRANITE CABINET SAW Model 35920 Shown Model Number 35929 GR 35920 US STEEL CITY TOOL WORKS VER 12 08 Manual Part No SC75009 TABLE OF CONTENTS INTRODUCTION SECTION 1 Warrant U Uu T OY O 4 KR eelere Eelere EE 7 SECTION 3 Accessories and Attachments ise e dA De 8 SECTION 4 Definition ol Term LP 8 SECTION 5 Feature Identification nee a NAR bid wn hay f 9 SECTION 6 General 1 0000000000 10 SECTION 7 Prod ctSalelyzu uyu Leere bre eie EEE EES 12 SECTION EW lee e En EE 13 SECTION 9 Grounding Instructioms LLULLA EES ENEE der 14 SECTION 10 Inventory eec ceat enne aa aaa eban Sa de e e REC DRM E usasqa 15 SECTION cce E 17 SECTION el un EE 24 SECTION 13 Operations E 29 SECTION 14 Maintenance i p 34 SECTION 15 Troubleshooting Guide 35 SECTION KL 36 INTRODUCTION This user manual is intended for use by anyone wo
3. Fig 41 AWARNING Stand out of the line of potential kickback Hold the workpiece firmly against the fence and table Do not allow your fingers lo get close to the blade Do not reach over the blade to off load the workpiece DADO OPERATIONS addition to its ability ta and crosscut lumber the table saw s alka an invaluable tao for creating a ol dadoes These non through cuts can be created with specially dasigned stacking or wobbling dado Hades AWARNING Never allow hands or arms to be above or behind the saw blade Should kickback occur the hands and arma be pulled into the saw blade Serious Injury will result AWARNING Never perform a through cut operation with a dado blade A dado blade is designed to make non through cuts only Failure to follow these directions could result in serious Injury LA WARNING Dade operations present very real hazards requiring proper procedures to avold serious injury The chance of kickback is always greater when dado blades ara used extra precautions must bo used Any movement of the stock away from the fence can cause kickback Be certain that stock is flat and straight Fallure to follow these warnings could result in serious parsonal injury Always use push sticks feather boards push paddies and other safety accessories whenever possible to increase safely and control Proper dado operations will differ depending
4. KEY PART KEY PART NO NO DESCRIPTION QTY NO NO DESCRIPTION QTY 5 10136 BLADE GUARD ASSY 1 34 Or91775 M4x15mm PAN HD SCREW 1 1 OR91785 PUSH NUT 2 35 OR91082 CURSOR 1 2 OR91781 BLADE GUARD PIN 1 36 OR91081 PLUNGER BLOCK 1 3 5 10137 SEE THRU BLADE GUARD 1 37 OR91080 PLUNGER 1 4 OR91574 WARNING LABEL 1 38 OR90143 M4 FLAT WASHER 2 4A OR91575 WARNING LABEL PICTORAL 1 39 OR91076 MITER GAGE BODV 1 5 5 80105 M6x32mm HEX HD SCREW 1 40 5 10268 GUIDE BAR 1 6 5 10138 BLADE GUARD SUPPORT 1 41 OR91763 M4x16mm HEX SOC SET SCREW 4 7 OR90235 M6 LOCK NUT 1 42 OR91783 1 4 x3 4 DOWEL PIN 1 8 OR91745 SPRING 1 43 OR91774 M4x10mm PAN HD SCREW 2 9 5 10139 BLADE GUARD BUSHING 2 44 5 10164 TABLE INSERT LEFT PAD 1 10 OR94428 M5 LOCK NUT 1 45 5 10165 TABLE INSERT RIGHT PAD 1 11 5 80103 M5x30mm HEX HD SCREW 1 46 OR91789 1 4 28x3 8 NYLON SET SCREW 5 12 5 10140 ANTI KICKBACK FINGER 2 47 5 10166 TABLE INSERT 1 13 OR91795 4x22mm SPRING PIN 1 48 SC80110 5 16 SLOTTED CHEESE HD SCREW 3 14 5 10141 3mm BLADE SPLITTER ASSY 1 49 Sc10269 TABLE 1 5 10142 SPLITTER MOUNT SUPPORT ASSY 1 50 5 10271 TABLE RUNNER 2 15 5 10143 SPLITTER MOUNT SUPPORT 1 51 5 80301 M6x15mm HEX SOC FLAT HD SCREW 8 16 OR90509 6 LOCK WASHER 2 52 OR93914 M8x30mmHEX SOC SET SCREW 1 17 OR90529 M6 FLAT WASHER 2 53 SC80603 M8x40mmHEX SOC NYLON SET SCREW 1 18 OR93374 M6x20mm HEX SOC HD SCREW 2 54 OR90145 5 LOCK WASHER 2 19 5 10144 SPECIAL PIN 1 55 5 10271 TABLE INSERT BRACKET 1
5. Kerf The material removed from the workpiece by the blade during any cutting operation Kickback When the workpiece is thrown back toward the operator at a high rate of speed during a cutting operation Riving Knife The same as splitter it prevents the slot cut into kerf from closing behind the blade on a rip Also the clearance between riving knife and blade will be consistent when raising or lowing blade Miter Cut The operation of making a cut using the miter gauge at any angle other than zero degrees Push Stick An accessory device that can be made or purchased to help push the workpiece through the blade A push stick is used to keep the operator hands away from the blade when ripping a narrow workpiece Rabbet A square notch in the edge of the workpiece Rip Cut The operation of making a cut with the grain or down the length of the workpiece Saw Blade Path The area that is directly in line with the blade including area over under behind and in front of it Set of the Saw Blade The distance that the tips of the saw blade are angled outwards from the thickness of the blade Table Work Area The total surface of the top of the table saw on which the workpiece rests while set up or cutting operations are being performed A B C D E F G H l Miter Gauge Blade Guard Assembly with riving knife Motor Cover Bevel Scale Height Adjustment Handwheel Bevel Adjustment Han
6. and contact electrical receptacle The third prong is organized DO NOT work in an area that has slip used to ground the tool and provide protection pery floor surfaces from debris grease and wax against accidental electric shock DO NOT remove the third prong 6 ALWAYS unplug the machine from the electrical receptacle before making adjustments changing 17 Keep visitors and children away from any machine parts or performing any maintenance DO NOT permit people to be in the immediate work area especially when the machine is operating 7 AVOID ACCIDENTAL STARTING Make sure that the power switch is in the OFF position before plugging in the power cord to the electrical receptacle 19 MAINTAIN your balance DO NOT extend yourself over the tool Wear oil resistant rubber soled shoes WARNING Keep floor clear of debris grease and wax 18 KEEP protective guards in place and in working order 20 MAINTAIN all machines with care ALWAYS KEEP machine clean and in good working order KEEP all blades and tool bits sharp 8 AVOID a dangerous working environment DO 21 NEVER leave a machine running unattended Turn NOT use electrical tools in a damp environment the power switch to the OFF position DO NOT or expose them to rain or moisture leave the machine until it has come to a complete stop WARNING 22 REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON 23 SECURE a
7. Splitter not aligned with blade 3 Feeding stock without rip fence 4 Splitter not in place 5 Dull blade 6 Letting go of material before it is past blade 7 Anti kickback fingers dull 1 Sawdust and debris in raising and tilting 34 SOLUTION 1 Allow motor to cool and reset by pushing reset switch 2 Check all plug connections 3 Replace fuse or reset circuit breaker 4 Replace cord 1 Check blade with square and adjust stops 2 Check blade with square and adjust pointer 3 Adjust miter gauge 1 Check and adjust fence 2 Select another piece of wood 3 Reduce feed rate 4 Align splitter with blade 1 Sharpen or replace blade 2 Turn blade around 3 Remove blade and clean 4 Change blade to correct type 5 Clean table 1 Replace with adequate size cord 2 Contact your local electric company 3 Refer to motor junction box 1 Reposition on flat level surface 2 Replace saw blade 3 Replace poly V belts 4 Replace pulley 5 Check and adjust motor 6 Tighten hardware 7 Tighten set screw 1 Reassemble guide rails refer to fence manual 2 Adjust guides refer to fence manual 1 Align rip fence with miter slot 2 Align splitter with blade 3 Install and use rip fence 4 Install and use splitter with guard 5 Replace blade 6 Push material all the way past blade before releasing work 7 Replace or sharpen anti kickback fingers 1 Clean and grease 35
8. Tighten the fasting knob C 1 Loosen the fasten knob 2 Hold the knob and pull the locking pin out 3 Remove the Riving Knife out of mounting bracket NOTE Make sure blade or arbor is at the highest position before adding or removing the riving knife 20 Fig 13 Fig 14 BLADE ASSEMBLV ik WARNING 1 Remove the hex nut K and outer flange J from the blade arbor 1 Note The arbor has a right hand thread to loosen the hex nut turn it counterclockwise 2 Place a 10 saw blade 2 onto the blade arbor 1 make sure the teeth of the blade are pointing down in the front of the table saw Place the outer flange J and hex nut K onto the blade arbor and snug hex nut by hand Place the open end blade wrench L on the flats of the inner blade flange not shown and the box end blade wrench M onto the hex nut and securely tighten Note The blade arbor has a right hand thread to tighten the hex nut turn it clockwise SEE FIG 15 Fig 16 3 Place a square N onto the saw blade and against the splitter assembly O Make sure the splitter is square to table SEE FIG 16 4 Lay a straight edge R against the left side of the saw blade S Align the splitter and make sure the splitter is aligned to the blade Note the riving knife alignment is set at the factory You should not need any further adjustment If it is necessary please refer to the Riving knife to blade adjustment s
9. on the blade system you choose Consult the Instructions included wilh your dado blades for directions regarding attachment and adjustment uge dado blade Remove table Insert splitter guard and regular saw blade Atech and adjust tha dado blade system as recommended the dado blade s instructions Install the dado table insert Nat included Raise the blade system up to the desired depth of the dado Make sure the dado blade will mol cut through the Reconnect the saw to the power source gt If dadolng along the length of your workpiece adjust the distance between the fence and the inside edge of the blade ta suit your needs When cutting across wood grain use the miler gauge as a guide while dadoing Remember Mover uso the fence as a slop in conjunction with your miter gauge Using scrap piece as test piece switch on Ihe and take a pass aver the dado blade If the cut 15 satisfactory repeat with your finish stock Avoid taking 100 deep cul single pass Make INSTEON a culs avoid Kickback MAINTENANCE BACKLASH ADJUSTMENTS FOR BLADE RAISING LOWERING AND BLADE TILTING ASSEMBLIES If any play is delected in the blade raising lowering of blade tilling assemblies the following adjustments should be made AWARNING In the illustration below the table saw has been turned upside down and the removed for clarity 1 T
10. pieces and scraps from the table before starting the saw NEVER start the machine with the workpiece against the blade NEVER perform freehand operations Use either the fence or miter gauge to position and guide the workpiece through the blade ALWAYS use a pushstick for ripping narrow workpieces NEVER have any part of your body in line with the path of the saw blade If a kickback occurs with you directly in front of the blade a serious injury can occur NEVER attempt to free a stalled blade with out first turning the machine off and disconnecting the saw from the power source DO NOT reach over or behind a rotating saw blade ELECTRICAL REQUIREMENTS AWARNING reduce the risk of electric hock follow all elicincal anu safety codes ineidinmg ma National Electric Coda MEC and the Occupational Safety and Health OSHA All electrical connections and wiring should be mede by qualified personnel only This manual is written for two specific models Model No 35929 35920 Please follow the specific requirements for your model saw The switch provided with your saw is a dual voltage capable switch meaning it is designed to function at either 120 or 240 volts The switch and saw comes pre wired for 120 volt operation If you decide to convert the saw to 240V you will have to replace the 120 volt plug on the switch with a UL CSA Listed plug suitable for 240 volts The table saw with a 240 volt p
11. 1 202 203A 203 204 205 205A 205B 205C 206 207 208 209 210 211 212 213 214 215 216 217 218 226 226A 227 228 229 230 232 233 234 235 235A 236 237 238 239 240 240A 240B 240C 240D 241 241A 241B 242 PART NO OR91766 OR91020 OR91824 OR91732 OR92137 OR94851 5 10181 5 10189 OR94541 OR90799 5 10182 5 82701 OR94851 5 10183 OR70400 OR91026 OR91050 OR91746 OR94231 5 10180 OR94231 OR90227 OR90228 OR90308 OR94207 OR94207 5 10196 OR91663 OR91501 OR94417 5 82113 OR91771 5 10197 5 10184 OR70154 OR91057 5 10187 OR93552 5 10188 5 10184 5 10185 5 10186 5 80104 OR90308 OR91663 OR94207 5 10191 DESCRIPTION 5 8 18 JAM NUT ARBOR PULLEY 5x5x15mm KEY ARBOR SPACER 1 75HP M5x12mm PAN HD SCR lt 60042Z gt BALL BEARING ARBOR RAISING SUPPORT BRACKET GIB M5x25mm HEX HD SCREW M5 HEX NUT ARBOR SLEEVE lt 6004 gt WAVE WASHER lt 60042Z gt BALL BEARING ARBOR SHAFT BLADE OD 10 ID 5 8 TEETH 36 BLADE FLANGE BLADE HEX NUT RH M10x45mm HEX HD SCREW M10 FLAT WASHER REAR BRACKET M10 FLAT WASHER M10 LOCK WASHER M10 HEX NUT SCR HEX HD M8 X 30mm M8 FLAT WASHER M8 FLAT WASHER MOTOR SUPPORT BRACKET M8 LOCK WASHER M8 HEX NUT M8x10mm HEX SOC HD SCREW M8 BIG FLAT WASHER 1 2 13 LOCK NUT MOTOR MOUNT STUD WAVE WASHER MOTOR SPRING STUD ELEVATION PIN M6x8mm HEX SOC SET SCREW ELEVATING BRACKET WAVE WASHER SPECIAL FLAT WASHER ELEVATING PIVO
12. 20 5 10145 SPRING 1 56 5 80203 5 15 HEX SOC HD SCREW 2 21 OR90077 M4 LOCK WASHER 4 57 5 10270 TABLE RUNNER 2 22 5 80204 M4x20mm HEX SOC HD SCREW 4 58 5 82114 M8 FLAT WASHER 8 3 25 3 5 4 23 5 10146 SUPPORT PLATE 1 59 OR91663 M8 LOCK WASHER 4 24 5 10147 SCREW 1 60 OR90634 5 16 18x1 HEX HD SCREW 4 25 5 10148 KNOB 1 61 5 10272 RIGHT GRANITE EXTENSION WING 10 1 26 5 10149 WASHER 1 62 5 10170 EXTENSION WING RUNNER 2 27 5 10150 2 5 1 63 5 10170 EXTENSION WING RUNNER 2 28 5 10151 1 64 5 10273 LEFT GRANITE EXTENSION WING 10 1 5 10267 MITER GAUGE ASSY 29 43 1 65 OR91659 5 16 18 HEX NUT 6 29 5 10153 MITER GAGE KNOB 1 66 SC80604 5 16 18x2 HEX SOC SET SCREW 6 30 OR91084 SPECIAL WASHER 1 67 OR91663 M8 LOCK WASHER 6 31 OR91573 MITER SCALE 1 68 OR94207 M8 FLAT WASHER 6 32 OR90078 M4 HEX NUT 3 69 5 10173 ORIENTED BLOCK 4 33 OR94404 M4x20mm PAN HD SCREW 3 70 OR93380 M8x15 HEX SOC SET SCR 8 36 203 3 Sa P 204 di 205 2 2058 2 205 206 lt 207 Oe Gi D 208 EA 209 CES 8 211 Ce 212 238 8 r 249 249A L 256 247B 2 ji 270 2 247A 2 AM 240 269 248 268A 2 2478 2 268 2 247A 2 L 240A 247 2 g 240B e 240 265 2 t 7 264 2 263 A 262 262A 261A 230 4 229 4 227 4 228 500 226 4 37 KEY NO 200 20
13. 2mm 1 266B OR91137 COLLAR 1 266C OR91762 1 4 20x1 4 HEX SOC SET SCREW 2 267 OR91816 M6x8mm HEX SOC SET SCREW 2 268 OR90381 5 HEX NUT 2 268 5 82112 5 FLAT WASHER 5 4x18x3 2 269 OR91017 TILT BRACKET 1 270 5 80413 M5x25mm ROUND HD SCREW 2 274 OR91768 9 16 18 JAM HEX NUT 1 274A SC10274 CABLE CLAMP 1 274B OR90507 M5x8mm PAN HD SCREW 1 275 OR94231 M10 FLAT WASHER 2 276 OR90227 M10 LOCK WASHER 2 277 OR90228 M10 HEX NUT 2 304 4 303 4 302 4 PART KEY PART NO NO DESCRIPTION QTY NO NO DESCRIPTION QTY 300 SC10290 FENCE ASSV FOR 35920 ONLV 315 OR94575 CLAMP PAD 2 301 5 10279 LEFT REAR RAIL 1 316 OR94576 TENSION CLIP 1 301A 5 10280 REAR RAIL 2 317 OR90306 M6X12mm PAN HD SCR 1 301B SC10281 RIGHT REAR RAIL 1 318 OR91739 E RING 2 302 SC80112 5 16 18 5 8 HEX HD SCR 4 319 OR94577 HANDLE PIVOT SHAFT 1 303 OR90311 M8 FLAT WASHER 4 320 OR94578 TUBE PLUG 4 304 OR90248 M8 LOCK WASHER 4 321 OR94579 FENCE LOCK KNOB ASSEMBLY 1 305 SC10282 HOOK 1 322 OR91736 CLAMP CAM 1 306 5 80104 M6X10mm HEX HD SCR 2 326 5 10288 SCALE LEFT 20 CAPACITY 1 306A OR90059 6 FLAT WASHER 2 327 SC10285 LEFT FRONT RAIL 1 306B OR90502 6 LOCK WASHER 2 327A 5 10286 RIGHT FRONT RAIL 1 307 SC10283 FENCE WELDING ASSV 1 328 OR94582 CONNECTING CAP 1 308 SC10284 PLASTIC PAD 1 331 5 10289 SCALE LEFT 20 CAPACITY 1 309 OR91758 M6X15mm HEX HD SCR 2 338 SC10287 FRONT RAIL BRACKET 1 310 OR91774 M4X10mmPAN HD SCR 4 339 5 80112 5 16 18 5 8 FLAT SCR
14. 2mm PAN HD SCR CLIP CABINET SIDE PANEL 1 4 20x3 8 ROUND HD TAP SCR 1 4 20x3 8 ROUND HD TAP SCR DUST CHUTE ASS Y WELDMENT DUST PORT 1 4 20x1 2 ROUND HD TAP SCR LEVELING SCREW 1 4 20x3 8 ROUND HD TAP SCR INSULATOR 7N 2 NAMEPLATE 2x8mm RIVIET WRENCH HOOK M4X8mm ROUND HD TAP SCR FENCE BRACKET 1 4 20x3 8 ROUND HD TAP SCR M4x8mm TRIANGLE TAP SCREW M4 FLAT WASHER FOOT PEDAL 5 16 18x4mm HEX HD SCR PIN 1 2FLAT WASHER EXT RET RING1 2 CASTER ASS Y QTY ES NNa N N N N N O N N Q FA PA A AB 41 KEY NO 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 PART NO OR72922 OR91503 OR94775 OR94771 OR91497 OR90311 OR91505 SC10207 OR91040 SC80411 SC10208 OR90343 OR91579 OR91063 SC80410 OR91062 SC80104 OR90381 OR90362 OR90507 OR70139 OR91032 OR91030 OR70141 SC10438 OR90253 OR91023 OR91770 SC72013 SC76014 OR91726 OR91727 OR90289 OR90290 OR90291 OR91728 OR91729 OR91808 DESCRIPTION REAR WHEEL BRACKET 5 16 18 LOCK NUT M8x20mm CARRIAGE BOLT M8 HEX NUT M8x50HEX HD BOLT M8 FLAT WASHER CASTER WHEEL SWITCH ASSY Incl 443 444 445 446 447 448 455456 SWITCH PADDLE M4x25mm ROUND HD TAP SCREW SWITCH COVER SWITCH FOR 1 75HP SWITCH RESET LABEL SWITCH BOX M4x16mm ROUND HD TAP S
15. 3 33 TROUBLESHOOTING GUIDE This section covers the most common processing problems encountered in sawing and what to do about them Do not make any adjustments until the table saw is unplugged and moving parts have come to acomplete stop PROBLEM Saw stops or will not start Does not make accurate 45 or 90 cuts Material binds blade when ripping Saw makes un satisfactory cut Blade does not come up to Speed Saw vibrates excessively Rip fence binds on guide tube Material kicked back from blade Blade does not raise or tilt freely LIKELY CAUSE S 1 Overload tripped 2 Saw unplugged from wall or motor 3 Fuse blown or circuit breaker tripped 4 Cord damaged 1 Stops not adjusted correctly 2 Angle pointer not set accurately 3 Miter gauge out of adjustment 1 Fence not aligned with blade 2 Warped wood 3 Excessive feed rate 4 Splitter not aligned with blade 1 Dull blade 2 Blade mounted backwards 3 Gum or pitch on blade 4 Incorrect blade for cut 5 Gum or pitch on table 1 Extension cord too light or too long 2 Low shop voltage 3 Motor not wired for correct voltage 1 Stand on uneven floor 2 Damaged saw blade 3 Bad poly V belts 4 Bent pulley 5 Improper motor mounting 6 Loose hardware 7 Loose set screw in pulley 1 Guide rails or extension wing not properly installed 2 Guide of rip fence not adjusted properly 1 Rip fence out of alignment 2
16. 4 311 OR90143 M4 FLAT WASHER 4 340 OR90059 M6 FLAT WASHER 8 312 OR94573 CURSOR 2 341 OR90502 M6 LOCK WASHER 8 313 SC80113 M8X8 SET SCR 2 342 5 80111 M6X16mm HEX SOC HD SCR 8 314 Sc10550 SPECIAL SCREW NYLON 2 39 450 451 2 466 n 472 402 Wa 403 3 429 4 427 4298 2 429A 2 406A 2 405 4 e 2 Save 4 STEEL Css _ ii 3 423 3 426 4 409 6 gt 434 2 433 2 439 2 Se gt 438 2 440 2 2 437 435 436 40 KEY NO 401 401A 401B 401C 401D 402 402A 402B 403 404 404A 4048 405 405A 406 406A 407 408 409 411 419 420 421 423 424 425 426 427 427A 428 429 429A 429B 430 431 432 433 434 435 PART NO C10291 5 76025 OR70160 C10218 5 80412 OR70161 OR90381 OR90462 OR91787 OR70162 C10212 C10215 OR91777 OR90462 SC80606 5 10292 5 10293 OR91787 OR91787 OR91124 OR91128 OR91833 OR91132 OR91787 OR91106 OR73521 OR93823 OR91134 OR91832 OR91135 OR91787 OR91832 OR90143 OR91469 OR91502 OR91508 OR91784 OR91507 OR91506 DESCRIPTION CABINET ASS Y WELDMENT SPECIAL LABEL BEVEL SCALE CABINET ACCESS DOOR M4x8 ROUND HD TAP SCR HINGE ASSY MS HEX NUT 5 FLAT WASHER 1 4 20x3 8 ROUND HD TAP SCR MOTOR COVER WARNING LABEL WARNING LABEL M5x15mm PAN HD SCR 5 FLAT WASHER M5x1
17. CREW SWITCH SUPPORT M6x10mm HEX HD SCREW M5 HEX NUT M5 EXT TOOTH WASHER M5x8mm PAN HD SCREW RESET SWITCH 25AMP 125 250V JUMPER WIRE BLACK 1 75HP POWER CORD STRAIN RELIEF 7P 2 BELT 6PJ750 L 29 5 M5x12mm HEX SOC SET SCREW MOTOR PULLEY 1 75HP 5x5x36mm KEY MOTOR ASSEMBLY 1 75HP MOTOR SPEC PLATE1 75HP 7 8 x1 2 WRENCH OPEN END WRENCH 2 5mm ALLEN WRENCH 3mm ALLEN WRENCH 4mm ALLEN WRENCH 5mm ALLEN WRENCH 6mm ALLEN WRENCH 1 8 ALLEN WRENCH QTY N N N N N ux x Kr JS d amp bt et et as et et et et ve et ft HA HHAH 4 ECOLE WE EE VIO SET R im K Pk
18. OM THE POWER SOURCE DO NOT assemble the table saw until you are sure the power switch is in the OFF position For your own safety DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand this entire User Manual INSTALLATION AND LEVELING Final location for the saw must be level dry well lighted and have enough room to allow movement around the saw with long pieces of wood stock Level the saw front to back and side to side If necessary but make sure the saw is stable before being placed in to service 1 Place one of the handwheels A onto the blade raise lower shaft B located on the front of the DUST PORT ASSEMBLY cabinet Align the groove in the back of the handwheel with the pin C SEE FIG 2 AWARNING Fig 3 2 Thread the locking knob D onto the threaded end of the shaft SEE FIG 3 1 Attach the dust port to the opening in the bottom rear 3 Repeat the steps above to assemble the remaining of the cabinet with four 1 4 20x1 2 SEE FIG 1 handwheel and locking knob onto the bevel shaft located on the side of the cabinet 17 WRENCH AND FENCE HOOK Fig 5 ASSEMBLY A WARNING MAKE CERTAIN THAT THE SAW 15 DISCONNECT ED FROM THE POWER SOURCE Fig 4 Fig 6 Assemble both of the fence hooks A to the left side of the cabinet B using four 1 4 20x3 8 4 round head screws Assemble wrench hook
19. Place one open end wrench A on the flat of the saw arbor to keep it from turning Place the closed end wrench B on the arbor nut C Turn the arbor nut wrench toward the back of saw to loosen it Remove arbor nut blade flange D and saw blade E SEE FIG 28 Page 22 5 Assemble the new saw blade make certain the teeth point down at the front of the saw table and assemble the blade flange and arbor nut Using both blade wrenches as previously mentioned tighten arbor nut in the opposite direction from which it was loosened 6 Replace blade guard splitter and riving knife N Replace table insert and tighten the table insert Retaining bolt TABLE INSERT ADJUSTMENT 1 The table insert A must always be level with the saw table B To adjust the table insert loosen and remove table insert retaining bolt C SEE FIG29 2 Place a straight edge across the front and rear of the table insert Check that the insert is perfectly level with the saw table 3 To level the table insert turn the one or more adjusting set screws D as needed and recheck 4 Once the insert is level secure the insert with the retaining bolt removed instep 1 5 The table insert is equipped with a finger hole E for Easy removal CHANGING MOTOR VOLTAGE AA WARNING CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE Have a certified electrician make all electrical connections All local state and national
20. RECEPTACLES or firs cold result H this not grounded property or if tha electrical configura thon does not comply with local amd state elecincai cades MARKE CERTAIN the machine is diseonnecied trom power source before Starting any work MAKE SURE tho broaker does nol exceed thu of rhe plug and rece plans The motor supplied with your machine is either a 120 240 dual voltage motor or a dedicated 240 volt Never connect the green or ground wire to a live terminal The machine should only be connected to an outlet having the same configuration as the plug 14 EXTENSION CORDS A WARNING reduce tha risk of tire oi electrical use proper gauge of extension cord When using an cond Do Sure to des or Miny y enough carry ihe curent your machine will draw The smaller the gauge number the larger the diameter of the extension cord is If in doubt of the proper size of an extension cord use a shorter and thicker cord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating A CAUTION USE ONLY a 3 wire extension cord that has a 3 prong grounding plug and a 3 pole receptacle that accepts the machine s plug If you are using an extension cord outdoors be sure it is marked with the suffix WAT W in Canada to indicate that it is acceptable for out door use Make certain the extension cord i
21. T BOLT M6x10mm HEX HD SCREW M8x30mm HEX HD SCREW M8 LOCK WASHER M8 FLAT WASHER ELEVATING SHAFT ASSEMBLY 242A 242B 243 244 251 QTY Ka RS K Sa a ae IN dE sx amp K K lt s K K Se eh RIN e 5 Qa E ss 38 KEY PART NO NO DESCRIPTION QTY 242A 5 84005 SPRING PIN 4 20 1 242B 5 10194 WORM GEAR 1 243 5 10195 ELEVATING SHAFT 1 244 OR91795 SPRING PIN 4x22mm 1 251 5 10192 1 245 5 10198 RAISE LOWER SLEEVE 1 246 5 10193 FRONT TRUNNION 1 247 OR93374 M6x20mm HEX SOC HD SCREW 4 247A OR90509 6 LOCK WASHER 4 247B OR90529 6 FLAT WASHER 4 248 5 84003 8 30 5 1 249 5 10274 CABLE CLAMP 1 249A OR90507 5 PAN HD SCR 1 250 5 10278 MAINT RUNNION 1 252 5 10199 RAISE LOWER SPACER 1 253 5 10200 1 254 OR90529 6 FLAT WASHER 1 255 OR91826 M6x16mm CHEESE HD SCREW 1 256 5 10202 HANDWHEEL 2 256A 5 10275 INSERT HANDLE 2 256C 5 10276 HANDLE SLEEVE 2 258 5 10203 HANDWHEEL LOCK KNOB 2 259 5 10177 TILT SHAFT ASSEMBLY NOTSHOWN CONSISTS OF 259A 260 261 1 259A 5 10179 WORM GEAR 1 260 5 84005 SPRING 4x20mm 1 261 5 10178 TILT SHAFT 1 261 OR91795 SPRING PIN 4x22mm 1 262 OR91738 ECCENTRIC 1 262A 5 10176 SLEEVE 1 263 5 10277 1 264 OR94231 M10 FLAT WASHER 2 265 OR91746 M10x45mm HEX HD SCREW 2 266 OR91018 TILT COLLAR 1 266A 5 82702 3 8 FIBER WASHER t
22. a soft cloth or rag e you need to apply good automotive paste wax 1o all unpainted cast iron surfaces This will help Io protect the saw from rusting This table saw requires very lille maintenance other than minor lubrication and cleaning The following sections detail what will need to be done In order to assure continued operation of your saw LUBRICATION The table saw has sealed lubricated bearings in tha motor housing What Oo naf require any additional lubrication from the operator Use a wire brush to clean off the worm gears and trunnions and white lithium grease 1o keep lubricated CLEANING Keep Ihe inside or ine cabinet clear of saw dust and wood chips With the table saw unplugged vacuum out the inside of the cabinet or blew eut tha inside with an air hose Be sure to use air pressure higher than 50 P S l as high pressura air may damage insulation A WARNING Be sure To wear protective eyewear and dust Task when cleaning dul the cabinet of Ina saw FENCE INSTALL INSTAII RIP FENCE FOR 35920 ONLY 1 Place the rear clamp A under the rear rail of the saw table and pull slightly toward the front of the unit 2 Lower the front end of the rip fence B onto the guide surface on top of the front rail 3 Push the locking handle down to automatically align and secure the fence When securely locked the locking handle should point downward SEE FIG 43 Fig 4
23. chine 3 Prevent electrical shock Follow all electrical and safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by qualified personnel only AWARNING 4 TO REDUCE the risk of electrical shock DO NOT use this machine outdoors DO NOT expose to rain or moisture Store indoors in a dry area 5 STOP using this machine if at any time you ex perience difficulties in performing any operation Contact your supervisor instructor or machine service center immediately 7 DO NOT leave the unit plugged into the electrical outlet Unplug the unit from the outlet when not in use and before servicing performing maintenance tasks or cleaning 8 ALWAYS turn the power switch OFF before unplugging the table saw WARNING 9 DO NOT handle the plug or table saw with wet hands 10 USE accessories only recommended by Steel City 11 DO NOT pull the table saw by the power cord NEVER allow the power cord to come in contact with sharp edges hot surfaces oil or grease 12 DO NOT unplug the table saw by pulling on the power cord ALWAYS grasp the plug not the cord 13 REPLACE a damaged cord immediately DO NOT use a damaged cord or plug DO NOT USE if the table saw is not operating properly or has been damaged left outdoors or has been in contact with water 14 DO NOT use near or around child
24. ck in and continue rotating miter gauge body until it stops Against next positive stop 26 1 First remove the access panel on the tall side ol the saw cabinet SEE FIG 33 Fig 33 3jTighten the 5mm hex head bolts B slightly Correct adjustment is when good snug sliding fit is obtained without amy side play or movement between the mating dovetail surfaces The adjustment should be too tight that restricts the sliding movement when the blade rs and lowered or tod loose 2 While holding ihe Emm hex head wilha that it affects accuracy wrench loosen the hex nul aniy slightly less than 4Oonce proper fitis achieved retighten the 2 8mm 1 8 of a turn SEE FIG 34 bes head bolis Ajand M5 hex the casting OPERATIONS Fig 35 A CAUTION 8 separate electrical citcull should be used for your table saw The circuit should not be less than 14 AWG wita and should ba protected wilh a 15 amp tima lag luse Have a qualified etectrician repair or replace damaged or warm cord immediately Before connecting Ine motor to the power line make certain the switch the OFF position and be sure that the alectnic current is of the same rating as the motor name plata All lina connections should make good contact Running low voltage or long undernrated extension cords will damage motor The ON OFF switch is located under the front o
25. dwheel Fence Hooks 2 On Off Switch Mobile Base Caster Assembly GENERAL SAFETY AWARNING TO AVOID serious injury and damage to the machine read and follow all Safety and Operating Instructions before assembling and operating this machine This manual is not totally comprehensive It does not and can not convey every possible safety and opera tional problem which may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial envi ronment All federal and state laws and any regulations having jurisdiction covering the safety requirements for use of this machine take precedence over the statements in this manual Users of this machine must adhere to all such regulations Below is a list of symbols that are used to attract your attention to possible dangerous conditions 2 This is the international safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury AWARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation if not avoid ed MAY result in minor or moderate injury It may also be used to alert against un
26. e is 90 degrees to the saw table zero degrees on bevel scale 3 If the blade will not tilt to 90 degrees turn counter clockwise the set screw in the left miter slot of the saw table until the blade can be positioned to 90 degrees 4 Once the blade has been tilted to 90 degrees confirm this using your square tighten the bevel handwheel lock knob located on the side of the cabinet This will keep the blade from tilting further 5 Turn the set screw clockwise until it comes in contact with the positive stop 6 Loosen the bevel handwheel lock knob located on the side of the cabinet and rotate bevel handwheel until the blade is at 45 degrees to the saw table 7 If the blade will not tilt to 45 degrees turn counter clockwise the set screw located just to the right of the right miter slot until the blade can be positioned to 45 Degrees 8 Using a combination square C make sure that the blade is at 45 degrees SEE FIG 22 9 With the blade at 45 degrees tighten the bevel handwheel lock knob to keep the blade from further tilting 10 Turn the set screw clockwise until it comes in contact with the positive stop CHECKING BLADE ALIGNMENT Blade heel is the misalignment of the blade to the miter slots This means that the blade is not parallel to the miter slots The blade is set parallel at the factory and should not need any adjustments You can check this by using a dial indicator not included or a combi
27. ection SEE FIG 17 Fig 17 5 Replace the table insert and tighten the table insert retaining bolt removed instep 1 6 Alwavs check the blade guard and anti kickback fingers before using the saw to make sure thev operate freelv and don t bind Riving knife to blade adjustment 1 Riving knife to blade clearance the gap between The riving knife and the saw blade should be an even distance across the entire radius SEE FIG 18 Fig 18 2 The riving knife should also be in line with the saw blade If adjustment is necessary 1 Locate the riving knife clamping block assembly SEE FIG 21 2 Loosen the 2 5 MM Socket head cap screws slightly enough to move the bracket bringing the riving knife in line with the saw blade making sure the gap between the blade and knife is even and from 1 4 to 5 16 in Distance Once the riving knife is aligned with the blade tighten the 2 5 mm Socket head cap screws up Fig 19 ADJUSTMENTS RAISING AND LOWERING THE BLADE Fig 20 The blade height adjustment handwheel and handwheel lock knob are located on the front of the cabinet above the blade bevel scale To raise the saw blade loosen the handwheel lock knob A counterclockwise and turn the handwheel B clockwise When the saw blade is at its desired height tighten the handwheel lock knob clockwise until it is secuely tightened SEE FIG 20 To lower the saw blade loosen the handwheel lock kn
28. ed with your table saw has a settable thermal avertoad relay located on he side of the switch I the motor shuts off during an operation culling a workpiece loo fast of using dull Made using the saw beyond Its capacity or low voltage press the OFF button and let ihe motor cool three to live minutes Push ihe Ihermal oyerigad button en the side of the ON OFF switch assembly Make certain that the saw blade and work area has been cleared of debris balore restarting saw The molar can now be turned on again WARNING ALWAYS wear eye protection Any machine can debris inte The eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard 287 1 when operating power lonia A WARNING ALWAYS wear a NIOSH OSHA approved dust mask t prevent inhaling dangerous dust or airborne parlie s 28 AWARNING The following section was designed to give Instructions on the basic operations of this table saw However isin way comprehensive of every table saw application It is strongly recom mended that you read books trade magazines o get formal training to maximize the potential of your table saw and to minimize the risks AWARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE PRE RUN CHECK Before you begin lo use your Table Saw you s
29. electric codes must be followed The motor supplied with the table saw is a dual voltage 120 240 volt single phase motor The motor is wired from the factory for 120 volt operation To change to 240 volt operation for your table saw proceed with the following instructions It is also necessary to replace the 120 volt plug supplied with the table saw with a UL CSA Listed plug not included suitable for 240 volts and the rated current of the motor The table saw with a 240 volt plug should only be connected to an outlet having the same configuration as the plug No adapter is available or should be used with the 240 volt plug 1 Make sure the switch is OFF and disconnect power ADJUSTING POSITIVE STOPS Fig 32 cord from power source 2 Open motor cover and verify on the motor tag that motor is dual voltage 3 If motor tag states that it is dual voltage remove junction box cover A on motor B SEE FIG 30 4 Using wiring diagram on inside of junction box cover reconnect motor leads for 240 volt or refer to page 13 of wiring diagram Replace junction box cover and close motor cover Replace the 120 volt plug with a plug rated for 240 volt operation 7 The ON OFF switch is 4 pole and does not need Modified MITER GAUGE ADJUSTMENT AWARNING MAKE CERTAIN THAT THE SAW 15 DISCONNECT ED FROM THE POWER SOURCE Fig 31 1 To adjust O degree positive stops loosen knob pull ou
30. etween 40 50 teeth SEE FIG 38 ihis Important step could result in damage lo the saw and serious Injury to the operator Below are the most Fig 38 common saw blades and their uses 1 Rip Blade Used for cutting with the grain Typically t rip blades between 18 40 teeth and large oultets to allow for lange chip removal SEE FIG 36 Fig 36 4 Thin kerf blade Mos types of saw blades available in a thin ke style Designed primarily ta minimize stock waste thin ker blades used in conjunction with a blade stabilizer to reduce blade 2 Cross cut Blade Used for cutting across the grain wobble Note Many blade quardsisplitters are 107 cross cut blades have between 60 80 teeth and thicker than many thinker blades Make sure bat a shallow gullet SEE FIG 37 the stock will pass by Ihe guardrsplitter before Fig 37 beginning 5 Dado Blades There are two types of dado blades stack and Wobble Stack dacdoes involve more setup lime but they provide a superior finish cul when compared to wobble dada Dado blades require use of accessory dado table insert 6 Moulding Heads A moulding head ls culterhead thal attaches fo th arbor and holds individual moulding knives They are very dangerous and require training beyond Ihe scope of this manual This section on blade selection is by no means compe hensive Always follow the saw blade manufacturer s recommendations lo assure safe and effic
31. he 5 16 18 hex nut Do not tighten until the wing is Level 19 Fig 9 5 Install 4 of M8x20 Hex Soc Set Screws on both of the T supporting bars SEE FIG 10 Fig 10 6 Use a straight edge across to the main table and extension wing checking the flatness of both main and extension table SEE FIG 11 7 Use a 4 mm Allen wrench to adjust the setting screw to raise or lower the extension wing to the table Fig 11 8 Using a 13 mm wrench secure the 5 16 18 hex nut in FIG 9 9 Check the flatness of the table and extension wing with a straight edge Make sure both tables are the same level If not refer to step 7 and 8 until completely Adjusted RIVING KNIFE COMPONENTS ASSEMBLY Note Remove the table insert retaining bolt used to secure the table insert A to the saw table SEE FIG 12 Fig 12 INSTALLING AND REMOVING THE RIVING KNIFE 1 Line up the riving knife in the proper direction to the mounting bracket B SEE FIG13 2 Push the Riving Knife all the wav down into the mounting bracket make sure the lock pin is properly locked in the hole of the Riving Knife The lock hole is on the button side of the Riving Knife 3 If it is not locked properly hold the fasten knob C and pull the lock pin off and make sure the lock pin is properly located at the hole of Riving Knife While raising or lowering the knife pin will snap in the hole of the knife when located properly SEE FIG13 4
32. hould give if a thorough inspection making sure you ask he following questions 1 ls the blade mounted correctly 2 the saw stable 3 Is it wired properly 4 1s elecincal system properly configured 5 Have you checked your workpiece for obvious defects G ls the guard assembly installed and functional T Have you checked the saw blade clearance when il is adjusted to varying angles and depths B Have you read all ihe wamings and directions regarding the operation of this machina TEST RUN 1 Face the table saw and stand ta the left of he path 2 With one finger on the ON button and one finger on ihe OFF button Ihe saw on Be ready 10 Turn the saw off in case of a mishap 3 Walch and listen to ihe saw Note whether there are any unus al sounds or excessive vibrations 4 Wanylhing appears abnormal turn off ihe saw unplug it and fix he problems If a problem exisis is beyond the scope of thes manual contact your dealer 5 Ifthe saw is aperaling properly turn it off and prepare lo make a cul according ta Ihe instructions im this section BLADE SELECTION 3 Combination Blade Used for cutting with and across the grain A compromise between rip blade Choosing the correct for the job ts essential for and cross cut blade a 10 combination blade will ihe safe and efficient usa of your lable saw Ignoring typically have b
33. ials such as MDF or plywood ripping simply means ta cul langihwise To rip a board 1 inspect the board for soundness You will need a straight t np with accuracy Your workpleca may need ta be jointed Tat before attempling t cul on the table saw A WARNING Never attempt to rip a board that does not have perfectly straight edge and one flat side it Always run the straight edge of the board against the rip fence Failure to do this could result in kickback and serious personal injury 2 Set the fence to the desired distance from the blade IF YOU ARE MAKING NARROW CUTS USE A PUSH STICK Serius Injury can occur you put your hands close to the blade A push stick pattern tias bean included at the end of this manual Usa it to hold the workpiece against tha table and fence and push the workplace fully past the blade When a small widih is ta be ripped and a push stick cannol be safely pul between the and fence npa larger plece to obtain The desired piece 3 Turn on the saw and allow il to reach full speed Place the straight edge of the board tha fence and the fiat side on tabletop Feed the wark piece siowiv and evenly into the blade When ripping always stand off to the side of the workpiece and push it through making sure keep your fingers out of line with the blade SEE FIG 40 Fig 40 Do not stand directly behind the workpiece when ripping SEE FIG 41
34. ide of the table saw Loosen two hex head screws C located directly above the opening SEE FIG 26 3 The saw table is now loose and can be repositioned until the blade is parallel to the miter slot Repeat steps in CHECKING BLADE ALIGNMENT 4 When blade is parallel to miter slot tighten all four hex head screws 5 Recheck blade alignment 6 Tilt the blade to 45 degrees and rotate the saw blade by hand Make sure the blade does not contact the table insert 24 BEVEL ARROW ADJUSTMENT 1 Make certain that the blade is at 90 degrees to the Table surface with a combination square Fig 27 2 Check that the bevel arrow is pointing to the zero degree mark on the bevel scale located on the front of the cabinet SEE FIG 27 3 To adjust arrow loosen the Philips head screw A and reposition the bevel arrow and tighten screw CHANGING THE SAW BLADE A WARNING Turn the power switch OFF and unplug the power cord from its power source when chang ing the saw blade USE ONLY 10 1n diameter blades with 5 inch arbor holes rated at or higher than 3800 R P M Fig 28 1 Remove the table insert retaining bolt and remove the Table insert 2 Remove blade guard splitter and riving knife NOTE can not insert the blade guard after the table insert is attached 3 Unlock the height adjustment handwheel lock and raise saw blade to maximum height 4 Two wrenches are supplied with the table saw
35. ient operation pf your table saw 29 CROSSCUTTING Crosscutting means cutting across the grain of the wood Inwood products without grain MDF particlaboardj crosscutting simply means cutting across the width of fhe stock Crosscuts are made with tha miter gauge There are twa miler gauge slots in tha table top Use the one that works best far Ihe piece being crosscul To make crosscut using the miter gauge 1 Inspect the board for soundness You do not necessarily need a square edge to crosscul with accuracy Inspect the miter gauge 18 41 property set and tight Move the rip fence completely out of the way Turn on the saw and allow 1t te come ta full speed d Hold the workpiece against the Tace of tha miter gauge and ease ir into blade amd through the workplace SEE FIG 39 Fig 39 Turn aff the saw and allow the blade to come te a full slap AWARNING Small cutoff pieces can contact the moving blade and be thrown back toward the operator Always usa the least amount of clearance between the table insert and the blade to reduce the risk of injury from these pieces Never attempt to grab these pieces while the table saw is turned on Your hand may come into contact with the blade Turn the table saw off and safely remove these piecas AFTER tha blade has come to a complete stop 30 RIPPING Ripping means to cut with the grain of the wood In other mater
36. le for your Steel City Product For more information on any accessories associated with this and other machines please contact your nearest Steel City distributor or visit our website at www steelcitytoolworks com DEFINITION OF TERMS Anti Kickback Fingers safety device attached to the blade guard and splitter assembly designed to minimize the chance of a workpiece being thrown back during a cutting operation Arbor The shaft on which the blade or accessory cutting tool is mounted Bevel Cut The operation of making any cut with the blade set at an angle other than 90 degrees Compound Cut The operation of making both a bevel and a miter cut at one time Crosscut The operation of making a cut across the grain or width of a workpiece Dado Anon through cut that produces a square notch A dado is typically from 1 8 in to 13 16 in wide A dado requires a special set of blades not included with this table saw Featherboard An accessory device that can be made or purchased to help guide or hold down a workpiece during cutting operations Freehand A very dangerous operation of making a cut without using the fence or miter gauge in a cutting operation FREEHAND CUTS MUST NEVER BE PERFORMED ON A TABLE SAW Gum Pitch or Resin A sticky sap based residue that comes from wood products Heeling The misalignment of the blade to the miter Slots when the blade is not parallel to the miter slots
37. ll work When it is possible use clamps or jigs to secure the workpiece This is safer than attempting to hold the workpiece with your hands 9 CHILDPROOF THE WORKSHOP AREA by 24 STAY ALERT watch what you are doing and use removing switch keys unplugging tools from the common sense when operating any machine DO electrical receptacles and using padlocks NOT operate any machine tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools 10 DO NOT use electrical tools in the presence of may result in serious personal injury flammable liquids or gasses 25 USE ONLY recommended accessories Use of incorrect or improper accessories could cause seri ous injury to the operator and cause damage to the machine If in doubt DO NOT use it 26 THE USE of extension cords is not recommended for 230V equipment It is better to arrange the placement of your equipment and the installed wiring to eliminate the need for an extension cord If an extension cord is necessary refer to the chart in the Grounding Instructions section to determine the minimum gauge for the extension cord The extension cord must also contain a ground wire and plug pin 27 Wear proper clothing DO NOT wear loose clothing gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator into the moving parts Users must wear a protective cover on thei
38. lug should only be connected to an outlet having the same configu ration of your 240V outlet Please follow the instruction of wiring diagram for changing the motor Voltage from 120 Volt to 240 Volt WIRING DIAGRAM GRAY YELLOW BLACK _ LAG YELLOW A WHITE GROUNDING INSTRUCTIONS AWARNING This machine MUST BE GROUNDED while in use t protect the operator from electric shock In the event of a malfunction or breakdown GROUND ING provides the path of least resistance for electric current and reduces the risk of electric shock The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance With ALL local codes and ordinances If a plug is provided with your machine DO NOT modify the plug If it will not fit your electrical receptacle have a qualified electrician install the proper connections to meet all electrical codes local and state All connections must also adhere to all of OSHA mandates IMPROPER ELECTRICAL CONNECTION of the equipment grounding conductor can result in risk of electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding conductor DO NOT connect the equipment grounding conductor to a live Check with a qualified electrician or service personnel if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded PLUGS
39. n AWARNINGI the table saw 2 To turn tha table saw on press the green ON button A in one half inch Note Thare is a safety feature on the switch t insure that the switch must be DO NOT the table saw to rain or operate the In camp 5 MAKE SURE parts have beon assembled completely pressed before the saw will START SEE correct and are in working order FIG 35 KEEP table surface clear of tools and debris before 3 To turn ihe table saw off press the lange red starting table saw paddle B or lift the paddle and press directiy on the red OFF button STARTING AND STOPPING THE SAW When The table saw is not in use the ON button should be lacked so hal it cannot be started 27 5 Using padlock mot provided lis possible to lock Ihe switch ta prevent unauthorized use Lift the red DEE paddle and plane a padlock through the holes CH inthe side of the OW button and then lock h padiock Make sure Keys have been removed from padlock and placed where no children can gei them SEE FIG 35 use the table saw unlock and remove the padi ek from the ON button THERMAL OVERLOAD PROTECTION AWARNING Turn tha power switch OFF and unplug the power cord from its power source prior to doing or perform ing any maintenance Make certain that the OFF button has been di pressed before pushing tha thermal overloa reset button The motor suppli
40. nation square not included It is recommended to check the alignment before initial operation as follows 23 1 Raise the saw blade to its highest point 2 Place a combination square A on the saw table with one edge B of the square against the left miter slot C SEE FIG 23 3 Adjust the square so the rule D just touches the saw blade Make sure the rule is not touching any of the carbide tips of the saw blade 4 Lock the rule in this position Fig 24 6 Rotate the saw blade back so that you take the measurement from the same spot on the saw blade SEE FIG 24 7 Take a reading at the rear of the blade E with the combination square If there is a difference of more than 01 in between the rule and the blade then an adjustment will have to be made Man adjustment is necessary see ADJUSTING BLADE ALIGNMENT ADJUSTING BLADE ALIGNMENT NOTICE Blade alignment is factory set and should not need adjustment All saw blades have some runout Therefore readjusting the blade alignment should only be attempted if it becomes necessary see CHECKING BLADE ALIGNMENT ik WARNING MARE CERTAIN THAT THE SAW 15 DISCONNECT ED FROM THE POWER SOURCE 1 To align the blade parallel to the miter slot first loosen two hex head screws A under the left side of the table saw This is the same side as the bevel handwheel B SEE FIG 25 Fig 26 2 Open motor cover located on the right s
41. nch E Blade Wrench F Riving Knife 2 G Cabinet Wheels 2 H Dust Port l Handwheel Assembly 2 J Handwheel Lock Knob 2 A WARNING Parts can be cleaned by spraying WD 40 on them and wiping it off with a soft cloth This may need redone sever al times before all of the protective coatings are removed completely After cleaning apply a good quality paste wax to any unpainted surfaces Make sure to buff out the wax before assembly Compare the items to inventory figures verify that all items are accounted for before discarding the shipping box If any parts are missing do not attempt to plug in the power cord and turn ON the machine The machine should only be turned ON after all the parts have been obtained and installed correctly For missing parts contact Steel City at 1 877 SC4 TOOL 15 C p GAK 16 AS 1 4 20x1 2 ROUND HD TAP SCREW 4 for dust chute M4x8mm ROUND HD TAP SCREW 2 WRENCH HOOK 1 4 20x3 8 ROUND HD TAP SCREW 4 FENCE BRACKET 2 GRANITE EXTENSION WING Support Bar 2 M8x20mm HEX SOC SET SCREW 4 5 16 18 HEX NUT 3 M8 LOCK WASHER 3 M8 FLAT WASHER 3 5 16 18x2 HEX SOC SET SCREW 3 ASSEMBLY HANDWHEEL ASSEMBLY The table saw is a heavy machine two people may be AWARNING required for certain assembly operations DO NOT assemble the table saw until you are sure the MAKE CERTAIN THAT THE SAW IS DISCONNECT tool is unplugged ED FR
42. o adjust the blade raising oewering assembly loosen lock nut and turn the eccentric sleeve B until play ig removed in ihe assembly than tighten lack nut SEE FIG 42 2 To adjust the blade tilting assembly loosen eck ou C and tum the eccentric D until all play removed in tho assembly then tighten tha lock nut PROTECTING CAST IRON TABLE FROM RUST Tha environment and frequency of human contact can have very detrimental impact on unpainted cast iran surfaces Moisture humidity and oils from human hands can cause the unpainted cast iron surfaces to maf Gr rust is importan t Routine mai lenance to keep your table saw looking new Glaaning and waxing the cast iron surfaces on regular main tenance schedule rs recommended as tolloaws To clean and maintain the unpainted cast iron surfaces e Anpiya heavy coat of WD 40 onto the unpainted casi iron surface Use fine steal wood pad to buff the unpainted cast iron Make sure te buff in a front to rear direction only A side to side buffing motion will show In the finely ground cast iron as a faw defector scratches Re apniy VD 40 and buff the unpainted cast iron surfaces until the stains or rust are removed sure you use Ihe same frant to rear buffing direction lo avold scratching or marring the cast iron surface Alter ali stains and or rusi have been removed clean all ol and dirt rom tha table saw using
43. ob counterclockwise and turn the handwheel counterclockwise When the saw blade is at its desired height tighten the handwheel lock knob clockwise until it is securely tightened TILTING THE BLADE The blade bevel handwheel and handwheel lock knob are located on the left side of the cabinet To increase the saw blade bevel loosen the handwheel lock knob counterclockwise and turn the hand wheel clockwise When the saw blade is at its desired degree tighten the handwheel lock knob clockwise until it is securely tightened To return the saw blade bevel to zero degrees loosen the handwheel lock knob counterclockwise and turn the handwheel counterclockwise When the saw blade is back to zero degrees it will come into contact with the adjustable positive stop which will cause the blade to stop Tighten the handwheel lock knob clockwise until it is securely tightened 22 To tilt the blade bevel to 45 degrees loosen the hand wheel lock knob counterclockwise and turn the hand wheel clockwise When the saw blade is at 45 degrees it will come into contact with the adjustable positive stop which will cause the blade to stop Tighten the hand wheel lock knob clockwise until it is securely tightened ADJUSTING BLADE BEVEL POSITIVE STOPS Fig 21 1 To adjust blade to a 90 degree blade bevel positive stop raise the saw blade A to its highest position SEE FIG 21 2 Using a combination square B check that the blad
44. r hair if the hair is long to prevent it from contacting any moving parts 28 SAVE these instructions and refer to them frequent ly and use them to instruct other users 29 Information regarding the safe and proper operation of this tool is also available from the following sources Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25West 43rd St 4th Floor New York NY 10036 ANSI 01 1 Safety Requirements For Woodworking Machines WWW ANSI ORG U S Department of Labor Regulations OSHA 1910 213 Regulations WWW OSHA GOV PRODUCT SAFETY 6 Safety decals are on this machine to warn and direct you to how to protect yourself or visitors from personal injury These decals MUST be maintained so that they are legible REPLACE decals that are not legible 1 Serious personal injury may occur if normal safety precautions are overlooked or ignored Accidents are frequently caused by lack of familiarity or failure to pay attention Obtain advice from supervisor instructor or another qualified individual who is familiar with this machine and its operations 2 Every work area is different Always consider safe ty first as it applies to your work area Use this machine with respect and caution Failure to do so could result in serious personal injury and damage to the ma
45. ren 15 ENSURE that the machine sits firmly on the floor before using If the machine wobbles or is unstable correct the problem by using shims or blocks prior to operation 16 KEEP saw blade sharp and clean Failure to do so greatly increases friction decreases cut quality and increases the possibility of a kickback 17 MAKE CERTAIN the saw blade is parallel with the miter slots and with the rip fence A blade that is not aligned parallel can cause the workpiece to be pinched between the blade and the fence causing burning or kickbacks 18 ALWAYS use blade guard on all through cuts This will help prevent the cut from closing on the back of the saw blade The blade guard also has anti kickback fingers which minimize the chance of a workpiece being thrown back during a cutting operation 19 ALWAYS push the workpiece past the blade DO NOT release a workpiece until it is past the blade and removed from the saw 20 DO NOT execute a cut when you do not have complete control of the situation 21 DO NOT cut a workpiece that is too large for you to safely handle Use an outfeed table or workstand to properly support the piece 22 23 24 25 26 27 28 29 30 DO NOT use the rip fence as a guide when cross cutting BE MINDFUL of flaws in the wood Cutting a warped or twisted board along the rip fence can get pinched between the fence and the blade causing a kickback ALWAYS remove cut off
46. rking with this machine It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual The drawings illustrations photographs and specifications in this user manual represent your machine at time of print However changes may be made to your machine or this manual at any time with no obligation to Steel City Tool Works Motor HP Amps Volts Hertz RPM Blade Tilt Blade Drive Blade Diameter Blade Arbor Number of Teeth Blade Speed Max Depth of Cut at 90 Max Depth of Cut at 45 Table in front of blade At max Depth of Cut Max Dado Width Extension Wings Induction 1 75 15 7 7 5 120 240 60 3450 Left Poly V Belt 10 in 5 8 in 40 3450 3 3 8 in 2 1 4 in 12 1 2 in 13 16 in 12 in Granite 2 PRODUCT DIMENSIONS Length 40 Width 27 Height 37 Net Weight 403lb SHIPPING DIMENSIONS Length Width Height Gross Weight 30 29 5 42 7 4306 PRODUCT SPECIFICATIONS Model No 35929 Model No 35920 Induction 1 75 15 7 5 120 240 60 3450 Left Poly V Belt 10 in 5 8 in 40 3450 3 3 8 in 2 1 4 in 12 1 2 in 13 16 in 12 in Granite 2 40 27 37 437 6lb 38 29 5 42 7 469 5lb ACCESSORIES AND ATTACHMENTS There are a variety of accessories availab
47. s properly sized and in good electrical condition Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDES WW 100 LONG fo 6 mps AWG 16 AVES 10 Amps V AWG AMC 14 AW 10 10 12 Arpa AWG 16 AG T AN CA 12 fe 16 Ampe 13 AW G Aol MINIMUM RECOMMENDED GALGE WEI FOR EXTENSION CORDS ina 240 VOLT OPERATION ONLY 25 LONG GD LONG TOD LONG D 8 Amps AW AWG 6 lp 10 Ampe 18 AWG 18 AVC Td AWO ja 12 Arpa L AWE 15 AV 14 AVV d la 16 Ampe UNPACKING amp INVENTORY jA WARNING Tie machine ie heavy two people are required ta unpack and Lise a safely strap to avoid lip over whan lifting machine Remove any protective materials and coatings from all of the parts and the table saw The protective coatings can be removed by spraying WD 40 Check shipping carton and machine for damage before unpackaging Carefully remove packaging materials parts and machine from shipping carton Always check for and remove protective shipping materials around motors and moving parts Lay out all parts on a clean work surface A Blade Guard and Splitter Assembly B Mobile Base Caster Assembly C Miter Gauge D Blade Wre
48. safe practices CAUTION CAUTION used without the safety alert symbol indi cates a potentially hazardous situation which if not avoided may result in property damage NOTICE This symbol is used to alert the user to useful informa tion about proper operation of the machine AWARNING AWARNING Exposure to the dust created by power sanding saw ing grinding drilling and other construction activities may cause serious and permanent respiratory or other injury including silicosis a serious lung dis ease cancer and death Avoid breathing the dust and avoid prolonged contact with dust The dust may contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Always operate tool in well ventilated area and pro vide for proper dust removal Use a dust collection system along with an air filtration system whenever possible Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water 1 To avoid serious injury and damage to the machine read the entire User Manual before assembly and operation of this machine ALWAYS wear eye protection Any machine can throw debris into the eyes d
49. t on plunger C and turn miter gauge over 2 Loosen the lock nut D 3 or 4 turns SEE FIG 32 3 Place a square against the guide bar and front of the miter gauge body Square the miter gauge body to the guide bar and tighten knob 4 Push in plunger and make adjustments to stop screw E so that it touches the plunger and tighten lock nut 5 Recheck the positive stop angle to the saw blade insert the guide bar into the miter slot and slide the miter gauge up to the saw blade 6 To check place a square against the saw blade and miter gauge body If any more adjustments are needed repeat steps above 7 To set both 45 degree positive stops repeat steps 1 Thru 6 above at the 45 degree settings Arbor gib assembly adjustment 1 The miter gauge has adjustable positive stops at 0 degree and 45 degrees or it can be manually set at A dovetail gib is provided on the arbor height assembly to any angle between 60 degrees insure a good sliding fit between the arbor assembly and the trunnion bracket when raising and lowering the blade This gib has been adjusted at the factory and should not desired angle and tighten knob SEE FIG 31 need any further adjustment If adjustment is necessary perform the following steps 2 To rotate miter gauge body A loosen knob B and pull out plunger C and rotate miter gauge body to 3 To rotate to the next positive stop pull plunger C out rotate miter gauge body then push plunger ba
50. uring operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operat ing power tools 11 DO NOT FORCE the machine to perform an opera tion for which it was not designed It will do a safer and higher quality job by only performing operations for which the machine was intended AWARNING 12 DO NOT stand on a machine Serious injury could ALWAYS wear hearing protection Plain cotton is result if it tips over or you accidentally contact not an acceptable protective device Hearing moving part equipment should comply with ANSI S3 19 Standards AWARNING 13 DO NOT store anything above or near the machine 14 DO NOT operate any machine or tool if under the influence of drugs alcohol or medication 15 EACH AND EVERY time check for damaged parts prior to using any machine Carefully check all guards to see that they operate properly are not damaged and perform their intended functions Check for alignment binding or breakage of all 4 ALWAYS wear a NIOSH OSHA approved dust moving parts Any guard or other part that is dam mask to prevent inhaling dangerous dust or air aged should be immediately repaired or replaced rticles bome particips 16 Ground all machines If any machine is supplied with a 3 prong plug it must be plugged into a 3 5 ALWAYS keep the work area clean well lit
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