ICAF System - MS Engineering A/S
Contents
1. The recommended connection is a de energized relays connected to the normally open contacts In order to have a fail safe alarm which will set the alarm in case of power interruption or broken wires Functions of the alarm relays 2 1 1 3 alarm relays Defines energized or de energized relays function during alarm amp For a complete understanding of the alarm behaviour we refer to the following schematic overview Accepted Accepted Accepted Delay expired Accepted Delay expired New alarm New alarm i Newalarm Delay expired i i i Trigger Trigger Error i ipulse ipulse Delay Delay Delay Ak Alarm R1 Alarm R2 Display alarm CH Corrosion amp Water Control bv Page 26 e I CAF User manual Clients 2 0 Eng Event amp alarm logging The DPU is equipped with an internal flash memory which offers space for 15000 alarms events or data logs The internal flash mechanism works on FI FO First In First Out After complete filling of the memory the oldest log will be replaced by a new one There are 4 types of logs 1 Data logs general daily log of the performance of the ICAF system 2 Alarm logs error code including time stamp and source of the alarm 3 System log system dump of current hard and software situation especially for debug hard amp software purposes 4 Event 095 to monitor changes at the system like startup 4 The last 100 alarm logs including startup even2. 7 Unit SD Import cnf Import a configuration file from SD card with settings serial number 4 Insert an SD card containing the correct configuration file This files should consist a name equal with the serial number of the DPU and have CWS extension 8 Be sure that SD card contains not an update file AT1440 alf 4 After successful import of the file the system will reboot automatically CH Corrosion amp Water Control bv Page 17 ICAF User manual Clients 2 0 Eng 4 If no SD card is found the message please insert SD card will appear When inserting a SD card the SD main menu will automatically appear 4 The log will be cleared after importing new settings 2 4 1 4 Export a configuration file 7 Unit SD Export cnf export copy all the settings and configuration parameters of the system on a SD 4 Filename is the serial number of the DPU unit with CWS extension e g 1234 cws 4 If no SD is found the message please insert SD card will appear When inserting a SD card the SD main menu will automatically appear 2 4 1 5 Import second language file level 1 7 Unit SD Import Ing Import a predefined language file form SD to the DPU 4 Insert an SD card containing the correct language file This files should consist a name equal with the serial number of the DPU and have a cwt extension 4 After successful import of the file the sy
3. Clear log AEE displays the last 100 alarms and events starts with most recent log Use the backward and forward key to navigate through the pages for additional log info copy the log to the SD card 2 4 1 0 SD card and use the log viewer An overview is generated for extended log info Copy the log to the SD card and use the log viewer Touch the lower menu bar to clear the log C Corrosion amp Water Control bv ICAF User manual Clients 2 0 Eng Page 16 6 Menu System SD 2 4 0 0 SD Display overview 2 01 01 Logs Henin SD card Make log Export log Export cfg 3D ulmi SD 01 01 2 4 1 1 Make a system log instantly level 1 7 SD make log touching the button will make a log instantly 4 The log is saved to the internal memory Use 2 4 1 2 export log to export copy a for export to SD card When inserting a SD card the SD main menu will automatically be displayed 2 4 1 2 Export log SD export log export the internal log files on SD 4 Filename is the serial number of the DPU unit with CWL extension e g 1234 cwl CES Exporting the log will NOT clear de log It s only a copy CES If no SD card is found the message please insert SD card will be displayed When inserting a SD card the SD main menu will automatically be displayed 2 4 1 3 Import a configuration file level 1
4. USER MANUAL Clients I CAF System IMPRESSED CURRENT ANTI FOULI NG CH Corrosion amp Water Control bv Page 2 ICAF User manual Clients 2 0 Eng Corrosion amp Water Control b v P O Box 47 NL 2750 AA Moerkapelle The Netherlands Tel 31 79 5931295 Fax 31 79 5931871 Website WWW corrosion nl General email info corrosion nl Service email service corrosion nl Cy Corrosion amp Water Control bv Page 3 CAF User manual Clients 2 0 Eng CH Corrosion amp Water Control bv Page 4 ICAF User manual Clients 2 0 Eng Index 1 Introduction 1 A Remarks 1 B Guarantee and Liability 1 C Environment 1 D Safety 1 E Instruction symbols Terms and abbreviations 1 G Navigation 1 H Changing parameters 1 1 Accessing parameters 1 Menu flow diagram 1 K Main menu tabs 1 L Menu overview Principle of the I CAF system Status menu Menu system settings Menu system Log Menu System SD Menu Login Menu Info Menu About 10 Menu Activation 11 Understanding the software o N OU BR UN 12 Understanding the software CH Corrosion amp Water Control bv ICAF User manual Clients 2 0 Eng Oo oO NN NN NN e e PR N e H NNNNNF HB B A W OO Ul BB UW 5 CH Corrosion amp Water Control bv Page 6 ICAF User manual Clients 2 0 Eng 1 Introduction 1 A Remarks 3 Read this instruction manu
5. LE Kv cic LL PO T Type kontroll LCD Snr 0000001234 Sys coda C182F554 Version 969 A Activate Date time 15 01 34 4 1 2 0 Info 7 2 Info Serial number amp version information Cy Corrosion amp Water Control bv CAF User manual Clients 2 0 Eng Page 20 9 Menu About Display overview Level 0 LE NE Urol Login 0 1 About ULLI Reterence Sustenmtupe of powerunit Display overview Level 1 Activate 4 1 3 0 About About Ul Ul Reference fr Hard Sustenmtupe Type of powerunit 7 about customer amp system information Cy Corrosion amp Water Control bv CAF User manual Clients 2 0 Eng Page 21 10 Menu 2 Activation The system is carefully designed to guarantee its function between two dry dock periods with almost no maintenance The lifetime of the anodes is based on the information given by the shipyard or ship owner The almost complete dissolved anodes should be changed during a dry dock period with original spare anodes only After commissioning the ICAF system should by activated with a special key which can be obtained by internet The expire date of this code is equal to a dry dock period lifetime of the anodes plus safety margin Before expiration the system will generate a pre alarm and show the remaining lifetime of the anodes thus before m
6. o into mom m wA AA A NA NA NA 5 4 activation num ONA NA 1 CH Corrosion amp Water Control bv Page 12 ICAF User manual Clients 2 0 Eng 2 Principle of the I CAF system I CAF is an abbreviation of I mpressed Current Anti Fouling It s basic function is to prevent biological marine growth in cooling systems Barnacles mussels algae and other types of shellfish grow in the cooling system and thus adversely affect it s functioning Vessels operating in coastal water run the greatest risk of being polluted by fouling This very reliable and sophisticated ICAF system is a highly effective option to prevent this kind of fouling It s functional principle is based on an artificially triggered voltage difference between the copper anodes and a suitable cathode This causes a minor electric current to flow from the anodes so that they are dissolved to a certain degree The control unit of this I CAF system The Digital Processing Unit offers a number of control functions to make sure that the anodes add the required minimum amount of copper particles to the sea water This process ensures the formation of copper 1 oxide and creates ambient conditions to prevent foulin from nesting inside the cooling systems In some cases aluminium or iron anodes are used beside the copper anodes The function of those aluminium and iron anodes is to avoid corrosion d
7. only no system adjustments can be made Accessable for everyone Level 1 primary functions to access this level a pin code is needed Ships engineers If system adjustments must be made a pin code is required to access the specific menu v 5 15 Quz 100 00 HOCL ODUIOC O 015 031100 00100 00100 1 2 15 Q4 700 00 100 00 00 0 015 First touch the then login the keypad will appear Oii 218 SRI Pll Y Ms We Yo Ye Enter the correct pin code followed by enter Default pin code for level 1 1234 PIN code can be changed 3 Only when the correct password is entered the advanced function tabs will appear CES After 15 minutes of no activity on the touch screen the system will automatically log off 3 excess other levels first log out then repeat login CH Corrosion amp Water Control bv Page 10 I CAF User manual Clients 2 0 Eng 1 Menu flow diagram 1 0 Status 4 0 4 1 Login logout Submenu Page Line Example 2 4 1 1 System sd page line1 Export log Userlevels Level 0 Level 1 ICAF Alarms 04 Short circuit anode 05 High resistance anode 06 Below setpoint anode 10 Communication error global 15 Polarity error anode 1 1 View Status 1 Main menu tabs EB The main menu consists of the following items displayed with tabs 1 Status Status displays and sets t
8. 0 Eng 4 Menu system settings 2 1 0 0 Settings Display overview Dates 13 32 39 Language EN Alarm relays Error OFF 4 General system parameters are applicable for all the anodes or the complete system 2 1 1 1 Date time 7 Settings Date time adjustment of date and time 4 Attention The timestamp of previous made logs will not be changed 4 Standard time is set according to UTC 2 1 1 2 Language 7 Settings Language change interface language Default import from sd card English 2 language 4 Default Only English language available 4 Special languages on request SD 2 1 1 3 Alarm relays GED Settings Alarm relais select energized or de energized relays in case of alarm Error on energized while alarm is active Error off de energized while alarm is active Setting applies for both relays 2x Alarms amp alarm settings CH Corrosion amp Water Control bv Page 15 I CAF User manual Clients 2 0 Eng 5 Menu system Log 2 3 0 0 Logs Display overview 17712717 22 26 04 09 JULES 18118 20405 27112115 14184 40405 37771 2715 1407 1804 06 17712115 lau 7 TAO4 05 14106 404 06 07712715 14064 404 05 2 3 1 0 events amp alarm logs 7 Logs 17 21 ZISOITALIQS 07 12 17 21 00 fTAO4 15 D 12 17 20040315 09712717 21001402 15 07 1271 ZISQTAOIAl5 07 1271 7 20 59 Startup 01217 22 25 01709
9. aintenance is required Alarms All 01 01 Cur act 319 Time lett 319 0M Activation Warn The set point of this pre alarm is set to assure plenty of time to schedule maintenance and arrange the necessary original spare parts The system will repeat the pre alarm a few times After installation of the original anodes the system should by activated again with a special code which can be obtained by internet To avoid any damage on the vessel the system will shut down completely To view the remaining period or to enter a new activation key e login to level 1 e Proceed to the activation menu e The screen shows the original period current activation time and the remaining time E EM V 01 701 Activator OLADI Entar activation key OUS DO 020000 BOB 00 00 004 00090 agg 00 00 00 0 ooga OOH e To obtain an activation code note the serial number of the DPU Snr and the system code Sys code e Visit the website of Corrosion amp Water Control bv www corrosion nl to fill in above mentioned numbers to obtain the activation key e Touch the enter activation key and enter the new activation key e The system is now activated and ready to use 3 Attention A locked DPU can only be unlocked with a valid activation key After entering a new activation code the remaining time will be overruled The new entered period will start immediately When the system is activ
10. al before proceeding Please note that on request of Corrosion amp Water Control bv or one of it s official world wide agents the installation of ICAF system can be inspected prior to the first use Please check with Corrosion amp Water Control bv for more information regarding the commissioning 1 Guarantee and Liability The General conditions of Corrosion amp Water Control bv are applicable here Please also refer to the confirmation of the order for possible additions Improper functioning not covered by the guarantee as a result of e Incorrect installation e Not following the instructions in this manual e Replacement with non original parts 1 C Environment e environmental laws and rules of the area where the ICAF system is installed always have to be respected and observed e The rules of the classification societies if applicable have to be respected and observed e Always be cautious of dangerous voltages 1 D Safety Pay attention Touching some parts of the system may result in hazardous voltage shocks The secondary voltage of the anodes 1 12 VDC and current 0 40 A used in this ICAF system is at such a low level that it is not hazardous for humans However the primary voltage in the power supply can be hazardous to humans installation and maintenance should only be done with the main power disconnected and by knowledgeable and authorised personnel only 1 E Instruction sym
11. amage in the connected related pipe work This ICAF system can interact with the ship s management system to show alarms and current values The ICAF system can also interact with sea water pumps Therefore perfect protection is guaranteed under all conditions and the amount of dissolved copper is minimised to prolong the lifetime of the anodes CH Corrosion amp Water Control bv Page 13 ICAF User manual Clients 2 0 Eng 3 Status menu 1 0 0 0 Status panel overview The following screen will appear when the system is operating properly and no alarms are active 1 0 1 0 Status panel FT status Wi 8104 G 1 ID anode number 2 setpoint number I Il 3 Set current setpoint or status e g Off Pause 4 V actual anode voltage measured in volts 5 01 01 page x of xx pages 9 Alternating with alarm bells 22 22 indicates a new alarm selecting the alarm bells will navigate to an extended information panel 6 Alarm alarm column shows active alarms per anode Codes A alarm indicator 15 error code Alarms amp alarm settings 7 line select the appropriate anode to navigate to the anode settings panel LH 1 0 1 0 Anode settings 8 A actual anode power measured in amps 9 Use the backward and forward arrows to navigate through the panels Cy Corrosion amp Water Control bv Page 14 ICAF User manual Clients 2
12. anodes have typical expected potential of 300 mV value 300 mV indicates that the anode is wrong connected while a value of 100 indicates that the anode material is not copper In these cases the system will generate an alarm and prevent the activation of this anode to avoid any damage When the installation is corrected a restart of the system will activate the specific anode s again Output configuration Every available channel delivers maximal 1 1 amps 10volts It can be used as single anode When more power Amp is required more channels can be combined to one anode in order the reach the required power ZJ installation manual The channels should be appointed to the specific anode output CH Corrosion amp Water Control bv Page 23 I CAF User manual Clients 2 0 Eng 12 Understanding the software switching setpoints The system is provided with a second setpoint parameter per anode This feature can be very useful when the water intake fluctuates strongly in volume For instance use the first setpoint for normal operation and the second lower setpoint in cases of minor volume water consumption This feature assures minimum use of power and extend the lifetime of the anodes Switching between the setpoints is utilized by four inputs Each input can be configured to one or more anodes Connect the input to a remote switch or better to a potential free contact which indicates that the concerning syste
13. arator start end alarm 2 start alarm V end alarm A source of alarm Anode general 01 unit number only in case of unit 09 alarm code see table alarm code Table alarm code 0 Short circuit Anode Check anode cable and or anodes constructions High resistance Anode Warn out anode s or open circuit s 06 Below setpoint Output failure or to high resistance global Communication problem between DPU and one or more cards Polarity error Anode Wrong polarity Connection or improper type anode CH Corrosion amp Water Control bv Page 25 I CAF User manual Clients 2 0 Eng alarm relays The system includes two double poled relays for respectively alarm notification to third party equipment and indication of the system status Both relays will be activated whenever an alarm occurs The first relay will be de activated after acknowledgement while the second relay stays active as long as the alarm situation remains The function 2 1 1 3 alarm relays provides the choice whether the relays should be energized normally de energized or vice versa Together with both normally open or closed hardware connections available a variety of function can be made depended on the requirement While an alarm is not yet acknowledged the first relays will stay active In order to be notified of other alarms normally open and normally closed contacts are in perspective of a de energized relays
14. ated you are able to make use of our worldwide service network All service engineers have easy access to all relevant details of the system when activated so fast and determined action can be taken when required With this feature we try to reduce the installation of non original parts which can affect the function of our system CH Corrosion amp Water Control bv Page 22 I CAF User manual Clients 2 0 Eng 11 Understanding the software DPU The DPU digital processor unit consist of a LCD display provided with a touch screen and microprocessor controller The DPU is capable to control 16 ICAF cards which offers 64 individual controlled 1 1Amp 010 volt outputs The DPU is also provided with 4 configurable inputs These inputs control the current of the specific anodes between the lower or higher setpoint This can be used to extend the lifetime The DPU can be installed in the ICAF cabinet or separate e g control room The DPU can be installed in one of the unit cabinets or separate e g control room Anode settings The following settings can be made for every anode Status on off to activated or de activated the specific anode setpoints Setpoint I The normally required power in amps Setpoint 11 Used when High Low function is activated Switching setpoints Polarity level Every time the primary voltage is reconnected the system will check the potentials of all anodes in unpowered state Copper
15. bols 7 path to menu function function description Tip 9 Attention note for more further information GY know before go Menu activation bar upper bar Function dependable menu activation bar lower bar CH Corrosion amp Water Control bv Page 7 ICAF User manual Clients 2 0 Eng 1 Terms and abbreviations System Complete ICAF system DPU Digital processing unit ACP CARD Modular connection card Restart Unpower the system completely and power up again normally open State of contacts when de energized PS Port side SB Starboard User interface pr 21 QD 06 5 21 00 fAQ4 15 21 00 TAO 3 15 07 12 17 21 DOITAO 2 135 09712517 Z1 000fAO1 15 WO __ ICAF Tel 977 593 1295 1 Main menu bar toggles between main menu and current screen 2 Main menu 3 Submenu if applicable 4 current or chosen position in the submenu 5 current or chosen position in the main menu 6 Title bar current page unit total available pages unit s 7 display with chosen options or relevant information 8 page unit back 9 page unit forward 10 The lower bar toggles an extra function if applicable CH Corrosion amp Water Control bv Page 8 ICAF User manual Clients 2 0 Eng 1 G Navigation e Touch the menu bar 1 to display main menu bar shown on upper side on the LCD screen e Touch the menu bar 1 again to h
16. he anode values 2 System General system settings 3 Hardware Hardware configuration 4 Logon log off product amp customer information Use the backward and forward arrows to select the unit the status screen 1 0 1 0 Menu Status CH Corrosion amp Water Control bv Page 11 ICAF User manual Clients 2 0 Eng 1 L Menu overview M S P L English Unit Min Max Default Lv Remark Status display UNIT vee screen per unit ars Wa ve view of oE status On o RE ME 2 o O O systemsettings J _ __ FE REE ER 1 2 Language select EN 1 import other language from sd card Ba coo tm B __________ iB AR nur I ION SB EHE e 1 mr RR O gt 3 gt NA n n ma 5 a card importexport og and system dump 1 NA na na na i Makes current situation log and collect iton the SD card fef eeno mM fo Copies ne compete evenuatarm log on ne Sbead _______ 1 4 Export configuration NA na NA NA 0 Copies all settings onthe SD card Rn OG Dp information 2 TT 1 a 0 toginvtogout ___ num 1 999999999 velo o o
17. he settings and configurations and the knowledge to adjust these CH Corrosion amp Water Control bv Page 27 I CAF User manual Clients 2 0 Eng
18. ide the menu toggle function or choose a tab 2 e If there are no sub menu s it will lead directly to the related menu 7 e If more sub menu s exist then these will be displayed at the left side on the LCD screen 3 e Choose sub menu item 3 3 If the LCD backlight is not activated sleep mode the first random touch at the screen will lit the backlight The current location the menu is recognizable by the inverted dark tabs when menu is displayed 4 amp 5 1 Changing parameters Settinas settings gt Status on Setpoint I 01 10 Setpoint I 00 820 Polarity level 0 3 y Pause interval Off e Select a parameter value displayed on the screen e A keypad left or a chose panel right will appear current value is displayed e Enter a new value left or Select with lt or gt the proper function right Login 7 07 17 21 58 Langua E Y Ys Ys 5 n 4 gt e confirm the new setting enter or escape esc Enter or escape will return to the previous menu d Before changing the sign first enter the digit s Usethe delete to erase the last digit or the escape esc to go back without changing the parameter CH Corrosion amp Water Control bv Page 9 I CAF User manual Clients 2 0 Eng 1 1 Accessing parameters 7 2 logon or Logout The operation of this ICAF unit is categorized into three different USER levels Level 0 read out
19. m pump on or off to regulate automatically switching between the setpoints amp To connect the input to a remote device 27 installation manual Example illustration 5 N D 8 On off E 2 S Anode 5 n D 8 On off CH Corrosion amp Water Control bv Page 24 ICAF User manual Clients 2 0 Eng Alarms amp alarm settings The ICAF system can compromise extensive monitor amp alarming features The alarm monitor is divided in two parts 1 Monitoring the performance of the system e g communication correct outputs and inputs signals 2 Exceeding of set limits e g amps resistance etc d4 The I CAF system has enough space to log at least 15000 alarms and events in its memory If an alarm is activated the following actions will take place 1 the alarm code will be displayed 2 the system will log the alarm with all relevant information 3 the alarm relays will be activated alarm should be acknowledged All the alarms except system errors are individual provided with e adjustable upper and or lower limit s e on off or set to 0 when the specific options is not used alarm codes The log screen displays the last 100 alarm records sorted by date with the most recent on top All lines starts with a timestamp followed by a code The code represents the following information Example 07 12 31 13 48 A01 09 07 12 31 13 48 Time stamp YY MM DD UU MM sep
20. stem will switch to the second language automatically 4 If no SD card is found the message please insert SD card will appear When inserting a SD card the SD main menu will automatically appear 2 4 1 6 Reboot 7 Unit SD Reboot reboot the system without the need to power down 4 This option can also be used to trigger an update while system is powered Slide the SD card containing a newer version file into the slot the SD functions will popup and choose reboot tis strongly recommended to export configurations before making any updates CH Corrosion amp Water Control bv Page 18 I CAF User manual Clients 2 0 Eng 7 Menu Login 4 1 0 0 Login log off Display overview NE mmm Login 08 01 28 19 39 4 1 1 0 Login log off 7 2 login of Logout Login to excess level specific functions 4 After 15 minutes of no activity on the touch screen the system will automatically log off level 0 CES CES CH Corrosion amp Water Control bv ICAF User manual Clients 2 0 Eng To excess other levels first log out then repeat login Default pin code for level 1 1234 Page 19 8 Menu Info 4 1 2 0 Info Display overview Level 0 Info LLZUT Control L Snr 0000001234 Sus code PCLS2F554 Version H363 Date tmne 15 01 34 Display overview Level 1 Info 0401 gt
21. t log can be displayed the display provided with timestamp j Clearing the alarms in the display will not delete the logs in the flash memory 3 To copy logs onto SD SD Card SD Card The back of the DPU is provided with a SD card slot The SD card is used for update the system and import export data form and into the system The SD card must be formatted with 6 byte fat system This can be achieved by any computer with a Windows operating system with a SD card slot I mport export data When sliding a SD Card in the slot while the system is powered the DPU will automatically detect the presents and trigger the SD card menu 2 4 0 0 This menu shows the following options Make log instantly make a system dump internal memory Export Log copies the TOTAL log including a system dump on SD card Import language import a second language from sd card future option Update the I CCP To update the I CCP system e Copy the update file xxx alf file on to the SD card e be sure the system is unpowered e Slide the SD card into the slot e Power the system e The screen shows the status of the update import and will start automatically after finishing the update don t interrupt this process e Check the settings and adjust were needed 3 Attention In case of new release with additional functions parameters and configurations will be set as factory defaults Be sure to have a backup of all t
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