User Manual - Comkit Online
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1. safe place for future use DIFKO Page 12 of 12 800507 Birko Conveyor Toaster April 2012 v1 022. DIFKO ELECTRIC COUNTER TOP CONVEYOR TOASTER OPERATION MANUAL 800507 Birko Conveyor Toaster April 2012 v1 02 Page 1 of 12 Contents Introduction 3 Packaging 3 InstallatiON oooo o o 4 Operati0N oooooooooooo 5 Cleaning Care and Maintenance 6 Safely eara E 6 Trouble Shooting 7 Explosion View o oo cues 8 Spare Part LiSt 9 Circuit DiagraM o o oo o o 10 Compliance o o ooooooo o 11 Spectficati0N o o o ooo 11 Contact Details 12 Page 2 of 12 800507 Birko Conveyor Toaster April 2012 v1 02 Introduction Congratulations on the purchase of your Birko machine Please take time to carefully read through this manual to ensure the machine is operated and maintained properly to ensure the best possible performance from the product for many years Birko will not accept liability for the following if The instructions in this manual have not been followed correctly Non authorized personnel have tampered with the machine Non original spare parts are used The machine has not been handled and cleaned correctly There is any use damage to the unit Packaging Birko prides itself on quality and service ensuring that at the time of packing all products are supplied fully functional and free of damage Provided in this package are the following
3. NO Tot Light Bottom Bl enent Top El enent The above circuit diagram has been provided to assist qualified technicians Only Birko agents or Recommended Qualified Technicians should carry out repairs if needed Do not remove any components or service panels on this product Page 10 of 12 800507 Birko Conveyor Toaster April 2012 v1 02 Compliance Birko products have undergone strict product testing in order to comply with regulatory standards and specifications set by international independent commonwealth and federal authorities As testimony to such compliance Birko products carry the following marks symbols Cf Specifications MODEL VOLTAGE POWER DIMENSIONS MM WIDTH DEPTH HEIGHT Oo pa yoo po Please keep this manual in a safe place for future use Page 11 of 12 800507 Birko Conveyor Toaster April 2012 v1 02 Contact Details Birko Heaters Australia Pty Ltd ABN 39 103 881 625 67 Allingham St Condell Park N S W 2200 AUSTRALIA Local Ph 1300 724 955 Local Fax 1300 735 259 sales birkoheaters com www birkoheaters com Zenith Heaters Limited IRD No 95 640 729 Unit 2 15 Moselle Avenue Henderson Auckland 0610 NEW ZEALAND Telephone 0800 558055 Facsimile 0800 559055 www zenithheaters co nz The term Birko is a registered trade mark of Birko Heaters Australia Pty Ltd Please keep this manual in a
4. Toaster to cool down after use before dismantling for cleaning the unit will still be too hot to handle immediately after use This appliance is not intended for use by persons Including Children with reduced physical sensory or mental Capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure they do not play with the appliance Page 6 of 12 800507 Birko Conveyor Toaster April 2012 v1 02 Trouble Shooting If your Birko Conveyor Toaster does not operate please check the following before placing a service call Slow heat up No heat up Indicate light is not on The carry clain does not work a if the switch is 1 b up element cut off c down element cut off a switch is closed or broken b is the civil used power supplied c up and down element all cut off a indicator light is broken b switch closed or broken a switch closed or broken b timing switch cut off c no civil used power d elector motor broken e the fan leafage and elector motor are broken f carry chain broken or loosen g drive gear and chain wheel dam aged seriously or broken Note all Birko products are tested prior to packaging Before calling a service agent or qualified technician e Check there is correct power supply e The machine is plugged in correctly and po
5. e Conveyor Toaster e Return Chute e Pass through Chute e Feeder e Crumb Tray e Feetx4 e Manual Should you find any damage as a result of freight please contact your Birko dealer immediately Page 3 of 12 800507 Birko Conveyor Toaster April 2012 v1 02 Installation Remove the Birko Conveyor Toaster from the packaging be certain that all protective plastics and residues are thoroughly cleaned from its surface Locate the Birko Conveyor Toaster on a firm level surface International standards and regulations should be consulted in order to abide by standards set in relation to positioning spacing and ventilation of the product Once the Conveyor Toaster has been placed in position ensure the crumb tray is correctly fitted in place at the front of the toaster Supply the appropriate power and connect to mains The toaster is now ready to turn on and operate Your Conveyor Toaster can operate as a pass through operation or return operation Please see diagrams below and follow the instruction for appropriate required method Refer to relevant instruction below for the diagrams provided Pass through a Open the back door by fixing it into a horizontal position close to the conveyor Then attach the rear chute to the hanging screws provided at the back of the toaster Return Operation b Ensure the back door is closed by fixing it into a vertical position Working from the front take the lower return ch
6. ed after each day s operation however may require to be cleaned more often depending on the amount of use Allow the Conveyor Toaster to cool before cleaning Remove the crumb tray toast chutes and feeder to wash in warm soapy water Ensure each part is thoroughly dry before returning to the unit The remainder of the Conveyor Toaster can be cleaned with a damp cloth using hot soapy water Do not immerse completely in water or use water jets to clean Warm soapy water is recommended for cleaning cleaning agents after prolonged use can damage stainless steel Safety Switch off power to and disconnect from the mains whilst cleaning Do not locate in an area that may be cleaned by a water jet Do not use metal utensils to remove bread or crumbs from the toaster If the power cord is damaged it must be replaced by a Birko Service agent or Recommended Qualified Technician in order to avoid a hazard The Birko Conveyor Toaster does not contain any user serviceable parts Birko Foodservice dealers or Recommended Qualified Technicians should carry out repairs if necessary Do not remove any components or service panels on this product Birko takes every care to ensure that all products are safe Steel cutting procedures used to manufacture these items results in sharp edges These sharp edges are removed to the best of our ability however we insist the operator takes care when in contact with this piece of equipment Allow the Conveyor
7. ute slide it into the bottom of the conveyor toaster and fix it on the two pins located at the inside rear of the toaster Feeder c Place the feeder into position as per the diagram provided Page 4 of 12 800507 Birko Conveyor Toaster April 2012 v1 02 Operation The Toaster has 3 functions which are controlled by the dial on the left of the unit See below for diagram and listed functions ELEMENT Top Bottom ement Settings e Top Bottom Element Provides Full power to Upper and Lower elements e Top Element Provides full power to the upper element only e Standby Reduces power to unit to save energy whilst not in use Which allows the unit to keep warm for faster heat up when required By using the right hand dial you are able to control the speed of the conveyor Which in turn determines the darkness lightness of your toasted products e Adjusting the speed control in a clockwise direction will increase the speed in turn resulting in lighter toasted products e Adjusting the speed control in a anti clockwise direction will slow the conveyor speed in turn resulting in darker toasted products Note When in operation the Conveyor Toaster will be hot at the entrance to the conveyor cavity Please take extreme caution Page 5 of 12 800507 Birko Conveyor Toaster April 2012 v1 02 Cleaning Care and Maintenance Switch off the power and disconnect from the mains The Conveyor Toaster should be clean
8. wer is switched on Page 7 of 12 a set the switch 1 b change up element c change down element a open or change the switch b supply civil used power c change element a change indicator light b open or change switch a open or change switch b change timing switch c supply civil used power d change elector motor e change the fan leafage and elector motor f fix the nut or change the chain g change drive gear and chain wheel 800507 Birko Conveyor Toaster April 2012 v1 02 Explosion View Model 1003202 Li A v Y 800507 Birko Conveyor Toaster April 2012 v1 02 Page 8 of 12 Spare Parts List Model 1003202 mo TS IEA AS o e Of emoe IAE O PEO of eow o E IE PO ene Far ao NN e TA Pig af swm ooo Cd SCS of soe o Cd fof ewm AO aoo o on S a S emme JA Ha cowsjorbet 1 Cd Pe my Cd S fis Pas rough aa IET TAN O la NN ala aa la a lnea ia n _ _ ar Pwgalead IIA is Toppanel food Lo 2 Element cover Ot 22 Flementassembly plate 2 __ A NI 2 Upper ment a0 Lower a CAME TATI ed CS 26 wait are coste iC fat rari 2o variant speed cooler 1 O ao EC a IES HEN IES RE HA ff ewig SP SCS ef tumbtey iP OOS ee E E Page 9 of 12 800507 Birko Conveyor Toaster April 2012 v1 02 Circuit Diagram Model 1003202 L N D ode o 230V 240V E Gear Motor Manual shi ft Sw tch Fan Vari stor AI
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