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Keyboard User Manual - Daisy Data Displays

1. 8 2 5 Installing Intrinsically Safe Keyboards 8 3 Special Notes on D3 60 Key Keyboards et 18 3 1 Standard 60 Key Output Codes 18 3 2 Custom Software and Legends eio eese 18 3 3 Changing Legends on the 60 Key Membrane eyboaTrd sse 18 4 Recommended Computer Peripheral Ergonomics Guide pp 20 5 Maintenance and Cleaning s eee oie ente 22 6 Appendices och ace near oco teet 23 6 1 Appendix A Keyboard 23 6 2 Appendix B Connector Pinouts for Keyboards sess eene enne 25 6 3 Appendix C Connector Pinouts for Pointing Devices 26 6 4 Appendix D D3 Cable Wire Color 27 6 5 Appendix E Barrier Assembly DrawWingS et 28 6 6 Appendix PS 2 Barrier Modifications for Compatibility Issues et 34 6 7 Appendix G 9148 Current Limiting Kit Drawing seen eene 35 6 8 Appendix 9122 amp 9141 Keyboard Isolators essent retener nennen 36 6 9 Appendix I Keyboard Model Illustrations et 42 February 2015 iv DAISY DATA DISPLAYS INC D3 Keyboards Table of Figures Figure 1 1 NEMA 4X Keyboard Models Figure 1 2 Intrinsically Figure 2 1 Sealed Keyboard Connector Installation Figure 2 2 Sealed Pointing Device Connector Inst
2. Daisy Keyboard User Manual D3 Keyboards DISCLAIMER Daisy Data Displays Inc D3 makes no representations or warranties with respect to the contents or use of this manual and specifically disclaims any express or implied warranties of merchantability or fitness for any particular purpose Further Daisy Data Displays Inc reserves the right to revise this publication and to make changes to its content at any time without obligation to notify any person or entity of such revisions or changes Further Daisy Data Displays Inc makes no representations or warranties with respect to any D3 manufactured equipment and specifically disclaims any express or implied warranties of merchantability or fitness for any particular purpose Further Daisy Data Displays Inc reserves the right to make changes to any and all D3 manufactured equipment at any time without obligation to notify any person or entity of such changes FCC WARNINGS Computing devices and peripherals manufactured by D3 generate use and can radiate radio frequency energy and if not installed and used in accordance with the instructions in this manual may cause interference to radio communications Such equipment has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of the FCC Rules which are designed to provide reasonable protection against radio interference when operated in a com
3. CLES ENCE OCIA o seca HS shes n 6932UN 6935UN Figure 6 34 Illustratio 60 DAISY DATA DISPLAYS INC February 2015 D3 Keyboards Je Je GG G G GG G E 209 0 Figure 6 35 Illustration 6940UN 6943UN February 2015 61 DAISY DATA DISPLAYS INC D3 Keyboards LE EEL 09 0000008 Ross February 2015 Figure 6 36 Illustration 6942UN 694503 62 DAISY DATA DISPLAYS INC D3 Keyboards p C C C OO C CC OOODODOOOC J 06606 Q 0000 0000 0000 0000 Figure 6 37 Illustration 6950UN 63 DAISY DATA DISPLAYS INC February 2015
4. YOLOANNOO q31V3S ATIVOWAWNYSH A 1 SNOQYYZYH 34 5 b 318v9 al ZZ NOLLVNSIS3O ANY 38 NYO XX6b69 UXGp69 9 6 69 XXPLED XXCCB9 XX6269 XXGZ89 XXyZ69 XPZ69 XXGpgg UCPSS 6 89 88 8 38 BOON 8034 CHVOBA3X AHL X6168 XXS169 xxy169 9 189 09 Xe009 SH3EADN TICON TOT 3T8VOliddV ST SNIBIM SIRI V NI MO NV NI 031 0071 38 LSN 3011051 HHL M3H0LOV4nNVW 3 Ang 03 44 012 350 LN3Nno00 ONISN O3193NNO2 38 15 801 05 JHL 515 1300 SV MOS 057 5 SIHL SALON NOILVTIVISNI 9 Nid S SIOA S Nid dNnoa Nd Z Nid YO 1 Ng Figure 6 11 Isolator Diagram 9141 37 DAISY DATA DISPLAYS INC February 2015 D3 Keyboards APPLICATION 1 5 PIN DIN PLUG 5 PIN DIN RECEPTACLE CONNECTOR CONNECTOR PIN 1 CLOCK PN 1 2 DATA PIN 3 NO CONNECTION PN 4 GROUND PN 5 5 VOLTS END VIEW END VIEW 068 EQUIPMENT CONNECTED TO THIS SIDE OF THE
5. 0 OG Oe OO OO Figure 6 27 Illustration 6842UN 6845UN 53 DAISY DATA DISPLAYS INC February 2015 D3 Keyboards ras COINS See 0088852 00050 a D g B B 5 20 a a 5 Figure 6 28 Illustration 6910 6913 February 2015 54 DAISY DATA DISPLAYS INC D3 Keyboards oe Dos ag 82008 Figure 6 29 Illustration 6912 6915 February 2015 55 DAISY DATA DISPLAYS INC D3 Keyboards DBS 99000 Jc Moms Mons 02395 nt Donoso 8 005 Figure 6 30 Illustration 6912 6915 OEM Kits February 2015 56 DAISY DATA DISPLAYS INC D3 Keyboards B s 5 NG 935 Bn OHE 9 e 7 22 2090 2222 9 9200 D 0 53 7 0 e 2 2 2 OOGOOSOGOOOROODO Figure 6 31 Illustration 6920UN 6923UN February 2015 57 DAISY DATA DISPLAYS INC D3 Keyboards Figure 6 32 Illustration 6922UN 6925UN 58 DAISY DATA DISPLAYS INC February 2015 D3 Keyboards EE ec y OI CS 3 LY CECI Figure 6 33 Illustration 6930UN 6933UN 59 DAISY DATA DISPLAYS INC February 2015 D3 Keyboards
6. EQUIPMENT CONNECTED TO THIS SOE OF THE BARRIERS CANNOT GENERATE MORE THAN 250 VOLTS INSTALLATION NOTES THE BARRIERS MUST BE LOCATED IN CLOSURE OR IN A AN NON HAZARDOUS AREA THEY MUST BE INSTALLED IN COMPLIANCE WITH THE MANUFACTURER S DRAWNG AND ANSI ISA RP February 2015 APPLICATION 3 5 PIN DIN RECEPTACLE CONNECTOR END VIEW TRUE EARTH GROUND SEE NOTE ABOVE APPLICATION 4 5 PIN DIN RECEPTACLE CONNECTOR TRUE EARTH GROUND NOTE THE BUS BAR GROUND CONNECTION MUST BE WTHIN 1 OHM OF TRUE END VIEW TRUE EARTH GROUND SEE NOTE ABOVE Figure 6 13 Keyboard Barrier Modifications 39 DAISY DATA DISPLAYS INC D3 Keyboards APPLICATION 1 PIN 1 DATA PIN 2 NO CONNECTION PI POI PIN 1 CLOCK E ee TRUE EARTH GROUND PIN 2 NO CONNECTION PIN 5 CLOCK NOTE PIN 3 NO CONNECTION PIN 6 NO CONNECTION THE BUS BAR GROUND CONNECTION PIN 4 NO CONNECTION MUST BE WITHIN 1 OHM OF TRUE EARTH GROUND FOR PROPER OPERATION OF BARRIERS PIN 5 SIGNAL GROUND PIN 6 NO CONNECTION PIN 7 NO CONNECTION INTRINSICALLY PIN 8 5 VOLTS SAFE SIDE PIN 9 DATA COLORED BLUE ISI RECEPTACLE END VIEW EQUIPMENT CONNECTED TO THIS SIDE OF THE BARRIERS CANNOT GENERATE MORE THAN 250 VOLTS CABLE SHIELD TRUE EARTH GROUND SEE NOTE ABOVE INSTALLATION NOTES THE BARRIERS MUST BE LOCATED IN AN APPROVED ENCLOSURE OR IN A
7. 2 Ol SH3lHHVB 5 ATIVOISNIHLINI 3HL Q38n 38 AVI 151534 dN TINA Figure 6 6 1 5 Keyboard Barriers Installed in Enclosure 31 DAISY DATA DISPLAYS INC February 2015 D3 Keyboards 3 8 31ON 338 3 5 318 9 E EB HOLO3NNOO 391430 SNLLNIOd OL 3079 0340109 8015 33 5 ATWOISNIHINI D 9 Zl dH YSI ISNY 013145 318V2 ONY ONIMVHO S HSHNLOVANNVA 39NVITdINOO NI GATIVLSNI 38 LSNW 38 SYOOBVZVHNON V NI HO 38190 T1ON3 QO3AOHddV NI 931 907 38 LSN SH3lIHHVB IHL SLON NOLLV TTVLSNI SH3IBBV8 30 NOLLVH3dO H3dOHd HO4 HLHY3 3 81 40 WHO L NIHLIM 38 LSNW NOILO23NNO2 SNG JHL SALON ONNOWDS INL Figure 6 7 LS Pointer Barriers Serial Installed in Enclosure DAISY DATA DISPLAYS INC 32 February 2015 D3 Keyboards 3 O8V 31ON 335 QNDOHS H1HV3 3 ama 3 85 334935 ATIVOISNIH INI IIHS 3183 31022 1 QQ 92489 VSI ISNY ONUMVHO SH3UNLOYINNYW 3H1 JONVIIJINOO NIGATIVISNI 38 ISMN SDOQHVZVH NON V NI HO 3 O0HddV NY NI CQ31V201 38 1SNW Sd3IHHVE IHL S3L1ON NOLLVTIV LSNI ONNOWD RHO qais 318v5 OS T v HOL1O93NNOO 39IA3G 2 MOTISA SH3IBHVB 40
8. 9 Nid Nid YOLOSNNOOD 35 ATIWOLLANYSH 31 SNOCYVZVH 33 4333 SL 9 3 318v9 V 2Z NOLLYNSIS30 ANY 38 NYO UXBpBO 6669 OCC69 6 69 69 89 eyes 89 SUBANON 04 N3LNIOd JHL 65806 xx c06 XZG06 X6F06 SY39NNN 28 SNOGYYZVH NON 380SOTON3 d3AOHddV NI 38 3049705 AHL 3 3 4 3HL ANE 3 4012X3S0 3 ONISN O3193NNOO 38 150 30491051 IHL 2216 TOON SV 0705 OST SI SIHL SALON NOILVTIVISNI 3395 N WOO OL 0 0 5 Nid ON Z Nid VIVO Nid ON 9 NEW aas 830105 010 Nid SIWA S Nid ININ Nid 9 2 Sd Figure 6 10 Isolator Diagram 9122 36 DAISY DATA DISPLAYS INC February 2015 D3 Keyboards 305 SLA S Nid 0 0 Nid ON Nid viva 2 Nid
9. 052 09 NI Figure 2 5 Cutout for 6822 6825 6922 6925 DAISY DATA DISPLAYS INC 14 February 2015 D3 Keyboards Jeued jo 0459 5027 5 0 S6 vL 8 91 Sec Zl 85 BL 371 T3NVd 13 NI 310H 920 T3NVd SHAWOLSND NI LNOLND 007 9505 lere 6 Cutout for 6832 6835 6842 6845 6932 6935 6942 6945 Figure 2 DAISY DATA DISPLAYS INC 15 February 2015 D3 Keyboards QHVOSA3 1nO1no QHVOS8A3 i GNLS 09 0 3 Xoga Q 3IHS SOINOH1O313 c9 S Figure 2 7 Cutout for 6002AM 6005AH Keyboard OEM Kits DAISY DATA DISPLAYS INC 16 February 2015 D3 Keyboards 88 Sl 85 SI 00 01 009 8 QBVOSA3 gS S X 8 1 110119 QHVOSA3M GNLS 05 0 25 9 Figure 2 8 Cutout for 6812 6815 6912 6915 Keyboard Kits DAISY DATA DISPLAYS INC 17 February 2015 D3 Keyboards 3 Special Notes on D3 60 Key Keyboards D3 s 60 key membrane keyboards are a great choice for custom applications Because of the keyboard s reduced footprint it will fit into very compact designs and tight industrial areas in which space is at a premium These keyboards also provide an extremely affordable solution if you require custom legending and output codes 3 1 S
10. 32012 LIOA S N334138 WHO 052 420712 LIOA St 3 138 WHO OSL V1VO LIOA N33AA138 WHO V ONY 350712 9 LIOA 9 N33AA138 WHO 3100710 LION 5 WHO xL 3HV SNOLLO3NNOO JHL sH3ifidWNOO 143333519 N33M138 AU TIBLEvVdiNOO MOTIV OL 53405 ATIVOISNIHINI JHL 9351 38 AVI HOLSIS3H Figure 6 5 LS Pointer Barriers PS 2 in Barrier Kit Assembly 30 DAISY DATA DISPLAYS INC February 2015 D3 Keyboards Ferdi YSI ISNV ONY SNIMVHO SH3HniIov3nNYW JHL 39NVITdINOO NI G3TIV1SNI 38 48 A3HL 4 SNOOYHYZYH NON V NI HO 38nSO19N3 Q3AOHddV NY Q31V201 38 LSOW 5531958 341 S310N NOILVTIVLSNI 3 8 31ON 335 3 3 81 aas 31 8 3 013485 318Y2 HOL93NNOO QHVOSA3M OL SNDUYOmddv 3AOS HO3 AT3HLLN3 HO HOLSIS3H WHO 057 Y HUM Q39NVH2X3 38 HOLSIS3H 3079 G3H0109 3 85 34vs ATWOISNIH LNI SH3iBHV8 30 NOI LVH3dO H3dOtid ONNOHD 30 WHO L NIHLIM 38 LSNA NOILO3NNOO QNDOHO SNI ON HLHY3 NBL LIOA S N33ML39 WHO 054 320712 9 LIOA S WHO 092 32012 9 LOA S N33ML38 WHO 094 9 LIOA S N33ML38 WHO 91 V 32019 LION S N33M138 WHO 42079 9 LIOA St N33 A138 WHO 3HY SNOLLO3NNOO JHL SH31ndWO2O 1 303330 33 138 811
11. NO CONNECTION PIN 7 NO CONNECTION INTRINSICALLY PIN 8 5 VOLTS SAFE SIDE PIN 9 DATA COLORED BLUE RECEPTACLE END VIEW MOLET CABLE SHIELD EQUIPMENT CONNECTED TO THIS SIDE OF THE BARRIERS CANNOT GENERATE MORE THAN 250 VOLTS CABLE SHIELD TRUE EARTH GROUND SEE NOTE ABOVE INSTALLATION NOTES THE BARRIERS MUST BE LOCATED IN AN APPROVED ENCLOSURE OR IN A NON HAZARDOUS AREA THEY MUST BE INSTALLED IN COMPLIANCE WITH THE MANUFACTURER S DRAWNG AND ANSI ISA RP12 6 APPLICATION 4 PIN 1 DATA PIN 2 NO CONNECTION PIN 3 POINTER GROUND TRUE EARTH GROUND PIN 2 NO CONNECTION PIN 4 5 VOLTS PIN 5 CLOCK NOTE PIN 3 NO CONNECTION PIN 6 NO CONNECTION THE BUS BAR GROUND CONNECTION PIN 4 NO CONNECTION MUST BE WITHIN 1 OHM OF TRUE EARTH GROUND FOR PROPER OPERATION OF BARRIERS PIN 5 SIGNAL GROUND PIN 6 NO CONNECTION PIN 7 NO CONNECTION INTRINSICALLY PIN 8 4 5 VOLTS SAFE SIDE PIN 9 DATA COLORED BLUE POINTER GROUND S RECEPTACLE END VIEW V J LH 11 lt CABLE SHIELD PLUG END VIEW EQUIPMENT CONNECTED TO THIS SIDE OF THE BARRIERS CANNOT GENERATE MORE THAN 250 VOLTS CABLE SHIELD TRUE EARTH GROUND SEE NOTE ABOVE INSTALLATION NOTES THE BARRIERS MUST BE LOCATED IN AN APPROVED ENCLOSURE OR IN A N
12. 320712 LIOA 9 N33A 138 082 420712 LIOA N33M1L38 WHO 052 LIOA S N33 A138 WHO XL V 42012 LIOA S WHO 32012 110A S N33M139 WHO XL SHY SNOILOSNNOO AHL SH31ndiNOO 1434933319 N33M139 ALFIIGILVdINOO MOTIV 01 SH3IHHVB 33 5 ATIVOISNIH INI 3841 0380 28 AVIN HO1SIS3M dN Figure 6 3 LS Keyboard Barriers in Barrier Kit Assembly 28 DAISY DATA DISPLAYS INC February 2015 D3 Keyboards ana 0340709 3015 34 S ATIVOISNIBINI v Q13lHS 318 3 NI e JE 1 qais Navo 9 8 YSI ISNV ONIMVHO SH3Hnuov3nNvYW JHL 3ONVIT1diNOO NI Q3TIV1SNI 38 LSAW SNOOSVZVH NON V NI HO SYNSOIONS Q3AOHddV NV 031v201 38 1SnIW H3lHHv8 JHL S31ON NOLLVTIVISNI Figure 6 4 1 5 Pointer Barriers Serial in Barrier Kit Assembly 29 DAISY DATA DISPLAYS INC February 2015 D3 Keyboards 95548 VSI ISNY SNIMVBO SH3HITLOVATINVIN 33NVTIdINOO NI Q3TTVISNI 38 ISnW VARY SnOdHVZVH NON quais 37192 V NI HO 3HF1SO0 19N3 Q3 AO0HBddV NY ET 38 1S0 W XO 3H1 SALON NOH Y TIVISNI GT3IHS 3 3 S E SNOILVOl1ddV NIVLH39 HOS HOLSISSY 054 V Q30V1d34 HO 38 AWW SHOLSIS3H 108 HO VIVO S N33M138 0S4 V
13. 5 Solder the 3 piece of wire to the cable shield braid Place a section of the 0 375 D heat shrink long enough to cover any exposed conductor and the soldered junction over this Shrink the heat shrink over this section 6 Strip 0 25 from the end of the wire attached to the cable shield braid Crimp the spade or ring terminal onto this wire 7 Selecta convenient point on your enclosure for the keyboard connector Drill or punch a 0 8125 D hole at this location Deburr this hole paying special attention to ensure that the exterior side of the hole is smooth and flat February 2015 4 DAISY DATA DISPLAYS INC D3 Keyboards Thread the cable in the order listed through the connector retaining nut the washer with grounding tab and the mounting hole in the enclosure so that enough of the cable is exposed outside of the enclosure to allow you to solder the connector See Connector Heat Shrink 0 125 D x 0 375 L Sealed Keyboard Stripped Tinned Outside Enclosure 0 125 and Used Wires Inside Enclosure Enclosure Wall Washer with Grounding Tab to Cable Shield Braid Ring or Spade Terminal Attached Connector Retaining Nut 8 Figure 2 1 on page 10 for an illustration 9 Tin the solder cups on the sealed connector February 2015 5 DAISY DATA DISPLAYS INC D3 Keyboards 10 Place a 0 325 length of the 0 125 D heat shrink over each conductor Slide this heat shrink as far back t
14. February 2015 3 DAISY DATA DISPLAYS INC Model 6005AH Model 6815AA X Not Available Not Available ai A U ers 1 88 x Model 6915AA D3 Keyboards 2 Keyboard Installation This section of the manual will assist you in installing your D3 keyboard Read section 2 1 on page 4 for general instructions applicable to all D3 keyboard models For keyboards with pointing devices see section 2 2 on page 6 for instructions relating to the pointing device For mounting instructions and diagrams for panel mount keyboards see section 2 3 page 8 Mounting instructions and diagrams for keyboard OEM kits can be found in section 2 4 on page 8 Important instructions regarding the installation of intrinsically safe keyboards can be found in section 2 5 on page 8 2 1 General Instructions D3 keyboards are directly compatible with all standard PC style computers Simply plug the keyboard into the keyboard port a 6 pin mini DIN to 5 pin DIN adapter is provided for non PS 2 keyboard interfaces If your keyboard is provided with sealed connectors you must connect your keyboard to the sealed connector receptacle On enclosures provided by D3 this receptacle should be factory installed on the enclosure If you are using your own computer inside of this enclosure you will have to connect the cable from this receptacle to your computer Before installing cable extenders to allow use of the keyboard at some
15. NON HAZARDOUS AREA THEY MUST BE INSTALLED IN COMPLIANCE WITH THE MANUFACTURER S DRAWING AND ANSI ISA RP12 6 PIN 1 DATA PIN 2 NO CONNECTION PIN 3 POINTER GROUND PIN 1 CLOCK PIN 4 5 VOLTS TRUE EARTH GROUND PIN 2 NO CONNECTION PIN 5 CLOCK NOTE PIN 3 NO CONNECTION PIN 6 NO CONNECTION THE BUS BAR GROUND CONNECTION PIN 4 NO CONNECTION ag PIN 5 SIGNAL GROUND OPERATION OF BARRIERS PIN 6 NO CONNECTION PIN 7 NO CONNECTION INTRINSICALLY PIN 8 5 VOLTS SAFE SIDE PIN 9 DATA COLORED BLUE ISI RECEPTACLE END VIEW MOLET CABLE SHIELD EQUIPMENT CONNECTED TO THIS SIDE OF THE BARRIERS CANNOT GENERATE MORE THAN 250 VOLTS CABLE SHIELD TRUE EARTH GROUND SEE NOTE ABOVE INSTALLATION NOTES THE BARRIERS MUST BE LOCATED IN AN APPROVED ENCLOSURE OR IN A NON HAZARDOUS AREA THEY MUST BE INSTALLED IN COMPLIANCE WITH THE MANUFACTURER S DRAWNG AND ANSI ISA RP12 6 Figure 6 14 Pointing Device Barrier Modifications February 2015 40 DAISY DATA DISPLAYS INC D3 Keyboards APPLICATION 3 PIN 1 DATA PIN 2 NO CONNECTION PIN 1 CLOCK PN 4 5 VOLTS RUE EARTH ROR PIN 2 NO CONNECTION PIN 5 CLOCK NOTE PIN 3 NO CONNECTION PIN 6 NO CONNECTION THE BUS BAR GROUND CONNECTION PIN 4 NO CONNECTION MUST BE WTHIN 1 OHM OF TRUE PIN 5 SIGNAL GROUND EARTH GROUND FOR PROPER OPERATION OF BARRIERS PIN 6
16. Please be sure that those responsible for installing the equipment are properly qualified for the work and informed of all necessary information and specifications IMPORTANT D3 is not responsible for the installation of your hazardous area equipment YOU MUST ENSURE THAT THE INSTALLATION OF THIS EQUIPMENT CONFORMS TO ALL APPLICABLE REGULATIONS AND CODES INCLUDING BUT NOT LIMITED TO THOSE OF THE NATIONAL FIRE PROTECTION ASSOCIATION THE NATIONAL ELECTRICAL CODE AND ANY APPLICABLE LOCAL CODES We have included some important information regarding this installation in this manual but it should not be regarded as the complete set of information required to safely install electrical equipment in hazardous areas Always use a qualified technician to install such equipment Intrinsic safety barriers are required in the installation of intrinsically safe keyboards and pointing devices These barriers are designed to prevent potentially dangerous energy from entering the hazardous area They must be February 2015 8 DAISY DATA DISPLAYS INC D3 Keyboards connected between the intrinsically safe device and the safe area equipment The barriers themselves must be located in the safe area Intrinsic safety barriers are pre installed in most D3 enclosures and computers for hazardous areas Stand alone barrier boxes are available for other applications these kits include the required cabling and sealed connectors For your information drawings of
17. Replace the printed circuit board being careful not to disconnect the keyboard cable Affix in place using the original inner tooth lock washers and standoffs screws on desktop units BE VERY CAREFUL not to overtighten the standoffs as the threads will strip if tightened excessively If the keyboard is a rack or panel mount unit replace the aluminum box over the keyboard electronics It is easiest to start each of the six screws first to bring the standoffs into alignment with the box s holes Do not forget to use the inner tooth lock washers BE VERY CAREFUL not to overtighten these screws as the threads in the standoffs are subject to stripping at high torques If the keyboard is a desktop unit replace the back of the keyboard enclosure Use the original screws and split washers to affix the back NOTE if a screw starts to bind before it is fully inserted immediately remove the screw and clean its threads The gasketing on the keyboard can get caught in the screw s threads causing them to bind if a screw is forced in these circumstances cross threading stripping or screw shearing may result February 2015 19 DAISY DATA DISPLAYS INC D3 Keyboards 4 Recommended Computer Peripheral Ergonomics Guide Ergonomics the science of human comfort and health in relation to the work environment and its tools is not a new field of study The word has been used to describe this human engineering since long before computers were in comm
18. 14 Pointing Device Barrier Modifications Figure 6 15 Pointing Device Barrier Modifications Figure 6 16 Illustration Figure 6 17 Illustration Figure 6 18 Illustration Figure 6 19 Illustration Figure 6 20 Illustration Figure 6 21 Illustration Figure 6 22 Illustration Figure 6 23 Illustration Figure 6 24 Illustration Figure 6 25 Illustration Figure 6 26 Illustration Figure 6 27 Illustration Figure 6 28 Illustration Figure 6 29 Illustration Figure 6 30 Illustration Figure 6 31 Illustration Figure 6 32 Illustration Figure 6 33 Illustration Figure 6 34 Illustration Figure 6 35 Illustration Figure 6 36 Illustration Figure 6 37 Illustration February 2015 6000 6003 6002 6005 6002 7 6005 a name su 44 6810 OBT i note eate dtd in n e eb eme ada a ve e 45 46 56812AA 6815 AAA OEM Kits inen I I AREE RD ER ERG 47 56820UN 7 6823UN RRA usay ass 48 6822UN 7 682592 a REOR EG e AD 49 20830UN 16833 UN e erue er 50 26832UN 7 6835 UN 51 56840UN 6843UN EO 52 6842UN 684SUN u D 53 6910 6913 6912 6915 6912 6915AA OEM Kits 6920UN 6923UN 6022UN 6925UN 6930UN 6933UN 6932UN 6935UN 6940UN 6943UN 6942UN 6945UN 6950UN DAISY DATA DISPLAYS INC D3 Keyboards 1 Introduction Thank you for purc
19. BARRIERS CANNOT GENERATE MORE THAN 250 VOLTS INSTALLATION NOTES THE BARRIERS MUST BE LOCATED IN N APPROVED ENCLOSURE OR IN A NON HAZARDOUS AREA THEY MUST BE INSTALLED IN COMPLIANCE WITH THE MANUFACTURER S DRAWNG AND ANSI ISA RP12 6 TRUE EARTH GROUND SEE NOTE ABOVE APPLICATION 2 5 PIN DIN PLUG 5 PIN DIN RECEPTACLE CONNECTOR CONNECTOR i e PN 2 DATA PN 4 GROUND MUST BE ORM OP UL PIN 2 PN 5 5 VOLTS PIN 5 5 VOLTS EARTH GROUND FOR OPERATION OF BARRIERS END VIEW EQUIPMENT CONNECTED TO THIS SIDE OF THE BARRIERS CANNOT GENERATE MORE THAN 250 VOLTS INSTALLATION NOTES THE BARRIERS MUST BE LOCATED IN AN APPROVED ENCLOSURE OR IN A NON HAZARDOUS AREA THEY MUST BE INSTALLED IN poat WTH BE ONAREN niano TRUE EARTH GROUND SEE NOTE ABOVE Figure 6 12 Keyboard Barrier Modifications February 2015 38 DAISY DATA DISPLAYS INC D3 Keyboards 5 PIN DIN PLUG CONNECTOR PIN 4 KYBD GROUND END VIEW EQUIPMENT CONNECTED TO THIS SIDE OF THE BARRIERS CANNOT GENERATE MORE THAN 250 VOLTS INSTALLATION NOTES THE BARRIERS MUST BE LOCATED IN AN APPROVED EN IN A NON HAZARDOU INSTALLED IN COMPLIANCE WITH THE MANUFACTURER S DRAWNI ANSI ISA RP12 6 5 PIN DIN PLUG CONNECTOR PIN 1 CLOCK PIN 2 DATA PIN 3 NO CONNECTION PIN 4 KYBD GROUND 5 5 VOLTS END S
20. receptacle hardware obtainable from D3 included with some models including receptacle AE 10 11 retaining nut and washer with grounding tab Wire 18 24 gauge 37 Spade or ring terminal 114 40 screw and KEPS nut Crimping tool for the spade or ring terminal Heat shrink 0 125 D and 0 375 D Heat gun or similar device to shrink the heat shrink Multimeter or other continuity tester Procedure Prepare the pointing device cable by stripping 1 5 of the jacket from the end opposite the connector that mates with your computer s pointing device port Leave 0 5 of the cable shield braid exposed Strip 0 125 from the end of each conductor Using the signal pinouts in Figure 6 2 on page 26 determine which conductors carry which signals Ensure that you select the diagram with the correct interface serial or PS 2 Cut back any unused conductors at the point from which they exit the cable jacket being careful not to cut or nick any of the used conductors Tin the used conductors Twist and tin the cable shield braid Solder the 3 of wire to the cable shield braid Place a section of the 0 375 D heat shrink long enough to cover any exposed conductor and the soldered junction over this Shrink the heat shrink over this section Strip 0 25 from the end of the wire attached to the cable shield braid Crimp the spade or ring terminal onto this wire Select a convenient point on your enclosure for the pointing device connector Drill or punch
21. the various barrier arrangements including signal paths are shown in section 6 5 starting on page 28 Some computers with PS 2 keyboard and pointing device interfaces are very sensitive to the impedance change introduced by the intrinsically safe barriers Though D3 barrier systems have been designed to work with most PS 2 interfaces some computers may not operate correctly with the standard configuration Fortunately this can be remedied by simply changing one or two resistors in the barrier system If your PS 2 keyboard or pointing device does not operate through the barrier system please see section 6 6 on page 34 for suggested modifications If problems persist please contact D3 s customer service department at 717 932 9999 extension 222 An industrial PS 2 to USB adapter is recommended for usage with all intrinsically safe barriers isolators and current limiting kits February 2015 9 DAISY DATA DISPLAYS INC D3 Keyboards amp 1nsojou3 51 5 qeo peyoeyy IeUIUJel epeds 10 40 339 03 89598 pue 921 0 pedduis peso INN 914 9 0 0 950 A 40 99uu02 yuuus 18 qel 9 insol ou3 splslnO 91nso 2u3 aplsul Figure 2 1 Sealed Keyboard Connector Installation SEE SECTION 6 4 ON PAGE 27 FOR WIRE COLOR CODES D3 CABLING ONL
22. 0 key membrane 2 million keystrokes 109 key elastomer 3 million keystrokes 109 key membrane Cable Connections Provided 6 pin Mini DIN non sealed NEMA 4X keyboard with 5 pin DIN adapter 9 pin D non sealed NEMA 4X pointing device with 6 pin Mini DIN adapter 5 pin NEMA 4X sealed connector keyboard on I S models optional other models 10 pin NEMA 4X sealed connector pointing device on LS models optional other models Cable Length 5 feet desktop and drawer mount units 6 feet rack mount panel mount and OEM kits February 2015 24 DAISY DATA DISPLAYS INC D3 Keyboards 6 2 Appendix B Connector Pinouts for Keyboards 5 Pin DIN Plug Signal Pin Clock Data Reset unused Ground 5 5 Shield Shell Pin View 6 Pin Miniature DIN Plug for PS 2 interfaces Signal Pin Data Unused Ground 5 Clock Unused Shield o Pin View 5 Pin NEMA 4X Sealed Plug Signal Pin Clock 1 Data 2 Reset unused 3 Ground 4 5 5 Shield Shell Pin View Figure 6 1 Keyboard Connector Pinouts February 2015 25 DAISY DATA DISPLAYS INC D3 Keyboards 6 3 Appendix C Connector Pinouts for Pointing Devices PS 2 Connectors Serial Connectors POINTER CONNECTOR A 6 PIN DIN PLUG POINTER CONNECTOR A 6 PIN DIN PLUG 5 1 SOLDER suce 4 z D CONM C 8 05 View 4 2 a 5 5 SCL YEN POINTER CONNECTOR C 6 PIN MI
23. For drawings detailing correct installation of the barriers please see section 6 5 on page 28 Also note that the connectors in your intrinsic safety barrier setup may be different from those shown in these drawings For pinouts of other connectors see sections 6 2 and 6 3 pages 25 and 26 February 2015 34 DAISY DATA DISPLAYS INC D3 Keyboards 9148 Current Limiting Kit Drawing 6 7 Appendix G ONMVMO HLM 39NVDdWOO NI G2TIVISNI 38 5 A3HL 3 NI NO 38 3 3 NV NI 9319507 38 150 LINDYIO SNUIAN 388 3 JHL M3A 319VLd393H 9 Nid 39079 S Nid SINOA S Nid QNhnOND Nid Z Nid VIVO Nd QHYOBA3X 3AIQNGOMI NON VIVO ASIVO 30930 9NUNIOd 3 3 Viva ASMA YALNIOd 3015 SNILIAT1 LIN3yno Z Sd 1vNG 13716 YSEWNN 13800 VUE xus 9 4 41039 Z NOISIAIO SSY 0 2 8 5 NOISIAIG 55 V3NV 2 NOISIAIG 81 S Q330X3 LON AVW H2V3 NO 39V10A WOWIXVW 1804 3 2 58 Od 5 1804 M31NIOd 2 68 94 MUSNO 9 Nid 33 5 Figure 6 9 Current Limiting Kit Diagram 9148 DAISY DATA DISPLAYS INC 35 February 2015 D3 Keyboards 9122 amp 9141 Keyboard Isolators 6 8 Appendix H 6 Nid 9 8 Nid 2 Nid
24. NI DIN PLUG 4 5 I NO CONNECTION GROUND ev G NO CONNECTION SOLDER BOE view 2 1 NO 7 mS NO CONNECTION NO CONNECTION POINTER CONNECTOR F 6 PIN MINI DIN RECEPTACLE DATA NO CCMNBCTION PLUG END VIEW NO COMMESTION POINTER CONNECTOR G 10 PIN LEMO PLUG POINTER CONNECTOR G 10 PIN LEMO PLUG PHI NOOONNECTION MOCONMECTICN 0 6 E MOCONNECTICN lt PONA GROUND MOCONNECTICN VE PMJ NOCONNECTICN ms NO CONNECTION PMNS DATA CONNECTION POINTER CONNECTOR H 10 PIN LEMO RECEPTACLE WO CONNECTION Po NOCONNECTION 5 a fom WO CONNECTION T NO CONNECTION 7 SIGNAL GROUND SIGNAL GROUND NO COMMECTION FS NO CONNECTION NO CONNECTION AM SS NO CONNECTION DATA CONNECTION WO CONNECT qud FECEPTACLE END VIEW WO CONNECTION DOPA GROUND WO CONNECTION Figure 6 2 Pointing Device Connector Pinouts February 2015 26 DAISY DATA DISPLAYS INC D3 Keyboards 6 4 Appendix D D3 Cable Wire Color Codes Please note that these color codes only apply to cabling provided by D3 Other manufacturer s cables may have different color codes See sections 6 2 and 6 3 on pages 25 and 26 for connector pinouts Keyboard Cabl
25. NOLLYHIdO H3dOHd ONNOH9 HIHV3 30 WHO L NIHLIA 38 1884 NOH O23NNOO ONNOYD SNS 3H1 340 HLBV3 36H41 VIVO S 33 4138 054 V 39012 LION S N33MLIB WHO 082 942072 S N33M138 WHO 082 VIVO 5 N33 138 WHO JE V ONY 32012 LIOA 5 N339138 WHO 30012 N33M138 WHO SNOILLO3NNOO 3H1 14 N33 A138 VdWOO MOTIV SH3IHHVH 33VS ATIVOISNIHINI JHL HUM Q3Sn 38 AYN BOLSISSH ONILNIOd 314195 2 5 OL SNOLLVOI Idd NIVLH3O G3AON3H 38 AVIN SHOLSISSH HO INO Figure 6 8 LS Pointer Barriers PS 2 Installed in Enclosure 33 DAISY DATA DISPLAYS INC February 2015 D3 Keyboards 6 6 Appendix F PS 2 Barrier Modifications for Compatibility Issues As noted in section 2 2 on page 6 some computers PS 2 interfaces are sensitive to the changes in impedance introduced by intrinsic safety barriers If your intrinsically safe keyboard or pointing device is connected via a PS 2 interface and will not operate it may be due to this sensitivity Remedying this problem is simply a matter of changing the pull up resistors on the barriers until a working configuration is found The following drawings diagram the various resistor configurations that have been found to work Please note that these drawings are only meant to be indicative of the configuration of the pull up resistors
26. ON HAZARDOUS AREA THEY MUST BE INSTALLED IN COMPLIANCE WITH THE MANUFACTURER S DRAWNG AND ANSI ISA RP12 6 Figure 6 15 Pointing Device Barrier Modifications February 2015 41 DAISY DATA DISPLAYS INC D3 Keyboards 6 9 Appendix Keyboard Model Illustrations SEBEBE displays inc 16 217 518 F19 F2O F15 HHEZIZ HHENDN BREE F13 F14 12 Figure 6 16 Illustration 6000 6003 February 2015 42 DAISY DATA DISPLAYS INC D3 Keyboards BHBEBEBD SEBEBE F2 Cisplays inc 19 D SY DATA 17 F18 16 15 DERE 191 E18 dj BHEHEEB 13 F14 2 1 Figure 6 17 Illustration 6002 6005 February 2015 43 DAISY DATA DISPLAYS INC D3 Keyboards O O HEIBEIDEH 5 8 z i 1 8 Figure 6 18 Illustration 6002AM 6005AH OEM Kits ENTER ENTER BACK SPACE RESET SPACE DELETE PAGE BACK LOWER PAGE AHEAD February 2015 44 DAISY DATA DISPLAYS INC D3 Keyboards 5 8 0 Figure 6 19 Illustration 6810 6813 February 2015 45 DAISY DATA DISPLAYS INC D3 Keyboards February 2015 9 89 3 C C t Bud DOGO 552588 DOE s g DE 18 F
27. Y DAISY DATA DISPLAYS INC 10 February 2015 D3 Keyboards 40 38 03 99904 peleeS peuul pue pedduis pesn 9 80 x 0 920 yuuus 199 94 50 2 3 pisino nso jocu3 18 plealdS Ieuluuuel tl II I epeds 10 gt NN BuiurejeH J0j2euuo2 Buipunoi5 JeuseMw aJnsolou3 splsul Figure 2 2 Sealed Pointing Device Connector Installation SEE SECTION 6 4 ON PAGE 27 FOR WIRE COLOR CODES D3 CABLING ONLY DAISY DATA DISPLAYS INC 11 February 2015 D3 Keyboards 310H Wo L 8E 9 X o0 856 850 N LNOLND 0 097 00 szo X 087 X 00 FL 13239 QHVOHSA3X 381 9NILNOOIN HSM14 303 88333 1VNOILdO Figure 2 3 Cutout for 6002 6005 DAISY DATA DISPLAYS INC 12 February 2015 D3 Keyboards 55010 UE xeu S770 BNYd HAGA NI JICH 5200 I3NYd NI 1 052 004 216 gt Figure 2 4 Cutout for 6812 6815 6912 6915 DAISY DATA DISPLAYS INC 13 February 2015 D3 Keyboards jawed jo uog2as SSO 0 0901 H 0921 9502 9912 zz T 3215 13NVvd 43 3NYd NI 411
28. a 0 8125 D hole at this location Deburr this hole paying special attention to ensure that the exterior side of the hole is smooth and flat Thread the cable in the order listed through the connector retaining nut the washer with grounding tab and the mounting hole in the enclosure so that enough of the cable is exposed outside of the enclosure to allow you to solder the connector See Figure 2 2 on page 11 for an illustration Use the signal pinout in Figure 6 2 on page 26 to determine which conductor attaches to which terminal on the sealed connector Ensure that you select the diagram with the correct interface serial or PS 2 Tin the solder cups that will be used on the sealed connector Place a 0 325 length of the 0 125 D heat shrink over each conductor Slide this heat shrink as far back the conductor as possible to prevent it from being shrunken by the heat generated during soldering Solder each connector to the appropriate terminal on the sealed connector being particularly careful to avoid solder bridges between the terminals and cold solder joints The easiest way to solder these while preventing the conductor from becoming so hot that it shrinks the heat shrink prematurely is to heat the solder cup on the connector so that the tinning solder melts then immediately dip the end of the conductor into the cup then immediately remove the iron from the cup When complete examine the connections to ensure that no solder bridges have inad
29. allation Safe Keyboard Models Figure 2 5 Cutout tor 6002 16005 5 dee iex eerie 12 Figure 2 4 Cutout for 6812 6815 0912 09015 srt ee asan alas 13 Figure 2 5 Cuto ttor 6822 6825 6922 6025 14 Figure 2 6 Cutout for 6832 6835 6842 6845 6932 6935 6942 6945 Ne 15 Figure 2 7 Cutout for 6002AM 6005AH Keyboard OEM Kits nn 16 Figure 2 8 Cutout for 6812 6815 6912 6915AA Keyboard OEM Kits 17 Figure 5 1 Sealed Trackball ree de ec me 22 Figure 5 2 Trackball Race en He RO dtt eee 22 Figure 6 1 Keyboartd Connector Pinouts ern ei aaron e a 25 Figure 6 2 Pointing Device Connector PIOUS 26 Figure 6 3 I S Keyboard Barriers in Barrier Kit Assembly enee trennen nne 28 Figure 6 4 I S Pointer Barriers Serial in Barrier Kit Assembly 0 29 Figure 6 5 I S Pointer Barriers PS 2 in Barrier Kit 30 Figure 6 6 I S Keyboard Barriers Installed in Enclosure Figure 6 7 1 5 Pointer Barriers Serial Installed in Enclosure Figure 6 8 1 5 Pointer Barriers PS 2 Installed in Enclosure Figure 6 9 Current Limiting Kit Diagram 9148 Figure 6 10 Isolator Diagram 9122 Figure 6 11 Isolator Diagram 9141 Figure 6 12 Keyboard Barrier Modifications Figure 6 13 Keyboard Barrier Modifications Figure 6
30. distance from the computer please keep in mind that the effective limit for keyboard cabling is 20 feet If you are using an enclosure that was supplied separately you will have to install the sealed connector receptacle in the enclosure Installing Sealed Keyboard Connector in an Enclosure Equipment Needed Drill with bits to make 0 8125 hole in enclosure Wire stripper Soldering iron and solder Adjustable wrench 1 opening Cable with correct termination to connect to computer s keyboard port Sealed keyboard receptacle hardware obtainable from D3 included with some models including receptacle retaining nut and washer with grounding tab Wire 18 24 gauge 37 Spade or ring terminal 114 40 screw and KEPS nut Crimping tool for the spade or ring terminal Heat shrink 0 125 D and 0 375 D Heat gun or similar device to shrink the heat shrink Multimeter or other continuity tester Procedure 1 Prepare the keyboard cable by stripping 1 of the jacket from the end opposite the connector that mates with your computer s keyboard port Leave 0 5 of the cable shield braid exposed 2 Strip 0 125 from the end of each conductor 3 Using the signal pinouts in Figure 6 1 on page 25 determine which conductors carry which signals Cut back any unused conductors at the point from which they exit the cable jacket being careful not to cut or nick any of the used conductors 4 Tin used conductors Twist and tin the cable shield braid
31. es amp Connectors Signal Color 5 Pin DIN 6 Pin MiniDIN 5 Pin Sealed 6 position MTA Clock Brown 1 5 1 4 Data Black 2 1 2 3 No Connection 3 2 6 3 2 6 Signal Ground White 4 3 4 5 VDC Green 4 5 1 Serial Pointing Device Cables amp Connectors Signal Color DB9 10 Pin Sealed 10 position DR RXD Brown 2 2 4 TXD Red 3 3 3 DTR Orange 4 4 2 RTS Blue 7 7 9 Signal Ground Yellow 3 5 1 No Connection 1 6 8 9 1 6 8 9 10 5 6 7 8 10 PS 2 Point Device Cables amp Connectors Signal Color 6 Pin MiniDIN DB9 10 Pin Sealed Clock Black 5 1 1 Data White 1 9 9 Signal Ground Yellow 3 5 5 5 VDC Violet 4 8 8 No Connection 2 6 2 3 4 6 7 2 3 4 6 7 10 February 2015 27 DAISY DATA DISPLAYS INC D3 Keyboards 6 5 Appendix E Barrier Assembly Drawings 92164 VSI ISNV DNUAVHO SHAYALOWINNW 3H1 33NVI WOO NI G3TIV1SNI 38 45 4 SDOGHVZVH NON V NI HO 3 Q3AO0HddV NY lt 318v5 NI 03120138 SAW 53104 NOI JV TIV SNI 0135 318 3 ONNOHS QAAN iN ed E m MR S Li Ni LH39 HOLSIS3H WHO 054 Q3HO102 Y HLIM Q32v1d38 HO Q3AONW3H 3015 32 5 38 AYN SHOLSIS3H H108 HO INO ATIVOISNIHINI SNOLLVOMdd LIOA 9 N33M138 WHO OSL
32. ging Legends on the 60 Key Membrane Keyboard 1 Ifthe keyboard is a desktop unit remove the back of the keyboard enclosure being careful to retain all of the screws and washers for reassembly 2 Ifthe keyboard is a rack or panel mount unit remove the aluminum box covering the keyboard electronics being careful to retain all of the screws and washers for reassembly February 2015 18 DAISY DATA DISPLAYS INC D3 Keyboards Remove the printed circuit board from the back of the keyboard removing the 6 standoffs or screws Ensure that you do not accidentally disconnect the keyboard cable from the printed circuit board Also be careful to retain the standoffs screws on desktop units and washers for reassembly Remove the keyboard from its enclosure or panel being careful to retain all of the nuts for reassembly The legends are long strips of printed material The ends of these strips extend out of the top of the keyboard Gently and slowly pull on the exposed tabs to remove the legends You can use these legends as a template to create your custom legend Note that stiffer material is better for the legends as it is easier to insert in the keyboard When you have prepared your new legends taking particular care that the strip widths are the same as the original legends carefully insert your new legends in place of the old ones Replace the keyboard in the enclosure or panel Using the original nuts tighten to 5 inch pounds
33. hasing a D3 industrial keyboard D3 keyboards are rugged industrial computer peripherals specially designed for use in harsh and hazardous environments Resistant to dust hose directed water and most industrial chemicals the keyboards are perfect for use in manufacturing plants field facilities and other applications demanding the most abuse resistant equipment All models are designed to NEMA 4X specifications and are available in Factory Mutual approved intrinsically safe models D3 keyboards are available in a wide range of configurations to meet your needs A 60 key reduced footprint version is available in the membrane line and can be configured with custom programming and legending The full 109 version is available either in a full travel elastomeric key model or a highly abuse resistant membrane model Mounting options include rack mount panel mount desktop and drawer mount Each 109 key line is also available with or without pointing device TuffPoint MicroModule or MicroJoystick OEM kits for each of the keyboard types is also available for integration into your product design A matrix of the available NEMA 4X models is shown in Figure 1 1 page 2 Intrinsically safe models are shown in Figure 1 2 page 3 Layouts of the various keyboard models are shown in section 6 9 beginning on page 42 1 1 Important Information WARNING Continuous use of keyboards and pointing devices may lead to Repetitive Stress Injuries RSIs o
34. he conductor as possible to prevent it from being shrunken by the heat generated during soldering 11 Use the signal pinout in Figure 6 1 on page 25 to determine which conductor attaches to which terminal on the sealed connector 12 Solder each connector to the appropriate terminal on the sealed connector being particularly careful to avoid solder bridges between the terminals and cold solder joints The easiest way to solder these while preventing the conductor from becoming so hot that it shrinks the heat shrink prematurely is to heat the solder cup on the connector so that the tinning solder melts then immediately dip the end of the conductor into the cup then immediately remove the iron from the cup When complete examine the connections to ensure that no solder bridges have inadvertently been formed 13 Slide the heat shrink down over the soldered junctions on each conductor Shrink all of the heat shrink being careful to ensure that it does not shrink away from the junction 14 Pull the cable back into the enclosure so that only an inch or two of the newly terminated end is outside of the enclosure Feed the ring or spade terminal and wire connected to the cable shield braid back through the enclosure the washer and the nut 15 Draw the cable the remaining distance back into the enclosure along with the shield wire Seat the sealed connector in its mounting hole being careful to ensure that no wires are pinched between it and the enclosu
35. iated with long term use of computers and computer peripherals e When using keyboards and pointing devices ensure that they are positioned at a level just below your fingertips when you are standing relaxed yet not slumped with your arms bent 90 at the elbows e Keep your wrists straight and your fingers slightly curved while typing or using your pointing device e Usealight touch on your keyboard and mouse don t overexert or use more muscle power than is needed 9 If you need to perform awkward tasks or tasks requiring exertion repetitively take frequent short breaks and alternate tasks as much as possible e Avoid working in any positions that requires awkward bending twisting reaching or exertion February 2015 21 DAISY DATA DISPLAYS INC D3 Keyboards 5 Maintenance and Cleaning While D3 s products are designed to be durable and dependable certain parts need to be maintained and cleaned occasionally This will help to keep units operating at full potential Periodically inspect keyboards and mouse surfaces for visible damage Cuts cracks and abrasions may allow water to enter causing corrosion or short circuiting Also inspect cables for wear and damage Damage to the cable sheath may lead to short circuiting In order to clean the Elastomer Tuffpoint MicroJoystick and MicroModule use mild soap and lightly scrub with a soft brush Remove any buildup of dirt around the buttons on the Tuffpoint MicroJoystick and MicroMod
36. igure 6 20 Illustration 6812 6815 46 DAISY DATA DISPLAYS INC D3 Keyboards Figure 6 21 Illustration 6812 6815 OEM Kits February 2015 47 DAISY DATA DISPLAYS INC D3 Keyboards February 2015 S00 oas JC E5 VOQO us Dog uo dur aa VOB gue JE 3 0 3 0 6330 O 48 Figure 6 22 Illustration 6820UN 6823UN DAISY DATA DISPLAYS INC D3 Keyboards HEC 10 JZ CJ OO CJCOJO CJ OC GOGO C90 OO OO CJOOCJOOJC J 665 CXOGDORDOOOGD OC OO DOLO C299 209093 OC QUQU 606000 OOOO 3 Figure 6 23 Illustration 6822UN 6825UN DAISY DATA DISPLAYS INC 49 February 2015 D3 Keyboards February 2015 RUPES Figure 6 24 Illustration 6830UN 6833UN 50 DAISY DATA DISPLAYS INC D3 Keyboards February 2015 SESE 9699 at E Figure 6 25 Illustration 6832UN 6835UN 51 DAISY DATA DISPLAYS INC D3 Keyboards VAO BE GOOO em 2586 JOf 5 EIE S93 ovi Figure 6 26 Illustration 6840UN 6843UN February 2015 52 DAISY DATA DISPLAYS INC D3 Keyboards CJCJCJCJCOJ CJCOJ CJ C QOOQOE C9C9OOJO D OJCJ O9 OJOS O OO
37. lastomeric rubber Dimensional Models Height inches Width inches Depth inches Weight Ibs 6000 6003 1 50 12 00 6 50 4 6002 6005 1 50 14 00 7 50 3 6810 6813 6910 6913 2 40 17 20 8 20 8 6812 6815 6912 6915 9 13 18 38 1 56 5 6820 6823 6920 6923 2 40 21 40 8 20 10 6830 6833 6930 6933 6840 6843 6940 6943 6822 6825 6922 6925 1 56 22 70 9 13 8 6832 6 35 6932 6935 1 50 18 00 10 55 8 6842 6845 6942 6945 6950 2 50 17 19 8 12 7 6002AM 6005 6 00 Total 12 22 Total 1 53 2 OEM Kits 4 63 Cutout 10 07 Cutout 6812 6815 6 62 Total 15 88 Total 1 65 2 OEM Kits 5 53 Cutout 14 78 Cutout 6912 6915 6 62 Total 15 88 Total 1 58 2 OEM Kits 5 53 Cutout 14 78 Cutout February 2015 23 DAISY DATA DISPLAYS INC D3 Keyboards Environmental Operating Temperature 0 55 Storage Temperature 0 70 C Relative Humidity 10 100 Enclosure Design desktop NEMA 4X NEMA 13 Front Panel rack panel mount NEMA 4X NEMA 13 Electrical NEMA 4X Models 5VDC 200 from keyboard port Intrinsically Safe Models 5VDC 15mA max from keyboard port Pointing Device NEMA 4X 5VDC 20mA from PS 2 port 12VDC 20mA from serial port Pointing Device Intrinsically Safe SVDC 15mA max from PS 2 port 12VDC 15mA max from serial port General MTBF 2 million keystrokes 6
38. ld it in a convenient viewing position that minimizes the amount of head turning required to refer to it A document holder should be at the same distance from your eyes as the monitor to reduce eyestrain cause by refocusing your eyes Posture If you are working at you computer for extended periods of time it is important that you maintain good posture The placement of your equipment and the adjustment of chair desk or keyboard shelf and monitor can assist you in this e Your monitor should be placed at eye level e Adjust your chair back so that it is in contact with your back while you are working e If you have armrests they should be adjusted to a height that allows your elbows to rest on them without hunching over e Your keyboard should be just below the level of your elbows when you are in a relaxed but not slouching position to type e Your feet should be able to rest flat on the ground or on a footrest if you work at your computer seated Of course you must also work with your tools in such a way as to keep good posture the items in your workspace cannot do all of the work by themselves e Work in a relaxed position neither slouching nor shrugging to stay in correct position e Your hands should be positioned above the keyboard with your fingers slightly curled do not rest your wrists onthe working surface while typing only use the wrist rest during periods between typing e Don t rest your wrists on the hard edge of the
39. mercial environment Operation of this equipment in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference Some components may not have been manufactured by Daisy Data Displays Inc If not Daisy has been advised by the manufacturer of the component that the component has been tested and complies with the Class A computing device limits as described above Copyright 2012 Daisy Data Displays Inc All rights reserved No part of this publication may be reproduced photocopied stored on a retrieval system or transmitted without express prior written consent Daisy Data Displays Inc 2850 Lewisberry Road York Haven PA 17370 USA Phone 717 932 9999 Website www makeitdaisy com February 2015 Edition Manual Revision 3 3 Part Number D005 000002 01 February 2015 li DAISY DATA DISPLAYS INC D3 Keyboards Limited Warranty and Liability Statement To the original purchaser Daisy Data Displays Inc hereinafter referred to collectively as SELLER warrants each of its manufactured products and all components therein contained to be free from defects in materials and or workmanship for a period of 12 months from the date of purchase Should a malfunction or other indication of defect attributable directly to faulty materials and or workmanship occur Seller will at its option and without charge to the cus
40. on use However the proliferation of computers and their keyboards and pointing devices has brought a new level of importance to the careful consideration of ergonomics in designing a safe healthy and comfortable workplace In this section we present some tips and ideas that may help you to provide a more comfortable workspace and reduce fatigue and strain associated with using your computer Of course every individual will have different needs so remember to use your own judgment and comfort as a guide in good workspace design and good work habits Workspace When it is possible you should arrange your workspace into three zones These zones are based on how frequently you need access to the items in the zone 9 Inner Zone the closest zone to you within the distance from your elbow to the end of your hand Place items that you use all of the time in this zone keyboard mouse etc Middle Zone within arm s reach Items that you use often but don t need all of the time such as pens and notepad should be placed in this zone e Outer Zone outside of reach Items that you rarely need should be placed in this zone These zones are only guideline You should take particular care not to crowd your inner and middle zones in an attempt to ensure easy access as this will lead to other problems If you frequently need to refer to a document while working on the computer you should use a document holder or copy board to ho
41. r related disorders Please see our Recommended Computer Peripheral Ergonomics Guide in section 4 on page 20 for more information on reducing the risk of these injuries If the keyboard and pointing device operator feels any aching numbing or tingling in the arms wrists or hands the operator should immediately consult a qualified healthcare professional The following are suggestions to reduce the risk of RSI Keep your wrists straight while typing or using the pointing device Use as light a touch as possible on the keys and pointing device Do not use your wrists to rest your hands while typing or using the pointing device Take frequent breaks from operating the keyboard and pointing device Maintain good health habits There are studies which indicate that repetitive motions combined with a poor work environment and incorrect work habits over a long period of time my lead to certain physical disorders such as Carpal Tunnel Syndrome tendonitis and tenosynovitis The instructions in our Recommended Computer Peripheral Ergonomics Guide on page 20 may help you reduce the risk of developing one of these disorders If you are not the end user of this equipment or if others will be using this equipment D3 strongly recommends that you post this information in a place where all potential operators of the equipment can refer to it Please make any potential operators of this equipment aware of the possible risks of injury due to incorrect use and the
42. re Also be careful not to break any of the connections 16 Turn the sealed connector to the desired orientation Ensuring that the shield wire and ring terminal are clear of the nut and the washer screw the nut onto the sealed connector until the connector is drawn as tightly as possible This ensures that the enclosure is sealed at the mounting point You should not be able to turn the connector in its hole 17 Connect the cable shield wire to the grounding tab on the washer with the ring or spade terminal using the 4 40 screw and KEPS nut 18 Connect the other end of the cable to your computer s keyboard port 2 2 Pointing Device Instructions The pointing device installed in D3 keyboard pointing device combination models typically only needs to be connected to the computer s mouse port to operate It is compatible with the standard Windows mouse drivers either the Standard Serial Mouse or the Standard PS 2 Mouse driver Pointing devices on D3 keyboards are provided with an adapter that allows the pointing device to be used with either a serial or PS 2 interface except for intrinsically safe versions When the device has standard connectors that is non sealed connectors this adapter attaches to the end of the pointing device cable from the unit When the device is supplied with sealed connectors the adapter is connected to the end of the cable from the sealed receptacle where it attaches to your computer s mouse port Note intrin
43. sically safe models require different 1 5 barrier assemblies for serial and PS 2 pointing devices so no adapter is supplied if you require a different pointing device interface you must contact D3 to obtain a new barrier assembly When the barriers are integrated in a D3 supplied enclosure this may require retrofitting your enclosure If your keyboard is provided with sealed connectors you must connect your pointing device to the sealed connector receptacle On enclosures provided by D3 this receptacle should be factory installed on the enclosure If you are using your own computer inside of this enclosure you will have to connect the cable from this receptacle to your computer s mouse port Before installing cable extenders to allow installation of the computer at large distances from the pointing device please keep the following limitations in mind serial devices generally have a range up to 100 feet PS 2 devices generally have a range up to 20 feet If you are using an enclosure that was supplied separately you will have to install the sealed connector receptacle in the enclosure February 2015 6 DAISY DATA DISPLAYS INC D3 Keyboards Installing Sealed Pointing Device Connector in an Enclosure Equipment Needed Drill with bits to make 0 8125 hole in enclosure Wire stripper Soldering iron and solder Adjustable wrench 1 opening Cable with correct termination to connect to computer s mouse port Sealed pointing device
44. steps that they can take to reduce these risks February 2015 1 DAISY DATA DISPLAYS INC D3 Keyboards Figure 1 1 NEMA 4X Keyboard Models Panel Mount Keyboard ype 60 Key Membrane Model 6000 Model 6002 Model 6002AM LI 109 Key REESE Elastomer Y 5h DO Model 6812 Model 6812AA 109 Key Elastomer i w TuffPoint Not Available 109 Key mue X Elastomer DERE w MicroModule Not Available 109 K E 1 o ABRE XY x Elastomer w MicroJoystick Not Available 109 Key Membrane Model 6912AA 109 Key Membrane w TuffPoint Not Available 109 Key Eger Membrane w MicroModule 6930UN Not Available 109 Key Membrane w MicroJoystick Not Available 116 Key Membrane w Trackball ll Model 6950 Model 6952 Items Not to Scale February 2015 2 DAISY DATA DISPLAYS INC D3 Keyboards Figure 1 2 Intrinsically Safe Keyboard Models Panel Mount Pointing Device Interface 60 Membrane Model 6003 109 Key S i Model 6815 109 Key Elastomer w TuffPoint Elastomer w MicroModule Elastomer w MicroJoystick Membrane 109 Key Membrane w TuffPoint 109 Key Membrane w MicroModule 109 Key WEE ai or Membrane E w MicroJoystick lt 694 Model 6947UN Model 6945UN Items Not to Scale
45. stomers of Purchaser for service interruptions The remedies of the Purchaser set forth herein are exclusive and the liability of Seller respect to any contract or anything done in connection therewith such as the performance or breach thereof of from the manufacture sale delivery resale installation or use of any goods covered by or furnished under this contract whether arising out of contract negligence strict tort or breach of warranty or otherwise shall not except as expressly provided herein exceed the price of the goods upon which such liability is based This warranty gives you specific legal rights and you may also have other rights which vary from state to state Seller makes every effort to provide clear and accurate technical information on the application of its products in the Operator s Manual and assumes no liability for misuse of the information February 2015 lii DAISY DATA DISPLAYS INC D3 Keyboards Table of Contents L4 Introductionz ere eon PEE Pen GR 1 1 1 Important e eerte tert rete ener 1 2 err hesa ES 4 2 General Instr ctions eco teret dette te lee 4 2 2 Pointing Device 6 2 3 Mounting Instructions for Panel Mounted Keyboards sess eene 8 2 4 Mounting Instructions for Keyboard OEM Kits
46. t panel for your D3 panel mount keyboard Holes for the mounting hardware are also required See Table 2 1 below for the figure and page number of the mounting diagram for your model All required mounting hardware including nuts and washers should be included with your keyboard Models Beginning With Figure Number 6002 6005 Figure 2 3 6812 6815 6912 6915 Figure 2 4 6822 6825 6922 6925 Figure 2 5 6832 6835 6842 6845 6932 6935 Figure 2 6 6942 6945 Table 2 1 Panel Mount Cutout Illustrations 2 4 Mounting Instructions for Keyboard OEM Kits When adding a D3 OEM keyboard to your design it is important that you provide the correct cutout and mounting hardware for correct operation Diagrams showing the correct cutout and stud pattern for mounting are as follows 6002AM and 6005AH see Figure 2 7 on page 16 6812AA and 6815AA see Figure 2 8 on page 17 and 6912AA and 6915AA see Figure 2 8 on page 17 All studs used for mounting the OEM keyboard should be 6 32 studs 0 5 in length When mounting use 6 32 lock nuts always being careful not to pinch cables with the mounting hardware 2 5 Installing Intrinsically Safe Keyboards When installing electrical equipment in hazardous areas it is exceedingly important that you are familiar with the National Electrical Code rules the National Fire Protection Agency regulations all local codes and the specifications of your underwriter for hazardous areas
47. tandard 60 Key Output Codes Keyboard Standard PC Keyboard Standard PC Legend Equivalent Legend Equivalent Fl F1 PAGE AHEAD Page Down F2 F2 PAGE BACK Page Up F3 F3 RESET Esc F4 F4 SPACE Spacebar F5 F5 BACKSPACE Backspace F6 F6 DELETE Delete F7 F7 HOME Home F8 F8 0 0 F9 F9 1 1 F10 F10 2 2 F11 Shift F1 3 3 F12 Shift F2 4 4 F13 Shift F3 5 5 F14 Shift F4 6 6 F15 Shift F5 7 7 F16 Shift F6 8 8 F17 Shift F7 9 9 F18 Shift F8 F19 Shift F9 t F20 Shift F10 F21 Ctrl F1 RAISE Ctrl F6 F22 Ctrl F2 LOWER Ctrl F7 F23 Ctrl F3 N F24 Ctrl F4 lt lt F25 Ctrl F5 gt gt ENTER Enter Blank keys do not produce any output from the keyboard 3 2 Custom Software and Legends D3 s 60 key keyboards can easily be specified with custom software for output codes custom legends or both The D3 6000 series is unique in this ability in the industrial marketplace and the charge for customization is unbelievably reasonable For customization solutions contact D3 sales department at 717 932 9999 or sales d3inc net Another unique feature of the D3 6000 series is that you can change the legend yourself in the field The instructions below will help you change legends if you have a need to do so 3 8 Chan
48. tomer for labor and parts repair or replace the defective product F O B Seller s plant but Seller will not be responsible for freight from Purchaser to Seller s plant In no event shall Seller be liable for any loss inconvenience or damage whether direct incidental consequential or otherwise resulting from abuse misapplication or modification of the product improper or faulty power damage resulting from repairs or alterations performed by unauthorized persons or conditions resulting from any other equipment attached to the product Seller assumes no liability for damage occurring in transit due to the product not being returned in its original shipping material This warranty is exclusive and is in lieu of any warranty of merchantability or fitness for a particular purpose or other warranty of quality whether expressed or implied except of title and against patent infringement Correction of nonconformities in the manner and for the period of time provided above shall constitute fulfillment of all liabilities of the Seller to the Purchaser with respect to or arising out of the goods whether based on contract negligence strict tort or otherwise LIMITATION OF LIABILITY The Seller shall not under any circumstances be liable for special or consequential damages such as but not limited to damage or loss of other property or equipment loss of profits or revenues cost of capital cost of purchased or replacement goods or claims of cu
49. ule Use the vinyl dust cover on the Elastomer MicroJoystick and MicroModule Avoid using any abrasive cleaning products on the Membranes Also avoid using live steam for cleaning purposes Cleaning the Trackball Cup Tool Requirement ncluding but not limited to the following Small Allen or Hex Key Wrench Set Mild Cleaner Needle Nose Pliers Power Notice Some systems can have power and active signals from multiple sources Please make sure all power and signal sources are de energized before proceeding Procedure 1 Remove the three stainless steel button head screws that holds the stainless trim ring around the trackball 2 Remove the trim ring 3 Unscrew the face ring from the trackball 4 Clean the cup with a mild cleaner 5 Replace the face ring 6 Replace the trim ring and secure with screws removed in step 1 Trim Ring Face Ring Figure 5 1 Sealed Trackball Figure 5 2 Trackball Face Ring February 2015 22 DAISY DATA DISPLAYS INC D3 Keyboards 6 Appendices 6 1 Appendix A Keyboard Specifications Materials Enclosure desktop units Panel rack and panel mount units Electronics RF Shield rack panel mount and OEM units Keyboard Membrane units Keyboard Elastomer units Pointing Device units with included pointing device 304 Stainless Steel 4 Finish 304 Stainless Steel 4 Finish Brushed Aluminum Hard coat polycarbonate Silicon based elastomeric rubber Silicon based e
50. vertently been formed Slide the heat shrink down over the soldered junctions on each conductor Shrink all of the heat shrink being careful to ensure that it does not shrink away from the junction Pull the cable back into the enclosure so that only an inch or two of the newly terminated end is outside of the enclosure Feed the ring or spade terminal and wire connected to the cable shield braid back through the enclosure the washer and the nut Draw the cable the remaining distance back into the enclosure along with the shield wire Seat the sealed connector in its mounting hole being careful to ensure that no wires are pinched between it and the enclosure Also be careful not to break any of the connections February 2015 7 DAISY DATA DISPLAYS INC D3 Keyboards 16 Turn the sealed connector to the desired orientation Ensuring that the shield wire and ring terminal are clear of the nut and the washer screw the nut onto the sealed connector until the connector is drawn as tightly as possible This ensures that the enclosure is sealed at the mounting point You should not be able to turn the connector in its hole 17 Connect the cable shield wire to the grounding tab on the washer with the ring or spade terminal using the 4 40 screw and KEPS nut 18 Connect the other end of the cable to your computer s mouse port 2 3 Mounting Instructions for Panel Mounted Keyboards You must provide a suitable cutout in your equipmen
51. work surface instead use a wrist rest Don t allow the backs of your knees to press against the edge of your chair February 2015 20 DAISY DATA DISPLAYS INC D3 Keyboards e Adjust your position throughout the day and alternate tasks to allow yourself to recover from each task and reduce fatigue Vision Health It is important to use techniques to prevent eye strain while working on a computer Computer monitors can be very tiring to the eyes if used continuously or improperly Keep your monitor s screen clean Adjust monitor height so that the top of the monitor is at eye level Keep the monitor level or tilted slightly down to prevent glare from ceiling mounted light fixtures Position the monitor or yourself so that the screen is 18 to 24 from your eyes Position the monitor so that sources of glare or distracting reflections such as windows bright light sources light objects on dark backgrounds etc are not reflected into your eyes on the monitor screen Good Habits and Good Health Try to remember to keep up your good practices at all times When you catch yourself slipping just start over again This will help you to develop good work habits General physical health also helps to reduce the risk of body strain and will increase your comfort level Eat healthily exercise and get plenty of rest The following are particularly important habits to develop to work more comfortably and protect yourself from injuries assoc

Keyboard User Manual - Daisy Data Displays

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