HP1000 Full Instructions (MkII combi dies)
Contents
1. WARNING Health and Safety information contained within PLEASE NOTE Incorrect set up can damage this equipment READ THIS MANUAL User Manual HP1000c Curtain Eyelet Machine Combination Tools mk Up to 40mm Curtain Eyelets Separate V Cutter amp Setting Tools Up to 66mm Curtain Eyelets March 2014 OS 4e8 ae Ty She TE Wi My r BASIC MACHINE SETUP FOR FIRS fal Remove the machine and other parts from the packaging In 1 addition to this booklet and the setting tools you have ordered o gt the following is also included 1 1 x HP1000 Press body 2 1 x Lever handle with silicone rubber grip 1 x Base plate with back stop and eyelet distance ad regulator 1 x M8 cap screw 2 x M6 cap screws 2 x M6 washers Tool pack Sa 2 x hexagon keys 5mm and 6mm Tool Pack Before use this equipment must be securely bolted to a suitable bench using the fixing holes at the rear of its base The HP1000 machine cannot be operated without being first being bolted down to a suitable work bench If you have purchased our self assembly bench with this machine then please assemble this first and bolt the HP1000 to it using the nuts and bolts that are supplied with the bench Alternatively fasten the machine to a suitably solid bench by drilling through the top surface and bolting the HP1000 to it securely using good quality fixings If you do not fasten the machine down in2. fitting eyelets with the separate V Cutter amp Setting Tools as shown right Although suitable for the vast majority of materials certain types of material do not lend themselves to being cut using the combination type tools as illus trated in the main part of the manual Some voils silks and certain heavy duty theatrical blackout ma terials can snag and pull threads when cut In this situation pre cutting the hole with a V cutter will illuminate this problem in most cases SETTING UP AND USING THE V CUTTER oe s Step 1 Fit the tool locator in to the base Step 2 Insert the v cutter in to the Step 3 The tools must now be centralised plate of the HP1000 and tighten the column amp tighten the retaining screw To do this loosen the two base plate retaining screw Then place the cutting screws on either side of the bottom tool ring over the tool locator A so the base plate can move Step 4 Gently lower the V cutter until it Step 5 Place the material over the cutting Step 6 Repeat to make further holes as makes contact with cutting ring and ring in the desired position lower the desired along the length of your material centralises then retighten the base plate V cutter down until it makes contact Then As you cut the holes the waste material screws apply firm pressure to cut the material As will collect in the cutting ring periodically If this centralisation step is not carried out it cuts i
3. of this manual Top Tool Fig 6 Fig 7 E RETAINING SCREW Separate V Cutter amp Setting Tools TNE See Appendix A for setup and operation 7 rs TOP TOOL Bottom Tool SPIGOT BOTTOM TOOL BASE PLATE Bottom Tool RETAINING SCREW IMPORTANT SAFETY INFORMATION Be aware that there are sharp cutting edges on the tools Keep hands away from tools when applying pressure We advise that when using any machinery suitable gloves and eye protection should be worn Follow the setup routines explained in this manual before first use Always follow maintenance routines explained in the maintenance section THE SAFE POSITION Ensure the operating arm is fully rotated to the rear of the press to prevent it falling forward before changing or adjusting toolage or placing material and eyelets for setting This machine is supplied with material location stops that assist the operator to accurately position the eyelets in the material The back stop sets the distance from the top of the curtain while the side stop controls the distance between each of the eyelets The distance can be set between 10cm and 25cm centres This is achieved by setting the side stop to the desired distance then placing the previously set eyelet over this pin while the next hole is cut BACK STOP SIDE STOP _____ aati BASE PLATE It is recommended that t
4. er move the tool base base plate screws correctly aligned they should close and plate so that the cutting edges of both If this centralisation step is not carried open smoothly without bumping or tools can align out correctly it will lead to a damaged deflecting off one another cutting edge It is important to do these steps each time the tools are changed or when any other part of the machine is adjusted COMBINATION TOOLS OPERATION OF J THE MACHINE Step 1 After aligning the tools as shown on the previous page Place a backing ring with its spikes facing upwards on to the bottom tool it should locate in a recess Step 2 Place the materialin the de sired position where you want the eyelet over the bottom tool and ring the material should be face side up Lower the top tool on to the material and apply firm pressure until it cuts the material then lift the top tool clear Step 3 take an eyelet and sit it over the bottom tool spigot that is now visible through the material Step 4 Lower the top tool down until it makes contact with the eyelet then apply firm pressure with the lever to cause the the material If necessary you can eyelet to push through the material and re apply pressure if the eyelet is still roll around the ring loose Step 5 Lift the top tool clear of the base tool to release the fitted eyelet from the tools Step 6 Inspect the eye
5. he operator practices with some waste material first to prevent errors in calculating the position of the eyelets Asan alternative you can use the back stop on its own and mark the position of the eyelets with pins However please ensure that any pins are removed from the material before cutting as they will damage the tools Depending on the preference of the operator the base plate can be configured so the side stop is on either the left or the right hand side of the machine The back stop and bottom tool retaining screw can easily be repositioned COMBINATION TOOLS INSTALLATION OF THE TOOLS ij v eS a ie Step 1 Fit the bottom tool in to the Step 2 Fit the top tool in to the column IMPORTANT base of the machine and tighten the amp tighten the retaining screw Ensure Step 3 The tools must now be retaining screw the tool is flat against the underside of centralised To do this loosen the two the column screws A on either side of the Ensure the tool is sat flat on the base DO NOT OVER TIGHTEN AS THIS WILL bottom tool so that the baseplate is DAMAGE THE SETTING TOOLS able to move freely DO NOT OVER TIGHTEN AS THIS WILL DAMAGE THE TOOLS Step 4 Gently lower the top tool on to Step 5 then while maintaining Finally lift the top tool clear and then the bottom tool spigot so that the two pressure with the handle retighten the re lower to make sure the tools are parts fit togeth
6. let to ensure it has correctly rolled and firmly gripped As you cut the holes waste material will collect within the body of the top tool use the hexagon key supplied to push this waste material out by insert ing it in the small hole on the top tool If waste material is allowed to build up in the top tool it will affect the ability of the tools to set the eyelet Step 7 Simply repeat these steps for each eyelet in the curtain You can use the side stop to space the eyelets or mark their position in advance MAINTENANCE To ensure accuracy and the long life of the tools the rack A must not be allowed to become slack before use always check there is no sideways movement front to back B or left to right C in the rack if there is tighten the 4 adjusting screws D on the front and side of the machine Then tighten the locking nuts E to prevent the adjusting screws becoming loose The handle should be able to be rotated easily but remain at any position when not supported Oil points marked F regularly but do not over oil as this may cause drips onto your fabric If you are unsure about any aspect of the set up and operation or mainte nance of this machine then please contact your supplier NOTES Appendix A Inserting eyelets with the Separate V Cutter amp Setting Tools Top Setting tae Tool Locator V Cutter This section covers the slightly different method of
7. one of the above methods then it will not cut material or set the eyelets It will also want to tip forward potentially injuring the operator Rotate the pinion to lift the rack up use the lever handle if it is too stiff until it is about 7 cm s 3 above the base Insert the lever handle in to the pinion from the front of the HP1000 and use the M10 cap screw in the end of the pinion to secure in position Rotate the lever handle right round to the back of the machine to the safe position oo a O j a _ Fix the base plate to the machine body using the 2 x M6 cap screws and washers The HP1000 is now ready for the tool setup MACHINE USE This machine allows the user to insert eyelets in their chosen material By changing the tools see fig 6 different size eyelets can be fitted Depending on your order requirements this machine will have been supplied with either combination type tools that both cut the material and fit the eyelet in one sequence without the need to change the tools see Fig 6 or separate V cutter and setting tools see Figure 7 This manual describes and illustrates the setup and operation procedure to insert 40mm curtain eyelets using a HP1000 Eyelet Machine using the combination tools the process is the same for all sizes of eyelet when using combination tools Alternate instructions are available if you are using separate V cutter amp Setting tools in Appendix A at the back
8. t should make a firm click noise lift the ring off the spigot and remove this correctly it will lead to a damaged cutter material to maintain effectiveness SETTING UP AND USING THE SETTING TOOLS F a P ing a yi machine and locate the one of the holes that you have just cut over the bottom tool with the material face side up SS Step 4 Take an eyelet and sit it on the Step 5 Lower the top setting tool down _ Step 6 Lift the top setting tool up to re bottom setting tool try not to trap any until it makes contact with the eyelet then veal the set eyelet material between the eyelet and the bot apply firm pressure with the lever to cause tom setting tool the eyelet to push through the material and roll around the ring The cutting ring has two cutting edges when one side becomes blunt simply turn the ring over and use the other side 4 r x TAn A gt N Step 7 Inspect the eyelet to ensure it has correctly gripped the material If necessary When both sides have become blunt they put the eyelet back on the machine and can be re sharpened this is best done by apply more pressure to achieve a tighter returning them to your supplier grip
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