User`s Manual - Platt Electric Supply
Contents
1. ACS550 PD Packaged Drive with Disconnect 17 Technical Data Ratings Supplement to ACS550 U1 User s Manual Note The ratings listed below are exceptions to the ratings listed in the ACS550 U1 User s Manual Technical Data 18 ACS550 PD Packaged Drive with Disconnect Input Power Connections and Power Connection Terminals Supplement to ACS550 U1 User s Manual 1 Phase 240V Drive Input Fuse Rating Incoming Power Connections Ground Output Connections to Motor Lugs HP ABB Product Code A z UL Type e Amps Bussman Minimum Maximum Kee Sec Minimum Maximum ae 600V Type Wire Size Wire Size VW NEMA3R Wire Size Wire Size abn 15 ACS550 PD 088A 2 C192 100 JJS 110 8 1 0 55 10 1 0 4 2 50 in lbs 20 ACS550 PD 114A 2 C192 150 JJS 150 4 300MCM 200 10 1 0 4 25 ACS550 PD 143A 2 C192 200 JJS 200 4 300MCM 200 3 0 350MCM 30 2 0 275 in lbs 30 ACS550 PD 178A 2 C192 250 JJS 250 4 300MCM 200 3 0 350MCM 30 40 ACS550 PD 221A 2 C192 300 JJS 300 4 300MCM 200 3 0 350MCM 30 350MCM 100 in lbs 50 ACS550 PD 248A 2 C192 350 JJS 350 2 600MCM 375 3 0 350MCM 30 NOTE For information regarding motor terminals refer to Drives Power Connection Terminals in the ACS550 U1 User Manual ACS550 PD Packaged Drive with Disconnect 19 Input Power Connections and Power Connection T2. 600V Type Wire Size Wire Size lb ft NEMA 3R Wire Size Wire Size lb ft 40 ACS550 PD 059A 4 C192 80 JJS 80 8 1 0 55 10 1 0 4 50 ACS550 PD 072A 4 C192 90 JJS 90 8 1 0 55 10 1 0 4 60 ACS550 PD 078A 4 C192 100 JJS 100 8 1 0 55 50 ec 10 1 0 4 75 ACS550 PD 097A 4 C192 125 JJS 125 4 300MCM 200 10 1 0 4 100 ACS550 PD 125A 4 C192 175 JJS 175 4 300MCM 200 3 0 350MCM 30 125 ACS550 PD 157A 4 C192 200 JJS 200 4 300MCM 200 3 0 350MCM 30 2 0 375 in lbs 150 ACS550 PD 180A 4 C192 250 JJS 250 2 600MCM 375 3 0 350MCM 30 350MCM 200 ACS550 PD 246A 4 C192 350 JJS 350 2 600MCM 375 100 in Ibs 3 0 350MCM 30 NOTE For information regarding motor terminals refer to Drives Power Connection Terminals in the ACS550 U1 User Manual Technical Data ACS550 PD Packaged Drive with Disconnect Dimensions and Weights Supplement to ACS550 U1 User s Manual 1 Phase 240V Dimensions ACS550 PD UL Type NEMA 3R 26 00 2 00 22 88 21 HP Weight Height Width Depth Ibs in in in 15 310 20 320 25 330 49 00 32 36 22 88 30 340 40 345 50 350 3 Phase 240V 3 Phase 480V HP Weight Height Width Depth HP Weight Height Width Depth Ibs in in in Ibs in in in 25 305 40 300 30 310 50 305 40 320 60 310 50 330 49 00 32 3
3. MOM FUSED DISCONNECT REESEN MOTOR AF T1 H 5 GH D I me e ae CUSTOMER nu Ier 2 T ji p SUPPLIED 512 tes har era eh I un 240 480VAG oF mah 3 PH 60 HZ O Tra bt ie CG A wn wl NOTES E H T Pay NOTE 5 ri GND l Ee Sp NON FUSED DISCONNECT CUSTOMER soh es SUPPLIED ort 240 VAC 41 PH 60 HZ o gt NOTES8 9 D V H GND SERVICE ENTRANCE RATED DISCONNECT 14 ACS550 PD 3R Irrigation Packaged Drive ACS550 PD 15 200 hp CONTROL TRANSFORMER NON FUSED DISCONNECT GND Typical ACS550 3R irrigation panel layout ACS550 PD 3R Irrigation Packaged Drive Maintenance Maintenance Intervals 15 If installed in an appropriate environment the drive requires very little maintenance This table lists the routine maintenance intervals recommended by ABB Maintenance Configuration Interval Instruction Check replace UL ULType NEMA3R Check every 3 Type 3R NEMA 3R enclosures months Replace enclosure air filters as needed Check and clean All Depends on the See Maintenance in ACS550 U1 heatsink dustiness of the User s Manual environment every 6 12 months Replace drive All Every six years See Maintenance in ACS550 U1 module fan User s Manual Replace enclosure NEMA 3R Every three years See Enclosure Fan Replacement fan s enclosures UL Type NEMA 3R See Maintenance in ACS550 U1 User s Manual Change capacito
4. all shavings or debris Do not connect or disconnect input or output power wiring or control wires when power is applied Never connect line voltage to drive output Terminals T1 T2 and T3 Do not make any voltage tolerance tests Hi Pot or Megger on any part of the unit Disconnect motor wires before taking any measurements in the motor or motor wires Make sure that power factor correction capacitors are not connected between the drive and the motor Prepare the Mounting Location The ACS550 should only be mounted where all of the requirements defined in Preparing for Installation are met Mount the Drive 1 Use a hoist to move the cabinet into position Note If the cabinet location does not provide access to the cabinet sides be sure to re mount side panels before positioning cabinet 2 Install and tighten mounting bolts ACS550 PD 3R Irrigation Packaged Drive Prepare the UL Type 3R ACS550 for UNISTRUT mounting The ACS550 UL Type 3R cabinet frame sizes are designed to be mounted on a solid vertical surface or using UNISTRUT 11 12 ACS550 PD 3R Irrigation Packaged Drive Installing the Wiring Supplement to ACS550 U1 User s Manual Wiring Requirements Refer to the Wiring Requirements Section in the ACS550 U1 User s Manual The requirements apply to all ACS550 drives In particular e Use separate metal conduit runs for the following different classes o
5. on inside surface of the cover door Type Code Number Use the following to interpret the type code found on the identification label ACS550 PD 015A 4 192 AC Drive 550 Product Series Construction PD Drive with disconnect switch Output current rating See ratings chart for details Voltage rating 2 230 VAC 4 480 VAC Enclosure protection class C192 3R Stock Irrigation Drive Ratings and Frame Size Charts in the Ratings sections of the ACS550 U1 User s Manual and this manual list technical specifications and identify the drive s frame size Note Some instructions in this document vary depending on the drive s frame size To read the Ratings table you need the Output current rating entry from the type code see above ACS550 PD 3R Irrigation Packaged Drive Suitable Mounting Location For selecting a suitable mounting location for configurations refer to e Preparing for installation in the ACS550 U1 User s Manual and e The Technical Data section of this manual for information on dimensions and weights Installing the Drive Supplement to ACS550 U1 User s Manual A WARNING Metal shavings or debris in the enclosure can damage electrical equipment and create a hazardous condition Where parts such as conduit plates require cutting or drilling first remove the part If that is not practical cover nearby electrical components to protect them from
6. vr fy z T F 5 T e ENCL EFA ENCL E TIRRI FA r ENCLI E ENCL E T STAT HEATE T d tt ET AT F Te F T P TE A IVE MA HAND AUT HANGE PARAMETEI ELAY TPUT TO FAULT IF DIRECTI DI EQUIREI HANCE 7ARAMETE T EQUE ASH LINES INDICATE TOMER INSTALLEI EVICES A MI EI IRE RATED Fi I LATI IF RATED LE THA A IF ATE A E T BE E 4 REFER T E ANUAL Fi ERATI ECH 4 TIGHTENI T E VALUE FUSE RATI LABEL I Es EVICE F IMARY TA ARE BASEI LTAGE REQUIREMENT TOME EQUIRED Ti IDE ANCH CH IT ECH l ECT MEA EI EC A LOCAL E LTIPLE RATED EQUIPMENT SEE LABEL ANJAL EVERSE FE ECT F e IP54 COOLING FAN INSTALLED IN DRIVE TI AL CASLE SHIEL EE HT 2 a EXTERNAL REF mA ul fa a ANAL T CIRCUIT 1 TE EED POT m EFERENCE VOLTAGE E OVE up 5 a ACTUAL SIGNAL mA 4 20mA SPEED REF DEFAULT T EE rm E DEI Il ANAL T CIRCUIT EFER TO USE ANUAL F ERATI Ela TPUT FREQUENCY mA B 4 TPUT ENT 0 4 A e a ANAL TPUT CIRCUIT o 24 AUXILIARY VOLTACE OUTPUT IT FOR DI RET ICNAL FF IGITAL INPUT FOR ALL He AUT a e fz o1 TART STOP HA ACTIVATI TARTS THE DRIVE 4 o1 T USE ee 5 o1 EXT EXT2 SELECTION ACTVATION SELECTS AUTI L fa ou TART ENABLE 1 DEACTIVATION STOPS THE DRIVE TOME LE 7 o T USE T FC t t fa a TART STOP AUTO ACTIVATI TARTS THE DRIVE Cz ELAY OUTPUT 1 PA EADY ia HITE m EE FAULT E
7. 6 22 88 75 320 49 00 32 36 22 88 60 340 100 330 75 345 125 340 100 350 150 345 Shipping crate adds approximately 170 Ibs 200 350 Technical Data 22 ACS550 PD Packaged Drive with Disconnect Applicable Standards Drive compliance with the following standards is identified by the standards marks on the type code label Mark Applicable Standards UL 508C and UL Standard for Safety Power Conversion Equipment second dl C22 2 No 14 edition and CSA Standard for Industrial Control Equipment LISTED UL 508A UL Standard for Safety Industrial Control Panels C22 2 No 14 CSA Standard for Industrial Control Equipment Compliance is valid with the following provisions e The motor and control cables are chosen as specified in this manual e The installation rules of this manual are followed Technical Data ACS550 PD 3R Irrigation Packaged Drive 23 AL ED ED FADED ABB Inc Low Voltage Drives 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 1 262 785 3200 1 800 HELP 365 Telefax 1 262 780 5135 Internet www abb us drives 3AUA0000162200 REVA Effective 04 18 2014 Subject to change without notice All rights reserved
8. User s Manual ACS 550 PD Stock 3R Irrigation Packaged Drive Supplement to ACS550 U1 User s Manual me Bes AA ED ED FPREDIEIP ACS 550 Drive Manuals GENERAL MANUALS ACS550 U1 User s Manual 1 200 HP Safety Installation Start Up Embedded Fieldbus Fieldbus Adapter Diagnostics Maintenance Technical Data ACS550 Technical Reference Manual available in electronic format only Detailed Product Description Practical Engineering Guides 2014 ABB Inc All Rights Reserved ACS550 PD 3R Irrigation Packaged Drive ACS550 PD 3R Irrigation Packaged Drive Table of Contents Table of Contents Safety Use of Warnings and Notes 4 Installation APPliCAtlOM siscciscsisesscesenessudesersvesuui haven nnana EE 5 Input Disconnect Features and Functions ssssseesseeeeeea 6 Installation Flow Chart 7 ut ie EE 8 Installing RRE 10 Installing the WV IAIN EE 12 Maintenance Maintenance Intervals ssneeeneennenneeennrnnnrnnernnernenreeeeeee 15 Drive Module Fan Repnlacement nenen 15 Technical Data BK Keren EE 16 lee EE 17 Input Power Connections ssaessoeesoseneeneereeereeereeereeeeee 18 Power Connection Terminals ccccceceeeeeeeeeeeeeeeeeeeees 18 Dimensions and Weights c0c cc ccseeeeeetesenseeeeeenereeee 21 Applicable Standards 0 eeeeeeeeeeeeeeeeeeeeeeseeeeeeees 22 Safety gt SS Be P ACS550 PD 3R Irrigation Packaged Dr
9. al information contact the factory or your local ABB sales representative Use of Warnings and Notes There are two types of safety instructions throughout this manual A A e Notes draw attention to a particular condition or fact or give information on a subject e Warnings caution you about conditions which can result in serious injury or death and or damage to the equipment They also tell you how to avoid the danger The warning symbols are used as follows Dangerous voltage warning warns of high voltage which can cause physical injury and or damage to the equipment General warning warns about conditions other than those caused by electricity which can result in physical injury and or damage to the equipment Safety ACS550 PD 3R Irrigation Packaged Drive Installation Study these installation instructions carefully before proceeding Failure to observe the warnings and instructions may cause a malfunction or personal hazard A WARNING Before you begin read Safety on page 1 WARNING When the ACS550 with Input Disconnect is connected to the line power the Motor Terminals T1 T2 and T3 are live even if the motor is not running Do not make any connections when the ACS550 with Input Disconnect is connected to the line Disconnect and lock out power to the drive before servicing the drive Failure to disconnect power may cause serious injury or death Application This manual contains supplemen
10. e to the ACS550 U1 User s Manual References in the third column below are to this manual Refer to the Task ACS550 U1 User s Additional Reference in Manual Installation this Manual section PREPARE for Preparing for Installation e Drive Identification on page installation Suitable Mounting Location on page PREPARE the Prepare the Mounting Location e Dimensions and Weights Mounting Location Supplement to ACS550 U1 User s Manual on page MOUNT the drive Mount the Drive INSTALL wiring Wiring Overview and Installing the Wiring Supplement Install the Wiring to ACS550 U1 User s Manual starting on page A CHECK installation Check Installation be APPLY power Apply Power A START UP Start Up ACS550 PD 3R Irrigation Packaged Drive Preparing for Installation Supplement to ACS550 U1 User s Manual Lifting the Drive ACS550 PD 3R Irrigation Packaged Drive Preparing for Installation Supplement to ACS550 U1 User s Manual Drive Identification To identify the type of device you are installing refer to the type code number on the device identification label e Wall mounting base drives label attached on the side surface of the heat sink Packaged drive label attached to outside surface on the left ide of the enclosure Enclosure with hinged cover door label
11. erminals Supplement to ACS550 U1 User s Manual 3 Phase 240V F Ground DE Incoming Power Connections Lugs Output Connections to Motor HP ABB Product Code UL Type S Amps Bussman Minimum Maximum Ke dei 3R Minimum Maximum ie 600V Type Wire Size Wire Size lb ft NEMA 3R Wire Size Wire Size lb ft 25 ACS550 PD 075A 2 C192 100 JJS 100 8 1 0 55 10 1 0 4 30 ACS550 PD 088A 2 C192 110 JJS 110 8 1 0 55 50 ie 10 1 0 4 40 ACS550 PD 114A 2 C192 150 JJS 150 4 300MCM 200 10 1 0 4 50 ACS550 PD 143A 2 C192 200 JJS 200 4 300MCM 200 3 0 350MCM 30 2 0 275 in lbs 60 ACS550 PD 178A 2 C192 250 JJS 250 4 300MCM 200 3 0 350MCM 30 75 ACS550 PD 221A 2 C192 300 JJS 300 4 300MCM 200 3 0 350MCM 30 350MCM 100 in lbs 100 ACS550 PD 248A 2 C192 350 JJS 350 2 600MCM 375 3 0 350MCM 30 NOTE For information regarding motor terminals refer to Drives Power Connection Terminals in the ACS550 U1 User Manual Technical Data 20 Input Power Connections and Power Connection Terminals Supplement to ACS550 U1 User s Manual 3 Phase 480V ACS550 PD Packaged Drive with Disconnect Ground Ge Incoming Power Connections Lugs Output Connections to Motor HP ABB Product Code z S UL Type S Amps Bussman Minimum Maximum Kee 3R Minimum Maximum ese
12. f wiring Input power wiring Motor wiring Control communications wiring Properly and individually ground the drive the motor and cable shields Wiring Overview Power Connection Standard Drive with Input Disconnect Wall Mounted The following figures show the Standard Drive with Input Disconnect wall mounted typical layout Refer to the ACS550 U1 User s Manual and 3R Irrigation Control Schematic for control connections to the drive Install the Line Input Wiring Line Input Connections Standard Drive with Input Disconnect Configurations Connect input power to the terminals of the disconnect switch Connect the equipment grounding conductor to the ground lug The figure below shows typical connection points for Standard ACS550 Drive with Input Disconnect configurations WARNING Check the motor and motor wiring insulation before connecting the ACS550 to line power Follow the procedure in the ACS550 U1 User s Manual Before proceeding with the insulation resistance measurements check that the ACS550 is disconnected from incoming line power Failure to disconnect line power could result in death or serious injury Note For the remainder of the installation and start up motor and control wiring refer to the ACS550 U1 User s Manual ACS550 PD 3R Irrigation Packaged Drive 13 Typical Power Connections for Single and Three Phase u1 CUSTOMER
13. ive WARNING The ACS550 adjustable speed AC drive with Input Disconnect should ONLY be installed by a qualified electrician WARNING Even when the motor is stopped dangerous voltage is present at the Power Circuit terminals U1 V1 W1 and U2 V2 W2 and depending on the frame size UDC and UDC or BRK and BRK WARNING Dangerous voltage is present when input power is connected After disconnecting the supply wait at least 5 minutes to let the intermediate circuit capacitors discharge before removing the cover WARNING Even when power is removed from the input terminals of the ACS550 there may be dangerous voltage from external sources on the terminals of the relay outputs WARNING When the control terminals of two or more drive units are connected in parallel the auxiliary voltage for these control connections must be taken from a single source which can either be one of the units or an external supply WARNING The ACS550 will start up automatically after an input voltage interruption if the external run command is on WARNING When the ACS550 with Input Disconnect is connected to the line power the Motor Terminals T1 T2 and T3 are live even if the motor is not running Do not make any connections when the ACS550 with Input Disconnect is connected to the line Disconnect and lock out power to the drive before servicing the drive Failure to disconnect power may cause serious injury or death Note For more technic
14. r Frame sizes R5 and R6 Every ten years See Maintenance in ACS550 U1 User s Manual Replace battery in the Assistant control panel All Every ten years See Maintenance in ACS550 U1 User s Manual Drive Module Fan Replacement The drive module fan cools the heatsink Fan failure can be predicted by the increasing noise from fan bearings and the gradual rise in the heatsink temperature in spite of heatsink cleaning If the drive is operated in a critical part of a process fan replacement is recommended once these symptoms start appearing Replacement fans are available from ABB Do not use other than ABB specified spare parts To monitor the running time of the cooling fan see Group 29 Maintenance Trig in the ACS550 U1 Users s Manual Maintenance ACS550 PD Packaged Drive with Disconnect 16 Typical Control Schematic CUSTOMER A MOTOR CH eelere m men EMT 3 Gil DR FUSED DISCONNECT E CUSTOMER DAS Ve 2 SUPPLIED L te T7 240 480VAC ep 3 PH 60 HZ GES Bast NOTE 9 up ERUICE ENTRANCE L CUSTOMER TE T SUPPLIED A 240 VAC 1PH 60HZ NOTES 8 9 E eT NTROL TRANSFORMER PRIMA LTACE OPTION WIRI r a 1 T II R tT I I Il F H l II II Ll L II Il SI TE II FIGURED 3Y i 1
15. tal information that is unique to ACS550 input disconnect configurations PD Refer to the base manual AC550 U1 User s Manual for all other information Input Disconnect Features and Functions The ACS550 with Input Disconnect is an ACS550 AC adjustable frequency drive packaged with an input disconnect switch and with a door mounted external operating handle The operating handle can be padlocked in the OFF position padlock not supplied Enclosure are UL Type 3R NEMA 3R The following is a typical power diagram Disconnect Switch Drive with Input Disconnect or Circuit Breaker 3 Phase e ACS550 Input Power 3 Drive 3 ACS550 PD 3R Irrigation Packaged Drive The following figures show the front view of the ACS550 Drive with Input Disconnect standard configurations and identify the major components UL Type NEMA 3R Enclosures Operating Handle for Disconnect Switch Note UL Type 3R enclosures are designed to be mounted on a wall See section Prepare the UL Type 3R ACS550 for UNISTRUT mounting for more details ACS550 PD 3R Irrigation Packaged Drive Installation Flow Chart The installation of Input Disconnect configurations for ACS550 drives follows the outline below The steps must be carried out in the order shown At the right of each step are references to the detailed information needed for the correct installation of the unit Note References in the middle column below ar
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