CNC Cutting Controller CC
Contents
1. 13 Chapter 5 Param parameter 0 14 Options instruction of Param parameter interface 14 5 1 enter System 86 4 4 14 5 2 enter Speed mteri gCearr ronan a aee a 15 5 3 enter Ctrl control 8 16 Microstep Website http www microstep cc eng ACER MEMA RAF EAR Beijing Flourishing Start Digital Technology Co Ltd SA ONLEN Craft terlito a a E TERE 17 Chapter 6 Diagn diagnosis 0 19 Options instruction of Diagn diagnosis 86 19 Chapter 7 Figur figure 21 Options instruction of Figur figure 21 Chapters Help TUnNCHON aiea aes 0 2 gt 22 Options instruction Of Help 86 22 Chapter 906 1 2 23 3719 0 23 tri sen tie tener eer E ee eee err 232. 3 L Controller seatsasnssavevsiauensansau tase satansoncs sense cue e 3 2 CONMONGR feature Sinna 3 3 Hardware technical 5 3 4 Controllermain MeNUsensrassernr aan even tatiaies 3 5 Main MENU IMNstrUCtION aeea NR 4 Chapter 2 Auto FUNCT OMaria E 4 Options instruction of Auto 6 44 4 2 1 enter process interface of Auto 4 2 2 enter Man manual 6 2 3 enter Sectio section 86 8 2 4 enter BreakP breakpoint 9 2 5 enter Fig re interface 9 2 6 enter Upload 86 10 2 7 enter ASSIST INTEPFACE cc eesccesesesessesesessesesesessesssesessesseesseseesseseeseeteess 10 2 8 enter BackRe backreference 86 11 Chapter 3 special instruction during automatic CUttING eee 11 Chapter 4 Edit TUNCUONsssucscicnn Annan 13 Options instruction of Edit 86
3. y Beijing Flourishing Start Digital Technology Co Lid x Microstop Auto y Man 5z Edit Param jDiagn Figur Help Microstep Website http www microstep cc eng page 3 ACREAGE AS EAI Beijing Flourishing Start Digital Technology Co Ltd 5 Main menu instruction Controller version number current version information F2 Auto automatic cutting program control F3 Man manually adjust torch F4 Edit edit revise USB input output cutting program F5 Param parameter controller parameters set F6 Diagn Diagnosis check machine input output state F7 Figur figure figures library F8 Help help information of every function Chapter 2 Auto function Options instruction of Auto function F1 Exit exit Auto operation F2 Man manual change to manual operation F3 Sectio section change to section operation F4 BreakP breakpoint breakpoint operation F5 Figure figure operation F6 Upload upload program F7 Assist assist operation F8 BackRe back to reference enter operation of back to reference 2 1 Enter Auto interface auto process progr K1 Ignition E SpeedSet K2 CutOxy ED KerfWat K3 Preheat RotAngle Scale KS Eiere 9 analog run SU TorchUp X Mirror SD TorchDn Y Mirror _ StartPoi n 2 A Speed Control oooo z E3 Zoom In Input EJ Zoom Out S s E Recover X 110 619 SpeedSet X 99 Machx 202 448 15 169 NowSpeed Machy 144
4. 5 1 4 Drawline offset offset value of axis distance between draw line torch and cutting torch 5 1 5 Reverse Backlash because of machine s reverse backlash controller will compensate backlash when change direction backlash value is from measurement unit mm or inch usually reverse backlash is not set 5 1 6 Soft limit when coordinate is out of soft limit alarm if not use parameter should be bigger than actual values unit mm or inch 5 1 7 Plate size set plate actual size 1 gear numerator and gear denominator affect cutting size and speed 2 gear numerator is in principle bigger than gear denominator for bigger running speed 1 1 has 0 001mm of control precision When numerator is smaller than denominator adjust driver to make numerator bigger than denominator 3 other parameters can choose according to the requests 5 2 Enter Speed interface ParaName Value ValRange Unit Start Speed 20 12000 mm min TimeMultiplyingPower 0 1 65535 Buff Speed 0 20 18000 mm min Speed Limitation 0 515000 mm min ManualSpeedLImitatio 0 20718000 mm min Idle Run Speed 0 20 18000 mm min Back Speed 0 100 6000 mm min Reset Speed 0 100 6000 mm min Arc Transition 0 0 1 Explain Start Speed E SpeFunc Upload Para GB Defaut Dnioad Para Exit System Speed Ctrl Craft Switch Save 5 2 1 Start Speed controller s start speed and stop speed of X axis and Y axis unit mm or inch min jump frequency machine makers set proper
5. s outside torch up high is valid if don t use signal short circuit connect to 24V ground YO mechanical original point NPN type proximity switch machineY0 15 torch down Arc voltage check Emergent stop ause circuit connect to 24V ground Plasma torch location lower limit Torch height controller corner signal torch height 5 controller auto man switch relay normally open contact output 18 Start arc signal relay normally open contact output po 6 COM OH1 0H2 0H3 0H4 isolation output public port 19 Torch height controller torch OH4 down normally open _ Torch height controller torch OH3 up normally open 20 Torch height controller torch OH4 down normally closed 8 Torch height controller torch OH3 up normally closed Or M38 M39 plasma M10 spare M10 on M11 off M20 on M21 off flame ignition switch plasma when ignition delay time is 0 open all the time make as change switch of flame plasma 27 corner OHI normally closed contact Cutoxygen OH2 normally closed Notice normally open when reset direction is invalid it s outside torch down high is valid if don t use signal short circuit connect to 24V ground Arc voltage check low is valid high before arc voltage connect Outside emergent stop high is valid if don t use signal short circuit connect to 24V ground Outside pause high is valid if don t use signa
6. M60 total close After M80 all output close Microstep Website http www microstep cc eng page 27 JCR MEMAR AS ESA Rl Beijing Flourishing Start Digital Technology Co Ltd Radius compensation Radius compensation control code can remove the effect on the size by the kerf Kerf Kerf width not cutting radius kerf value should be the same as the actual kerf width and consider expansion and extraction by temperature Radius compensation lead in lead out section it s not cut in cut out section It means non radius compensation change to radius compensation lead in section and radius compensation change to non radius compensation lead out this section is usually GOO among two closed figures from compensation to non compensation then to compensation again one GOO program section is OK it s both lead in section and lead out section Compensation direction Forward along cutting direction left kerf compensation G41 when compensate deviate left right kerf compensation G42 when compensation deviate right Sections transition types Shortened type when cut inner angle cutting track can t reach programming coordinate point end in advance and go to next program to cut Lengthened type when cut exterior angle of two straight lines cutting track needs to extend forward over programming point Transition type when two sections are not straight lines at the same time lengthened part is inserted a transition circula
7. s scale default is 1 the actual figure is the same big as cutting figure the scale is changed based on last scale It will return to 1 after exit AUTO cutting 2 1 5 4 Idle Run analog cutting at idle run speed There is no output control Speed adjustment torch lifting and others are valid External input is valid emergent stop limit position etc The parameter will keep the same till next change 2 1 6 5 X Mirror figure s mirror for X axis The parameter will keep the same till next change 2 1 7 6 Y Mirror figure s mirror for Y axis The parameter will keep the same till next change 2 1 8 7 StartPoi change start point change torch s initial position X mark is initial position out of figure The parameter will keep the same till next change 2 1 9 F Adjust multiplying power during cutting press F then press any number button 1 9 to adjust speed multiplying power for example press F and 1 current speed changes to 10 press F and 0 change to 100 This function is to adjust current speed if this moment it s 600 GOO speed multiplying power will be adjusted 2 1 10 X Zoom In zoom in the figure at most operation 3 times 8 times of previous figure 2 1 11 Y Zoom Out zoom out the figure at most operation 3 times 1 8 times of previous figure 2 1 12 G Recover recover the figure to previous size 2 1 13 Start green button press it to automatically cut the figure For flame cutting wh
8. 5 PoMvVal increment value of point movement set the increment value of point movement press Enter to confirm and save at the same time you must choose 7 MvByPoin point movement it s the mode of point movement 2 2 6 6 PressMv move after press MvByPoin point movement 8 ContinMv move continuously 6 is to run motors when press X Y direction buttons vise versa 7 is to run the value of 5 when press X Y direction buttons one time value of 5 has the same unit of coordinate value 8 is to run motors when press X Y direction buttons one time if press the reverse direction button of the same axis motor stops if press another axis two axis linkage if stop one axis press the reverse direction button of its moving direction red Pause button stops all movement pause during point movement restart point movement increment value is still valid 2 27 BacktoReferPoint back to reference point processing start point not cutting start point 2 28 F multiplying power adjustment during cutting press F and then press any number of 1 to 9 to adjust relative multiplying power For example press F and 1 current speed becomes 10 press F and 0 speed multiplying power is 100 Strong electricity in manual mode Flame Gas and preheat oxygen usually have two kinds of connection 1 is single connection gas connects OH1 preheat oxygen connects OH7 One is common connection both connect OH1 K1 Ignition ign
9. Gear Numerator o 0 1 65535 Gear Denominator 1 65535 300 3000 300 3000 Machine Origin Reference Null Point oo oc Oo 6 DE O 2 2 2 2 ae Reverse Backlash 0710 Soft limit 31000 0 Soft limit 0 31000 Reset Direction 071 Plate Size 0 12000 Explain press F key to calculate gear ratio E SpeFunc I Upload Para A Defaut 9 Dnioad Para Exit System Speed Ctrl Craft Switch Save 5 1 1 Gear numerator denominator the ratio is pulse equivalent unit um 1 mm 1000 um numerator lt 65535 denominator lt 65535 e g pulse equivalent is 0 008 mm the electronic gear numerator denominator 8 1 page 14 Microstep Website http www microstep cc eng ACER KEMATS AS EAR Beijing Flourishing Start Digital Technology Co Ltd Electronic gear ratio calculation formula lead vp Gear Ratio screw pitch x 1000 360 x subdivision number step angle x drive ratio Gear Nume 5 1 2 Electronic gear ratio calculation method as below Gear Deno 0 1 Set an electronic gear ratio such as 8 1 Command D 1000 2 Run a command distance the longer the Real Dist 1000 more accurate measure the real distance press F input the command distance and real distance press F8 to automatically revise Gy OK Cancel current axis numerator denominator 5 1 3 Reference Null Point reference zero point program process start point G92 automatically appears when running program unit mm or inch
10. program G20 but show metric system mm When choose 1 British system length speed and coordinate are all inch and can run metric system program G21 but show inch 5 3 6 External Remote Cont external remote control use it to choose 1 no is 0 5 3 7 G41 G42 Detect Valid check whether compensation G41 G42 is right When error is not serious choose 0 tip error line but no alarm continue to run program 5 3 8 Torch Pneum Lift Opt torch pneumatic lifting cut thin plate pneumatic lifting is better than auto torch height controller choose 1 and torch down is valid torch up is invalid torch down is in keep state 5 3 9 External Limit Valid many small cutters are so simple without external hardware limit page 16 Microstep Website http www microstep cc eng JCR MEMAR AS EAR Beijing Flourishing Start Digital Technology Co Ltd choose 0 to cancel hardware limit input to avoid unnecessary hardware fault 5 3 10 Collision Detection torch collision detection if equipment has torch collision detection P1 uses limit input choose 1 the input is normally closed if torch collision off stop alarm 5 3 11 Torch Up after Pause if need torch to move up after pause choose 1 5 3 12 Smooth Optimization optimize program to avoid machine shaking caused by frequent up and down arc fit for small section 1 3 level option 0 NO This function is mainly used for figure files made by non conventional CAD software most are art f
11. set current workpiece coordinate X Y page 10 Microstep Website http www microstep cc eng ACREAGE AS ES AIR Beijing Flourishing Start Digital Technology Co Ltd 2 8 Enter BackRe back to reference interface 2 8 1 Work Refer workpiece reference Sele Refer point torch back to workpiece reference point 2 8 2 Mach Refer machine reference Mach Refer point torch back to machine reference GJ ok GI Cancel pont Chapter 3 Man manual function 3 1 speed mode multiplying power and start of auto cutting 3 1 1 cutting speed When cut it s cutting limit speed cutting multiplying power auto multiplying power can be adjusted by F F or press 0 to set speed or press F and number keys of 0 9 to adjust multiplying power from 10 to 100 When no cut above 3 methods are still valid to adjust cutting speed 3 1 2 manual speed When no cut move the torch manually manual limit speed manual multiplying power to adjust manual multiplying power the method is the same as auto multiplying power 3 1 3 back speed When pause to be backward or forward it s cutting speed back multiplying power back multiplying power is finished during backward and forward by F F 3 1 4 start of auto cutting 1 before program starts Choose proper cutting program cutting speed multiplying power kerf width rotation angle and scale don t set if no need then move the torch to the cutting position after program starts the torch wil
12. 4 Edit function Options instruction of Edit interface 4 1 F2 NewBui new build build a new program clear program edit area edit a new program 4 2 F3 Open open a program from local disk or U disk 1 LoDisk local disk check programs and folders from controller s disk 2 U Disk U disk check files or folders from U disk Press F8 or Enter to confirm and open program press F1 to cancel Before pulling U disk out please change to LoDisk 4 3 F4 Save save program in local disk or U disk 1 LoDisk local disk controller s inside disk 2 U Disk U disk 3 NewDir new directory build a new folder 4 DelDir delete directory delete a folder 9 FiName file name name the file F8 to confirm and save Note the file with the cursor will be replaced and the cursor will appear the first file of root directory if save a new file don t name it with same name with other files Edit Repl Line 00001 Colu 000 00001 Instructio 00002 00003 ED Up 1 Line 00004 EJ Down 1 Line au EJ Left 1 Ch 00006 e ar 00007 EJ Right 1 Char 00008 EJ Line Start 00009 E Line End seat E Del Charac 00011 00012 E hsert Rep 00013 E Up 1 Page 00014 EJ Down 1 Page 00015 E New Line 00016 00017 E Switch 00018 00019 00020 Exit NewBui Open Save DelLin Manage Proces Figure Microstep Website http www microstep cc eng page 13 ACER EMA AS ESA IR Beijing Flourishing Start Digital Technology Co Ltd 4 4 Del
13. 838 Exit Man Sectio BreakP Figure Upload Assist BackRe 2 1 1 0 SpeedSet directly adjust speed parameters of cutting the current program IdleSped speed of idle running no load CutSpeed running speed ManSpeed speed of manual operation BackSped speed of backward operation Note If current speed settings is not bigger than max speed idlespeed of the parameter interface speed settings of parameter interface will not be changed If bigger than speed settings of parameter interface and less than max speed speed settings of parameter interface will be change If bigger than speed settings of parameter interface then run based on max speed page 4 Microstep Website http www microstep cc eng ACER MEMAR AS ES AIR Beijing Flourishing Start Digital Technology Co Ltd 2 1 2 1 KerfWidt kerf width kerf Selectio compensation 0 is for no compensation press IdleSped ENTER to confirm and save It s better to set kerf compensation in nesting software If the RunSpeed program has G41 or G42 and choose G41 ManSpeed G42 is valid in CTRL the kerf width is valid BackSped The parameter will keep the same till next change It s an important parameter to affect 30 lt Cancel cutting size and check it before cutting 2 1 3 2 RotAngle rotation angle set the figure s rotation angle default is 0 no rotation The parameter will keep the same till next change 2 1 4 3 Scale set figure
14. ENN 34 11 4 Controller functions declaration essssessesssseessesesseseesesessesreseeresesseseses 35 Append F Optional e S 35 Appendix 2 Torch height controller SH HC30 6 0 35 1 Arc voltage amp capacitive torch height controller integration connection 36 2 Voltage divider board 9 pins 36 3 Arc voltage torch height controller 6 36 4 Capacitive torch height controller 60 6 0 37 Appendix 3 remote control CONNECTION 37 Appendix 4 CC S1 upgrade 006 37 Appendix 5 Installation 50 38 Microstep Website http www microstep cc eng ACER MEMAR AS ES AIR Beijing Flourishing Start Digital Technology Co Ltd Safety notice Please carefully read the manual before using this controller Safety operation Please read the safety notice and understand how to use the controller and make necessary safety protection measurements Please contact us if you have other requests Mechanical dangerousness Operati
15. EREE E 23 MEOTEN E ues urvalauedle 26 RAGIUS COMPENS AL OM scat sets ey ccacscecastnasesastecnunmssnteraiass ea Eanan 28 Chapter 10 Controller input output 6 0 28 10 1 Controller input 0 28 10 2 Controller output PiINCIPle ee eeceseceetscesecsseeeescecesecsseesseecsseeeeseesaees 29 10 3 Controller input output 29 10 3 1 DB25 InDUt denNUON copras es 29 1 0 32 DB V5 input definito eskeir neont eR 31 1033 Tap MOO PO an aia T eae tea eens 31 10 3 4 Flame cutting connection 0815 31 10 3 5 Plasma cutting 32 10 3 6 Flame plasma 0 44444 32 TOA Output connection A eceaeeitenmtaareealeain 32 10 4 FOWPUEPHNCGDI E 32 104 Z NOCE aara A E AT A aan 34 Chapter 11 Common faults and 50 34 IErContoleriaubser ena uimerennsenccess 34 A YS Operation e A E 34 IES Program adsan
16. a distance then turn on auto torch height controller to avoid unsteady running after striking arc 5 4 2 12 change between 2 cutting modes chang to plasma Ok Gy Cancel page 18 Microstep Website http www microstep cc eng ACER MEMAR AS ES AIR Beijing Flourishing Start Digital Technology Co Ltd Chapter 6 Diagnosis M2 m4 mie mas m20 m2 m4 10000000 Lim Lim Arc Stop Paus Loca 11111111 Spare Spare Spare Spare Start BIT2 BIT1 BITO 41111xxx Infor Exit LeftMo RightM Set1 SetO Revers Set invalid set noma state Input Main function check the state of input output port to judge whether controller is normal Set normally open and normally close state and invalid input port based on machine detail Output diagnosis LeftMo move left RightM move right to choose output Set 1 Set 0 and Revers reverse to change output state Input diagnosis change outside input state and check whether they are normal Save input state to be normall state Input state of flame mode M10 acetylene gas valve switch 3 pin terminal COM 01 connect normally open contact output M12 cutting oxygen valve switch 3 pin terminal COM and 02 connect normally open contact output pin11 of 25 pin port is OH2 normally closed contact output pin6 OH1 OH2 0H3 OH4 relay public M14 torch up switch pin7 of 25 pin port is torch up OH3 normally open contact output pin8 is normall
17. check arc voltage 1 is to choose arc voltage check when strike arc check arc voltage feedback and monitor it when run When arc voltage feedback is broken controller will pause and tip Usually arc voltage check is for cutting thick plate 0 is not to choose after open strike arc switch start to cut after pierce delay don t check arc voltage feedback The function is available based on plasma power having feedback signal of arc strike success And connect this signal with the port of controller s plasma arc check most of plasma powers have this function and the input signal is DC24V 5 4 2 5 Location Check when execute M07 1 is to choose torch location 0 is not 5 4 2 6 Pierce Delay Time after striking arc controller starts to cut after pierce delay time 5 4 2 7 Arc On Delay Time strike arc delay time 5 4 2 8 Dista corner THC off turn off THC at corner at corner speed changes changing arc voltage may make torch to collide plate so controller will automatically turn off THC near corner automatically open after corner unit mm 5 4 2 9 Arc off Distance arc off in advance near the end closed curve has a common point of start point and end point easy to over burn this option is to automatically turn off arc voltage and THC near the end 5 4 2 10 Crawl after pierce torch doesn t need to move down the setting position it moves down and runs at the same time 5 4 2 11 delay time of auto THC after striking arc run
18. entry point or kerf value 11 3 2 Problems when running program Problem After pause restart there is no pierce sometimes Solution pause restart after backward Max program code is 99 sections when moving pierce point backward 11 4 Controller functions declaration If there are incorrect and undetailed contents in the manual the standard is subject to controller s functions Functions change or upgrade without notice Please contact after sale for learning functions The latest manual PDF is available Appendix 1 Optional Parts 7 true color display touch operation Optional Parts Microstep Optional Parts gt external 16 keys such as Start Pause direction ect optonai CPW1 2 d Appendix 2 Torch height controller SH HC30 connection Microstep Website http www microstep cc eng page 35 62 2 ABR Beijing Flourishing Start Digital Technology Co Ltd 1 Arc voltage amp capacitive torch height controller integration connection divide voltage board 9 pins 5 v hw Cand e ee Nes se OY D U Q 0 as tf aa T torch height controller 15 pins controller 25 pins 2 Voltage divider board 9 pins definition 24V ground torch height controller power 24V ground torch height controller power Arc voltage signal plasma torch height signal 24V torch height controller power 3 Arc voltage
19. idle run distance unit mm 5 4 1 9 Climb option cut thick plate to avoid splashing steel slag after pierce It is available that after pierce torch cut and down instead of directly down from the pierce height to cutting height 2 Plasma parameters Microstep Website http www microstep cc eng page 17 ACER REMAS AS EAI Beijing Flourishing Start Digital Technology Co Ltd ParaName Value ValRange Unit Torch Locate Delay 200 0 000 2 990 5 TorchUp Delay Time M70 0 800 0 000 10 000 s TorchDown Delay Time 71 0 800 0 000 10 000 s Arc Voltage Check 0 Location Check 0 Pierce Delay Time 0 300 0 000 12 000 5 Arc On Delay Time 0 100 0 000 10 000 5 Dista corner THC off 10 000 0 000 1000 000 Arc off Distance 10 000 0 000 90 000 mm Crawl 0 delay time of auto THC 0 000 0 000 10 000 5 oe Explain Torch location delay time SpeFunc Upload Para oS Defaut Dnioad Para Exit System Speed Ctrl Craft Switch Save 5 4 2 1 Torch Locate Delay torch location delay time when plasma torch locates torch down till receive torch location switch signal then stop start location time and torch up if choose location check valid torch location delay is invalid 5 4 2 2 TorchUp Delay Time M70 unit s note in order to be convenient torch up down is separate for plasma and flame 5 4 2 3 TorchDown Delay Time M71 unit 5 5 4 2 4 Arc Voltage Check this option is to decide whether
20. on M15 off M16 M17 torch down switch M16 on M17 off M24 M25 spare switch M24 on M25 off M20 M21 ignition switch M20 0 M21 off M07 pierce cycle enter M07 can t back can move the torch M08 close cutting cycle Flame cutting as below M07 1 If gas acetylene valve close then open gas acetylene ignition 2 torch down torch delay time M71 3 open preheat oxygen valve preheat delay time start if preheat time is not enough press Pause preheat delay time automatically increase 150s if preheat is OK press Start over preheat delay time automatically save preheat time as a parameter 4 torch up pierce torch up delay time M72 5 open cutting oxygen valve M12 pierce delay time torch down M73 6 open torch height controller M38 run next program Plasma cutting as below M07 1 torch down torch delay M71 2 if choose pierce location valid torch down till touch low limit position switch then stop torch up pierce location delay time then torch stops page 26 Microstep Website http www microstep cc eng ACREAGE AS EAR Beijing Flourishing Start Digital Technology Co Ltd 3 open arc strike switch 4 check arc voltage signal if choose arc voltage check 0 then doesn t check arc voltage after successful arc strike pierce delay 5 open torch height controller M38 run left program M08 close cutting cycle Flame cutting as below 1 clos
21. port and 24V form 24V loop M24 spare output pin10 of 25 pin port and 24V form 24V loop Output diagnosis instruction Lim Limit external limit normally closed stroke switch when choose torch collision check the pin is torch collision check point Lim Limit external limit normally closed stroke switch 70 machine X0 torch up two functions when reset direction is valid it s XO machine Original point or it s external manual torch up switch no lock normally closed YO machine YO torch down two functions when reset direction is valid it 5 YO machine Original point or it s external manual torch down switch no lock normally closed Arc arc voltage external successful arc striking signal usually off connect ground when successful arc striking Stop emergent stop external emergent stop switch normally closed Paus pause external pause switch normally closed Loca location initial location before plasma pierce The left are external remote control Communication port 9 10 11 12 13 external start 15 24V ground Input set invalid set normal state of DIAGNOSIS In the interface of DIAGNOSIS move the blue checked box to the input box 16 input ports in total the last 3 ports are invalid as default invalid input point is a grey X users can press F7 to set invalid input based on personal request and set normally open and normally closed state according to wire connection of
22. start speed according to machine power load and other factors Usually there is no need to revise the parameter 5 2 2 TimeMultiplyingPower time multiplying power multiplying power from start speed to top speed limitation value is bigger acceleration time is longer Microstep Website http www microstep cc eng page 15 ACER EMAS AS ES AIR Beijing Flourishing Start Digital Technology Co Ltd 5 2 3 Buff Speed buffer speed in order to reduce the shock from cutting machine run at high speed set a lower buffing speed usually for a machine with soft steel working table and high speed If don t use the function and can set it same as speed limitation 5 2 4 Speed Limitation top cutting speed unit mm or inch min 5 2 5 Manual Speed Limitatio running speed in manual mode unit mm or inch min 5 26 Idle Run Speed running speed without load G00 rapid point movement speed unit mm or inch min 5 2 7 Reset Speed speed of back to machine zero unit mm or inch min 5 2 8 Back Speed speed of backward unit mm or inch min 5 2 9 Arc Transition whether choose arc transition when corner 1 is valid o is invalid 5 2 10 speed down coefficient speed down ratio at corner according to machine inertia rigidity and other factors 5 2 11 speed adjustment angle set it according to machine inertia rigidity and other factors when smaller than the angle controller doesn t adjust speed Note speed parameters and machine charac
23. the machine press F8 to set it to be normal state save invalid input and normal state Usually don t change the normal state page 20 Microstep Website http www microstep cc eng 6 lt 2 7 Beijing Flourishing Start Digital Technology Co Ltd Chapter 7 Figures library CIRCLE L PIECE SECTOR TRIANGLE ROOFREC CHAMFER ROOF REC FLANGE OCTOGON PROTRUD INGCONCA LINE SECTORRI 0 C P y i l ai CIRCULAR QUADRATE 8 U SHAPE COSTUM CURVED FLANGEHOLE 6 HOLE FLAN o 2 K x 5 2 tJO 0 0 IMPELLER 2 HOLEFLAN TESTLINE 09 669 2 K 7 Cancel OK The controller offers 25 figures press lt to choose press Enter to confirm Then you can input parameters of that figure Line No 1 0000 ColumnNo 1 0000 LineSpace 115 00 Col Space 115 00 Ln Offset 0 0000 Refresh Graphics Exit Workpc HoleSh_ Rotati Nest Edit Proces Save Workpc workpiece cut according to workpiece inside part is valid HoleSh holeshape cut according to holeshape outside part is valid Rotati rotation input rotation angle press Enter or F8 to display new figure with rotation angle the angle is anticlockwise Input Box Nest nest figure after setting parameters Angle G OK G Cancel Microstep Website http www microstep cc eng page 21 ACRE BRA Edit th
24. the reference point Format G26 X axis back to reference point G27 Y axis back to reference point G28 X axis back the reference point the same time page 24 Microstep Website http www microstep cc eng ACER EMA AS EAR Beijing Flourishing Start Digital Technology Co Ltd G22 G80 cycle This code can cycle program G22 is the start of cycle times of cycle is L G80 is the end of cycle as well as nested cycle with less than 5 layers G22 and the closest G80 are a cycle Format G22 Ln times of cycle Cycle content G80 cycle end G40 cancel radius compensation Format G40 Cancel current radius compensation it and G41 or G42 are a pair G41 set left radius compensation Format G41 G42 set right radius compensation Format G42 Format G41 or G42 Rn Compensated program section G40 Note G41 is to compensate the half of the flame diameter at left along the cutting track G42 is to compensate the half of the flame diameter at right along the cutting track 040 is offset over Because the cutting compensation is automatically finished so there must be GOO fast location sentence before G41 and G42 to promise the cutting nozzle to adjust the position after G40 cancels the cutting compensation a GOO sentence is needed to adjust the position back G90 absolute coordinate mode default Format G90 Program is absolute coordinate mode only has relationship with X Y coordinate G91 incremental coordinate mo
25. 5 169 NowSpeed 0 HNo T Machy 144 838 Exit Man Sectio BreakP Figure Upload Assist BackRe 2 after pause move torch continue cutting After pause press direction keys 1 gt to move torch then press Start there is a tip as below Common Back move torch to break point at idle run speed and wait for further operation this moment can press strong current function keys such as ignition preheat pierce open cut oxygen etc or directly press Start then there is tip arc ignition Cutting Back pierce cut to break point along shortest distance continue left cutting at current speed like outside edge pierce to make pierce point more smooth Local Continue pierce make current coordinate as adjusting start point coordinate continue cutting along previous track to change pierce page 12 Microstep Website http www microstep cc eng JCR MEMAR AS EAR Beijing Flourishing Start Digital Technology Co Ltd auto process progr K1 Ignition Pause K2 CutO ad E Forward K3 Preheat E Backward K5 Pierce 2 Speed Set 0 000 SU Torchup Cutting Back Ei Zoom In SD TorchDn Local Continue E Zoom Out GJ ok Gy Cancel S analog run Output i oooo ContinMv 0000 g BackToReferPoint Input Gi Exit 0000 0000 8 X 110 619 SpeedSet X 99 1980 MCmd Machx 202 448 Y 15 169 NowSpeed 0 HNo T MachY 144 838 Exit Man Sectio BreakP Figure Upload Assist BackRe Chapter
26. Lin delete line delete all contents in cursor line Insert a new line please press Enter 4 5 Manage manage local disk and U disk 1 LoDisk local disk controller s inside disk 2 U Disk U disk 3 NewDir new directory build a new directory 4 DelDir delete directory delete a directory 5 SeFile select file select a file or folder the option is used with CopyIn copy in and CopyOu copy out 6 DeFile delete file delete file not folder 7 CopyIn copy in current directory is in disk press 5 to choose a or more files or folders press 7 to copy them to controller s disk 8 CopyOu copy out current directory is in LoDisk controller s disk copy selected file to U disk Note G button is to select all X button is to cancel all selection 4 6 Proces process change to cutting interface if not Open a program a tip will appear 4 7 Figure change between figure and program Preview the current figure Note gt enter folder lt exit folder Chapter 5 Param parameter function Options instruction of Param parameter interface F1 Exit F2 System important parameters of the controller don t change at random F3 Speed set all soeed parameters F4 Ctrl control control programs and I O functions F5 Craft flame and plasma Switch change between flame and plasma Save save revised parameters 5 1 Enter System interface ParaName X Value Y Value ValRange
27. Microstep CNC Cutting Controller CC S1 User Manual www microstep cc Tel 86 010 88909210 88909235 Fax 86 010 88909271 E mail main microstep cc lt Tien fe ACRAKERIA UFR SIRT at HA Beijing Flourishing Start Digital Technology Co Ltd JCR MEMAR AS ESA Ral Beijing Flourishing Start Digital Technology Co Ltd Contents lt DOUCE 1 OD Sl AON 1 Mechanical 9 0 5 656 1 High voltage CANGEFOUSNESS ccccesessseceseeeseeceseeseseceseeeseeesseeeeeteees 1 POWER ISOLATION 0 0 1 9105 1 Controller CONNECHON aciisiiashesnteareceesst alana 1 Good 9 8 0 2 Controller protections aran E EA 2 OTNES T R 2 Controller operation and 2 Controler operation sssrin aE a E R 2 Controller 2 129 sanina A A ES A E 2 Controller guarantee 5 2 Chapter 1 Controller functions overview and main
28. Y V F Straight line interpolation cutting move to end point at current speed Microstep Website http www microstep cc eng page 23 ACREAGE BRA eg G92 X0 YO G00 X200 Y95 G01 X80 Y235 or G01 120 V145 M02 torch current postion O torch expectant postion Beijing Flourishing Start Digital Technology Co Ltd G02 clockwise circle interpolation anticlockwise Format 002 X U Y V IJ F Clockwise circle interpolation move to circular arc end point in anticlockwise direction at current speed Note cutting as straight line when radius is smaller than 1mm G03 anticlockwise circle interpolation clockwise Format 003 X U Y V IJ F Anticlockwise circle interpolation move to circular arc end point in clockwise direction at current speed Note cutting as straight line when radius is smaller than 1mm eg eg 40 100 160 q torch current position O torch expectant position or G02 G92 Y 0 G00 x40 Y50 G02 X160 G28 M02 G03 G92 10 GOO X40 Y50 G03 X160 VO G03 X160 VO 160 J20 Y0 160 V0 J20 R63 25 G28 M02 Note I J are incremental values from the circle center to the starting point in X axis and Y axis R is the radius of the circle R is positive value when arc lt 180 degree R is radius IfI J are specified don t use R Vice versa G26 G27 G28 back to reference point This code can make the torch automatically back to
29. ch height controller and remote control 1 2 4 Kerf compensation function 1 2 5 Automatically remember breakpoints breakpoint recover automatically recover after power off record latest 3 breakpoints 1 2 6 Choose any section and pierce point to cut 1 2 7 Outside edge pierce for thick plate bridge for thin plate 1 2 8 Pause backward forward during cutting any time more convenient 1 2 9 Change cutting anytime 1 2 10 Special small section cutting is smoother 1 2 11 There are 24 common figures in part library 1 2 12 It 5 compatible with IBE FASTCAM and other nesting softwares 1 2 13 Dynamic figure display 1 8 times of figure zoom in automatically follows by point 1 2 14 Big store space of 4G it can contain 10000 programs support folder management 1 2 15 Read programs and controller upgrade by U disk 1 2 16 Perfect cutting parameters settings including parameters backups input and output as well as settings in bulk 1 2 17 Multi level management permission setting and set operation permission according to the date 3 Hardware technical parameters Processor industrial ARM processing chip Screen 7 color LCD Input output 13 optical isolation input 8 optical isolation output Axis 2 axis 4 axis is available Pulse equivalent electrical gear numerator amp denominator range 1 65535 store space 4G Working temperature 0 C 40 C ENC Cutting Store temperature 40 C 60 C 4 Controller main menu TEENE
30. de Format G91 Program is incremental coordinate mode only has relationship with X Y coordinate actual values Eg 1 G92 70 YO G91 relative coordinate 000 X100 Y100 fast locate to 100 100 equal to GOO U100 V100 G01 X500 Y100 straight line cut to 600 200 equal to G01 U500 V100 Eg 2 G92 70 YO 00 X100 Y100 fast locate to 100 100 001 X600 Y200 straight line cut to 600 200 G92 set workpiece coordinate Microstep Website http www microstep cc eng page 25 JCR MEMAR AS ESA IR Beijing Flourishing Start Digital Technology Co Ltd Format G92 X Y Set current point s coordinate in workpiece coordinate cutting coordinate or program coordinate The program is only used one time and it s in the first line G code groups G90 G91 G40 G41 G42 G00 G01 G02 G03 G04 G80 G81 G92 Group 1 codes and group 2 codes can write in the same program line and group 1 codes has higher priority than group 2 codes in the same program line group 1 codes firstly run Group 2 codes are modal codes if they appear one time next time they can omit Group 1 codes and other 2 groups appear in the same program Group 3 and other 2 groups appear in the same program 9 M code MOO program pause press Start to continue the program M02 program end M30 same as M02 M10 M11 gas acetylene valve switch M10 on M11 off M12 M13 cutting oxygen valve switch M12 on M13 off M14 M15 torch up switch M14
31. e After successful pierce manual cutting is available press direction buttons to start Del total off close all outputs Torch up and down Plasma K2 strike arc open arc strike output K5 pierce run a complete pierce movement M07 firstly torch down torch down delay time then stop open arc strike output torch height controller gets auto signal after pierce delay time If choose pierce location valid the torch will move down till receiving torch location switch signal then stop moving down then moves up according to location delay time then stop and open arc strike output continue next movement If choose arc strike signal check then after opening arc strike output wait for arc strike successful input signal after receiving signal continue next movement 2 3 Enter Section interface 2 3 1 0 PiercePo pierce point cut according to pierce Section number and it tips the most number of pierce point input pierce number and press Enter to confirm EJ PiercePo There are two options move to the point and locally cut move to the point is torch moves the selected pierce Line No point at GOO speed locally cut is make current point as selected pierce point press Start to continue cutting 2 3 2 1 Line No line number of program cut according to the line number of program and it tips max line number input program line number press Enter to confirm There are two
32. e used for other electrical equipments When the power is not connected and emergent stop and limit position are both valid the controller will in the state of emergent stop and limit position The connection wire between the controller and the driver should be shielding wire Don t plug in and plug out when power on Controller s input output wire should connect well Microstep Website http www microstep cc eng page 1 ACER MEMAR AS ESA IR Beijing Flourishing Start Digital Technology Co Ltd Good ground connection All parts of the cutting machine and the controller should connect ground Controller s ground wire diameter should be over 4 mm2 and try to keep a shorter distance to the ground DC24V ground must break with ground Controller protection Don task dusts metal chips and other materials to go into the controller so that it can t normally work The controller s LCD screen should be protected Others The controller can use U disk and its format is FAT or FAT32 The controller has a manual If the controller damages because of abnormal operation we are not responsible for maintenance Controller operation and maintenance Only professional operators can use the controller Controller operation Please use fingers to press buttons Please don t change functions and parameters at random if you are not familiar with them We offer controller operation training for free Please feel free to let us know
33. e cutting oxygen M13 2 close torch height controller M39 3 torch up M70 Plasma cutting as below 1 close arc voltage switch 2 close torch height controller 3 torch up M70 M50 pierce 1 torch up M72 no this movement when plasma cutting 2 open cutting oxygen M12 or plasma strike arc check arc voltage success signal 3 torch down M73 no this movement when plasma M52 ignition cycle Open gas acetylene valve M10 open high voltage ignition M20 ignition delay time close high voltage ignition M21 M70 torch up cycle At the start and the end of the program torch up and move to next cutting position open torch up switch M14 torch up delay time close torch up switch M15 M71 torch down cycle Used before pierce open torch down switch M16 torch down delay close torch down switch M17 M72 pierce torch up cycle Used after preheat torch up a little to avoid steel slag blocking nozzle when open cutting oxygen Open torch up switch M14 pierce torch up delay time close torch up switch M15 M73 pierce torch down cycle Used after preheat and M72 open cutting oxygen put torch at the cutting position the reverse movement of M72 open torch down switch M16 pierce torch delay time close torch down switch M17 M75 torch location delay time Torch down M16 touch low limit position input port 8 XXW torch stop M17 then torch up open M14 torch location delay time torch up stop
34. e same of Edit function Grid new function for rectangle workpiece after nest there is a option of Grid press X to choose it it s zip cutting If no the option it s a common nest cutting Note grid cutting has no kerf compensation compensation value is set in the figure by you For example a figure of 100 X 200 kerf compensation is 2 you need to set 102 and 202 save side this function is only available for grided rectangle press Y to choose save left bottom double side or no save side press Y to show an option at the screen right bottom corner and the left figure will change No selection is no side save Beijing Flourishing Start Digital Technology Co Ltd ONTRY CROP L E Rere Guetics Exit Workpc HoleSh Rotati Nest Edit Proces Save Line No UneSpece Col Speco Kerfiviat GO Geese EJ Grapes Exit Workpc HoleSh Rotati Nest Edit Proces Save Proces process after setting parameters to the figure and press G to refresh new figure press Proces process to cutting interface process progr K1 Ignition K2 CutOxy K3 Preheat K5 Pierce SU TorchUp SD TorchDn tput oo oo lt 00s 002 oo oo 110 619 15 169 SpeedSet X 99 NowSpeed of Exit Man 9 E SpeedSet ED Kerfiat 3 RotAngle 3 Scale 9 analog run X Mirror Y Mirror EJ StartPoi E Speed Control EJ Zoom EJ Zoom Out E Rec
35. elow 0 Forward idle run to continue 1 Back backward idle run backward along previous track This option is usually used for arc break and flame break near the break point choose proper position to pierce and cut again speed forward and backward is set in SPEED interface 2 HolePoin pierce point input the pierce number you can choose ToThePoint Local Run ToThePoint is move to the pierce point from current position It 5 for giving up current section restart from the specified pierce point Local Run is to make torch position as pierce point It s for changing new plate continue to cut from selected pierce point 3 SpeedSet set speed parameters IdleSped speed of idle running no load CutSpeed running speed ManSpeed speed of manual operation BackSped speed of backward operation 4 Zoom In zoom in the figure 5 Zoom Out zoom out the figure 6 Idle Run analog cutting at idle run speed There is no output control Speed adjustment torch lifting and other operation are valid External input is valid emergent stop limit position etc 7 ContMove move continuously move continuously after press direction buttons press reverse direction button or Pause button to stop 8 BackRefe backference back to workpiece reference point F1 Exit controller automatically records a break point and continue to cut by the option of find break point Note after moving torch pre
36. en preheat to press Start preheat can over in advance the controller will record the sum of preheat time for next pierce when torch lifting and ignition and other delay time to press Start they can over but don t change future delay time 2 1 14 Pause pause the cutting When cut to pause whether the torch rises according the option of torch rises after pause For flame cutting torch stops moving and cutting oxygen is closed and keep gas and preheat oxygen output flame doesn t break for plasma cutting torch stops moving and plasma power arc strike signal is closed For flame cutting when preheat delay time to pause the controller will increase 100s of preheat time press Start to over preheat then begin to pierce and cut The controller records the sum of preheat time for next pierce or directly press pierce button to over delay time begin to pierce and cut doesn t accumulate preheat time previous preheat time is valid for next pierce Microstep Website http www microstep cc eng page 5 JCR MEMAR AS ESA IRA Beijing Flourishing Start Digital Technology Co Ltd Following situations can bring pause during auto cutting A external pause of input port is valid B for plasma cutting choose arc voltage check in PARAMETER to cause pause when arc breaks C Choose torch collision check in PARAMETER and controller s input port has signal it will pause After pause there are some options as b
37. igures or letters smooth optimization affect cutting please choose this function according to need 5 4 Enter Craft interface 1 Flame parameters ParaName Value ValRange Unit Ignition Delay Time 9 500 0 000 20 000 S Preheat Delay 2 131 0 000 999 990 S TorchUp Delay Time M70 1 000 0 000 10 000 S TorchDown Delay Time M71 0 800 0 000 10 000 S PierceUp Delay M72 1 000 0 000 10 000 S PierceDownDelay M73 0 800 0 000 10 000 S Pierce Delay Time 0 500 0 000 10 000 S Idle Run Raise Torch 100 000 0 000 10000 000 mm Explain delay time of ignition K SpeFunc M amp M Upload Para Defaut EM Dnioad Para Exit System Speed Ctrl Craft Switch Save 5 4 1 1 Ignition Delay Time flame cutting when M20 open high pressure ignition switch delay time 5 4 1 2 Preheat Delay Time pierce preheat time unit s cut workpiece every time preheat delay time is 100s if preheat is ok can press Start to end preheat and automatically save preheat time parameter after start to preheat if preheat time is not enough can press Pause to add 100s to preheat 5 4 1 3 TorchUp Delay Time M70 torch up delay time unit s 5 4 1 4 TorchDown Delay Time M71 torch down delay time unit 5 5 4 1 5 PierceUp Delay M72 pierce torch up delay time unit s 5 4 1 6 PierceDownDelay M73 pierce torch down delay time unit 5 5 4 1 7 Pierce Delay Time flame cutting pierce M07 open cutting oxygen then torch down 5 4 1 8 Idle Run Raise Torch
38. is blocked or need to change a new one put torch to a safe place then put it back the start point after change 2 When outside edge pierce don t hope to put the pierce point the outside of the workpiece find a proper position at the outside of the workpiece cut to the start point along straight line after pierce 3 Change cutting a lot of workpieces and big size of plates change cutting position Following situations need to adjust cutting position 1 pause 2 back 3 pierce 4 section 5 choose hole 6 break point recovery if want to change torch position during above states can press T 4 gt to directly adjust torch position this moment is manual multiplying power then press Start 3 3 Operation after pause during cutting 1 after pause don t move torch only forward backward Check pause operation press 1 torch goes backward along previous track if go backward so much press 0 to continue forward pause at the appointed position press Start to continue then there is a tip arc ignition auto process progr K1 Ignition Pause K2 CutO xy ED Forward K3 Preheat Backward K5 Pierce El PiercePo 0 EJ Speed Set 0 000 SU TorchUp Arc Igniton E Zoom In SD TorchDn E Zoom Out K i E o Cancel analog run utput A o0o0o0 2 ContinMv 0000 gj BackToReferPoint Input GJ Exit oooo 000 X 110 619 SpeedSet X 99 1980 MCmd Machx 202 448 1
39. ite gas turn on the torch and turn off it after ignition delay time is over If gas preheat oxygen doesn t open then firstly open gas press Preheat or K4 total shut close gas preheat oxygen if ignition fails reopen K2 Cutting cutting oxygen open cutting oxygen press again to close K3 Preheat open gas OH1 press again to close Usually a relay connects gas and preheat oxygen solenoid valve K5 Pierce without manually opening preheat in advance controller will run a complete Preheat delay 7 Pierce torch up delay time pierce movement Open preheat Open ignition time 100 l Open cutting oxygen i l Pierce delay time i l Pierce torch down delay time Microstep Website http www microstep cc eng page 7 ACREAGE AIR Beijing Flourishing Start Digital Technology Co Ltd If preheat time is not enough press Pause before preheat delay time is over delay time will increase If preheat is ok press Start to over preheat delay time and automatically save the preheat time as parameter Note please check torch height before pierce after the initial height should meet the demand of torch down delay time the height is preheat height If preheat delay time open Open preheat Preheat delay Pierce torch up delay time parameter Open cutting oxygen Pierce delay time Pierce torch down delay press Start and Pause to change preheat delay tim
40. l automatically move up M70 and others then start auto cutting program 2 two methods to start auto cutting a press green Start key b press K5 key automatically cut after pierce 3 2 control and cutting position adjustment of auto cutting 3 2 1 after auto cutting starts following key operations are valid 1 Pause when flame preheat delay time press Pause to increase delay time of 100s and to stop cutting close cutting oxygen plasma close arc strike switch close torch height controller M39 You can operate following after Pause 1 backward forward along previous track 2 adjust torch position 3 exit 2 Start when flame preheat delay time to press Start can skip preheat delay time and record the time also can skip torch up down delay time but don t record delay time 3 F F speed adjustment keys increase or decrease speed multiplying power 4 ST S control torch up down 5 F and 0 9 adjust speed multiplying power from 10 to 100 6 Emergent stop it s an external key when emergent stop is valid all movement stop and close output for emergent situation Microstep Website http www microstep cc eng page 11 ACER MEMAR AS ESA IR Beijing Flourishing Start Digital Technology Co Ltd 7 press T 4 M gt to move figure 8 X Y G to zoom in out and recover figure size 3 2 2 cutting position adjustment Following situations need to adjust torch position 1 torch
41. l short 1 If the controller is used for plasma cutting welding equipment shielding wire must be used to connect the controller and the driver 2 Input signal external connection is normally closed invalid is on low level valid is off high level page 30 Microstep Website http www microstep cc eng ACREAGE AS ESA IR Beijing Flourishing Start Digital Technology Co Ltd 10 3 2 DB15 input definition Torch collision check Torch collision check signal The same function with the controller s External start 13 H p Start key 10 3 3 15 pin motor port 1 differential signal ommon anode connection XDIR D XDIR XCP cp YDIR DIR 4 YCP CPS CP X YDIR XWYDIR asshtante G3 XYDIR XY CP Q lt a shtante lt PTO 5V public porte 10 3 4 Flame cutting connection DB15 Microstep Website http www microstep cc eng page 31 ACER MEMAR AS ESA IR Beijing Flourishing Start Digital Technology Co Ltd w input output N XS12 AV 4G ir communication remote control power XS1 COM 01 06 DC Motor COM lt XS8 torch up down limit position lifting device a motor XS3 DC24V cutting oxygen solenoid valve THC motor 10 3 5 Plasma cutting conneciton next page 10 3 6 Flame plasma integration If flame plasma integration is used beside the above connection a change switch K1 of flame plasma is needed connecti
42. late s length and width also can be set X direction is length Y direction is width length can be longer than width and length can also be shorter than width 2 Program code G M write two digits G00 G01 G02 and G03 are modal codes next 600 G01 G02 and 003 can be omitted F speed code unit is mm min X Y end point coordinate of a program It s absolute coordinate when absolute mode G90 it s an incremental coordinate when incremental mode G91 U V end point coordinate increment of program section it can omit without movement I J relative coordinate of center of circle for start point it can t omit for circle arc L times of cycle delay time Note X U and Y Ucan t appear in the same program section Only field name without value is not allowed In the same program line two M codes are not allowed In the same program line two G codes in the same group are not allowed For coordinate absolute or increment unit mm 3 digits after decimal point integer without decimal point Max arc radius is 134217 mm Codes can be separated by space or no separator Write M60 before program ends to turn off all outputs When program ends should write M02 write M30 Enter in anew line G code 000 point movement Format GOO X U Y V Rapid point movement interpolation move to the end point along an oblique line at the idle run speed G01 straight line interpolation Format GO1 X U
43. nce of lines you can change 5 Lcross line cross even line deviate right for odd line default is 0 6 MaxWid max width it works with Lcross line cross the number of parts is valid in the width range of odd line If the value of Lcross line cross is 0 this option is invalid 7 Submit confirm above operations to form new figure you can save it from Edit interface 2 7 4 3 Run Outline start with program cutting point move to workpiece reference point run around the outline to check whether cutting track is beyond the steel plate 2 7 5 4 Wentai wentai is a kind of software for characters used in advertisements 2 7 6 5 Clear coordi clear coordinate rapidly clear current coordinate 2 7 7 6 Reset back to mechanical original point when reset direction is 0 only clear current machine coordinate don t move machine when reset direction is 1 machine moves along machine coordinate positive direction touch zero point switch of controller external input slow down to 0 machine touch zero point again along reverse direction machine stop when reset direction is 1 machine moves along machine coordinate reverse direction touch zero point switch of controller external input slow down to 0 machine touch zero point switch along machine reverse direction machine stop The function requires the machine to install original point switch 2 7 8 7 InitialCutPon back to initial cutting point 2 7 9 8 Set X Y
44. nd limit all connect normally open contact or normally closed contact 2 After turning on the controller the state of automatically checking the start is the controlling base 3 If not connect external start switch then corresponding start position should connect to 24V ground similar with normally closed contact or connect nothing similar normally open contact 10 2 Controller output principle Control signal 0 switch relay switch on 24V loop low is valid send signal Control signal 1 switch relay switch off 24V no loop cancel signal ba I Controllers inside COM 24 Middle relay i i 300 1 5Ve Controller s output 25 pins L Control signal L 10 3 Input output definition 10 3 1 DB25 input definition Microstep Website http www microstep cc eng page 29 ACER MEMAR AS ESA Ral Beijing Flourishing Start Digital Technology Co Ltd i X Y limit limit of two axis serial connection high is valid if don t use signal short connect to 24V ground if don t use limit it can be used as torch collision check normally closed X Y limit limit of two axis serial connection high is valid mM ry ve tion 0 limit machineX0 torch up 25 pins 14 if don t use signal short connect to 24V ground 70 mechanical original point NPN type proximity switch 2 normally open when reset direction is invalid it
45. on and repair of automation equipments are a little dangerous and are careful Please be far away from the working equipment Please control the equipment by correctly using the panel s buttons Don t wear so loose clothes when using and repairing the equipment High voltage dangerousness Be careful of electric shock during operation Please install the equipment according to its manual Don t touch cables or wires after power on Only professional maintenance personal can open the controller When the equipment has problems power should be off and then repair Power isolation Please check whether power is AC220V 15 AC stabilized voltage power is a must if power is beyond the above range In some places there is no normal power such as zero wire and ground wire are together or no zero wire an isolation transformer must be used from 2 phase 3 phase AC380V to 2 phase AC220V A lightning rod is also a must Working environment The controller s working temperature is 0 40 C If out of its working temperature the controller probably works worse If the temperature is below 0 C the screen will not display normally Relative humidity is 0 85 Special protection is a must when working in high temperature high humidity and corrosive gas environment Don task dusts metal chips and others to go into the controller Controller connection The controller s input output uses 24V DC power 3A or over 3A and the power can t b
46. on as below 1 KR acetylene gas magnetic valve 2 kQ cutting oxygen magnetic valve KI Ja 3 If not connect acetylene gas magnetic valve it s OK not to connect gas contact point 4 K1 is a relay M20 of flame plasma change over 10 4 Output connection 10 4 1 Output principle Outside middle relays Controller Output lock sav page 32 Microstep Website http www microstep cc eng ACETATES EAR Beijing Flourishing Start Digital Technology Co Ltd 10 3 5 Plasma cutting conneciton Input output DB25 X 4 limit limi ib ah Torch up external switch G Input port gt 15 Output port oo signal OD is normally closed 4 normally closed output plasma mode M38 THC Auto man change corner signal Ki Plasma a ike switch normally open Plasma THC public port output THC touch down normally open ah Coutput THC touch up normally open f THC touch down normally closed THC touch up normally closed output flame mode M38 connect THC Auto man change Kl if M20 doesn t connect ignition ignition delay is 0 M20 is change switch of flame plasma Corner normally closed contac 0 O 6 6 Cut oxygen normally closed cqntact Flame mode go to THC public port Pare E A O Q Microstep Website http www microstep cc eng page 33 JCR MEMAR AS EAI Beijing Flourishing Start Digital Technology Co Ltd 10 4 2 No
47. options move to the point and locally cut move to the point is torch moves the selected pierce point at GOO speed locally cut is make current point as selected pierce point press Start to continue cutting page 8 Microstep Website http www microstep cc eng ACER MEMAR AS EAR Beijing Flourishing Start Digital Technology Co Ltd 2 4 Enter BreakP breakpoint interface auto Breakpoint progr K1 Ignition BrePoint K2CutOxy xy E Record currpoin K3 Preheat 123 CNC K5 Pierce 123 CNC SU TorchUp SD TorchDn Output 0000 8000 Input 0000 0000 8 X 0 000 SpeedSet X 100 0 MCmd Machx 00000 000 Y 44 673 NowSpeed 0 HNo T Machy 00000 000 Exit Man Sectio BreakP Figure Upload Assist BackRe 0 Record currpoint record current point save current cutting position as breakpoint 1 2 3 are breakpoints save 3 breakpoints at most Note during working the machine stops by manual pause or blackout the controller automatically save a break point of current torch position forever Break point 3 is the latest record 3 break points can be from different files please confirm whether files have been saved when choose break points If the file is from U disk please confirm whether U disk connects well 1 If the torch is moved before looking for break point and want to continue cutting from the break point can press Start and choose general back and continue c
48. over 202 448 144 838 1980 MCmd MachX T MachY Sectio BreakP Figure Upload Assist BackRe Save after revising parameters and press G to refresh the figure press Save the same as save function of Edit function Chapter 8 Help function Interface introduction 0 Product information of product and company 1 Auto help information of Auto function 2 Man help information of Man manual function 3 Edit help information of Edit function 4 Paramete parameter help information of Parameter function 5 Diagnosi diagnosis help information of Diagnosis 6 Figure help information of Figure library 7 Exit help information of Exit page 22 Microstep Website http www microstep cc eng ACREAGE AS ESA IR Beijing Flourishing Start Digital Technology Co Ltd Chapter 9 Cutting control code Cutting programs are made of codes Programs from CAM figure library and others must fit definitions and formats of this controller 5 codes 9 Coordinate This controller has 2 axes The user can define X and Y axis and directions The common definition the axis parallel to the controller s panel is X axis the other axis is Y When the user faces to the controller right is X axis positive direction forward is Y axis positive direction Coordinate definition should be set by the maker according to user s request User can ask maker 5 technician to change coordinate axis and direction Steel p
49. r arc Transition type of two straight lines shortened type and lengthened type should avoid so big corner From straight line to circular arc from circular arc to straight line from circular arc to circular arc shortened type and transition type Radius compensation in right way After radius compensation from the first cutting program section deviate program outline a radius till cancel radius compensation If the workpiece needs good surface pay attention to choose styles of cut in cut out section and length as well as torch movement s effect on finished workpiece after lead out Choose proper position for cut in cut out point try to avoid affecting workpiece surface Chapter 10 Controller input output connection Controller s ports XS12 input output DB25 pins XS3 15 pins XS8 RS232 serial port 15 pins to connect remote control 10 1 Controller input principle Common limit start pause etc use mechanical switches for avoiding interference the normally closed contact of the mechanical switch is usually used connection as below page 28 Microstep Website http www microstep cc eng 6 lt 2 7 Beijing Flourishing Start Digital Technology Co Ltd ee ee eee eee ee ee eee ee ee eee eee ee ee eee eee eee eee eee eS 5V Controller s inpute Normally closed contacts Input signal SV ground 24V ground Controller s insides Notice 1 Controller s emergent stop pause a
50. se motor or motor s power is too small 11 2 3 Improper running speed Ascending and descending curve parameter is improper limiting speed should be bigger than top running speed but should be below 8m min ascending and descending time is too long or too short at most 5s Speed parameters are improper 11 3 Program fault 11 3 1 Code and format problem Program can be made by CAM and saved in the controller Different CAMs and postprocessors make different program codes It s possible that wrong grammar and code can trun It s better to revise codes in the computer The controller can recognize coordinate in metric system unit is mm there are three digits after the decimal point page 34 Microstep Website http www microstep cc eng 6 lt 2 7 Beijing Flourishing Start Digital Technology Co Ltd Space can add between program codes as the separator it s also OK not to have separator The program must start with G92 G92 can be in any place except the first line Absolute programming is default You can use G90 G91 to change absolute incremental coordinate or use U and V to be incremental coordinate values of X and Y Running speed can use F code but the value is integer instead of decimals The end of the program should have following code M02 main program ends When there is a problem to cut a whole circle maybe it is caused by calculation tolerance code tolerance you can change a
51. ss Start again the controller will tip Back Cut Back Continue to choose different cutting mode This function is for changing nozzles temporary edge pierce transfer cutting and other special situations 2 2 Enter Man manual interface 2 2 1 0 DriftAngleStar drift angle start ato man progr point 1 DriftAngle End drift angle ES K2 CutOxy E OritAngieStar end point start point and end point of Oreo End K5 Pierce EJ Work Reference steel plate calibration choose a longer sute matt 50 Pomwal 10 00 side of steel plate press 0 to set start tput a MvByPoin point move torch to another point 8888 ED Contant ecac E BacktoReterPoint press 1 to automatically calculate 5550 Speed Conta X 00000 000 SetSpeed X 100 0 MCmd MachX 00000 000 steel plate calibration angle and Y 00000 000 nowegeed T i Ri a automatically rotate figure Exit Man Sectio BreakP Figure Upload Assist BackRe page 6 Microstep Website http www microstep cc eng ACER EMA AS EAI Beijing Flourishing Start Digital Technology Co Ltd 2 2 2 2 Work Reference workpiece reference point make the current coordinate as reference point of parameters 2 2 3 3 Machine Refere machine reference point make current machine position as machine zero point and machine coordinate clears zero 2 2 4 4 Speed Set set manual speed press ENTER to confirm and input values 2 2 5
52. tart Digital Technology Co Ltd Notice If upgrade fails please check following 1 U disk must be FAT or FAT32 format FAT is better 2 Upgrade file name must be CCX UP and CC1 UPD 3 If upgrade failure is not caused by above two reasons please ask help for our technical support Appendix 5 Installation Dimension a On A ar aa i Om aa GRASS RE ila BROS as Eee UOISUBWIG UOl e e SU J3 01JUOD Puyn DND page 38 Microstep Website http www microstep cc eng CNC Cutting Controller CC S1 User Manual ISO9001 2008 License number 117 09 QU 0203 08 ROM BIVRDFT A amp FLES We devote every step to be more perfect JEER FIX Bl 13 SY i 4 BAR 2 Beijing Flourishing Start Digital Technology Co Ltd Tel 010 88909150 Fax 010 88909271 Website http www microstep cc SART Microstep ima
53. teristics have close relations 5 3 Enter Ctrl control interface AR ParaName Value ValRange Unit 5 3 1 Edge Pierce 0 is not to choose 1 is to choose No Pretreat Graph 0 071 0 No t Yes when pierce point a tip XZ YZ Common Side 0 01 0 No 1 Yes F ji i External Remote Cont 0 0 No 1 Yes will appear LocalPie Torch Pneum Lift Opt 0 071 0 No 1 Yes pierce at current Metric British Syste 0 01 0 No 1 Yes position EdgePier out G41 G42 Detect Valid 0 01 0 No 1 Yes P External Limit Valid 0 0 1 0 No 1 Yes edge pierce NoPierce Collision Detection 0 0 No 1 Yes 5 3 2 No Pretreat Graph Torch Up after Pause 0 071 0 No 1 Yes usually firstly treat Optimization 0 Explain 0 Cancel 1 Select EY SpeFunc Upload Para program measure E Defaut Dnioad Para figure s max min value Exit System Speed Ctrl Craft Switch Save when program is huge it takes longer time to treat then can choose No Pretreat Graph figure set figure 5 max min value in advance controller draws and cuts at the same time 5 3 3 XZ YZ Common Side 0 is X Z synchronizes movement control 1 is Y Z synchronize movement control also dual drive 6 3 4 external remote control 1 is to choose external remote control 5 3 5 Metric British Syste metric British system 0 is not to choose 1 is to choose When choose 0 metric system length speed and coordinate are all mm and can run British system
54. tice 1 Controller needs an extra DC24V power supply 2 Controller needs DC24V power supply when using external input and output Chapter 11 Common faults and solutions 11 1 Controller fault 11 1 1 Controller can t enter control interface Maybe the temperature of screen is too low To turn on the controller and heat it then turn on it again There is something wrong with hardware or hardware connection wire or temperature of hardware is too low Maybe the controller has problem Please ask help for our after sale department 11 1 2 Button fault Maybe button is damaged enter Diagn diagnosis keyboard Maybe button shakes enter Diagn diagnosis keyboard Turn off the controller and turn on it again If there are still problems the controller is damaged Please ask help for our after sale department 11 2 Operation fault 11 2 1 No movement in manual mode There may be limit in this direction or press emergent button Electrical gear numerator is 0 or denominator is 0 Servo driver or step driver alarm Signal wire connection between controller and driver is improper 11 2 2 Running distance error Electrical gear ratio is improper Change servo driver s electrical gear or controller s electrical gear The numbers of gear teeth or modules are improper Rack s pitch is improper Connection of two racks is improper Speed is over 8m min 1 micrometer per equivalent Motor lock rotor or miss step resistance is too big or wor
55. torch height controller connection connect divide voltage l board o connect torch height controller 9 pins of voltage divider board pe oH 8 8 0 connect controller 24V cia al wood 15 pins of torch height cone lt pins of controller page 36 Microstep Website http www microstep cc eng ACER MEMAR AS EAI Beijing Flourishing Start Digital Technology Co Ltd 4 Capacitive torch height controller connection connect controller connect torch height controller flame mode auto on man up man down _24N 24V ground 15 pins of torch height controller 25 pins of controller Appendix 3 remote control connection definition Appendix 4 CC S1 upgrade operation Function controller can upgrade by U disk Procedures 1 Copy upgrade files of CCS UPD and CCS1 UPD in U disk and insert U disk into USB port 2 in main menu press G G 9 appear upgrade tip press F8 to confirm enter upgrade interface in 5s 3 If upgrade succeeds screen will show successful upgrade it s ok to turn on it again and buzzes one time If upgrade fails screen will show upgrade fails and buzzes continuously 4 After upgrade turn off the controller pull out U disk and turn on the controller again the screen will show new version number Microstep Website http www microstep cc eng page 37 6 2 ABR Beijing Flourishing S
56. urishing Start Digital Technology Co Ltd 2 6 Enter Upload interface ere ere ace 1 LoDisk local disk upload program Used 0 004G O PRIVATE E from controller s inside disk See 1234 TXT i 2 U Disk upload program from U disk W DATA 3 MY VID 1 press T L or PaUP PaDo to choose IS E Newdir act files press gt to enter files press Boo W NOKI to exit files press F8 or Enter to upload lle O Defile We program and ready to cut press F1 to eee W SYSTEM cancel opyOu G 2G Fiame Gok cance Note 1 this interface is only for cutting files upload if operating DewDir DelDir and other grey options finish in Edit Manage interface before pull out U disk change to LoDisk local disk state 2 7 Enter Assist interface 2 7 1 0 Clear Length clear total cutting length to zero the function is coming soon Clear Length 2 7 2 1 Clear Time clear total cutting time to zero the function is EH Clear Time coming soon i 2 7 3 Nest nest uploaded figure in grid way ED Ventai 1 Line the number of line minimum is 1 press Enter to confirm Clear coordi 2 Column the number of column minimum is 1 press Enter to gt confirm Y 3 LSpace space of lines controller automatically shows the distance of lines you can change 4 CSpace space of columns controller automatically shows the dista
57. utting maybe there is overburnt pierce point you can firstly move the torch to a place near the breakpoint then Start choose cutting back continue cutting this function is similar with outside edge pierce 2 If don t move the torch before looking for break point find the break point if cut from the point you can press Start to choose local continue maybe there is overburnt pierce point don t want to cut from the break point can press F2 manually move the torch to a place near the break point then press F1 enter auto press Start choose cutting back continue cutting 3 No matter whether move the torch don t change current cutting program rotation angle scale they can be automatically saved by the controller or controller can t find the break point 2 5 Enter Figure interface Sait 2 5 1 0 ZoomIn zoom in the figure Clear Length 2 5 2 1 ZoomOut zoom out the figure EB Clear Time 2 5 3 2 Recove recover recover to previous figure after zoom Nest 3 Run Outline in and zoom out E Wentai 2 5 4 3 Refresh refresh figure display area Clear coordi 2 5 5 4 Workpiec workpiece 5 Track 6 Frame 7 PierceP Reset pierce point 8 PierceNo 9 GOO you can change their state Set X Y you can show or hide them then press 3 to refresh the figure Microstep Website http www microstep cc eng page 9 ACER MEMAR AS ESA IR Beijing Flo
58. y closed output M16 torch down switch pin19 of 25 pin port is torch down OH4 normally open output pin20 is normally closed output M38 torch height controller auto control port pin21 of 25 pin port and 24V form 24V loop M20 ignition switch pin9 of 25 pin port and 24V form a 24V loop M22 spare output pin22 of 25 pin port and 24V form a 24V loop M24 spare output pin10 of 25 pin port and 24V form a 24V loop Microstep Website http www microstep cc eng page 19 ACER MEMAR ES AIR Beijing Flourishing Start Digital Technology Co Ltd Output state of plasma mode M38 torch height controller auto control port pin5 of 25 pin port is torch height controller corner signal torch height controller auto man switch OH1 relay normally open contact output M12 strike arc switch pin18 of 25 pin port is arc striking signal relay OH2 normally open contact output pin6 is OH1 OH2 OH3 OH4 relay public port M14 torch up switch pin7 of 25 pin port is torch up OH3 normally open contact output pin8 is normally closed contact output M16 torch down switch pin19 of 25 pin port is torch down OH4 normally open contact output pin20 is normally closed output M10 spare port 3 pin terminal COM 01 connect normally open contact output M20 in plasma mode when ignition delay time is 0 always on change switch of flame plasma ignition switch pin9 of 25 pin port and 24V form 24V loop M22 spare output pin22 of 25 pin
59. your operation problems Controller maintenance When the controller can t work normally you need to check relative hardware or wire connection after power off Don t open the controller to repair without professional personnel Please feel free to let us know when the controller has problems Declaration Controller guarantee instruction Guarantee period within 12 month after leaving our company Guarantee terms during guarantee period any problems under normal operations During guarantee period we charge out of guarantee terms We charge for all problems out of guarantee period Following situations are beyond guarantee Any damage under abnormal operation or accident damage Damaged by plug in and out controller when power on Natural disasters Repair disassemble retrofit etc at random without our allowance page 2 Microstep Website http www microstep cc eng ACREAGE AS ESA IR Beijing Flourishing Start Digital Technology Co Ltd Chapter 1 Controller functions overview and main menu 1 Controller functions CC S1 CNC cutting controller is used for flame and plasma cutting machines 2 Controller features 1 2 1 CC S1 CNC cutting controller is used for flame and plasma cutting machines 1 2 2 It has a reliable design anti plasma interference lightning proof and surge proof 1 2 3 It has perfect flame plasma cutting technology Corner speed control is automatically finished when plasma cutting It can work with the tor
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