CX407 - Busy Bee Tools
Contents
1. 2 CRRFTEX CX SERIES CX407 SUPER 3 SPEED AIR CLEANER User Manual TABLE OF CONTENTS General Safety Instructions for Machines Specific Safety Instructions CX407 Features Un Packing amp Inventory Proper Grounding of Mounting 8 Table Top Mount 8 Hanging Mounting Flush Mount Control Panel Remote Controller Filters Changing Servicing the Filters Parts Breakdown Parts List Warranty CRRFTE GENERAL SAFETY INSTRUCTIONS FOR MACHINES Extreme caution should be used when operating all power tools Know your power tool be familiar with its operation read through the user manual and practice safe usage procedures at all times ALWAYS read and understand the user manual before operating the machine CONNECT your machine ONLY to the matched and specific power source ALWAYS wear safety glasses respirators hearing protection and safety shoes when operating your machine DO NOT wear loose clothing or jewelry when operating your machine Wear protective hair covering A SAFE ENVIRONMENT is important Keep the area free of dust dirt and other debris in the immediate vicinity of your machine BE ALERT DO NOT use prescription or other drugs that may affect your ability or judgment to safely use your machine DISCONNECT the power sour2. LT HEX HD M8 1 25 X 12 4 BATTERY AAA 51 FLANGE DISK M6 5 X 44 5 CIRCUIT BREAKER 4 AMP RESET 52 SCREW CAP M6 1 0 X 20 LH 6 FUSE 4A 53 FAN HOUSING T POWER CORD 18 AWG 54 SCREW TAPPING 8 STRAIN RELIEF 55 WASHER LOCK M6 9 CONTROL PANEL 56 SCREW PAN HD M6 1 0 X 16 10 SCREW PAN HEAD M4 0 7 X 10 58 LABEL DUST MASK 11 LABEL CONTROLS 59 LABEL EXPLODE 12 PC BOARD 60 CRAFTEX LABEL 13 SCREW PAN HEAD M3 0 45 X 6 5 61 LABEL HANDS AWAY 14 SPACER SPECIAL 62 HOUSING MAIN BODY 15 SCREW PAN HEAD SPECIAL 63 LABEL UNPLUG POWER 16 WASHER EXT TOOTH M4 64 LABEL MACHINE DATA 17 NUT HEX M4 0 75 65 HARDWARE PACKAGE 18 WASHER FLAT M4 19 WASHER LOCK M4 20 SCREW PAN HEAD M4 0 75 X 6 21 PC WIRING HARNESS 22 BOLT SPECIAL M3 0 45 X 6 5 28 EYE BOLT M6 1 0 X 20 24 RUBBER BUSHING 25 LABEL ELECTRICAL LARGE 26 RIVET NUT M6 X 8 27 LABEL ELECTRICAL SMALL 28 RUBBER FOOT 29 HANDLE 30 PRIMARY FILTER 5 MICRON 31 FOAM SEAL 1 4 X 1 X 70 32 SECONDARY FILTER 1 MICRON 38 CLIP SET 34 CAPACITOR 6 MFD 450VAC 35 INSULATOR 36 CAPACITOR CLAMP 37 MOTOR 38 NUT LOCK M amp 0 8 39 FLANGE 40 SPACER 41 SLEEVE 42 WASHER FLAT M6 43 BOLT HEX HD M6 1 0 X 30 45 FLANGE BRACKET 46 WASHER FLAT M6 E FTEX ERIES pads WARRANTY CRAFTEX 3 YEARS LIMITED WARRANTY Craftex warrants every product to be free from defects in materials and agrees to correct such d
3. Rubber Feet Eye Bolts M10 1 5 Hex Bolts M6 1 0 x 8 Flat Washers 6 mm ce rpopmmo DoAR AD NOTE While doing inventory if you can not find any part check if the part is already installed on the machine Some of the parts come preassembled with the machine because of shipping purposes PROPER GROUNDING Grounding provides a path of least resistance for electric current to reduce the risk of electric shock Make sure the cord is plugged into a properly installed and grounded power outlet To prevent electrical hazards have a qualified electrician ensure that the line is properly wired Make sure that the air cleaner is connected to an outlet having the same configuration as the plug If an adaptor plug is used it must be attached to the metal screw of the receptacle 120 Volt Grounded Outlet Grounding Pin Figure 3 120 Volts Outlet for CX407 It is strongly recommended not to use extension cords with your CX407 Always try to position your machine close to the power source so that you do not need to use extension cords If you really find it necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 14 gauge to prevent motor damage WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt as to whether the o
4. ce when changing drill bits hollow chisels router bits shaper heads blades knives or making other adjustments or repairs NEVER leave a tool unattended while it is in operation NEVER allow unsupervised or untrained personnel to operate the machine NEVER reach over the table when the tool is in operation ALWAYS keep blades knives and bits sharpened and properly aligned ALL OPERATIONS MUST BE performed with the guards in place to ensure safety ALWAYS use push sticks and feather boards to safely feed your work through the machine ALWAYS make sure that any tools used for adjustments are removed before operating the machine ALWAYS keep bystanders safely away while the machine is in operation NEVER attempt to remove jammed cutoff pieces until the blade has come to a full stop CX407 SUPER 3 SPEED AIR CLEANER SPECIFIC SAFETY INSTRUCTIONS ALWAYS read and understand the user manual before operating the air cleaner CX407 IS ONLY designed to remove very fine wood particles from the air Do not use it as a dust collector ALWAYS secure any aprons clothing and long hair away from the intake side of the air cleaner unit and any moving parts ALWAYS research the dangers of the specific species of wood you are working with as dust from some woods are toxic and can make you sick and lead to long term respiratory problems KEEP your fingers and tools away from the fan out
5. efects where applicable This warranty covers three years for parts and 90 days for labor unless specified otherwise to the original purchaser from the date of purchase but does not apply to malfunctions arising directly or indirectly from misuse abuse improper installation or assembly negligence accidents repairs or alterations or lack of maintenance Proof of purchase is necessary All warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspect any returned item before a refund or replacement may be issued This warranty shall not apply to consumable products such as blades bits belts cutters etceteras Craftex shall in no event be liable for injuries accidental or otherwise death to persons or damage to property or for incidental contingent special or consequential damages arising from the use of our products chisels punches RETURNS REPAIRS AND REPLACEMENTS To return repair or replace a Craftex product you must visit the appropriate Busy Bee Tools showroom or call 1 800 461 BUSY Craftex is a brand of equipment that is exclusive to Busy Bee Tools For replacement parts directly from Busy Bee Tools for this machine please call 1 800 461 BUSY 2879 and have your credit card and part number handy All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns mus
6. er By following the instructions and procedures laid out in this user manual you will receive years of excellent service and satisfaction The CX407 is a professional tool and like all power tools proper care and safely procedures should be adhered to Motor 1 5 HP 120 Volts Single Phase 60 Hz Motor Low Speed Motor Medium speed Motor High Speed Fan Low Speed Sound Rating 62 dB Fan Medium Speed Sound Rating 67 dB Fan High Speed Sound Rating 69 dB Air Flow at Low Speed 556 CFM Air Flow at Medium Speed 702 CFM Air Flow at High Speed 1044 CFM Primary Filter 5 Micron Secondary Filter 1 Micron Unit Dimensions Length 30 1 4 x Width 24 1 8 x Height 12 1 8 Weight Warranty UNPACKING The machine is properly packaged and shipped completely in box for safe transportation When unpacking carefully inspect the box and ensure that nothing has been damaged during transit Open the box and check that the machine and the parts are in good condition WARNING CX407 is a heavy machine do not over exert yourself Figure 1 Inventory LIST OF CONTENTS QTY A Air Cleaner B Primary Filter 5 Micron C Secondary Filter 1 Micron Figure 2 Inventory LIST OF CONTENTS QTY Remote Control AAA Battery Flange Brack
7. from the support or joist capable of holding 105 Ibs Remove the plug screws and retain these screws as you will need to reinstall them to seal back the air filter unit when eye bolts are removed Figure 5 Removing the plug screws Thread the eye bolts into the hole where plug screws were removed See figure 6 Figure 6 Installing the eye bolt Tighten the eye bolts until they are snug against the air filter Get the help of an assistant or a friend and raise the air cleaner and secure to the four hanging lines through the four eye bolts WARNING Do not fasten the air cleaner onto sheet rock or dry wall drop ceiling tile or frame Do not use a rope or power cord to hang the air cleaner Do not locate the unit in a corner or near any heating or cooling vents Do not use chain rated for a less minimum of 150 lbs working load for each support Do not use fasteners that can tear out and make the air cleaner fall Failure to follow these instructions may result in serious damage to the unit injury or death When the air cleaner is supported by wood structural member The minimum recommended eye bold size should be 5 16 18 x 2 not supplied 1 4 pilot holes are recommended to help guide the eye bolts Ensure the eye bolts penetrate at least 40mm into the wood structure When the air cleaner is supported by concrete structure The minimum recommended expansion eye bolt size i
8. od while checking once a day is very important for heavy use and big shops WARNING Make sure to wear a dust mask and safety glasses when servicing and changing filters The tiny dust particles can go into your lungs and cause serious long term illness WARNING Make sure the unit is OFF and the cord is disconnected from the power source when installing removing or servicing any part of the unit RAFTE 11 CHANGING SERVICING THE FILTERS Disconnect the unit from the power source Move the retainer latch upward and remove the primary filter as shown in figure 10 Remove the secondary filter and wash it with warm water until it is clean Let it dry See figure 11 Retainer Latch Figure 10 Removing the primary filter Remember not to clean the secondary filter using compressed air Doing so will damage the filter and reduce the filtering qaulity Figure 11 Secondary filter Vaccum the dust inside the air cleaner and reinstall the secondary filter Install a new primary filler and push the retainer latch down to hold the filter CX407 PARTS BREAKDOWN CX407 PARTS LIST 47 BOLT HEX HD M6 1 0 X 10 1 REMOTE CONTROL 48 FAN SQUIRREL CAGE 2 LABEL CONTROLS REMOTE 49 KEY M4 X 4 X 20 3 REMOTE CONTROL COVER 50 BO
9. put screen during fan operation ALWAYS keep the filters serviced and never attempt to replace filters while the air cleaner is operating ONLY operate this air cleaner in a dry environment DO NOT operate this air cleaner in an environment that has volatile fumes from fuels paints pesticides smoke etc NEVER operate the air cleaner in an environment that has the particles of silica metal asbestos or hazardous bacteria MAKE SURE before making any adjustments servicing or installing parts the switch is in the OFF position and the cord is un plugged from the power source DO NOT place your hands or tools near the open inlet during operation for any reason ALWAYS make sure that the air cleaner is in a stable position either it is hung from the ceiling or placed on the table MAKE SURE you have read and understood all the safety instructions in the manual and you are familiar with your air cleaner before operating it If you fail to do so serious injury could occur WARNING The safety instructions given above can not be complete because the environment in every shop is different Always consider safety first as it applies to your individual working conditions K CRAFTEX CX407 AIR CLEANER FEATURES MODEL CX407 SUPER 3 SPEED AIR CLEANER As part of the growing line of Craftex woodworking equipment we are proud to offer the CX407 a Super 3 Speed Air Clean
10. re to follow these instructions may result in serious damage to the unit injury or death L CRAFTE CONTROL PANEL The CX407 control panel allows you turn the air cleaner ON and OFF manually and set the fan speed AIR FILTRATION SYSTEM Figure 8 Control panel The control panel features two buttons OFF and ON SPEED OFF Button Allows turning the air cleaner OFF manually ON SPEED Button Allows turning the air cleaner ON with one push of the button and for every additional push the fan cycles from Low to Medium to High The speed selection is indicated by a red LED light REMOTE CONTROLLER The CX407 is provided with a remote controller which enables the operator to operate the air cleaner remotely The remote control works within 75 feet range from the air cleaner unit and uses two AAA batteries See figure 9 Figure 9 Remote controller for CX407 The remote controlller features OFF Button Turns power to the air cleaner OFF ON SPEED Button Allows turning the air cleaner ON with one push of the button and for every additional push the fan cycles from Low to Medium to High TIME Button Allows setting the auto shut off time for the air cleaner in 1 hour 2 hours and 4 hours FILTERS When to change the primary filter and when to service the secondary filter depends upon the usage of the air cleaner Checking the filters once a week for small shops is go
11. s 5 16 18 x 2 Drill 12mm pilot holes into the concrete structure and press the expansion eye bolt into hole and tighten the bolt until it is securely held to the ceiling FLUSH MOUNT When the shop is small the CX407 air cleaner can be installed flush to the ceiling of the shop or to the table top using flange mounts Mount the air cleaner ONLY to load bearing supports wall studs steel chain or table that can hold 150 Ibs of load To install the air cleaner Locate the supports in the wall or ceiling and mark the air cleaner unit bolt pattern on the wall or ceiling 17 1 4 from left to right and 31 from front to rear Drill the holes to accept at least 1 4 shank bolts for studs or use 1 4 nuts bolts and washers for mounting ele CX SERIEs Place the flange bracket under the air cleaner lip at the mounting hole location and secure it using screws and washers provided as shown in figure 7 Install the other three flange brackets in the same manner For permanent table top mounting use the lower lip holes Flange Bracket Figure 7 Mounting flange bracket to the air cleaner Get the help of an assistant or a friend to lift the air cleaner and secure it to the wall or the ceiling using screws and washers not provided WARNING Do not use support rated for a less minimum of 150 Ibs working load Do not use fasteners that can tear out and make the air cleaner fall down Failu
12. t be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of purchase Returns must be in an un used condition and shipped in their original packaging a letter explaining your reason for the return Incurred shipping and handling charges are not refundable Busy Bee will repair or replace the item at our discretion and subject to our inspection Repaired or replaced items will be returned to you pre paid by our choice of carriers Busy Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our prior authorization has carried out repairs to the item Repairs made by Busy Bee are warranted for 30 days on parts and labour Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs The Busy Bee Parts amp Service Departments are fully equipped to do repairs on all products purchased from us with the exception of some products that require the return to their authorized repair depots A Busy Bee representative will provide you with the necessary information to have this done For faster service it is advisable to contact the nearest Busy Bee location for parts availability prior to bringing your product in for repairs
13. utlet is properly grounded RAFTE MOUNTING The CX407 can be mounted in three ways TABLE TOP MOUNT Using rubber feet and or the flush mount flange brackets for a table top application HANGING MOUNT Using the eye bolts for a high ceiling application FLUSH MOUNT Using the flange brackets for a wall or low ceiling application WARNING Make sure the air cleaner is OFF and the cord is disconnected from the power source while servicing and maintenance job installing removing performing any TABLE TOP MOUNT The CX407 can be used as a portable air filtration system by installing the rubber feet and placing the unit on a work bench or a table To set up the air cleaner for table top operation Get the help of an assistant and carefully place the air cleaner unit upside down The rubber feet feature sticky backing Attach the rubber feet to the bottom of the air cleaner as shown in figure 4 For permanent table top mounting refer to the Flush Mount procedure on page 9 and install the unit on the table top with the flush mount flange brackets So CRRFTE M Rubber Sw n Feet x s Figure 4 Rubber feet attached to the bottom of the air cleaner unit HANGING MOUNT The CX407 can be hung from the ceiling operating at an optimum height from the floor To install the CX407 hung from the ceiling Install four chains cable or steel strapping lines to the ceiling
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