User Manual - Categories On Jamieson Equipment Co., Inc.
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1. z j Jamieson Equipment Company www jamiesonequipment com Up toll free 800 875 0280 Batch Controller Model CB 30 UNDERSTANDING THE BATCH CYCLE This section contains a detailed explanation of the typical procedure for batching water into the concrete mix using the Badger Meter CB 30 controller The following parameters are used as an example for illustration purposes only e Total Batch to be dispensed into the mix 250 gallons e Amount of water for WASH Cycle 30 gallons e Overrun Compensation 5 gallons Presetting Batch Values Initially the operator will preset all values as follows 1 Press BATCH then enter 250 and press ENTER 2 Press WASH then enter 30 and press ENTER 3 Press COMP then enter 5 and press ENTER The Initial Batch Cycle When the operator presses START the unit will energize the valve solenoid and open the valve The indicator will show BATCH The display to the left will start counting down from the preset value to the wash value but begin closing the valve at 35 gallons wash plus overrun and coast down to 30 gallons The Wash Cycle The indicator will now show WASH READY The operator presses START again the indicator will show WASH and the display will count down from 30 gallons to zero but begin closing the valve at 5 gallons overrun and coast down to zero The indicator will then show BATCH READY again Stopping the Batch The o2. Input D e J q1 le 21 22 23 OO IL BADGER METER MODEL CB 30 Ai ee Se e E DT gt ans NOTE DO NOT GROUND MODEL PFT 3E SHIELD AT METER TRANSMITTER GREEN BLACK J USE SHIELDED CABLE Figure 4 Pulse Transmitter Connections Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Batch Controller Model CB 30 Remote Control Connections For operator convenience and process automation the functions START HOLD RESET and MANUAL can be wired to be used with remote mounted switches or with electronic control processors Always use shielded wire to protect the signal from external noise interference Control Inputs Remote start reset hold manual keyboard lockout Frequency DC to 20 Hz typical Type Current sinking Logic Level sensitive Low Level 0 2V DC max High Level 8 20V DC max Impedance 4 7 KQ pullup to 12V DC Current 2 5 mA steady state Response 32 ms make and break time Table 5 Remote Control Specifications 0 00i BADGER METER MODEL CB 30 OI S1 USE SHIELDED CABLE SHEILD TO TERM 8 Figure 5 Remote Control Connections Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Wiring the cb 30 AC Power Supply Connections CONNECT AC POWER ONLY A
3. measure scale limit and compensation values IMPORTANT The unit of measure must be selected before the unit is used Refer to Function Key 3 description under Function Keys on page 13 to select a unit of measure 7 i i y l l rs Se N 1 MON Uy BADGER METER MODEL CB 30 Ole Figure 8 Lockout Jumper iin Jamieson Equipment Company TD www jamiesonequipment com Ul p toll free 800 875 0280 Operating the cb 30 front panel Function Keys In addition to serving as numeric keys to program the batch size or other values these keys are used to set values for the Wash Cycle the Valve Compensation the Scale Factor and the Batch Limit Remember Always press ENTER after programming a new value or after viewing a present value Press and release the LIGHT 0 key to select the display brightness The numbers correspond to the following percentages of brightness Press and hold until the serial number appears Press ENTER to escape O 0 Oo Press and hold until the software version appears 1 20 2 40 3 60 Press ENTER to escape 4 70 5 80 0O OFF Press and release the ENTER key after a new value has been selected This enters the new value in memory Press 3 to display the current unit of measure To change the unit of measure Press 0 for no unit Press 1 for gallons Press 2 for liters or press RESET to restore the unit to the last confirmed se
4. Batch Controller Badger Meter Model CB 30 User Manual Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Batch Controller Model CB 30 Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 User Manual CONTENTS Scope of This Manual sg avs 4a 5 43 cc ae He Ge eS Rhee Hak GAG RS HS HO RGH DH EY EG HO HGH ROH GOES 5 Safety Terminology and Symbols aonana OPES EKD ES DEED DD ODERPL EHR ERRR ES 5 CB 30 Batch Controller Description 2 en eee eee eee 5 Unpacking Assembling and Installing the CB 30 1 ee eee eee 5 Unpacking the CB 30 onana oe aw GH Sow AS ph ow oS G OGG o HSG HO HOES DHE SSG OED SSH RO HOSS 5 Assembling the CB 30 sa sassirssisersa dikkerds eee Ee p akakana pe aer E EEE Se SERRE ws 6 PSE e aeaa e a Ge aaa eee er ho Honk Ge GA Ey a ee aes Bae es 6 With ie C620 avas ov4a8 on OS FO CSS Eee A OS Oe Oe EEE OR eee hee eV AGE N 7 Flow Valve Solenoid Connections 1 0 ee eee eens 8 Pulse Transmitter CONMNGECIIONS 60c54he06466nbeeeceubeedes bhASE SS 4D eS SEES ESR SEES BOD SES EES 9 Remote Control CONNECUONS lt s224228854 4h4545 24848955654 5556655855469 25 05 465 54448555 10 AC Power Supply COMMECHIONS 4 5 ceeeh c04 4050408 8 Ga SE PEGEEEM AA OEE OA Oe EES ho eae 11 Operating the CB 30 Front Panel 2 1 eee 12 Det SCOUCNCS 4 448 oo 4Se nae Eee AeA wee ROE OARS ON hoe Aw oreo eee aad 12 FUNCTIONING YS 24 222 95 6 45255 4464 6595
5. CONTROLLED IT IS VERY IMPORTANT THAT THE POWER SUPPLY BE FREE OF ELECTRICAL NOISE AVOID USING POWER LINES THAT FEED HEAVY LOAD ELECTRICAL DEVICES SUCH AS PUMPS AND MOTORS THE CB 30 POWER INPUT IS INTERNALLY FUSED AND PROTECTED FROM COMMON LINE NOISE BY A FILTERING NETWORK F Jamieson Equipment Company D www jamiesonequipment com toll free 800 875 0280 Batch Controller Model CB 30 Flow Valve Solenoid Connections The CB 30 uses an electronic optically isolated TRIAC to control the valve solenoid during the Batch process ALWAYS MAKE SURE TO CONNECT THE HOT AC LINE TO TERMINAL 21 AND THE NEUTRAL TO THE SOLENOID At the beginning of the Batch the normally open contacts will close allowing the AC supply to energize the solenoid and open the valve At the end of the Batch the contact will open and interrupt the AC supply to the solenoid therefore closing the valve The TRIAC is field replaceable TRIAC Rating SHARP S202T02F Load Voltage 80 240V AC Load Current 2A Transistor Output Terminal 14 is activated at the same time as the TRIAC for use with external relays or transistor compatible input devices One open collector NPN 12V DC max 50 mA sink max 1V DC type V CE at 50 mA Table 3 Flow Valve Solenoid Specifications VALVE SOLENOID D e 25 25 2h 2p 23 CIE AIL I MUUUUUEUUUUU Io I BADGER METE
6. FTER ALL OTHER WIRING HAS BEEN COMPLETED The CB 30 has an internally mounted line filter and fuse for surge protection The unit is designed to operate with 85 265V AC power only Always make sure to connect terminal 23 to the electrical system ground AC Power Input 85 265V AC Consumption O VA max Table 6 AC Power Supply Specifications 1 Te Al A BADGER METER MODEL CB 30 TD cs SR w Qh 85 265 VAC HOT NEUTRAL BUILDING GROUND Figure 6 AC Power Supply Connections Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Batch Controller Model CB 30 OPERATING THE CB 30 FRONT PANEL The CB 30 front panel consists of two displays One is a continuous indicator of the preset batch and the other is used to show the batch progress and all other preset and programming values The display includes four annunciators that show batch state The 12 digit key pad includes all secondary preset functions and the four key command pad is used to stop start and reset the unit in addition to presetting the batch and allowing for manual operation USGAL ILN Loo Figure 7 Front Panel Setup Sequence The CB 30 is equipped with a programming lockout feature for critical data protection To use this feature install a jumper wire between terminals 1 and 2 With the jumper in place you cannot change the unit of
7. R MODEL CB 30 A A SEE _ _ _ _ __ _ 2 _____LL__ _ _ _ lt lt _ lt _ _F_ JllalZAECL__ xxKx x xKKxx_ Zx amp E_ _E H _ _ __ ar SIO T OlO TE OPEN COLLECTOR z TRANSISTOR OUTPUT z 85 265V AC POWER SUPPLY Figure 3 Flow Valve Solenoid Connections Jamieson Equipment Company m www jamiesonequipment com toll free 800 875 0280 Wiring the cb 30 Pulse Transmitter Connections The CB 30 is designed to accept pulses from open collector transistors or dry contact closure transmitters Before making any connections please make sure to comply with the following 1 Always use shielded wire to protect the signal line from external noise round shield to terminal 3 2 Make sure the signal lines are not bundled with or touching power lines Figure 4 shows the connection to Model PFT 3E transmitter usually supplied with a Badger Meter Industrial Turbo meter The Model PFT 3E provides an open collector transistor output for the CB 30 Frequency DC to 5 kHz high speed DC to 150 Hz low speed Low Level 0 2V DC max High Level 8 20V DC max Impedance 4 7 KQ pullup to 12V DC VDC Current 2 5 mA steady state Response 100 us min pulse high speed 3 5 ms min pulse low speed Table 4 Transmitter Count
8. bo eae SEY BEER EEE E HEED SG GS GE SEES eS Ee eee eee 13 Understanding the Batch Cycle o44665 660 64 5c FEVERS S ERY EEA SERAPASECEE VAS EGE E CASE CER eee 14 Presetting Batch Values 2 0 ee eee eee 14 The initial bate Cycle recia yaa bees Dae ae OEE es Dee Dobe ee oe Re Be eae eee oe 14 The Wash CVClGs a 055 2444 he Ree eG GS HOR ee dee dee PRES OSHS RES SOD PRS OED SS GASSES ECE 14 SLOpOise the BACE oa ns so4 AA HS Os ES EO VOD OES Eee hE OR Eee hoe ee MASE Oe oo eee a 14 Manual Batching o o aaaea 5 aa oa S o Goo amp UF o oo amp Od GG Boh GS HG o 5 GH OO Ue OG be ee BR oe 14 Seung Bale LIME Sonus pope ees we Eee Be Oe ee Oe Dee EEEE eee eee hee es 14 Determining the Compensation Value 1 a 15 Determining the Scale Factors 3 4 0 cav 65 004 086 ooo eM AA SEO D ED OEEEN sd rire ADEE AW HERES OS 15 Troubleshooting the CB30 666 64 666 6a 2 HOSS DO HEEGS EDDATRS 4S ODE DEEDS EAS GADETN GS RHE ES we OWES 16 Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Batch Controller Model CB 30 Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Scope of this manual SCOPE OF THIS MANUAL The sections in this manual have been arranged in such a way that you can step by step install program operate and when required troubleshoot the instrument IMPORTANT Read this manual carefully before attempting any installation or operation Keep the manual in an accessible locat
9. com toll free 800 875 0280 Wiring the cb 30 WIRING THE CB 30 The rear panel of the CB 30 controller contains connectors with screw terminals for connecting 28 to 14 gauge insulated stranded wire 18 gauge stranded wire is recommended A wire stripper and a small screwdriver are the only tools required Figure 3 on page 8 through Figure 6 on page 11 illustrate step by step the proper wiring procedures for all standard and optional functions At installation be sure to comply with the following requirements e Disconnect power to the unit before attempting any connection or service to the unit e Avoid using machine power service for AC power When possible a dedicated or lighting circuit is recommended e Donot bundle or route signal lines with power lines e Keep all lines as short as possible e Use shielded wire for all input wiring ACAUTION electrical codes TO PREVENT ACCIDENTS POWER SHOULD BE CONNECTED ONLY AFTER ALL OTHER CONNECTIONS HAVE BEEN COMPLETED Terminal Function 1 Common GND 2 Lockout 3 Common GND 4 24V DC in 5 Sends out 12V 50 mA 6 Fast in 7 Slow in 8 Common GND 9 RESET 10 START 11 HOLD 12 MANUAL 13 Common GND 14 Output 15 16 25 TRIAC 26 TRIAC 21 L1 85 265V AC 22 L2 85 265V AC 23 System Ground Table 2 Wiring Terminal Identification BECAUSE THE CB 30 IS MICROPROCESSOR
10. hin three seconds of a START command or the last pulse in the middle of the batch the valve will close and the display to the left will start blinking After correcting the problem bad transmitter valve or pump press RESET to start over Determining the Compensation Value When a slow closing valve is used to prevent water hammer the CB 30 can be programmed to begin closing the valve ahead of time to compensate for the water overrun during the closing period To determine the amount of overrun run one or two batches with the CB 30 without a compensation value and without a wash value 1 Preset a typical batch 250 gallons 2 Press START and let the batch run The counter will count down to zero and if there is an overrun the counter will display the amount as a negative number for example 5 This is the number that must be programmed to compensate for valve overrun 3 To program press COMP enter 5 then press ENTER The CB 30 will begin closing the valve 5 gallons prior to the Batch and Wash preset values that are programmed On the second test batch the counter may actually stop short of zero for example at 1 This indicates that the compensation value must be changed from 5 to 4 gallons Determining the Scale Factor The scale factor is a number that multiplies the incoming pulses from the flow meter It converts them to desired units of measure such as US gallons liters imperial gallons or pounds To determine
11. ion for future reference Safety Terminology and Symbols A DANGER Indicates a hazardous situation which if not avoided is estimated to be capable of causing death or serious personal injury Indicates a hazardous situation which if not avoided could result in severe personal injury or death Indicates a hazardous situation which if not avoided is estimated to be capable of causing minor or moderate personal injury or damage to property CB 30 BATCH CONTROLLER DESCRIPTION The CB 30 is a batch controller that accepts a signal input from the meter transmitter scales it to the desired unit of measure and at a preset point s sends a signal to operate the flow valve Other features include automatic compensation for valve overrun batch size limit fail safe shutdown and manual batching UNPACKING ASSEMBLING AND INSTALLING THE CB 30 Unpacking the CB 30 NOTE If damage to the shipping container is obvious request that the carrier be present when the product is unpacked All claims for equipment damage during transit are the sole responsibility of the recipient After carefully unpacking the unit check for any visible sign of damage If found notify the carrier for insurance purposes and call the factory for possible replacement Keep all packing material in the event that the unit must be returned to the factory NOTE Operating temperature is 32 130 F 0 55 C with a maximum humidity of 85 non condensing Al
12. not Incorrect AC power wiring Re check power wiring light up Transmitter is connected but the CB 30 does Incorrect transmitter wiring or 1 Check wiring diagrams not count broken wire Transmitter is defective 2 Replace parts or entire unit Wrong scale factor 3 Check scale factor calculation For example if programmed 0 001 instead of 0 100 unit will wait for 100 pulses before decrementing one count Low frequency input must be on Verify connection terminal 7 Meter is defective rotor not turning Disassemble meter check rotor replace if defective Valve does not close at set points Triac output is not properly connected Reconnect triac wiring Triac is defective Contact factory for replacement Valve components are defective Check and replace valve components Counter accumulates too many counts Wrong scale factor Check scale factor calculation Electrical noise causing extra pulses Check wiring Make sure power lines are not touching or close to pulse signal line Always use shielded cable Excessive vibration 3 Dampen vibration Some of the keys on the front panel are not 1 Broken switch behind front panel 1 Replace CB 30 or return for repair operational 2 Problem with internal components 2 Return unit to the factory Unit stops counting at the beginning or in Three second fail safe has elapsed without Transmitter signal is not received by CB 30 the middle of a batch and close
13. perator can stop the batch at any point during the run by pressing the HOLD key If done during the batch cycle the indicator will show BATCH HOLD If done during the wash cycle it will show WASH HOLD After a HOLD command the operator has three choices Press RESET to start a new batch or Finish the batch manually by pressing the MANUAL key or e Press START to continue and finish the preset cycle Manual Batching If needed the operator can stop the automatic batch cycle and finish dispensing manually As long as the manual key is pressed and held the valve solenoid will be energized valve open and the counter will count UP from zero or from that number when the HOLD command was received Knowing the compensation value it is up to the operator to release the MANUAL key and stop the valve in time to prevent overruns Setting a Batch Limit In order to prevent anyone from entering too large a batch you can limit the maximum batch value that can be programmed 1 Press LIMIT 2 Enter the maximum allowable batch 3 Press ENTER If a larger quantity than the limit value is entered the batch display will blink until a lesser value is entered Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 a Understanding the batch cycle IMPORTANT The CB 30 is programmed at the factory with a pulse fail safe period of three seconds This means that if a transmitter pulse is not received wit
14. s the valve receiving a pulse due to No flow through the meter faulty transmitter or faulty valve Check all these components replace as needed and press the RESET button to clear error Table 10 Troubleshooting Control Manage Optimize Due to continuous research product improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding contractual obligation exists 2014 Badger Meter Inc All rights reserved Legacy Document Number IOM 199 01 941630 Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280
15. the appropriate factor for the type and model of flow meter in use apply the following formula 1 gallon liters etc Scale Factor Pulse rate liters etc Example For a 3 Turbo the pulse input coming from the PFR 3E transmitter is 24 8 pulses per gallon Therefore 1 gallon _ 0 0403 24 8 pulses per gallon To set the scale factor 1 Press SCALE 2 Enter 0403 3 Press ENTER The scale factor will appear as follows 0 in the left display and 403 on the right display Turbo Pulses per Scale Factors Size Gal PFT 3E 2 34 72 0 0288 a 24 80 0 0403 4 5 12 0 1953 6 2 16 0 4629 Table 9 Scale Factor Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 a TROUBLESHOOTING THE CB 30 This section deals with most of the common problems that you may encounter with the CB 30 the possible causes and the recommended remedies Most problems are due to improper wiring and or programming procedures The problem may also be in the flow meter valve pump or other piece of equipment Be sure that all other equipment is functioning properly The CB 30 is extensively tested at the factory before shipment However the unit may get damaged during transit or installation If after all possible remedies have been tried and the problem persists contact your local representative or Badger Meter Possible Causes Unit is powered but the display does
16. tting Press ENTER to save your selection The 3 key will be locked out when the keyboard is locked out Press and release the WASH 6 key to program the wash cycle amount of water up to 999 gallons Program zero if no wash cycle is needed Press and release the COMP 7 key to set the valve overrun compensation amount up to 999 gallons Refer to UNDERSTANDING THE BATCH CYCLE on page 14 for information on how to determine compensation N Press and release the RESET key to reset all batch counts back to zero after a HOLD to start a new batch or to reprogram new preset values A Press and release the START key to open the valve and start the main batch to start the wash cycle or to resume operation after a HOLD condition Press and release the HOLD key to close the valve and stop the batch or wash cycle at any point and reset to zero or complete the batch manually rt Press and release the SCALE 8 key to set the scale factor from 0 0001 to 0 9999 Press and release the MANUAL key to batch manually The valve will be open as long as the key is depressed It will operate only after a HOLD or RESET condition Press and release the LIMIT 9 key to set the batch limit up to 9999 gallons The CB 30 will not allow any batch greater than the value entered 2 Table 8 Dual Purpose Function Keys Gallons or liters based on unit of measure selected pl N es n _ d
17. ways select a mounting location with proper ventilation and environmental protection 5 63 138 mm 5 67 144 mm seem ACTUAL US sone a as READY Mr N Panel Cutout Figure 1 Panel Cutout and Mounting Dimensions me lh Jamieson Equipment Company O www jamiesonequipment com Up toll free 800 875 0280 Batch Controller Model CB 30 Assembling the CB 30 The CB 30 can be mounted on the flow meter on a wall or shelf or in an instrumentation panel Figure 2 shows the exploded view of a meter or wall mounted unit In this configuration the CB 30 is shipped separately and must be installed as shown see wiring diagrams for proper transmitter signal connections The basic unit is equipped for panel mount To install 1 Measure and cut mounting hole to the dimensions shown in Figure 1 on page 5 2 Install gasket around the mounting bezel 3 Insert the unit through the front panel cutout 4 Secure the unit to the panel with the mounting clips Enclosure Back Tetraseal Front Bezel Mounting Figure 2 CB 30 Assembly PARTS LIST Description Part Number Mounting harware kit 259170 005 Connector kit 259170 004 Replacement triac 259170 003 Replacement face plate 259170 002 Table 1 Parts list Jamieson Equipment Company www jamiesonequipment
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