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Yamaha 2000 V Star Custom Owner's Manual

1. 122 motorcycle
2. Dear Yamaha ATV Owner Please Review this IMPORTANT SAFETY CARD before operating your ATV If card is not attached call 1 800 344 6418 Dear New Yamaha ATV Owner CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV You have purchased a quality Yamaha product that with proper use and care will provide hours of riding pleasure BEFORE YOU OPERATE YOUR NEW ATV Yamaha recommends these important points READ YOUR OWNER S MANUAL A CHILD UNDER 12 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE 70CC OR GREATER A CHILD UNDER 46 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE GREATER THAN 90CC TAKE THE FREE HANDS ON TRAINING COURSE OFFERED BY YAMAHA ASK YOUR DEALER FOR DETAILS OR CALL 1 800 447 4700 If you have any questions about these points or if you purchased your ATV from an authorized Yamaha dealership and were not informed of the age recommendation for your ATV by the dealership please fill out the information below and mail this card to Yamaha today Name AIV Model Purchase Date EN PS 1 D MO DAY YR
3. See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual 99 4 2 3x1 E PRINTED IN JAPAN CR
4. nene 3 15 Sidestand ele ede er Meca a Ea EE Een a CX REED R 3 15 Sidestand clutch switch operation check 3 15 INSTRUMENT AND CONTROL FUNCTIONS EAUO0027 Lock Release OFF Push OFF LOCK Push EAU00029 Main switch Steering lock The main switch controls the ignition and lighting systems Its operation is described below ON All electrical circuits are switched on and the headlight meter light taillight and front position lights come on The engine can be started The key cannot be removed in this position EAU00032 EAU00038 OFF All electrical circuits are switched off The key can be removed in this posi tion EAU00040 LOCK The steering is locked in this position and all electrical circuits are switched off The key can be removed in this po sition To lock the steering turn the handlebars all the way to the left While pushing the key into the main Switch turn it from OFF to LOCK and remove it To release the lock turn the key to OFF while pushing 1 Push 2 Tum Never turn the key to OFF or LOCK when the motorcycle is moving The electrical circuits will be switched off which may result in loss of control or an accident Be sure the motorcycle is stopped be fore turning the key to OFF or LOCK EW000016 1 High beam indicator li
5. 6 California only EMISSION HOSE ROUTING CARB CARB FROM FUEL TANK ROLL OVER VALVE CANISTER TO ATMOSPHERE 5BN 21686 00 1 9 DESCRIPTION Left view XVS650 heats tenent EE TEX Right view XV S650 Left view XVS650A cccscesesseeseeesssseesssnensssnseenseuaeeueesueesenseeneneneneeens Right view XVS650A neri EE Controls Instruments XVS650 XVS650A DESCRIPTION Left view XVS650 1 Shift pedal 2 Fuel cock 3 Starter choke 4 Rear shock absorber spring preload adjusting ring page 3 5 5 Helmet holder page 3 8 6 Storage compartment page 3 9 7 Tool kit page 3 14 EAU00026 page 3 12 page 3 13 page 6 1 DESCRIPTION Right view XVS650 8 Oil filter page 6 13 11 Main switch page 3 1 9 Battery page 6 29 12 Air filter page 6 15 10 Fuses page 6 30 13 Rear brake pedal page 3 6 DESCRIPTION Left view XVS650A 1 Shift pedal 2 Fuel cock 3 Starter choke 4 Rear shock absorber spring preload adjusting ring page 3 5 5 Helmet holder page 3 8 6 Storage compartment page 3 9 7 Tool kit page 3 14 page 3 12 page 3 13 page 6 1 DESCRIPTION Right view XVS650A 8 Oil filter page 6 13 11 Main switch page 3 1 9 Battery page 6
6. GT12B 4 12 V 10 AH Quartz bulb halogen SPECIFICATIONS Bulb voltage wattage quantity Headlight 12V 60W 55Wx1 Tail brake light 12V 8W 27W Front turn signal position light 12V 27W 8Wx2 Rear turn signal light 12V 27Wx2 Meter light 12V 1 7W x 1 Neutral indicator light 12V 1 7W x1 High beam indicator light 12V 1 7W x1 Turn indicator light 12V 1 7W x1 Engine trouble indicator light 12V 1 7W x 1 Fuses Main fuse 30A Ignition fuse 10A Signaling system fuse 10A Headlight fuse 15A Carburetor heater fuse 15A Identification number en 9 1 Key identification 9 1 Vehicle identification number eeeeeeennn en 9 1 Modlel label 5 eere eh e C ERN 9 2 Reporting safety defects sess 9 3 Motorcycle noise regulation 9 4 Maintenance record iaces sid ie eee eaten n EXER pene ines 9 5 EE Street and enduro motorcycle limited 9 7 Yamaha extended service 9 9 CONSUMER INFORMATION EAU02944 Identification number records Record the key identification number vehicle identification number and mod el label information in the spaces pro vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto
7. 1 Install the speedometer gear unit into the wheel hub Make sure the wheel hub and the speedometer gear unit are installed with the projections meshed into the slots Lift up the wheel between the front fork legs and guide the brake disc between the brake pads Make sure the slot in the speedometer gear unit fits over the stopper on the front fork outer tube Install the wheel axle and let the motorcycle down 4 Push down hard on the handle bars several times to check for proper fork operation Tighten the wheel axle to the specified torque Install the pinch bolt and tighten it to the specified torque Tightening torque Wheel axle 59 Nm 5 9 m kg 43 ft lb 7 Pinch bolt 20 Nm 2 0 m kg 14 ft lb Install the speedometer cable 6 35 1 Brake pedal free play adjusting nut 2 Brake rod 3 Brake torque rod bolt 4 Brake torque rod EAUO1350 Rear wheel removal EW000122 It is advisable to have a Yamaha dealer service the wheel Securely support the motor cycle so there is no danger of it falling over Loosen the axle nut Do not re move it Remove the brake torque rod bolt on the brake shoe plate side Loosen the brake torque rod bolt on the swingarm side 1 Bolt x 4 2 Final gear case 3 Axle nut 4 Remove the brake pedal free play adjusting nut and then the brake rod from the brake cam le ver Remove panel A See p
8. EAU00003 Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or a person inspecting or repairing the motorcycle A CAUTION indicates special precautions that must be taken to avoid damage to CAUTION the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold e Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question con cerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION EW000000 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED A SATISFAC TORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REG
9. 11 Tightening torque Spark plug 20 Nm 2 0 m kg 14 ft lb NOTE If a torque wrench is not available when you are installing a spark plug a good estimate of the correct torque is 1 4 to 1 2 turn past finger tight Have the spark plug tightened to the speci fied torque as soon as possible PERIODIC MAINTENANCE AND MINOR REPAIR To fuel tank 6 gt To carburetor Vent hose EAUO1796 Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Check each hose connection Check each hose and canister for cracks or damage Heplace if damaged Make sure the vent hose is not blocked Clean it if necessary 1 Maximum level mark 2 Minimum level mark EAUO1326 Engine oil Cil level inspection 1 Place the motorcycle on a level place and hold it in an upright po sition Warm up the engine for several minutes NOTE 1 Engine oil drain bolt 2 With the engine stopped check the oil level through the level win dow located at the lower part of the left side crankcase cover NOTE MEM Wait a few minutes until the oil level settles before checking Be sure the motorcycle is positioned straight up when checking the oil level A slight tilt toward the side can result in false readings 6 12 3 The oil level should be betw
10. 29 12 Air filter page 6 15 10 Fuses page 6 30 13 Rear brake pedal page 3 6 2 4 DESCRIPTION Controls Instruments XVS650 XVS650A 14 15 16 17 18 19 20 14 Clutch lever page 3 5 15 Left handlebar switches page 3 3 16 Speedometer page 3 2 17 Fuel tank cap page 3 6 18 Right handlebar switches page 3 4 19 Throttle grip 20 Front brake lever page 3 5 2 b Main switch Steering lock sees Indicator lights dne Eire EI Rete EUN 3 2 Speedomieter enis eod 3 2 Handlebar switches ara ce echte rre inde aH een 3 3 Glutch ori ER EAD e SES n Ee aan 3 5 Shift pedal ene es ccrte tet eee nerd 3 5 Front brake lever erit eter tr Ferien 3 5 Rear brake pedalini aneiens iiaiai aada 3 6 Fuel tank Cap itin tient ntn in nre bann earn en era dna ea oe 3 6 ht stint restet ro a epe ree ER 3 7 Fuel COCK CR M 3 8 Starter choke Nl cor cents awed age edv NITE Nu tut 3 9 Seats f r XVS650 au snes e ROI 3 9 Seats for 650 3 11 Helmet holder Ee ERE ERO Ie n eoe t 3 12 Storage compartment 3 13 Rear shock absorber 3 14 Luggage strap holders
11. 4 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANUAL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS Safe riding 1 2 3 Always make pre operation checks Careful checks may help prevent an accident This motorcycle is designed to carry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of au tomobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when you approach and pass through intersections since intersections are the most likely places for motorcycle accidents c Ride where other motorists can see you Avoid riding in another motorist s blind spot 1 1 N SAFETY INFORMATION Many accidents involve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle license a Make sure you are qualified Also only lend your motorcycle to experienced operators b Know your skills and limits
12. Address Primary D Engine Number IE 1 1 bedt J I1 I jJ Dealer Name amp Address READ CAREFULLY Telephone BUSINESS REPLY MAIL FIRST CLASS PERMIT NO 4 CYPRESS CA POSTAGE WILL BE PAID BY ADDRESSEE YAMAHA MOTOR CORPORATION U S A P O BOX 6555 CYPRESS CALIFORNIA 90630 9989 ATTN SALES ADMINISTRATION NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES INTRODUCTION EAUOO002 Congratulations on your purchase of the Yamaha XVS650 C XVS650A C This mod el is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions about the operation or main tenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the motorcycle s performance or economy of opera tion To maintain these high standards it is important that you and your dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION
13. CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR COR PORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY IN CIDENTAL OR CONSEQUENTIAL DAMAGES INCLUD ING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 EAUO2918 Pe gt gt P WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period Thecustomer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transpo
14. Primary reduction system Primary reduction ratio Quantity Secondary reduction system Periodic oil change 2 6 L 2 3 Imp qt 2 8 US qt Secondary reduction ratio With oil filter replacement 2 8 L 2 5 Imp qt 3 0 US qt Transmission type Total amount 3 2 L 2 8 Imp qt 3 4 US qt Operation Final gear oil Gear ratio 1st Type GL 4 Hypoid Gear 2nd Oil 3rd Final gear case capacity 0 19 L 0 17 Imp qt 0 20 US qt 4th Air filter Dry type element 5th Fuel Chassis Type Unleaded fuel For XVS650 C Fuel tank capacity 16 L 3 5 Imp gal 4 2 US gal Frame type Reserve amount 3 L 0 7 Imp gal 0 8 US gal Caster angle Carburetor Trail Type x quantity BDS28 x2 Manufacturer MIKUNI 8 2 SPECIFICATIONS DPR7EA 9 NGK or X22EPR U9 DENSO 0 8 0 9 mm 0 03 0 04 in Wet multiple disc Spur gear 1 789 Shaft drive 3 070 Constant mesh 5 speed Left foot operation 2 714 1 900 1 458 1 166 0 966 Double cradle 35 153 mm 6 02 in SPECIFICATIONS For XVS650A C For XVS650A C Frame type Double cradle Type Tube Caster angle 35 Front Trail 145 mm 5 7 in Size 130 90 16 67S Tires Manufacturer model Bridgestone G703 For XVS650 C Dunlop D404F Type Tube Rear Front Size 170 80 15 M C 77S Size 100 90 19 578 Manufacturer model Bridgestone G702 Manufacturer model Bridgestone L309 Dunlop D404 Dunlop k24 Maximum load 200 kg 441 Ib near Air pressure cold tire Size 170 80 15 M C 77S Up
15. ZO for the low beam EAU00124 Turn signal switch gt This model is equipped with self can celling tum signals To signal a right hand turn push the switch to the right To signal a left hand turn push the Switch to the left Once the switch is re leased it will retum to the center posi tion To cancel the signal push the switch in after it has returned to the center position If the switch is not can celled by hand it will self cancel after the motorcycle has travelled at least 150 meters and 15 seconds have passed The self cancelling mecha nism only operates when the motor cycle is moving Therefore the signal will not self cancel while you are stopped at an intersection EAUO0129 Horn switch Press the switch to sound the horn INSTRUMENT AND CONTROL FUNCTIONS EAU00143 Start switch The starter motor cranks the engine when pushing the start switch EC000005 CAUTION See starting instructions prior to starting the engine 1 Engine stop switch 2 Start switch S EAUO0138 Engine stop switch The engine stop switch is a safety de vice for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system Turn the switch to to start the en gine In case of emergency turn the switch to to stop the engine INSTRUMENT AND CONTROL FUNCTIONS EAUO0152 Clutch
16. after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 9 10 CONSUMER INFORMATION Y YAMAHA EXTENDED SERVICE A Accessories or replacement parts 6 20 EP 6 15 B neret Brake and clutch lever lubrication Brake and shift pedal lubrication Brake fluid replacement Brake light switch adjustment nr Cable inspection and lubrication 6 26 Canister for California only 6 12 Carburetor adjustment 6 16 Checking the front brake pads and EE rear brake shoes 8 24 Gleaning rer tre neenon ts 7 1 Clutch lever 3 5 Clutch lever free play adjustment 6 21 Controls Instruments XVS650 XVS650A 2 5 D Dimmer switch essere 3 3 E Engine break in sss Engine oil Engine stop switch Engine trouble indicator light Final gear 6 14 Front brake lever 3 5 Front brake lever free p
17. block 2 Main fuse 3 Spare fuse EAU00825 Fuse replacement The fuses are located behind panel B See page 6 9 for panel removal pro cedures If a fuse is blown turn off the main switch and the switch of the circuit in question Install a new fuse of proper amperage Turn on the switches and see if the electrical device operates If the fuse immediately blows again con sult a Yamaha dealer 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse 4 Carburetor heater fuse 5 Spare fuse EC000103 CAUTION Do not use fuses of higher amper age rating than those recommend ed Substitution of a fuse of improper rating can cause exten sive electrical system damage and possibly a fire 6 30 Specified fuses Main fuse Ignition fuse Signaling system fuse Headlight fuse Carburetor heater fuse PERIODIC MAINTENANCE AND MINOR REPAIR 30A 10A 10A 15A 15A PERIODIC MAINTENANCE AND MINOR REPAIR 1 Screw x 2 1 Connector 1 Bulb holder exeo 2 Bulb cover 3 Unhook the bulb holder and re Headlight bulb replacement 2 Remove the headlight connector move the defective bulb This motorcycle is equipped with a and the bulb cover EW000119 quartz bulb headlight If the headlight bulb burns out replace the bulb as fol Keep flammable products and your lows hands away from a bulb while it is on as it is hot Do not touch a bulb until it cools dow
18. defect exists in group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or YAMAHA MOTOR CORP U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline CONSUMER INFORMATION EAUO1053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct CONSUMER INFORMATION EAUO1874 MAINTENANCE RECORD Copies of work orders and or
19. greased at the time that the cable is lubricated since the grip must be re moved to get at the end of the throttle cable After removing the screws hold the end of the cable up in the air and put in several drops of lubricant With the throttle grip disassembled coat the metal surface of the grip assembly with a suitable all purpose grease 6 26 PERIODIC MAINTENANCE AND MINOR REPAIR EAUO0775 Brake and shift pedal lubrication Lubricate the pivoting parts Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil PERIODIC MAINTENANCE AND MINOR REPAIR EAU00777 Brake and clutch lever lubrication Lubricate the pivoting parts Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil EAUO1542 Sidestand lubrication Lubricate the sidestand pivoting point and metal to metal contact surfaces Check that the sidestand moves up and down smoothly Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil EW000113 A WARNING If the sidestand does not move smoothly consult a Yamaha dealer 6 27 EAUO2939 Front fork inspection Visual check Securely support the motorcycle so there is no danger of it falling over EW000115 Check for scratches or damage on the inner tube and excessive oil leakage from the front fork Operation check 1 Place the motorcycle on a level place 2 Hold the mo
20. lever The clutch lever is located on the left handlebar and the ignition circuit cut off system is incorporated in the clutch lever holder Pull the clutch lever to the handlebar to disengage the clutch and release the lever to engage the clutch The lever should be pulled rapidly and released slowly for smooth clutch op eration Refer to the engine starting procedures for a description of the ig nition circuit cut off system 1 Shift pedal EAU00157 Shift pedal This motorcycle is equipped with a constant mesh 5 speed transmission The shift pedal is located on the left side of the engine and is used in com bination with the clutch when shifting EAU00158 Front brake lever The front brake lever is located on the right handlebar Pull it toward the han dlebar to apply the front brake INSTRUMENT AND CONTROL FUNCTIONS EAU00162 Rear brake pedal The rear brake pedal is on the right side of the motorcycle Press down on the brake pedal to apply the rear brake EAU00167 Fuel tank cap To open Insert the key and turn it 1 4 turn clock wise The lock will be released and the cap can be opened To close Push the tank cap into position with the key inserted To remove the key turn it counterclockwise to the original posi tion NOTE This tank cap cannot be closed unless the key is in the lock The key cannot be removed if the cap is not locked properly EW000023
21. 7 Location of the important labels E Please read the following labels carefully before operating this motorcycle 1 7 N SAFETY INFORMATION 1 3 XVS650A fi N A WARNING TIRE INFORMATION BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS Cold tire normal pressure should be set as ALWAYS WEAR AN APPROVED MOTORCYCLE follows HELMET eye protection and protective clothing Up to 90 kg 198 Ibs load 3MX 2118K A0 FRONT 225 kPa 2 25 kgf cm 33 psi REAR 225 kPa 2 25 kgf cm 33 psi 90 kg 198 Ibs maximum load 2 FRONT 225 kPa 2 25 kgf cm 33 psi REAR 250 kPa 2 50 kgf cm 36 psi A WARNING M 5BN 21668 00 This unit contains high pressure nitrogen gas Mishandling can cause explosion 4 Read owner s manual for instructions Do not incinerate puncture or open YAMAHA AAA 22259 00 LOAD LIMIT 1 Kg 2 Ibs 4BR 24877 A0 3 XVS650 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 200 kPa 2 00 kgf cm 29 psi REAR 225kPa 2 25 kgf cm 33 psi 90 kg 198 Ibs maximum load FRONT 200 kPa 2 00 kgf cm 29 psi REAR 250 kPa 2 50 kgf cm 36 psi 5FB 21668 00 2 1 8 N SAFETY INFORMATION A WARNING Improper loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A0
22. Be sure the cap is properly installed and locked in place before riding the motorcycle INSTRUMENT AND CONTROL FUNCTIONS 1 Filler tube 2 Fuel level EAUO1183 Fuel Make sure there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown in the illustra tion A WARNING EW000130 Do not overfill the fuel tank Avoid spilling fuel on the hot engine Do not fill the fuel tank above the bot tom of the filler tube or it may over flow when the fuel heats up later and expands EAU00185 CAUTION Always wipe off spilled fuel immedi ately with a dry and clean soft cloth Fuel may deteriorate painted sur faces or plastic parts EAU00189 Recommended fuel UNLEADED FUEL Fuel tank capacity Total 16 L 3 5 Imp gal 4 2 US gal Reserve 3 L 0 7 Imp gal 0 8 US gal Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or research octane number of 91 or higher If knocking or pinging occurs use a dif ferent brand of gasoline or premium unleaded fuel Unleaded fuel will give you longer spark plug life and reduced maintenance cost If unleaded gaso line is not available then leaded regu lar gasoline can be used Gasohol There are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if ethanol content does not e
23. STRUMENT AND CONTROL FUNCTIONS XVS650A 1 Seat holder 2 Projection To install 1 Insertthe projection on the front of the seat into the holder and install the bolt 2 Install the passenger seat NOTE Make sure that the seats are securely fitted 1 Helmet holder EAU00260 Helmet holder To open the helmet holder insert the key in the lock and turn it as shown To lock the helmet holder replace the holder in its original position Never ride with a helmet in the hel met holder The helmet may hit ob jects causing loss of control and possibly an accident EW000030 3 12 INSTRUMENT AND CONTROL FUNCTIONS 1 Compartment cover 1 Storage compartment 2 Lock To open To close Storage compartment AM Slide the lock cover open insert the Place the storage compartment cover key in the lock and turn it clockwise its original position as shown Then Then pull the storage compartment turn the key counterclockwise and re cover out as shown move it Close the lock cover The storage compartment is located on the left side of the motorcycle 3 13 1 Position indicator 2 Adjusting ring 3 Extension bar 4 Special wrench EAU00299 Rear shock absorber adjustment This shock absorber is eq
24. Sidestand Check operation Lubricate pivot and contact surfaces with chain lube lightly 1 Repair if necessary Sidestand switch Check operation Replace if necessary Front fork Check operation and for oil leakage Repair if necessary Rear shock absorber Check operation and for oil leakage Replace if necessary PERIODIC MAINTENANCE AND MINOR REPAIR ROUTINE INITIAL ODOMETER READINGS 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Control and meter cable Apply chain lube thoroughly 1 4 4 Ni N N Brake Clutch lever pivot shaft Apply chain lube lightly 1 4 N N Brake pedal and shift pedal shaft Apply chain lube lightly 1 Since these items require special tools data and technical skills they should be serviced by a Yamaha dealer 1 Yamaha chain and cable lube or SAE10WS0 motor oil 2 Molybdenum disulfide grease 3 Lithium soap base grease 4 SAE80 API GL 4 hypoid gear oil NOTE EAUO1695 e For odometer readings or time periods higher than 20 000 mi 31 000 km or 30 months repeat the same maintenance as listed in the chart from the 4 000 mi 7 000 km or 6 month
25. Staying within your limits may help you to avoid an accident c We recommend that you practice riding your motorcycle where there is no traffic until you have be come thoroughly familiar with your motorcycle and all of its controls Many motorcycle accidents have been caused by motorcycle operator errors A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering insufficient lean angle for the speed a Always obey the speed limits and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure other motorists see you The operator s and passenger s posture are important for proper control a The operator should keep both hands on the handlebars and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hold on to the operator or the seat strap or grab bar if the motorcycle is so equipped with both hands and keep both feet on the passenger footrests c Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or drugs This motorcycle is designed for on road use only It is not suitable for off road use N SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety hel met is th
26. ULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE AFFIX DEALER LABEL HERE XVS650M C XVS650AM C OWNER S MANUAL 1999 by Yamaha Motor Corporation U S A 1st Edition April 1999 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 13 11 EAU01399 EAU09009 TABLE OF CONTENTS 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 CLEANING AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION Safe riding Protective apparel Modification x x iecit rete br eee ere Loading and accessories 1 3 Gasoline and exhaust gas sse enne 1 5 Location of the important 1 7 N SAFETY INFORMATION 7 TWO WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERA TION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EX PERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING HE OR SHE SHOULD 1 2 3
27. WARRANTY include those used for non Yamaha authorized renting leas ing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Motor Corp U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance Accident or collision damage Modification to original parts mo ao SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance THE CUSTOMER S RESPONSIBILITY under this war ranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent pur chaser
28. ace Replace Fuel line Check fuel hose for cracks or damage Replace if necessary Fuel filter Replace Exhaust system Check for leakage Retighten if necessary Replace gasket s if necessary Carburetor synchronization Idle speed Adjust synchronization of carburetors Check and adjust engine idle speed Adjust cable free play Evaporative emission control System For California only Check control system for damage Replace if necessary 6 3 Since these items require special tools data and technical skills they should be serviced by a Yamaha dealer PERIODIC MAINTENANCE AND MINOR REPAIR GENERAL MAINTENANCE AND LUBRICATION CHART ROUTINE INITIAL ODOMETER READINGS EAUO0472 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Engine oil Replace warm engine before draining See NOTE on page 8 1 4 4 N N N 4 Engine oil filter Replace at initial 600 mi 1 000 km or 1 month and thereafter every 8 000 mi 12 000 km or 12 months Air filter Clutch Front brake Clean or replace if necessary Check operation Adjust or replace cable Check operation fluid level and for fluid leak
29. actory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The trou bleshooting chart describes a quick easy procedure for making checks If your motorcycle requires any repair bring itto a Yamaha dealer The skilled technicians at a Yamaha dealership have the tools experience and know how to properly service your motor cycle Use only genuine Yamaha parts on your motorcycle Imitation parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead to expensive repair bills 6 37 Troubleshooting chart PERIODIC MAINTENANCE AND MINOR REPAIR EAUO1297 EW000125 Never check the fuel system while smoking or in the vicinity of an open flame 1 Fuel Check if there is fuel in the fuel tank Enough fuel gt 2 Compression Use the electric starter No fuel 3 Ignition Remove spark plugs and check electrodes 4 Battery Use the electric starter There is compression No compression __ gt Supply fuel Go to compression check Engine doesn t start go to compression check Go to ignition check Ask a Yamaha dealer to inspect Wet Wipe clean with dry cloth and correct Open throttle half way and start spark gap or replace s
30. age See NOTE on page 6 7 Correct accordingly Replace brake pads if necessary Rear brake Check operation Adjust cable and replace brake shoes if necessary Final gear oil Check oil level and for oil leakage Replace at initial 600 mi 1 000 km or 1 month and thereafter every 15 000 mi 24 000 km or 24 months 4 Replace Replace Check balance runout spoke tightness and for damage Tighten spokes and rebalance or replace if necessary 6 4 ROUTINE INITIAL PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READINGS 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Tires Check tire tread wear and for damage Replace if necessary EI Y RI Wheel bearings Check bearings for looseness or damage Replace if necessary Swingarm Steering bearings Check swing arm pivot for play Correct if necessary Moderately repack every 15 000 mi 24 000 km or 24 months 2 Check bearing play and steering for smooth operation Correct if necessary Moderately repack every 15 000 mi 24 000 km or 24 months 3 Chassis fasteners Check all nuts bolts and screws for tightness Tighten if necessary
31. age 6 9 for removal procedures Remove the bolts that secure the final gear case to the swingarm Elevate the rear wheel off of the ground Pull the wheel backward while supporting the drive shaft to re move the wheel axle final gear case and drive shaft as an as sembly 1 Middle drive shaft joint 2 Drive shaft EAU01563 Rear wheel installation 1 Install the rear wheel axle final gear case and drive shaft as an assembly by pushing the wheel forward and guiding the drive shaft into the middle drive shaft U joint Install the bolts that secure the fi nal gear case to the swingarm and tighten to the specified tight ening torque Specified torque Final gear case bolts 90 Nm 9 0 m kg 65 ft lb 6 36 3 PERIODIC MAINTENANCE AND MINOR REPAIR Insert the brake rod into the brake cam lever and install the brake pedal free play adjusting nut Install the brake torque rod bolt and tighten both bolts to the spec ified tightening torque Specified torque Brake torque rod bolts 20 Nm 2 0 m kg 14 ft lb Install panel A Let the motorcycle down Tighten the axle nut to the speci fied tightening torque Specified torque 8 Axle nut 92 Nm 9 2 m kg 67 ft lb Adjust the rear brake pedal free play See page 6 23 PERIODIC MAINTENANCE AND MINOR REPAIR EAUO1008 Troubleshooting Although Yamaha motorcycles receive a rigid inspection before shipment from the f
32. ake light switch adjustment sss 6 24 Ch f REM EE 6 24 Inspecting the brake fluid 6 25 Brake fluid 6 25 Cable inspection and lubrication 6 26 Throttle cable and grip lubrication 6 26 Brake and shift pedal lubrication 6 26 Brake and clutch lever lubrication 6 27 Sidestand lubrication 6 27 Front fork inspection seen 6 27 Steering inspection eene 6 28 Wheel bearings cessere 6 28 Battery 6 29 Fuse replacement rrrnnrrrannvvernvnvenrnrnnnenrrerennrvsnsnvnvern 6 30 Headlight bulb replacement 6 31 Turn signal and taillight bulb replacement 6 32 Supporting the motorcycle esses 6 33 Front wheel removal esses 6 34 Front wheel installation eese 6 35 Rear wheel removal esses 6 35 Rear wheel installation eese 6 36 Troubleshooting err reet 6 37 Troubleshooting chart 6 38 PERIODIC MAINTENANCE AND MINOR REPAIR EAUO1790 Periodic inspection adjustment and l
33. cycle noise regulation N Neutral indicator light P Panjal DC Panel B eere Panel removal and installation 6 8 Parking 5 eterno Periodic maintenance Periodic maintenance chart for emission control system Pre operation check list Protective apparel R Rear brake pedal 3 6 Rear brake pedal height and free play adjustment eee 6 23 Rear shock absorber adjustment 3 14 Rear wheel installation 6 36 Rear wheel removal 6 35 Recommended shift point 245 5 Reporting safety defects 19 3 Right view XVS650 2 2 Right view XVS650A 2 4 S Safe riding eee 1 1 Seats for XVS650 3 9 Seats for XVS650A 3 11 Shift pedal E Shifting cti Sidestand Sidestand lubrication 6 27 Sidestand clutch switch operation Check ED 3 15 Spark plugs esses 6 10 Specifications Speedometer Start switch 3 4 Starter choke NJ 39 Starting a warm engine 5 4 Starting and warming up a cold 1L 5 1 Steering
34. d repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs 9 9 e In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period e Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service EAUO1063 We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires You can also save money Y E S costs less within the first 90 days
35. dal repeatedly until it reaches the end of its travel then raise the pedal slightly EG000048 CAUTION Do not coast for long periods with the engine off and do not tow the motorcycle a long dis tance Even with gears in neu tral the transmission is only properly lubricated when the engine is running Inadequate lubrication may damage the transmission e Always use the clutch when changing gears The engine transmission and driveline are not designed to withstand the shock of forced shifting and can be damaged by shifting without using the clutch OPERATION AND IMPORTANT RIDING POINTS EAUO2988 To start out and accelerate 1 2 Pull the clutch lever to disengage the clutch Shift into first gear The neutral in dicator light should go out Open the throttle gradually and at the same time release the clutch lever slowly At the recommended shift point in the table on page 5 5 close the throttle and at the same time quickly pull in the clutch lever Shift into second gear Be care ful not to shift into neutral Open the throttle part way and gradually release the clutch lever Follow the same procedure when shifting to the next higher gear Always shift gears at the recom mended shift points EAU00427 To decelerate 1 Apply both the front and the rear brakes at the same time to slow the motorcycle When the motorcycle reaches 25 km h 15 5 mi h shift into first gear Any
36. dically EC000101 CAUTION Never try to remove the sealing caps of the battery cells The bat tery will be damaged EW000116 Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing ANTIDOTE e EXTERNAL Flush with water e INTERNAL Drink large quanti ties of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a physician immediately e EYES Flush with water for 15 minutes and get prompt medi cal attention Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield your eyes when working near batteries KEEP OUT OF REACH OF CHIL DREN 6 29 Battery storage When the motorcycle is not used for a month or longer remove the battery fully charge it and store it in a cool dry place EC000102 CAUTION Completely recharge the bat tery before storing Storing a discharged battery can cause permanent battery damage Use a battery charger designed for a sealed type MF battery Using a conventional battery charger will cause battery dam age If you do not have a sealed type battery charger contact your Yamaha dealer e Always make sure the connec tions are correct when reinstall ing the battery De 1234 ON C Yel TI 4 fe D jj y 1 Fuse
37. ding EC000049 CAUTION If any engine trouble should occur during the break in period consult a Yamaha dealer immediately EAU00457 Parking When parking the motorcycle stop the engine and remove the ignition key Turn the fuel cock to OFF whenever stopping the engine A WARNING EW000058 The exhaust system is hot Park the motorcycle in a place where pedes trians or children are not likely to touch the motorcycle Do not park the motorcycle on a slope or soft ground the motorcycle may over turn Periodic MAINTENANCE cccccceecceecnenecneneeeseesesentenseenens 6 1 METER 6 1 Periodic maintenance chart for emission control Systema ananasen etd 6 3 General maintenance and lubrication chart 6 4 Panel removal and 6 8 P nel 6 9 E a eser 6 9 Rer 6 10 Canister for California 6 12 seis Xe ee 6 12 Final gear 9il i 6 14 6 15 pcc ENTUM Wheels Accessories or replacement 6 20 Clutch lever free play adjustment 6 21 Front brake lever free play adjustment 6 21 Rear brake pedal height and free play adjustment 3 5 eae 6 23 Br
38. e If oil leakage is found stop the engine immediately and check for the cause 1 Final gear oil drain bolt 2 Final gear oil filler bolt 3 Proper level EAU02943 Final gear oil EW000066 Do not let foreign material enter the final gear case Be sure oil does not get on the tire or wheel Oil level inspection 1 Place the motorcycle on a level place and hold it in an upright po sition The engine should be cool at ambient temperature 6 14 2 Remove the oil filler bolt and check the oil level The oil level should be at the brim of the filler hole Add the recommended oil if necessary Oil replacement Place an oil pan under the final gear case Remove the oil filler bolt and drain bolt to drain the oil Install and tighten the drain bolt to the specified torque Tightening torque 4 Drain bolt 23 Nm 2 3 m kg 17 ft lb Fill the gear case to the brim of the filler hole with the recommended oil PERIODIC MAINTENANCE AND MINOR REPAIR Final gear case capacity 0 19 L 0 17 Imp qt 0 20 US qt Recommended oil SAE 80 API GL 4 Hypoid gear oil If desired an SAE 80W90 hypoid gear oil may be used for all conditions NOTE 1 Case cover GL 4 is a quality and additive rating POSSEMUS 3 Tap the air filter lightly to remove Hypoid gear oils rated GL 5 or GL 8 filter TEM most of the dust and dirt Blow out may al
39. e of your motorcycle Care fully inspectthe accessory before using it to make sure it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or obscure lights or reflectors N SAFETY INFORMATION a Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable in cross winds These accessories may also cause instability when being passed by or passing large vehi cles C Certain accessories can displace the operator from his or her normal riding position This improper position limits the freedom of movement of the operator and may limit control ability Therefore such accessories are not recommended 2 Caution must be used if adding electrical accessories If these accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn off the engine when refueling b Take care not to spill any ga
40. e play should be adjusted to 10 15 mm 0 39 0 59 in 1 Loosen the locknut at the clutch lever 2 Tum the adjusting bolt at the clutch lever in direction to in crease free play or in direction to decrease free play 3 Tighten the locknut at the clutch lever 1 Adjusting nut 2 Locknut If the specified free play cannot be ob tained proceed with the following steps 4 Loosen the locknut at the clutch lever 5 Turn the adjusting bolt at the clutch lever in direction 8 to loos en the cable 6 Loosen the locknut at the crank case side 7 Tum the adjusting nut at the crankcase in direction 8 to in crease free play or in direction amp to decrease free play 8 Tighten the locknut at the crank case and the clutch lever 6 21 a Free play EAUO0696 Front brake lever free play adjustment The free play at the front brake lever should be 10 15 mm 0 39 0 59 in PERIODIC MAINTENANCE AND MINOR REPAIR EW000099 Check the brake lever free play 1 Locknut 2 Adjusting bolt 1 Loosen the locknut Be sure the brake is working properly soft or spongy feeling in the brake lever can indicate the presence of air in the brake system This air must be re moved by bleeding the brake system before the motorcycle is operated Air in the system 2 Tum the adjusting bolt in direction nA 8 to increase free play or in di will cause greatly diminished recti
41. e single most critical factor in the prevention or reduction of head injuries 1 Always wear an approved helmet 2 Wear a face shield or goggles Wind on your unprotected eyes could contribute to an impairment of vi sion which could delay seeing a hazard 3 The use of heavy boots jacket trousers gloves etc is effective in preventing or reducing abrasions or lacerations 4 Never wear loose fitting clothing It could catch on the control levers footrests or wheels and cause in jury or accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 A passenger should also observe the above precautions Modification Modifications made to the motorcycle not approved by Yamaha or the removal of original equipment may render your motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the machine is changed To avoid the possibility of an accident extreme caution should be used if adding cargo or accessories to your motorcycle Use extra care if riding a motorcycle which has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding acces sories to you
42. e the spark plug wrench in the tool kit to remove the spark plug as shown 6 10 1 Spark plug wrench Inspection The spark plug is an important engine component and is easy to inspect The condition of the spark plug can indicate the condition of the engine Normally all spark plugs from the same engine should have the same color on the white insulator around the center elec trode The ideal color at this point is a medium to light tan color for a motor cycle that is being ridden normally If one spark plug shows a distinctly dif ferent color there could be something wrong with the engine Do not attempt to diagnose such problems yourself Instead take the motorcycle to a Yamaha dealer You should periodi PERIODIC MAINTENANCE AND MINOR REPAIR cally remove and inspect the spark plugs because heat and deposits will cause any spark plug to slowly break down and erode If electrode erosion becomes excessive or if carbon and other deposits are excessive you should replace the spark plug with the specified plug Specified spark plug DPR7EA 9 NGK or X22EPR U9 DENSO s E a Spark plug gap Installation 1 Measure the electrode gap witha wire thickness gauge and if nec essary adjust the gap to specifi cation Spark plug gap 0 8 0 9 mm 0 03 0 04 in 2 Clean the gasket surface Wipe off any grime from the threads 3 Install the spark plug and tighten it to the specified torque 6
43. edal shafts Check for smooth operation Lubricate if necessary 6 26 Brake and clutch lever pivots Check for smooth operation Lubricate if necessary 6 27 Sidestand pivot Check for smooth operation Lubricate if necessary 44 6 27 PRE OPERATION CHECKS ITEM CHECKS Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Chassis fasteners Check fuel level Fueltank e Fill with fuel if necessary Lights signals and switches Check for proper operation 6 31 6 33 NOTE Pre operation checks should be made each time the motorcycle is used Such an inspection can be thoroughly accom plished in a very short time and the added safety it assures is more than worth the time involved e If any item in the PRE OPERATION CHECK is not working properly have it inspected and repaired before op erating the motorcycle e The engine exhaust system will be very hot after the engine has been run Be careful not to touch them or to allow any clothing item to contact them during inspection or repair Starting and warming up a cold engine Starting a warm engine sssssssssessseeneeeen nene 5 4 Shifliig nire eerte te RD ame E 5 4 To start out and 5 5 To deceleralte o e A tb rt 5 5 Recommended shift poi
44. een the maximum minimum marks If the level is low fill the engine with sufficient oil to the specified level PERIODIC MAINTENANCE AND MINOR REPAIR 1 Cover 1 Engine oil filler cap 1 Bolt x 5 SESS 5 Remove the oil filter and O ring dpi Engine oil and oil filter element Reinstall the drain bolt and tight Recommended oil replacement en it to the specified torque See page 8 1 1 Warm up the engine for a few Oil quantity minutes Tightening torque Total amount 2 Stop the engine Place an oil pan Drain bolt 3 2 L 2 8 Imp qt 3 4 US qt under the engine and remove the 43 Nm 4 3 m kg 31 ft lb Periodic oil change oil filler cap 2 6 L 2 3 Imp qt 2 8 US qt 3 Remove the drain bolt and drain 7 Install a new oil filter and O ring L the oil 8 Install oil filter cover and cover vm ee 4 Remove the cover and the oil fil then tighten the bolts OBSS Tp qe Su ve qu ter cover by removing the bolts 9 Fill the engine with oil Install the oil filler cap and tighten it 6 13 PERIODIC MAINTENANCE AND MINOR REPAIR 1 O ring 2 Oil filter element EC000066 CAUTION Do not put in any chemical ad ditives Engine oil also lubri cates the clutch and additives could cause clutch slippage Be sure no foreign material en ters the crankcase Start the engine and warm it up for a few minutes While warming up check for oil leakag
45. g fluids may result in a Inspecting the brake fluid harmful chemical reaction and level lead to poor brake performance E Becareful that water does not en Insufficient brake fluid may let air enter f f ter the master cylinder when refill the brake system possibly causing the EOM brakes to become ineffective ing Water will significantly lower Before riding check that the brake flu ine ets pomt cbr fluid id is above the minimum level and re s plenish when necessary Observe e Brake fluid may deteriorate paint these precautions f ed surfaces or plastic parts Al e When checking the fluid level ways Glean ps spilled fuid make sure the top of the master imine date Have a Yamaha dealer check the cylinder is level by turning the cause if the brake fluid level goes down 1 Minimum level mark 6 25 EAUO1541 Cable inspection and lubrication A WARNING EW000111 Damage to the outer housing of ca bles may allow internal rusting and cause interference with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions Lubricate the cables and cable ends If a cable does not operate smoothly ask a Yamaha dealer to replace it Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil EAU00773 Throttle cable and grip lubrication The throttle twist grip assembly should be
46. gage strap holder locat ed at each passenger footrest EAU00330 Sidestand This model is equipped with an ignition circuit cut off system The motorcycle must not be ridden when the sidestand is down The sidestand is located on the left side of the frame Refer to page 5 1 for an explanation of this sys tem EW000044 This motorcycle must not be operat ed with the sidestand in the down position If the stand is not properly retracted it could contact the ground and distract the operator re sulting in a possible loss of control Yamaha has designed into this mo torcycle a lockout system to assist the operator in fulfilling the respon sibility of retracting the sidestand Please check carefully the operating instructions listed below and if there is any indication of a malfunction return the motorcycle to a Yamaha dealer immediately for repair 3 15 EAUOO331 Sidestand clutch switch operation check Check the operation of the sidestand switch and clutch switch against the in formation below TURN THE MAIN SWITCH TO ON AND THE ENGINE STOP SWITCH TO TRANSMISSION IS IN GEAR AND SIDESTAND IS UP PULL IN CLUTCH LEVER AND PUSH THE START SWITCH Y ENGINE WILL START Y CLUTCH SWITCH IS OK Y INSTRUMENT AND CONTROL FUNCTIONS SIDESTAND IS DOWN Y ENGINE WILL STALL Y SIDESTAND SWITCH IS OK If improper operation is noted con s
47. ght EO 2 Turn indicator light lt c 3 Neutral indicator light N 4 Engine trouble indicator light EAU00056 Indicator lights EAUOO0063 1 High beam indicator light zo This indicator comes on when the headlight high beam is used EAUO0057 2 Turn indicator light lt gt This indicator flashes when the turn switch is moved to the left or right EAU00061 3 Neutral indicator light N This indicator comes on when the transmission is in neutral INSTRUMENT AND CONTROL FUNCTIONS EAU00091 4 Engine trouble indicator light HK This indicator light will come on or flash if trouble occurs in a monitoring circuit In such a case take the motorcycle to a Yamaha dealer to have the self diag nostic systems checked 32 1 Reset knob 2 Speedometer 3 Odometer 4 Trip odometer EAUO0095 Speedometer The speedometer shows riding speed This speedometer is equipped with an odometer and trip odometer The trip odometer can be reset to 0 with the reset knob Use the trip odometer to estimate how far you can ride on a tank of fuel This information will en able you to plan fuel stops in the fu ture INSTRUMENT AND CONTROL FUNCTIONS 1 Dimmer switch 2 Turn signal switch lt gt 3 switch Pe EAU00118 Handlebar switches EAU00121 Dimmer switch Turn the switch to O for the high beam and to
48. inspection 6 28 Storage Storage compartment 3 13 Street and enduro motorcycle limited warranty 9 7 Supporting the motorcycle 6 33 T Throttle cable and grip lubrication 6 26 Throttle cable free play inspection 6 17 Tires we 6 17 To decelerate 5 5 To start out and accelerate 5 5 TOO KI sacer hee Troubleshooting Troubleshooting chart 6 38 Tum indicator light 3 2 Turn signal and taillight bulb replacement esses 6 32 Turn signal switch sus 3 3 V Valve clearance adjustment Vehicle identification number 9 1 Wheel bearings a Wlioels nece rere Y Yamaha extended service 9 9
49. interval 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR EAUO2970 NOTE e The air filter needs more frequent service if you are riding in unusually wet or dusty areas e Hydraulic brake system When disassembling the master cylinder or caliper always replace the brake fluid Check the brake fluid level regularly and fill as required Replace the oil seals on the inner parts of the master cylinder and caliper every two years Replace the brake hoses every four years or if cracked or damaged 6 7 PERIODIC MAINTENANCE AND MINOR REPAIR XVS650 1 Panel A 1 Panel A 1 Panel B EAUO1122 Panel removal and installation The panels illustrated need to be re moved to perform some of the mainte nance described in this chapter Refer to this section each time a panel has to be removed or reinstalled PERIODIC MAINTENANCE AND MINOR REPAIR 1 Bolt x 4 1 Bolt x 4 1 Bolt EAUO1573 EAU00491 Panel A Panel B To remove To remove Remove the bolts Remove the bolt and pull outward on the areas shown To install Place the panel in its original position and install the bolts PERIODIC MAINTENANCE AND MINOR REPAIR p S N 1 Spark plug To install Place the panel in its original position Spark plugs and install the bolt EAU01485 Removal 1 Remove the spark plug cap 2 Us
50. is in gear and the clutch is disengaged The motorcycle must not be ridden when the sidestand is down Before going through the following steps check the function of the sidestand switch and clutch switch Refer to page 3 15 EW000054 OPERATION AND IMPORTANT RIDING POINTS TURN THE MAIN SWITCH TO ON AND THE ENGINE STOP SWITCH TO 7 Y Y IF TRANSMISSION IS IN NEUTRAL AND IF TRANSMISSION IS IN GEAR AND SIDESTAND IS DOWN SIDESTAND IS UP y ENGINE WILL START SWITCH ENGINE WILL START PUSH START SWITCH PULL IN CLUTCH LEVER AND PUSH START RETRACT SIDESTAND AND PUT TRANSMISSION IN GEAR MOTORGYCLE CAN BE RIDDEN MOTORCYCLE CAN BE RIDDEN 5 2 OPERATION AND IMPORTANT RIDING POINTS 1 2 3 Turn the fuel cock to ON Turn the main switch to ON and the engine stop switch to C Shift transmission into neutral NOTE When the transmission is in neutral the neutral indicator light should be on If the light does not come on ask a Yamaha dealer to inspect it 4 5 Turn on the starter choke and completely close the throttle grip Start the engine by pushing the start switch NOTE If the engine fails to start release the start switch wait a few seconds then try again Each attempt should be as short as possible to preserve the bat tery Do
51. it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater that the vehi cle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the periods listed immediately below Failure other than those resulting from defects in material or workman ship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 9 7 ENGINE DISPLACEMENT 50 to 169cc PERIOD 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 30 000 km 18 641 miles or five years whichever occurs first 280cc or over YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MER
52. kPa 2 25 kgf cm 2 25 kgf cm 33 psi 33 psi 225 kPa 250 kPa 2 25 kgf cm 2 50 kgf cm 33 psi 36 psi Load is the total weight of cargo rider passenger and accessories Cold tire pressure Up to 90 kg 198 Ib load 90 kg 198 Ib load Maximum load PERIODIC MAINTENANCE AND MINOR REPAIR EW000083 Proper loading of your motorcycle is important for several characteris tics of your motorcycle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTORCYCLE Make sure the total weight of the cargo rider passen ger and accessories fairing sad dlebags etc if approved for this model does not exceed the maxi mum load of the motorcycle Opera tion of an overloaded motorcycle could cause tire damage an acci dent or even injury 6 18 9 amin 1 Side wall 2 Wear indicator a Tread depth Tire inspection Always check the tires before operat ing the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the side wall is c
53. lay adjustment iere Front fork inspection Front wheel installation Front wheel removal Fuel tank cap 2 Fuse replacement eene 6 30 G Gasoline and exhaust gas 1 5 General maintenance and lubrication Chart vasallen 6 4 H Handlebar switches 3 3 Dimmer switch 3 3 Engine stop switch 3 4 Horn switch Start switch Turn signal switch Headlight bulb replacement Helmet holder esses High beam indicator light Horn switch I Identification number records Indicator lights Engine trouble indicator light High beam indicator light Neutral indicator light Turn indicator light T Inspecting the brake fluid level K Key identification number L Left view XVS650 Left view XVS650A deg Loading and accessories Location of the important labels si Luggage strap holders M Main switch Steering lock Maintenance record i Model label reip eere Modification Motor
54. lay inspection There should be a free play of 4 6 mm 0 16 0 24 in at the throttle grip If the free play is incorrect ask a Yamaha dealer to make this adjust ment EAU00637 Valve clearance adjustment The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the valve clearance must be ad justed regularly This adjustment how ever should be left to a professional Yamaha service technician 6 17 EAU00645 Tires To ensure maximum performance long service and safe operation note the following Tire air pressure Always check and adjust the tire pres sure before operating the motorcycle EW000082 A WARNING Tire inflation pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature Tire infla tion pressure must be adjusted ac cording to total weight of cargo rider passenger and accessories fairing saddlebags etc if ap proved for this model and vehicle speed XVS650 Maximum load 180 kg 397 Ib Rear 225 kPa Front 200 kPa Cold tire pressure Up to 90 kg 198 Ib load 2 00 kgf cm 2 25 kgf cm 29 psi 33 psi 200 kPa 250 kPa 2 00 kgf cm 2 50 kgf cm 29 psi 36 psi Load is the total weight of cargo rider passenger and accessories 90 kg 198 Ib load Maximum load XVS650A Maximum load 200 kg 441 Ib Front Rear 225 kPa 225
55. len 1 KEY IDENTIFICATION NUMBER as 2 VEHICLE IDENTIFICATION NUMBER 3 MODEL LABEL INFORMATION EAUO1039 1 Key identification number EAUO1041 Key identification number The key identification number is stamped on the key tag Record this number in the space provided and use it for reference when obtaining a new key 9 1 1 Vehicle identification number EAUO1043 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your state 1 Model label EAUO1050 Model label The model label is affixed to the frame under the seat See page 3 9 for seat removal procedures Record the infor mation on this label in the space pro vided This information will be needed to order spare parts from your Yamaha dealer CONSUMER INFORMATION CONSUMER INFORMATION EAUO1051 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying YAMAHA MOTOR CORP U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety
56. level position before starting any maintenance A strong wooden box can be placed un der the engine for added stability Front wheel service To stabilize the rear of the motorcycle either use a motorcycle stand or place a motorcycle jack under the frame in front of the rear wheel to prevent it from moving from side to side Then use a motorcycle stand to elevate the front wheel off of the ground 6 33 Rear wheel service Use a motorcycle stand or motorcycle jack to elevate the motorcycle so the rear wheel is off the ground Alterna tively two jacks can be placed under the frame or swingarm PERIODIC MAINTENANCE AND MINOR REPAIR Y OI oM 1 2 O fa o Se s S S9 Q 3 4 JA 0000 SNO So S 1 Speedometer cable 1 Axle 2 Pinch bolt EAUO0894 Front wheel removal is advisable to have a EW000122 e It Yamaha dealer service the wheel Securely support the motor cycle so there is no danger of it falling over 1 Remove the speedometer cable from the front wheel side 2 Loosen the pinch bolt and wheel axle 3 Elevate the front wheel by placing a suitable stand under the en gine 4 Remove the wheel axle and the front wheel NOTE Do not depress the brake lever when the disc and caliper are separated 6 34 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Speedometer gear unit housing EAUO1394 Front wheel installation
57. ll width Overall height Seat height Wheelbase Ground clearance Minimum turning radius Basic weight with oil and full fuel tank For XVS650 C For XVS650A C XVS650 C XVS650A C Engine Engine type Cylinder arrangement 2 295 mm 90 4 in 880 mm 34 6 in 1 065 mm 41 9 in 695 mm 27 4 in 1 610 mm 63 4 in 140 mm 5 5 in 3 100 mm 122 0 in Displacement Bore x stroke Compression ratio Starting system Lubrication system Engine oil Type 2 450 mm 96 5 in 930 mm 36 6 in 1 105 mm 43 5 in 710 mm 28 0 in 1 625 mm 64 0 in 145 mm 5 7 in 3 400 mm 133 9 in Recommended engine oil classification 227 kg 500 Ib 243 kg 535 Ib 8 1 EAUO1038 Air cooled 4 stroke SOHC V type 2 cylinder 649 cm 81 x 68 mm 3 19 x 2 48 in 9 1 Electric starter Wet sump 0 a 50 m 90 110 130 F YAMALUBE 4 10W30 or SAE 10W30 1 1 1 1 0 0 0 1 1 1 YAMALUBE 4 20W40 or SAE 20W40 10 20 30 40 50 C 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 10 0 API Service SE SF SG type or higher Spark plug Be sure to use motor oils that do not contain anti fric Type Manufacturer tion modifiers Passenger car motor oils often labeled Energy Conserving contain anti friction additives Gap which will cause clutch and or starter clutch slippage resulting in reduced component life and poor engine performance Transmission Clutch type
58. n 1 Remove the screws holding the headlight assembly 4 Put a new bulb into position and secure it in place with the bulb holder 6 31 EC000105 CAUTION Avoid touching the glass part of a bulb Keep it free from oil other wise the transparency of the glass life of the bulb and luminous flux will be adversely affected If oil gets on a bulb thoroughly clean it with a cloth moistened with alcohol or lac quer thinner 5 Install the bulb cover and the headlight connector If the head light beam adjustment is neces sary ask a Yamaha dealer to make that adjustment PERIODIC MAINTENANCE AND MINOR REPAIR 1 Screw 2 EAU00855 Turn signal and taillight bulb replacement 1 Remove the screws and the lens 2 Push the bulb inward and turn it counterclockwise 3 Place a new bulb in the socket Push the bulb inward and turn it clockwise until it engages into the socket 4 Install the lens and the screws EC000108 CAUTION Do not over tighten the screws as the lens may break 6 32 1 Screw 2 PERIODIC MAINTENANCE AND MINOR REPAIR XVS650A 1 Screw x 3 EAU01579 Supporting the motorcycle Since the Yamaha XVS650 XVS650A has no centerstand follow these pre cautions when removing the front and rear wheel or performing other mainte nance requiring the motorcycle to stand upright Check that the motor cycle is in a stable and
59. n 3 minutes as the exhaust pipe may discolor from excessive heat Also longer use of the starter choke will cause afterburning If afterburning occurs turn off the starter choke 3 9 XVS650 1 Nut EAU01889 Seats for XVS650 Passenger seat To remove Remove the nut and pull the seat up ward INSTRUMENT AND CONTROL FUNCTIONS XVS650 XVS650 Su 1 Bolt x 2 2 Seat holder 3 Projection To install Insert the projection on the front of the seat into the seat holder and install the nut Rider seat To remove 1 Remove the passenger seat 2 Remove the two bolts and pull the seat upward 1 Seat holder 2 Projection To install 1 Insertthe projection on the front of the seat into the seat holder and install the bolts 2 Install the passenger seat NOTE Make sure that the seats are securely fitted 3 10 INSTRUMENT AND CONTROL FUNCTIONS XVS650A XVS650A XVS650A 1 1 Bolt EAUO1888 Seats for XVS650A Passenger seat To remove Remove the bolt and pull the seat up ward 1 Seat holder x 2 2 Projection x 2 To install Insert the projections on the front of the seat into the holder and install the bolt 1 Bolt Rider seat To remove 1 Remove the passenger seat 2 Remove the bolt and pull the seat upward IN
60. n result depth front and rear In poor performance adverse handling characteristics and shortened tire life e Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteristics Dunlop 170 80 15M C 77S 6 19 EAU00691 Accessories or replacement parts A WARNING Ewoocoss This motorcycle is not designed to pull a trailer or to be attached to a sidecar The accessories or re placement parts you choose for your motorcycle should be de signed specifically for it and they must be securely mounted to main tain the inherent stability of the original design Genuine Yamaha Parts and Accessories are de signed and tested to be compatible with your motorcycle Please con sider Genuine Yamaha Parts and Accessories before making an ac cessory purchase Use of non Yamaha approved parts or acces sories may cause loss of handling stability and riding safety Since Yamaha cannot control the quality of parts or accessories manufac tured by other companies Yamaha PERIODIC MAINTENANCE AND MINOR REPAIR cannot be held liable for any conse quences caused by the use of items which have not been approved by Yamaha 6 20 PERIODIC MAINTENANCE AND MINOR REPAIR 7 II SAN Wat Y Locknut Adjusting bolt c Free play EAUO0694 Clutch lever free play adjustment The clutch lever fre
61. not crank the engine more than 10 seconds on any one attempt 6 After starting the engine turn off the starter choke NOTE e The starter choke should be turned off when the engine is warm The engine is warm when it responds normally to the throttle with the starter choke turned off How long the starter choke should remain on depends upon the ambient temperature Warm ambient temperatures above 10 C 50 F require about 7 sec onds of starter choke use Cold ambient temperatures below 10 C 50 F require about 35 sec onds with the starter choke turned on then about 2 5 minutes with the starter choke in the half way position To avoid the possi bility of excessive exhaust emissions never leave the starter choke on longer than necessary For maximum engine life always warm up the engine before start ing off Never accelerate hard with a cold engine OPERATION AND IMPORTANT RIDING POINTS EAUO1258 Starting a warm engine The starter choke is not required when the engine is warm EG000046 CAUTION See the Engine break in section prior to operating the motorcycle for the first time lom Mono EAU00423 Shifting The transmission lets you control the amount of power you have available at a given speed for starting accelerat ing climbing hills etc The use of the shift pedal is shown in the illustration To shift into neutral depress the shift pe
62. nts eese 5 5 Engme break ins ttr i ER a acs ERR REN ENS 5 6 Patkirig i dn eet iter teet tote cb eed eun e d OE n dne 5 6 OPERATION AND IMPORTANT RIDING POINTS EAUO0373 A WARNING Before riding this motorcycle become thoroughly familiar with all operating controls and their functions Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand Never start your engine or let it run for any length of time in a closed area The exhaust fumes are poisonous and can cause loss of consciousness and death within a short time Always operate your motorcy cle in an area with adequate ventilation e Before starting out always be sure the sidestand is up Fail ure to retract the sidestand completely can result in a seri ous accident when you try to turn a corner EAU00376 CAUTION Be careful where you store per sonal items on the motorcycle Avoid blocking the air cleaner intake or performance will suf fer e Be careful not to put anything near the battery and its termi nals Electrical failure and acid corrosion may result EAUO0372 EAUO1751 Starting and warming up a cold engine NOTE This motorcycle is equipped with an ig nition circuit cut off system The engine can be started only under one of the following conditions e The transmission is in neutral e The sidestand is up the transmis sion
63. on to decrease free play sie re 3 After adjusting tighten the lock Sul essen CONTA aNd nut accident Have a Yamaha deal er inspect and bleed the system if necessary 6 22 PERIODIC MAINTENANCE AND MINOR REPAIR c Pedal height d Free play EAUO0711 Rear brake pedal height and free play adjustment EW000104 It is advisable to have a Yamaha dealer make this adjustment The brake pedal height should be ad justed before adjusting the brake pedal free play Pedal height The brake pedal should be positioned approximately 85 mm 3 35 in above the top of the footrest 1 Locknut 2 Adjusting bolt 1 Loosen the locknut 2 Tum the adjusting bolt in direction 8 to raise pedal height or in di rection D to lower pedal height 3 Tighten the locknut EW000105 After adjusting the pedal height ad just brake pedal free play 6 23 Free play The brake pedal free play should be adjusted to 20 30 mm 0 79 1 18 in at the brake pedal end Turn the adjusting nut on the brake rod in di rection to increase free play or in di rection to decrease free play PERIODIC MAINTENANCE AND MINOR REPAIR 1 Brake light switch 2 Adjusting nut EAU00713 Brake light switch adjustment The rear brake light switch is activated by the brake pedal and is properly ad justed when the brake light comes on just bef
64. ond owners Yes The remainder of the existing warranty can be transferred upon request The unit hasto be inspected and re registered by an authorized Yamaha Motorcycle dealer forthe policy to remain effective 9 8 CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha Motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first con tact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after yo
65. ools such as a torque wrench are also necessary to perform the maintenance correctly The service information included in this manual is intended to provide you the owner with the necessary information for completing some of your own pre ventive maintenance and minor re pairs NOTE If you do not have necessary tools re quired during a service operation take your motorcycle to a Yamaha dealer for service EW000062 Modifications to this motorcycle not approved by Yamaha may cause loss of performance excessive emissions and render it unsafe for use Consult a Yamaha dealer be fore attempting any changes PERIODIC MAINTENANCE AND MINOR REPAIR 6 2 PERIODIC MAINTENANCE AND MINOR REPAIR PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM ROUTINE INITIAL ODOMETER READINGS EAU00471 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Valve clearance Check and adjust valve clearance when engine is cold N 4 4 Y RI RI Spark plugs Crankcase ventilation system Check condition Adjust gap and clean Replace at 8 000 mi 13 000 km or 12 months and thereafter every 8 000 mi 12 000 km or 12 months Check ventilation hose for cracks or damage Replace if necessary Repl
66. ore braking takes effect To ad just the rear brake light switch hold the switch body so it does not rotate while turning the adjusting nut Turn the ad justing nut in direction to make the brake light come on earlier Turn the adjusting nut in direction to make the brake light come on later 1 Wear indicator grooves EAU00720 Checking the front brake pads and rear brake shoes EAU01119 Front brake Wear indicator grooves are provided on each brake pad These indicators allow checking of brake pad wear with out disassembling the brake Inspect the grooves If they have almost disap peared ask a Yamaha dealer to re place the pads 6 24 1 Wear limit line 2 Wear indicator EAUO0727 Rear brake Apply the brake and inspect the wear indicator If the indicator reaches the wear limit line ask a Yamaha dealer to replace the shoes PERIODIC MAINTENANCE AND MINOR REPAIR EAU00742 e Use only the designated quality Brake fluid replacement brake fluid Otherwise the rubber The brake fluid should be replaced seals may deteriorate causing only by trained Yamaha service per leakage and poor brake perform sonnel Have the Yamaha dealer re ance place the following components during periodic maintenance or when they are Recommended brake fluid DOT 4 damaged or leaking oil seals every two years e brake hoses every four years e Refill with the same type of brake fluid Mixin
67. park plugs the engine Dry Ask a Yamaha dealer to inspect piu doesnt Stal dete battery Engine turns over quickly EE Battery good Y Engine turns over Slowly Check connections or recharge EE Engine doesn t start ask a Yamaha dealer to inspect 6 38 Cleaning Storage en ies ce Econ e eicere ete ee a a CLEANING AND STORAGE EAUO1330 A CLEANING Frequent thorough cleaning of your motorcycle will not only enhance its appearance but will improve its gener al performance and extend the useful life of many components ECA00002 CAUTION e improper cleaning can damage the cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic e Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte 1 a Before cleaning the motorcycle Block off the end of the exhaust pipes to prevent water entry a plastic bag and strong rubber band may be used Make sure the spark plugs and all filler caps are properly installed If the engine case is excessively greasy apply degreaser with a paint brush Do not apply de greaser to
68. r motorcycle N SAFETY INFORMATION Loading The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit of XVS650 C 397 Ib 180 kg XVS650A C 441 Ib 200 kg When loading within these weight limits keep the following in mind 1 Cargo and accessory weight should be kept as low and close to the motorcycle as possible Be sure to distribute the weight as evenly as possible on both sides of the machine to minimize imbalance or in stability 2 Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Recheck accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the handlebars front forks or front tender These items in cluding such cargo as sleeping bags duffle bags or tents can create unstable handling or slow steer ing response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories which may be available you must personally be responsible for the prop er selection installation and use of non Yamaha accessories You should use extreme caution when se lecting and installing any accessories Keep in mind these guidelines for mounting accessories in addition to those provided under LOADING 1 Never install accessories or carry cargo that would impair the performanc
69. racked contact a Yamaha dealer im mediately and have the tire replaced PERIODIC MAINTENANCE AND MINOR REPAIR EAU00680 EAU00685 FRONT XVS650 A WARNING Wheels Manufacturer Size 2 To ensure maximum performance er 1009019578 e It is dangerous to ride with a p long service and safe operation note the following e Always inspect the wheels before a ride Check for cracks bends or warpage of the wheel Be sure Dunlop 100 90 19 57S worn out tire When a tire tread begins to show lines have a Yamaha dealer replace the tire immediately Brakes tires and REAR XVS650 Manufacturer Size Bridgestone 170 80 15M C 77S Dunlop 170 80 15M C 778 related wheel parts replace ment should also be left to a the spokes are tight and undam FRONT XVS650A Yamaha dealer aged If any abnormal condition Manufacturer Size e Patching a punctured tube is exists in wheel consult a Bridgestone 130 90 16 67S not recommended If it is abso Yamaha dealer Do not attempt Dunlop 130 90 16 67S lutely necessary to do so use even small repairs to the wheel i REAR XVS650A great care and replace the tube a wheel is deformed or cracked it Manufacturer Size as soon as possible with a must be replaced Bridgestone 170 80 15M C 77S good quality replacement e Tires and wheels should be bal anced whenever either one is changed or replaced Failure to have a wheel balanced ca
70. ration After thoroughly cleaning the motorcycle prepare for storage as follows 1 Fill the fuel tank with fuel and add fuel stabilizer if available 2 Remove the spark plugs pour about one tablespoon of engine oil in each spark plug hole and re install the spark plugs Turn the engine over several times ground spark plug leads to coat the cylinder walls with oil EW000127 A WARNING When using the starter motor to crank the engine remove the spark plug wires and ground them to pre vent sparking 3 Lubricate all control cables 4 Block up the frame to raise both wheels off the ground 5 Tie a plastic bag over the exhaust pipe outlets to prevent moisture from entering 6 If storing in a humid or salt air at mosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat cover 7 Remove the battery and fully charge it Store it in a cool dry place and completely recharge it once a month Do not store the battery in an excessively warm or cold place less than 0 C 30 F or more than 30 C 90 F See page 6 29 for battery storage pre cautions NOTE Make any necessary repairs before storing the motorcycle SPECIFICATIONS Specifications Model Dimensions For XVS650 C Overall length Overall width Overall height Seat height Wheelbase Ground clearance Minimum turning radius For XVS650A C Overall length Overa
71. receipts for parts you purchase and install will be required to document that maintenance has been completed in accordance with the emission warranty The chart below is printed only as a reminder to you that the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE DATE OF SERVICING DEALER INTERVAL SERVICE MILEAGE NAME AND ADDRESS REMARKS 600 mi 1 000km or 1 mo 4 000 mi 7 000km or 6 mos 8 000 mi 13 000km or 12 mos 12 000 mi 19 000km or 18 mos 16 000 mi 25 000km or 24 mos 20 000 mi 31 000km or 30 mos 9 5 CONSUMER INFORMATION MAINTENANCE DATE OF SERVICING DEALER INTERVAL SERVICE MERE NAME AND ADDRESS REMARKS 24 000 mi 37 000km or 36 mos 28 000 mi 43 000km or 42 mos 32 000 mi 49 000km or 48 mos 36 000 mi 55 000km or 54 mos 40 000 mi 61 000km or 60 mos 9 6 YAMAHA MOTOR CORPORATION U S A CONSUMER INFORMATION STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants each new model Yamaha motorcycle will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM
72. rtation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing ortransportation due to a failure No The warranty is limited to repair ofthe machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by Yamaha Motorcycle dealer Will the warranty be void or cancelled if I do not operate or maintain my new motor cycle exactly as specified in the Owner s Manual A No The warranty on a new motorcycle cannot be voided or cancelled However PO PE if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satis faction at the time of sale and upon your request at any later date 3 Each Yamaha Motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to sec
73. so be used the remaining dirt with com The air filter should be cleaned at the D 5 Install and tighten the filler bolt to specified intervals It should be divide eat ter is damaged replace it the specified torque cleaned more frequently if you are rid ing in unusually wet or dusty areas Tightening torque 1 Remove the air filter case cover Oil filler bolt by removing the screws 23 Nm 2 3 m kg 17 ft lb 2 Remove the air filter 6 After replacing the final gear oil be sure to check for oil leakage 2 2 p KAS Y YZ 7 gt 3F C NY VA Y EY C 2 I SD RE S NETS y Ze 27 EZ ZF 1 Holder 1 Match marks A 2 5 Align the match marks and install 4 Install the air filter on the air filter case as shown the air filter case cover EC000082 CAUTION e Make sure the air filter is prop erly seated in the air filter case e The engine should never be run without the air filter installed Excessive piston and or cylin der wear may result 6 16 PERIODIC MAINTENANCE AND MINOR REPAIR EAU00628 Carburetor adjustment The carburetors are important parts of the engine and emission control sys tem Adjusting should be left to a Yamaha dealer with the professional knowledge specialized data and equipment to do so properly PERIODIC MAINTENANCE AND MINOR REPAIR a Free play EAUO0635 Throttle cable free p
74. soline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame 2 Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your mo torcycle in an area that has adequate ventilation 3 Always turn off the engine before leaving the motorcycle unattended and remove the ignition key When parking the motorcycle note the following N SAFETY INFORMATION a The engine and exhaust system may be hot Park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas b Do not park the motorcycle on a slope or soft ground the motorcycle may fall over c Do not park the motorcycle near a flammable source e g a kerosene heater or near an open flame The motorcycle could catch fire 4 When transporting the motorcycle in another vehicle be sure it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gasoline may leak out of the carburetor or fuel tank 5 f you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get in your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash it off with soap and water and change your clothes N SAFETY INFORMATION EAUO297
75. time the engine is about to stall or runs very roughly pull in the clutch and use the brakes to stop When the motorcycle is almost completely stopped shift into neutral The neutral indicator light should come on Acceleration shift point km h mi h EAUO2974 Recommended shift points Deceleration shift point km h mi h ist gt 2nd 2nd gt 3rd gt 4th 4th 5th 16 9 9 24 14 9 32 19 9 40 24 9 25 15 5 25 15 5 25 15 5 25 15 5 EAUO1128 Engine break in There is never a more important period in the life of your motorcycle than the period between zero and 1 000 mi 1 600 km For this reason we ask that you carefully read the following materi al Because the engine is brand new you must not put an excessive load on it for the first 1 000 mi 1 600 km The various parts in the engine wear and polish themselves to the correct oper ating clearances During this period prolonged full throttle operation or any condition which might result in exces sive heating of the engine must be avoided OPERATION AND IMPORTANT RIDING POINTS EAUO1171 0 600 mi 0 1 000 km Avoid operation above 1 3 throttle 600 1 000 mi 1 000 1 600 km Avoid cruising speeds in excess of 1 2 throttle EC000056 CAUTION After 600 mi 1 000 km of operation be sure to replace the engine oil oil filter and final gear oil 1 000 mi 1 600 km and beyond Proceed with normal ri
76. to 90 kg 198 Ib load Manufacturer model Bridgestone G546 Front 225 kPa 2 25 kgf cm 33 psi Dunlop 225 kPa 2 25 kgf cm 33 psi Maximum load 180 kg 397 Ib 90 kg 198 Ib load Air pressure cold tire Maximum load Up to 90 kg 198 Ib load Front 225 kPa 2 25 kgf cm 33 psi Front 200 kPa 2 00 kgf cm 29 psi Rear 250 kPa 2 50 kgf cm 36 psi Rear 225 kPa 2 25 kgf cm 33 psi Load is total weight of cargo rider passenger and accessories 90 kg 198 Ib load Maximum load Front 200 kPa 2 00 kgf cm 29 psi Rear 250 kPa 2 50 kgf cm 36 psi 8 3 Wheels For XVS650 C Front Type Size Rear Type Size For XVS650A C Front Type Size Rear Type Size Brakes Front Type Operation Fluid Rear Type Operation Spoke 19 x MT2 50 Spoke 15M C x MT3 50 Spoke 16 x MT3 00 Spoke 15M C x MT3 50 Single disc brake Right hand operation DOT 4 Drum brake Right foot operation Suspension Front Type Rear Type Shock absorber Front Rear Wheel travel For XVS650 C Front Rear For XVS650A C Front Rear Electrical systems Ignition system Charging system Type Standard output Battery Type Voltage capacity Headlight type 8 4 SPECIFICATIONS Telescopic fork Swingarm monocross Coil spring oil damper Coil spring gas oil damper 140 mm 5 5 in 86 mm 3 4 in 140 mm 5 5 in 98 mm 3 9 in T C l digital A C magneto 14 V 20 A 5 000 r min
77. torcycle in an upright position and apply the front brake 3 Push down hard on the handle bars several times and check if the fork rebounds smoothly EC000098 CAUTION If any damage or unsmooth move ment is found with the front fork consult a Yamaha dealer PERIODIC MAINTENANCE AND MINOR REPAIR EAU00794 Steering inspection Periodically inspect the condition of the steering Worn out or loose steer ing bearings may be dangerous Place a stand under the engine to raise the front wheel off the ground Hold the lower end of the front forks and try to move them forward and backward If any free play can be felt ask a Yamaha dealer to inspect and adjust the steering Inspection is easier if the front wheel is removed EW000115 Securely support the motorcycle so there is no danger of it falling over 6 28 EAUO1144 Wheel bearings If there is play in the front or rear wheel hub or if the wheel does not turn smoothly have a Yamaha dealer in spect the wheel bearings PERIODIC MAINTENANCE AND MINOR REPAIR EAUO0800 Battery This motorcycle is equipped with a sealed type battery Therefore it is not necessary to check the electrolyte or fill the battery with distilled water e If the battery seems to have dis charged consult a Yamaha deal er e Ifthe motorcycle is equipped with optional electrical accessories the battery tends to discharge more quickly so be sure to re charge it perio
78. u have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service Y E S e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind Y E S is flexible You choose the plan that s right for you 12 months 24 months or 36 months beyond your warranty period Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be e You don t have to pay anything for covere
79. ubrication will keep your motorcycle in the safest and most efficient condition possible Safety is an obligation of the motorcycle owner The most important points of motorcycle inspection ad justment and lubrication are explained in the following pages Maintenance replacement or re pair of the emission control devices and systems may be performed by any repair establishment or individ ual that is certified if applicable EW000060 A WARNING If you are not familiar with motor cycle service this work should be done by a Yamaha dealer EAU00467 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLE SERVICE ESPE CIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING TABLES OF PERIODIC MAINTENANCE THE SERVICES RELATED TO EMISSIONS CON TROL ARE GROUPED SEPARATE LY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWL EDGE AND EQUIPMENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 6 1 EAUO0462 EAUO1129 Tool kit The tool kit is located inside the stor age compartment See page 3 13 for compartment opening procedures The tools provided in the owner s tool kit are to assist you in the performance of periodic maintenance However some other t
80. uipped with a spring preload adjuster Adjust spring preload as follows 1 Remove the passenger seat and rider seat See pages 3 9 3 12 for removal procedures INSTRUMENT AND CONTROL FUNCTIONS 2 Use the special wrench and the extension bar in the owner s tool kit to tum the adjusting ring Turn the adjusting ring in direction 8 to increase spring preload and in direction to decrease spring preload Make sure that the ap propriate notch in the adjusting ring is aligned with the position in dicator on the rear shock absorb er Stan ED fame EXER position 3 Reinstall the seats 3 14 EAUO0315 A WARNING This shock absorber contains high ly pressurized nitrogen gas Read and understand the following infor mation before handling the shock absorber The manufacturer cannot be held responsible for property damage or personal injury that may result from improper handling Do not tamper with or attempt to open the cylinder assembly e Do not subject the shock ab sorber to an open flame or oth er high heat source This may cause the unit to explode due to excessive gas pressure e Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Take your shock absorber to a Yamaha dealer for any service INSTRUMENT AND CONTROL FUNCTIONS 1 Luggage strap holder x 2 EAUO1172 Luggage strap holders There is a lug
81. ult a Yamaha dealer immediately EW000045 3 16 PRE OPERATION CHECKS EAUO1114 Owners are personally responsible for their vehicle s condition Your motorcycle s vital functions can start to deteriorate quickly and unexpectedly even if it remains unused for instance if it is exposed to the elements Any damage fluid leak or loss of tire pressure could have serious consequences Therefore it is very important that in addition to a thorough visual in spection you check the following points before each ride ITEM PRE OPERATION CHECK LIST CHECKS EAU00340 PAGE Front brake Check operation free play fluid level and vehicle for fluid leakage Fill with DOT 4 brake fluid if necessary 6 21 6 22 6 24 6 25 Rear brake Throttle grip and housing Check operation condition and free play Adjust if necessary Check operation condition and free play Adjust if necessary Check for smooth operation Lubricate if necessary 6 23 6 25 6 17 6 26 Engine oil Check oil level Fill with oil if necessary 6 12 6 14 Final gear oil Check vehicle for leakage 6 14 6 15 Wheels and tires Check tire pressure wear damage and spoke tightness Tighten spokes if necessary 6 17 6 19 6 28 6 33 6 36 Control and meter cable Check for smooth operation Lubricate if necessary 6 26 Brake and shift p
82. wheel axles Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job 7 1 EAUO1010 ECO000111 CAUTION Excessive hose pressure may cause water seepage and deteriora tion of wheel bearings front fork brakes transmission seals and electrical parts Many expensive repair bills have re sulted from improper high pressure detergent applications such as those available in coin operated car washers 4 After riding on salted roads wash the motorcycle with cold water im mediately Do not use warm wa ter as it increases the chemical reaction of the salt 5 Once the majority of the dirt has been hosed off wash all surfaces with warm water and mild deter gent type soap An old toothbrush or bottle brush is handy for hard to get at places 6 Rinse the motorcycle off immedi ately with clean water and dry all surfaces with a chamois clean towel or soft absorbent cloth Clean the seat with a vinyl uphol stery cleaner to keep the cover pliable and glossy Automotive type wax may be ap plied to all painted and chrome plated surfaces Avoid combina tion cleaner waxes Many contain abrasives which may mar the paint or protective finish When finished start the engine and let it idle for several minutes CLEANING AND STORAGE EAUO1026 B STORAGE Long term storage 60 days or more of your motorcycle will require some preventive procedures to guard against deterio
83. xceed 10 Gasohol con taining methanol is not recommended by Yamaha because it can cause fuel system damage or vehicle perform ance problems INSTRUMENT AND CONTROL FUNCTIONS 1 Arrow mark EAU02969 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while filtering it also The fuel cock has three positions which should be set as shown in the il lustrations OFF With the fuel cock in this position fuel will not flow Always set the fuel cock to this position when the engine is not running 1 Arrow mark ON With the fuel cock in this position fuel flows to the carburetors Set the fuel cock to this position when starting the engine and while riding 1 Arrow mark RES This indicates reserve If you run out of fuel while riding set the fuel cock to this position Fill the tank at the first op portunity Be sure to set the fuel cock back to ON after refueling INSTRUMENT AND CONTROL FUNCTIONS 1 Starter choke N EAUO2973 Starter choke N Starting a cold engine requires a richer air fuel mixture A separate starter cir cuit supplies this mixture Move in direction 8 to turn on the starter choke Move in direction to turn off the starter choke ECA00038 CAUTION Do not use the starter choke for more tha

Yamaha 2000 V Star Custom Owner's Manual

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