Manuals - OMEGA Engineering
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1. CONNECT TO PC Figure 4 Internal Wiring Benchtop Controller 4 2 Communication Sofrware Benchtop controllers with the C24 option come complete with communication software for configuration The software is designed to interface with your benchtop controller when the optional communication hardware has been factory installed in your unit Note The iSeries configuration software is Windows 95 98 2000 NT XP compatible 4 3 Communication Settings and Programming Refer to the Software Communication Manual M3397 for factory default settings and for making changes to the communication settings and programming Maintenance Section 5 Maintenance 5 1 Calibration This unit has been fine tuned and factory calibrated to give optimum performance over its full operating range for the input type you have selected by model number It is recommended that the unit be returned annually for recalibration Remove all electrical connections and power before attempting any maintenance or cleaning 5 2 Cleaning Lightly dampen a soft clean cloth with a mild cleaning solution and gently clean the benchtop controller 5 3 Fuse Replacement Disconnect all power from source before attempting fuse replacement y For continued protection against the risk of fire replace fuses with only the same size type and rating indicated here and on the rear panel of your unit 5 3 1 108 to 125 Vac 50 60 Hz Models C2. S YEAR USA 6 C OMEGA m D Shop online at omega com e mail info omega com For latest product manuals omegamanual info E OMEGA CSi32 Benchtop Controller HO OMEGA OMEGAnet Online Service Internet e mail omega com info omega com U S A ISO 9001 Certified Canada Servicing North America Omega Engineering Inc One Omega Drive P O Box 4047 Stamford CT 06907 0047 USA Toll Free 1 800 826 6342 TEL 203 359 1660 FAX 203 359 7700 e mail info omega com 976 Bergar Laval Quebec H7L 5A1 Canada Toll Free 1 800 826 6342 TEL 514 856 6928 FAX 514 856 6886 e mail info omega ca For immediate technical or application assistance U S A and Canada Mexico Latin America Benelux Czech Republic France Germany Austria United Kingdom ISO 9001 Certified Sales Service 1 800 826 6342 1 800 TC OMEGA Customer Service 1 800 622 2378 1 800 622 BEST Engineering Service 1 800 872 9436 1 800 USA WHEN En Espa ol 001 203 359 7803 FAX 001 203 359 7807 info omega com mx e mail espanol omega com Servicing Europe Managed by the United Kingdom Office Toll Free 0800 099 3344 TEL 31 20 347 21 21 FAX 31 20 643 46 43 e mail sales omegaeng nl Frystatska 184 733 01 Karvin Czech Republic Toll Free 0800 1 66342 TEL 420 59 6311899 FAX 420 59 6311114 e mail info omegashop cz Managed
3. 3 4 1 Input Type Setup No setup or programming is required Your unit has been manufactured programmed and calibrated for the input type you ordered by model number Do not change or reprogram the controllers input type Incorrect readings and or control will occur 3 4 2 Output Type Setup No setup or programming is required Your unit has been manufactured and programmed for dual dc pulse outputs to drive the internal dual solid state relay built into your unit Do not change or reprogram the controller s output type Incorrect control and or damage to your unit may occur 3 4 3 Changing the Temperature Process Setpoint The CSi32 incorporates a PID digital setpoint controller In the default mode the digital display indicates the temperature or process known as PV Process Variable Pushing the MENU key once causes the display to show SP1 With SP1 on the display press the ENTER key to show the current programmed setpoint known as SV Setpoint Variable To make changes to the setpoint press the INCREASE or DECREASE key followed by ENTER to store the change In this mode holding the INCREASE or DECREASE key for an extended period will cause the setpoint to advance more rapidly the longer you hold it You can adjust SP2 by following the same procedure or just press DECREASE to reset the controller with your new setpoint 9 qo Menu Key Decrease Key Increase Key Enter Key Press to
4. access Press to decrease Press to incecrease Press to store setpoint setpoint setpoint changes in setpoints 3 4 4 All Other Settings and Programming For all other settings such as Units Decimal Setpoint Autotune Control Parameters and Communication refer to the controller s manual M3355 iSeries Temperature Process Controllers For C24 RS 232 or RS 485 models with the communication option refer to the communication manual M3397 for settings and programming Or use the iSeries configuration software RS 232 or RS 485 Comunication Optional V Section 4 RS 232 or RS 485 Communication Optional 4 1 Communication Cable Connections Your controller unit has been factory pre wired and configured for ease of use with an RJ12 rear panel connection that will requires no additional wiring An interface cable Part No DB9 R12 is included with your unit for easy connection between your benchtop controller and PC INTERNAL WIRING BENCHTOP CONTROLLER 1 2 3 4 5 6 7 8 EI 7 I Kee FI I 65889965 REAR PANEL 9 ee e e RJ12 CONNECTOR ano bo o dd gt RJ12 TO DB 9 ADAPTER TX RX GND BLACK 1 5 ov O OO OG lo 0000 6 CONTROLLER REAR GREEN RED e k Lo 1 8 METERS 6 FEET
5. device as it contains important information relating to safety and EMC Failure to follow all safety precautions may result in injury and or damage to your calibrator Use of this device in a manor not specified by the manufacturer may impair protection provided within the unit IEC symbols Description Caution risk of electric shock Caution refer to accompanying documents Figure 1 IEC Symbols g Introduction 1 3 Statement on CE Marking It is the policy of OMEGA to comply with all world wide safety and EMI EMC regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon verification of compliance 1 4 Available Models AVAILABLE INPUT CONTROL TEMPERATURE MODELS TYPE OUTPUT RANGE CSi32 J J 210 to 760 C 346 to 1400 F CSi32K K 270 to 1372 C 454 to 2502 F CSi32E E 270 to 1000 C 454 to 1832 F CSi32T 270 to 400 C 454 to 752 F CSi32R DUAL 5 AMP SSR 50 to 1788 C 58 to 3250 F CSi32S 50 to 1768 C 58 to 3214 F CSi32RTD 200 to 900 C 328 to 1652 F Pt 0 00385 100 500 10000 200 to 850 C 328 to 1562 F Pt 0 00392 100 500 10000 O to 100mV 0 to 1V O to 10Vde O to 20mA 4 to 20mA Figure 2 Available Models Installation v Section 2 Installation 2 1 Unpacking Remove the packing list and verify that you have received all your equipment If yo
6. CTIVITY LY pH Electrodes Testers amp Accessories IA Benchtop Laboratory Meters kp Controllers Calibrators Simulators amp Pumps 4 Industrial pH amp Conductivity Equipment DATA ACQUISITION IA Data Acquisition amp Engineering Software IA Communications Based Acquisition Systems 4 Plug in Cards for Apple IBM amp Compatibles e Data Logging Systems lA Recorders Printers amp Plotters HEATERS Heating Cable IF Cartridge amp Strip Heaters IA Immersion amp Band Heaters WY Flexible Heaters A Laboratory Heaters ENVIRONMENTAL MONITORING AND CONTROL IA Metering amp Control Instrumentation LF Refractometers Pumps amp Tubing lA Air Soil amp Water Monitors 4 Industrial Water amp Wastewater Treatment IA pH Conductivity amp Dissolved Oxygen Instruments M4640 0412
7. I i 5 AMP 120V MAX 108 120 VAC 50 60 Hz CALIBRATED TO THE MODEL NUMBER YOU HAVE ORDERED 600 WATTS POWER CORD PROVIDED DO NOT CHANGE THE CONTROLLER S THERMOCOUPLE INPUT OUTPUT 2 TYPE PROGRAMMING 5 AMP 120V MAX INCORRECT READINGS AND OR CONTROL WILL RESULT 600 WATTS Figure 3b Rear Panel Thermocouple Models Operation V 3 3 Rear Panel RTD MV MA Models r OUTPUT 1 FUSE F2 BENCH TOP CONTROLLER REAR PANEL VIEW F5A 250V E 5mm DIA X 20mm LONG MODELS CSi32RTD MODELS CSi32RTD C24 OUTPUT 2 FUSE F3 F5A 250V INPUT CONNECTOR WIRING 5mm DIA X 20mm LONG 12845 12345 RS232 485 OPTION PORT RJ12 JACK BERRE e e KR e MODELS C2 OR C4 ONLY 4 WIRE AM 4 WIRE 3 WIRE 3 WIRE M 2 WIRE Wr 2 WIRE Kl D RTD 1000 5009 RTD 10022 DO L is 5 POSITION TERMINAL STRIP ALL RTD MV OR MA MODELS X Bue 1 Q Q X CAUTION ei CONTROLLER INPUT TYPE IS FACTORY SET AND i S CALIBRATED TO THE MODEL NUMBER YOU HAVE ORDERED DO NOT CHANGE THE CONTROLLERS INPUT i OUTPUT 1 OUTPUT 2 AC MAINS ny TYPE PROGRAMMING 5 AMP 120V MAX 5 AMP 120V MAX 108 120 VAC 5 z 1 I 600 WATTS 600 WATTS POWER CORD PROVIDED INCORRECT READINGS AND OR CONTROL WILL RESULT Figure 3c Rear P
8. anel RTD Models BENCH TOP CONTROLLER REAR PANEL VIEW OUTPUT 1 FUSE F2 MODELS CSi32MV MODELS CSi32MV C24 F5A 250V CSi32MA CSi32MA C24 5mm DIA X 20mm LONG OUTPUT 2 FUSE F3 INPUT CONNECTOR WIRING F5A 250V 5mm DIA X 20mm LONG 12345 12345 RS232 485 OPTION PORT S Eeg e S e RJ12 JACK E EREE MODELS C2 OR C4 ONLY Lol Jumper Lut mm Y E 12345 PROCESS CURRENT INPUT 4 20mA PROCESS CURRENT INPUT 4 20mA S sie e INTERNAL EXCITATION EXTERNAL EXCITATION 5 POSITION TERMINAL STRIP ALL RTD MV OR MA MODELS Q C7 INPUT CONNECTOR WIRING ry 12345 12345 pu s 2 BEE OUTPUT 1 AC MAINS RECEPTACLE lob 5 AMP 120V MAX 108 120 VAC 50 60 Hz Wl m L 100mv 3 600 WATTS POWER CORD PROVIDED VOR 10V HL 1V or 10V Peeled n PROCESS VOLTAGE INPUT PROCESS VOLTAGE INPUT i 600 WATTS WITH SENSOR EXCITATION WITHOUT SENSOR EXCITATION CAUTION CONTROLLER INPUT TYPE IS FACTORY SET AND CALIBRATED TO THE MODEL NUMBER YOU HAVE ORDERED DO NOT CHANGE THE CONTROLLERS INPUT TYPE PROGRAMMING INCORRECT READINGS AND OR CONTROL WILL RESULT Figure 3d Rear Panel MV and MA Models g Operation 3 4 Controller Setup and Programming
9. by the United Kingdom Office Toll Free 0800 466 342 TEL 33 0 161 37 29 00 FAX 33 0 130 57 54 27 e mail sales omega fr Daimlerstrasse 26 D 75392 Deckenpfronn Germany Toll Free 0800 6397678 TEL 49 0 7056 9398 0 FAX 49 0 7056 9398 29 e mail info omega de OMEGA Engineering Ltd One Omega Drive River Bend Technology Centre Northbank Irlam Manchester M44 5BD United Kingdom Toll Free 0800 488 488 TEL 44 0 161 777 6611 FAX 44 0 161 777 6622 e mail sales omega co uk It is the policy of OMEGA Engineering Inc to comply with all worldwide safety and EMC EMI regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but OMEGA accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for human applications Table of Contents CSi32 Benchtop Controller EN PAJE Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 HREOC TION E 1 T I PO CAT GIONS osi cies d rodea Ete ssasiueachswendon E FIRM 1 1 2 Safety Warnings and IEC Symbols 5er tres 1 15 Statement E ean 2 TA Available Models vunnet it vtvnie 2 Wins trl ATOM sis vase ensessosereasi
10. ccepts both standard or miniature male thermocouple connector 5 Position terminal block with 3 48 Phillips head screws Accepts wire from 16 to 30 AWG 2 5 Amp 120 Vac Max Standard 3 Prong Grounded Painted Aluminum 135 W x 59 H x 159 mm L 5 3 x 2 4 x 6 5 0 91 kg 2 lbs 7 2 Controller Model CNi32 Specifications See User Manual M3355 iSeries Temperature amp Process Controller for complete controller specifications and programming WARRANTY DISCLAIMER OMEGA ENGINEERING INC warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase OMEGA s WARRANTY adds an additional one 1 month grace period to the normal one 1 year product warranty to cover handling and shipping time This ensures that OMEGA s customers receive maximum coverage on each product If the unit malfunctions it must be returned to the factory for evaluation OMEGA s Customer Service Department will issue an Authorized Return AR number immediately upon phone or written request Upon examination by OMEGA if the unit is found to be defective it will be repaired or replaced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampere
11. d with or shows evidence of having been damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of OMEGA s control Components in which wear is not warranted include but are not limited to contact points fuses and triacs OMEGA is pleased to offer suggestions on the use of its various products However OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall i
12. ensatsaconnsssaeiasantcasessnonicasibanasenconscsmaecveinnradesaie 3 2 1 Unpacking and InspecBDEl sixinsiaessadacssbssenssiainintanmnansseinnanss 3 2 2 Power Connecbon E 3 Operation E 4 3 1 Front Panel Controls and Indicators 52 4 3 2 Rear Panel Connection Thermocouple Models 4 3 3 Rear Panel Connection RTD MV MA Models 5 3 4 Controller Settings and Programming susen 6 RS232 485 Communication Laus pauciora diac niri i c ndi 7 4 1 Cable CONNEC CHONG ooo eec res cuta eieiei 7 42 SOW ATS AM 7 4 3 Settings Programming seriis p Maintenance srmncninanidicnuidumanokarncien dierent vn 8 SL AMAA GA RE I dU 8 ST 8 5 9 Fuse E 8 Troubleshooting C 9 6 1 Eegeregie 9 Specifications en 10 7 1 Benchtop Com SU E 10 72 Controller Model CNi32 Specifications iaa rdiet 10 Table of ay d a List of CSi32 Benchtop Controller List of Figures Figure Description 0000000000000000000000000000000000000000000000000000000000 Page UR VE 1 KEE 2 3a Front Panel 108 to 125 Vac Models eene 4 3b Rear Panel Thermocouple Models eegener 4 3c Rear Panel RID Models 2 nein a R 5 3d Rear Panel MV and MA Models eene 5 4 Internal Wiring Benchtop Controller 5 oie rhetor 7 Introduction SW Section 1 Introduction Your CSi32 series benchtop controller is ideal for laboratory use and applications requiring
13. ontroller Power Fuse 1 each F 250A 250 VAC Fast Acting 0 250 Amp Front Panel F1 UL CSA VDE APPROVED 5mm dia x 20mm long Output Fuse 2 each F5A 250 VAC Fast Acting 5 Amp Rear Panel F2 F3 UL CSA VDE APPROVED 5mm dia x 20mm long Troubleshooting Guide v Section 6 Troubleshooting Guide Problem Solution 1 Unit will not turn on D Check all electrical connections Check front panel fuses Unit requires service contact our customer service department 2 Unit turns on but will not control D o Check all electrical connections Check rear panel fuses Check that you have programmed and set all the correct parameters for your application Ref Manual No M3355 3 Rear Panel Output Fuse s keeps blowing Check all electrical connections Check rear panel fuses for correct rating Check that your output load does not exceed the 5 Amp 600 watts maximum limit Contact our application engineering department for help Vv Specifications Section 7 Specifications 10 7 1 Benchtop Configuration Accuracy Power Standard Models Input Connection Thermocouple Models J K T E R S N RTD MA MV Models Output Connection Outputs Output Rating Output Connections Enclosure Material Size Weight 0 5 C temp 0 03 reading process 108 to 125 Vac 50 60 Hz Universal Female Panel Jack Patented A
14. portable temperature or process control Pre wired input and output receptacles on the rear panel enable quick and easy connections to main ac power signal input control output and two way digital communications These controllers are factory configured and calibrated for a dedicated input type by model number It is important that you read this manual and controller manual number M3355 completely and follow all safety precautions in both manuals before operating this unit 1 1 Precautions FOLLOW ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS OUTLINED IN THIS MANUAL e KEEP OUT OF REACH OF ALL CHILDREN DO NOT OPERATE IN FLAMMABLE OR EXPLOSIVE ENVIRONMENTS e NEVER OPERATE WITH A POWER CORD OTHER THAN THE ONE PROVIDED WITH YOUR UNIT REMOVE AND OR DISCONNECT MAIN POWER CORD BEFORE ATTEMPTING ANY MAINTENANCE OR FUSE REPLACEMENT DO NOT CONNECT AND OR OPERATE THIS UNIT TO AN NON GROUNDED NON POLARIZED OUTLET OR POWER SOURCE e DO NOT RECONFIGURE THE INPUT TYPE FACTORY SET IN THE CONTROLLERS PROGRAM INCORRECT READINGS AND OR CONTROL MAY RESULT There are no user serviceable parts inside your unit Attempting to repair or service your unit may void your warranty 1 2 Safety Warnings and IEC Symbols This device is marked with international safety and hazard symbols in accordance with IEC 1010 It is important to read and follow all precautions and instructions in this manual before operating or commissioning this
15. suitably trained personnel Operation Section 3 Operation 3 1 Front Panel Controls Indicators and Connections _ 1 32 DIN PID CONTROLLER SINGLE INPUT DUAL OUTPUT r CONTROLLER POWER SWITCH Io 72 1000 amp T olelerneoe a Q Q NS A SS ae CONTROLLER FUSE Figure 3a Front Panel 108 to 125 Vac Models 3 2 Rear Panel Thermocouple Models The Universal Thermocouple Panel Jack Shown is patented CONTROLLER REAR PANEL VIEW FOR THE FOLLOWING MODELS OUTPUT 1 FUSE F2 F5A 250V FAST BLOW MODELS CSi32K MODELS CSi32K C24 5mm DIA X 20mm LONG CSi32J CSi32J C24 r OUTPUT 2 FUSE F3 CSi32E CSi32E C24 F5A 250V FAST BLOW CSi32T CSi32T C24 5mm DIA X 20mm LONG CSi32R CSi32R C24 RS232 485 OPTION PORT Geen Eet RJ12 JACK i ve MODEL C24 ONLY Hu HERMOCOUPLE FEMALE JACK e ACCEPTS BOTH MINIATURE AND Y Q STANDARD SIZE MALE THERMOCOUPLE CONNECTORS e E 1 EA STANDARD SIZE CONNECTOR AND 25 O O 1 EA MINIATURE SIZE CONNECTOR INCLUDED c CALIBRATION TYPE THERMOCOUPLE WIRE C C X x K Q PROBE WIRE gt N A A P MEE Rt ts ee i I I I caution CONTROLLER INPUT TYPE IS FACTORY SET AND OUTPUT 1 AC MAINS RECEPTACLE
16. t be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application used on humans or misused in any way OMEGA assumes no responsibility as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGA S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit FOR WARRANTY RETURNS please have the FOR NON WARRANTY REPAIRS consult OMEGA following information available BEFORE for current repair charges Have the following contacting OMEGA information available BEFORE contacting OMEGA 1 Purchase Order number under which the product 1 Purchase Order number to cover the COST was PURCHASED of the repair 2 Model and serial n
17. u have any questions about the shipment please call our Customer Service Department at 1 800 622 2378 or 203 359 1660 We can also be reached on the Internet at omega com e mail info omega com When you receive the shipment inspect the container and equipment for any signs of damage Note any evidence of rough handling in transit Immediately report any damage to the shipping agent y The carrier will not honor any damage claims unless all shipping material is saved for inspection After examining and removing contents save packing material and carton in the event reshipment is necessary The following items are supplied in the box CSi32 Series benchtop Controller 1 each e This Users Guide and Controller Manual M3355 iSeries Temperature amp Process Controllers 1 each Power Cord 1 each Mating Input Connector s Thermocouple Model 1 each standard OST Series male and 1 each miniature SMP Series male DB9 R12 Cable Adaptor 1 each Communication models only Communications Manual M3397 1 each Communications models only 2 2 Power Connection 2 2 1 108 to 125 Vac 50 60 Hz Model Your Benchtop Controller comes with a standard North American 3 prong AC power cord Do not use any other power cord other than the one provided This cord provides the proper grounding and has been safety tested by the proper safety agencies y A Electrical connections and wiring should be performed only by
18. umber of the product under 2 Model and serial number of the product and warranty and 3 Repair instructions and or specific problems 3 Repair instructions and or specific problems relative to the product relative to the product OMEGA s policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering OMEGA is a registered trademark of OMEGA ENGINEERING INC Copyright 2012 OMEGA ENGINEERING INC AII rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC Where Do I Find Everything I Need for Process Measurement and Control OMEGA Of Course Shop online at omega com TEMPERATURE ch Thermocouple RTD amp Thermistor Probes Connectors Panels amp Assemblies 4 Wire Thermocouple RTD amp Thermistor lA Calibrators amp Ice Point References L Recorders Controllers amp Process Monitors LF Infrared Pyrometers PRESSURE STRAIN AND FORCE LA Transducers amp Strain Gages LA Load Cells amp Pressure Gages kp Displacement Transducers kb Instrumentation amp Accessories FLOW LEVEL kp Rotameters Gas Mass Flowmeters amp Flow Computers Lf Air Velocity Indicators lA Turbine Paddlewheel Systems lA Totalizers amp Batch Controllers pH CONDU
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