F8612 User`s manual
Contents
1. 5 485 Counter 1 Operate Switch Input Output CN1 gt CN2 CN3 CN4 CN5 CN6 TAILY AUTOMATION AUro oc CNC 330E MADE IN TAIWAN AC Input 100 120V 2A Winding Control Brake Pulse Out STEP Motor bcuz 2O 2o02 1A CN8 CN9 CN10 CN11 nee mo 7000 330 CN3 aie HMS 01A HOME Dipping axis Home sensor lt gt pg T ipe IP5 CN4 330 CN4S Probe A Input COM IP7 6 IPS 24V p START RESET CN5 cT Operate com ez 8 9 START 1 8 RESET LAMP1 3 LAMP2 LAMP3 3 24V ca e 1 4 2 1 CN6 330 CN6 Input COM 104 162 4 2 1 24V OP1 2 OP3 OP4 OOO O 4 2 Ld CN 330 CN7 Earih AC Input AC 110 220V CN10 p Dipping axis Bus ee EY DIR STEP motor DIR 5 id Earth Dipping axis CN10 External connection drive mode motor driver CN11 Drive STEP motor in direct STEP motor driver CN11 _ Dipping axis A STEP motor A DC 4 6V2. gt keys Dipping axis moving speed when moving to the desired position Setting range SPEED 0 09 pping g sp g p g rang from 0 9 Select running options for current step Press each options corresponding lt gt Ju ND lt gt numerical key shows below the digit to toggle between 0 and 1 See 1 2 3j 4 5 GDIR AS AP E STOP W DIR 0 1 YES 0 0 0 0 0 Select whether to have wiping refuse process for current step OPTION 4 4 GDIR No function A S 02 NO 1 YES Select whether to have auto starting function for current step 0 NO 1 YES Select whether to have solder bath surface detecting function for current step when the dipping axis is moving to the desired position Using with surface detect probe With auto positioning function E STOP 0 NO 1 YES Select to move fixture from rear toward operator before left work piece from bath for current step 00 00 Set the duration of the dipping axis to stay at desired position FUN 99 99 Setting range 0 0 99 99sec 6 Dipping operation Each time when supplying the power to the CNC 330 Have to press RESET to do the reset process once and then you can start to running Function keys for operation Key Ready and pause state Running state START Start Pause STOP J Pause RESET J Stop current process and do reset process AUTO Toggle bet
3. B 1 5 2 0A B TAILY AUTOMATION AUTO 12 CNC 330 Series F8612 User s manual TAILY AUTOMATION AUTO yg BIKA Ht VER 1 0 gt gt gt
4. board for repair Err 1 The dipping axis moves exceed Check the POS setting value the Travel Limit Check the Travel limit setting value Err 3 The dipping axis moves exceed or replace the home sensor HMS 014 the home position Er LO RS 485 LAN Communication Check the target station number is correct failure Check the 330 CN2 wire connection Err FO Can find the filename Please reconfirm the filename Err F1 The active file can t be deleted Err F2 The filename has existed Please use with other filename 7 3 To abort reset process At boot and reset process if because of unknown reason however engender the dipping axis can t find out the home position and can t make the controller get into ready mode can press STOP key to abort reset process and make controller get into ready mode 7 4 Reset password If forgot the password you have been set you can press DEL 3 3 0 1 Jin sequence to reset the password as the initial value during the controller are requesting to entering password TAILY TAILY AUTOMATION AUTO gt gt gt CNC 330 Series 8612 User s manual VER 1 0 11 8 Wiring diagram There are two ways to drives dipping axis STEP motor a CN11 Drive STEP motor in directly b CN10 Drive motor through external motor driver eoe eooo
5. CNC 330 Series gt gt p gt F8612 User s manual VER 1 0 1 INTRODUCTION 0ccccccssssesssssscsersecessecsseeesenseceeeenees 2 2 CONTROL PANEL 3 3 CONFIGURATION SETTING amp ADJUSTMENT 4 4 FILES MANAGEMENT nennen 5 5 EDIT PROGRAM FILE ern 6 6 DIPPING OPERATION eene 7 7 MAINTAIN AND TROUBLESHOOTING 10 8 WIRING DIAGRAM eerte 11 TAILY TAILY AUTOMATION DOC 060405 AUTO E E A E 2 CNC 330 Series F8612 User s manual VER 1 0 1 Introduction Thanks on your purchase of TAILY AUTOMATION CNC 330 series Micro controller The CNC 330 is a high performance micro controller manufactured using high quality component and the latest single chip microprocessor This manual will help in the installation parameter setting operate and daily maintenance of the CNC 330 controller To guarantee safe installation and operation of the equipment this manual should be read and understood before the actual installation begins X Some of software edition that controller used with different functions and wiring diagrams please consult each software edition users manual for the details 1 1 Model CNC 330 series offers two different models depending on whether a close loop driver is provided for various applications AC Power input off
6. PTION TALY Micro Controller CNC 330 EN RUN EH WIDTH NESLOW OOo 4 5 6 INS pono 2 ES NEXT COPY NEW G DIR A S A P E STOP 1 2 3 DEL BACK BRAKE SEND AUTO RESET STOP START 0 CLR SEL ENT 2 1 1 Operation key OPTIONS Selection Operation amp Setting key Status indicators Indicate the controller status Indicator On Off Flashing READY Ready Running Editing Pause RUN Running AUTO Automatic mode Manual mode Data linking Data indicators Indicate the data item on data display Indicator on Editing Operating POS Desired position of dipping axis Position WIDTH PITCH TURNS SLOW SPEED Dipping axis moving speed Running Options OFTON Wiping refuse Auto S detect Move fixture DEG FUN Duration of the dipping axis to stay at desired position All Indicators off Production quantity STEP display Displays STEP number function code item number DATA display Displays file name dipping data position quantity Options selection Indicate numerical key for options select TAILY AUTOMATION AUTO Wi E Ji E18 E 4 CNC 330 Series F8612 User s manual VER 1 0 3 Configuration setting amp adjustment 3 1 Configuration setting When supplied the power to CNC 330 for the first time after finish installation the configuration set is necessary t
7. V J key to browse the files Re call the file Press SEL rite J filename J ENT re call the file and specify it become the active file Only the active file can be edit and execute Delete the file Press SEL Fite filename then press DEL make the filename flicker at the moment press SET to abort delete process or press ENT delete the file The active file can t be deleted Add a new file Press SELFiLE INS NEw filename ENT to add a new file and specify it become the active file Copy the file Press SELFILE SELFILE to shone the decimal point of the active filenames then press COPY and entering a new filename at the moment press SET to abort copy process or press ENT to make a copy with the new filename and specify the new file become the active file Clear the file contents Press SELFILE SELFiLE to shone the decimal point of the active filenames then press CLR to flicker the filename at the moment press SET to cancel the abort clear process or press ENT to clear all contents of the active file Error messages Error code Description Err FO Can t find the file please reconfirm the filename Err F1 The active file can t be deleted Err F2 The filename has existed please use with another filename Check memory space In READY state press SET 2 J display shows the total number of files stor
8. ed in the memory then press ENT jto shows the surplus memory space percentage press ENT Jagain to finish this function Format memory space In READY state press SET SELFILE CLR ENT to format the memory space and also restore all parameters as the factory initial value be careful in use format memory space function avoid to delete all files TAILY AUTOMATION AUTO SR BIA Ht 6 CNC 330 Series F8612 User s manual VER 1 0 5 Edit program file 5 1 Edit dipping parameters Each program file can accept 72 steps at most and each step with 4 items of parameter to be set In READY state press SET ENT The STEP Display shows step number 1 data indicator POS light data display shows position setting value XXXXX the parameter can be modified by pressing numerical key followed by ENT then the data indicators SPEED light data display shows width setting value XXXXX follow this way to set totally 4 items parameter for each step Press SET again to finish this function If the data display of step number 1 shows End Indicate that the file is empty have to insert a new step and then you can edit parameter for step 1 Insert new step During editing press INS to add a step into current position and shift the original steps backward one after another Delete current step During editing press DEL to delete curr
9. ent step the display flicker and shows dEL at the moment press SET cancel the procedure or press ENT delete current step And shift the followed steps forward one after another During editing the following key functions are available SET ENT Edit winding parameters Key Function A PREV Return to the previous step NEXT Go forward to the next step lt BACK Dipping axis moving backward gt FORWJ Dipping axis moving forward SEL Toggle between 4 items of parameter CLR Clear the parameter to zero 0 9 Entering dipping parameters INS J Insert a new step DEL ENT Delete current step ENT Writing data into memory SET Finish editing RESET J To abort editing and excuse reset process Jogging speed In READY state press SET 4 XX ENT Jto set the manual operation speed for dipping axis Setting range 0 99 Moving speed In READY state press SET 6 ENT to set the moving speed for dipping axis moving speed when dipping axis returning to the home position Setting range 0 99 TAILY TAILY AUTOMATION AUTO 5 Aw tt gt gt gt CNC 330 Series F8612 User s manual VER 1 0 7 Dipping parameters Item Sen Description range St Set the desired position of dipping axis Setting range 0 00 999 99 mm POS 0 99999 Can also setting by press 4
10. ers AC100V 120V and AC220V 240V 50 60HZ Model Dipping axis CNC 330S Drive 2 phase 2 0A step motor in directly CNC 330E Drive 2 phase 2 0A step motor in directly or external connect guiding traverse motor driver 1 2 Software edition F8612 Edition is design for soldering machine it controls a step motor for dipping axis and 4 cylinders for wiping refuse 1 3 Caution The controller should be operated an environment that is protected from moisture corrosive gases oil mist and airborne dust metallic particles The controller should be operated free from magnetic noise if not use a noise filter to minimize of electromagnetic interference Normally operate under 5 C 40 C environment do not block the intake exhaust ports of the controller Otherwise a fault may occur Do not connect or disconnect connectors while power is applied to the controller Make sure all the connectors are connected to the correct position before turn on the power Make sure that the power source supplies the correct voltage and is capable of supplying the required current to the controllers Make sure that the machine and controller are properly grounded TAILY TAILY AUTOMATION AUTO CNC 330 Series 8612 User s manual VER 1 0 3 2 Control panel description STATUS Indicators STEP Display DATA Indicators DATA Display READY EN POS NHLTURNS MN O
11. ift no es lt gt gt 1 on V Shift forward on Shift backward OP4 off y IP6on IP6 off Wipini 0 ye Selected by W DIR Next step yes Cup moves down off Wiper moves up OP2 off TAILY TAILY AUTOMATION AUTO 5 Aw CNC 330 Series 8612 User s manual VER 1 0 9 6 3 Production quantity management During wining each time the winding process goes from the step 1 to the End the production counter will automatically increase by one Preset production quantity In READY and PAUSE state press SET 9 QTY CENT to preset production quantity during running if the production quantity exceed the preset value the data display will flicker and shows production quantity and the buzzer alert Setting range 0 99999 Decrease production quantity In READY and PAUSE state press 9 QTY to make display shows production quantity then press DEL and holding down for two seconds the production quantity decrease by one Reset production counter In READY and PAUSE state press 9 QTY to make display shows production quantity then press CLR and holding down for two seconds it will reset the production quantity to zero 6 4 Additional functions 1 0 Test In READY state press SET 5 to make displa
12. o insure CNC 330 is meet various winding machines specification request In READY state press SET SEL 0 to invokes this function STEP Display shows item number 0 1 DATA display shows setting value XXXX If no change is necessary press ENT going to next item or press DEL then the parameter can be modified by pressing numerical key followed by ENT There 4 items be set in this function press SET again to finish this function In this function press V to select item number press CLR to clear setting value SET SEL 0 Configuration setting Item Function Setting range Description 0 1 Station 1 9999 This station number used to identify the station when using RS 485 number communication function Initial value as 1 If password has been set when press SET SEL Keys the controller will request to key in four digits of password if passed you can edit the 0 2 Password 0000 9999 setting data according normal procedure if not you can not edit any setting data Initial value as 0000 Dipping axis maximum travel length When dipping axis moves exceed 0 3 Travel limit O 99999 this position will stop immediately and the display shows error massage then reset and get into ready state Initial value as 0 i Dipping axis moving increment This value is calculated according to the Moving 0 01 99 99 pping g g 0 4 increment
13. specification of winding machines Initial value as 2 00 How to calculate the dipping axis guiding increment Moving Screw pitchxGear ratio Resolution of the step motor Example Screw pitch 5mm Gear ratio 1 6 gt Resolution of step motor 400 Moving increment 5x1 6 400 0 02mm Setting value Moving 100 0 02 100 2 00 Reference table m Ls p wc p um om sm 200mm 400mm 500mm 10 1 25 200 250 400 500 10 00 8 00mm 10 00mm 16 00mm In this table the resolution of step motor 400 In READY state press SET SEL 9 CENT will restore configuration setting value as initial value TAILY TAILY AUTOMATION AUTO yg BIKA wt CNC 330 Series F8612 User s manual VER 1 0 5 4 Files management The CNC 330 has huge memory capacity can store at most 330 program files Each program file has a file name Pxxxxx constitute by letter P and five numbers The filenames are scope from 00000 to 99999 total 100 000 combinations Before operating and editing must specify a file to become the active file then all operations and edit will regard this active file as the target all un selected files will retain their original contents and unmodified In READY state use the following functions to manage the program files The filename on following functions can be entering by numerical keys or use A
14. ween auto and manual operation mode SET Get into edit mode SEL To invokes file management function Return to the previous step v Go forward to the next step TAILY TAILY AUTOMATION AUTO WR ELE d 8 CNC 330 Series F8612 User s manual VER 1 0 6 1 Running mode Manual mode If the status indicator AUTO not light when finish a step the controller will stop and wait for START signal to continue next step winding Select by AUTO key Automatic mode If the status indicator AUTO is light when finish a step the controller will automatically get into next step and start winding without press START Select by AUTO key 6 2 Running sequence eset Reset process Wiping refuse process Dipping process 1 2 4 off Y Seted by POS Dipping axis moves to desired position Surface Selected by A S ete 0 M 1 yes OP2 on Dipping axis moves down at slow speed Probe no IP8 on yes Y Wiper moves down Dipping axis going home no no aie gt yes y Wiper moves backward OP1 off Wiper moves forward 1 on Dipping axis stop move no lt yes Timer count down Seted by FUN Cup moves up OP3 on Selected by E STOP Sh
15. y shows each I O status as below and the following key functions are available 11 LI 11 il 11 LI 11 Lidd didi d IP6 IP7 IP8 IP1 IP2 IP3 IP4 IP5 OP1 ON OFF off IP5 IP6 off Dipping axis at home position Wiper moves for back OP2 ON OFF OP3 off IP5 off Dipping axis at home position 6 OP3 ON OFF OP1 OP2 off IP1 IP4 on OP4 ON OFF Shifter moves for back gt Dipping axis moves down OP1 OP2 off IP1 gt IP4 on 4 Dipping axis moves up OP1 OP2 off IP1 IP4 on TAILY AUTOMATION AUTO E E18 E 10 CNC 330 Series F8612 User s manual VER 1 0 gt gt gt 7 MAINTAIN AND TROUBLESHOOTING 7 1 Periodically maintain Periodically clean up the controller inner accumulate dust and dopants Periodically check the wire connection of the controller if have loose or bad contact The following parts must be maintained or changed periodically as list below For parts replacement please contact your sales representative 2 COOLING FAN DC 12V 6cm 10 000 hours 7 2 Error message When a fault occurs during operation the DATA DISPLAY shows error massage and stop current process then do reset process and back to the READY mode Error code Description Correctives action Er 0 Memory failure Re entering the winding parameter Send back the 330 CPU
Download Pdf Manuals
Related Search