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2707-UM002C-EN-P, DTAM Micro Operator Interface User Manual

1. DTAM Micro O SLC 5 03 5 232 C JC JI e CO i ogi A IL Channel 0 Gender Adapter RS 232C Cable Catalog 1747 CP3 Gender Adapter Required DTAM Micro The DTAM Micro must have an application with AB DH485 operating system installed The Baud Rate and Parity of the DTAM Micro and the SLC 5 03 5 04 5 05 must be set the same We recommend you use 19200 baud even parity and 8 data bits to match the default settings of an SLC controller SLC 5 03 5 04 5 05 Make sure that channel 0 is set up for DH 485 MASTER and the following parameters match the DTAM Micro Parameter Selections Recommended Baud Rate 1200 2400 9600 19 2K 19 2K Node Address 1 to 31 19 Maximum Node 1 to 31 19 Address Token Hold Factor 104 1 Diagnostic File Number 0 to 255 Any Parity None Odd or Even Even Data Bits 70r8 8 D To provide maximum response times we recommend thatthe DTAM Micro be set as node 0 and the SLC channel 0 as node 1 Maximum node address should be 1 The connections are a completely Separate DH 485 network you do not need to be concerned about duplicate node addresses from another network Chapter 7 Communication Connections and Setup 5 485 Communications The DTAM Micro and SLC DH 485 port must be set as follows for with an SLC o
2. Related Publications Chapter 2 oe stare ont ts tones na eot e bre emus General Information Package Contents Corda dac i E ien O AEAN Cab et Sarath as arn Keypad ER Function Key Operations MODE Key 5 DIP SWIEChes vives ey eA ieee ee ki pe UFU Ced Communications RS 232 Version Catalog No 2707 M232P3 RS 232 Communications RS 485 Version Catalog No 2707 M485P3 RS 485 Communications Compatibility Programming the DTAM Plus Programming Software DPS Upload Download Connections Default SOURS sane ibs Operating ances aetate t RAP DIP Switch Settings oat Baa wld Operating Parameters Product DDODIS 2 5 cesse ston saad wu aa badd oe utbs PIOGUCLACEBSSOTIGS natora ert eset e GA ete an
3. 1 Baud Rate 3 Parity 1 Master 3 Simulate 1P A D 3 Mem Xfr 2 Data Bits 4 Exit 2Scale 4Test 5 Ex 2 Mode 4 Cir Fit Mode Menu Select this option To perform this function 1 Reset Performs a system reset 1 Baud Rate Specifies 300 1200 2400 4800 9600 19200 38400 2 2 Data Bits Specifies 7 or 8 data bits 3 Parity Specifies even odd or none parity 1 P A D Displays and or modifies data files in the processor 2 Mode Places processor in RUN mode or PROGRAM mode 3 Special memory Xfr Transfers memory between a memory module and an SLC orPLC5 The processor must be in PROGRAM mode 4 Clears all processor faults in the PLC 5 or SLC 500 1 Master Modifies the master security code of the DTAM Micro 2 Scale Converts controller values to engineering units 4 Other 3 Simulate Verifies an application without controller connected 4 Test Tests memory communications keyboard and display Chapter 2 DTAM Micro Overview DIP Switches The 6 position DIP switch allows you to enable or disable certain functions The DIP switch is accessed by removing the access cover on the back access cover is shipped in the hardware bag on new units Figure 2 4 DIP Switch Side View xX D Y no e non Back of DTAM Micro Switch Position Set
4. Note The terminal block on the DTAM Micro is not removeable 6 7 Chapter 6 Installation Figure 6 4 DC Power Connections S M CE 4 au FSS m E X m E DTAM Micro Use AWG 16 or 14 Stranded Wire To 24 VDC Power Source or Optional AC to DC Adapter Catalog No 1747 NP1 NP2 29 120VAC Catalog No 1747 1 ue To 240VAC Catalog No 1747 NP2 3 Connect communications cabling refer to Chapter 7 4 Apply voltage and verify the DTAM Micro powerup sequence 6 8 Chapter Communication Connections and Setup Chapter Objectives This chapter describes how to connect the DTAM Micro terminal to and communicate with peripheral devices It contains the following sections Section Page Wiring Guidelines 7 1 Connecting RS 232 Devices 1 2 Connecting RS 485 Devices 7 3 Communicating with a Logic Controller 7 6 RS 232 Communications with a PLC 5 7 7 RS 232 Communications with SLC 5 03 1 8 RS 232 Communications with an SLC or DH485 Network 1 9 RS 232 Communications with a MicroLogix 1000 7 10 RS 485 DH 485 Communications with MicroLogix 1000 7 1 Wiring Guidelines Here are some recommendations on how to reduce noise on the communications connections e Careful wire routing helps reduce or minimize
5. 6 6 Wire and Cable Length Restrictions Connecting DC Power Chapter 6 Installation The following wire and cable length restrictions apply to DTAM products that are CE marked when used in installations that require compliance to European EMC Directive 89 336 DC Power Wiring 10 meters Ground Terminal Wire 3 meters Communication Cables 30 meters These restrictions apply to the following Catalog Numbers e 2707 M232P3 Series E e 2707 M485P3 Series E The DTAM Micro accepts power supply voltages from 18 to 30 VDC use isolated DC power supply capable of providing at least 200 mA Connect the DTAM Micro directly to the power source or use either of two AC to DC Adapters depending upon the source voltage e 120 VAC Input use AC to DC Adapter Catalog No 1747 NP1 e 240 VAC Input use AC to DC Adapter Catalog No 1747 NP2 To connect the DTAM Micro to a power source ATTENTION Verify that the power is disconnected from the power source before wiring Failure to disconnect power may result in electrical shock Make sure that the supply voltage to the DTAM Micro is 18 to 30 volts DC The incorrect voltage may damage the DTAM Micro Do not overtighten the power connector screw terminals Overtightening the terminals may damage the DTAM Micro 1 Make sure that the voltage source is not turned on 2 Use AWG 16 or 14 stranded wire to connect the DTAM Micro screw terminals to the DC power source see below
6. 8 5 Chapter 8 Troubleshooting and Maintenance DIP Switch Test Use the DIP switch test to verify the DIP switch positions To perform the DIP switch test 1 Use the NEXT and PREV keys to display DIP Switch on the test selection screen DTAM Micro Diag Test Dipswitch 2 Press lt to initiate the test The DTAM Micro displays the current DIP switch settings DIP Switch Position 1 DIP Switch X Position 6 DIP Switch 011000 0 1 The 6 positions of the DIP switch are shown in binary format 0 Off 1 On The leftmost value represents DIP switch position 1 Note Position 6 is always shown as 0 regardless of the setting This switch position is not used 3 Press any key to terminate the DIP switch test and display the next test selection screen DTAM Micro Diag Test Display Test 4 To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal 8 6 Chapter 8 Troubleshooting and Maintenance Display Test Use the display test to verify that each screen pixel is operating properly To perform the display test 1 Use the NEXT and PREV keys to show Display on the test selection screen Display Test DTAM Micro Diag Test 2 Press lt to initiate the test The DTAM Micro turns all pixels on and then off Then an alternate che
7. RS 232 Communications with a MicroLogix 1000 SLC 5 03 5 04 5 05 Make sure that the DH 485 network and DTAM Micro parameters match Parameter Selections Recommended Baud Rate 1200 2400 9600 19 2K 19 2K Node Address 1031 Next lowest address on the network Setto 1 for point to point communications Maximum Node Address 1 to 31 Set to maximum node on network Set to 1 for point to point communications Token Hold Factor 104 1 Diagnostic File Number 0 to 255 Any Parity None Odd or Even Even Data Bits 7or8 8 To provide maximum response times on point to point networks we recommend that the DTAM Micro be setas node 0 and the SLC as node 1 Maximum node address should be 1 amp SLC 5 03 5 04 5 05 channel 0 only supports EVEN parity The DTAM Micro RS 232 version has an RS 232 port and uses DH 485 protocol The DTAM Micro RS 232 version can connect directly to the MicroLogix 1000 using the 2707 NC10 cable It can also connect to the AIC module using the 2707 NC2 cable DTAM Micro MicroLogix 1000 859 232 7 Cable Catalog 2707 NC10 h oogope Comm P ort RS 232 DTAM Micro MicroLogix 1000 DH 485 ae RS 232 200000000
8. To avoid problems caused by EMI all cables must be shielded and grounded at one end Grounding is also an important safety measure in electrical installations source for grounding recommendations is the National Electrical Code published by the National Fire protection Association of Boston Massachusetts Install the DTAM Micro terminal using publication 70E Electrical Safety Requirements for Employee Workplaces as a guide Be certain to follow all directions for installing and connecting DC power to the DTAM Micro When used in a hazardous environment the ultimate enclosure must be in accordance with Class 1 Division 2 wiring methods as described in the National Electrical Code ANSI NFPA 70 and the Canadian Electrical Code All peripheral equipment must be suitable for the location in which it is used Use only a Class 2 power source as described in the National Electrical Code ANSI NFPA 70 and Canadian Electrical Code The recommended AC to DC adapters Catalog No 1747 NP1 and Catalog No 1747 NP2 meet this requirement The DTAM Micro contains no user serviceable parts ATTENTION EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1 DIVISION 2 RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1 DIVISION 2 DTAM Micro Operator Interface 3 Enclosures ATTENTION CAUTION USE ONLY WITH CLASS 2 POWER
9. lt to reset the terminal Chapter 8 Troubleshooting and Maintenance Communication Port Test Use the communications test to verify the operation of the RS 232 or RS 485 port The communications test requires a loopback connector You can construct a simple loopback connector as follows RS 232 Port RS 485 Port 9 Pin Female 9 Pin Female 9069000 ze Pin Signal Name Pin Signal Name Loopback Connector 1 NotUsed Loopback Connector 1 DataOu 7 Connects pins 13 Receive Data RD 4 TON 2 DataOut 1 3 Transmit Data TD Connects pins 2 3 Data In andpins2 4 5 Signal Ground 5 Signal Ground 6 NotUsed 6 Transmit Enable 8 NotUsed 8 Signal Ground 9 Shield 9 Shield To test the communications port 1 Use the NEXT and PREV keys to display Comm on the test selection screen Comm Test DTAM Micro Diag Test 2 Press lt to initiate the test The DTAM Micro will continuously send out and receive a message at the same port The message is DTAM Micro self looping serial test ABCDEFGHIJKLMNOPQRSTUVWXY2Z0123456789 DTAM Micro self loop ing serial test ABCD 3 Press any key to terminate the communications test The next test selection screen is displayed RAM Test DTAM Micro Diag Test 4 To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt
10. 0000 SEE 888 Fr JL CO OO 266 OO DTAM Micro RS 485 Port RS 485 Cable Catalog No 2707 NC1 DTAM Micro to PLC 5 Channel 0 PLC 5 DTAM Micro Termina Catalog 2707 485 3 Channel 0 3 Configured QOO OO 000 for RS 422 ij IB oa H JC C Cc DTAM Micro RS 485 Port RS 422 Cable Catalog No 2707 NC4 DTAM Micro to PLC 5 Channel 0 PLC 5 DTAM Micro Termina EAT Catalog No 2707 M485P 3 e Channel 0 s RS 232 OO E 00 550 DTAM Micro RS 485 Port RS 232 Cable Catalog No 2707 NC5 7 3 Chapter 7 Communication Connections and Setup DTAM Micro to DH 485 Network DTAM Plus DTAM Micro Termina SLC 5 01 Catalog No 2707 M485P 3 OY
11. aster code is 99999999 and is not user program mable Corrective Action s A master code number of 99999999 may not be programmed Download a new valid master code number using DTAM Micro P rogramming Soft ware Incorrect Master Code aster code entry did not match The master code entered did not match the master code of the program file Invalid S ecurity Code Access Denied aster code or 3 screen codes did not match Either an incorrect master security code or a code that did not match the programmed 3 codes was entered try again Loop Error XX In the Self Test Mode the transmitted character did not match the received character The transmitted character is displayed Verify that the loopback connector is connected to the Communication and or Printer Ports If the loop back connectors are in place possible damage to the port drivers has occurred send unit for repair Input Error Press a Key to Cont The low and high data values are then dis played in one of two formats Low Lim High Lim XXXXXX Low XXXXXXX High XXXXXXX The data entered is not within the programmed lim its The Low and High limits as programmed are displayed Verify that the displayed limits are as programmed for the entry field Re enter data within the entry limits READ ONLY The controller location is not configured for a Write function P A D function Verify that th
12. pod PIN Signal Name ot Used Receive Data RD Transmit Data TD ot Used Signal Ground ot Used ot Used ot Used Shield C Un gt UJ 5 232 Version Catalog No 2707 M232P3 RS 232 Communications Chapter 2 DTAM Micro Overview RS 232 Version Catalog No 2707 M232P3 The RS 232 port allows point to point communications with e PLC 5 Channel 0 configured as RS 232 port DF1 protocol SLC 5 03 5 04 5 05 RS 232 port DH485 protocol MicroLogix 1000 Figure 2 6 Typical RS 232 Communications DTAM Micro to PLC 5 Channel 0 PLC 5 DTAM Micro gt Channel 0 C OO 200 ij RS 232 Port RS 232 Cable Catalog No 2707 NC3 DTAM Micro to SLC 5 03 5 04 5 05 316503 i DTAM Micro EE Pel E C OO OOW BA jum 56 55 S00 A ETAM Mie RS 232 Port Channel 0 Gender ET Adapter RS 232 Cable Catalog No 1747 CP3 Gender Adapter Required Chapter 2 DTAM Micro Overview 5 485 Communications RS 485 Version Catal
13. to reset the terminal 8 9 Chapter 8 Troubleshooting and Maintenance RAM Test System Memory Test 8 10 Use the RAM test to verify the DTAM Micro Random Access Memory 1 Use the NEXT and PREV keys display RAM on the test selection screen DTAM Micro Diag Test RAM Test Press 4 to initiate the test The DTAM Micro displays either a Pass or Fail message RAM pass Press ENTER Pressing 4 terminates the RAM test The next test selection screen is displayed DTAM Micro Diag Test System Memory To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal Use the System Memory test to verify the checksum of the operating system 1 Use the NEXT and PREV keys to display System Memory test on the test selection screen DTAM Micro Diag Test System Memory Press lt to initiate the test The DTAM Micro displays either a Pass or Fail message System Memory pass Press ENTER Pressing 4 terminates the System Memory test The next test selection screen is displayed DTAM Micro Diag Test Program Memory To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal Chapter 8 Troubleshooting and Maintenance Program
14. 12 13 indoor use only Class 1 Division 2 Groups A B C D hazardous locations Series B or higher Class 1 Division 2 Groups A B C D hazardous locations Series D or higher V Series C or higher 1 Series E Only Cat Nos 2707 M232P3 2707 485 If this product is installed within the European Union or EFTA regions the following regulations apply ATTENTION To maintain compliance with European Union Directives there must exist at least 2 5 cm 1 in free air space around the sides and back of this unit when installed in an enclosure This apparatus is tested to meet Council Directive 89 336 electromagnetic Compatibility EMC Standards e EN50081 2 Class A Industrial Emissions e EN50082 2 Class A Industrial Immunity e EN61000 6 2 Class A Industrial Immunity Series E Only According to these Standards the factor which determines for EMC purposes whether an apparatus is deemed to be Industrial or Residential commercial and light industrial is given in Clause 1 of EN50081 2 as follows Apparatus covered by this standard is not intended for connection to a public mains network but is intended to be connected to a power network supplied from a high or medium voltage transformer dedicated for the supply of an installation feeding a manufacturing or similar plant The product described in this document is intended solely for use in an industrial environment as defined above When instal
15. 18 for more information 3 Mem Xfer refer to page C 19 for more information 4 Clr Fault refer to page C 20 for more information Using the P A D Function Use the P A D function to display and change values in controller files The only exceptions are Input and Output files you cannot write to these file types The P A D function is often useful when starting up or debugging applications The following tables list the controller file types that can be accessed using the P A D function SLC File Types File Type Identifier Read Write Output 0 0 fixed Yes No Input I 1 fixed Yes No Status 5 2 fixed Yes Yes Binary B 3 Yes Yes Timer T 4 Yes Yes Counter C 5 Yes Yes Control R 6 Yes Yes Integer N 7 Yes Yes PLC 5 File Types File Type Identifier DefaultFile Read Write Output 0 0 fixed Yes No Input I 1 fixed Yes No Status 5 2 fixed Yes Yes Binary B 3 Yes Yes Timer T 4 Yes Yes Counter C 5 Yes Yes Control R 6 Yes Yes Integer N 7 Yes Yes ASCII A None Yes Yes BCD D None Yes Yes Message MG None Yes Yes ASCII String ST None Yes No Reading Controller Input and Output Files Appendix C DTAM Micro Special Controller Functions To read the contents of controller Input and Output files 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll t
16. 232 Version Catalog 2707 M232P 3 Use Upload Download Cable Catalog No 2707 NC2 RS 232 Port AS 5 Connecting to Devices To connect the DTAM Micro to an RS 232 device 1 2 4 Make sure that the DTAM Micro is not connected to a voltage source Use the proper cabling to connect the DTAM Micro communications port to the port of the controller PLC 5 channel 0 or SLC 5 03 5 04 or 5 05 RS 232 port Use cable Catalog No 2707 NC3 for PLC 5 channel 0 connection Use cable Catalog No 1747 CP3 for SLC 5 03 5 04 or 5 05 port connection This cable requires a 9 pin female to male gender adapter If you need to make your own cable refer to the cable diagrams in Appendix B of the DTAM Micro User Manual 2707 803 The maximum recommended cable length is 50 feet 15 2 meters Make sure that the communication parameters of the DTAM Micro terminal match the host device Apply power and verify that communications are established DTAM Micro Operator Interface To connect the DTAM Micro terminal to an RS 485 device 1 Make sure that the power to the DTAM Micro is off 2 Use the proper cabling to connect the DTAM Micro communications port to the port of the controller PLC 5 channel 0 or SLC 5 03 5 04 or 5 05 RS 232 port e Use cable Catalog No 2707 NC4 for PLC 5 channel 0 RS 422 connection Use c
17. 3 Catalog No 2707 M485P 3 Communication Distances RS 232 RS 485 Link Coupler Catalog No 1747 AIC RS 422 Input Voltage Range Input Current Environmental Operating Temperature Storage Temperature Relative Humidity Shock Vibration Mechanical Dimensions Approximate Height Width Depth Front Panel Size Height Width Weight LED Indicator 0 19 x 0 12 in 4 75 x 2 95 mm 5 mm x 8 mm dot matrix 2 lines x 20 characters Yellow green LED fixed intensity Fixed 1 0 x 3 0 in 15 mm x 76 mm Horizontal 30 Vertical 20 to 430 Tactile embossed domed keys sealed 16 oz 453 grams 1 million operations RS 232 RS 485 Allen Bradley DH 485 protocol 50 ft 15 meters maximum 4 000 ft 1219 meters maximum with the 200 feet 61 meters maximum with PLC 5 18 30V DC 200mA maximum 0 to 55 C 32 to 131 F Series C or later 20 to 70 4 to 158 F 5 to 95 noncondensing 30G operating 50G non operating 3 9 inch 99 1 mm 5 4 inch 137 2 mm 1 8 inch 45 7 mm 5 4 inch 137 2 mm 6 9 inch 175 3 mm 1 0 Ibs 0 45 kg max RUN LED Green 14 DTAM Micro Operator Interface Agency Ratings European Union Directive Compliance NEMA Type 4 12 13 indoor use only Class 1 Division 2 Groups A B C D hazardous locations Series B or higher Class 1 Division 2 Groups A B D hazardous locations Series D or higher C Series C or higher 2707 M232P3
18. 485 3 Series or higher 2707 M232P3D If this product is installed within the European Union or EFTA regions the following regulations apply ATTENTION To maintain compliance with European Union Directives there must exist at least 2 5 cm 1 in free air space around the sides and back of this unit when installed in an enclosure This apparatus is tested to meet Council Directive 89 336 Electromagnetic Compatibility EMC standards EN50081 2 Class A Industrial Emissions e EN50082 2 Class A Industrial Immunity e EN61000 6 2 Class A Industrial Immunity Series E Only According to these Standards the factor which determines for EMC pruposes whether an apparatus is deemed to be Industrial or Residential commercial and light industrial is given in Clause 1 of EN50081 2 as follows Apparatus covered by this standard is not intended for connection to a public mains network but is intended to be connected to a power network supplied from a high or medium voltage transformer dedicated for the supply of an installation feeding a manufacturing or similar plant The product described in this document is intended solely for use in an industrial environment as defined above When installed in Europe any other application is in contravention of the European Union Directives and a breach of those laws Getting Technical Assistance Declaration of Conformity If you need technical assistance please review t
19. 65 80 and the remaining two characters 81 and 82 To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Using the Mode Function Use the Mode function to change the controller operating mode Run or Program from the DTAM Micro The mode function displays for an SLC and PLC 5 controller are different Both are shown below SLC Controllers 1 Select item 2 from the Special Menu to access the Mode function You are prompted for an operating mode SLC Mode 1 Run OzProgram 2 Press 1 to place the controller in Run mode or 0 to enter the Program mode You are returned to the Main Menu PLC 5 Controllers 1 Select item 2 from the Special Menu to access the Mode function The PLC 5 must be in Remote Program mode or you will be prompted Not in Remote mode Press ENTER to cont 2 Depending upon the current mode you are prompted to change the controller mode If the controller is in Run mode If the controller is in Program mode PLC is in Run Mode PLC is in PROG Mode 1 Prog O Abort 1 RUN 0 Abort 3 Press 1 or 0 to enter your selection You are returned to the Main Menu Appendix C DTAM Micro Special Controller Functions
20. E 3 HH NN PP t OOO OO OO 605 Catalog No 2707 NC1 Cable Catalog Catalog No 2707 NC1 DH485 Network el eS one ok oe ul Ev eere 0 Link Coupler Link Coupler Interface Converter C RS 232 to RS 485 Programming Terminal Link Coupler Chapter 7 Communication Connections and Setup To connect the DTAM Micro terminal to an RS 485 device 1 2 Make sure that the power to the DTAM Micro is off Use the proper cabling to connect the DTAM Micro communications port to the port of the controller PLC 5 channel 0 or SLC 5 03 RS 232 port e Use cable Catalog No 2707 NC4 for PLC 5 channel 0 RS 422 connection Use cable Catalog No 2707 NC5 for PLC 5 channel 0 RS 232 connection The 2707 NCS5 cable converts the signals from the RS 485 port to RS 232 levels Use cable Catalog No 2707 NC1 for SLC 5 03 5 04 or 5 05 port and DH 485 network connections If you need to make your own cable refer to the connection diagrams in Appendix B The maximum recommended cable length is 200 feet 60 8 meters Important The DH 485 network cable requires proper shielding grounding and termination Refer to Data Highway Data Highway Plus Data Highway 485 Cable Installation Manual Publication No 1770 6 2 2 The DH 485 connectors are not electrically isolated
21. Memory Test Use the Program Memory test to verify the checksum of the current application file 1 Use the NEXT and PREV keys to display System Memory test on the test selection screen DTAM Micro Diag Test Program Memory 2 Press lt to initiate the test The DTAM Micro displays either a Pass or Fail message System Mem pass Press ENTER 3 Pressing lt terminates the Program Memory test The next test selection screen is displayed DTAM Micro Diag Test Toggle Cntrl Signal 4 To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal 8 11 Chapter 8 Troubleshooting and Maintenance TXEN Test Only available on the RS 485 version Use the TXEN test to verify the transmit enable line at the RS 485 communications port The TXEN test requires a loopback connector with an LED You can construct a simple loopback connector as shown below RS 485 Port Only DB9 Female 00000 Pin Signal Name Loopback Connector Data Out lt Connects pins 1 3 Data Out D Data In lt and pins 2 4 Data ln Signal Ground LED LED and 750 resistor Transmit Enable between pins 2 4 and 6 Not Used 7509 Signal Ground Shield C Un gt C To test the transmit enable line 1 Use the NEXT and PREV keys to
22. R O L 5
23. Refer to the inside front cover of this manual for additional guidelines The DTAM Micro is rated for an operating temperature range of 32 to 131 F 0 to 55 C The storage temperature range is 4 to 158 F 20 to 70 C The humidity rating is 5 to 9596 relative humidity noncondensing If you are using a DC power supply check the environmental ratings of the supply The AC to DC Adapters Catalog No 1747 NP1 and NP2 are rated at 32 104 F 0 40 The terminal must be mounted in a panel or enclosure to protect the internal circuitry The terminal meets NEMA Type 4 12 13 indoor use only ratings only when mounted in a panel or enclosure with the equivalent rating Allow enough spacing within an enclosure for adequate ventilation For some applications you may have to consider heat produced by other devices within a panel The ambient temperature around the terminal must be maintained between 32 and 131 F 0 and 55 C Make sure that provisions are made for accessing the back panel of the terminal for wiring routine maintenance and troubleshooting Chapter 6 Installation Equipment Required Other than the tools required to make the panel cutout the tools required for installation are e 7mm 4 deep well socket wrench or nut driver small slotted screwdriver torque wrench in 165 The terminal is tightened against the panel with six self locking nuts Clearances Make sure that you leave adequate roo
24. SOURCE LIMITED TO 30 VDC OPEN CIRCUIT AND 8A SHORT CIRCUIT ATTENTION UTILISER AVEC UNE TENSION D ALIMENTATION CLASSE 2 DE 30 VCC MAXI EN CIRCUIT OUVERT AVEC UN COURANT DE COURT CIRCUIT DE 8A MAXI DANGER EXPLOSION HAZARD DO NOT CONNECT OR DISCONNECT EQUIPMENT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS RISQUE D EXPLOSION NE PAS BRANCHER OU DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX The terminal must be mounted in a panel or enclosure to protect the internal circuitry The terminal meets NEMA Type 4 12 13 indoor use only ratings only when mounted in a panel or enclosure with the equivalent rating Allow enough spacing within an enclosure for adequate ventilation For some applications you may have to consider heat produced by other devices within a panel The ambient temperature around the terminal must be maintained between 32 131 0 55 C Make sure that provisions are made for accessing the back panel of the terminal for wiring routine maintenance and troubleshooting 4 DTAM Micro Operator Interface Equipment Required Other than the tools required to make the panel cutout the tools required for installation are 7mm M4 deep well socket wrench or nut driver small slotted screwdriver torque wrench in 16 The terminal is tightened against the panel with six self locking nuts Clearances Make sure that
25. Sequence DIP Switch 1 Off 1 The DTAM Micro verifies the system memory checksum program checksum and system RAM After the test is completed the result is displayed with the current DIP switch settings Memory Check pass DIP Switch 101000 2 The display is tested every pixel of the display is turned on If all of the pixels do not turn on the display may be defective EB HER Edo Edd 3 Operating system information appears indicating the firmware release number and protocol being used PLC5 DF1 or AB DH 485 DTAM Micro c 1994 FRN 2 20 PLC5 DF1 4 The first application screen displays If the DTAM Micro is being powered up the first time you will see Bul 2707 DTAM Micro No Program Loaded DTAM Micro Operator Interface 11 Upload Download To download an application to the DTAM Plus you must Connections RS 485 Version Catalog No 2707 M485P 3 connect a power supply see Connecting DC Power page 8 connect the Catalog No 2707 NC2 upload download cable if you have the RS 232 version connect the Catalog No 2707 NC5 upload download cable if you have the RS 485 version This cable converts the computer s RS 232 output to RS 422 which is compatible with the DTAM Micro RS 485 port DTAM Micro ES Xo n n Use Upload Download Cable Catalog No 2707 NC5 RS
26. You will not see this screen ifa CDMMUNTCATIDN PORT SELECTION communication port was specified during installation COMM USE 11 KEYS CHOOSE AN ITEM PRESS EMTER TU SELECT THIS WELL BE THE HA RDUARE PORT THAT WILL BE USED TO COMMUNICATE WITH THE DTAM Micra 9 Highlight the serial port on your computer that is connected to the DTAM Micro COMM 1 or COMM 2 and press Return 10 The upload begins and the following screen shows the progress of the upload operation UPLOAD FILE LINE ESTABLISHED GETTING DATA 38 PRESS ESC ABORT UPLOAD Chapter 4 Transferring Applications 11 When the upload is complete you are returned to the Opening Menu DTOM Micro OPENING MENU EDIT PROGRAM FILE DOWNLOAD FILE TU ITAM Micro UPLOAD FILE FROM DTOM Micro OUTPUT HARD COPY OF FILE UPGRADE OPERATING SYSTEM SE tl KEYS TO CHOOSE AN ITEM PRESS 7 ENTERS SELECT PRESS ESC TO EXIT EDIT PROGRAM FILE USE TO CREATE UH MODIFY Micro PROGRAM FILE A MODIFIED FILE SAVET UNDER A NEU 12 Press Esc to exit the software 13 Press Y to return to DOS The application is now loaded into the DPS software You can edit the application as described in the DPS Programming Manual Publication No 2707 801 Chapter 4 Transferring Applications Chapter Objectives DIP Switch Setting Application Documentation Bit Write Mo
27. literature covering this product for a period of 1 year The obligations of Spectrum Controls under this warranty are limited to replacing or repairing at its option at its factory or facility any product which shall in the applicable period after shipment be returned to the Spectrum Controls facility transportation charges prepaid and which after examination is determined to the satisfaction of Spectrum Controls to be thus defective This warranty shall not apply to any such equipment which shall have been repaired or altered except by Spectrum Controls or which shall have been subject to misuse neglect or accident In no case shall the liability of Spectrum Controls exceed the purchase price The aforementioned provisions do not extend the original warranty period of any product which has either been repaired or replaced by Spectrum Controls 2 DTAM Micro Operator Interface Wiring Guidelines Safety Guidelines Here are some recommendations on how to reduce electromagnetic noise on the communications connections e Careful wire routing helps reduce or minimize electrical noise Route incoming power to the terminal by a separate path from the communications cables Do not run communications wiring and power wiring in the same conduit Where communications and power wiring must cross make their intersection perpendicular Proper grounding helps to reduce the effects of noise due to Electromagnetic Interference EMI
28. press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Reading Writing To read the contents of PLC 5 DF1 message files Controller Message Files Note This file type only applies to PLC 5 DF1 operating system 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output 2 Press NEXT and PREV keys to scroll through the file types Select Message and press 4 You are prompted for a file number Select File Num 3 Enter a file number 3 999 and press 4 You are prompted for an element number Select File Num 12 Elemz 4 Enter the element number as an octal value You are prompted for a sub element number Select File Num 12 Elemz 03 SubElem 5 Enter the sub element number as an octal value You are shown the value of the sub element Data Format File MG011 DEC Elem 003 01 128 Data 6 Press NEXT to display the value in a hexadecimal format File MG011 HEX Elem 003 01 80 15 Appendix C DTAM Micro Special Controller Functions 10 11 Press NEXT to display the value in a binary format F MG011 Elemz003 01 0011111000111110 To change a value move the cursor into t
29. signals for the DTAM Cable Micro Cable has a 25 pin male connector for the computer port and a 9 pin male connector for the port on the DTAM Micro amp 5 232 2707 10 RS 232 cable connects Micro to a MicroLogix 1000 Communications Cable Provides 18 to 30 VDC output for the Micro LOVAC WODC Adapteri MSN Operates on 120 VAC input line voltage 3 Provides 18 to 30 VDC output for the Micro ee Operates on 240 VAC input line voltage A 9 pin male to female gender adapter is required Chapter 2 DTAM Micro Overview Chapter Initial Setup and Mode Menu Objectives This chapter describes how to apply power to and then configure the DTAM Micro using the menu keys Instructions on how to use the Simulate mode to run an application are provided This chapter contains the following sections Section Page Apply Power 3 2 Powerup Sequence 3 3 Mode Menu 3 4 Resetting the DTAM Micro 3 5 Setting Communication Parameters Manually 3 6 Special Functions for Controller Operations 3 7 Entering a New Master Security Code 3 8 Enabling Disabling Scaling 3 9 Using the Simulate Mode 3 10 Test Functions 3 11 Chapter 3 Initial Setup and Mode Main Apply Power 3 2 This section describes power connections for initial desktop setup and programming Refer to Chapter 6 for installation wiring instructions The DTAM Micro is intended for 24 VDC systems I
30. that an application is displaying screen 3 and a continue function key F2 is linked to a data entry screen 5 When F2 is pressed the data entry screen 5 is displayed The application continues from screen 5 5 3 Chapter 5 Running Applications Menu and Sub Menu Screens Security Screens 5 4 Menus and Sub Menus provide a convenient method of accessing a large number of display screens Main Menu Every application has a Main Menu screen The Main Menu is the first application screen displayed after an initial power up or reset 1 Pump 2 Tank Stat 3 Mixer Stat 4 Recipe The Main Menu provides access to the next level of screens and Sub Menus To access the Main Menu press the MENU key Pressing this key at any time displays the Main Menu The only time the Main Menu will not be displayed is when an alarm screen has been triggered but not acknowledged You must acknowledge alarm screens by pressing 4 before another screen can be displayed Sub Menus Sub Menu screens function like the Main Menu The only difference is that you must navigate through the other screens or use assigned function keys to access the Sub Menus Refer to the previous section for more information Security screens limit access to parts of an application Although the text on security screen may be changed by the application designer many applications will use the default text RESTRICTED ACCESS ENTER CO
31. 008 0 0 0 Enable Timer Timing Done Status To exit press the MODE Key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Reading Writing Controller Counter Files To read write the contents of controller Counter files 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select Counter and press 4 You are prompted for a file number Select File Enter a file number 3 999 for PLCs or 3 7 9 255 for SLCs and press 4 You are prompted for an element number Select File Num 121 Elemz Enter the element number If you are accessing PLC 5 data you must enter an octal value You are shown the counter accumulator value p Accumulator File C121 Elem 010 2000 n Accumulated Value Press NEXT to display the counter preset value Preset File C121 Pre Elem 010 2500 Preset Value 10 Appendix C DTAM Micro Special Controller Functions You can change the Acc and Pre values by pressing the PREV or NEXT keys to mov
32. 232 Communications Cable to connect the RS 232 version of the DTAM Micro Catalog No 2707 M232P3 to Channel 0 configured as RS 232 of a PLC 5 DTAM Micro RS 232 PLC 5 Channel 0 Port Communications Port RS 232 Dataln 2 9 2 Data Out Data Out e Data In SignalGround 5 9 97 Signal Ground 9 RTS 9 P in Male D Connector we 95 Handshake lines only te 6 DSR required if Handshake is DCD enabled in PLC 20 DTR 25 Pin Male D Connector Catalog No 2707 NC4 Use the RS 422 Communications Cable to connect the RS 485 port of the DTAM Micro Catalog No 2707 M485P3 to Channel 0 configured as RS 422 of a PLC 5 The DTAM Micro RS 485 port is compatible with the PLC 5 RS 422 standard DTAM Micro RS 485 PLC 5 Channel 0 Port Communication Port RS 422 Data Out 19 Data Out Data Out 2 14 Data Out Dataln 9 3 Data In Dataln 4 9 16 Dataln SignalGround 5 e SignalGround 9 Pin Male D Connector 9 6 DSR DCD Handshake lines only 20 DTR required if Handshake is 9 RTS enabled in PLC 95 CTS 13 CTS 9 19 RTS 25 Pin Male D Connector Appendix DTAM Micro Cable Diagrams Catalog No 2707 NC5 Use the RS 485 Upload Download Cable to connect the RS 485 port of the DTAM Micro Catalog No 2707 M485P3 to a pe
33. AM Micro RS 485 port supports RS 422 communication with the PLC 5 RS 422 communication is limited by the PLC to 19 2K baud and a distance of 200 feet 61 meters The operating system is selected when an application is created Applications are downloaded with the applicable operating system If you download an application that has a different operating system than the current operating system in the DTAM Micro you are prompted to download the new operating system Refer to Chapter 4 for additional information Communications Parameters The communication settings of the DTAM Micro must be set to match the SLC PLC or DH 485 network The following parameters can be set for both the RS 232 and DH 485 communications port Parameter Selections Baud Rate 300 1200 2400 4800 9600 19200 38400 Data Bits 70r8 Parity None Odd and Even Chapter 7 Communication Connections and Setup RS 232 Communications The DTAM Micro and PLC 5 must be set as follows for communications with a PLC 5 to occur PLC 5 DTAM Micro 1 RS 232 Version 00054 Channel 0 RS 232C Cable Catalog No 2707 NC3 DTAM Micro The DTAM Micro must have an application with a PLC5 DF1 operating system i
34. ATE UH MODIFY Micro PROGRAM FILE A MODIFIED FILE SAVET UNDER A NEU and the DTAM Micro displays Programming Mode Waiting Up Download 15 Press Esc to exit the software 16 Press Y to return to DOS The application is now loaded into the DTAM Micro You can test the application using the simulate function described in Chapter 3 or you can run the application as described in Chapter 5 Important If you are running the application make sure that you set the DIP switch position 1 to the OFF position 4 7 Chapter 4 Transferring Applications Uploading an Application gt You will not see this prompt if a monitor was specified during installation 4 8 gt A This section shows how to upload an application from the DTAM Micro to a computer running DPS software Catalog No 2707 NP series C or later Refer to the DPS User manual Publication No 2707 801 for additional instructions 1 Apply power to the DTAM Micro The following message appears in the window of the DTAM Micro Programming Mode Waiting For Program If you do not see this message check the DIP switch settings DIP Switch position 1 must be in the Closed ON position 2 On your computer move to the DPS subdirectory C DPS gt 3 Type dps and press Return to start the program CADPS dps Return Specify whether you are using a color monitor Enter Y or N The startup
35. C 10 Counter C 8 DF1 C 15 Input C 3 Integer C 5 Status C 4 Timer C 6 Firmware Version 3 3 Function Key Operations 2 1 2 6 Function Keys Auto Return 5 3 Continue 5 3 Screen Changes 5 3 G Guidelines Safety 6 1 Wiring 7 1 H Humidity Operating 6 2 Indicator LED 2 2 Input File C 3 Installation Clearances 6 3 Equipment 6 3 Guidelines 6 1 Procedures 6 6 Template 6 5 Integer File C 5 Intended Audience 1 2 K Keyboard Test 8 8 Keypad 2 2 2 5 Specifications A 1 L LED Indicator 2 2 Link Coupler 7 5 Links Screen 5 2 Main Menu 5 4 Master Security Code Disabling 3 8 Entering 3 8 Mechanical Specifications 1 Memory Number of Screens 2 1 Transfer 3 7 C 19 Index DTAM Micro Operator Interface Module User Manual Menu Com Port 2 6 3 4 Main 5 4 Mode 2 6 3 Other 2 6 3 Special 2 6 3 4 3 7 Sub 5 4 Test 3 11 Messages Error 8 2 Mode Bit Write 5 1 Controller 3 7 C 18 Simulate 3 10 Mode Key Operations 2 6 Mode Menu 3 4 Mounting Clearances 6 3 Dimensions 6 4 Equipment 6 3 Procedures 6 6 4 4 O Operating System Defaults 2 13 Downloading 7 6 Options 7 6 P Parity 3 6 7 6 Personal Computer Connecting 2 12 Setup 4 2 Upload Download 2 12 PLC 5 Communicating With 7 7 Connection 7 2 7 3 Connections 2 9 2 10 Settings 7 7 Point Access Display 3 7 C 1 Description 2 1 Power Co
36. Comm Port RS232N RS 232 Cable Catalog No 2707 NC2 Cable Catalog No i 1761 CBL HM02 Chapter 7 Communication Connections and Setup RS 485 DH 485 The DTAM Micro 485 version has an RS 485 port and uses DH485 protocol Communications with a It can communicate to the MicroLogix 1000 via DH485 with the AIC MicroLogix 1000 Interface Converter Module This is a 3 node network and is not expandable DTAM Micro MicroLogix 1000 AIC d U Comm Port RS485 N __ DH485 Tol RS232 ed Cable Catalog No AE 1761 CBL HM02 8 S Pj RS232 Com 1 C Personal Computer You will need to construct a cable that connects to the AIC and the DTAM Micro Refer to the following illustration DTAM Plus Micro AIC Communications Port Port 3 Termination 2 Shield 1 Chassis Ground 9 Pin Male D Connector 6 Pin Connector 7 11 Chapter 7 Communication Connections and Setup Chapter Objectives Troubleshooting Recommendations Equipment Required Chapter Troubleshooting and Maintenance This chapter describes how to isolate and correct the most com
37. Controller Memory 3 7 Transmit Enable Test 8 12 Troubleshooting 8 1 Chart 8 1 Equipment 8 1 U Upload Download Connections 2 12 4 2 DIP Switch Settings 4 1 Uploading Applications 4 8 W Wildcard Character 3 8 6 08 in gt a 3 04 in dn 304 in CN A CN VA A 77 22 mm 154 43 mm 100 84 187 98 04 mm 6 places 115 57 139 70 mm 17 53 mm TAE DTAM Micro Panel Cutout 4 55 in 3 86 in CN 69 in Y Y 4 2 nl lt 5 50 in Cut here to remove Getting Technical Assistance Declaration of Conformity If you need technical assistance please review the information in Chapter 8 Troubleshooting and Maintenance before calling your local distributor of Spectrum Controls Note that your module contains electronic components which are susceptible to damage from electrostatic discharge ESD An electrostatic charge can accumulate on the surface of ordinary plastic wrapping or cushioning material In the unlikely event that the module should need to be returned to Spectrum Controls please ensure that the unit is enclosed in approved ESD packaging such as static shielding metallized bag or black conductive container Spectrum Controls reserves the right to void the warranty on any unit that is improperly packaged for shipment For further information or assistance please contact your local distributor or call
38. DE A security code is a series of 1 to 8 digits Each security screen can have up to 3 code entries Entering any one of the codes provides access To enter a security code use the numeric keypad An asterisk is displayed for each number entered Press 4 after the entire code 15 entered If a valid security code has been entered the next linked screen is displayed If an invalid security code is entered an error message appears Once the error condition is acknowledged by pressing 4 you can re enter the code or return to the Main Menu Data Display Screens Data Entry Screens Chapter 5 Running Applications Data display screens show either the actual or scaled value of a logic controller Data Display Field Pump 1 Pressure 150 PSI Counter 5 Data Display Field Data displays are updated at different intervals depending upon the application and the size of the network Data entry screens contain an entry field The length and format of the data entry field depends upon the application designer In addition the application designer can place a data display field on the same screen Data Display Field A Temp 120 Deg F Enter New Temp Data Entry Field The data entry field must always appear last on the screen The application designer cannot place text after a data entry field To enter data use the numeric keypad To modify an entry press the clear entry key CE and
39. DTAM Micro is being powered up the first time you will see Bul 2707 DTAM Micro No Program Loaded 3 3 Chapter 3 Initial Setup and Mode Main Mode Menu Access the Mode Menu by pressing the MODE key All other functions are halted when the menu is displayed Note DIP switch SW 3 must be in the On position or the MODE key will not function The Mode Menu provides access to four functions 1 Reset 3 Special 2 Com Port 4 Other Select a menu item by pressing the corresponding numeric key 1 4 The menu structure is shown below 1 Reset 3 Special 2 Com Port 4 Other Y Resets the DTAM Micro SLC or 50X Address 1 Edit Addr 0 Bypass Only with DH485 Operating System 1 Baud Rate 3 Parity 1 P A D 3 Mem Xfer 2 Data Bits 4 Exit 2 Mode 4 Clr Fault Configures DTAM Micro Special Communications P ort Controller Operations Y 1 Master 3 Simulate Sets Master Security Code 2 5 4Test 5 Y Enables Disables Performs Exits to Scaling Functional Tests Mode Menu Y Simulates Controller Communications DIP switch position 2 must be On master code enable 3 4 Chapter 3 Initial Setup and Mode Menu Resetting the DTAM Micro Use the reset function to reset the DTAM Micro after DIP switch changes or a configuration change using the Mode Menu To reset the DTAM Micro 1 From the Mode Menu se
40. EMC Directive 89 336 DC Power Wiring 10 meters Ground Terminal Wire 3 meters Communication Cables 30 meters These restrictions apply to catalog numbers 2707 M232P3 Series E and 2707 485 Series E The DTAM Micro accepts power supply voltages from 18 to 30 VDC use isolated DC power supply capable of providing at least 200 mA Connect the DTAM Micro directly to the power source or use either of two AC to DC Adapters depending upon the source voltage e 120 VAC Input use AC to DC Adapter Catalog No 1747 NP1 e 240 VAC Input use AC to DC Adapter Catalog No 1747 NP2 To connect the DTAM Micro to a power source ATTENTION Verify that the power is disconnected from the power source before wiring Failure to disconnect power may result in electrical shock Make sure that the supply voltage to the DTAM Micro is 18 to 30 volts DC The incorrect voltage may damage the DTAM Micro Do not overtighten the power connector screw terminals Overtightening the terminals may damage the DTAM Micro 1 Make sure that the voltage source is not turned on 2 Use AWG 16 or 14 stranded wire to connect Micro screw terminals to the DC power source see below Note The terminal block on the DTAM Micro is not removeable DTAM Micro Operator Interface 9 Figure 4 DC Pow
41. If electrical isolation is required use Link Couplers Catalog No 1747 AIC shown on the previous page ATTENTION Electrical isolation using Link Couplers Catalog No 1747 AIC is required in applications where the distance between the DTAM Micro terminal and the SLC is greater than 6 5 feet 2 meters Make sure that the communication parameters of the DTAM Micro terminal match the host device Apply power and verify that communications are established 7 5 Chapter 7 Communication Connections and Setup Communicating with a Logic Controller 7 6 The DTAM Micro supports two operating systems e Communication with a PLC 5 requires PLC5 DF1 protocol Communication with an SLC requires AB DH 485 protocol e Communication with MicroLogix 1000 requires PLC5 DF1 protocol The RS 485 and RS 232 versions of the DTAM Micro support both systems Operating DTAM Micro Version System Controller Type R5 485 PLC5DF1 PLC 5 Family channel 0 port RS 422 Catalog 2707 M485P 3 RS 232 Catalog No 2707 M232P 3 PLC5DF1 PLC 5 Family channel 0 port RS 232 RS 485 AB DH 485 SLC Family DH 485 port Catalog 2707 M485P 3 MicroLogix 1000 using AIC Interface RS 485 AB DH 4g5 09 485 network Catalog 2707 M485P 3 MicroLogix 1000 using AIC Interface RS 232 SLC 5 03 5 04 5 05 serial port Catalog No 2707 M232P 3 DH 485 MicroLogix 1000 The DT
42. M Micro interprets it as a security code Chapter 3 Initial Setup and Mode Menu Enabling Disabling Scaling Use scaling to convert data from a controller to engineering units such as gallons or psi When scaling is disabled the values are not converted Refer to the DTAM Programming Software Manual for a description of how values are scaled The scaling factor is determined by the application designer it cannot be changed by the operator a Flow 16 Gallons Per Minute Flow Rate EZ m DTAM Micro displays SEN i scaled value of PLC 5 16 Gallons Per Minute pL A Flow Rate E J Transducer gt 1 Value From Value 2510 Controller 510 To enable or disable scaling From the Mode Menu select item 4 1 Reset 3 Special 2 Com Port 4 Other The Other Menu appears 1Master 3 Simulate 2 Scale 4 Test 5 Ex 2 Select item 2 The scale enable screen displays Scale Enable OFF 0 Current Setting 0 Off 1 On 3 Press 1 on the keypad to enable scaling and 0 to disable scaling You are returned to the Other Menu 4 Select item 5 to exit to the Mode Menu 3 9 Chapter 3 Initial Set
43. Owner s Guide 0300209 01 Rev A DTAM OPERATOR NTERFACE MODULE Catalog Numbers 2707 M232P3 2707 M485P3 o Q U SPECTRUM cC Oo N T R oO L 5 Important Notes 1 Please read all the information in this owner s guide before installing the product 2 The information in this owner s guide applies to hardware version A and firmware version 1 0 or later 3 This guide assumes that the reader has a full working knowledge of the relevant processor Notice The products and services described in this owner s guide are useful in a wide variety of applications Therefore the user and others responsible for applying the products and services described herein are responsible for determining their acceptability for each application While efforts have been made to provide accurate information within this owner s guide Spectrum Controls assumes no responsibility for the accuracy completeness or usefulness of the information herein Under no circumstances will Spectrum Controls be responsible or liable for any damages or losses including indirect or consequential damages or losses arising out of either the use of any information within this owner s guide or the use of any product or service referenced herein No patent liability is assumed by Spectrum Controls with respect to the use of any of the information products circuits programming or services referenced herein The info
44. S 232 port of the DTAM Micro Catalog No 2707 M232P3 to Channel 0 of an SLC 5 03 A 9 pin female to male gender adapter is required when using this cable If you are making your own cable use a 9 pin male connector on the DTAM Micro end instead of the 9 pin female connector shown below In addition the control lines are not needed SLC 5 03 Channel 0 Port DTAM Micro RS 232 RS 232 Communication Port e msg 5 RXD 2e RXD 5 5 DTR 4e ncc 4 E 2 COMMON 5 e xm COMMON S gue ets ce dp fe pa Oe E le 6 e exa RES i E ou ee 7 sigs csi LIP 8 Rl oe e 9 Pin Female D Connector 9 Pin Female D Connector Note A gender adapter is required when using 1747 cable If you Not used for Micro creating your own cable use a male connector on the DTAM Micro end The control lines pins 1 4 6 7 and 8 are not used by the DTAM Micro The connections to these pins can be deleted for this application Appendix B DTAM Micro Cable Diagrams B 6 Appendix DTAM Micro Special Controller Functions Objectives This appendix describes the Special Menu used to access to special features for controller operations Section Page Accessing Special Functions C 1 Using the P A D Function C 2 Re
45. Using the Memory The Memory Transfer function allows the DTAM Micro to initiate a memory Transfer Function transfer between a controller memory module and the controller e Memory transfers with an SLC are bidirectional Data can be transferred to and from the memory module e The PLC 5 only supports transfers from the PLC 5 to the memory module SLC Controllers 1 Select item 3 from the Special Menu to access the Mem Xfer function You are prompted for a transfer direction 1 SLC gt Mem Module 0 Mem Module SLC 2 Place the memory module into the SLC 3 Press 1 to transfer data from the SLC to the memory module Press 0 to transfer data from the memory module to the SLC You are returned to the Main Menu PLC 5 Controllers 1 Select item 2 from the Special Menu to access the Mem Xfer function The PLC 5 must be in Program or Remote Program mode or you will be prompted Not in Program Mode Press ENTER to exit You are prompted to continue or abort the operation 1 PLC gt Mem Module 0 Abort 2 Place the memory module into the PLC 3 Press 1 to transfer data from the PLC to the memory module Press 0 to abort the operation You are returned to the Main Menu Appendix C DTAM Micro Special Controller Functions Using the Clear Fault Function Use the Clear Fault function to clear all major and minor faults in the logic controller To clear controller faul
46. able Catalog No 2707 NC5 for PLC 5 channel 0 RS 232 connection The 2707 NC5 cable converts the signals from the RS 485 port to RS 232 levels Use cable Catalog No 2707 NC1 for SLC 5 03 5 04 or 5 05 port and DH 485 network connections If you need to make your own cable refer to the connection diagrams in Appendix B of the DTAM Micro User Manual 2707 803 The maximum recommended cable length is 200 feet 60 8 meters Important The DH 485 network cable requires proper shielding grounding and termination Refer to Data Highway Data Highway Plus Data Highway 485 Cable Installation Manual 1770 6 2 2 3 The DH 485 connectors are not electrically isolated If electrical isolation is required use Link Couplers Catalog No 1747 AIC ATTENTION Electrical isolation using Link Couplers Catalog No 1747 AIC is required in applications where the distance between the DTAM Micro terminal and the SLC is greater than 6 5 feet 2 meters 4 Make sure that the communication parameters of the DTAM Micro terminal match the host device 5 Apply power and verify that communications are established DTAM Micro Specifications DTAM Micro Operator Interface 13 LCD Display Character Size H x W Character Format Column and Character Backlight Contrast Display Viewing Area H x W Viewing Angle Keypad Keypad Type membrane Operation Force Operational Life Electrical Communications Port Catalog No 2707 M232P
47. ading Controller Input and Output Files C 3 Reading Writing Controller Status Files 4 Reading Writing Controller Bit and Integer Files C 5 Reading Writing Controller Timer Files C 6 Reading Writing Controller Counter Files C 8 Reading Writing Controller Control F iles C 10 Reading Writing Controller ASCII Files C 12 Reading Writing Controller BCD Files C 14 Reading Writing Controller Message Files C 15 Reading Controller ASCII String Files C 17 Using the Mode Function C 18 Using the Memory Transfer Function C 19 Using the Clear Fault Function C 20 Accessing To access the Special Menu Special Functions 1 Select item 3 from the Mode Menu to access the Special Menu 2 Com Port 4 Other 1 Reset 3 Special You are prompted for the controller address you want to access Or PLC depending ___ SLC 50X Address on operating system i Edit Addr 0 Bypass 2 Select the current node address 0 or press 1 and enter a different node number The new SLC node address only applies to P A D function not the resident application The Special Menu is displayed 1 P A D 3 Mem Xfer 2 Mode 4 Clr Fault Note A security access code may be assigned in the application restricting access to the Special Menu C 1 Appendix C DTAM Micro Special Controller Functions The Special Menu provides access to these functions 1 P A D refer to page C 2 for more information 2 Mode refer to page C
48. amp 4 RS amp lt 49 gt amp SS 49 S Side View SOS NOS S S 1l 2 3 6 DIP S witch Position 1 must be On as shown DIP Switch Positions 2 through 6 can be in any position qea Back of DTAM Micro Chapter 4 Transferring Applications Upload Download To download an application to the DTAM Plus you must Connections connect a power supply refer to Chapter 3 connect the Catalog No 2707 NC2 upload download cable if you have the RS 232 version connect the Catalog No 2707 NC5 upload download cable if you have the RS 485 version This cable converts the computer s RS 232 output to RS 422 which is compatible with the DTAM Micro RS 485 port DTAM Micro ooroo Xie m d RS 485 Version Catalog No 2707 485 3 Use Upload Download Cable Catalog No 2707 NC5 RS 232 Version Catalog No 2707 232 3 Use Upload Download Cable Catalog No 2707 NC2 Refer to Chapter 3 nw for power connections To Computer RS 232 Port gt J Com puter Setup Upload and download functions are initiated from a personal computer running the programming software DPS Catalog No 2707 NP series H or later Transf
49. ation designer to document when and what screen changes may occur Chapter 5 Running Applications Function Keys An application designer can link function keys F1 through F8 to individual screens except alarm screens Pressing an assigned function key displays the function key number for approximately 0 5 seconds and then the assigned screen It is the responsibility of the application designer to document the operations assigned to function keys There are two function key modes Auto Return e Continue Auto Return Auto return function keys return to the initial display after the linked screen is executed For example assume that an application is displaying screen 6 and an auto return function key F3 is linked to a recipe screen 10 When F3 is pressed the recipe screen 10 is displayed After the operator downloads a new recipe on screen 10 the initial screen 6 is displayed The following table describes when the return to the initial screen occurs Function Key Linked To Returns to Initial Screen After Data Display Screen PREV or NEXT keys are pressed Data Entry Screen A value is entered or PREV or NEXT keys are pressed Recipe Screen Recipe data is downloaded or PREV or NEXT keys are pressed NEXT or PREV keys abort the operation Continue Continue function keys do not return to the initial display but remain at the linked screen For example assume
50. b Shops Sek wim Display Test Keyboard Communication Port Test RAM TESE ai aea dG abetted a A nal A A System Memory Mes rant cataract os vac Program Memory Test TXEN TeS Enni edente s mene each boo me osi Vas ede Nea TEN Cleaning the Display Window Appendix A DIAM Micro Specifications Agency Ratings stacks e x m Ro QUERN REESE European Union Directive iii Table of Contents DTAM Micro Operator Interface Module User Manual DTAM Micro Cable Diagrams DTAM Micro Special Controller Functions Appendix B DTAM Micro B 1 Catalog 2707 2 1 Catalog 2707 2 Catalog 2707 4 2 Catalog 2707 5 3 Catalog 2707 10 4 Catalog 1747 3 5 Appendix rto rt sae rl istae 1 ACCESSING Spe
51. cial Functions 1 Using P A D 2 Reading Controllerinput and C 3 Reading Writing Controller Status Files C 4 Reading Writing Controller Bitand Integer Files C 5 Reading Writing Controller Timer Files C 6 Reading Writing Controller Counter Files C 8 Reading Writing Controller Control C 10 Reading Writing 5 C 12 Reading Writing Controller BCD Files C 14 Reading WritingController Message Files C 15 Reading Controller ASCII String Files C 17 Using the Mode Function 18 Using the Memory Transfer Function 00 ccc cece eee eee eee eens C 19 Using the Clear Fault Function C 20 Chapter Using this Manual Objectives You will learn about Contents of this manual Intended audience Conventions Related publications Contents of this Manual Read this chapter to familiarize yourself with the rest of the manual The following table lists the contents of each chapter Chapter Title Purpo
52. ckerboard pattern is displayed 3 Press any key to terminate the test The next test selection screen is displayed DTAM Micro Diag Test Keyboard 4 To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press 4 to reset the terminal 8 7 Chapter 8 Troubleshooting and Maintenance Keyboard Test 8 8 Use the keyboard test to verify that the keyboard is functioning properly To perform the keyboard test 1 Use the NEXT and PREV keys to display Keyboard on the test selection screen DTAM Micro Diag Test Keyboard 2 Press lt to initiate the test The DTAM Micro prompts you to press each key in a sequential order Press F1 3 Press the keys as prompted form left to right beginning at the top Begin m gt Fi F2 menu 1 2 3 F3 i ans ie r5 reg 7 8 9 Tir o You must press all of the keys in the order prompted If you press the wrong key you must start over with the first key 4 Pressing the last key in the sequence terminates the keyboard test The next test selection screen is displayed DTAM Micro Diag Test Comm Port 5 To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press
53. cro Operator Module ATTENTION Disconnect all electrical power from the panel before making cutout Make sure that area around panel cutout is clear Take precautions so that metal filings or other debris does not fall into the DTAM Micro ventilation slots or enter any components that may already be installed in panel Make sure that no objects are inserted or fall into the terminal through the ventilation slots or DIP switch access hole Failure to follow these warnings may result in personal injury or damage to the panel components 1 Cut an opening in the panel as shown in Figure 6 3 Use the cutout template located inside the back cover of this manual Remove any sharp edges or burrs 2 Make sure the sealing gasket is properly positioned on the DTAM Micro This gasket forms a compression type seal Do not use sealing compounds 3 Place Micro in the panel cutout ATTENTION Mounting nuts must be tightened to a torque of 8 to 10 inch pounds to provide a proper seal and to prevent potential damage to the terminal Allen Bradley assumes no responsibility for water or chemical damage to the terminal or other equipment within the enclosure because of improper installation 4 Install the six self locking mounting nuts hand tight 5 Alternately tighten the mounting nuts until the DTAM Micro is held firmly against the panel Tighten mounting nuts to a torque of 8 to 10 inch pounds Do not over tighten nuts
54. cro Overview Default Settings The DTAM Micro is preset at the factory with the following defaults Operating System The DTAM Micro is provided with a default application file RS 485 version has DH 485 operating system file e RS 222 version has PLC 5 DF1 operating system file The application file displays a screen with the message Bul 2707 DTAM Micro No Program loaded DIP Switch Settings The DTAM Micro is shipped with the following DIP Switch settings Position Setting Function 1 ON Upload Download Enabled 2 OFF Master Security Disabled 3 ON Mode Key enabled 4 OFF Not Used 5 OFF Not Used 6 OFF Not Used Operating Parameters The following operating functions can be set using the DTAM Micro menu functions Refer to Chapter 3 Function Parameter RA RS 485 Version RS 232 Version Baud 19200 2400 C Port Data Bits 8 8 Parity Even None DTAM Micro Node 00 N A Special Max Node 02 N A Controller Node 01 N A Simulate Off Off Other Master Code 00000000 00000000 Scale On On Product Options Product Accessories Chapter 2 DTAM Micro Overview The table below lists the options available for the DTAM Micro Table 2 A DTAM Micro Base Items Item Catalog No Description DTAM Micro 2707 M485P 3 DTAM Micro with RS 485 Communications Port DTAM Micro 2707 M232P3 DTAM Micro with RS 232 Communications Port Programming 2707 NP Use to create applicat
55. de Chapter Running Applications This chapter describes screen types and operating procedures that are common to most applications It contains the following sections Section Page DIP Switch Setting 5 1 Application Documentation 5 1 Bit Write Mode 5 1 Screen Types 5 2 Screen Navigation 5 2 Menu and Sub Menu Screens 5 4 Security Screens 5 4 Data Display Screens 5 5 Data Entry Screens 5 5 Recipe Screens 5 6 Alarm Screens 5 6 Before running an application verify that the DIP switch position 1 is in the OFF position This enables communication with the controller Refer to DIP switch description on page 2 7 It is the responsibility of the application designer to document the operation of an application program This chapter only provides basic guidelines Before running an application you should understand what processes are being controlled and monitored ATTENTION The function keys of the DTAM Micro can be assigned different functions depending upon the application The application designer must document these functions Make sure you understand any function key operations prior to operating the DTAM Micro Failure to do so may result in unintended operation The application designer can assign the function keys F1 to F8 to set or clear a bit at a controller address This bit may control a variety of processes It is the responsibility of the application designer to document the use of
56. display TXEN Test on the test selection screen DTAM Micro Diag Test TXEN Test 2 Press lt to initiate the test The LED should flash at approximately 1 second intervals indicating that the transmit enable line is functioning properly 3 Pressing lt terminates the TXEN test The next test selection screen is displayed DTAM Micro Diag Test Reset DUT 4 To terminate the test function press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal 8 12 Chapter 8 Troubleshooting and Maintenance Cleaning the To clean the display window Display Window ATTENTION Use of abrasive cleansers or solvents may damage the window Do not scrub or use brushes Some types of paper towels may scratch the window only use a soft sponge or cloth 1 Disconnect power from the terminal at the power source 2 Using a clean sponge or a soft cloth clean the display with a mild soap or detergent 3 Dry the display with a chamois or moist cellulose sponge to avoid water spots Removing Paint and Grease Remove fresh paint splashes and grease before drying by rubbing lightly with isopropyl alcohol Afterward provide a final wash using a mild soap or detergent solution Rinse with clean water 8 13 Chapter 8 Troubleshooting and Maintenance DTAM Micro Specifications Specifications LCD Display Character Size H x W Character F
57. e controller location being accessed by the P A D is acceptable for Write functions Prog SW OI Version Mismatch OI Locked An incorrect unlock code sent by DTAM Micro gramming Software Wrong version of DTAM Micro Programming Software Verify that the version of DTAM Micro Programming Software is compatible for the controller type sup ported by the DTAM Micro Operator Quit Ack Comm port conflict on cable Verify no other drivers are enabled Check cable connections 8 3 Chapter 8 Troubleshooting and Maintenance Communication Error Codes 8 4 Communication Error Codes appear on the DTAM Micro display as follows gt Error Code Com Error Code nnH Press ENTER to Reset The error code is in the form nnH for SLC controllers that do not show extended error codes X nnH for PLC controllers The X indicates an extended error code The communication error codes provide valuable information when other symptoms either have not been discovered or have not been understood Note For a complete list of error codes consult the user manuals for your Allen Bradley controller The communication error codes specific to the communication protocols are described below Code Hex Meaning 10 Illegal Format No File unknown command address out of range or memory not allocated 50 Address Problem SLC 500 501 out of physical memory SLC 502 out of executable m
58. e the cursor to the field to change and then entering a new value Press the 4 key to enter new accumulator or preset values to the displayed counter address Press NEXT again to display the status bits File C121 CU Cd Dn Ov lt Bits Elem 0100 0 0 0 0 Count Up Enable Count Down Enable X Done Overflow Status Underflow To exit press the MODE Key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Pressing the MENU Key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Reading Writing Controller Control Files To read write the contents of controller Control files 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select Control and press 4 You are prompted for a file number Select File Enter a file number 3 999 for PLCs or 3 7 9 255 for SLCs and press You are prompted for element number Select File Numz006 Elemz Enter the element number If you are accessing PLC 5 data you must enter an octal value You are shown the length value Length 4 File R006 Len Elem 002 100 Value Press NEXT to dis
59. electrical noise Route incoming power to the terminal by a separate path from the communications cables Do not run communications wiring and power wiring in the same conduit Where communications and power wiring must cross make their intersection perpendicular Proper grounding helps to limit the effects of noise due to Electromagnetic Interference EMI To avoid problems caused by EMI all cables must be shielded and grounded at one end Grounding is also an important safety measure in electrical installations Chapter 7 Communication Connections and Setup Con necting The RS 232 port of the DTAM Micro terminal Catalog No 2707 M232P3 RS 232 Devices allows point to point communications with e PLC 5 Channel 0 configured as RS 232 port SLC 5 03 5 04 5 05 RS 232 port MicroLogix 1000 The figure below shows typical RS 232 connections DTAM Micro to PLC 5 Channel 0 PLC 5 DTAM Micro Terminal Catalog No 2707 M232P3 em Channel 0 A JCJ Col I OO DOO OOO Cable Catalog No 2707 NC3 RS 232 Port DTAM Micro E RS 232 DTAM Micro to SLC 5 03 DTAM Mic
60. emory 60 Disallowed due to command protection Not program owner file not open for Read Write directory target file open 07 Illegal size Source program is larger than destination 0E Failed Longitudinal Redundancy Check LRC 0B Access Denied Not in program mode 0C Resource not available No MemMod in faulted mode no forces installed Chapter 8 Troubleshooting and Maintenance Using the Test Functions Use the test selection screen to test or check the following e Reset DUT resets terminal terminates test function e DIP switch positions page 8 6 e Display page 8 7 e Keyboard page 8 8 e Communications port page 8 9 e Random Access Memory page 8 10 e System memory page 8 10 Transmit enable page 8 12 To access the test functions 1 Access the test functions from the Mode Menu 1 Reset 3 Special 2 Com Port 4 Other 2 From the Mode Menu select item 4 to display the Other Menu 1 Master 3 Simulate 2 Scale 4Test 5Ex 3 Select item 4 from the Other Menu to display the test selection screen DTAM Micro Diag Test Test Selection gt Current Test Selection 4 Use the NEXT and PREV keys to scroll through the test options Display the test you want to perform 5 Press lt to initiate the test 6 To terminate the test press the NEXT and PREV keys to display Reset DUT in the test selection area Press lt to reset the terminal
61. er Connections 5 m po etes FI PS 29 1H i S D DTAM Micro Use AWG 16 or 14 7 Stranded Wire To 24 VDC Power Source or Optional AC to DC Adapter Catalog No 1747 NP1 NP2 n To 120VAC Catalog No 1747 NP 1 a elok To 240VAC Catalog No 1747 NP 2 3 Connect communications cabling refer to Connecting to Devices section on page 11 4 Apply voltage and verify the DTAM Micro powerup sequence DTAM Micro Operator Interface Powerup Sequence The powerup sequence is automatic you do not have to respond to the screens The sequence depends upon DIP switch position 1 upload download enable The DTAM Micro is shipped with this switch On Powerup Sequence DIP Switch 1 On 1 The DTAM Micro verifies the system memory checksum program checksum and system RAM After the test is completed the result is displayed with the current DIP switch settings Memory Check pass DIP Switch 101000 2 The display is tested every pixel of the display is turned on 86 See If all of the pixels not turn on the display may be defective 3 DTAM Micro information appears indicating the microprocessor core firmware version and communication port RS 232 or RS 485 Operator Interface Core 3 00 RS 232 4 The DTAM Micro waits for an application download Programming Mode Waiting Up Download Powerup
62. er functions automatically occur at 9600 Baud After the transfer is complete the DTAM Micro Baud rate is set to the parameters defined by the application program residing in the DTAM Micro 4 2 Downloading an Application gt You will not see this prompt if a monitor was specified during installation Chapter 4 Transferring Applications This section shows how to download an application from a computer running DPS software Catalog No 2707 NP series H or later to the DTAM Micro Refer to the DPS Programming Manual Publication No 2707 801 for additional information 1 Apply power to the DTAM Micro The following message appears in the window of the DTAM Micro Programming Mode Waiting For Program If you do not see this message check the DIP switch settings DIP Switch position 1 must be in the Closed ON position On your computer move to the DPS subdirectory where the software resides C DPS gt Type dps and press Return to start the program C DPS gt dps Return Specify whether you are using a color monitor Enter Y or N The startup screen displays Allen Bradley Company Inc Catalog 2707 NP This software is licensed to John D Smythe RBC Company Ser Z 0000000000001 Technical Support Voice 440 646 6800 FAX 440 646 6850 or 6890 E mail RACLEASKTHEEXPERT RA ROCKWELL COM Press any key to continue 4 3 Chapter 4 Transferring Applicatio
63. er to from the DC power source The most common problems are related to cabling configurations and the communication parameters baud rate data bits parity These parameters must be identical for both the DTAM Micro and the controller Cabling and the communications parameters are always the first things to check If the communications cabling and communications parameters are correct perform the diagnostic tests described in this chapter to rule out any non functioning features of the DTAM Micro Refer to the following when the DTAM Micro displays an error message Message Probable Cause s Corrective Action s Possible defective ROM Resetthe DTAM Micro and re check If problem still exists re download ROM fail Read Only Memory ROM is incorrect the operating system through the programming soft ware If problem still exists send DTAM Micro for repair RAM fail RAM memory failed write or read test Resetthe DTAM Micro and re check If problem still exists send DTAM Micro for repair CFG File Invalid Application file checksum is incorrect Possible bad application file Download the pro gram CFG file and re check Watch Dog Fault Push key to continue Watch dog timer not within specs problem persists send DTAM Micro for repair Watch Dog Fault Push Key to Reset Watch dog timer timed out or pass bits not set problem persists send unit for repair Allen Bradley SLC 50X Es
64. erminal Link Coupler Programming the DTAM Micro Chapter 2 DTAM Micro Overview The DTAM Micro is programmed off line using a personal computer running DTAM Plus Programming Software DPS Operating system upgrades are also transferred using a personal computer DTAM Programming Software DPS Use DPS software Catalog No 2707 NP Series H or later to create application screens for both the DTAM Micro and DTAM Plus Operator Terminals For a description of DPS refer to the Programming Manual Publication No 2707 801 Upload Download Connections For programming and configuration the DTAM Micro is connected to your computer s RS 232 port If you have a DTAM Micro RS 485 version an RS 232 to RS 422 converter cable Catalog No 2707 NC5 is required The RS 485 version of the DTAM Micro is compatible with the converter cable s RS 422 output Upload Download Connection to RS 232 DTAM Micro LJ DTAM Micro Programming Terminal RS 232 Port Cable Catalog No 2707 NC2 Upload Download Connection to RS 485 DTAM Micro x DTAM Micro RS 232 to RS 422 Interface EN Built Into Cable Programming Terminal lt gt RS 485 Port Cable Catalog No 2707 NC5 2 11 Chapter 2 DTAM Mi
65. ess the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Reading Writing Controller BCD Files To read write the contents of controller BCD files 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select BCD and press 4 You are prompted for a file number Select File Enter a file number 3 999 for PLCs or 3 7 9 255 for SLCs and press You are prompted for element number Select File Num 72 Elem Enter the element number If you are accessing PLC 5 data you must enter an octal value You are shown the hexadecimal value of the element Data Format ge zd File D072 BCD Elem 002 CF27 Data Press NEXT to display the value in a binary format File D072 Elemz002 1100111100100111 To change a value move the cursor into the data field using the PREV and NEXT keys Enter the new data If you are editing binary data use the key to toggle the data between 1 and 0 Press lt to to load the new data into the file element To exit press the MODE Key to return to the initial P A D screen You can
66. f 24 VDC is not directly available you can use the AC to DC Adapters Catalog No 1747 NP1 for 120 VAC or Catalog 1747 NP2 for 240 VAC power ATTENTION Verify that the power is disconnected from the power source before wiring Failure to disconnect power may result in electrical shock Make sure that the supply voltage to the DTAM Micro is 18 to 30 volts DC The incorrect voltage may damage the DTAM Micro Do not overtighten the power connector screw terminals Overtightening the terminals may damage the DTAM Micro 1 Connect the DC positive DC common and ground lines as shown below Verify the connections by checking the DC power supply labels on the AC to DC Adapter if used and DTAM Micro Moo E exeo DTAM Micro Optional AC to DC Adapter Catalog No 1747 NP1 NP2 To 120VAC Catalog No 1747 NP1 m ad il To 240VAC Catalog No 1747 NP2 To DTAM Micro Check DC power labels before making connections 2 Apply power to the DTAM Micro by plugging the AC to DC Adapter into the proper power source check Adapter label to verify voltage The DTAM Micro performs a powerup sequence Powerup Sequence Chapter 3 Initial Setup and Mode Menu The powerup sequence is automatic you do not have to respond to the screens The sequence depends upon DIP switch position 1 upload download enable The DTAM Micr
67. for approximately 244 screens Recipe Operations Recipe type functions allow operators to quickly modify blocks of data Download data to a maximum of 10 non sequential register addresses per screen Link multiple recipe screens to download data to more than 10 addresses Flexible Function Key Operations Eight function keys provide a convenient way to trigger screen displays and change display screens Point Access Display Function Allows you to monitor or modify data files in SLC or PLC controllers Use this function to setup and debug application programs 2 1 Chapter 2 DTAM Micro Overview Package Contents The DTAM Micro shipping box contains the following DIP Switch Cover e 969 DTAM Micro User Manual Mounting Nuts 8 Catalog 2707 UM002 2 Spare Description The front panel of the DTAM Micro terminal is shown below Figure 2 1 DTAM Micro front view B DTA LED Indicator passed Display Window F1 F2 MENU MODE 1 2 3 fi F4 4 5 6 F5 F6 PREV 7 8 9 7 8 0 4 t Power Connector Communications Port Display The 2 line by 20 character display uses high contrast LCD technology with LED backlighting Keypad The keypad is separated by color into easily identified groups or functions In addition each key has a raised dome in the center to provide tactile feedback The keypad is designed for hand operation Using any othe
68. he data field using the PREV and NEXT keys Enter the new data If you are editing binary data use the key to toggle the data between 1 and 0 Press lt to to load the new data into the file element To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Reading Controller ASCII String Files Appendix C DTAM Micro Special Controller Functions To read the contents of PLC 5 DF1 ASCII string files Note This file type only applies to PLC 5 DF1 operating system 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select Control and press 4 You are prompted for a file number Select File Num Enter a file number 3 999 and press 4 You are prompted for an element number Select File Numz17 Elemz Enter the element number as an octal value You are shown the string length Length A File ST017 Len Elem 077 01 38 e Value Press NEXT to display characters 1 16 File St017 A Sample Elem 077 01 String Press NEXT again to advance through the strings 17 32 33 48 49 64
69. he information in Chapter 8 Troubleshooting and Maintenance before calling your local distributor of Spectrum Controls Note that your module contains electronic components which are susceptible to damage from electrostatic discharge ESD An electrostatic charge can accumulate on the surface of ordinary plastic wrapping or cushioning material In the unlikely event that the module should need to be returned to Spectrum Controls please ensure that the unit is enclosed in approved ESD packaging such as static shielding metallized bag or black conductive container Spectrum Controls reserves the right to void the warranty on any unit that is improperly packaged for shipment For further information or assistance please contact your local distributor or call the Spectrum Controls technical Support at USA 440 646 6900 United Kingdom 01908 635230 Australia 800 809 929 or 61 398 990 335 Brazil 55 11 3618 8800 Europe 49 2104 960 333 Declaration available upon request 2004 Spectrum Controls Inc rights reserved Specifications subject to change without notice The Encompass logo and ControlLogix are trademarks of Rockwell Automation Publication 0100078 02 Rev B February 2004 Corporate Headquarters Spectrum Controls Inc Box 5533 Bellevue WA 98006 USA Fax 425 641 9473 Tel 425 746 9481 Web Site www spectrumcontrols com E mail spectrum spectrumcontrols com SZ SPECTRUM C O N T
70. hrough the file types Select either Input or Output and press 4 You are shown the data at an Input or Output file element number File 1001 DEC Elem 003 19774 You can enter new element number If you are accessing PLC 5 data you must enter an octal value You are shown the decimal value at that address element Ni Data Format File 1001 DEC Elem 004 19774 Data Initially you are shown the decimal value at that address element If you press NEXT the hexadecimal format is displayed File 1001 HEX Elemz003 4D3E Pressing NEXT again displays the binary value File 1001 Elem 003 0011111001001101 Use the key to increment or decrement the current element address To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Select File Type O Output Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Reading Writing To read write the contents of controller Status files Controller Status Files ATTENTION Changing control status bits may cause a processor fault or have other possible effects on the controller operation Make sure you understand the function of status data 1 Select item 1 from the Special Menu to access the P A D function You are p
71. i dte Chapter 3 Object OS occ Rd ee eee RR EA DAR EAM ADD POWER os susc xv ir pex br Ge Or dE Power p Sequence Mode Se iiec tod ue iod beca e Quaere Resetting the Micro Setting Communication Parameters Manually Special Functions forController Operations Entering a New Master Security Code Enabling Disabling Scaling Table of Contents DTAM Micro Operator Interface Module User Manual Transferring Applications Running Applications Installation Using the Simulate Mode 3 10 POSTE UNC LIONS drca Mosa 3 1 Chapter 4 Bic ET 4 1 Upload Download DIP Switch 4 1 Upload Download Connections 4 2 Computer Sep sereias narsan en e occae oa ease paris 4 2 Downloading an Application 4 3 Uploading an Application 4 8 Chapter 5 Chapter Objectives 5 1 DIP 5 1 Application Documentation 5 1 Bi
72. iated the DTAM Micro writes the recipe data to the various controller addresses You cannot modify the recipe data that is sent recipe data is specified by the application designer Alarm Screens Alarm screens indicate conditions that are not expected during normal operation Alarm screens are triggered when the controller writes the alarm screen number to the Advisor register Refer to page 5 2 for additional information on the Advisor register You must respond to an alarm screen before any other screens can be displayed The MENU key will not function while an alarm screen is displayed Press 4 to acknowledge the alarm Conveyor Overload PRESS ENTER TO CLEAR 5 6 Objectives Safety Guidelines Chapter Installation This chapter contains the following sections Section Page Safety Guidelines 6 1 Operating Environment 6 1 Enclosures 6 2 Equipment Required 6 3 Clearances 6 3 Mounting Dimensions 6 4 Cutout Template 6 5 Installation 6 6 Connecting AC Power 6 7 Install the DTAM Micro terminal using publication NFPA 70E Electrical Safety Requirements for Employee Workplaces as a guide In addition grounding is an important safety measure in electrical installations A source for grounding recommendations is the National Electrical Code published by the National Fire protection Association of Boston Massachusetts Be certain to follow all directions for installing and connecti
73. ion screens for the DTAM Micro on S oftware Series H or later a personal computer Software allows completed applica tions to be transferred between the DTAM Micro and a per sonal computer The following accessories are available for the DTAM Micro Table 2 B Accessories Item Catalog No Description RS 485 communication cable connects DTAM Micro to an DH 485 Network SLC network Cable has 9 pin male connector for the Int bi 2707 NC1 communication port on Micro and 8 pin RJ connector for communication port on the SLC or Link Coupler Catalog No 1747 AIC RS 232 RS 232 cable connects DTAM Micro RS 232 version and a personal computer Use to upload or download 2 applications with personal computer running DPS software Catalog No 2707 NP Series H or later RS 232 210 Nc3 5 232 cable connects Micro to Channel 0 Port of Communications Cable a PLC 5 amp 5 232 1747 cp3 9 232 cable connects Micro to Channel 0 Port Communications Cable configured for RS 232 of an SLC 5 03 5 04 5 05 RS 422 2107 NC4 5 422 cable connects DTAM Micro to Channel 0 P ort Communications Cable configured for RS 422 of a PLC 5 For use with RS 485 version ofthe DTAM Micro Transfers files between RS 485 port of the DTAM Micro RS 485 and the personal computer s RS 232 port Cable Upload Download 2707 5 converts RS 232 signals to RS 422
74. ke precautions so that metal filings or other debris does not fall into the DTAM Micro ventilation slots or enter any components that may already be installed in panel Make sure that no objects are inserted or fall into the terminal through the ventilation slots or DIP switch access hole Failure to follow these warnings may result in personal injury or damage to the panel components 1 Using the cutout template shown in Figure 3 cut an opening in the panel 2 Make sure the sealing gasket is properly positioned on the DTAM Micro This gasket forms a compression type seal Do not use sealing compounds 3 Place the DTAM Micro in the panel cutout ATTENTION Mounting nuts must be tightened to a torque of 8 to 10 inch pounds to provide a proper seal and to prevent potential damage to the terminal Allen Bradley assumes no responsibility for water or chemical damage to the terminal or other equipment within the enclosure because of improper installation 4 Install the six self locking mounting nuts hand tight 5 Alternately tighten the mounting nuts until the DTAM Micro is held firmly against the panel Tighten mounting nuts to a torque of 8 to 10 inch pounds Do not over tighten nuts 8 DTAM Micro Operator Interface Wire and Cable Length Restrictions Connecting Power The following wire and cable length restrictions apply to DTAM products that are CE marked when used in installations that require compliance to European
75. lect 1 Reset 1 Reset 3 Special 2 Com Port 4 Other You are prompted 1 Reset Micro 0 Abort 2 Press 1 on the keypad to initiate the reset The DTAM Micro resets This has the same effect as turning the power off and on The DTAM Micro performs the self diagnostic tests and powerup displays as described in the previous section 3 5 Chapter 3 Initial Setup and Mode Main Setting Communication Parameters Manually 3 6 The Com Port option on the Mode Menu lets you to manually adjust the communication port parameters Normally these parameters are set automatically from the programming software when an application is downloaded Select Com Port from the Mode Menu 1 Reset 3 Special 2 Com Port 4 Other This menu displays 1 Baud Rate 3 Parity 2 Data Bits 4 Exit Select an item by pressing the corresponding numeric key 1 4 Baud Rate Selecting Baud Rate displays the current baud rate Baud Rate 19200 Next to change Press Next to select a new rate 300 1200 2400 4800 9600 19200 38400 DH 485 communications with an SLC or network cannot be set at 300 Baud Data Bits Selecting Data Bits displays the current setting Data Bits 7 Next to change Press Next to select either 7 or 8 bits Parity Selecting Parity displays the current setting Parity Even Next to change Press Next to select Even Odd or No parit
76. led in Europe any other application is in contravention of the European Union Directives and a breach of those laws DTAM Micro Cables Appendix DTAM Micro Cable Diagrams Catalog No 2707 NC1 Use the RS 485 Network Interface Cable to connect the RS 485 version of the DTAM Micro Catalog No 2707 M485P3 to an SLC network DTAM Micro RS 485 SLC 500 Programming Port or Communication Port Isolated Link Coupler Peripheral Port Data Out 1 e 1 Data DataOut 2 e Data CH B Datan m 3 24VDC Dataln 4 4 Gnd RS 485 5e 9 5 TransmitEnable TX EN TransmitEnable 6 9 e 6 Shield 7 Gnd RS 485 Grund 8 24 VDC Shield 9 8 Pin Male RJ Connector 9 Pin Male D Connector AMP 5 55179 Catalog No 2707 NC2 Use the Upload Download Cable to connect the RS 232 version of the DTAM Micro Catalog No 2707 M232P3 to a personal computer for transferring applications 25 to 9 pin adapter may be required if your computer has a 25 pin communication port DTAM Micro RS 232 Computer 9 Pin Communications Port Serial Port COM1 COM2 1e Datan 29 2 Dataln Data Out 3 3 Data Out 1e SignalGround 5 5 Signal Ground 9 Pin Male D Connector 9 Pin Male D Connector Appendix B DTAM Micro Cable Diagrams Catalog No 2707 NC3 Use the RS
77. m as shown in Figure 6 1 for mounting air flow cabling and access to DIP switches Figure 6 1 Recommended Clearances Leave 3 inches 76 2 mm for Mounting Air Flow and access to DIP Switches Leave 3 inches 76 2 mm for communications port connector pts 6 3 Chapter 6 Installation Mounting Dimensions Figure 6 2 shows the mounting dimensions of the terminal Figure 6 2 Mounting Dimensions in Inches Millimeters Back View A 3 9 54 99 1 137 2 Y AOA 99 Y lt 6 9 175 3 Bottom View 54 137 2 18 E S ooo _ 45 7 dh crm i 6 4 Chapter 6 Installation Cutout Tem plate A cutout template is provided on the inside back cover of this manual to mark the cutout dimensions Figure 6 3 provides a reference copy don t remove this page from the manual Figure 6 3 Panel Cutout Dimensions in Inches Millimeters 6 08 in p 3 04 in si 3 04 in C Ne A 77 22 mm 154 43 mm 100 84 mm 98 04 mm 115 57 139 70 mm 17 53 mm 7 37 mm 3 97 in 187 in dia 6 places DTAM Micro Panel Cutout 4 55 in 3 86 n i Anas 5 50 in gt Chapter 6 Installation Installation To install the DTAM Mi
78. mon operating problems and routine maintenance tasks It contains these sections Section Page Troubleshooting Recommendations 8 1 Equipment Required 8 1 Common Operating Problems 8 2 Error Messages 8 2 Communication Error Codes 8 4 Using the Test Functions 8 5 DIP Switch Test 8 6 Display Test 8 7 Keyboard Test 8 8 Communication Port Test 8 9 RAM Test 8 10 System Memory Test 8 10 Program Memory Test 8 11 TXEN Test 8 12 Cleaning the display window 8 13 Most errors are accompanied by an error message Find the error message in the error message listing and perform the recommended corrective action If you encounter a problem that is not listed in the table contact your local Allen Bradley distributor for assistance ATTENTION Make sure that no objects are inserted or fall into the terminal through the ventilation slots or DIP switch access hole Always disconnect power when checking wiring connections Failure to take adequate precautions may result in severe electrical shock or equipment damage Other than verifying that the correct power source is connected to the terminal use a voltmeter no electronic diagnostic equipment is required for troubleshooting 8 1 Chapter 8 Troubleshooting and Maintenance Common Operating Problems Error Messages If there is no display on the DTAM Micro verify that 18 to 30 VDC is present at the terminal connectors If not check the pow
79. n Entering a New Master Security Code 3 8 The master security code provides access to all security codes and allows them to be modified Two master security codes perform special functions 00000000 allows the operator to modify the existing master code without entering the current code 99999999 does not allow operator to modify security codes Changing of the master security code is through DPS software To enter a new Master Security code From the Mode Menu select item 4 1 Reset 3 Special 2 Com Port 4 Other The Other Menu appears 1 Master 3 Simulate 2 Scale 4 Test 5 2 Press 1 to select the Master security code function The master code entry screen displays Enter Current Master Code 3 Enter the current code and press 4 You are prompted to enter the new code Enter New Master Code 4 Enter a new code The code must be 8 digits in length If you enter less than 8 digits the entry is padded with zeroes For example an entry of 1234 is entered as12340000 Note Security codes can contain the wildcard character Any entered value will be seen as a match to the wildcard You must make sure that the master security code is different from security codes using wildcard entries Otherwise the master security code may be seen as a security code For example if the Master Code 12368794 When the master security code above is entered the DTA
80. nctions Reading Writing Controller Timer Files To read write the contents of controller Timer files 1 Select item 1 from the Special Menu to access the P A D function You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select Timer and press 4 You are prompted for a file number Select File Enter a file number 3 999 for PLCs or 3 7 9 255 for SLCs and press 4 You are prompted for an element number Select File Num 102 Elemz Enter the element number If you are accessing PLC 5 data you must enter an octal value You are shown the timer accumulator value ns Accumulator File T102 Acc Elem 008 120 Tu Accumulated Value Press NEXT to display the timer preset value Preset File T102 Pre Elem 008 200 Preset Value Appendix C DTAM Micro Special Controller Functions You can change the Acc and Pre values by pressing the PREV or NEXT keys to move the cursor to the field to change and then entering a new value ATTENTION Do not send negative timer values to the SLC 10 Negative timer values cause a fault in the SLC Press the 4 key to enter new accumulator or preset values to the displayed timer address Press NEXT again to display the status bits File T102 EN TT DN lt Bits
81. ng DC power to the DTAM Micro When used in a hazardous environment the ultimate enclosure must be in accordance with Class 1 Division 2 wiring methods as described in the National Electrical Code ANSI NFPA 70 and the Canadian Electrical Code All peripheral equipment must be suitable for the location in which it is used Use only a Class 2 power source as described in the National Electrical Code ANSI NFPA 70 and Canadian Electrical Code The recommended AC to DC adapters Catalog No 1747 NP1 and Catalog No 1747 NP2 meet this requirement The DTAM Micro contains no user serviceable parts Chapter 6 Installation Operating Environment Enclosures 6 2 ATTENTION EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1 DIVISION 2 RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1 DIVISION 2 ATTENTION CAUTION USE ONLY WITH CLASS 2 POWER SOURCE LIMITED TO 30 VDC OPEN CIRCUIT AND 8A SHORT CIRCUIT ATTENTION UTILISER AVEC UNE TENSION D ALIMENTATION CLASSE 2 DE 30 VCC MAXI EN CIRCUIT OUVERT AVEC UN COURANT DE COURT CIRCUIT DE 8A MAXI DANGER EXPLOSION HAZARD DO NOT CONNECT OR DISCONNECT EQUIPMENT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS RISQUE D EXPLOSION NE PAS BRANCHER OU DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX
82. nnection Connecting Power 6 7 Terminals 6 7 Power Connector 2 4 Powerup Sequence 3 3 Program Memory Test 8 11 Protocol DF1 2 9 2 10 DH485 2 9 2 10 Publications DTAM Micro 1 2 PLC 5 1 3 SLC 1 2 Wiring 1 2 R RAM Test 8 10 Recipe Description 2 1 Recipe Screen 5 6 Related Publications 1 2 Reset 3 5 RS 232 2 1 Connections 7 2 Port 2 4 2 8 RS 485 2 1 Connections 7 3 Port 2 4 2 8 5 Safety Guidelines 6 1 Scaling Enable Disable 3 9 Screen Alarm 5 6 Data Display 5 5 Data Entry 5 5 Main Menu 5 4 Navigation 5 2 Recipe 5 6 Security 5 4 Sub Menu 5 4 Types 5 2 Screen Changes Auto Return 5 3 Continue 5 3 Controller 5 2 Function Keys 5 3 Screen Links 5 2 Security Code 5 4 Master 3 8 Security Screen 5 4 Setup Initial Desktop 3 2 Simulate Mode 3 10 SLC Communicating With 7 9 Settings 7 9 1 4 Index DTAM Micro Operator Interface Module User Manual SLC 5 03 Communicating With 7 8 Connection 7 2 7 3 Connections 2 9 2 10 Settings 7 8 Special Menu 3 7 Specifications A 1 1 1 Status File C 4 Sub Menus 5 4 System Memory Test 8 10 T Temperature Operating 6 2 Template Cutout 6 5 Test Communication Port 8 9 DIP Switch 8 6 Display 3 3 8 7 Functions 8 5 Keyboard 8 8 Memory 3 3 Menu 3 11 Program Memory 8 11 RAM 8 10 System Memory 8 10 Transmit Enable 8 12 Timer File C 6 Transfer
83. ns t You will not see this prompt if a product type was specified during installation 44 Press any key other than Esc to continue The Product Selection Menu appears FRODUCT SELECTION MENU DTAN Micra DTAM Plus MicroVieu USE T KEYS TO CHOOSE AN ITEM PRESS ENTER SELECT PRESS ESC TO EXIT MicroVieu USE TO OPERATE THE MicroUieu PROGRAMMING SOFTWARE Press Return to select the DTAM Micro product The Opening Menu appears DTOM Micro OPENING MERI EDIT PROGRAN FILE DOWNLOAD FILE DTAM Micro UPLOAD FILE FROM DTOM Micra OUTPUT HARD COPY OF FILE UPGRADE OPERATING SYSTEM USE KEYS TU CHOOSE AN ITEM PRESS EMTER SELECT PRESS ESC TU EXIT EDIT PROGRAN FILE USE TU CREATE UR MODIFY A DTAM Micro PRUGRAM FILE A MODIFIED FILE SAVED UNDER NEU NAME Chapter 4 Transferring Applications 8 Highlight Download File to DTAM Micro and press Return The Communication Port Selection screen appears gt You will not see this screen ifa CDMMUNTCATIDN PORT SELECTION communication port was specified during installation COMM c USE tL KEYS CHOOSE AN ITEM PRESS EMTER TO SELECT THIS WELL BE THE HA RDUARE PORT THAT WILL BE USED COMMUNICATE WITH THE DTAM Micra 9 Highlight the serial port on your computer that is connected to the DTAM Micro COMM 1 or COMM 2 and press Retu
84. ns 4 2 Communication Port Test 8 9 Compatible Devices 2 11 Connector Communication 2 4 2 8 7 2 7 3 Power 2 4 6 7 Continue Screen Changes 5 3 Control File C 10 Controller Clearing Faults 3 7 Communicating With 7 6 File Types C 2 Screen Changes 5 2 Controller Mode 3 7 C 18 Conventions 1 2 Counter File C 8 Couplers Link 7 5 Cutout Template 6 5 D Data Bits 3 6 7 6 Data Display Screen 5 5 Data Entry Screen 5 5 Defaults 2 13 Desktop Setup 3 2 DF1 File 15 DF1 Protocol 2 9 2 10 DH 485 Cable Installation 7 5 DH 485 Network Communicating With 7 9 Settings 7 9 DH485 Protocol 2 9 2 10 Dimensions Clearances 6 3 Cutout 6 5 Mounting 6 4 DIP Switch 2 4 Default Settings 2 13 Descriptions 2 7 Master Code 2 7 Mode Key Enable 2 7 Run Setting 5 1 I 2 Index DTAM Micro Operator Interface Module User Manual Test 8 6 Upload Download Enable 2 7 Upload Download Setting 4 1 Display 2 2 Cleaning 8 13 Specifications A 1 Test 8 7 Display Test 3 3 Downloading Applications 4 3 DPS Description 2 12 2 14 Upload Download 2 12 4 3 4 8 DTAM Programming Software See DPS 2 12 E Electrical Specifications A 1 Electromagnetic Interference Limiting 7 1 Enclosure 6 2 Environment Operating 6 2 Specifications A 1 Error Codes 8 4 Error Messages 8 2 F Faults Clearing 3 7 C 20 File ASCII C 12 ASCII String C 17 BCD C 14 Bit C 5 Control
85. nstalled The Baud Rate and Parity of the DTAM Micro and PLC 5 must be set the same PLC 5 Channel 0 must be set as follows NA Not Applicable Parameter Setting Comments Channel Configuration Option System DF1 PtPt Required for proper operation Diagnostic File 3 999 ust be a unique integer file number Remote Mode change Disabled Required for proper operation Mode Atten Character NA ot used with Remote Mode disabled System Mode Character NA Not used with Remote Mode disabled User Mode Character NA ot used with Remote Mode disabled Baud Rate See Comments DTAM Micro must be set the same Stop Bits 1 Required for proper operation Parity See Comments DTAM Micro must be set the same Control Line No Handshaking Required unless communication cable loops back control signals Duplicate Detect A User definable per system requirements ACK Timeout A User definable per system requirements essage Timeout A User definable per system requirements Error Detect CRC Required for proper operation NAK Receive A User definable per system requirements DF1ENQs A User definable per system requirements 7 7 Chapter 7 Communication Connections and Setup RS 232 Communications The DTAM Micro and RS 232 port of the SLC 5 03 5 04 5 05 must be set with an SLC 5 03 5 04 5 05 as follows for communications to occur
86. ntry or selects a numbered item Shown on the display Displays any application screen assigned to the key These keys can also set or clear bits at eight consecutive registers in the controller data table 2 5 Chapter 2 DTAM Micro Overview 2 6 Function Key Operations Function keys can be linked to application screens allowing quick access to critical data display or data entry screens For example the F1 function key is linked to Recipe Screen 10 The operator can press F1 at any point in the application to download recipe registers on screen 10 to the processor A control mode can be assigned to each function key linked to a screen Control Mode Auto Return Function Returns to the screen displayed before the function key was pressed Continue Continues to the next screen in the link regardless of the screen displayed before the function key was pressed Bit Write Mode MODE Key Operations The MODE accesses a menu of options allowing you to set features and operating parameters of the DTAM Micro Allows the function key when pressed to set or clear a bit in the controller Bit Write Mode operates with either Auto Return or Continue mode The function keys access 8 contiguous word data elements defined by the user For example assign function keys F1 to F8 to N7 20 N7 27 1 Reset 3 Special EE 2 Com Port 4 Other
87. nual 1785 71 PLC 5 Programmable Controllers Quick Reference MicroLogix Publications Publication Number Title 1747 6 3 MicroLogix 1000 User Manual 1747 6 2 1 MicroLogix 1000 Quick R eference G uide 1 3 Chapter 1 Using this Manual 1 4 Objectives General Information DTAM Micro Overview This chapter describes the DTAM Micro and accessories It contains these sections Section Page General Information 2 1 Package Contents 2 2 Description 2 2 Keypad 2 5 DIP Switches 2 7 Communications Port 2 8 RS 232 Communications 2 9 RS 485 Communications 2 10 Compatibility NO TAG Programming the DTAM Micro 2 11 Default Settings 2 12 Product Options 2 13 Product Accessories 2 13 The DTAM Micro interfaces with the PLC 5 and SLC 500 family of processors The DTAM Micro allows operators to monitor and manipulate process data on the plant floor RS 232 or RS 485 Port The DTAM Micro has either an RS 232 port Catalog No 2707 M232P3 or an RS 485 port Catalog No 2707 M485P3 The RS 232 port allows point to point connections with a PLC 5 or SLC 5 03 5 04 5 05 The RS 485 port provides network or point to point capability with a PLC 5 over RS 422 SLC or other DH485 device Memory Capability Storage of the PLC 5 DF1 or SLC DH 485 driver communications protocol configuration information and user programmed screens are maintained in nonvolatile memory providing storage
88. o is shipped with this switch On Powerup Sequence DIP Switch 1 On 1 The DTAM Micro verifies the system memory checksum program checksum and system RAM After the test is completed the result is displayed with the current DIP switch settings Memory Check pass DIP Switch 101000 2 The display is tested every pixel of the display is turned on eid If all of the pixels do not turn on the display may be defective 3 DTAM Micro information appears indicating the microprocessor core firmware version and communication port RS 232 or RS 485 Operator Interface Core 3 00 RS 232 4 The DTAM Micro waits for an application download Programming Mode Waiting Up Download Powerup Sequence DIP Switch 1 Off 1 The DTAM Micro verifies the system memory checksum program checksum and system RAM After the test is completed the result is displayed with the current DIP switch settings Memory Check pass DIP Switch 101000 2 The display is tested every pixel of the display is turned on If all of the pixels do not turn on the display may be defective 3 Operating system information appears indicating the firmware release number and protocol being used PLC5 DF1 or AB DH 485 DTAM Micro c 1994 FRN 2 20 PLC5 DF1 4 The first application screen displays If the
89. og No 2707 M485P3 The RS 485 port allows point to point and multi drop communications with e PLC 5 Channel 0 configured as RS 422 port DF1 protocol e SLC 500 DH 485 port MicroLogix 1000 using the AIC Interface Figure 2 7 Typical RS 485 Communications DTAM Micro to Single SLC DTAM Micro to PLC 5 Channel 0 DTAM Micro PLC DTAM Micro SLC Ej ext fg eg 3 Channel 0 2 JEJ ooo Oo t 2o00 ICL C03 ij CO t OOO JI a C03 L OG Coco DTAM Micro DTAM Micro RS 485 Port RS 485 Port RS 485 Cable Catalog No 2707 NC1 RS 422 Cable Catalog No 2707 NC4 DTAM Micro to DH 485 Network DTAM Plus DTAM Micro 6 SLC 6 4 H5 EN FP OO OOO 58 oo Soo 20 DTAM Micro RS 485 Port EPOR DH 485 HMM NETS RS 485 E 0 Cable Catalog No 2707 NC1 Link Coupler Link Coupler Interface Converter RS 232 to RS 422 Programming T
90. on You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select ASCII and press 4 You are prompted for a file number Select File Enter a file number 3 999 for PLCs or 3 7 9 255 for SLCs and press 4 You are prompted for an element number Select File Num 012 Elemz Enter the element number If you are accessing PLC 5 data you must enter an octal value You are shown the hexadecimal value of the element Data Format a zd File A012 ASCII Elem 002 90 S Data Both invalid and valid ASCII values are displayed Refer to the DPS programming manual for a listing of the valid ASCII characters Invalid values are indicated by a slash preceding the hexadecimal value For example 12 valid ASCII value CF 2 partially valid ASCII CF AO invalid ASCII Appendix C DTAM Micro Special Controller Functions Press NEXT to display the binary value of bits 0 15 we Data Format File A012 Elem 002 0011100101010001 Data To change a value move the cursor into the data field using the PREV and NEXT keys Enter the new data If you are editing binary data use the key to toggle the data between 1 and 0 Press lt to to load the new data into the file element To exit press the MODE Key to return to the initial P A D screen You can pr
91. ormat Column and Character Backlight Contrast Display Viewing Area H x W Viewing Angle Keypad Keypad Type Operation Force Operational Life Electrical Communications P ort Catalog No 2707 M232P 3 Catalog No 2707 M485P 3 Communication Distances RS 232 RS 485 RS 422 Input Voltage Range Input Current Environmental Operating Temperature Storage Temperature Relative Humidity Shock Vibration Mechanical Dimensions Approximate Height Width Depth Front Panel Size Height Width Weight LED Indicator Appendix 0 19 x 0 12 in 4 75 x 2 95 mm 5 mm x 8 mm dot matrix 2 lines x 20 characters Yellow green LED fixed intensity Fixed 1 0 x 3 0 in 15 mm x 76 mm Horizontal 30 Vertical 20 to 30 Tactile embossed domed keys sealed membrane 16 453 grams 1 million operations RS 232 RS 485 Allen Bradley DH 485 protocol 50 ft 15 meters maximum 4 000 ft 1219 meters maximum with the Link Coupler Catalog No 1747 AIC 200 feet 61 meters maximum with PLC 5 18 30V DC 200mA maximum 0 to 55 C 32 to 131 F Series C or later 20 to 70 C 4 to 158 F 5 to 95 noncondensing 30G operating 50G non operating 3 9 inch 99 1 mm 5 4 inch 137 2 mm 1 8 inch 45 7 mm 5 4 inch 137 2 mm 6 9 inch 175 3 mm 1 0 Ibs 0 45 kg max RUN LED Green Appendix A Specifications Agency Ratings European Union Directive Compliance NEMA Type 4
92. play the position value Position 4 File R006 Pos Elem 002 25 Value 10 Appendix C DTAM Micro Special Controller Functions You can change the Len and Pos values by pressing the PREV or NEXT keys to move the cursor to the field to change and then entering a new value Press the 4 key to enter new length or position values to the displayed control address Press NEXT again to display the status bits The status bits for a PLC are displayed on two screens File ROO6 Eu Dn Em Bits Elem 010 0 0 0 O Enable Enable Unload id Done Empty Status Press NEXT again to display the remaining PLC status bits File ROO6 UI In 3 lt Bits Elem 010 0 0 0 0 Error Unload N Inhibit Found Status The status bits for an SLC are shown on one screen File RO06 Dn Er Ul In Bits 010 0 00 00 Enable Done Error Unload Status Inhibit To exit press the MODE Key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu Appendix C DTAM Micro Special Controller Functions Reading Writing Controller ASCII Files To read the contents of ASCII files 1 Select item 1 from the Special Menu to access the P A D functi
93. r DH 485 communications to occur If you are using an SLC 5 03 5 04 5 05 RS 232 Network port refer to the previous section SLC DTAM Micro 5 5 5 RS 485 Version 8888 9898 8088 9559 00000 9599 RS 485 Cable Catalog No 2707 NC1 DTAM Micro RS 485 Version DH 485 Network DH 485 Netwo rk gt _ Cable Catalog 2707 NC1 DTAM Micro The DTAM Micro must have an application with a AB DH485 operating system installed The baud rate parity and data bits of the DTAM Micro and DH 485 network or SLC must be set the same We recommend you use 19200 baud even parity and 8 data bits to match the default settings of an SLC controller If the DTAM Micro module is installed on a DH 485 network that has a large number of nodes connected and there is heavy network traffic the network may produce NAK NOMEM commands Three consecutive NAK NOMEM commands will produce a 10H error on the DTAM Micro module Pressing the enter key or resetting the module is required to resume operation Chapter 7 Communication Connections and Setup
94. r object or tool may damage the overlay or key LED Indicator A RUN LED in the upper left corner of the terminal indicates proper operation of the DTAM Micro This LED illuminates after the DTAM Micro passes the self diagnostic tests 2 2 Chapter 2 DTAM Micro Overview Figure 2 2 DTAM Micro back amp bottom view Back View RS 232 version shown Allen Bradley Micro ry CAT SER REV SERIAL NO MFD DATE 2707 M232P3 D XXXXX mn od s E i A DANGER EXPLOSION HAZARD DO NOT CONNECT OR DISCONNECT EQUIPMENT WHILE CIRCUIT 15 LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS RISQUE D EXPLOSION NE PAS BRANCHER OU DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL S AGISSE D UN EMPLACEMENT NON DANGEREUX MADE IN U S A BTAM Micro ALLEN BRADLEY OPEN DISABLE CLOSED ENABLE n nan gm OO EE Power Connector Communications Port DIP Switch Behind Removable Cover LT EI n pm j ru Bottom View 2 3 Chapter 2 DTAM Micro Overview 2 4 Communications Port The DTAM Micro has either an RS 232 or RS 485 port e Catalog No 2707 M232P3 has RS 232 port e Catalog No 2707 M485P3 has RS 485 port DIP Switch A six position DIP switch selects various opera
95. re enter the value Press the key to toggle between positive and negative values Press 4 after the entire value is entered Data entry screens can have a default value appear in the data entry field A flashing cursor identifies the first digit of the default value Pressing lt writes the default to the controller or you can enter a different value by pressing the CE key If a data display is included on a data entry screen the data display is only updated when the screen is entered Data does not update continuously 5 5 Chapter 5 Running Applications Recipe Screens Recipe screens allow the DTAM Micro to write multiple controller addresses at the same time Recipe screens can also be linked so that more than one recipe is downloaded G83 8888 878 E T4 14 2 Timer Value N7 30 0 Integer Value N7 31 100 Integer Value T4 15 1 Timer Value N7 200 500 Integer Value B3 10 10 Binary Value DTAM Micro Downloads Data to Multiple Controller Addresses a 0000 Operator Inititates Recipe Download Controller Modifies Process Using New Recipe Data Depending upon the application designer recipe screens will either automatically download data or display a prompt allowing the download to be initiated when 4 is pressed Download Recipe 323 Press ENTER to send Once the download is init
96. rmation in this owner s guide is subject to change without notice Limited Warranty Spectrum Controls warrants that its products are free from defects in material and workmanship under normal use and service as described in Spectrum Controls literature covering this product for a period of 1 year The obligations of Spectrum Controls under this warranty are limited to replacing or repairing at its option at its factory or facility any product which shall in the applicable period after shipment be returned to the Spectrum Controls facility transportation charges prepaid and which after examination is determined to the satisfaction of Spectrum Controls to be thus defective This warranty shall not apply to any such equipment which shall have been repaired or altered except by Spectrum Controls or which shall have been subject to misuse neglect or accident In no case shall the liability of Spectrum Controls exceed the purchase price The aforementioned provisions do not extend the original warranty period of any product which has either been repaired or replaced by Spectrum Controls Using this Manual DTAM Micro Overview Initial Setup and Mode Menu Table of Contents DTAM Micro Operator Interface Module User Manual Chapter 1 ODJECHVES sf ue CD yin ate Rhee eae Contents or 5 e bee xem ow ane am eee t s Intended AUGIENCE 3 55 aor E E Gas Conventions
97. rn t Jf a communication link does not 10 When communication is established the following screen appears occur in 10 seconds you get an error message Check DIP switch settings and cable connections FILE FILES IN PATH C DPS DH4B5 ENTER FILE MANE USE 11 KEYS TO CHOOSE ITEM PRESS ENTER TO SELECT Fig EXIT 11 Enter or select the file name that you want to download If the application file type DH 485 or PLC5 DF1 is different from the existing operating system you are prompted to download the new operating system Chapter 4 Transferring Applications 12 Press Return to load the application file The download begins and the following screen shows the progress of the download operation DOUNLOAD FILE LINK ESTABLISHED SENDING DATA M OO Oe 20 PRESS ESC ABORT DOUNLOAD 13 During the download the DTAM Micro alternately displays Programming Mode Transfer in Progress Programming Mode Copying to Memory 4 6 Chapter 4 Transferring Applications 14 When the download is complete you are returned to the Opening Menu DTOM Micro OPENING MENU EDIT PROGRAM FILE DOWNLOAD FILE TU ITAM Micro UPLOAD FILE FROM DTOM Micro OUTPUT HARD COPY OF FILE UPGRADE OPERATING SYSTEM USE tl KEYS TO CHOOSE AN ITEM PRESS 7 ENTERS SELECT PRESS ESC TO EXIT EDIT PROGRAM FILE USE TO CRE
98. ro Termina SLC 5 03 4 Catalog No 2707 M232P 3 5 n E OO OO OOO C 200 A D Gender Adapter Channel 0 RS 232 Cable Catalog No 1747 CP3 To connect the DTAM Micro to an RS 232 device 1 Make sure that the DTAM Micro is not connected to a voltage source 2 Use the proper cabling to connect the DTAM Micro communications port to the port of the controller PLC 5 channel 0 or SLC 5 03 SLC 5 04 RS 232 port Use cable Catalog No 2707 NC3 for PLC 5 channel 0 connection Use cable Catalog No 1747 CP3 for SLC 5 03 SLC 5 04 or 5 05 port connection This cable requires a 9 pin female to male gender adapter If you need to make your own cable refer to the cable diagrams in Appendix B The maximum recommended cable length is 50 feet 15 2 meters 3 Make sure that the communication parameters of the DTAM Micro terminal match the host device 4 Apply power and verify that communications are established 7 2 Chapter 7 Communication Connections and Setup Con necting The RS 485 port of the DTAM Micro terminal Catalog No 2707 M485P3 allows point to point and multi drop communications with RS 485 Devices e PLC 5 Channel 0 e SLC Controller DH485 port MicroLogix 1000 using the AIC Interface The figure below shows typical RS 485 connections DTAM Micro to Single SLC DTAM Micro Terminal Catalog No 2707 M485P 3 SLC
99. rompted for a file type Select File Type O Output 2 Press NEXT and PREV keys to scroll through the file types Select Status and press 4 You are shown the data at a Status file element File 8002 DEC Elem 003 5632 3 You can enter a new element number You are shown the decimal value at that address element n Data Format File 8002 DEC Elemz004 19774 N Data Initially you are shown the decimal value at that address element If you press NEXT the hexadecimal format is displayed File 8002 Elemz003 403 Pressing NEXT again displays the binary value File S002 Elem 003 0011111001001101 4 To change a value move the cursor into the data field using the NEXT or PREV keys Enter the new data If you are editing binary data use the key to toggle the data between and 0 See Attention above 5 Press 4 to to load the new data into the file element 6 To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function 7 Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu C4 Reading Writing Controller Bit and Integer Files Appendix C DTAM Micro Special Controller Functions To read write the contents of controller Bit and Integer files 1 Select item 1 from the Special Menu to access the P A D f
100. rsonal computer for transferring applications The cable contains the circuitry to convert RS 422 signals to RS 232 signals The DTAM Micro RS 485 port is compatible with the RS 422 output of the converter cable DTAM Micro RS 485 Communications Port Personal Computer TXD 1 e 2 i TXD 2 e RxD 3 RS4225 95 232 3 as RXD 4 e a d roun SignalGround 5 SignalGround 8 Shield 9 25 Pin Female Connector 9 Pin Male D Connector A 25 to 9 pin adapter is provided with the cable 9 Pin Female Connector 25 Pin Male Connector TXD TXD 3 RXD Signal Ground 7 5 Signal Ground DTR 20 4 DIR Appendix B DTAM Micro Cable Diagrams Catalog No 2707 NC10 Use the RS 232 Communications cable Catalog No 2707 NC10 to connect the DTAM Micro to the MicroLogix 1000 for run time operation The length of this cable is 2 meters DTAM Micro RS 232 Connects to MicroLogix 1000 Communications Port Communications Port 1e 2 DC Com 29 DataOut 3 4 Data In RXD 5 SignalGround 5 6 7 Data Out TXD 7e 9 9 Pin Male D Connector 8 Pin Male C DIN Right Angle Connector m chos md B 4 Appendix DTAM Micro Cable Diagrams Catalog No 1747 CP3 Use this RS 232 Communications Cable to connect the R
101. screen displays PROGRAMMING SOFTWARE for Bul 2707 DTRM Plus DTRM Micro and MicroView Version 9 00 Allen Bradley Company Inc Catalog 2707 NP This software is licensed to John D Smythe ABC Company Ser Z 0000000000001 Technical Support Voice 440 646 6800 FAX 440 646 6850 or 6890 E mail RACLEASKTHEEXPERT RA ROCKWELL COM Press any key to continue Chapter 4 Transferring Applications 6 Press any key other than Esc to continue The Product Selection Menu appears t You will not see this prompt if a product type was specified during installation FRODUCT SELECTION MENU DTAN Micra DTAM Plus MicroVieu USE T KEYS TO CHOOSE AN ITEM PRESS ENTER SELECT PRESS ESC TO EXIT USE TO OPERATE THE MicroUieu PROGRAMMING SOFTURRE 7 Press Return to select the DTAM Micro product The Opening Menu appears DTOM Micro OPENING MERI EDIT PROGRAN FILE DOWNLOAD FILE DTAM Micro UPLOAD FILE FROM DTOM Micra OUTPUT HARD COPY OF FILE UPGRADE OPERATING SYSTEM USE TI KEYS TU CHOOSE AN LTEM PRESS EMTER SELECT PRESS ESC TU EXIT EDIT PROGRAN FILE USE TU CREATE UR MODIFY A DIAM Micro PRUGRAM FILE A MODIFIED FILE CAN SAVED UNDER NEU NAME Chapter 4 Transferring Applications 8 Highlight Upload File from DTAM Micro and press Return The Communication Port Selection screen appears r
102. se 1 Using this Manual Provides an overview of the manual Contains a description of the DTAM 2 Overview of DTAM Micro icro and accessory devices Describes initial desktop setup of the 3 Initial Setup and Main Menu DTAM Micro using main menu functions Describes how to upload and download 4 Transferring Application Files application files between the DTAM Micro and a personal computer Describes the basic screen types 5 Running Applications Also describes the different function key operations Provides procedures for mounting the 6 Installation DTAM Micro Also provided are wiring instructions and recommendations m Describes RS 232 and RS 485 7 ee connections Setup guidelines are p provided for SLC and PLC controllers Provides assistance in identifying 8 Troubleshooting and correcting common operating and Maintenance problems Cleaning recommendations are also provided Provides the specifications agency Appendix A S pecifications ratings and European Union Directive Compliance Provides the DTAM Micro cable Appendix B Cable Diagrams diagrams Appendix C DTAM Micro Special Provides the special control functions Controller Functions 1 1 Chapter 1 Using this Manual Intended Audience Conventions Related Publications 1 2 No special knowledge is required to operate the DTAM Micro If you are installing the DTAM Micro you must be familiar with the standard panel cutout and installation
103. t Write 5 1 Screen Type ims sd ha tots ts aaa aa a A bia 5 2 Screen Nayigatofix orta um a Vet iode 5 2 Sereen LINKS is 2 8 acest citt in RHET E IRE GAIA iod elata ict ERES 5 2 PROVISO OPON a bot aes tes oe Dos a Wad ro dao aicut E IN mets 5 2 Function KEYS lode nce acted eme Hoa ia eee pt b trea tps 5 3 Menu and Sub Menu 5 5 5 4 Man MI axe dete eren Aes a 5 4 S UDEM BIS qa xcu nat Goce una Ero a ful ea Pda t doa ductu 5 4 SEGUI Screens ausi Ape tete baie Otel La deem ret d od 5 4 Data Display Screens 5 5 Data Entry Screens 5 5 Recipe Screens 5 6 SCIBBllS is canera yenin tia naar PRAE FUR RA dE MA Ad Re T4 5 6 Chapter 6 OCCU fp PEE 6 1 S aretyGHlgellles Ra depu diee ist ua 6 1 Operating Environment 6 2 ENCIOSUTES E ava va e PE EE qM guten 6 2 Equipment Required 6 3 SE 6 3 Mounting 1 5 0 6 4 ed ating 6 5 oda 6 6 Wire and Cable Leng
104. tablishing Comm Attempting to communicate with an SLC Normal display when initiating communications with an SLC Allen Bradley P LC 5 Establishing Comm Attempting to communicate with a PLC ormal display when initiating communications with a PLC SLC not found This display is displayed after a 2 second interval of attempting to establish communications with the SLC Communications not established with the SLC Check cabling and communications parameters to verify that the SLC matches those of the Micro PLC not found This display is displayed after a 2 second interval of attempting to establish communications with the PLC Communications not established with the PLC Check cabling and communications parameters to verify that the PLC matches those of the Micro Communication Loss Press ENTER to Reset Communication with the SLC was lost after 16 at tempts Check DTAM Micro to controller cabling Check SLC operating conditions Com Error Code nnH Press ENTER to Reset Communication error code nn Received a controller error code Refer to next sec tion for error codes Attempted Invalid Screen Access 8 2 Illegal unprogrammed screen type detected CFG file error Check the program CFG file and download Check linking and so on Message Not Programmable Chapter 8 Troubleshooting and Maintenance Probable Cause s
105. techniques If you are wiring the DTAM Micro you must be familiar with the electrical codes in your area see inside front cover You should be familiar with the DTAM Programming Software see related publications below This manual uses the following conventions e Keys that you press on Micro are enclosed in brackets For example NEXT refers to the NEXT key on the DTAM Micro References to menus are initial cap followed by the word Menu For example Special Menu Main Menu Other Menu All DTAM Micro displays are shown inside a rectangular box 1 Reset 3 Special 2 Com Port 4 Other The following publications may be helpful for additional reference DTAM Micro Publications Title DTAM Programming Software Programming Manual Series J orlater Software Publication Number 2707 801 Wiring Publications 1770 622 Data Highway Data Highway Plus Data Highway 485 ai Cable Installation Manual SLC Publications Publication Number Title SLC 500 Fixed Hardware Style Vp Installation and Operation Manual SLC 500 Modular Hardware Style Installation and Operation Manual 1747 RM001 SLC 500 Reference Manual PLC 5 Publications Chapter 1 Using this Manual Publication Number Title 1785 6 1 PLC 5 Instruction S et Reference 1785 6 2 1 1785 PLC 5 Programmable Controllers Design Manual PLC 5 Family Programmable Controllers Hardware Installation Ma
106. th 6 7 Connecting DE P OWE tris atu o e dacs eb rx anoo ede SM Enn 6 7 Communication Connections and Setup Troubleshooting and Maintenance Specifications Table of Contents DTAM Micro Operator Interface Module User Manual Chapter 7 Chapter Objectives Wiring Guidelines Connecting RS 232 Devices i sese ye yx Y LEE E ERR Connecting RS 485 Communicating with a Logic Controller Communications Parameters Communicating With a 1 5 Communicating With an SLC 5 03 Communicating With an SLC or Network RS232 Communications with a MicroLogix 1000 RS485 DH 485 Communications with a MicroLogix 1000 Chapter 8 Chapter Objec ves eoo RES EORR EEG TroubleshootingRecommendations Equipment Required Common OperatingProblems Ermo MESSAGES A EE M CommunicationErrorCodes Using the Test Functions DIP Switch Test Mot anata ale So
107. the bit write mode function keys 5 1 Chapter 5 Running Applications Screen Types Screen Navigation 5 2 Application screens can have a variety of appearances The DTAM Micro can display six types of screens Menu and Sub Menu Screens e Security Screens e Data Display Screens e Data Entry Screens e Recipe Screens e Alarm Screens The DTAM Micro provides several options for changing the screen displays e Screen links e Advisor option Function keys Screen Links Use the NEXT and PREV keys to step backward and forward through this sequence Main Menu and Sub Menu screens list screens that can be accessed by pressing the assigned numeric key 0 through 9 A typical Main Menu screen provides links to individual screens or sub menus 1 Pump 2 Tank Status 3 Mixer Status 4 Recipe In the example above pressing 2 at the Main Menu displays the status of a holding tank Pressing 4 displays a Sub Menu of the recipe screen options Advisor Option Applications can allow screen changes that are controlled by an SLC or PLC logic controller When the logic controller writes a valid screen number to a specified Advisor register the corresponding screen is displayed The controller can initiate a screen change based upon a variety of inputs to the controller For example a pressure limit switch can be used to initiate the display of a pressure control screen It is the responsibility of the applic
108. the Mode Menu is displayed Data Display 10 Disable the Simulate mode Test Functions Chapter 3 Initial Setup and Mode Menu Selecting Test from the Other Menu displays the test screen DTAM Micro Diag Test lt Test Selection gt lt Current Test Selection Use the Test menu to perform the following Reset DUT DTAM Under Test DIP switch positions Display Keyboard Communications port Random Access Memory RAM System memory Program memory Transmit enable Refer to Chapter 8 Troubleshooting and Maintenance for instructions on how to perform these tests 3 11 Chapter 3 Initial Setup and Mode Main Objectives Upload Download DIP Switch Settings Chapter Transferring Applications This chapter describes how to transfer applications between the offline programing software DPS and the DTAM Micro It contains the following sections Section Page Upload Download DIP Switch Settings 4 1 Upload Download Connections 4 2 Computer Setup 4 2 Downloading an Application 4 3 Uploading an Application 4 8 Before you can upload or download an application you must verify that DIP switch position 1 is On as shown To access the DIP switch remove the cover from the access hole on the back of the DTAM Micro align cover tabs with notches in hole to remove The DTAM Micro is shipped without the cover installed you can find it in the hardware bag ae
109. the Spectrum Controls technical Support at USA 440 646 6900 United Kingdom 01908 635230 Australia 800 809 929 or 61 398 990 335 Brazil 55 11 3618 8800 Europe 49 2104 960 333 Declaration available upon request 2004 Spectrum Controls Inc rights reserved Specifications subject to change without notice The Encompass logo and ControlLogix are trademarks of Rockwell Automation Publication 0300209 01 Rev A February 2004 Corporate Headquarters Spectrum Controls Inc Box 5533 Bellevue WA 98006 USA Fax 425 641 9473 Tel 425 746 9481 Web Site www spectrumcontrols com E mail spectrum spectrumcontrols com SZ SPECTRUM C O N T R O L 5 SPECTRUM t I Ht cy 5 Owner s Guide 0100078 02 Rev B DTAM INSTALL INSTRUCTION Catalog Numbers 2707 M232P3 2707 M485P3 This document describes how to install a DTAM Micro terminal and connect power e Wiring and Safety Guidelines Enclosures e Equipment Required e Clearances e Mounting Dimensions e Installation e Wire and Cable Length Restrictions e Connecting Power e Powerup Sequence e Upload Download DIP Switch Settings e Upload Download Connections e Connecting to Devices e Specifications e Agency Ratings e European Union Directive Compliance For more information on the DTAM Micro terminal refer to the following publications DTAM Micro User Manual Important Notes 1 Please read all
110. the information in this owner s guide before installing the product 2 The information in this owner s guide applies to hardware version A and firmware version 1 0 or later 3 This guide assumes that the reader has a full working knowledge of the relevant processor Notice The products and services described in this owner s guide are useful in a wide variety of applications Therefore the user and others responsible for applying the products and services described herein are responsible for determining their acceptability for each application While efforts have been made to provide accurate information within this owner s guide Spectrum Controls assumes no responsibility for the accuracy completeness or usefulness of the information herein Under no circumstances will Spectrum Controls be responsible or liable for any damages or losses including indirect or consequential damages or losses arising out of either the use of any information within this owner s guide or the use of any product or service referenced herein No patent liability is assumed by Spectrum Controls with respect to the use of any of the information products circuits programming or services referenced herein The information in this owner s guide is subject to change without notice Limited Warranty Spectrum Controls warrants that its products are free from defects in material and workmanship under normal use and service as described in Spectrum Controls
111. ting Function ON position allows the transfer of application files between ON the DTAM Micro and personal computer running DPS AII communication between the DTAM Micro and controller are 10 disabled Keypad entry is also disabled OFF OFF enables communication between the DTAM Micro and controller ON ON enables the master code Enabling the master code allows any security code to be accessed or modified 2 OFF disables the master code Disabling the master code OFF still allows access to a security screen or special functions but does not allow security codes to be modified 3 ON ON enables the Mode key on the front panel OFF OFF disables the Mode key on the front panel 4 5 6 ON or OFF Reserved for future use DTAM Micro is reset each time this switch position is changed 2 7 Chapter 2 DTAM Micro Overview Communications Port All communications are through a 9 pin connector on the bottom of the DTAM Micro The connector is either an RS 232 port or RS 485 port depending upon the version catalog number Figure 2 5 Communications Port DTAM Micro Bottom View 9 Pin Female PIN Signal Name 1 Data Out Data Out Data In Data In Signal Ground Transmit Enable Not Used Signal Ground Shield C Un gt UC 5 485 Version Catalog No 2707 M485P3 DTAM Micro Bottom View 9 Pin Female y
112. ting settings This switch is located under a removable cover on the back To remove cover align cover tabs with notches in hole Power Connector The power connector is a non removable screw terminal block located on the bottom of the unit Connect 24 VDC to these terminals or use the optional AC to DC Adapter Figure 2 3 Keypad Chapter 2 DTAM Micro Overview The DTAM Micro uses a sealed membrane tactile feedback keypad The keys are color coded to easily identify key functions Key Color Function Blue Movement O perator Response Dark Grey Display F ormat Control Light Grey Numeric Entry The following table defines the function of each keypad key Key Function EN Returns to the main menu of an application If an alarm screen is trig gered the MENU key is not functional until the alarm is acknowledged aes Accesses special features and configuration operating parameters DIP Switch SW 3 enables or disables the MODE key Steps back through a sequence of linked screens PREV Next Steps forward through a sequence of linked screens Clears an entire value during data entry X Toggles a data entry value between positive or negative Enters decimal point Sends data to the controller Data includes default values or data entered atthe keyboard Also used to acknowledge alarm screens Enters numbers 0 to 9 during data e
113. ts 1 If you are clearing PLC 5 the controller must be in Program or Remote Program mode 2 Select item 4 from the Special Menu to access the Clear Fault function You are prompted to clear faults 1 Clear Faults 0 Abort 3 Press 1 to clear the faults or 0 to abort the function The faults are cleared and you are returned to the special functions menu 1 P A D 3 Mem Xfer 2 Mode 4 Clr Fault AC Adapter 2 14 3 2 6 7 Accessories 2 14 Adapter AC 2 14 3 2 6 7 Advisor 5 2 Alarm Screen 5 6 Ambient Temperature Operating 6 2 Application Documentation 5 1 Downloading 4 3 Simulation 3 10 Transfer 4 1 Uploading 4 8 Application Files Running 5 1 ASCII File C 12 ASCII String File C 17 Audience Intended 1 2 Auto Return 5 3 Baud Rate 3 6 7 6 BCD File C 14 Bit File C 5 Bit Write Mode 5 1 C Cable Diagrams B 1 Cables Communication 2 14 Upload Download 2 14 Chapter Descriptions 1 1 Chart Troubleshooting 8 1 Cleaning Display 8 13 Clearances Mounting 6 3 Clearing Faults 3 7 C 20 Codes Error 8 4 Master Security 3 8 Communication Connections 7 2 7 3 Default Settings 2 13 Error Codes 8 4 Parameters 7 6 Ports 2 4 2 8 RS 232 2 9 Index DTAM Micro Operator Interface Module User Manual RS 232 Port 2 1 RS 485 2 10 RS 485 Port 2 1 Setting Parameters 3 6 Upload Download 2 12 Upload Download Connectio
114. unction You are prompted for a file type Select File Type O Output Press NEXT and PREV keys to scroll through the file types Select either Binary or Integer and press 4 You are prompted for a file number Select File Num Enter the file number 3 999 for PLCs or 3 7 9 255 for SLCs and press 4 You are prompted for an element number Select File Num 103 Elem Enter the element number If you are accessing PLC 5 data you must enter an octal value You are shown the decimal value of the data Data Format Elemz10 19774 SS Initially you are shown a decimal value for the status If you press NEXT the hexadecimal format is displayed FileZN103 DEC Data File N103 HEX Elemz10 4D3E Pressing NEXT again displays the binary value FileZN103 Elem 10 0011111001001101 To change a value move the cursor into the data field using the NEXT or PREV keys Enter the new data If you are editing binary data use the key to toggle the data between 1 and 0 Press lt to to load the new data into the file element To exit press the MODE key to return to the initial P A D screen You can press the MODE key at any time during the P A D function Pressing the MENU key at the P A D screen exits the P A D function and displays the Main Menu C 5 Appendix C DTAM Micro Special Controller Fu
115. up and Mode Main Using the The Simulate mode checks an application without having a controller Simulate Mode connected data that normally would be sent by the controller such as data for a display is set to 0 Any ASCII data is set to PLC5 DF1 operating system only Selecting Simulate from the Mode Menu will e Halt communication between the DTAM Micro and the controller e Simulate communication with a controller Disabling the Simulate mode resumes normal operation To simulate an application 1 Download the application from the DPS software 2 Enable the Simulate mode 3 From the Mode Menu select item 4 1 Reset 3 Special 2 Com Port 4 Other The Other Menu appears 1 Master 3 Simulate 2 Scale 4 Test 5 4 Select item 3 The simulate enable screen displays Simul Enable OFF 0 Current Setting 0 1 On 5 Press 1 to enable the Simulate mode 6 Press 5 to exit the Other Menu and display the Mode Menu 7 From the Mode Menu reset the DTAM Micro Refer to page 3 5 The DTAM Micro displays a series of diagnostic tests enters run mode loads the application and then displays the Mode Menu of the application 8 Run the program as you normally would Notice that all display registers show data as a set of zeroes Pressure 0000 PSI 9 After verifying the operation of the program press the MODE key All other functions are halted and
116. y Special Functions for Controller Operations Chapter 3 Initial Setup and Mode Menu The Special Menu item provides access to special features for the controller operations A security access code may be assigned in the application restricting access to the Special Menu Select Special from the Mode Menu 1 Reset 3 Special 2 Com Port 4 Other This menu displays 2 Mode 4 Clr Fault 1 P A D 3 Mem a Note Below are brief descriptions of each menu item Refer to Appendix C for instructions on using the Special Menu items P A D Use the Point Access Display function to display and modify controller data files The P A D function does not allow you to write controller Input and Output files Appendix C provides a listing of the applicable file types for SLC and PLC 5 controllers along with step by step instructions Mode Select mode to place the controller in either the run or program modes This may be useful if you need to halt the controller for memory transfers Mem Xfer Use the memory transfer function to initiate a transfer of data between a memory module and an SLC or PLC controller Memory transfers with a PLC 5 are only to a memory module you cannot transfer data from a memory module to a PLC 5 Appendix C describes how to use the Mem Xfer function Clr Fault Use the Clear Fault function to clear all major and minor faults in the controller 3 7 Chapter 3 Initial Setup and Mode Mai
117. you leave adequate room as shown in Figure 1 for mounting air flow cabling and access to DIP switches Figure 1 Recommended Clearances Leave 3 inches 76 2 mm for Mounting Air Flow and access to DIP Switches Leave 3 inches 76 2 mm for communications port connector DTAM Micro Operator Interface Mounting Dimensions Figure 2 shows the mounting dimensions of the terminal Figure 2 Mounting Dimensions in Inches Millimeters Back View 3 9 5 4 99 1 137 2 AN f f sea Y lt 6 9 3 175 3 Bottom View 54 137 2 A SEHEN 1 8 m 45 7 La H z al 6 DTAM Micro Operator Interface Cutout Tem plate Figure 3 shows the panel cutout dimensions of the terminal Figure 3 Panel Cutout Dimensions in Inches Millimeters lt 6 08 in gt 3 04 in 3 04 in CN A 77 22 154 43 100 84 2187 in dia 98 04 mm 6 places 115 57 139 70 mm 17 53 mm DTAM Micro Panel Cutout 3 97 in 5 50 in gt Installation DTAM Micro Operator Interface 7 To install the DTAM Micro Operator Module ATTENTION Disconnect all electrical power from the panel before making cutout Make sure that area around panel cutout is clear Ta

2707-UM002C-EN-P, DTAM Micro Operator Interface User Manual

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