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VME Built-in Controller JW-32CV3 Instruction Manual

1. When the fixed allocation is selected the communication monitor time will be as per the tables above according to the number of slave modules When the free allocation is selected the monitor time ISD EPR can be set to any figure 2 to 65536 ms 4 to 65536 ms on the system memory 5 gt see page 9 17 The communication time can be measured using a commercial DeviceNet analyzer ISD InterScan Delay The ISD is the communication monitor time allowed after the master module sends a request to a slave module until it receives a response from the last slave module When the time allowed for the ISD has elapsed without a response from the last slave the JW 50DN advances to the next communication cycle EPR Expected Packet Rate The EPR is the communication monitor time allowed after a master module sends a request to a slave module until it receives a response from all of the slave modules If one or more of the slave modules fails to return a response within the time allowed a communication error occurs PLC DeviceNet Communication Function 2 Setting data memory and system memory Below shows setting lists of the data memory and system memory of the JW 32CV3 DeviceNet section Pages to refer B Switch SW6 setting value 0 o gt 9 10 Data table allocation method Fix i Mast Sive Seting fem O Top address of I O table Top address 300 5000 500 6000 79000 0100 9 15
2. 27th byte E2032 3 bytes input data length 28th byte E2033 29th byte E2034 3rd byte 30th byte E2035 input data offset 31st byte E2036 05 6th byte 32nd byte E2037 00 output data offset 49th byte E2060 A slave station without a I O 50th byte E2061 33rd byte E2040 message function Slat py on 52nd byte E2063 All Node 36th byte E2043 Node 53rd byte E2064 zeroes address 6 address 4 37th byte E2044 All zeroes 54th byte E2065 38th byte E2045 55th byte E2066 39th byte E2046 56th byte E2067 40th byte E2047 to 41st byte E2050 A EN station with a Polling I O 505th byte E2770 506th byte E2771 507th byte E2772 3 bytes output data length Node TE Upa gth address 3 34th byte E2041 35th byte E2042 42nd byte E2051 Not used 43rd byte E2052 3 bytes input data length 44th byte E2053 0 byte output data length Node 508th byte E2773 45th byte E2054 oth byte address 5 509th byte E2774 All Node zeroes address 63 46th byte E2055 input data offset 510th byte E2775 47th byte E2056 12th byte 511th byte E2776 48th byte E2057 output data offset 512th byte E2777 The addresses shown in parentheses are correct when the module No switch SW6 is set to 2 9 25 PLC DeviceNet
3. 1 Protection OFF 2 Long mode 4 5 Protection ON 6 8 9 Protection OFF A T Normal mode D Protection ON E Basic operation Master O Enable mode Slave Disable Communication speed Select a baud rate 125 kbps 250 kbps or 500 kbps Protection function ON OFF Select whether to use the protection function When the JW 32CV3 control section is stopped hold down the SCAN switch for 3 seconds and it will enter the scan list edit mode Not protected The scan list is created by collecting slave data from the slave stations Change the JW 32CV3 control section to operating status and it will start I O message operation The SCAN switch will not function Protected This mode is selected to prevent I O message operation from being stopped by mistaken operation of the SCAN switch Regardless of protected mode is selected yes no or the JW 32CV3 control section status operating stopped when a Bus off error occurs F1 Page 9 39 hold down the SCAN switch for 3 seconds The JW 32CV3 will disconnect the network and restart the connection PLC DeviceNet Communication Function Communication monitor time Communication monitor time ISD EPR is timeout time of communication Select either of normal mode and long mode Communication monitor time ms Number of slave Normal mode Long mode modules ISD EPR ISD EPR 1 to 15 16 to 31 32 to 47 48 to 63
4. 60008 Hide T 0 at HUH MLS v I swe gom ESS pE o 4 OOOO sw sws swe sw7 Sws p gt Various SCAN functions 5 gt 4 e ON lt gt OFF ollo ol So ollo DAS SW3 9 o re o o o S Terminator ET Aan Fags Oe Termination SW4 SW5 SW6 SW7 resistance 5 gt 5 x10 x1 UNIT No Baud rate Eaa Node Address 00 to 63 Module No Communication speed Node address gt 3 Operation mode gt 2 Communication monitor time 7 9 8 PLC DeviceNet Communication Function 1 LED display The JW 32CV3 displays operation details concerning the DeviceNet by lighting blinking going OFF LEDs for the DeviceNet communication on the JW 32CV3 LEDs for the DeviceNet communication Lamp name Operation Green Red Indicates the module s status Detail gt gt see table NS Green Red Indicates the network status below SD Red Lights when sending data RD Red Lights when receiving data LEDs for the DeviceNet communication FT Red Lights when the JW 32CV3 DeviceNet section is faulty PT Red Lights when the module is in the protected mode
5. Address 1 D7 D6 D5 D4 D3 D2 D1 DO Bit number 1st byte 39000 OFF D7 to D1 Communication monitor table 1 bit DO 2nd byte 39001 OFF D7 to D1 The communication status of the JW 32CV3 slave is 3rd byte 39002 Device status table 1 byte indicated by turning the bits in these ON and OFF 4th byte 39003 Reserved area 2 ON Normal 5th byte 39004 p7 De p5 p4 p3 D2 p1 a Abnormal 6th byte 39005 D17 D16 D15 D14 D13 D11 7th byte 39006 7 L Operating status monitor table 1 bit DO 8th byte 39007 Reseed sien 2 The operating status of the JW 32CV3 slave is 9th byte 39010 indicated by turning the bits in these ON and OFF Vender information 120 bytes ES The JW 32CV3 DeviceNet is operating 5 gt Next page OFF The JW 32CV3 DeviceNet is idle 128th byte 39177 Diagnostic table 128 bytes The status of the JW 32CV3 slave devices can be monitored by keeping track of the device status codes assigned to each node address 00 v is normal 5 gt See 1 below Master status 2 bytes The error information and operating status of the master station is indicated by turning bits ON and OFF gt See 2 below 1 The addresses shown in parentheses are correct when switch SW6 of the JW 32CV3 is 0 and fixed allocation is selected 2 Do not modify the numbers in the reserved areas That may cause the machine to malf
6. when free allocation to 303 to 15777 to 503 to 16777 to 79777 9 23 ace an 304 49000 504 59000 69000 39000 o 9 15 Top address when to 307 to 49377 to 507 to 59377 to 69377 9 42 free allocation Explicit message table request 49400 59400 69400 Top address when to 49565 to 59565 to 69565 free allocation 9 15 Explicit message 9 32 table response 39600 49600 59600 69600 Top address when to 39765 to 49765 to 59765 to 69765 free allocation se ust table ToP E0000 314 E1000 514 E2000 _ 3000 0000 gt 9 16 address when tree to E0777 to 317 to E1777 to 517 to E2777 to E3777 9 31 allocation Data length when editing scan list 321 521 b 9 16 ISD communication 324 524 monitor time 325 525 EPR communication 326 526 gt 9 17 monitor time 327 527 Slave module output status when the control 330 530 Latch idle status section is not operating Top address of I O table 360 560 ee os 32000 to 363 75000 to 563 Number of I O bytes when 364 564 used as slave station to 367 to 567 Latch clear slave area when communication error gt 9 18 occurs when used as 370 570 slave station Response time to master when used 371 571 as slave 372 572 O Enable Disable Switch SW6 module No switch SW6 When the slave mode is selected set switch SW6
7. Signal rove Slee Gomme Sor i RS 422A a Te RS 422A a Signal grounding 15 pin D sub ivi female connector ivi RS 422A JW 32CV3 S O 2 8 2 Ome Eee PG COMM2 port Signal Sl Outside body grounding Sending data PLC to personal computer RS 232C a ra a Sending data PLC to personal computer RS 422A RD Receiving data personal computer to PLC Signal grounding 15 pin D sub female connector Signal grounding e RS 232C RS 422A 9 RD a Receiving data personal computer to PLC Sending data personal computer to PLC PLC to personal computer ON Available PLC sending OFF Ban PLC sending RS 422A ON while PLC is supplied power source 2 RS 232C Receiving data RS 232C RS 422A value the RTS signal will be ON while PLC is input the power sending data 2 When system memory 222 of the JW 32CV3 is OOnex initial When 02tex is specified on the same memory address the RTS 17JE 23150 02 D8A made by DDK signal will be OFF while sending data and ON while other than Connectable connector type for the communication port PG COMM1 port and PG COMM2 port Wiring Connection Method 2 Wiring figure 1 When using RS 232C for communication method of host computer side Be within 15m for the total length of a communication cable JW 32CV3 PG COMN2 port Shielded w
8. File number 00 to 02 Hex 0 OFF fixed When the bit is ON gt gt See in the previous page When the A bit is ON both the free allocation and fixed allocation will be invalid and the diagnostic table area does not exist 5 Data length when editing the scan list when used as the master mode This system memory is allocated the data length between 1 byte and 64 bytes by editing a scan list when the JW 32CV3 is used in the master mode System memory Module No gt 0 1 Setting item Data length 1 to 64 bytes 1 to 100 cv When set too setting of function switch SW8 5 and 8 6 will be valid gt See page 9 11 When allocation method of the I O data while edition scan list is address order allocation the setting of the JW 32CV3 is in valid 9 16 PLC DeviceNet Communication Function 6 Communication monitor time ISD EPR when used as the master mode System memory Setting item Module No gt 0 1 ISD Inter Scan Delay 2 to 65534 ms 2 to 65534 0cm specify in units of 2 ms EPR Expected Packet Rate 4 to 65532 ms 4 to 65532 0cm specify in units of 4 ms When set to 0 the initial values are applied Initial values of the ISD and EPR when set to 0 Communication monitor time ms Number of slave modules Normal mode Long mode when SW7 8 to A C to E when SW7 0 to 2 4to 6 ISD EPR ISD EPR
9. Never connect battery in wrong polarity or charge disassemble heat throw into fire or short circuit Or it may be broken or ignited Do not subject the battery to impact of any kind Do not pull on the lead wires of the battery or liquid leakage accident may occur Q Prohibit Don t disassemble or modify the modules Or fire breakdown or malfunction may be caused A Caution Turn OFF the power source of VME rack panel before detaching or attaching the JW 32CV3 Or electric shock malfunction or breakdown may be caused Table of contents Chapter 14 QUINE aes aentse cite ernseutnsanttasinnaicnniuawnaianteensenincinassauneasbsedsniatusmecsdninnatensoseds 1 1 Chapter 2 Precautions for Use sucnicssisisessncasii cinereus siatinaitineeudundannanieiaienmannadiaanns edie 2 1 Chapter 3 System Configuration ccccssssseeeeeeeseeeeeeeeeeeeeesseeeneeeeeeeeeees 3 1 to 3 4 3 1 Basic system CONMPIQUIATION cccceeeeeccee cette ceeeeeeeeeceeeeeeeceeeeenseeeeeeeeaaeeceeeeesaeceeeesnaeeceeeeeneeeeeenteaes 3 1 3 2 Communication system using COMMUNICATION port eee cet eeeeeeeeeeeeeeeeeeeteaeeeeeaeeeteaeeeeeaeeeeaes 3 2 3 3 Configuration of communication system using DeviceNet function cceeeeeeeteeeeeeeeeeteeeeeees 3 3 3 4 Cautions ON System COSIQN sevice seecctesssneveyebadanceneesacend Aiea satevyeead annsteebveenensbtenndditeisshaveteeeesacubotteae 3 4 Chapter 4 Nam
10. The JW 32CV3 master Slave station Not connected Slave station Slave station Slave station Polling I O input data 1 byte Polling I O output data 1 byte Polling I O input data 3 bytes Polling I O output data 3 bytes No I O message function Polling I O input data 3 bytes Polling I O output data 0 byte 1 Address order allocation Assign data length the number of bytes of data to the input output data table in node addresses order for the slave stations 1 Assign the data length required by each slave station 2 A slave station that does not have I O message function is not assigned a data length 3 Any slave station number node address that does not have hardware connected is not assigned a data length W Allocation example The allocation results from assigning data lengths in the order in which vacant nodes are occupied are as follows Address ist byte 2nd byte 3rd byte 4th byte 5th byte 7th byte 8th byte 9th byte 10th byte 11th byte 12th byte to 512th byte 36777 Node address Input output data table Node address 1 slave station Node address 3 6th byte ee slave station Not used Required data length bytes 2 1 input 1 output I O message function Not connected 0 6 3 input 3 output 0 The required number of bytes
11. 000000 to 035777 Counter CNT weading iaing 15 K bytes Direct indirect access using application instructions reading writing Direct indirect access using application instructions reading writing Comment memory Used to store ladder software comments 000000 to 037777 Register 16 K bytes Indirect access using application instructions reading writing 000900 to 077777 Comment memory Used to store ladder software comments _ 32 K bytes y Used to store ladder software comments Structural Used to create structural program from programming memory ladder software instructions Register 000000 to 003777 Access to the VME master memory through 2 K bytes VME master memory the Jw 32CV3 dual port RAM 2 K bytes The details of files No O to 2 are the same as when setting the JW 32CUH1 program capacity 31 5 K words file 2 capacity 32 K bytes For more information about the details see the JW30H programming manual ladder instruction version Directions for Use 7 2 Access method of dual port RAM The JW 32CV3 exchanges data with the VME master memory through the dual port RAM inside the module 5 gt See page 7 1 There are two methods to transfer data between the module s PLC section memory and the dual port RAM Data transfer using an indirect assignment instruction in a ladder program gt gt See below 2 Programless data transfer by assigning a specific area 5 gt See
12. 39600 to 39765 to 49765 to 59765 to 69765 to 39765 E0000 E1000 E2000 E3000 Seo etiele to E0777 to E1777 to E2777 to E3777 to E0777 Free allocation in each table system memory setting of ISD etc gt See next page Lower digit of node address 00 to 63 Set value Terminator SW3 Termination resistance Set termination node to ON Select CU operation status when an communication error occurs OFF Continue operation ON Stop operation Select synchronize asynchronize between the communication cycle and CU operation OFF Asynchronous calculation ON Synchronous calculation I O data allocation system when editing scan list 4 OFF 3 OFF Order allocation OFF OFF Even allocation ON OFF Allocate in the order of empty node areas Data length when editing scan list 6 OFF OFF 1 bytes ON 2 bytes OFF 4 bytes ON ON 8 bytes Request Explicit message ON Used OFF Not used Basic operation mode Set OFF master mode Not used Communication speed kbps Protection function ON OFF Communication monitor mode long mode normal mode Set OFF default setting 0 125 OFF long 1 250 OFF long 2 500 OFF long 4 125 ON long 5 250 ON long 6 500 ON long 8 125 OFF normal 9 250 OFF normal A 500 OFF normal C 125 ON normal D 250 ON no
13. Displays error codes and the node address when the oe Ren DeviceNet communication system has an error As for LED display when an error occurs with the JW 32CV3 DeviceNet work see page 9 38 e Configuration of a power tap Status Details JW 32CV3 DeviceNet section is functioning normally Blinks Not yet set Currently reading the switch settings JW 32CV3 DeviceNet section has a hardware MS error Module Blinks Abnormal setting Mis set switches Status Hardware error in the JW 32CV3 DeviceNet section No power is supplied to the master JW 32CV3 DeviceNet section Currently resetting Waiting for initialization The network is functioning normally communication has been established On line not yet Though the network is functioning normally connected communication has not yet been established Communication error the module detected an NS error indicating that communication on the Communication f Network network is not possible Status di A node address has been used twice Detected Bus Off Communication A slave station or some other stations are causing error 2 a communication error O OFF There are no nodes other than the JW 32CV3 ON Normal ON Hardware error No power supplied ON On line connnected Blinks Blinks OFF PLC DeviceNet Communication Function 2 Node address switch SW4 and SW5 S
14. 10 IN Jor 0 Po J JO To the next page 9 44 PLC DeviceNet Communication Function From previous page Setting value of switch SW6 Allocation method 39170 49170 _ 5917069170 Address a F 39174 49174 _ 591746917439174 7 5 53th byte address 8 6 53th byte address 5 6 previous page Device status code Device status code When used as When used as master mode Decimal Hexadecimal slave mode The slave station is normal or it is not in the scan list The slave station device has stopped The device stops communication commnication Bus off occurs or network power error No other device on the network The node is normal The data size is different from the setting The slave station device does not return a response Received on error while connection Response time out while connection The node is normal The slave station device is idle on line or the master is idle Doubled MAC ID error Bus off error network power error or no other device on the network 9 45 PLC DeviceNet Communication Function 4 Master status address shies error information and operating status by turning bits ON and OFF _ eee switch SW6 Diagnostic details Allocation method CEE 39200 is information DO to D
15. re MS NS SDRDFTPT il i P To o0 col oO S7 S6 S5 S4 3 S2 S1 S0 C ig N Version sws h EN Name Function T RUN lamp green Lights when the module is operating normally Programming after connecting support tool Blinking PLC control section stops operation Detect errors by self diagnosis function Lights OFF when battery is error lights ON gt See 8 3 Error and treatment maintenance FAULT lamp red Lights when detecting errors by self diagnosis PLC control section stops its operations However it operates even when battery is error PG COMM1 port Connecting with support tool Connecting with device having serial I O port such as personal computer RS 422 PG COMWN2 port Connecting with device having serial I O port such as personal computer RS 422 RS 232C Also possible to connect with support tool Terminal block Connecting extended line of halt output and FG DeviceNet communication connector Connect to nodes master and slave stations of the DeviceNet system I O expansion connector Install an I O expansion cable and connect it with this connector Battery label Indicates the battery is low and shows the time left to change the battery without data loss G gt See page 8 6 Module retention screw Install the JW 32CV3 on the VME rack Ejector handle U
16. 19 18 17 16 32 49045 59045 69045 39045 40 V 49047 Y 59047 69047 39047 63 62 61 60 59 58 57 56 3 1 32th byte address 4 2432th byte address The bits at node addresses 0 to 63 indicate the operating status of each node ON Slave station is operating OFF Slave station is idle The master node turns ON when it can communicate normally with all the slave modules on the scan list table Even the even allocation and allocation in order of securing empty notes are selected bits corresponding to node addresses of not connected slave station and slaves without I O message are always OFF 9 43 PLC DeviceNet Communication Function 3 Device status table addresses When an error occurs on a slave station device a device status code next page will be stored at the following addresses When the communication is normal OO Hex will be stored Setting value of switch SW6 Node address Allocation method 69100 69101 69102 69103 69104 69105 69106 69107 69110 69111 69112 69113 69114 69115 69116 69117 69120 69121 69122 69123 69124 69125 69126 69127 Address 69130 69131 69132 69133 69134 69135 69136 69137 69140 69141 69142 69143 69144 69145 69146 69147 69150 69151 69152 69153 69154 69155 69156 69157 69160 69161 69162 69163 69164 5 1 64th byte address 6 2 64th byte address 1 2 previous page
17. E2040 34th byte E2041 35th byte E2042 36th byte E2043 37th byte E2044 38th byte E2045 39th byte E2046 40th byte E2047 Address 1 Value Details 49th byte E2060 50th byte E2061 51st byte E2062 52nd byte E2063 Node 58rd byte E2064 address 6 54th byte E2065 55th byte E2066 56th byte E2067 to 41st byte E2050 42nd byte E2051 function Not used 43rd byte E2052 3 bytes input data length E2053 0 byte output data length E2055 gt 13th byte input data offset E2054 47th byte E2056 48th byte E2057 1 The addresses shown in parentheses are correct when the module No switch SW6 of the JW 32CV3 is set to 2 2 The offset values are calculated by adding 2 bytes default data length to each address 16th byte output data offset 505th byte E2770 506th byte E2771 507th byte E2772 address 5 509th byte E2774 510th byte E2775 Node 508th byte E2773 511th byte E2776 512th byte E2777 9 27 Node address 63 PLC DeviceNet Communication Function 3 Allocation in the order in which vacant nodes are occupied Assign the data length number of bytes of data in the input output data table in the order that the node addresses were assigned to each slave station 1 Assign the required
18. Output module Note When setting an output holding address in NR the system memory all the output after the C setting address is retained and you can NAS reset the previously set address only i Cy available when power is supplied to the KOA JW 32CV3 Operation eee aah Emergency preparation Halt outpu Halt output stop l i l Kc An output which opens when the CPU has an error KAL internal watch dog timer times out or is halted Th MC ee Relay output normally closed Output module opens on error halt H res is Maximum load 1 A 30 VDC 250 VAC 2s is Interlock circuit oA Prepare external interlock circuit to prevent reverse operation damage of machines and injury of workers Note When DC output module is used as a output module use AC relay and install its contact in the emergency stop circuit 3 4 Chapter 4 Name and Function of Each Part Front view LED3 LED4 JW 32CV3 RUN FAULT OS e f ICOMI COM2 Ji Side view o ue 1 a PGICOMM1 Og e E U a g PGICOMM2 w zJ z O OJ g O scan
19. as described in step 8 above 9 30 PLC DeviceNet Communication Function 2 Scan list data table Specify address of the scan list data table 512 bytes using the module No switch SW6 system memory on the JW 32CV3 gt gt See page 9 14 E Addresses in the scan list data table Module No Switch ae value O Enable Disable Specify top address and valid invalid i Details of the scan list data table Address 1 Details 1st byte E2000 Slave information flag 2 2nd byte E2001 Not used 3rd byte Input data length Data length for the data which slave stations will send and receive in 4th byte Output data length I O messages 5th byte E200 Input data 6th byte E offset These indicate the byte mappings in the I O 7th byte E200 lt oOo data table page 9 23 that data will be sent Output from or received into using I O messages 3 8th byte E data offset 9th byte E to 16th byte 17th byte to 24th byte gt NIN oojo _ oe LSA SAQA ge Node address 1 information same as node address 0 E201 E2020 e Node address 2 information same as node address 0 E2027 l l 505th byte E2770 to Node address 63 information same as node address 0 512th byte E2777 1 The addresses shown in parentheses are correct when the module No switch SW6 of t
20. maintenance ssesssseesseneriresrnrrrsresnrrrirrernrnrrunrntnrsnnnrnrrsnennrnennnnnrnnennn 8 5 1 TrOUDI ESNOOTING eee cette cece eeee eee ee eee ae nannaa ani aeaiaioe aaaea aaa ERE 8 5 2 Self diagnostic FUNCTION 0 0 2 cece nnen E AEAEE ETARE AEREA EAER EEEE TR 8 5 3 Exchange method of batterie isciccssencstiasssencacesnseesceuheannadetennnsadvdvessennsactasteaddatvansnaduaduaaneaddee eis 8 6 Chapter 9 PLC DeviceNet Communication Function ccssssssseeees 9 1 to 9 50 9 1 DEVICE NET aaidecccscctdxGeieantssadasetachaucecunatan a a E 9 1 1 Network names and IUNCUIONS ssis atase a OaE E aa aada 9 2 2 Connection METHOD seserinis rirnan ranni iR Aan i EaR AAAA AE RARAN EEEN AASA RAA AA AEE ARAARA Ons i ia RAA 9 3 EREE E AE E E E E T E A E E E E AE 9 4 A POWSR Supp roria E E NA 9 5 5 Communication related devices ccccececeeceeeceneeeeeeeeaeeeeeeeaaeeeeeeeesaeeeeseceaaeeeeecesaeeeeeeesaeeeeeeaas 9 6 9 2 Description of switches and lamps and setting data memory and system memory nsee 9 8 1 Name and function of switches and lamps c cceeceeeeeeeeeeee eee eeaaeeeeeeeeeeeeeseeeeeaaaaeeeeeeeeeeeess 9 8 2 Setting data memory and system memory ceceeeeeeeeeeeeeeeeeeceaeeeeeeeeseeaeeeeaaaeseeeeeesiaaeeneeeees 9 14 3 Table of switches data memory and system memory setting eee cee cette eeeeenteeeeeeeneeeeeeee 9 19 9 3 I O Message Function 0 0 2 cece c
21. 1 input 1 output Not connected 2 6 3 input 3 output 6 3 input 3 output 0 0 3 3 input O output 3 3 input The default data length is assigned to slave stations 1 3 and 5 Slave station 2 no hardware connected is assigned the default data length 2 bytes Slave station 4 without a I O message function is not allocated any data length 9 28 The scan list table page 9 31 will be as follows Address 1 Value hexadecimal Details 1st byte E2000 FF This JW 32CV3 station master 2nd byte E2001 3rd byte E2002 4th byte E2003 5th byte E2004 7th byte E2006 8th byte E2007 All zeroes PLC DeviceNet Communication Function Node address 0 6th byte E2005 9th byte E2010 10th byte E2011 A slave station with a Polling I O function Not used 11th byte E2012 1 byte input data length 12th byte E2013 1 byte output data length 13th byte E2014 1st byte 14th byte E2015 input data offset 15th byte E2016 2nd byte 16th byte E2017 output data offset Node address 1 17th byte E2020 Not connected 18th byte E2021 Not used 19th byte E2022 0 byte input data length 20th byte E2023 O byte output data length al oa oo I os oO oo OS OS I oO I ZS SJ SH J HS eH HS J SS PS J OS ey RS RS 21st by
22. 32CV3 Replace the JW 32CV3 Watchdog timer error on the FT Lights JW 32CV3 Hardware error Qperation on the JW 32CV3 pP Master status gt gt See page 9 46 9 40 PLC DeviceNet Communication Function n Q n n Ke oO e c e gt S Q D m N i i D lao a gt amp Q 2 xe x c e wn Q amp N n je O n oO D p 12 5 ip eb i ip oO ae ne ia pe O n gt S Q 2 xe ise gt O N oP 5 oO p He Node address decimal so O c 5 a a s N e 5 So Node address S7 S6 S5 S4 S3 2 S1 decimal So Ole e Ojoj olej eejo O OJOJ O O OO 0 olol O O O 0 O O O O 0 0 0 O O O OO OO OO OO O O O O O O 0 O O O OO O O O O OO O O OO OO oO O O OO O O OOJO O O O O O 0 0 0 0 0 O O 0 0 OO Ole O O O O OO O OO O S0 to S7 lamp status Lit Off S7 S6 S5 S4 S3 S2 S1 ololojljolololol o olol ojlololol oj olol olololol
23. 32CV3 Match the orientation of the connector on the cable with the DeviceNet communication connector on the JW 32CV3 and insert the male cable connector as far as it will go After inserting it all the way tighten the screws on the male connector The appropriate tightening torque is 0 3 N m of force JW 32CV3 DeviceNet communication connector Securing screw 2 positions Black V Blue CAN L Shield 6 Communication cable a White CAN H Cable connector Red V One male connector is supplied with the JW 32CV3 Model name BLZ5 08 5F AU DN made by Nihon Weidmuller Chapter 7 VME Interface Function This chapter describes memory map access method and operation checks between the JW 32CV3 and VME master mode 7 1 Memory map 1 Relationship between this JW 32CV3 memory and the VME master memory Shown below is the relationship between this JW 32CV3 memory map and the VME master memory JW 32CV3 VME master memory Mace Mibyies VME master PLC section memory ed address H PLC file address 8 see the next page Dual port RAM 2 K bytes File O register 15 K bytes File 1 register 16 K bytes ie 10 3777 2 File 2 register 32 K bytes i 1 File 10 H register 2 K bytes Notused Reserved area FFFFFF The memory address 1 M bytes within the range of 1 to 2 for this JW 32CV3 which is allocated on a VME
24. 5 x B is less than 250 m A Thick cable length 125 k bits s A 5 x B is less than 500 m B Thin cable length 2 Maximum branch line length The maximum branch line length is 6 m You can make a new branch line from a branch line However the maximum distance between the branch point on the trunk and the end of the most distant branch line should not be more than 6 m Ex Branch line length Maximum 6 m Branch line length Maximum 6 m 3 Communication speed and communication distance The communication distance will vary depending on the communication speed Communic Maximum network length Branch Total length of ation speed Thick cable Thin cable line length branch lines 500 k bits s 100 mor less 39 m or less 250 k bits s 250 m or less 100 mor less 6 mor less 78 mor less 125 k bits s 500 m or less 156 m or less PLC DeviceNet Communication Function 4 Power supply Connect the communication power supply to the trunk Two of the five conductors in the cable used for trunk and branch lines are assigned to carry power for communication 24 VDC The following methods can be used to connect a communication power source to the trunk Use a T branch tap or a power tap Power supply for communication T branch tap or power tap 24 VDC When connecting one power supply device to a network Terminating Terminating resistance resistance Use
25. Communication Function 2 Even number allocation Assign the data length number of bytes of data in the input output data table in the order that the node addresses were assigned to each slave station 1 Assign the required data length evenly for each slave station For any slave station that needs more data than the default data length the JW 32CV3 allocates additional length in units of the default data length a length multiplied the default data length 2 The JW 32CV3 assigns the default data length to slave stations that do not have a I O message function 3 The JW 32CV3 also assigns the default data length to slave station numbers node addresses that do not have any hardware connected to them Enter default data length of 1 to 3 above on switch SW8 5 and 8 6 and system memory of the JW 32CV3 gt gt See page 9 11 9 16 E Allocation example The allocation results from assigning data lengths by even number allocation are as shown on page 9 24 as follows The default data length is 2 bytes Address Input output data table 1st byte 46000 Node address 1 2nd byte 36001 slave station Output 3rd byte 46002 Node address 2 Not used The addresses shown in parentheses are 4th byte 46003 not connected correct when the module No switch SW6 of 5th byte 46004 the JW 32CV3 is set to 2 6th byte 46005 Input 7th byte 46006 Node address 3 8th byte 46007 slav
26. The descriptions for computer link commands referring to the JW 32CUH1 apply equally to the JW 32CV3 Beside the manuals above also refer to each of the manuals for optional JW30H modules special I O modules and support tools JW 14PG etc Software version This manual describes on the assumption that the JW 32CV3 uses software version V2 4 The software version V2 4 is added the following functions on the version V2 1 Data created with the previous version V2 1 can be used with the version V2 4 and mixed use of version V2 1 installed JW 32CV3 and version V2 4 installed JW 32CV3 on the same network is possible E Additional functions of the software version V2 4 against V2 1 Additional function Outline Specify data length when editing the scan list When the JW 32CVS3 is used with the master mode the data length when editing a scan list can be specified on the system memory between 1 to 64 bytes Select status of slave area when a communication error occurs When the JW 32CV3 is used with the slave mode slave areas status when a communication error occurs latch clear can be selected on the system memory Specify response time to the master station When the JW 32CV3 is in slave mode specify a response time 0 to 65528 ms to the master station can be specified on the system memory This shall be specified when communication processing time of the master station is extremely long Normally specif
27. byte E2000 2nd byte E2001 3rd byte E2002 4th byte E2003 5th byte E2004 6th byte E2005 Value hexadecimal Details FF This JW 32CV3 station master Node address 0 All zeroes 7th byte E2006 8th byte E2007 9th byte E2010 10th byte E2011 11th byte E2012 12th byte E2013 13th byte E2014 14th byte E2015 15th byte E2016 16th byte E2017 17th byte E2020 18th byte E2021 19th byte E2022 20th byte E2023 21st byte E2024 22nd byte E2025 A slave station with a Polling I O function Not used 1 byte input data length 3 re aes data length cre input data offset 2nd byte output data offset Not connected Not used 0 byte input data length 0 byte output data length Node 8rd byte address 2 input data offset 8rd byte output data offset A slave station with a Polling I O function a a a a ee eS ee Not used 3 bytes input data length 3 bytes output data length Node 6th byte address 3 input data offset 8th byte output data offset A slave station without a I O message function Not used 0 byte input data length n ouput data length Mhi P input data offset 11th byte output data offset A slave station with a Polling I O 32nd byte E2037 33rd byte
28. function E JW 32CV3 1 f 10002 to 10007 Dummy area Rack number switch When to connect a board with the add on connection gt gt Next page PLC Control Function E Max number of control I O points of JW 32CV3 Maximum number of I O Max no of control I O oe 1024 1024 points relay points that can be allocated 832 points I O address area Auto registration Table creation 40000 to 10147 40000 to 11577 E The number of relay points and number of modules that can be installed for each module in expansion rack panel The number of relay points affecting the maximum number of I O points Kinds of modules 8 points input output module 16 points Maximum number of I O relay points that can be allocated can be installed 16 points Maximum number of modules that 24 sets 16 points input output module 16 points 16 points 24 sets 32 points input output O module 32 points 32 points 24 sets ieee 64 points input output 64 points 1 0 Except 64 points input output Vacant slot 16 points 16 points 16 points 16 sets Control relay of 64 points input output module use relay area 13000 to 13777 for special I O module The option module I O link module and DeviceNet module cannot be mounted on an expansion rack panel E When to connect the board as the add on connection When to connect a
29. is set by switch SW13 on the JW 32CV3 The memory for file 10m 2 K bytes used for this PLC s memory must be within the range of 1 to 3 and the VME master will access it on odd byte boundaries SW13 setting value on the JW 32CV3 _ Memory address H allocated to the VME master When SW13 is set to 0 000001 200001 2FFFFF 200FFF VME master PLC file address address file 10 H 0000 H 0001 H 0002 H 300001 3FFFFF 300FFF 400001 4FFFFF 400FFF 500001 5FFFFF 500FFF NI OO Oo BR WO Ph o 600001 A00001 6FFFFF AFFFFF 600FFF 700001 7FFFFF 700FFF 800001 8FFFFF 800FFF 900001 9FFFFF 900FFF AOOFFF O7FE H OFFF h O7FF H 3777 8 Note If you install more than one JW 32CV3 on the same VME rack do B00001 BFFFFF BOOFFF not use the same settings for C00001 CFFFFF COOFFF switch SW13 on each module 0 O WO gt D00001 DFFFFF DOOFFF Double use of the same settings will cause malfunctions m F default setting E00001 EFFFFF EOOFFF F00001 FFFFFF FOOFFF 7 1 Directions for Use 2 PLC section memory File number file address and application of PLC section memory assignment is shown below File No H File address 8 capacity y Direct access using basic instructions
30. is supplied together with the DeviceNet communication connector of the JW 32CV3 Model name of connector to be installed BLZ5 08 5F AU DN made by Nihon Weidmuller 2 VME interface specifications Item Specifications Usable VME slot Double width slot only connector P1 is used The module occupies one slot Note When connecting a board to the J board add on connection port it occupies two slots Bus system in the VME Address bus 24 bits A23 to AO Standard address AM code 3D 39 Data bus 16 bit D15 to DO The JW 32CV3 uses 8 bits DO to D7 a one byte unit only for data exchange Therefore only odd addresses are available for access from the VME master Data exchange system By reading writing data in the integrated dual port RAM the JW 32CV3 and VME master are able to exchange data Simultaneous access is possible from both sides of the port Dual port RAM addresses in the VME master can be set to a base address A20 to A23 by using switch SW13 Dual port RAM addresses in the JW 32CV3 PLC will be at file 10 They can be read and written by ladder program 10 1 Specifications 3 PLC control section performance specifications The PLC control section of the JW 32CV3 corresponds to the JW 32CUH1 control module of the JW30H Different points 5 gt See page 8 1 Item Specifications Program system Stored program system Control system Compatible cyclic calculation and interrup
31. modules maximum 3 racks maximum a single expansion rack The module can be connected to JW 34ZB 36ZB 38ZB expansion panel maximum number rack panel for the JW20H S0H An I O bus extension adapter of racks cannot be used Number of input output A total of 24 modules can be installed on racks 1 through 3 and special I O modules I O modules and special I O modules for the JW20H 30H can be installed installed but the option module cannot be used Total cable extension 14 m maximum 10 m maximum between rack panels ienath A JW 203EC 207EC 22EC 25EC 210EC I O expansion cable for the g JW20H 30H can be used to connect rack panels Number of modules and 1 Modes Maximum types of add on Connectable board J board connection board I O board Z 322J Communication board Z 333J Z 334J Z 335J Z 336J Z 337J Z 338J Support tool Usable support tools that conform to JW30H JW 32CUH1 System Configuration 3 2 Communication system using communication port By using a communication port of the module the JW 32CV3 can communicate with a host computer such as a personal computer and a LCD control terminal Computer link The JW 32CV3 has 2 ports PG COMM1 PG COMM2 for communication port JW 32CV3 Host computer PG COMM1 port E RS 422A only Usable when the support tool is not connected Ee a Host computer RS 232C or RS 422A I Usable when the support tool is not conne
32. opened See JW30H user s manual hardware version in detail 8 5 PLC Control Function 3 Exchange method of batteries Exchange battery for memory backup in JW 32CV3 within its validity Hi Model name of battery module UBATN5005NCZZ Battery Hi Battery exchange procedure Prepare a new battery module UBATN5005NCZZ for exchange JW 32CV3 Battery label 7th 3c He BS HA This battery expires 2006 1 Z date In this case the expiry date is January 2006 Remove the fixing screws on the battery cover 8 Open the battery cover Disconnect the battery module connector from the JW 32CV3 battery connector and remove the battery module Battery connector of JW 32CV3 Connector of batter Installation screw Battery module UBATN5005NCZZ Insert a new battery module connector in the battery connector of the JW 32CV3 The battery change must completed within 5 minutes Otherwise the memory may be erased Mounting the battery cover Do not subject the battery to impact of any kind Do not pull on the lead wires of the battery or liquid leakage accident may occur 8 6 Battery cover Chapter 9 PLC DeviceNet Communication Function 9 1 DeviceNet The JW 32CV3 can be used to communicate as a master or slave module in a DeviceNet e Connection example a J
33. page 7 5 The data transfer method is selected by setting system memory address 261 in this JW 32CV3 System memory No 8 Item set Contents Specify whether the JW 32CV3 PLC section memory or the dual port RAM will be used for data transfer 00 H Data transfer using indirect assignment Data transfer instruction in a ladder program system 22 H Data transfer by area assignment without program mode 1 55 H Data transfer by area assignment without program mode 2 The initial value of address 261 is 00 h Note With the JW 32CV3 DeviceNet function it uses a part of the PLC section memory Therefore do not send data to these areas 5 gt See chapter 9 7 2 1 Data transfer using a ladder program indirect assignment instruction With this method the module reads writes data directly to the dual port RAM by using a ladder program application instruction indirect assignment The dual port RAM is treated as file 10 by the JW 32CV3 PLC section memory 1 System memory setting Set to 00 data transfer using a ladder program indirect assignment instruction at system memory address 261 in the JW 32CV3 Initial value 00 2 Example program An example of a ladder program for writing the value 55 in file 10 VME master address 061 at the VME master address 030 in the dual port RAM po 10 09002 Assign file 10 H to register 09002 BCD F O1w Assign registers 0
34. port RAM gt Data memory Y I O processing Y Data memory gt Dual port RAM Optional processing AA Tool processing v Calculation 7 8 Directions for Use 7 3 Operation check of the VME master and the JW 32CV3 Programless data transfer mode only The operation of the JW 32CV3 and the VME master can be checked against each other using this function However this function can only be used when the dual port RAM access system is in the programless data transfer mode Enter 22 or 55 at system memory address 261 See page 7 5 to 7 8 1 To use this JW 32CV3 to check the VME master operation The timer in this JW 32CV3 is used to check the operation of the VME master The operation check timer is reset by an instruction from the VME master If the VME master does not send a reset signal within the specified time the operation check will time out and relay 07300 in the PLC s section memory turns ON Therefore the JW 32CV3 can check for VME master errors by checking the ON status of relay 07300 1 Resetting the operation check timer To reset the operation check timer rewrite the data at address O3FFi address O7FF in the VME master station in the dual port RAM command area using the VME master The JW 32CV3 samples this data once each scan If the sampled data is different from the previous data the timer has been reset 2 Sett
35. slave mode is selected Select the method used for I O data mapping in the scan list edit mode from allocation in address order even number allocation or allocation in the order in which vacant nodes are occupied Number of input bytes 0 to 127 bytes Number of output bytes 0 to 127 bytes 10 3
36. slots 5 gt See page 5 1 If the JW 32CV3 does not function after installation the jumper shunt for the module on the VME back plane may not have been removed or some other jumper shunt was removed or the module may not be set appropriately Be careful If the JW 32CV3 is not set appropriately it may malfunction Make sure to disconnect both the JW 32CV3 halt output signal lines before removing the module from the slot If you want to remove another module next to this module you should also disconnect the power to the halt output signal of the module 5 gt See page 5 1 Chapter 3 System Configuration 3 1 Basic system configuration I O module special I O module Expansion rack panel No of connected modules 3 sets max Add on connection board JW 32CV3 I O expansion cable Rack 3 Cable total length 14m max Between rack panels Rack 2 10m max Rack 1 JW 32CV3 D PG connection cable Allocation of I O address gt See page 8 2 Support tool Programmer Multi purpose programmer Personal computer PC 98 DOS V Ladder software Number of modules on 3
37. used in the slave mode this system memory location is used to determine whether the JW 32CV3 DeviceNet section is restored or cleared when a communication error occurs gt gt See page 9 50 2a memory Module No gt Setting item O0wex Latch oe Foru 01x Clear 11 Response time to master station when slave mode is selected When the JW 32CV3 is in slave mode this system memory is used to specify the response time 0 to 65528 ms to the master station System memory Module No gt 0 1 Setting item Response time to the master station Specify within 0 to 65528 ms 0 to 65528 ocm in units of 8 ms If 1 to 7 ms is set it will automatically become 8 ms Figures less than a multiple of 8 will be rounded down e g When 15 ms is entered it will become 8 ms Enter the response time when the communication processing time of the master station is exceptionally long Normally set to 0 ms 9 18 PLC DeviceNet Communication Function 3 Table of switches data memory and system memory setting 1 When the JW 32CV3 is used in the master mode Hi Switch setting master mode UNIT No SW6 Module number Setting item fee OE ee I O table 12000 to 42777 to 15777 to 16777 to 79777 to 10777 Diagnostic table 39000 to 39377 to 49377 to 59377 to 69377 to 39377 Explicit message 39400 to 39565 to 49565 to 59565 to 69565 to 39565 table
38. 0H series PLC control module JW 32CUH1 and offers super high speed PLC operation Further the JW 32CV3 is equipped with a DeviceNet communication port as standard and can be connected with various DeviceNet compatible equipment With variety of interfaces equivalent to the JW30H series PC I O bus communication port it facilitates effective use of PLC support tools on a VME base system JW 32CV3 major function a Maximum number of input output points 1024 points Program capacity 31 5 K words Data memory File memory 25 K bytes Including a file 1 register 16 K bytes that can directly be specified using application instructions 32 K bytes file 2 Instruction processing speed Basic instruction 0 038 s Transfer instructions F 00 1 22 s DeviceNet communication function Yes master slave Clock function Communication port data transfer rate Standard 115200 57600 38400 19200 9600 4800 2400 1200 bits s Number of modules on a single expansion rack panel Total I O expansion cable distance 3 modules maximum 14 m maximum 1 modules maximum Connectable board Z 322J Z 333J Z 334J Z 335J Z 336J Z 337J Z 338J J board add on connection DeviceNet is a trademark of the ODVA Open DeviceNet Vendor Association Chapter 2 Precautions for Use Pay attention to the following items when installing or using the JW 32CV3 1 Handling Do not instal
39. 1 to 15 16 to 31 32 to 47 48 to 63 A number of slave stations and set value of the switch SW7 determine initial value of the ISD and EPR As for switch SW7 ISD and EPR see page 9 13 7 Output status of the slave module when the control section stops operation when used as master mode When the JW 32CVS3 is used in the master mode this system memory location is used to select the data sent to the slave modules when the JW 32CV3 control section stops operation enters the program mode gt See page 9 50 T memory z Module No gt etting item 330 530 OD Send idle data 01 Hex Clear For details about slave station operation when a slave station receives idle data see the instruction manual for each slave station The areas shown in gray in the figure below can be set to send clear idle data when the control section stops operation Master module JW 32CV3 Slave module 1 Output data Output data Slave module 2 When the module number switch SW6 is set to 2 3 or 4 the JW 32CV3 sends the idle data PLC DeviceNet Communication Function 8 Top address of the I O table when in the slave mode This system memory location is used to store the top address of the I O table when the JW 32CVS3 is in the slave mode System memory Bit number Module No gt 0 1 D7 D6 D5 D4 D3 D2 D1 DO File address 000000 to 177777007 F
40. 39045 39th byte 39046 40th byte 39047 4st byte 39050 _ amp See the next page i i For details about the operating status of slave stations Reserved area 2 see the specifications for each slave station Operating status monitor table 8 bytes The node addresses are numbered 0 to 63 The operating status of each node is indicated by turning the bits in these 8 bytes ON and OFF ON The slave station is operating OFF The slave station is idle 64th byte 39077 65th byte 39100 66th byte 39101 Device status table 64 bytes a a The status of the slave station devices can be monitored i by keeping track of the device status codes assigned to 127th byte 39176 each node address 00 1 is normal 5 gt See page 9 44 128th byte 39177 129th byte 39200 130th byte 39201 131st byte 39202 Diagnostic table 256 bytes Master status 2 bytes The error information and operating status of the master station is indicated by turning bits ON and OFF gt See page 9 46 i i Reserved area 2 210th byte 39321 2111h byte 39322 Vender information 46 bytes amp Page 9 47 256th byte 39377 1 The addresses shown in parentheses are correct when switch SW6 of the JW 32CV3 is 0 and fixed allocation is selected 2 Do not change any values in the reserved area If you do the JW 32CV3 will malfunct
41. 4 22nd byte 39025 23rd byte 39026 24th byte 39027 25th byte 39030 26th byte 39031 27th byte 39032 52nd byte 39063 58rd byte 39064 126th byte 39175 127th byte 39176 128th byte 39177 Vender information Vender ID 2 bytes Device Type 2 bytes Product Code 2 bytes Revision 2 bytes Serial Number 4 bytes Product Name 32 bytes Reserved area Scan list establishing flag Serial No establishing flag Storage value data details Vender ID code Sharp 104 Device type communication adapter 012 Product code JW 32CV3 JW 20DN 001 Serial No Software version The values left is when 82 2 110000 cm 2 Written when manufacturing the JW 32CV3 4AHEX J OO Hex JW 20DN of ASCII code All OO HEx Do not change the numeric values Otherwise malfunction will occur When scan list is established 01 Hex if not OO HEx When serial No is established 01 Hex if not OO HEx 1 The addresses shown in parentheses are correct when switch SW6 of the JW 32CV3 is 0 and fixed allocation is selected 2 Serial number 11 00O00 cm Year manufactured lower two digits of Western year 01 for 2001 AA Month manufactured 01 for January 12 for December 11 Model code JW 32CV3 and JW 20DN is 11 OOOO Serial number reset
42. 4 K bytes or 31 5 K words 32 K bytes JW 32CV3 Fixed to 31 5 K words 32 K bytes Number of connectable modules on an expansion rack panel Max 3 When an I O bus extension adapter is used 7 Max 3 I O bus expansion adapter Usable Not usable Number of input output modules Special I O module Max 32 on basic extension rack panels rack 0 to 3 Max 32 on basic extension rack panels rack 0 to 3 Max 24 on an expansion rack panel rack 1 to 3 On I O board Z 322J to the JW 32CV3 add on connection gt gt See page 5 2 Max 24 on an expansion rack panel Option module Max 7 on a basic rack panel I O link module Max 4 on a basic rack panel DeviceNet module Max 4 on a basic rack panel One communication board to the JW 32CV3 add on connection 5 gt See page 5 2 Allocation of I O address When not using an I O bus expansion adapter See section 8 2 Considering the differences above refer the JW30H User s Manual Hardware Version and JW30H Programming Manual Ladder Instruction version 8 1 PLC Control Function 8 2 Allocation of I O address I O address of I O module special I O module installed on expansion rack panel are assigned by automatic registration when the power to the JW 32CV3 is turned ON switch SW1 OFF or by I O registration automatic registration table creation of the support tool corresponding to J
43. 7 39201 Oneration status D10 to D17 9 1 128th byte address 10 24128th byte address 1 2 page 9 43 11 Details of the DO to D7 and D10 to D17 bits Incorrect switch settings EEPROM error Duplicated assignment of a node address Bus OFF is detected Communication error Error Verification error information Configuration error Sending error Reserved area Currently creating scan list Currently writing serial numbers Reserved area Disabled scan list protected mode Message communication enable flag Error is currently occurring Currently performing I O message communication Turns ON when communicating with any of slaves on the scan list table 9 46 5 Vender data address PLC DeviceNet Communication Function The vender data is used when SHARP provides services to JW 32CV3 DeviceNet users Do not use the vender data in your applications Address 1 211th byte 39322 212th byte 39323 213th byte 39324 214th byte 89345 215th byte 39326 216th byte 39327 217th byte 39330 218th byte 39331 219th byte 39332 220th byte 39333 221st byte 39334 222nd byte 39335 223rd byte 39336 224th byte 39337 225th byte 39340 226th byte 39341 227th byte 39342 228th byte 39343 229th byte 39344 254th byte 39375 255th byte 39376 256th byte 39377 Vender I
44. 9000 and 09001 to Bop 0030 09000 address 0030 1 F 01 Write the number 55 at address 0030 H BCD ee C0000 in file 10 h indirect assignment 7 3 Directions for Use Shown below is an example of a ladder program for transferring the data from registers 19000 to 19007 8 bytes in the PLC s section memory to addresses 050m to 057 in the dual port RAM and the data from addresses 080 to O8F iH 16 bytes in dual port RAM to addresses 10400 to 1 0417 in the PLC s section memory in each scan sequence Dual port RAM PLC section memory Byte address 10400 PLC file address 0050H 00A1 H 0057H 00AF H 8 bytes 16 bytes 10417 0080H 0101H P 19000 16 bytes 8 bytes 19007 OO8F H 011F H The figures in parenthesis are VME master side addresses When SW13 is set to 0 F 47 ONLS 07366 ii BCD 10 09002 Assign file 10 H to register 09002 aa 0050 09000 Assign address 0050 H to registers 09000 and 09001 F 70 Transfer the data from 19000 through 19007 to file Fite 010 19000 09000 10 H addresses 0050 to 0057 H in the dual port RAM 8 bytes transfer ay 0080 09000 Assign address 0080 H to registers 09000 and 09001 F 70 Transfer the data from file 10 H addresses 0080 FILE 020 09000 30400 to 008F H in the dual port RAM to addresses 10400 to 10417 16 bytes
45. D 2 bytes Device Type 2 bytes Product Code 2 bytes Revision 2 bytes O02 HEX Serial Number 4 bytes Storage value data details Vender ID code Sharp 104 Device type communication adapter 012 Product code JW 32CV3 JW 20DN 001 Software version The values left is when 82 2 Serial No 11 0OQ0OO cm 2 Written when manufacturing the JW 32CV3 4AuEeX J JW 20DN of ASCII code Product Name 32 bytes All OO HEx OO Hex Scan list When scan list is established 01 Hex if not establishing flag OQ Hex Serial No When serial No is established 01 Hex if not establishing flag OQ Hex 1 The addresses shown in parentheses are correct when switch SW6 of the JW 32CV3 is 0 and fixed allocation is selected 2 Serial number 110000 cm Year manufactured lower two digits of Western year 01 for 2001 AA Month manufactured 01 for January 12 for December 11 Model code JW 32CV3 and JW 20DN is 11 OOOO Serial number reset each month Ex A unit first manufactured in Nov 2001 0111110001 cm 9 47 PLC DeviceNet Communication Function 2 When the JW 32CV3 is used in the slave mode The diagnosis tables contain a communications monitor table an operating status monitor table a device status table a master status table and vender data
46. ID Service code Response data 110 bytes 1 Enter top address to system memory 310 to 313 2 Enter top address to system memory 510 to 513 3 1 128th byte address 4 2 128th byte address gt See page 9 15 9 34 PLC DeviceNet Communication Function 4 Example Shown below is an example of reading the vendor ID of the identified object in a slave station Module No switch SW6 setting of JW 32CV3 2 Explicit message data table Explicit message data table requests responses Parameter name Valueqex Address Parameter name Valueqex DeviceNet section Control section reading flag reading flag Control section DeviceNet section writing flag writing flag Status Status TXID TXID Size Size Reserved area Reserved area MAC ID MAC ID Service code Service code oe or Instant ID LE RJ When Sharp s vendor ID is returned 104 decimal 68 hex Service data e Request table Enter the values above in the request table 59402 to 59415 2 Reverse the write flag 69401 00 gt 01 8 When the write flag 59401 and read flag 59400 are not the same the JW 32CV3 DeviceNet section starts reading the details of the transaction When the read process is complete the JW 32CV3 automatically reverses the read flag 59400 00 gt gt 01 so that the read f
47. Version 1 1 SHARP Produced in Mar 2003 VME Built in Controller Model name JW 32CV3 Applicable to software version 2 4 S2 4 o o gem py in aston Thank you for purchasing this VME built in controller the JW 32CV3 Please familiarize yourself with the module by reading this user s manual thoroughly The following manuals are also available for the JW 32CV3 s PLC function Read these together with this manual The items below are not described in this manual Manual name Details that affect the use of the JW 32CV3 JW30H User s Manual Hardware Version JW30H Programming Manual Ladder Instruction Version Descriptions concerning PLC functions and use of expansion rack panel of the JW 32CV3 items below are the same for the JW30H control modules such as JW 32CUH1 System design procedures Use and wiring methods for expansion rack panels the power supply module I O modules and special I O modules Precautions for using I O modules O module specifications ROM operation Trial operation Software descriptions concerning the data memory program memory system memory and commands for the JW 32CV3 control section program capacity 31 5 K word file capacity 32 K bytes References to the JW 32CUH1 in this manual should be read as JW 32CV3 JW 21CM User s Manual When the JW 32CV3 is used for communicating with a personal computer through its communication port
48. W30H Same as JW 32CUH1 The I O addresses I O relay numbers are automatically allocated just like the JW 32CUH1 However the actual installation position of the module is in slot O or later in rack 1 1 In case of auto registration Top address of rack number 1 is set automatically in the continuous address from 40010 r y i v Rack No 3 i H H H A CE i n Top address of rack 1 Rack No 2 0010 9 E 1 i Fre i a Occupied I O address of JW 32CV3 Rack No 1 AMMA HE 10000 to 10007 HY 40000 10001 DeviceNet function section Ta A TAL LAL AED e i 10002 to 10007 Dummy area Rack number switch a When to connect a board with the add on rd connection gt gt Next page JW 32CV3 2 In case of table creation In the expansion rack panel rack numbers 1 to 3 the top address of relay number is set in even address within area of 10010 to 11577 Set top address Aya dal fa fap dal fa ede del ded fap dal fa ei ed et led led G ql qd faq da dd n a fal fal fe 1 ol fel fed de Set top address Rack No 2 oe AAA g m A i TE Je 1 ij fe Rack No 3 EZ _ gt 1 a 1 1 a faj da 3 ede 4 q 1 a ofa if e a a 1 Set lop AadrosS Occupied I O address of JW 32CV3 AN i 10000 to 10007 e 10001 DeviceNet
49. a is written from the VME master 3F 8H O7F 1 O3F 9H O7F 3H Reserved area O7FFw Timer reset for operation check Status area Area used to store operating condition data being sent from the JW 32CV3 to the VME master This area occupies 8 bytes of dual port RAM This JW 32CV3 automatically writes data from addresses 40730 to 10737 in the PLC s section memory O7F 8H OFF 1H 10730 data O7F 9H OFF3 10731 data o7eRw OFFSn orszaga Error codes are ord at aderoses 20794 ana O7FBw OFF 7 10733 data details about the error codes see the JW30H O7FCH OFF9 10734 data programming manual ladder instruction 07FD OFFBw 10735 data version O7FEW OFFD 10736 data O7FF H OF FF 10737 data Directions for Use 2 System memory setting Set system memory addresses 261 and 460 to 467 in the JW 32CV3 using the settings shown below System memory No 8 ltem set Data transfer system Transfer top address RAM gt PLC Number of transfer bytes RAM gt PLC Contents Select the data transfer system between this JW 32CV3 PLC section memory and the dual port RAM Enter 22 for this system 22 h Data transfer by area assignment Set the PLC section memory top address which is used to transfer data from dual port RAM area 1 Set this top address with a file address octal in word notation Ex When register using 09000 file addres
50. a power tap Power supply for Power supply for communication communication 24 VDC Power tap 24 VDC ra Power tap When connecting more than one power ada ie toa Terminating Terminating networ resistance resistance e Configuration of a power tap Power tap Ground 24 VDC power source terminal y V Schottky barrier diode Fuse V 24V Signal wire CAN H Shield Five Signal wire CAN L ee V OV V 24V Five Signal wire CAN H conductor Shield cable Do not share the communication power source with other devices 9 5 PLC DeviceNet Communication Function 5 Communication related devices In addition to master and slave nodes the following devices can be used in this system cables T branch taps power taps communication connectors terminating resistances and communication power supplies Listed below are the models of devices currently available by manufacturer 1 Cable Thick or thin five conductor cable is available Outside diameter Main use mm Five i 1485C P1 A50 11 6 to 12 1 Trunk Number of Manufac conductors turers Branch line Power source i DCA2 5C10 11 6 to 12 1 Trunk lines 2 5 hel DCA1 5C10 6 9 aan or trunk When using a thin cable for a trunk make sure that the trunk is not more than 100 m long 2 T branch tap You can connect up to three new branch lines off a single existing bran
51. anan aiae wraad 9 41 9 6 2 Diagnostic data table csser E AEEA EEEE EEEE AEEA 9 42 1 When JW 32CV3 is master mode ccccceesceceseeeeeeeeeceneeeeeeccseeeeeeceeeaeeeccseesaeesseeeeaeeeseeeeaaeees 9 42 2 When the JW 32CV3 is used in the slave mode ce ceeeccceceeeeeeeeeceeeeeeeeecseeeeeeeecseeaeeesesseeaeeess 9 48 9 6 3 Communication operation of DeviceNet section when the control section has stopped operation or error has occurred sssesssrrrsssirrresrrrnnnsrrnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnna 9 50 Chapter 10 Specifications seivccineseteencissdnsnamannnseiensnenssinuninenindnnasenwvaninsmmeaniiaais 10 1 to 10 3 1 General specifications serssiciiasoscarsaninaen eridi ata E EANNA Eri A ANNA SRETAN ENEAN EES 10 1 2 VME interface specifications ccecccececceece eect eee eeeeeceaeaaeeeeeeeeeeeeeseeeceaeaaeeeeeeeeeeeeeseeseneaeaaeeeess 10 1 3 PLC section performance specifications ccececeeeeeeceeeeeeeeeeceeeeeeeeeeeeeeeeeeesaaeeeeeeeeesaeeeeeaeees 10 2 4 PLC DeviceNet section communication specifications ccccccecceeceeeeeceeeeeeeeeeeeeaeeesseeeeeeeess 10 3 Chapter 1 Outline The JW 32CV3 VME built in controller can be connected directly to the VME bus This is a high performance programmable controller hereafter referred to as a PLC It can easily create a data interface to a VME master through its dual port RAM Its PLC section is based on a CPU core which is equivalent to Sharp s JW3
52. are assigned to the slaves at nodes 1 3 and 5 Slave 2 nothing connected and slave 4 doesn t have a I O message function are not 3 3 input O output assigned any data length 9 24 The addresses shown in parentheses are correct when the module No switch SW6 of the JW 32CV3 is set Node address 5 to 2 slave station Assigned data length bytes 2 1 input 1 output 6 3 input 3 output 0 3 3 input PLC DeviceNet Communication Function The scan list table page 9 31 will be as follows Address Value hexadecimal Details 1st byte E2000 FF This JW 32CV3 station master 2nd byte E2001 3rd byte E2002 Ath byte E2003 Node 5th byte E2004 All zeroes address 0 6th byte E2005 7th byte E2006 8th byte E2007 9th byte E2010 A aane station with a Polling I O 10th byte E2011 Not used 11th byte E2012 1 byte input data length 12th byte E2013 1 byte output data length Node address 1 13th byte E2014 1st byte 14th byte E2015 input data offset 15th byte E2016 2nd byte 16th byte E2017 output data offset 17th byte E2020 Not connected 18th byte E2021 19th byte E2022 20th byte E2023 Node 21st byte E2024 All zeroes address 2 22nd byte E2025 23rd byte E2026 24th byte E2027 25th byte E2030 A Slavo station with a Polling I O 26th byte E2031 Not used
53. bles the reading of the setting on SW7 00002 to 65534 ncm Set with decimal and word 00004 to 65532 0cm Set with decimal and word Slave output status when the control section is stopped operation OO HEx Send idling data 01 Hex Clear 00 01 HEX 577 1 When bit D7 is ON DO to D6 are fixed to OFF the free allocation will be valid and a file address 531 to Not used Set to OOWeEx specified into the system memory will be top address of the I O table Addresses when the fixed allocation is selected will be invalid 2 When bit D7 is ON DO to D6 are fixed to OFF the free allocation will be valid and a file address specified into the system memory will be top address of each table Addresses when the fixed allocation is selected will be invalid When bit DO is ON both the free allocation and fixed allocation will be invalid and diagnosis table and scan list table area does not exist 9 20 PLC DeviceNet Communication Function 2 When the JW 32CV3 is used in the slave mode Hi Switch setting slave mode Switch name __S ettingitem Set value D e O OS 0 1 39000 49000 Unabl to 39377 to 49377 Una e to set UNIT No SW6 Diagnostic table Module number Free allocation in each table system memory setting of ISD etc gt See next page Lower digit of node address 00 to 63 tt cal Termination resistance Set termi
54. board J board to the JW 32CV3 rack first address will be as follows Boards that can connect with the add on connection O board Z 322J 64 points Occupied I O address 10010 to 10017 VO registration Create table top address of rack 1 to 3 Even addresses from 10020 to 11577 Automatic registration top address of rack 1 Communication board 10010 to 10017 dummy area Even addresses from 10020 to 11577 Z 333J 334J 335J 336J 337J 338J Settings of switches on boards for the add on connection are as follows Objective switch Setting details 0 SW1 rack number 1 All OFF initial setting Rack number SWA allocation of front half and last half 2 1 OFF 2 ON Allocate last half 1 Some boards do not have SW1 switch In this case there is no need setting 2 The Z 322J has SW2 despite SWA As for other switches see user s manuals for each board To next page PLC Control Function E Examples of I O allocation auto allocation Expansion rack w w w panel 3 2 2 rack No 1 HEIE UJNJS Z 336J JW 32CV3 FL net board Allocation occupying I O address Model name M d VO relay address dees Remarks 40000 40001 0 S 0 DeviceNet function section dummy 40002 10003 Vacant dummy B tio S ase section JW 32CV3 0004 10005 Vacant dummy 10006 10007 Vacant dummy 10010 10011 FL net f
55. ch SW6 setting value O Enable Disable 1 at 310 to 313 49400 to 49565 49600 to 49765 69400 to 69565 69600 39600 to 69765 to 39765 Specify top address and valid invalid 39400 to 39565 to 513 59600 Details of the Explicit message data table requests DeviceNet section reading flag control section writing flag and other parameters are described Address 1st byte 59400 Parameter name DeviceNet section side reading flag Details When the JW 32CV3 DeviceNet section has finished reading the contents being sent the data in memory is automatically inverted Inverting data changes 00m to 01 and vise versa 2nd byte 59401 Control section writing flag When the data has been inverted the host control section gt DeviceNet section will send a request message to the slave station 3rd byte 59402 Status The device status and response information are stored 59403 TXID transaction ID Assign an ID when creating a request 5th byte 59404 Size Set the request data length Reserved area Use prohibited 7th byte 59406 MAC ID Set a node address for the transaction object 8th byte 59407 Service code Service code for the DeviceNet request 6th byte 59405 9th byte 59410 10th byte 59411 Class ID Assign a class ID to the Expl
56. ch line Number of connectors Remarks Manufacturer Has three connectors for connecting up to three new lines Connects to a terminating resistor Five this tap is used to Has five connectors for connecting up DCN1 3C connect three new branch to five new lines lines Connects to a terminating resistor Three this tap is used to DCN1 1C connect one new branch line 3 Power tap This tap is used to supply power to the five conductor cable when connecting more than one communication al supply to a single network Specifications Maa i iepen o E tap 1485T P2T5 T5 With a reverse current prevention Allen Bradley function and ground terminal This tap can be used to connect a single communication power supply to a network In this case you can also use a T branch tap above in addition to the power tap When connecting a power supply device to a single network use this multi outlet power strip to prevent reverse current flow to the power supply due to a difference in potential 4 Communication connector This JW 32CV3 contains one BLZ5 08 5F AU DN with a screw for securing the connector made by Nihon Weidmuller 5 gt See page 6 5 and 6 6 5 Terminating resistance DRS1 T Terminal block type terminating resistance 121 ohms Terminating resistance attached to the T branch tap 121 ohms 6 Communication power supply PLC DeviceNet Communication Function Make sure to
57. ch slave station with a I O message function which vacant A slave station that does not have a I O message function is not assigned a data length Page 9 28 nodes are Any slave station number node address that does not have hardware occupied connected is assigned the default data length Address order allocation Page 9 26 No matter which allocation method is selected you have to start the master module JW 32CV3 in the scan list edit mode collect the data from slave stations and create a scan list The scan list classifies slave station inputs and outputs data lengths and addresses Therefore a separate configuration program is not needed for the input output data table allocation 5 gt See page 9 30 9 31 Set the default data length used in the Even number allocation and Allocation in the order in which vacant nodes are occupied modes to 1 to 64 bytes For selecting data use the function switches SW8 5 6 and system memory in the JW 32CV3 gt See page 9 11 9 16 Number of I O points with the JW 32CV3 is maximum 4096 512 bytes When editing the scan list while the total number of I O points of slave modules connected exceeds 4096 node addresses exceeding 4096 will be ignored 9 23 PLC DeviceNet Communication Function Three allocation examples are shown below 1 to 8 Node address 0 Node address 1 Node address 2 Node address 3 Node address 4 Node address 5
58. cit message data table See page 9 32 System memory Bit number Module No gt 0 1 D6 D5 D4 D3 D2 D1 File address 000000 to 177777 oct File number 00 to 02 HeEx e 0 OFF fixed About bit gt gt See below When the slave mode is selected I O table will be allocated in order of input and output from the top address When the bit is OFF the fixed allocation will be valid When the bit is ON the free allocation will be valid The file address specified on the system memory from 300 and from 500 etc will be top address of each table Fixed allocation is not valid When the bit is ON and top address from 300 and from 500 etc is not yet specified left as 00 Hex the top address will be 10000 Be careful that the occupied I O address and allocated address may be doubled The free allocation of each table such as I O table can be used when the module No switch SW6 is 0 or 1 on the JW 32CV3 9 15 PLC DeviceNet Communication Function 4 Top address of the scan list table with the master mode and free allocation When the JW 32CVS3 is used in the master mode this system memory location is used to store the top address of the scan list table 512 bytes which is used when editing the scan list Scan list data table See page 9 31 Module No gt System memory Bit number 0 1 D6 D5 D4 D3 D2 D1 File address 000000 to 177777 oct
59. cted ie TA PG COMM2 Specifications RS 232C connection RS 422A connection Number of connected modules of JW 32CV3 1 sets 1 1 connection 31 sets max 1 N connection 1 Shielded twisted pair cable Shielded cable Cable total length 1 km max 15 m max 4 wire system Party line 2 connection Transfer speed 115200 57600 38400 19200 9600 4800 2400 1 200 bits s Start bit 1 bits Data length 7 bits Parity bit 1 bit odd even none Stop bit 1 2 bits Used characters ASCII alphanumerical characters 1 To obtain data transfer speeds higher than 38400 bit s the JW 32CV3 must be connected directly to a host computer 1 1 connection 2 Two wire system communications are not possible Communication cable Data formats The use of the communication port such as for setting system memory is the same as for the JW 32CUH1 gt See JW30H user s manual hardware version System Configuration 3 3 Configuration of communication system using DeviceNet function The JW 32CV3 can be used to communicate as a master or slave module in a DeviceNet e Connection example oo UW 32C V3 Master mode JW 32CV3 Slave mode Cable Trunk Turn ON the termination resistance switch SW3 Communication specifications of the DeviceNet section Communication protocol T branch system tap Power Termi
60. d Clock feature Integrated terminal block i The support tools that can be used with the JW30H series such as the JW 14PG JW Programming tool 100SP and JW 50SP can be used with these models Specify the model that can handle JW 32CUH1 31 5 K words 10 2 Specifications 4 PLC DeviceNet section communication specifications Item Specifications Communication protocol Conforms to the DeviceNet protocol Basic operation mode Master mode slave mode Number of connectable nodes Number of I O points Maximum of 63 slave station nodes for one master station 4 096 points max 512 bytes max Total number of I O points of I O message Communication speed Selectable 125 Kbps 250 Kbps or 500 Kbps Communication distance max Communication speeds 125 k bit s 250 k bit s 500 k bit s Trunk length using a thick cable 500 m 250 m 100 m Trunk length using a thin cable 100 m 100 m 100 m Maximum branch length 6m 6m 6m Total branch length 156 m 78 m 39 m Communication services I O message function Polling I O function Bit strobe function Explicit message function Communication carrier Specialized cable 5 lines 2 signal lines 2 power lines 1 shield line Thick cable For trunk lines Thin cable For trunk or branch lines Data table allocation method when the master mode is selected Setting of number of I O bytes when the
61. d the cable Do not remove more insulation than necessary as it may cause a short circuit icati Approximatel Communication cable PRID IMAalely 2 Unwrap the wires in the coaxial shield carefully Under the coaxial shield there is one signal line one power line and one ground line The signal line and power lines are wrapped in aluminum tape Aluminum tape Ground line 8 Cut off the excess coaxial shield and peel back the aluminum tape on the signal line and power line l Remove the insulation from the signal and power lines until enough bare wire is exposed to fit into a crimp style terminal Twist the strands of wire in the signal and power lines tightly in order to slide them into a terminal The length needed to fit into a crimp style terminal LLL LLILLLILSLIL LLL Crimp a terminal on each of the individual lines and then insulate it using vinyl tape or shrink tubing Cable Crimp style terminal Shown below are the recommended crimp style terminals Recommended crimp style terminals Special tool Al series made by Phoenix Contact ZA3 made by Phoenix Contact TC series made by Nichifu For thin wire TME TC 0 5 For thick wire TME TC 2 11 power line TME TC 1 25 11 communication line To the next page 6 4 Wiring Connection Method From the previous page Insert the signal line power line and the ground line i
62. data length to slave stations using the I O message function 2 The JW 32CV3 does not allocate any data length for slave stations that do not have a I O message function 3 The JW 32CV3 will allocate the default data length to any slave station number node address that does not actually have hardware connected Enter default data length using switch SW8 5 and 8 6 and the system memory of the JW 32CV3 gt gt See page 9 11 9 16 Hi Allocation example The results of allocation in the order in which vacant nodes are occupied for the example shown on page 9 24 are as follows The default data length was set to 2 bytes Address Input output data table ist byte Node address 1 2nd byte slave Output 3rd byte Node address 2 Not The addresses shown in parentheses are 4th byte not connected used correct when the module No switch SW6 of the JW 32CV3 is set to 2 5th byte 6th byte Input 7th byte r Mods auntess e 14th byte 46015 Node address 6 Notused 8th byte 15th byte 46016 not connected 9th byte to to to 128th byte 46177 Node address 63 10th Oth byta 129th byte 46200 not connected Not used 11th byte Nedsadd 130th byte 16201 12th byte ooe agaress to Not used 13th byte slave 512th byte 16777 When the default data length is set to 2 bytes Node Required data I O message Assigned data address length bytes function length bytes 2 1 input 1 output 2
63. dress 00 to 63 _ Module No Communication speed l Node address gt Page 9 10 Operation mode l l gt Page 9 10 Communication monitor time i l o gt Page 9 12 Switches to set DeviceNet communication function gt See Chapter 9 PLC DeviceNet communication function Name and Function of Each Part 1 VME interface 1 System switch SW12 Always keep the setting as below 2 VME address switch SW13 Allocate address of the JW 32CV3 using the VME switch 5 gt See page 7 1 lt org Zo ge 9 2 Setting at delivery F w pi x 4 2 PLC control 1 Memory protect switch SW1 Select permit prohibit writing of the program memory and system memory of the JW 32CV3 ss ppy o OFF pits f OFF Setting at delivery OFF E ON Prohibit writing on Llo Z 2 Forced reset switch SW15 When a loop is established in a user program and the watchdog timer times up and unable to control press this switch O SW15 PLC Reset Turn ON the power while pressing this switch the JW 32CV3 forcibly enters the program mode Chapter 5 Installation Method 1 Installation on the VME rack This chapter describes how to install or remove the JW 32CV3 on from a VME rack Make sure to turn OFF the power to the VME rack before installing or removing the JW 32CV3 W Installation procedure Insert the JW 32CV3 into a slot connector on the VME rack In
64. e o oOolol ol ojlo o olol lololol e ojo Ol o l olojlo o0o oOoOlojlololol e jeo Olol ol ojo j eje olololol e oloo O O O O O O0 ololol e ololol o O O O O O O0 O O O O O 0 O O O O O0 O O O O O 0 O O O O 0 O O O O O O O O O e O O O O O 0 O O O O O0 oloje ojljololol o O O O O 0 0 O O O O O0 0O O O O O O0 O O O O O0O 0 O O O O O O O O O 0O O O O O O O O O O 0 O O O O O0 Olole e e ololollo Olole Olojo olol e ojoje o O O Ool O O Ol OJO O O Ol Oj O O O e 0O O O O e O O O O 0 O O O O0 oOl e ojolololol lo We OO a Oe O O O O O0 0 O O O O0 O0 O O O O O 0 O O O O0 O 9 41 PLC DeviceNet Communication Function 9 6 2 Diagnostic data table Using the diagnostic data table created on the JW 32CV3 control section you can check the communication status of the nodes master and slave stations Specify address of the diagnosis table master mode 256 bytes slave mode 128 bytes using the mod
65. e obligation of grounding is indicated as 1 Installation Caution Use in the environments specified in the catalog instruction manual and user s manual Electric shock fire or malfunction may be caused when used in the environments of high temperature high humidity dusty or corrosive atmosphere vibration or impact Install according to the manual Wrong installation may cause drop trouble or malfunction Never admit wire chips or foreign matter Or fire trouble or malfunction may be caused 2 Wiring compel Be sure to ground Unless grounded electric shock or malfunction may be caused Caution Wiring should be done by qualified electrician Wrong wiring may lead to fire trouble or electric shock 3 Use D Danger Don t touch the terminal while the power is being supplied or you may have on electric shock Assemble the emergency stop circuit and interlock circuit outside of the JW 32CV3 Other wise breakdown or accident damage of the machine may be caused by the trouble of the JW 32CV3 N Caution Run or stop during operation should be done with particular care by confirming safety Misoperation may lead to damage or accident of the machine Turn ON the power source in the specified sequence Turn ON with wrong sequence may lead to machine breakdown or accident 4 Maintenance lt gt Danger
66. e this power supply with other devices Connection method Power supply for communication PLC DeviceNet Communication Function 2 Connection method There are two methods for connecting nodes T branch and Multi drop 1 T branch method You can make up to three branch lines away from a trunk or a branch line Use a T branch tap to branch off T branch tap T branch tap Branch line Trunk Branch line Branch line 2 Multi drop method Connect a node directly to a trunk or a branch line Multi drop Multi drop Trunk Branch line 9 3 PLC DeviceNet Communication Function 3 Cable length 1 Maximum network length The maximum network length will be the longest of the following The distance between the two terminating resistances 2 The distance between the two nodes in the network that are the farthest apart 2 i cece mi Terminating resistance Terminating resistance The maximum network length possible will vary depending on the type of cable used Cable type Maximum network length Thick cable 5 conductors 500 m Thin cable 5 conductors 100 m The maximum network length is also limited by the communication speed gt gt See section 3 below When thick and thin cables are mixed in the same network the following conditions must be met Communication speed Maximum network length 9 500 k bits s A B is less than 100 m 250 k bits s A 2
67. e and Function of Each Patt ccccssessseeeceeeeesseeeeeeeeeeeeees 4 1 to 4 4 4 1 LED GISPIAY cce AE EETA EEEE E EEE REEE 4 2 4 2 SWICINOS saicsiceye veces ski soveceutstcen eaitenes dec a a aaa aad aara arada aaea a NE 4 3 AJ VME Inte Pha CO scissile chic cex te e a a a a a a a aiSia 4 4 PIPEC COMMON coretan E 4 4 Chapter 5 Installation Method ssunsnennnnnunnrennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnna 5 1 to 5 2 1 Installation onthe VME TACK nissana a aa O aE aE 5 1 2 Add on connection of board J DOard reiser kanaa R S 5 2 Chapter 6 Wiring Connection Method seeccceeeeeeeeeeeeeeeeeeeseeeeeeeeeeeees 6 1 to 6 6 6 1 Connection of stop output ANd grounding eceeeeeeeeeeeeteeeeeeeeeeeeeeeeeeaeeeeeeeeeteaeeeeeaeeeteaeeeeeaeeseaes 6 1 6 2 Wiring TOF COMMUNICATION DOME sai ceesueed vngehdie tee cacde da cena sith vende dice a a EER NN 6 2 1 Pin arrangement of PG COMM1 port PG COMM2 port eeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeseaeeeeeaeeeeea 6 2 2 Wiring TQUIC esenee ea EEE AEEA EEA A EEE 6 3 6 3 Connection with DeviceNet cccccceeeeeeeeeeeeeeeaeeeeeeeeeceaeeeeeaaeeseaeeeeeaaaeseeeeeesaaaeseeaeeesecaeeenaeeseeees 6 4 1 Preparing a COMMUNICATION CAI wise ccecseeagecheed a A ree 6 4 2 COMMUNICATION Connection Suissen aaeain aa a S aan A Gaa aaa 6 6 Chapter 7 VME Interface Function ccccssssseeeeeeeeseeseeeeeeeeeenseseeneeeeeeeneees 7 1 to 7 9 721 MOMOSy MAD esri
68. e scan list Details Address order allocation default setting Even number allocation Allocation in the order in which vacant nodes are occupied Setting prohibited Detail of allocation method gt gt See page 9 23 Data length while editing the scan list Select the data length for each node when even allocation is selected and select the vacant node data length when sequential allocation to empty nodes has been selected Details 1 byte default setting 2 bytes 4 bytes 8 bytes SW8 5 6 Explicit message request Select whether or not to use the Explicit message function OFF Does not use the Explicit message send function ON _ Uses the Explicit message send function Basic operation mode Select basic operation mode master slave of the JW 32CV3 DeviceNet section OFF Master default setting ON Slave Do not use this switch Fix to OFF factory setting O Enable Disable 9 11 PLC DeviceNet Communication Function 7 Switch SW7 Set the communication speed protection ON or OFF and communication monitor time for the DeviceNet communication of JW 32CV3 os Note Do not set switch SW7 to positions 3 7 B or F as it S g Factory settings 0 oei may cause a malfunction SW7 Communication Protection Communication SMES IIL ES speed kbps ON OFF monitor time O Factory settings
69. e station 17th byte 46020 Node address 6 rissa 9th byte 46010 Output 18th byte 46021 not connected 10th byte 16011 to to to 1ith byte 46012 131st byte 46202 Node address 63 12th a Bole pee ay Notused 439nq byte 16203 not connected Not used 13th byte 36014 133rd byte 16204 14th byte 16015 Node address 5 to Not used 15th byte 46016 slave station 512th byte 46777 16th byte 46017 When the default data length is set to 2 bytes Required data I O message Assigned data length length bytes function bytes 2 1 input 1 output 2 1 input 1 output Not connected 2 6 8 input 3 output 6 3 input 3 output 0 2 3 3 input O output 4 3 input 1 not used Node address The needed data length 2 bytes is assigned to slave station 1 Slave station 2 not connected and slave station 4 does not have a I O message function are assigned the default data length 2 bytes Slave stations 3 and 5 need a larger number of bytes than the default data length 2 bytes Therefore in these cases a different data length is assigned which is a multiple of the default data length 2 bytes gt Slave station 3 needs 6 bytes and is assigned 6 bytes 2 x 3 gt Slave station 5 needs 3 bytes and is assigned 4 bytes 2 x 2 9 26 PLC DeviceNet Communication Function The scan list table page 9 31 for this example will be as follows Address 1 1st
70. e sure there are no disconnected or loose cables Make sure there is not too much electrical noise Make sure the cable lengths trunk and branches are appropriate Make sure the terminating resistances are connected both ends and only to the ends D16 and DO turn ON Check the node address switch Check the SW7 switch settings Check the Module No switch SWE settings Check the set values of the system memory To the next page all slave stations D17 will turn OFF 9 39 PLC DeviceNet Communication Function From previous page LED Communication Master status operation Treatment S7 to SO Error details MS NS FT error node The EEPROM 3 has E7 Scan list a memory error data error Unable to read or write the scan D16 and DO turns list ON parameters Serial No since error no data table exists on the MS Red lamp master module Recreate the scan list and Operation recreate the data table in the lights An error occurred sto pped JW 32CV3 NS Goes OFF during a RAM Or replace the JW 32CV3 check of the JW 32CV3 An error occurred ROMSU during a ROM M error check of the JW 32CV3 An error occurred DPRAM during a common error RAM check of the JW 32CV3 MS Keeps the Ww atchdo A watchdog timer current status g timer ettor occured on Operation NS Keeps the a stopped current status error the JW
71. each month Ex A unit first manufactured in Nov 2001 0111110001 ocm 9 49 PLC DeviceNet Communication Function 9 6 3 Communication operation of DeviceNet section when the control section has stopped operation or error has occurred When the JW 32CV3 control section is stopped or has an error communication operation of the JW 32CV3 DeviceNet section is as follows The LED display and master status are the same as normal communication ee Communication operation When used in the master mode Input data Output data Transfer data received from an input slave station to the control section The data sent to an output slave station depends on the system memory settings 1 When used in the slave mode Input data Always sends idle data to the master station 2 Output data Transfer data received from the master station to the control section 1 Output to slave stations when the control section is stopped is determined by the value 00 01 Hex in system memory addresses 330 module address 0 and 530 module address 1 OOwex Restore master station sends idle data O1 Hex Clear master module sends OO Hex data 2 Slave area status when the communication error is occurred is determined by the value 00 01 Hex in system memory addresses 370 module address 0 and 570 module address 1 Master station When receiving idle data When the Dev
72. ece ee eneeeeee eect ae ee eeeee eee aeeeceeee seas eeeeaaeeseeeesnaaeeseeeeeseaeeeeeeeseeeeee 9 23 1 Input output data table alloCation oiie aaaea E EEA EEA 9 23 ZVEGIING THE SCAN MST iira a a a a aaae 9 30 9 4 Explicit Message FUNCUION iscecedeionadide snc eecardanceetendeltedeads seed a a aceeee vielen ea 9 32 1 Details of the Explicit message data table requests cceeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeaeeeeaeeeees 9 32 2 Details of the Explicit message data table responses ceeeceeeeeeeeeeeeeeeeeaeeeeeeeeettaeeeteneees 9 33 3 Parameter addresses for the Explicit message data table requests responses 9 34 EMEEN EE E E T E E E AE A 9 35 9 5 Communication Timing seee eseni nein annene a SEAE nara EAEE ATEA EAE AN EAENS 9 36 1 When the I O message communication time is shorter than the JW 32CV3 control section cycle operation time cecceeeeeeeeeeeeeeeeee cette eeeeaeeseeeeeeeaeeeeeeeees 9 36 2 When the I O message communication time is longer than the JW 32CV3 control section cycle operation time ecee cece ceee eee eeeee cette eeeeeeteeeeeeeaaeeeeeeees 9 37 9 6 Enron FIAMGUIAG A E T sina cganss dea nacepecussdjenteusiepdeen anepaadetedadhgsncaeahdteude adeeecdnites 9 38 96 1 NEED CIS VAY arse dake cesta dade Baad oy even See aE 9 38 UE OM CODE ninnan aa a a aaa aaa aa aa a a a 9 38 2 Display of node addresSSeS serrnrrisriiinniicnrriinrcrnnrnnniisnnennnaienaun nnen da
73. er mode and free allocation When the JW 32CV3 is used as master mode this system memory location is used to store the top address of the I O table max 512 bytes that will be used for I O message functions I O data table See page 9 23 System memory Bit number Module No gt 0 1 D7 D6 D5 D4 D3 D2 D1 DO File address 000000 to 177777 oct File number OOqHex fixed 0 OFF fixed About bit gt See below 2 Top address of the diagnosis table when used as free allocation This system memory location is used to store the top address and to enable disable the diagnosis table 256 bytes in the master mode 128 bytes in the slave mode which is used to check the communication status of the nodes master slave The diagnosis table can be used in both the master and slave modes Diagnostic data table See page 9 42 System memory Bit number Module No gt 0 1 D7 D6 D5 D4 D3 D2 D1 DO File address 000000 to 177777 oct File number 00 to O2 Hex O OFF fixed About bit gt gt See below When the A bit is ON both the free allocation and fixed allocation will be invalid and the diagnostic table area does not exist 3 Top address of the Explicit message table When the JW 32CVS3 is used in the master mode this system memory location is used to store the top address of the Explicit message table 256 bytes which is used for the Explicit message function Expli
74. ermination resistance switch SW3 When the JW 32CV3 is used as termination station on the DeviceNet communication trunk turn this switch ON Factory settings Both 0 ON lt gt OFF SW3 Terminator PLC DeviceNet Communication Function 6 Function switch SW8 Specify I O data allocation method for basic operation mode master slave and editing scan list for DeviceNet communication of the JW 32CV3 OOOO O orr 1 A rtd VY y VY 770 ninja lft Factory settings ON 0987654321 sws mode Switch No Set details Master Slave CU operation status when a slave communication error occurs Select whether or not to continue operation of JW 32CV3 control section when a communication error occurs while communicating with a slave station OFF The JW 32CV3 control section continues operation The JW 32CV3 control section stops operation and enters the program mode Default setting When the slave mode is selected this switch shall be fixed to continue operation regardless of the setting Synchronous asynchronous operation Select whether or not to synchronize one cycle communication with the JW 32CV3 control section OFF Not synchronized ON Synchronized with the operation default setting When the slave mode is selected this switch shall be fixed to Not synchronized regardless of the setting VO data allocation method I O data table allocation method set by editing th
75. he JW 32CV3 is set to 2 2 Slave information flag Value Hex Details Node not connected Node connected does not have a I O message function Node connected with a Polling I O function Node connected with a Bit Strobe JW 32CV3 s node address 3 The position of an address from the top byte is expressed by a byte 1 Ex When the value is 0 it is the 1st byte When the value is 2 it is the 3rd byte 9 31 PLC DeviceNet Communication Function 9 4 Explicit Message Function This function is not needed when you use the I O message function The JW 32CV3 can send a request for service to any device made by another manufacturer that uses the Explicit message function defined in the DeviceNet specifications Turn ON switch 8 7 gt gt See page 9 11 This function uses the Explicit message data table 118 bytes for both request and response in the JW 32CV3 control section An Explicit message data table request issues an Explicit message defined by DeviceNet and asks any corresponding device to provide service The Explicit message data table response stores the service data details from the slave station Set the address of the Explicit message table using the module No switch SW6 of the JW 32CV3 system memory to the following point in system memory gt See page 9 14 E Addresses of the Explicit message data table areas requests and responses Basic operation mode Module No Swit
76. iceNet section receives idle data the data sent to the control section is always the same Pe Input data OOwex Restore master module sends idle data 01 Hex Clear master module sends OO ex data Slave station 1 Slave station 2 vf pat cata Chapter 10 Specifications 1 General specifications Item Specifications Power voltage 5 VDC 4 75 to 5 25 V Supply from the VME bus Maximum 1100 mA this module gpa mPton current inside 5 Note When connecting the J board with the add on connection consumption current of a connecting board also shall be counted Power voltage for DeviceNet communication current capacity 11 to 25 VDC 50 mA for this module Storage temperature 20 to 70 C Ambient operating temperature Oto 55 C Ambient humidity 35 to 90 RH non condensing Atmosphere No corrosive gas Vibration resistance Equivalent to JIS C 0911 2 hours each for X Y and Z directions Oscillation distance and acceleration 0 075 mm 10 to 55 Hz 9 8 m s 55 to 150 Hz Shock resistance Equivalent to JIS C0912 NE 98 m s 3 times each in the X Y and Z directions External dimensions 20 W x 262 H x 188 mm D Weight Approximately 400 g Accessories One upper securing panel One lower securing panel One instruction manual One connector for connecting DeviceNet node with connector securing screws
77. icit message sending target 11th byte 59412 12th byte 59413 13th byte 59414 118th byte 59565 Instance ID Service data 106 bytes Assign an instance ID to the Explicit message sending target Assign data that is defined by a service code 1 The addresses shown in parentheses are correct when the module No switch SW6 of the JW 32CV3 is set to 2 Address when setting others 5 gt See page 9 34 For details about the Explicit message parameters see the DeviceNet specifications To obtain a copy of DeviceNet specifications contact an ODVA branch office in your country 9 32 PLC DeviceNet Communication Function 2 Details of the Explicit message data table responses Control section reading flag DeviceNet section writing flag etc are provided for parameters Address 1st byte 59600 Parameter name Control section writing flag Details The JW 32CV3 control section after reading the received data writes the same value as the DeviceNet section write flag 2nd byte 59601 DeviceNet section reading flag When the DeviceNet section has finished reading the contents being sent the data in memory is automatically inverted Inverting data changes 00m to 01 and vise versa 3rd byte 59602 Status The device status and response information are stored 4th byte 59603 TXID transaction ID Assign an ID when creating a request 5th by
78. ilable on the DeviceNet Master Integrates external I Os from each slave Slave provides connections for external I Os Since there are no restrictions in allocating a master and slaves you can arrange nodes at any location shown above Cable with a terminating resistance at both ends Normally the cable connecting the terminals the furthest distance apart will be a trunk cable Use a five conductor cable 2 signal wires 2 power wires 1 shield The trunk length is not always equal to the maximum length of the network A cable branching off the trunk Branch line You can add new branch lines to the trunk Use a five conductor cable 2 signal wires 2 power wires 1 shield There are two methods for connecting nodes T branch and Multi drop T branch method Uses T branch taps for up to three separate branch lines Multi drop method Connects a node directly to a trunk or to a branch line Both the T branch method and the Multi drop method can be used in the same network Install a terminating resistance 1210hms on both ends of the trunk in order to Terminating reduce signal reflection and stabilize the communication resistance JW 32CV3 DeviceNet section has an integrated terminating resistance which can be enabled or disabled Communication power should be supplied to the communication connector on each node through the five conductor cable Use only a power supply dedicated exclusively to communications Do not shar
79. ile number OO Hex fixed 0 OFF fixed When the bit is OFF 363 563 OO0wex the fixed allocation will be valid Ex When the module number is 0 top address of the I O table will be 12000 When the bit is ON 363 563 80 Hex the free allocation will be valid and file address specified on the system memory 360 to 362 560 to 562 will be top address of each table Address when the fixed allocation is selected will be invalid Note When the bit is turned ON without setting left 00e top address 360 to 362 560 to 562 the top address will be 10000 and be careful that the occupied I O address and the allocated address will be doubled 9 Number of I O bytes when in the slave mode This system memory location is used to store the number of input bytes 0 to 127 bytes and output bytes 0 to 127 bytes when the JW 32CVS3 is in the slave mode zz memory ae Module No gt etting item Number of input Sending bytes O to 127 bytes 0 to 177007 OOWeEX Fixed Number of output receiving bytes O to 127 bytes 0 to 177007 OO WeEX Fixed The specified number of bytes are allocated from the top address in the I O table when used in the slave mode with input bytes being allocated first followed by the area for the output bytes 10 Restore clear the slave area when a communication error occurs when used in the slave mode When the JW 32CV3 is
80. ing the time for the operation check timer Enter a time for the operation check timer at system memory addresses 262 and 263 Enter a value between 0 and 1000 ms minimum unit 1 ms in word notation Ex Enter a time of 300 ms for the operation check timer Write 0300 in decimal notation or 012C H in hexadecimal notation 263 262 012C 2 To check the operation of the JW 32CV3 with the VME master The D4 and DO bits at address O7FEw VME master address OFFDw in the dual port RAM status area are clock signals Bit D4 is a one second clock 0 5 second ON and OFF intervals and bit DO is a 0 1 second clock 0 05 second ON and OFF intervals The clock stops when the JW 32CV3 PLC section has been stopped by an error or it is in program mode Therefore by using this clock the operating condition of the JW 32CV3 PLC section can be checked by an application running in the VME master D4 D3 D2 Di D Dual port RAM address UE ee 2 O7FE H OFFD bd One second clock 0 1 second clock The figures in parentheses are VME master side addresses When SW13 is set to 0 7 9 Chapter 8 PLC Control Function 8 1 Functional description The PLC control functions of the JW 32CV3 are equivalent to ones of the JW 32CUH1 control module of the JW30H Differences from the JW 32CUH1 are shown below Program capacity file capacity JW 32CUH1 15 5 K words 6
81. ion 9 42 PLC DeviceNet Communication Function Shown below are the addresses of the diagnostic table communication monitor table etc by setting module No switch SW6 1 Address of the communication monitor table Setting value of 3 4 Node addresses bits switch SW6 Afocation method Fix Free Fi Fix D7 D6 DS D4 Ds D2 D1D0 39000 1 49000 2_ 59000 69000 39000 7 6 5 4 3 2 1 0 9 8 17 39001 49001 59001 69001 39001 15 14 13 12 11 10 39002 49002 59002 69002 39002 23 22 21 20 19 18 Address 2200s 49009 s0003 69009 39009 31 30 29 28 27 26 39004 49004 s9004 69004 30004 39 38 37 36 95 94 EE 59006 69006 39006 55 54 53 52 5 58 1 Enter top address to system memory 304to 307 2 Enter top address to system memory 504 to 507 gt See page 9 15 The bits at node addresses 0 to 63 indicate the communication status of each node ON Normal OFF Abnormal The master node turns ON when it can communicate normally with all the slave modules on the scan list table Even the even allocation and allocation in order of securing empty notes are selected bits corresponding to node addresses of not connected slave module and slaves without I O message are always OFF 2 Operating status monitor table addresses Setting value of Node addresses bits switch SW6 3 49040 4 49042 59042 69042 39042 23 22 21 20
82. ions maximum 63 nodes Slave stations maximum 63 nodes 9 37 PLC DeviceNet Communication Function 9 6 Error Handling When an error occurs while in DeviceNet communication of the JW 32CV3 check the error detail referring the LED display and diagnosis table and take measures 9 6 1 LED display When an error occurs on a node master slave the LEDs S7 to SO of the JW 32CV3 show error code and node address of the error occurred node alternately d RH LEDs for the _ DeviceNet communication NS SD RD FT PT LI i S7 6 S5 S4 3 S2 S1 90 mT wlll 8585 all UUU COMS z ep 0 CN4 s als Ciao sw3 w15 O00 o OO swa sws swe sw7 swe all jE p UNY 1 Error code 1 Error code display The JW 32CV3 displays error codes using lights SO to S7 on the display panel S0 to S7 lamp status Lit O Off Error code s7 se s5 s4 s3 0 D2 D6 EO FO wn N 7 ok 2 O O O OOJO OJO O OC e OjO OIOIOIO O 01 0O O 9 38 2 Error details The error code details and actions are as follows LED MS NS FT MS Keeps the current status S0 to S7 Error details erro
83. ire Host computer Signal name 15m or less RS 232C Use the RS 232C RS 422 converter such as Z 101HE when the total length of the communication cable is over 15m JW 32CV3 RS 232C RS 422 converter PG COMM1 port Z 101HE or PG COMM2 port f Host computer Signal Signal Shielded wire Class 3 grounding RD 15m or less 1km or less RS 422A RS 232C 2 When using RS 422A for communication method Be within 1km for the total length of a communication cable JW 32CV3 JW 32CV3 PG COMM1 port PG COMM1 pot or PG COMM2 port orPG COMM2 port Host computer Signal Signal Shielded wire 1 km or less lt gt RS 422A Note To obtain data transfer speeds higher than 38400 bit s the JW 32CV3 must be connected directly to a host computer Two wire system communications are not possible 6 3 Wiring Connection Method 6 3 Connection with DeviceNet 1 Preparing a communication cable This section describes how to install a connector on a communication cable for this network Prepare the communication cable by following the steps below to attach the connector M Remove approximately 30 mm of insulation from the communication cable Remove the insulation without damaging the coaxial shield aroun
84. l or store the module in places that are subject to direct sunlight rapid temperature variation high humidity dust strong magnetic fields vibration or strong shocks In order to protect the LSIs and ICs inside the module from damage by static electricity cover the modules with anti static conductive sheets to transport or store them Make sure to turn OFF the power before changing the jumper shunts on the JW 32CV3 If you set up a Separate power supply for the module make sure the power it supplies has a low output impedance with very low ripple and noise characteristics 2 Installation and removal of the JW 32CV3 Make sure to turn OFF the power before installing or removing the JW 32CV3 If you install the JW 32CV3 on a VME bus install the JW 32CV3 in the 2nd or lower slots of the VME bus back plane make sure to remove the respective jumper shunt on the VME bus back plane 1 Check the setting of the jumpers on the JW 32CV3 2 Turn OFF the VME system power and remove all the jumper shunts on the respective VME back plane position where the module is installed 3 Connect all necessary connectors before turning ON the power 4 Turn ON the power to the system and check the operation of each module Jumper shunt VME rack connector To install or remove the JW 32CV3 in a VME rack push it straight in or pull it straight out in order not to make contact with other modules in the adjacent
85. lag will be same value as the write flag 59401 gt The JW 32CV3 sends a request message to a slave module e Response table 6 When the JW 32CV3 receives a response corresponding to the request above from a slave station or if a time out occurs the JW 32CV3 writes data to the transaction block in the response table The JW 32CV3 stores the response data from a slave station in the transaction block starting at address 59602 In practice the slave station vender ID104 ocm for MAC ID01 is stored with the service data The values of the write flag 59601 in the response is reversed Until the write flag 59600 00 5 gt 01 is reversed the details of the transaction block are not allowed to change To issue messages consecutively the read write reverse flag should be reversed Reverse The initial status of each flag is 00 When receiving a response after sending a request the flag changes to 01 Then the flag changes back to 00 again and so on 9 35 PLC DeviceNet Communication Function 9 5 Communication Timing This chapter describes the communication between the JW 32CV3 control section the JW 32CV3 DeviceNet section master and the slave stations when using the JW 32CV3 as DeviceNet mater mode To exchange data between the DeviceNet section and the control section the JW 32CV3 uses optional processing Control section processing a DeviceNet section Hardware check Process of master s
86. ls I O board Z 322J 64 points 32 points of DC input 32 points of transistor output Z 333J Satellite I O link master station Z 334J ME NET board Communication board Z 335J satellite net board Z 336J FL net board Z 337J DeviceNet board Z 338J DeviceNet board 32 points I O 7 I X y ALLL SZ AF g g w Upper installation panel accessory A S Module securing screw a J board add on A sd connection connector a sO I O bus connector P e Q 4 securing screws screwed in at delivery Lower installation panel accessory Module securing screw E Installation procedures Secure the upper and lower installation panels on a board such as Z 333J using 2 securing screws These screws are screwed into the installation panels at delivery Connect I O bus connector of a board to the J board add on connection connector on the JW 32CV3 8 Secure the board on the JW 32CV3 using the 2 securing screws These securing screws are screwed in the installation side of the JW 32CV3 at delivery Secure the JW 32CV3 board to the VME rack using the 4 module securing screws of the JW 32CV3 board As for settings of the add on connection on the board switches see page 8 3 Chapter 6 Wiring Connection Method This chapter describes wiring a stop output grounding and communication port as well as connection wi
87. max 256 bytes 507 00 01 80 HeEx 560 to 561 File number 00 to O2 HEx Not used Fix to OO HEx 000000 to 177777 0ct File address Set with octal and word 560 561 Top address of I O table occupy 254 562 bytes File number Fix to OOHex 563 2 00 80 HEx Number of input 000 to 177 ocT bytes Set with octal 565 Not used Set to OOHex Number of output 000 to 177 007 bytes Set with octal Not used Set to OOWHeEx Latch or clear the slave areawhena OQOqHex Latch communication error 01 Hex Clear occurs 564 0 to 127 bytes 566 0 to 127 bytes 00 01 HEX 0 to 65528 ms 8 ms 00000 to 65528 0cm unit Set with decimal and Use in O ms at normal word Response time to the master station 573 to 577 1 When this value is 0Omex the fixed allocation will be valid When this value is 80 Hex the free allocation will be valid and file address specified into system memory 304 to 306 504 to 506 will be top address of the diagnosis table When the fixed allocation is selected this address will be invalid When 01 Hex is selected both the free allocation and fixed allocation are invalid and diagnosis table area does not exist 2 When this value is OOwHex the fixed allocation will be valid When this value is 80 Hex the free allocation will be valid and file address specified into system memory 360 t
88. n or As for the DeviceNet communication function of the JW 32CV3 see Chapter 9 PLC DeviceNet communication function System Configuration 3 4 Cautions on system design A principle difference between a programmable controller PLC and a conventional relay circuit is that a PLC controls each operation cyclically in series whereas relay circuit controls it in parallel Therefore relay circuits limit the effect of an abnormal operation to a block However a PLC allows abnormal operations of the whole system when an abnormal condition occur In order to create a fail safe system we recommend preparing independent external protective circuits for following functions which may cause a breakdown of machine or injury to workers Emergency stop circuit Protection circuit Operating circuit of high voltage device Also be aware of the operation response time as a PLC operates using cyclic processing To prevent mis operation due to output signal of the output module soon after switching on power to the JW 32CV3 connect in series the halt output for the JW 32CV3 in the following operation stand by circuit Connecting the input module and output module JW 32CV3 for lighting lamps in front of emergency stop Input module circuit makes it possible to grasp the stop l condition of devices O O alo 5 When the JW 32CV3 stops its operation all the output module indicate ON OFF condition just CA before stopping
89. nating tap resistance Power supply for communication 24 VDC Cable Branch line Specification Conforms to the DeviceNet protocol Basic operation mode Master mode slave mode Number of nodes Maximum of 63 nodes slave station for one master station Number of I O points messages 4 096 points max 512 bytes max Total number of I O points of I O Communication speed Communication speeds Selectable 125 k bps 250 k bps or 500 k bps 125 k bps 250 k bps 500 k bps Trunk length using a thick cable 500 m 250 m 100 m Communication distance Trunk length using a thin cable 100 m 100 m 100 m max Maximum branch length 6m 6m 6m Total branch length 156 m 78 m 39 m Communication services Explicit message function I O message function Polling I O function Bit Strobe function Communication carrier Thick cable For trunk lines Specialized cable 5 lines 2 signal lines 2 power lines 1 shield line Thin cable For trunk or branch lines Data table allocation method when the master mode Specification of the number of I O bytes when the slave mode Number of input bytes Number of output bytes 0 to 127 bytes Select the method used for I O data mapping in the scan list edit mode from allocation in address order allocation in the order in which vacant nodes are occupied 0 to 127 bytes even number allocatio
90. nation node to ON Select CU operation status when an communication error occurs Select synchronize asynchronize between the communication cycle and CU operation I O data allocation system when editing scan list Data length when editing scan list Request Explicit message Basic operation mode Set ON slave mode ON Not used Set OFF default setting OFF 0 125 OFF long 1 250 OFF long 2 500 OFF long Communication speed 4 125 ON long kbps en Protection function 5 250 ON long ON OFF 6 500 ON long Communication monitor 8 125 OFF normal mode long mode normal mode 4 9 250 OFF normal A 500 OFF normal C 125 ON normal D 250 ON normal E 500 ON normal 1 Even a communication error occurs the control section continues operation regardless of the set condition 2 Calculation between the communication cycle and control section asynchronize regardless of the setting 3 Setting of the I O data allocation system is invalid 4 Setting of the communication monitor time is invalid 9 21 PLC DeviceNet Communication Function Hi System memory setting slave mode module No 0 1 Module No Switch SW6 Set details setting value 0 1 Set range 500 to 503 Not used Fix to OO HEx 504 000000 to 177777 0ct 505 Top address of File address Set with octal and diagnostic table word 506 occupy
91. nections port 1 D sub 15 pin is possible The total maximum extension length is 1 km Both support tool and computer link communications can be used When using computer link communication Communication standard Selectable from RS 232C and RS 422A four wire External Communication E system paaa interface port 2 Communication protocol Equivalent to the Sharp computer link specifications Transfer speed 115200 57600 38400 19200 9600 4800 2400 1200 bps PG COMM2 If an RS 422A is used a network of 1 N N maximum 31 modules connections is D sub 15 pin possible The total maximum extension length is 1 km However if you want to use a transfer rate higher than 38400 bps connect the module in a 1 1 arrangement DeviceNet communication 5 gt See 4 Specifications of PLC DeviceNet section communication port terminal block One board of the J board series can be connected with the add on connection For connection use the securing panel accessory One slot space is needed at right J board add on side of the JW 32CV3 connection port Boards that can be connected are as follows I O board Z 322J Communication board Z 333J Z 334J Z 335J Z 336J Z 337J Z 338J This output opens when the CPU detects an error the internal WDT has timed out or Halt output the module is in halt mode Relay output normally closed opens on error or when halted Maximum load 1 A 30 VDC 250 VAC resistance loa
92. ntheses are correct when the module No switch SW6 of the JW 32CV3 is set to 2 output data offset to 505th byte E2770 E2771 address 5 address 63 Node Node 511th byte E2776 512th byte E2777 2 The offset values are calculated by adding 2 bytes default data length to each address 9 29 PLC DeviceNet Communication Function 2 Editing the scan list Before using the JW 32CV3 as a master mode for the first time you will have to edit the scan list to allocate I O data 1 Edi ting procedure Shown below are the procedures used to edit the scan list Hi Procedures Switch the JW 32CV3 control section to the program mode y 2 Turn OFF the power to the VME master JW 32CV3 and remove it y Change switch SW7 on the JW 32CV3 to protection OFF gt gt See page 9 12 If switch SW7 is set to the protected mode the procedures below will not work Install the JW 32CV3 in the VME rack 5 gt See chapter 5 y Connect any slave stations Basically all slave stations must be started gt See 1 below Turn ON the power to the VME master y Press and hold the SCAN switch on the JW 32CV3 for at least 3 seconds y The JW 32CV3 will edit the scan list G gt See 2 below After the editing process is c
93. nto the appropriate connector holes Insert the wires from the top down in the following order red white ground blue and black Pay strict attention to the connector orientation Before inserting the wires loosen the screws on the connector enough to insert the wires easily The JW 32CV3 is supplied with one set of BLZ5 08 5F AU DN with connector securing screw made by Nihon Weidmuller Connector equipped Black V ANR ae Y7 White CAN H Red V lt K a cable Secure each wire tightly using the wire retention screws of the connector Use a miniature flat blade screwdriver which has the same diameter from the neck all the way to the end Tighten the screws using 0 5 N m of force Miniature flat blade eL screwdriver Cable securing screw E When connecting two thin cables in a multi drop system Insert the wires from each cable with the same color insulation into the same hole Crimp a terminal to the tip of the two wires Before connecting the communication cable make sure to turn OFF the power to the VME rack all nodes and the communication power supply Do not pull hard on the communication cable since the connector can be pulled off or disconnected easily 6 5 Wiring Connection Method 2 Communication cable connections This section describes how to plug a connector that has been installed on the communication cable into the JW
94. o 362 560 to 562 will be top address of the I O table When the fixed allocation is selected this address will be invalid Not used Set to OOWeEx 9 22 PLC DeviceNet Communication Function 9 3 I O Message Function Among I O messages of the DeviceNet the JW 32CV3 supports Polling I O function and Bit Strobe function The JW 32CV3 master mode can communicate messages with slave modules having either of these two functions The Polling I O is a method that a master module sends a command point to point to each slave module and receive messages if any Bit Strobe is a message that multiple slave modules receive one command and respond using broadcasting function This is convenient for collecting small data such as multiple slaves devices are arranged like sensors Use the JW 32CV3 with master mode when creating a scan list it establishes connection with the Bit Strobe for slave modules having Bit Strobe function When the JW 32CV3 is used as the master mode specify top address of the I O table occupy max 512 bytes to communicate with the I O message function using module No switch SW6 system memory 5 gt See page 9 14 e Input output data table addresses No SW6 value E o o j 72000 _ 300 15000__ 500 16000__ 79000 FR 2 to 12777 to 303 to 15777 to 503 to 16777 to 79777 448 bytes O Enable Disable Specify top address and valid invalid 1 Input o
95. omplete turn OFF the power to the VME master B Remove the JW 32CV3 from the VME rack y Set switch SW7 on the JW 32CV3 to the protection ON y 0 Reinstall the JW 32CV3 in the VME rack y D Turn ON the power to the VME master y B Put the JW 32CV3 control section in the operation mode 43 2 Connecting the slave stations mentioned in step above When even number allocation or allocation in the order in which vacant nodes are occupied is selected for the I O data allocation method and some node addresses are not occupied by slave stations those node address will be assigned the default number of bytes This will make operation possible with only the connected slave stations When a slave station is connected at a vacant address and if this station needs more than the default number of bytes for I O the I O addresses thereafter can be incremented by editing the next time a scan list is created Scan list editing procedure mentioned in step D When the JW 32CV3 DeviceNet section is in the protection OFF and you change the JW 32CV3 control section to the operation mode the JW 32CV3 will start I O communication However when you press the SCAN switch immediately after communication is started the JW 32CV3 will start editing the scan list This may cause a malfunction Therefore we recommend that you change to the protection ON
96. pecify node master slave address of the JW 32CV3 within 0 to 63 decimal notation o 8o el go A oe Switch SW4 is for upper digit set value x 10 and switch SW5 is for Sa o lower digit set value x 1 Node Address 00 to 63 Factory settings Both 0 Unless double the same address with other node in the same network the JW 32CV3 can be set any number within 0 to 63 When the same address is doubled the node address doubled error occurs and the JW 32CV3 cannot communicate 3 Module No switch SW6 Allocate the data table such as the input output table for the DeviceNet that are used for the DeviceNet communication section of the JW 32CV3 to the control section of the JW 32CV3 gt gt See page 9 14 ollo p ae Factory settings 0 A a SW6 UNIT No 4 SCAN switch When using the JW 32CV3 as the master mode switch SW8 8 OFF keep pressing the SCAN switch for longer than three seconds the JW 32CV3 creates a scan list However this operation is invalid if the SCAN operation mode is set to with protect using the switch SW7 on the JW 32CV3 When the JW 32CV3 DeviceNet section is Bus off error the network has communication error Turn OFF and ON the PLC power switch or keep pressing the SCAN switch longer than three 9 seconds the network is disconnected connection and reissued connection If there is no problem on communication the JW 32CV3 normally communicates 5 T
97. r code The I O area of one slave station exceeds input 127 bytes output 127 bytes Configur ation error There is no slave data table at all The slave does Verificati not exist on PLC DeviceNet Communication Function Communication operation Does not retry connection for error slave station Dose not communicate with all the slave station Master status 1 D4 turns ON 2 Treatment Reset the slave node addresses error The slave s I O data size does not match the scan list register details A slave time out has occurred 6 times in a row while waiting for a response A fragmen tation protocol error has occurred 3 times Commun ication error Retry connection for error slave station Communicate with normal slave station D16 and D3 turn ON 2 Check whether the slaves are properly connected Recreate the scan list after checking the slave connections and node assignments After checking the number of I O bytes used by the slaves recreate the scan list D16 and D2 turn ON 2 Check the following Make sure the communication speed of the master station and slave stations are the same Make sure there are no disconnected or loose cables Make sure there is not too much electrical noise Make sure the cable lengths trunk and branches are pperopaals is Make sure the terminating resistance
98. rmal E 500 ON normal 9 19 Module No Switch SW6 setting value PLC DeviceNet Communication Function Hi System memory setting master mode module No 0 1 Set details 0 1 Top address of I O table occupy max 512 bytes File address Set range etc 000000 to 177777 oct Set with octal and word File number Fix to OO HEx 4 00 to 80 HEX Top address of diagnosis table occupy 256 bytes File address 000000 to 177777 oct Set with octal and word File number 00 to O2 HEx 2 00 01 80 HEx 514 515 516 517 Top address of Explicit message table occupy 256 bytes Top address of scan list table occupy 512 bytes File address 000000 to 177777 0ct Set with octal and word File number 00 to O2 HEx 4 File address 00 80 HEx 000000 to 177777 0ct Set with octal and word File number 00 to 02 HEX 2 00 01 80 HEx 520 Not used Fix to OO HEx 521 Data length when editing scan list 1 to 64 bytes when in order of allocation time is selected 001 to 100 HeEx set with octal 523 522 to Not used Fix to OO HEx 524 525 ISD communication monitor time 2 to 65534 ms in units of 2 ms 526 527 EPR communication monitor time 4 to 65532 ms in units of 4 ms A setting of 0 ena
99. s 004000 8 for the top andress 461 460 004000 8 Set the number of bytes to be transferred from the dual port RAM area 1 to the PLC section memory Enter this number in word notation within the range of 0000 to 1016 0000 to 03F8 nH Transfer top address PLC RAM Set PLC section memory top address which will be used to transfer data to dual port RAM area 2 Number of transfer bytes PLC gt RAM Set the number of bytes to be transferred from the PLC section memory to dual port RAM area 2 Enter this number in word notation within the range of 0000 to 1016 0000 to O3F8 The initial value is 00 H for address 261 and is not fixed for addresses 460 to 467 7 6 Directions for Use 2 Mode 2 1 Data transfer area The dual port RAM in this JW 32CVS3 is divided into 6 areas PLC file address H Dual port RAM 2 K bytes 0000 H 0001 H Area 1 32 bytes fixed 0080 H 0101 H Area 2 64 bytes fixed O3F8 H 07F1 H Command area 8 bytes 0400 H 0801 H 3 Area 3 32 bytes fixed PLC section memory file 0 File address 000000 8 10000 Receive 32 bytes from a file address indicated in 460 and 461 Receive 64 bytes from a file address indicated in 462 and 463 Send 32 bytes from a file address indicated in 464 and 465 0480 H 0901 H Area 4 64 byte
100. s are connected to both ends and only to the ends NS Goes OFF Network power source error Sending error Communication power dose not supply normally Waiting power supply from network power supply D16 and D5 turn ON Check wiring of network power supply and network cable MS Keeps the current status NS Red lamp lights A node address has been used twice The master station node address has been assigned to another node The Bus OFF status is active communication was stopped due to frequent data errors Detected a Bus OFF MS Red lamp blinks NS Goes OFF Node address error Some of the switches on the JW 32CV3 are set incorrectly Commun ication speed error Module No error Other switch setting error Other than F2 F and F4 System memory setting error Some settings in the IW 320V3 system memory are out of the specified range Operation stopped 1 Master status 5 gt See page 9 46 2 D17 will turn ON when the JW 32CV3 is connected to more than 1 slave station If the master station detects a problem or is unable to establish connection with D16 and D1 turn ON Check the other node addresses Eliminate the duplicated node address and restart the master station Check the following Make sure the communication speed of the master station and slave stations are the same Mak
101. s eccesiiceceni anced eeediieendee etna ccoiaieedesdevnnsnededtvendedveedendeiies 7 1 1 Relationship between this JW 32CV3 memory and the VME master memory 0 eeeeee 7 1 2 PLC SOCtON MEMO cvisicicccdinstsccdevnsuvecdeevedencacetvinicecdetieadendedvusvenacelussieecdexusdecadeuiiy ssedeetusevecetudeen 7 2 7 2 Access method of dual port RAM ccssccceeeeeseeceeeeeeeeeeeeeeeneeceeeesaaeeeeeeeneeeeeeseseeeeeeseeeseeeeennaes 7 3 7 2 1 Data transfer using a ladder program indirect assignment instruction 0 0 00 eee eeeeeeeeeeeeeeee 7 3 7 2 2 Data transfer by area assignment eeeceeeeceeeeceeeeeeeeeeeeeeeeeeeeeeeeaaeeeeeeeaaeeeeeesseeaeeeeseennaeeeeenaes 7 5 LU MOGG A ciiin aa aa a aE aA hides aA aaa aa a a 7 5 PODS 2A eE Ea E a a a EEA E E a a E 7 7 7 3 Operation check of the VME master and the JW 32CV3 sseesssesssesiesriessriessirssriresrrnsrrresreses 7 9 1 To use this JW 32CV3 to check the VME master Operation 0 cccccccceeeeeeeeeeeeseeeeeeessteeeeeeens 7 9 2 To check the operation of the JW 32CV3 with the VME master 0 cccscccecessteeeeeeeesteeeeeeees 7 9 Chapter 8 PLC Control Function sissceccccesicestissanieavincsssacndnnantcsstesscnnnaasdannianscine 8 1 to 8 6 8 1 FUNCHOMAlCESCMPUON ii esis cecexsscasvecncataseccaxsystiecenaasvaateu sa ccd checessitie lt tenvvedaeedseuaq stevens ssgeedenedbavcareauel 8 1 8 2 Allocation OF Q Add ESS reani a a N E N NE E 8 2 8 3 Errors and measures
102. s fixed Send 64 bytes from a file address indicated in 466 and 467 07F8 H OFF 1 h Status area 8 bytes The figures in parentheses are VME master side addresses When SW13 is set to 0 Area 1 Area 2 Area used to transfer data from the dual port RAM to the PLC s section memory Area 3 Area 4 Area used to transfer data from the PLC s section memory to the dual port RAM Command area Area used to store control data which is sent from the VME master to the JW 32CV3 This area occupies 8 bytes of the dual port RAM The control data is written from the VME master Reserved area Timer reset for operation check Status area Area used to store operating condition data being sent from the JW 32CV3 to the VME master This area occupies 8 bytes of dual port RAM This JW 32CV3 automatically writes data from addresses 40730 to 10737 in the PLC s section memory O7F 8H OFF 1H 10730 data 07F9 H OF F3H 10731 data O7FAW OFF5w 10732 data 07FB OFF7 10733 data O7FCw OF FQ 10734 data 07FD OFFBw 10735 data O7FEw OFFDw 10736 data O7 FF OF FF 10737 data Error codes are stored at addresses 10734 and 10737 when the PLC has an error For the details about the error codes see the JW30H programming manual ladder instruction version Directions for Use 2 System memory setting Set system memory addres
103. sed to remove the JW 32CV3 from the VME rack Battery Backup battery for the JW 32CV3 Add on connection connector Use when to connect a board J board with add on connection to the JW 32CV3 Control LED Display status of the control section 5 gt See the next page D D B DeviceNet communication LED Display status of the DeviceNet communication 5 gt See page 4 2 and 9 9 Switch SW1 3 to 8 and 12 Settings concerning VME interface PLC control and PLC DeviceNet communication gt gt See page 4 3 4 4 9 8 to 9 13 4 1 Name and Function of Each Part 4 1 LED display These LEDs show operation details of control functions and DeviceNet communication functions of the JW 32CV3 by lighting blinking OFF Control LEDs DeviceNet communication LEDs LED3 LED4 MS NS SDRDFTPT COM1 CONM2 Color Operation details Lights when communicating with a personal computer using the PG COMM1 port Lights when monitoring using a support tool Lights when communicating with a personal computer Red using the PG COMN2 port Lights when monitoring using a support tool Green Red Indicates the module s status Green Red Indicates the network status Red Lights when sending data RD Lights when receiving data De
104. sert it straight into the VME module while being careful that the J board add on connection connector of the JW 32CV3 does not touch an adjacent JW 32CV3 Secure the JW 32CV3 in the VME rack using the two module screws Installation hole of VME rack Module retention screw Ejector handle JW 32CV3 J board add on connection connector Ejector handle Module retention screw Hi Removal procedure Before removing the module make sure to disconnect the power lines to both terminals for the module s halt output signal When removing the adjacent modules also be sure to disconnect the power lines to both terminals of them q Remove the two screws securing the module in the VME rack 2 Pull the module out from the VME rack using the two ejection handles Pull the module straight out while being careful not to allow the connector marked with an asterisk in the figure above to touch an adjacent module J board add on connection of the JW 32CV3 For precautions about working around the VME rack see Chapter 2 Precautions for use in this manual Installation Method 2 Add on connection of board J board One set of the J board can be connected to the J board add on connection connector on the JW 32CV3 For connection use an installation panel upper and lower that comes with the JW 32CV3 Connectable boards are following 7 mode
105. ses 261 and 460 to 467 in the JW 32CV3 using the settings shown below System memory No 8 ltem set Data transfer system Transfer top address RAM PLC Number of transfer bytes RAM PLC Contents Select the data transfer system between this JW 32CV3 PLC section memory and the dual port RAM Enter 55 for this system 55 H Programless data transfer by area assignment mode 2 Set the PLC section memory top address which is used to transfer data from dual port RAM area 1 Set this top address with a file address octal in word notation Ex When using register 09000 file address 004000 g for the top address 461 460 004000 8 Set the number of bytes to be transferred from the dual port RAM area 2 to the PLC section memory Specify top address with word unit using file address octal Transfer top address PLC RAM Set PLC section memory top address which will be used to transfer data to dual port RAM area 3 Specify top address with word unit using file address octal Number of transfer bytes PLC RAM Set the number of bytes to be transferred from the PLC section memory to dual port RAM area 4 Specify top address with word unit using file address octal The initial value is 00 H for address 261 and is not fixed for addresses 460 to 467 Reference Operation flow chart for the PLC Mode 1 Mode 2 v Area 1 in the dual
106. t dealing system Basic instruction except OUT TMR CNT MD 0 038 lt s instruction Processing speed OUT instruction 0 076 s instruction Application instructions TMR CNT MD instructions average number to several tens lt q Type and numbers of instruction Basic instruction 20 Application instruction 177 No of control I O points 1024 points max Program size 31 5K words fixed Relay 30720 points includes special relay TMR CNT MD 1024 points Data memory Register 25600 bytes File register 32K bytes By built in lithium battery Back up period Five years Available for ROM operation using integrated flash ROM Memory back up A maximum of three expansion rack panels can be connected to work with the JWS30H series I O bus To connect an expansion rack panel use an I O extension cable for the JW20H 30H The total allowable cable length is a maximum of 14 m I O modules and special I O modules can be connected to JW20H 30H series Option modules cannot be connected 40 pin connector Both support tool and computer link communications can be used When using computer link communication Communication Communication standard RS 422A four wire system Communication protocol Equivalent to the Sharp computer link specifications Transfer speed 115200 57600 38400 19200 9600 4800 2400 1200 bps PG COMM1 If an RS 422A is used a network of 1 N N maximum 31 modules con
107. t section Response Response Command Command y I O message communication 63 1 2 e3 Slave stations maximum 63 nodes Slave stations maximum 63 nodes 9 36 PLC DeviceNet Communication Function 2 When the I O message communication time is longer than the JW 32CV3 control section cycle operation time 1 Communication cycle Asynchronous JW 32CV3 JW 32CV3 Optional processing Optional processing Operation of the vi y s User program input User program input User program input User program input control section and output processing and output processing and output processing and output processing Operation of the Sang DeviceNet section lt 4 Command Response Command I O message communication 1 2 e 63 1 2 pe Slave stations maximum 63 nodes Slave stations maximum 63 nodes 2 Communication cycle Synchronous Optional processing Optional processing Optional processing es Operation of the gt User program input o g User program input z A control section and output processing Waiting time and output processing Waiting time i Aparan of the DeviceNet section 4 4 Command i i Command Response j Response i 1 0 icati x message communication 4 la p 63 1 2 63 Slave stat
108. tation y Input output processing y Data exchange using data exchange memory Data exchange memory Optional processing v User program processing I O message communication The DeviceNet section receives responses from all slave stations If not after a communication time out it will complete one I O message communication cycle and exchange data with the control section The time out time is the normal time required after the DeviceNet section completes sending commands to all of the slave stations until it receives responses from all of the slave stations The actual communication time out period is determined by the setting of Switch SW7 on the JW 32CV3 and the number of slave stations connected gt gt See page 9 13 The communication timing between the I O message communication time and the operation time of the JW 32CV3 control section is as follows 1 When the I O message communication time is shorter than the JW 32CV3 JW 32CV3 control section cycle operation time Hi Communication cycle Asynchronous synchronous Optional processing Optional processing Optional processing Operation of the User program Input and output processing 4 User program Input and output processing control section Operation of the Waiting time Waiting time DeviceNe
109. te 59604 Size Set the request data length Reserved area Use prohibited 7th byte 59606 MAC ID Set a node address for the transaction object 6th byte 59605 8th byte 59607 Service code Service code for the DeviceNet request 9th byte 59610 to 118th byte 59765 Responses data 110 bytes Assign data that is defined by a service code 1 The addresses shown in parentheses are correct when the module No switch SW6 of the JW 32CV3 is set to 2 Address when setting others 5 gt See page 9 34 For details about the Explicit message parameters see the DeviceNet specifications To obtain a copy of DeviceNet specifications contact an ODVA branch office in your country 9 33 PLC DeviceNet Communication Function 3 Parameter addresses for the Explicit message data table requests responses Shown below are the parameter addresses that are selected using the module No switch SW6 Setting value of switch SW6 Allocation method Parameter name DeviceNet section reading flag Control section writing flag Status TXID transaction ID Size Reserved area MAC ID Service code Class ID Requests Instance ID Address Service data 106 bytes Control section reading flag DeviceNet section writing flag Status TXID transaction ID Size Responses Reserved area MAC
110. te E2024 8rd byte 22nd byte E2025 23rd byte E2026 input data offset 8rd byte 24th byte E2027 output data offset Node address 2 E2030 A slave station with a Polling I O function E2031 Not used 3 bytes input data length 3 bytes output data length E2034 5th byte E2035 input data offset E2032 E2033 E2036 8th byte 32nd byte E2037 output data offset Node address 3 Address 1 Value Details 33rd byte E2040 A slave station without a I O message function 34th byte E2041 35th byte E2042 36th byte E2043 38th byte E2045 39th byte E2046 40th byte E2047 All zeroes 49th byte E2060 50th byte E2061 51st byte E2062 Node 52nd byte E2063 Node address 4 53rd byte E2064 address 6 54th byte E2065 55th byte E2066 56th byte E2067 37th byte E2044 JL Jo HS HS Sy ES NS 41st byte E2050 A slave station with a Polling I O function 42nd byte E2051 Not used 43rd byte E2052 3 bytes input data length 44th byte E2053 0 byte output data length 46th byte E2055 11th byte input data offset 45th byte E2054 47th byte E2056 lt 14th byte 48th byte E2057 1 The addresses shown in pare
111. th the DeviceNet 6 1 Connection of stop output and grounding JW 320V1 marr i LO ree Os HALT Stop output Make sure to connect to an emergency stop circuit OUTPUT 100 240VAC 24VDC As the stop output does not equipped with a 4 protection circuit provide a protection circuit such 6 E Ground line Make sure to connect a class 3 grounding independently in order to prevent electrical noise as fuses outside This FG frame ground terminal is conductive with the frame inside e Halt output JW 32CV3 Input module T Output module Operation JW 32CV3 Halt output Emergency preparation Halt tt output An output which opens when the CPU has an error st OP le ac internal watch dog timer times out or is halted Seal im 7 EG Relay output normally closed opens on error halt Output aie Maximum load 1 A 30 VDC 250 VAC aA F Ms1 MS2 e ee Kis e MS1 o O e As for precautions for designing a system see page 3 4 6 1 Wiring Connection Method 6 2 Wiring for communication port to equipment with an RS 232C RS 422A I O port such as a host computer Shown below is a method for connecting the JW 32CV3 communication port PG COMM1 PG COMM2 1 Pin arrangement of PG COMM1 port PG COMM2 port PG COMM1 port
112. to 0 or 1 Fix and Free in the data table allocation method above mean fixed allocation and free allocation respectively 1 When fixed allocation is selected the area of each table to be allocated as fixed When slave mode is selected only the diagnostic table is available 2 When free allocation is selected the JW 32CV3 allocates the top address of each address in system memory that was specified by switch SW6 When slave mode is selected only the diagnostic table is available When switch SW6 is set to 0 or 1 the JW 32CV3 allocates addresses with fixed or free allocation To select between fixed and free turn ON or OFF the 7th bit of the system memory 4th byte specified by each table 5 gt See page 9 15 9 16 and 9 18 When the master mode is selected and switch SW6 is set to 2 to 4 only the fixed allocation is available Set switch SW6 between 0 to 4 Setting switch SW6 to 5 to 9 means as follows 5 The same as 1 However setting using the system memory is not available 6 7 Unable to set Error code F4 8 The same as 0 9 The same as 1 When using the JW 32CV3 while setting switch SW6 to 0 or 1 the available system memory ranges are 300 to 377 and 500 to 577 Set other addresses to 00 Hex 9 14 PLC DeviceNet Communication Function Below describes system memory setting concerning the JW 32CV3 DeviceNet communication 1 Top address of the I O table with the mast
113. transfer F 48 ONLR 7 4 Directions for Use 7 2 2 Data transfer by area assignment This method does not need a ladder program to transfer data between the JW 32CV3 PLC s section memory file 0 and the dual port RAM It can transfer data during each scan by putting the data in system memory Both mode 1 and mode 2 are available for data transfer 1 Mode 1 1 Data transfer area The dual port RAM in this JW 32CVS3 is divided into 4 areas PLC file Dual port RAM PLC section memory address H 2 K bytes file 0 0000 H 0001 H Area 1 1016 byt yes Receive the number of data bytes indicated in addresses 462 and 463 starting from the file 03F8 O7F 1 ao alee address contained in addresses 460 and 461 File address 000000 8 40000 0400 H 0801 H Area 2 1016 bytes Receive the number of data bytes indicated in addresses 466 and 467 starting from the file 07F8 H OFF 1 H ae en address contained in addresses 464 and 465 The figures in parentheses are VME master side addresses When SW13 is set to 0 Area 1 Area used to transfer data from the dual port RAM to the PLC s section memory Area 2 Area used to transfer data from the PLC s section memory to the dual port RAM Command area Area used to store control data which is sent from the VME master to the JW 32CV3 This area occupies 8 bytes of the dual port RAM The control dat
114. ule No switch SW6 on the JW 32CV3 gt See page 9 14 Hi Diagnostic data table addresses Basic operation Module No Switch SW6 setting value mode No of bytes 1 2 3 x EES Master 256 39000 304 49000 504 59000 69000 39000 Slave 128 to 39377 to 307 to 49377 to 507 to 59377 to 69377 to 39377 O Enable Specify top address and valid invalid When using the JW 32CV3 as slave mode set switch SW6 to 0 or 1 You cannot set 2 3 and 4 for this setting 1 When JW 32CV3 is master mode The diagnostic data table contains a communication monitor table an operating status monitor table a device status table and master status details Address 1 D7 D6 D5 D4 D3 D2 Di DO lt Bit number 1st byte 39000 2nd byte 39001 3rd byte 39002 4th byte 39003 5th byte 39004 6th byte 39005 7th byte 39006 8th byte 39007 a Jooo amp See the next page l Bits of the master station will turn OFF when any of i Reserved area 2 the slave stations is abnormal Communication monitor table 8 bytes The node addresses are numbered 0 to 63 The communication status of each node is indicated by turning the bits in these 8 bytes ON and OFF ON Normal IE OFF Abnormal 32nd byte 39037 D7 D6 D5 D4 D3 D2 D1 DO 33rd byte 39040 34th byte 39041 35th byte 39042 36th byte 39043 37th byte 39044 38th byte
115. unction 1 Device status code Device status code Decimal Hexadecimal Details The slave station is normal or it is not in the scan list The slave station device has stopped communication Identification of the slave station device does not match the value in the scan list The data size is different from the setting The slave station device does not return a response The slave station device is idle 2 Master status address DO to D17 2 bytes Incorrect switch settings EEPROM error Duplicated assignment of a node address Bus OFF is detected Communication error Error Verification error information Configuration error Sending error Reserved area Reserved area Currently writing serial numbers Reserved area Message communication enable flag An error is occurred and the I O message stops communication Currently performing I O message communication 9 48 3 Vender data address PLC DeviceNet Communication Function The vender data is used when SHARP provides services to JW 32CV3 DeviceNet users Do not use the vender data in your applications Address 1 9th byte 39010 10th byte 39011 11th byte 39012 12th byte 39013 13th byte 39014 14th byte 39015 15th byte 39016 16th byte 39017 17th byte 39020 18th byte 39021 19th byte 39022 20th byte 39023 21st byte 8902
116. unction section dummy Add on 10012 10013 Vacant dummy i i Z 336J ConnecHonN SECON 10014 10015 Vacant dummy 10016 10017 Vacant dummy Extension rack section JW 234N 10020 to 10023 I O data rack No 1 JW 232S 10024 to 10027 I O data PLC Control Function 8 3 Errors and measures maintenance 1 Troubleshooting In the event of error check the LED RUN FAULT of the JW 32CV3 and remedy according to the check flow depending on the state Hi State of LED FAULT Remarks OFF ON Detectable error for self diagnosis OFF OFF Power supply OFF Blink Halt mode Disable detection error by self diagnosis input relation Disable detection error by self diagnosis output relation Others ON ON For contents of countermeasure see JW30H user s manual hardware version 2 Self diagnostic function By the self diagnostic function the JW 32CV3 is running while checking if its own hardware is normal or not As a result of self diagnosis if an error is detected the stop output is turned OFF opened and the fault lamp lights up to stop operation Self diagnosis is executed in every scan and when recovered to normal state the stop output is automatically turned ON closed and the operation is resumed By the infinite loop of user program or the like when the watchdog timer is actuated the operation is stopped by the program mode and the stop output is
117. use a power supply device for communication that conform to the specifications below Output voltage Specifications 24 VDC 1 Output current 16 Aor less Input variation Load variation Influence of ambient temperature Input voltage 0 3 max 0 3 max 0 03 YC max 100 to 1200 V Input frequency 47 to 450 Hz Output ripple 250 mVp p Output side capacity Ambient temperature Instantaneous maximum output current 7000 F max Operation 0 to 60YC Storage 40 to 85YC 65 A or less peak Overvoltage protection Provided Overcurrent protection Provided Max current 125 Start up time Overshoot while starting up 250 ms until 5 value of final output current 0 2 max Insulation Conformity Between output AC and output frame ground Essential UL Recommend FCC Class B CSA TUV VDE Ambient humidity Surge current capacity 30 to 90 without dewing Up to 10 9 7 PLC DeviceNet Communication Function 9 2 Description of switches and lamps and setting data memory and system memory 1 Name and function of switches and lamps This section describes switches and lamps related to the DeviceNet communication the JW 32CV3 mT ELMS 2m MM m ZLMS L HL a i i LEDs for the DeviceNet communication m
118. utput data table allocation The JW 32CV3 DeviceNet section can select from several allocation methods for the slave station input output data table The choices are allocation in address order even number allocation and allocation in the order in which vacant nodes are occupied For selection set function switches SW8 3 4 of the JW 32CV3 5 gt See page 9 11 Allocation method Input output data table allocation details Details Assign data lengths number of bytes in node address order for slave stations Enter the data length required by each slave station A slave station that does not have a I O message function is not assigned a data length Page 9 24 Any slave station number node address that does not have hardware connected is not assigned a data length Assign data lengths number of bytes in node address order for slave stations Assign the default data length required evenly for each slave station For any slave station that needs more data than the default data length increase Even number the size in multiples of the default number of bytes allocation A slave station that does not have a I O message function is not assigned a default data length Any slave station number node address that does not have hardware connected is assigned a default data length Allocation in Assign data lengths number of bytes in node address order for slave stations the order in Enter the number of bytes required by ea
119. viceNet Lights when the JW 32CV3 DeviceNet communication FT LEDs Control LEDs ts wr gt See page section is faulty 9 9 9 38 Lights when the JW 32CV3 DeviceNet section is in the protected mode Displays error codes and the node S7 to SO address when the DeviceNet communication system has an error PT Name and Function of Each Part 4 2 Switches Using these switches set each switch concerning VME interface PLC control and PLC DeviceNet communication of the JW 32CV3 o JW 32CV3 o ay E 2 syst o OMT 1 a ystem G a FOE Ss z ss Page 4 4 z OF F a BN gt g ty co S ae 3 2Gs mZ_ VME add on f Oppe Bo o gt Page 4 4 4 o O no on 7 i lt a Memory protect P o gt Page 4 4 Q S O Forced reset ars gt Page 4 4 vo PLC Reset pE E sw4 SW5 SW6 SW7 it l gt l E E a E E a I SCAN l gt Page 9 10 Various l l functions l i mi 5 gt Page 9 11 I Function ON lt gt OFF o So SW3 Bo I Terminator Eog l l Termination resistance L sw4 SW5 Swe Sw7 l 5 gt Page 9 10 x10 x1 UNIT No Baud rate Node Ad
120. w 32CV3 Master mode ns Slave mode T branch system Power Terminating tap resistance Power supply for communication 24 VDC Cable Branch line Turn ON the termination resistance switch SW3 Select the basic operation mode master slave using the SW8 8 switch on the JW 32CV3 5 gt See page 9 11 Prepare master modules slave modules cables T branch taps power taps and termination resistors that are compatible with DeviceNet for use in a system containing the JW 32CV3 SHARP s modules applied for the DeviceNet master slave 9 Slave PLCto instat JW 20DN O V 2 1 or more JW20H JW30H ee O pO uw O i O VME built in controller V 2 1 or more J board V 2 1 or more Z300 Z500 series Z 337J Z 338J JW D164N JW D162S JW D162M O O O O a Le O juwesecvs O O Usable Inside parentheses Software version 9 1 PLC DeviceNet Communication Function 1 Network names and functions This section lists the device names and functions used in DeviceNet networks Network example Terminating Power Multi drop T branch T branch Terminating resistance tap method method Trunk system resistance Multi drop Branch line methog Branch line Power supply for communication 24 VDC T branch Multi drop method system Master and slave nodes are ava
121. y 0 ms Valid the SCAN switch while in operation When the JW 32CV3 control section is in master mode and hold down the SCAN switch for 3 seconds and it will enter the scan list edit mode The software version V2 4 installed JW 32CV3s are affixed with S2 4 mark on their housings gt gt See page 4 1 Should you have any questions or inquires please feel free to contact one of our dealers or our service department Copying this manual in part of in total is prohibited The contents of this manual may be revised without notice Safety Precautions Read this manual and attached documents carefully before installation operation maintenance and checking in order to use the machine correctly Understand all of the machine knowledge safety information and cautions before starting to use In this instruction manual safety precautions are ranked into danger and caution as follows D Danger Wrong handling may possibly lead to death or heavy injury A Caution Wrong handling may possibly lead to medium or light injury Even in the case of Z Caution a serious result may be experienced depending on the circumstances Anyway important points are mentioned Be sure to observe them strictly The picture signs of Prohibit and Compel are explained below S It means don ts For example prohibition of disassembly is indicated as Q It means a must For exampl

VME Built-in Controller JW-32CV3 Instruction Manual

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