User Manual
Contents
1. IGAN XC10 Instruction book Publ no HY33 8407 IB UK Edition 2013 06 25 ENGINEERING YOUR SUCCESS GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Contents 1 Introduction 2 22 uoa mmt ei Rn pee ea nou 1 WarningS uec Bones pneus EE RU n Rer dee dao eg ded CERT banks er dea 1 Overview of relevant documentation 2 2 Precautions 4 3 Bead TRIS uso E e Re eR Re E ROGER Eee are Dee RR 3 3 Product description 5 IQAN XCT10O iue Ea eei HE ee eG CE da Hen er eR E dd 5 A Salely ccn 7 Internal diagnostics 7 CAN bus interruption 7 Emergency stop 7 5 Mounting 12 23 Rep eee Rose ee ede qune RERUM EUR 8 Mounting the module 8 6 installation 5 2 fas eae ade use seen se 10 Supply Voltage is et hve dak e dar doe bas ce or ae o e pie rs 12 CAN installation and terminating 14 Voltage inputs 15 Digital Inputs iss ss bsactkreeto amp rk pn EE RE EG Rx efe e R2. The IQAN XC10 module has ten 10 voltage inputs VIN A thru VIN J for connecting of 0 5 Vdc signals For flexibility these inputs may also be configured as up to ten 10 digital inputs 10 Voltage inputs VIN A VIN B VIN C VIN J or 10 Digital inputs DIN Q DIN R DIN S DIN Z The module has sixteen 16 dedicated digital inputs and 4 frequency inputs 16 Digital inputs DIN A DIN B DIN P 4 Frequency inputs FIN A FIN B FIN C FIN D GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED IQAN XC 10 3 Product description Outputs The IQAN XC10 module has eight 8 dedicated digital outputs on off for controlling solenoid valves or relays 8 Dedicated digital outputs DOUT A DOUT H Proportional outputs The IQAN XC10 module also has four 4 double proportional outputs for controlling proportional valves These outputs can control four bi directional valve sections or up to eight single solenoid devices ie proportional cartridge valves For flexibility these outputs may also be configured as up to twelve 12 on off outputs The proportional outputs and on off outputs share positions see below 4 Double proportional outputs PWM A PWM D or 12 Digital outputs high side DOUT I DOUT P low side
3. DOUT Q DOUT T CAN related functions The master uses the CAN bus CAN Control Area Network to communicate with the XC10 module The CAN bus is a robust communication protocol that is widely used and well proven within the automotive industry GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Internal diagnostics 4 Safety 4 Safety Internal diagnostics The module performs a number of self checks that improve safety Checks include monitoring of voltage supplies checksums on memory and a watchdog that monitors software execution If a critical error is detected the module is stopped with CAN bus and outputs off Outputs The IQAN XC10 protocol supports the detection of open load and overload on PWM outputs CAN bus interruption The IQAN XC10 communicates with an IQAN master module on the CAN bus Both the master and the IQAN XC10 check for any interruptions in the CAN bus communication If an error occurs the master will use zero or an application defined error value for the inputs and the outputs will be off The error will be indicated both on the master module and with a blink code on the unit see Appendix B on page 27 Emergency stop WARNING X Risk of injury The emergency stop must disconnect the power supply to the module do not co
4. fast for BAT Ground connection is made from BAT pins C1 14 thru 17 to the negative terminal on the battery IQAN XC10 Emergency Stop CD BAT Fuse BAT GER TA _ Two BAT Symbol for disconnecting switch for battery ignition lock and other fuses Connecting the emergency stop and voltage supply NOTICE Do not use the chassis as the negative terminal Use a common wire size for all BAT and BAT connections to avoid damage from high current being passed through a smaller cross section wire Polarity reversal The IQAN XC10 module is protected against power supply polarity reversal An external fuse max 50A Fast must be used Polarity reversal can damage the unit if the fuse is not used GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Supply Voltage 6 Installation Reverse feed N WARNING Risk of inadvertently supplying power to the module If any of the outputs are short circuited to battery voltage the module will be powered by reverse feed of voltage even when the connection to module power is off Power control input When the VMM3120 hardware has been configured as an IQAN XC10 the power control input and sleep mode functionality is not used It is required to always have POWER CONTROL pos
5. C1 11 connected to the battery BAT IQAN XC10 POWER CONTROL Symbol for disconnecting Switch for battery ignition lock and other fuses Connecting the power control input to voltage supply NOTICE In order to receive the IO configuration from the master which is sent at startup the expansion module needs to be awake Additionally if the power control is not connected then the LED s are off so there are no diagnostics GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CAN installation and terminating 6 Installation CAN installation and terminating Addressing Each IQAN XC10 will have a specific address enabling the master module to communicate with the modules through the CAN bus When operating the system distinguishes between different modules by first verifying the module type and secondly through the modules having unique addresses EXAMPLE If having an IQAN XC10 module with address 0 on CAN bus A the system will denote this one as XC10 A0 Addressing is carried out by putting a jumper to ground in the C2 connector on the appropriate pin There can be a maximum of 3 IQAN XC10 modules on each CAN bus in a system address 0 1 2 Module Address Pin ADDRESS 2 Pin ADDRESS 1
6. IQAN XC10 Technical Overview Appendix A Appendix A IQAN XC10 Technical Overview Absolute Maximum Ratings Ambient temperature 40 to 85 C Storage temperature 40 to 85 C Voltage supply on BAT 7 5 to 32 Vdc can withstand 36 Vdc for 5 minutes Voltage on any pin with respect to BAT 32 Vdc Power driver load Total load on power drivers 37A a The Absolute Maximum Ratings table lists the maximum limits to which the device can be subjected without damage This doesn t imply that the device will function at these extreme conditions only that when these conditions are removed and the device operated with in the Recommended Operating Conditions it will still be functional and its useful life won t have been shortened Environmental ratings Climate environment Enclosure water amp dust protection Salt mist IEC 60529 2001 IPX6 J1455 Aug 94 Section 4 3 3 48 hrs Mechanical environment Random vibration Shock J1455 Aug 94 Section 4 9 4 2 8 hrs J1455 Aug 94 EP455 Section 5 14 1 EMC Radiated emission Conducted susceptability Radiated susceptability Conducted transients susceptability ESD operation J11113 41 Class 3 to 70Mhz Class 1 70Mhz to 1Ghz J1113 21 23 Class C Region 1 J1113 21 23 J1455 Aug 94 Section 4 11 3 3 1 ISO 7637 2 2004 Section 5 6 1 Pulse 1 Section 5 6 3 Pulse 3a 3b Section 5 6 5 Pulse 5a ISO 7637 3 1
7. Pin ADDRESS 0 0 NC NC GND 1 NC GND NC 2 GND NC NC Terminating To eliminate interference in the communication through the CAN bus the CAN bus must be terminated If an IQAN XC10 is located at the end of the CAN bus the CAN bus must be terminated close to the connector at the IQAN XC10 It is the terminator s task to end the signals on the CAN bus to eliminate interference in the system s communication If there is no terminator there can be complete or partial interference with the communication on the CAN bus The most important factors for a properly constructed CAN bus are atermination between CAN H and CAN L has to be used at the end of the bus keep the drops to the XC10 modules short NOTICE Do not terminate the bus in the XC10 connector Double crimping wires in the connector will cause the environmental specification to not be met The preferred method is to have a drop to the module 0 5m length and terminate the CAN bus at its end in the harness CAN Protocol The module uses ICP IQAN CAN Protocol to communicate with the master You should only install IQAN XC10 on a CAN bus with other IQAN modules do not mix with other protocols such as J1939 14 GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 RESOURCES Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Voltage inputs 6 Installation Voltage inp
8. consumption for the voltage input is negligible EXAMPLE Connect the positive and negative terminals of the switch to VREF position C1 28 and VIN e g position C1 7 respectively IQAN XC10 VREF VIN A Connecting a switch to VIN A NOTICE Maximum load for VREF position see Appendix on page 24 Digital inputs It is recommended to connect system voltage BAT to the input through a switch in order to reserve 5Vdc VREF for sensors and potentiometers EXAMPLE Connect the positive and negative terminals of the switch to BAT and DIN e g position C1 22 respectively BAT V IQAN XC10 DIN A Connecting a switch to DIN A GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Frequency inputs 6 Installation Frequency inputs Connecting sensors to the frequency inputs IQAN XC10 frequency inputs can operate only in speed mode which is frequency For the frequency ranges and trigger levels see Appendix A on page 24 Simple frequency sensor The positive terminal of the frequency sensor is connected to the VREF and the negative terminal to the VREF respectively The sensor signal is connected to one of the FIN positions FIN A thru FIN D The sensor signals must conform to the trigger levels for the
9. is too low or POWER CONTROL is not connected GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Dimensioning of the IQAN XC 10 module Appendix C Appendix C Dimensioning of the IQAN XC10 module Le LZS Syl ET Eg Los 2E LTL 5 e ETT i TE EL Ep E E E E E 33 28 EB mes re e E e LL N ND idi E Ep TE HELP MEL HELP CU 08 2 323 47 1 85 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Parker Hannifin Electronic Controls Division SE 435 35 M lnlycke Sweden Tel 46 31 750 44 00 Fax 46 31 750 44 21 www parker com For latest information visit our website www iqan com RESOURCES Publ no HY33 8407 IB UK Parker Hannifin Edition 2013 06 25 Electronic Controls Division 1651 N Main Street Morton IL 61550 Tel 1 309 263 7
10. output against high voltage transients For example use diode 1N5408 3A 1000V Depending on the load other clamping diodes might be used instead EXAMPLE Connect the on off valves to the low side digital outputs using a pair of the DOUT LS positions and the DOUT as supply A clamping diode must be placed as close to the load as possible see figure below IQAN module DOUT LS DOUT LS Connecting loads to the low side digital outputs GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Low side digital outputs 6 Installation WARNING A Loads on DOUT with Low Side switch DOUT LS must always be controlled on the oe high side by connection to a digital output with High Side switch DOUT for safe function GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Start up procedures 7 Start up 7 Start up Start up procedures This chapter contains instructions for action to be taken in connection with the initial start WARNING Risk of injury If the control system is not fitted properly the machine could move uncontrollably The machine s engine shall not be
11. started before the control system is completely fitted and its signals are verified Starting the control system Start the control system as follows Prior to start all modules and cables are to be fitted correctly Check fuses i e make sure that the supply voltage to the modules is equipped with the correct fuse Make sure that connections for supply voltage and return lines are correct in the cable s conductor joint Make sure an emergency stop is installed The emergency stop should disconnect the supply voltage to all modules Alterna tively the emergency stop may also shut off the diesel engine or a dump valve and with that depressurize the hydraulic system Prepare for system start 1 WARNING Make sure no one is in dangerous proximity to the vehicle to avoid injuries when it starts Prepare for the initial system start as follows The engine for the hydraulic system s pump shall be in off position Make sure that all connectors are properly connected Turnon the control system Make sure that voltage is being supplied to all modules the power status diode shall be illuminated on all modules Also make sure that the master is in contact with all modules by reading the master s display Make sure the emergency stop is functioning properly Start the system Start the system as follows Start the engine for the hydraulic system s pump assuming that the above men tioned inspections hav
12. 788 Fax 1 309 266 6674 Information in this instructionbook is subject to change without notice GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED
13. 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Mounting the module 6 Installation Connector C2 white Connector AMP Superseal Housing AMP n0 776164 2 UIUUUVUUUTUUO Strain relief optional AMP no 776463 1 decr hdd S Pin type AMP no 770854 3 a RR Cables 0 75 mm 18 AWG Crimping tool AMP no 58529 1 Connector C2 pin assignments Pin Signal Pin Signal Pin Signal 1 PWMRET C 13 DIN H 24 PWMRET D DOUT S LS DOUT T LS 2 DIN J 14 RESERVED 25 DIN I 3 DIN L 15 RESERVED 26 DIN K 4 PWM C DOUT M 16 DIN N 27 DIN M 5 PWM C DOUT N 17 DIN O 28 DIN P 6 PWM D DOUT O 18 VIN E DIN U 29 ADDRESS 0 7 PWM D DOUT P 19 VIN G DIN W 30 VIN F DIN V 8 DOUT C 20 VIN I DIN Y 31 VIN H DIN X 9 DOUT D 21 FIN D 32 VIN J DIN Z 10 DOUT E 22 VREF 33 FIN C 11 DOUT F 23 DOUT H 34 ADDRESS 1 12 DOUT G 35 ADDRESS 2 NOTICE Q The universal connector kit Parker p n 0916022ECD is compatible with this unit The kit includes housings and pins to acommodate any 1 of the following modules IQAN XC10 VMM3120 VMM2404 or VMMO604 Not all parts packaged in the universal kit will be used GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Ber
14. 995 E Pulse 3a 3b J1455 Aug 94 Section 4 11 2 2 5 J1113 13 Nov 2004 15kV air 8kV contact ESD handling J1455 Aug 94 Section 4 11 2 2 5 J1113 13 Nov 2004 15kV air 8kV contact System Ta 40 to 85 C unless otherwise specified Weight 1 2 kg Ambient temperature Troc 40 to 85 C Voltage supply on BAT Vpgar 7 5 to 32 Vdc Current supply Vgar 71 4V 70 mA Vgar 28V 60 mA Start up time typ 250 ms CAN message response time lt 5 ms GLOBAL RESOURCES Foremost in Machine Performance for Life GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED IQAN XC10 Technical Overview Appendix A Sensor supply VREF Number of VREF 1 Output voltage 5 V 250 mV 40 to 85 C Output voltage temperature drift tbd Maximum load current 300 mA Protection overload SCB SCG Diagnostics over under voltage Under over voltage threshold 4 75 V 5 25 V Over load threshold 300 mA Signal input VIN Number of VIN 10 VIN full scale 5V VIN resolution 10 bits Input resistance 33 2 kohm Accuracy with external sensor supply 5 d with VREF sensor supply 396 Maximum continuous voltage 32V Protection SCB SCG Diagnostics No Signal input DIN Number of DIN 26 configuration may reduce number Logic levels l
15. current SCB SCG Diagnostics No Open load threshold NA Undercurrent threshold NA Overload threshold NA CAN Number of CAN buses 1 CAN bus speed 250 kbit Protection SCB SCG GLOBAL RESOURCES GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Error codes messages and actions Appendix B Appendix B Error codes messages and actions If one of the following error is detected a message will be presented on the display together with an errror code on the module In some cases the module will turn off or at least shut down the outputs to increase the safety WARNING Don t use the machine if an error message is activated red power status red error Location of the LED indicators on the IQAN XC10 module The following section will present what measures to take for different error situations put into appropriate context LED indicator showing different XC10 modes Status Status flashes Normal 1Hz Error Error Primary Secondary code Error flashes Status flashes 1 3 Vref error 2 1 Supply error 2 2 Temp error 3 1 CAN error 3 2 Address error I supply error can occur when voltage
16. e been carried out and shown correct values Calibrate and adjust input and output signals according to the instructions related to the master menu system and check each and every output function carefully GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Status LEDs 8 System Diagnostics 8 System Diagnostics Status LEDs The red status LED on the top of the module indicates normal operation power on with a 1 Hz blinking heartbeat If there is an error detected the module will present an error indication through a combination of red status and red error blinking LEDs This gives an immediate diagnosis as to the nature of the error that has occurred red power status red error LEDs on top of IQAN XC10 module To get further information about the error messages see Appendix B on page 27 A small recommendation You can use the internal diagnostics in the master to get more information about the XC10 module The following values are supervised Internal temperature C Power supply V Reference voltage V GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED
17. e dere es 16 Frequency Inputs sos sek ER ER eR dada 17 Proportional outputs 18 Digital outputs 19 Low side digital outputs 20 DM SC ee 22 Start up procedures 22 8 System Diagnostics 23 Status LEDS 23 AppendiX A 2 2 2 22 uaete vannes tease 24 IQAN XC10 Technical Overview 24 Appendix B 22 213 9i ta tek mies ev rebel ans 27 Error codes messages and actions 27 Appendix Cn ce ceed da Ore ex eR UR be ee ETT Lt NE ES ce 28 Dimensioning of the IQAN XC10 module 28 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Warnings 1 Introduction 1 Introduction These instructions are to be used as a reference tool for the vehicle manufacturer s design production and service personnel The user of these instructions should have basic knowledge in the handling of electronic equipment Warnings Sections marked with a symbol in the left margin must be read and understood by everyone using the system carrying
18. ects the output against high voltage transients For example use diode 1N5408 3A 1000V Depending on the load other clamping diodes might be used instead EXAMPLE Connect the on off valve to the digital output using the DOUT e g position C1 26 and the chassis as ground A clamping diode must be placed as close to the load as possible see figure below IQAN XC10 Connecting a load to a digital output GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Low side digital outputs 6 Installation NOTICE Q If the load is controlled in parallel with another system the digital output must be protected with a diode connected in series with the output EXAMPLE BAT IQAN XC10 Digital output protected with a diode Low side digital outputs The low side digital outputs may control relays and on off valves For the maximum load per output see Appendix A on page 24 Connecting loads to low side digital outputs Connecting of loads to the low side digital outputs such as on off valves is done by using the DOUT LS positions and one or more DOUT channels as supply Protection against voltage transients A clamping diode must be placed between the source and low side digital output as close to the load as possible This protects the
19. he term manufacturer refers to Parker Hannifin Corporation GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Overview of relevant documentation 1 Introduction Overview of relevant documentation The following publications are relevant for users of this product The main documentation contains information that is not found elsewhere The additional documentation contains product information in a compact format for details on the information found in those documents consult this manual Main IQANdesign IQAN XC10 Instruction Book User Manual HY33 8406 IB this book Documentation Compact IQAN XC10 IQAN XC10 IQAN XC10 Documentation Catalogue Datasheet Installation Sheet Electrical Schematic HY33 8406 HY33 8406 IS HY33 8406 ES The IQAN XC10 module documentation system GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 5 Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Read This 2 Precautions 2 Precautions Work on the hydraulics control electronics may only be carried out by trained personnel who are well acquainted with the control system the machine and its safety regulations V WARNING A Make sure that yo
20. input see Appendix A on page 24 Depending on the sensor used or if the current consumption for the sensor exeeds the maximum load for the VREF the sensor could be connected to the BAT BAT positions EXAMPLE Connect the positive and negative terminals of the frequency sensor to VREF position C1 28 and VREF position C2 22 respectively Then connect the sensor signal to FIN C e g position C2 33 IQAN XC10 zu e VREF OR o FIN MUU e VREF Connecting a frequency sensor to FIN NOTICE Q The negative terminal of the sensor must not be connected to the chassis Maximum load for VREF position see Appendix A on page 24 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Proportional outputs 6 Installation Proportional outputs The PWM pulse width modulation outputs control proportional valves and devices The IQAN XC10 PWM outputs operate in voltage open loop mode This means that the output is not regulated and will not compensate for a change in load e g increased resistance due to coils heating up For current closed loop proportional outputs a different IQAN expansion module should be used For the PWM output range and loads see Appendix A on page 24 Connecting loads to proportional outputs Connecting a load e g one
21. lin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Supply Voltage 6 Installation Supply Voltage Before any installation of the IQAN system can take place make sure the ignition lock is turned off and the battery is disconnected Emergency stop Make sure an Emergency Stop disconnecting the power supply is easily accessible at any time The figure below shows how to connect the emergency stop Connecting of Supply Voltage The supply voltage should be within the operating interval see Appendix A on page 24 The IQAN XC10 power and ground connections are paralleled over several pins to minimize voltage drops on higher current applications The number of connector pins needed to connect power depends on the amount of current required by the application The module is protected against reverse battery connections by an internal high current conduction path from ground to power When connecting power it is important to follow these best practices For power and ground connections use one 16 AWG wire per 8 A of expected out put load To protect the IQAN XC10 from damage in a reverse battery condition place a fuse of 50 A or less according to power usage with all outputs on in series with the module power wires in the application harness Connect the supply voltage to BAT pins C1 2 thru 6 Protect the module by using a fuse Requisite fuse level should be 50 A max
22. nnect the emergency stop as a signal input only The emergency stop must be installed so that the risk of reverse feed of the module is avoided see section Installation on page 10 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Mounting the module 5 Mounting 5 Mounting Mounting the module The IQAN XC10 can be installed in the vehicle s cab or on the chassis If used for a marine application ensure it is protected from excessive salt spray Before mounting the module ensure you review the following environmental and mechanical requirements Environmental Requirements NOTICE Q The warranty does not cover damage to the product when exposed to environmental conditions that exceed the design limitations of the product Review the following environmental specifications before selecting a mounting location for the IQAN XC10 The module must be in an environment that is within its ambient temperature range Safe operating temperature range for a XC10 is 40 C to 85 C NOTICE Q Do not install the IQAN XC10 close to any significant heat sources such as a turbo exhaust manifold etc Also avoid installing the module near any drive train component such as a transmission or engine block e The module must be in an environment that does not exceed its par
23. ost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Read This 2 Precautions Start up maintenance and diagnostics For all personnel carrying out installation commissioning maintenance or troubleshooting WARNING Work on the hydraulics control electronics may only be carried out by trained personnel who are well acquainted with the control system the machine and its safety regulations Before you start Read section Start up on page 22 Additional information for service Mounting and maintenance instruction book Additional information for diagnosing the system Read section System Diagnostics on page 23 and see Appendix B on page 27 in this document Use the IQANrun software user manual as a reference GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED IQAN XC 10 3 Product description 3 Product description IQAN XC10 The IQAN XC10 is an IQAN compatible variant of the VMM3120 that is based on the Parker Vansco CM3620 hardware platform It is used as an expansion module in an IQANdesign platform electronic control system The IQAN XC10 is one out of several expansion modules designed for controlling hydraulic systems in vehicles and machinery The IQAN XC10 module 1 0 overview Inputs
24. out service work or making changes to hardware and software The different symbols used in this manual are defined below WARNING Sections labeled WARNING with a caution symbol in the left margin indicate that a hazardous situation exists We use warnings marked with the warning symbol in two Ways e As a strong recommendation about work practices when using the product in the machine e g routines when updating an application This use is common to the term hazardous situation that a person is exposed to a hazard As a way of pointing out important information for the machine designer that in some way relates to safety This includes the design of the physical machine and also the application program being developed for the control system Not all document sections that contain information about safety are marked with a warning symbol there would be warnings everywhere Failure to comply with the recommendations can cause unintentional and unexpected behavior of the control system This can potentially cause death serious injury or property damage NOTICE Sections labeled NOTICE with a notice symbol in the left margin indicate there is important information about the product Ignoring this could result in less than optimal performance or damage to the product Contact the manufacturer if there is anything you are not sure about or if you have any questions regarding the product and its handling or maintenance T
25. ow lt 1V high gt 4V hysteresis gt 1V Input resistance DIN A 2 7 kOhm DIN B to DIN O 22 1 kOhm DIN P to DIN Z 33 1 kOhm Maximum continuous voltage 32V Diagnostics No Signal input FIN Number of FIN 4 Frequency range 1 10 000 hz Logic levels low 1V high gt 4V hysteresis gt 1V Input resistance 4 75 kohm Maximum continuous voltage 32V Diagnostics No GLOBAL RESOURCES GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED IQAN XC10 Technical Overview Appendix A Power driver PWMOUT Number of PNMOUT 4 PWMOUT range 5 to 100 PWMOUT resolution 0 196 Power driver voltage drop 0 6 V 2 5 A load Dither frequency Forty 10 500 Hz 2 Hz resolution Leakage current in OFF state 5yA Maximum load 2 5A Protection over current SCB SCG Diagnostics Operational ON SCG open load Operational OFF not available Open load threshold 75 mA Power driver DOUT Number of DOUT 20 DOUT High side 16 DOUT Low side 4 Maximum load DOUT High side 2 5A DOUT Low side 2 5A Power driver voltage drop DOUT High side 0 225 V 2 5 A load DOUT Low side 0 375 V 2 5 A load Leakage current in OFF state DOUT High side 5UA DOUT Low side 8uA Protection over
26. proportional valve section to the PWM outputs is done by using the PWM PWMRET paired positions Protection against voltage transients A clamping diode must be placed between the PWM output and return line as close to the load as possible This protects the output against high voltage transients For example use diode 1N5408 3A 1000V Depending on the load other clamping diodes might be used instead EXAMPLE Positive direction Connect the proportional valve to the PWM A position C1 1 and the PWMRET A position C1 12 respectively Negative direction Connect the proportional valve to the PWM A position C1 13 and the PWMRET A position C1 12 respectively IQAN XC10 PWMRET A Connecting a load to a proportional output GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Digital outputs 6 Installation Digital outputs The digital outputs control relays and on off valves For the maximum load per output see Appendix A on page 24 Connecting loads to digital outputs Connecting of loads to the digital outputs such as on off valves is done by using the DOUT positions and chassis as ground Protection against voltage transients A clamping diode must be placed between the digital output and ground as close to the load as possible This prot
27. t icing damage to the connectors Approved mounting orientations GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Mounting the module 6 Installation 6 Installation Connector C1 black Connector AMP Superseal Housing AMP no 776164 1 UUUUUTQUUUUUU 1 1 1 Strain relief optional AMP no 776463 1 dose d 02 d Pin type AMP no 770854 3 Q g nannannnnfnnnn Cable 0 75 mm 18AWG Crimping tool AMP no 58529 1 Connector C1 pin assignments Pin Signal Pin Signal Pin Signal 1 PWM A DOUT I 13 PWM A DOUT J 24 PWM B DOUT K 2 BAT 14 BAT 25 PWM B DOUT L 3 BAT 15 BAT 26 DOUT A 4 BAT 16 BAT 27 DOUT B 5 BAT 17 BAT 28 VREF 6 BAT 18 VIN B DIN R 29 FIN B 7 VIN A DIN Q 19 VIN D DIN T 30 FIN A 8 DIN G 20 DIN E 31 VIN C DIN S 9 DIN D 21 DIN C 32 DIN F 10 DIN B 22 DIN A 33 CAN L 11 POWER CONTROL 23 RESERVED 34 CAN H 12 PWMRET A 35 PWMRET B DOUT Q LS DOUT R LS GLOBAL GS Global Resources 1
28. ticle ingress rat ing The sealing standard for the IQAN XC10 is EP455 level 1 IPX6 e The module should be protected from aggressive pressure wash up to 1000 psi NOTICE The severity of a pressure wash can exceed the module s pressure wash specifications related to water pressure water flow nozzle characteristics and distance Under certain conditions a pressure wash jet can cut wires Mechanical Requirements Review the following mechanical requirements before selecting a mounting location for the IQAN XC10 The harness should be shielded from harsh impact The harness should connect easily to the connector and have adequate bend radius The labels should be easy to read The module should be in a location that is easily accessible for service The following guidelines are related to physically attaching the IQAN XC10 to a vehicle The IQAN XCIO should be secured with bolts in all four bolt holes using 1 4 20 Hex Head or equivalent metric size 6 mm bolts The bolts should be tightened according to the fastener manufacturer s tightening torque specifications GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Mounting the module 5 Mounting The IQAN XCIO should be mounted vertically so moisture will drain away from it This will preven
29. u have sufficient knowledge before designing modifiying or servicing the control system Read the relevant sections of this document before conducting any work on the control system X WARNING N This product is not field repairable NOTICE As much as possible of the welding work on the chassis should be done before the installation of the system If welding has to be done afterwards the electrical connections on the system must be disconnected from other equipment The negative cable must always be disconnected from the battery before disconnecting the positive cable The ground wire of the welder shall be positioned as close as possible to the place of the welding The cables on the welding unit shall never be placed near the electrical wires of the control system Read This Design of control system 1 WARNING A Risk of injury may be introduced by design of control system This product is designed to control hydraulic outputs The control application must be designed using basic safety principles so that unintentional movement is avoided The machine must be equipped with an emergency stop that stops all movement Please refer to section Emergency stop on page 7 Before you start Read this document as a minimum sections 1 7 Read the IQANdesign software user manual section on application safety GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Forem
30. uts Connecting sensors to the voltage inputs The sensor signal range must be 0 5 Vdc To detect signal errors such as short circuits or interruptions the active signal range should be within 0 5 4 5 Vdc rror detection range ns d Active signal Error detection range Active signal range The positive terminal of the sensor is connected to the V REF position and the corresponding negative terminal to the VREF position The sensor signal is connected to the appropriate VIN position Connection as per illustration EXAMPLE Connect the positive and negative terminals of the position sensor to VREF position C1 28 and VREF position C2 22 respectively Then connect the sensor signal to VIN A position C1 7 IQAN XC10 e VREF VIN A VREF Connecting VREF and sensor signal NOTICE Q The negative terminal of the sensor must not be connected to the chassis Maximum load for VREF position see Appendix A on page 24 15 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Digital inputs 6 Installation Connecting switches to the voltage inputs Switches could be connected to the voltage inputs to create a digital on off signal The switches should be connected to VREF and VIN respectively for 5V signal The current
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