VME64x Basic 1_2_4U Version 1_1 User Manual
Contents
1. 25 6 2 Declaration of GONTONNN LV wii 25 6 3 SCOPE Ol 2 ns 26 6 4 SUDFACK Specifications bk kt ka atik ke el a l n ka Ek ete 27 List of Figures Figure 3 1 VME64x Basic 1 U 84 HP with 4 DC 5 Figure 3 2 VME64x Basic 1 U 84 HP with hot swap fan 5 Figure 3 3 VME64x Basic 2 U 84 HP with DC fans 6 Figure 3 4 VME64x Basic 2 U 84 HP with hot swap fan 6 Figure 3 5 VME64x Basic 4 U 84 HP with 6 DC 7 Figure 3 6 VME64x Basic 4 U 84 HP with hot swap fan try esses eene nnns 7 Figure 3 7 Pin assignment fan signal connector cccccccccseecccsneeecseecssseeccseecesueecssueeessusessseeesseseseeessuaees 9 Figure Bo UU M Pcc 9 Figure 3 9 Fan characteristic dip switch 10 Figure 3 10 Pin assignment fan signal 10 Figure 3 11 Backplane VME64x 90 2 slot 60 PSU 47 30 front 11 Figure 3 12 Backplane VME64x 90 4 slot 60 2 x PSU 47 3U front 112. 3 1 6 VMEO4x Basic 4 U 84 HP with hot swap fan tray 7 3 2 T 9 8 3 3 B CKP O A MA ON 8 3 3 1 FD SON IP NO MA M 8 3 9 2 Temperature sensors and fan control 9 3 3 9 IIzule rigr 9 3 3 4 Fan signal connector GERNE Mm 10 2 3 9 Backplane VME64x 90 2 slot 60 1 x PSU 47 3 11 3 3 6 Backplane VME64x OU 4 slot 60 2 x PSU 47 3 0 11 3 3 7 Backplane VME64x OU 8 slot 60 4 x PSU 47 11 3 4 Electrical Connection and Power 12 3 4 1 c E pe ik 12 3 4 2 Grounding Protective eae rc ta pauta sud gu vr pera kaka 13 3 4 3 morae so 14 3 5 16 3 5 1 e mee Hm 16 3 5 2 FE fire ti ak an e e kk te A ao lt a E A A a E ier 17 3 5 3 Alr e ok a te ia 17 3 5 4
3. HARTMANN ELEKTRONIK A Phoenix Mecano Company VME64x Basic 1U 2U and 4U User s Manual avez o HARTMANN ELEKTRONIK CompactPCI I3di2edum3 x od o dYMS LOH Motz 00i indNl i www hartmann elektronik de Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company Rev R 1 0 19 04 2010 R 1 1 09 08 2011 R 1 2 17 10 2012 Impressum Hartmann Elektronik GmbH MotorstraBe 43 D 70499 Stuttgart Weilimdorf Telefon 49 711 1 39 89 0 Telefax 49 711 8 66 11 91 E mail info hartmann elektronik de Internet www hartmann elektronik de Hartmann Elektronik is a longstanding partner of the embedded industry and has a variety of different backplanes With our wide selection of backplanes and enclosure you can build your perfect system platform Copyright 2010 All rights and technical modifications reserved Rev 1 2 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company Table of Contents voee eka 1 1 1 Background IATORMAUON it ant ii ii ol kk a e a tal aie a aa a avi a e ti ai ne ak aj as a a 1 vrl ayiti si at ik 2 2 1 MANTIS Ge CA al a Don aan sacs ek pt O an be De kn e ae ae e 2 2 2 SW modu kt tk ne a e as a e a et
4. at 2 2 3 General Salely PRECAUTIONS kas et kk le at ot ik n a kk e BS For kb pd bk 2 2 4 NA Ins UC OS mund at ao e et e E ae fe ko ken re Ek a bo ve an akou 3 2 4 1 Protection Against Electromagnetic Interference 3 2 4 2 Electrostatic Discharge 3 2 4 3 inal el RET TU E ta a ata an E E EE O 3 2 4 4 EOC AMON tea aw b l T ae a kaa E A kn T UN ANA E E E e pd E E 3 2 4 5 MONA GE NETTE Oo RTT 3 2 4 6 System Overheating 3 2 4 7 Mounting 4 2 4 8 ZANNO S m T 4 2 4 9 Board lInstalatO MC a a 4 mio Ded CSCI MON 2 NEU RN m 5 3 1 Systemi OVErVIOW T 5 3 1 1 VME64x Basic 5 3 1 2 VME64x Basic 1 U 84 HP with hot swap fan 5 3 1 3 NECA BISIC A E Au mET E 6 3 1 4 VMEO4x Basic 2 U 84 HP with hot swap fan tray 6 3 1 5 lov USA HP ci l in ef
5. Electrical trim available at VO1 VO2 ADJ Remote Sensing Available at VO1 VO2 amp VO3 Hot Swap Available N 1 Redundancy Installed with internal OR ing diodes at all outputs Current Sharing Third wire current sharing at VO1 2 amp 3 Power OK Signal Available for all output Over Current Protection OCP Installed at each rail Overload Protection OLP Fully protected against output overload or short circuit Typical 120 max load GENERAL SPECIFICATION Efficiency Typ 76 77 Switching Frequency 120K Hz Circuit Topology Forward circuit Transient Response Peak transient less than 100mV and recovers within 2mS Rev 1 2 14 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company after 25 load change Safety Standard IEC 60950 1 Class I Construction Eurocard 3U X 8HP X 160mm CompactPCl format Operating Temperature 0 to 50 C at full load with specified air flow Derates linearly to 50 at 70 C Storage Temperature 40 to 85 C Temperature Coefficient Typ 0 02 C Cooling At least 20 CFM 600 LFM moving air is required to achieve full rating power 250W in a confined area Power Density 4 58 Watts Cubic Inch Output Current 0 N W CompactPCI INPUT RANGE 100 240V 50W HOT SWAP HARTMANN ELEKTRONIK san Figure 3 16 AC Power Supply 3U 250W For DC Power Supply please ask Hartmann Elektronik www hartmann elektroni
6. and connectors are used for electrical connection between the fan tray and the subrack In Subracks with build in fans the fans are connected to the 9U backplane 12V H GND Q Fan Load T Sense Subrack Connector Fan Connector PCB Fan Connector Figure 3 21 Fan Tray Interface www hartmann elektronik de 19 Rev 1 2 HARTMANN ELEKTRONIK A Phoenix Mecano Company 4 Installation This section provides set up information and operation for the subrack e Subrack Components e Inspecting the Components e Protection Against Electromagnetic Interference e Preparing the Subrack 4 1 Subrack Components The subracks comes equipped with the following components e VMEG4X card rack 10 2U or 4U 84HP and 283mm deep black coated outside RAL9005 with IEEE guide rails and ESD clip mounted on the right side e Up to 8 slot front and up to 8 RTM slots e One fan tray with alarm indicator only order number LMH0000310 LMH0000240 and LMH0000260 e One air filter One 250W AC power supply 2 power supplies order no LMHO000260 LMHOOOO180 One VME64x backplane compliant with ANSI VITA 1 1 1997specification 4 1 1 Controls and Indicators There are the following controls and indicators located on the fan tray front panel e One green LED Power OK e One red LED Fan failure one or more fun not running Figure 4 1 Indicator Panel sample 2U version 4 2 Inspecting the Subrac
7. 310 LMHOOOO240 LMHOOOO26GO Dimensions 40mm x 40mm 28mm thick Rated Voltage 12V Rated Current 0 195A Rated Input 2 34W Rated Speed 8700rpm Air Flow 11 3 cfm 0 32 m min Static Pressure 103Pa 0 414 inchH O Noise 3 dB A Operating Temperature 10 60 C Non condensing Storage Temperature 30 C to 70 C Life Expectancy 40 000h Technical data DC fan 80 x 80 x 25 mm Dimensions 80mm x 80mm 25mm thick Rated Voltage 12V Rated Current 0 09A 0 14A Rated Input 1 08W 1 68W Rated Speed 1450rpm 2900rpm Air Flow 18 0 cfm 0 51 m min 36 4 cfm 1 03 m min Static Pressure 8 8 Pa 0 035 inchH O 35 3 Pa 0 142 inchH2O Noise 14dB A 29dB A Operating Temperature 10 C 60 C Non condensing Storage Temperature 30 C to 70 C Life Expectancy 60 000h 3 5 3 Air Filter Filter material FS45 04 black class G1 www hartmann elektronik de 17 Rev 1 2 C44 HARTMANN ELEKTRONIK 3 5 4 Fan Trays VME64x Basic 1 U e Four DC fans 40 x 40 x 28 mm Figure 3 18 Fan Tray 1U VME64x Basic 2U e Three DC fans 80 x 80 x 25 mm Figure 3 19 Fan Tray 2U VME64x Basic 4U e Six DC fans 80 x 80 x 25 mm Figure 3 20 Fan Tray 4U Rev 1 2 18 Phoen Mecano Company www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 5 5 Fan Tray Interface These PCB s
8. 8 slot 9 Front panel 32 HP 3 U with EMC gasket 2 x CompactPCI power supply unit250W 6 Fan tray with 6 DC fans 80 x 80 x 25 mm 2 x Front panel 8 HP 3 U with EMC gasket gt Figure 3 6 VME64x Basic 4 U 84 HP with hot swap fan try www hartmann elektronik de 7 1 2 C44 HARTMANN ELEKTRONIK A Phoen Mecano Company 3 2 Subrack VME64x subrack black coating outside RAL9005 shielded with IEEE guide rails and ESD clip mounted on the right side 3 3 Backplane All Hartmann VMEbus boards are based on the HIGH SPEED DESIGN concept Low reflection is achieved by means of uniform signal line surge impedance shielding of each individual signal line assures minimal coupling and therefore guarantees trouble free operation even when expanded to the 64 bit mode with the 2e protocol 160 MByte s Termination In order to prevent interference on signal lines which might result from reflection at open line ends these lines must be terminated on the VMEbus ON IN board on the backplane or OFF board external termination is possible A distinction is made between passive and active termination The advantage of active termination is reduced closed circuit current consumption Passive termination features better frequency response and a wider temperature range Daisy chain wiring A distinction is made between manual daisy chaining and automatic daisy chaining Automatic daisy chaining works without jumpers i
9. 9 Fan characteristic dip switch on off 3 3 4 Fan signal connector For subracks assembled with a fan tray the fan signals are also provided by a 14 pole connector Pin Signal 1 GND 2 12 3 GND 4 12 5 GND 6 12 7 GND 8 Fan Load OUT 9 Fan_tacho 4 10 Fan_tacho_ 1 11 Fan tacho 5 12 Fan tacho 2 13 Fan tacho 6 14 Fan tacho 3 Figure 3 10 Pin assignment fan signal connector Rev 1 2 10 www hartmann elektronik de HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 3 5 Backplane VME64x 9U 2 slot 6U 1 x PSU 47p 3U Figure 3 11 Backplane VME64x 9U 2 slot 6U PSU 47p 3U front rear 3 3 6 Backplane VME64x 9U 4 slot 6U 2 x PSU 47p 3U Figure 3 12 Backplane VME64x 9U 4 slot 6U 2 x PSU 47p 3U front rear 3 3 7 Backplane VME64x 90 8 slot 60 4 PSU 47 3U Figure 3 13 Backplane VME64x 9U 8 slot 6U 4 x PSU 47p 3U front rear www hartmann elektronik de 11 Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 4 Electrical Connection and Power Supply 3 4 1 Power Entry Module The power input module is provided with an IEC 320 C14 connector integrated Filter fuseholder 1 pole and Line Switch 2 pole Technical Data Ratings IEC Ratings UL CSA Leakage Current Dielectric Strength Allowable Operation Temp Climatic Category Degree of Protection Protection Class Terminal Panel Thickness s Material Housing Appliance Inlet Outlet Fuseho
10. ANNI ANA travail od kat ii aa kk kone Fat 18 3 0 0 Fan Tray Interface 19 MENS LA A LION M Aka ki tbe 20 4 1 oubrack isk n ai ea a n of E estu e n a A kn e Rub dux p 20 4 1 1 Controls and Indicators ka at vs a a ol e ak ak tk l l n A A 20 4 2 Inspecting the Subrack 20 4 3 Protection Against Electromagnetic 1 21 4 4 Preparing the T 21 4 4 1 Mourning TS SUDAC GM H 21 4 4 2 POWECTING Me SUD PACK wc 21 4 4 3 gt OAC E A 21 4 44 Moana Fer ANE c OLET 22 Maintaining S WON NON sat tate ek tak kan LES TEE 23 5 1 Replacing the AN Tray di as m tt kot kako e all ko kt kok l kap 23 5 2 pisei flu jj oka ka ea glase kw ae kika anka ke ak 23 5 3 Replacing the Power 24 www hartmann elektronik de Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 6 VICE ee 25 6 1 Technical support and Return for Service Assistance
11. Basic 4U Input Frequnecy Output Power optional VME64x Basic 1U VME64x Basic 2U VME64x Basic 4U Operating Storage Transport Operating Storage Transport Emissions Immunity Regulatory Compliance www hartmann elektronik de HARTMANN ELEKTRONIK A Phoenix Mecano Company 44 2mm 444 6 for Boards 160mm 283mm 88 6mm 176 9mm 3 6kg 5 3kg 8 8kg 90 264 VAC 47 63 Hz 250 W 3 or 4 x DC fans 40 x 40 x 28 mm 11 3 CFM 37 dB A 3 x DC fans 80 x 80 x 25 mm 36 4 CFM 29 dB A 6 x DC fans 80 x 80 x 25 mm 36 4 CFM 29 dB A 0 C to 40 C 30 C to 70 C 30 C to 70 C 5 to 80 non condensing 5 to 80 non condensing 5 to 80 non condensing MIL STD 810F 1 Jan 2000 Annex C U S highway truck Figure 514 5C 1 vertical Shock test Sawtooth Figure 516 5 10 DIN EN 61373 1999 Figure 2 Category 1 Class B MIL STD 810F 1 Jan 2000 Annex C Shipboard Figure 514 5C 15 EN 61000 6 3 EN 61000 6 1 Test voltages according to EN 60950 1 Typ 40 dB at 1 GHz with front panels EN60950 1 2 Rev 1 2
12. EC 61000 3 2 HARMONIC www hartmann elektronik de 25 Rev 1 2 6 3 Scope of Delivery Quantity 1 Rev 1 2 Description VME6A4x card rack black coating outside RAL9005 with IEEE guide rails and ESD clip mounted on the right side VME64x backplane 6U 3U 2 4 or 8 slots with JO connector ADC Automatic Daisy Chain active termination with P47 connectors Power Entry module with IEC 320 C14 connector switch fuse and filter Partial front panel 8HP 16HP or 32HP 3U with EMC gasket with cutout for Power Entry module Hot Swap Fan Tray for order numbers MH0000310 MH0000240 MH0000260 DC fans 40 x 40 x 28 mm VME64x Basic 10 84HP No LMH0000201 DC fans 80 x 80 x 25 mm VME64x Basic 20 84HP No LMHO00001 70 DC fans 80 x 80 x 25 mm VMEG4x Basic 40 84HP No LMH0000180 CompactPCI power supply unit 250 W with wide range input 90 264 VAC 3 3 V 33A 5V 33A 12V 5 5 A 12 V 1 A with PFC with P47 connector incl 3U 8HP front panel AC DC cabling HARTMANN ELEKTRONIK A Phoenix Mecano Company 26 www hartmann elektronik de Dimensions Weight AC Power Supply DC Power Supply Cooling Temperature Humidity Shock Vibration EMC Savety Electromagnetic Shielding 6 4 Subrack Specifications VMEG4x Basic 10 Height Width Depth front card cage Depth subrack VME64x Basic 20 Height VME64x Basic 40 Height VME64x Basic 1U VME64x Basic 2U VME64x
13. Figure 3 13 Backplane VME64x 90 8 slot 60 4 x PSU 47 3U front 11 Figure 3 14 Power Entry WOUYE ui ai at oi minit akt kb l a ai an a e a a datu atur a al s 12 Figure 3 15 Protective Earth and 13 Figure 3 16 AC Power Supply 250 15 FONC STT AL OW 16 FOUE ToT GID Tray TU repor aE kal Ba aaa at d sa Ba a aa ran te kle kk bl sa 18 TOF ah ay 2U ia raison pake kib kk tas t aa tl en tis ki kan krint bu ke ka koli 18 OU SEZON 18 aep IEEE 19 Figure 4 1 Indicator Panel sample 2U version esses snae enne nnne nna nnn nnns 20 Figure 4 2 AC Input sample 20 21 Figure 5 1 Fan Tray Components sample 2U version sese 23 Figure 5 2 Air Filter Replacement sample 20 24 Figure 5 3 Replacing the Power Supply sample 2U version 24 Rev 1 2 Hl www hartmann elektronik de 1 1 C44 HARTMANN ELEKTRONIK Applicability System name VME64x Basic 1 U 84 HP Depth 283 mm VME64x Ba
14. H0000260 are delivered with fuse 5x20mm 250V 10A T m UL CSA Caution The fuse values 6 3A T 10A T are only for incoming inspection The final values depends on the ready configuration of the completed system e g number of power supplies 3 4 2 Grounding Protective Earthing The system contains gaskets at the subrack and board level to guard against electromagnetic interference EMI Each of the subrack s individual components make contact with the gaskets and to the PE stud inside the rear panel The guide rails are also fitted with electrostatic discharge ESD contacts for each blade and RTM These ESD contacts ensure that the boards are fully discharged to prevent static caused by static as they are plugged into the subrack Caution The subrack is designed in accordance with protection class1l It must therefore be operated with protective earth GND connection Use only a three conductor AC power cable with a protective earth conductor that meets the IEC safety standards There is a 4 mm stud at the rear panel This stud is only for potential equalization Grounding is achieved through the protective earth conductor of the power cable 100 240V AC 47 63Hz 4mm Stud P d Figure 3 15 Protective Earth and Grounding CG 1 0 y AN SRE RE 3 3 3 33 www hartmann elektronik de 13 Rev 1 2 C44 HARTMANN ELEKTRONIK Phoen Mecano Company 3 4 3 Power Supply The power supp Tech
15. ators and hardware software engineers The product has been designed to meet relevant standard industrial safety requirements It must not be used except in its specific area of office telecommunication industry and industrial control It shall not be used in safety critical applications life sustaining appliances or in aircraft Only trained personnel or persons qualified in electronics or electrical engineering are authorized to install operate or maintain the product This section provides safety information about e Protection Against Electromagnetic Interference EMI Electrostatic Discharge Precautions System Installation 2 4 1 Protection Against Electromagnetic Interference EMI The product has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules EN 55022 Class A To ensure proper EMC shielding operate the subrack only with all free slots populated with filler panels Ensure that all EMI gaskets make correct contact 2 4 2 Electrostatic Discharge Precautions Electronic components can easily be destroyed by electrostatic discharge which can occur between subrack components and a person Before working rack make sure that you are working in an ESD safe environment 2 4 3 Installation To avoid subrack damage verify that the system environment meets the environmental and power requirements given in this guide before installation con
16. ch fuse and filter 2 VME64x backplane 6 3 U 4 slot 5 Front panel 16 HP 3 U with EMC gasket 3 CompactPCI power supply unit 250 W 6 3 DC fans 80 x 80 x 25 mm 7 Front panel 8 HP 3 U with EMC gasket Figure 3 3 VME64x Basic 2 U 84 HP with DC fans 3 1 4 VME64x Basic 2 U 84 HP with hot swap fan tray 1 VME64x card rack 20 4 Power entry module with switch fuse and filter 2 VME64x backplane 6 3 U 4 slot o Front panel 16 HP 3 with EMC gasket 3 CompactPCI power supply unit 250 W 6 gt Fan tray with 3 DC fans 80 x 80 x 25 mm 7 Front panel 8 HP 3 U with EMC gasket Figure 3 4 VME64x Basic 2 U 84 HP with hot swap fan try Rev 1 2 6 www hartmann elektronik de HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 1 5 VME64x Basic 4 U 84 HP 5 1 4 7 3 VME64x card rack 40 4 Power entry module with switch fuse and filter VME64x backplane 6 3 8 slot 5 Front panel 32 HP 3 U with EMC gasket 2 x CompactPCI power supply 250 W 6 6 DC fans 80 x 80 x 25 mm 2 x Front panel 8 HP 3 U with EMC gasket Figure 3 5 VME64x Basic 4 U 84 HP with 6 DC fans 3 1 6 VME64x Basic 4 U 84 HP with hot swap fan tray 6 2 5 1 4 7 3 VME64x card rack 40 4 Power entry module with switch fuse and filter VME64x backplane 6 3
17. d 4U systems is a temperature dependent fan control integrated The fan speed will be controlled by external temperature sensors NTC Three or six temperature sensors are located on the left hand side on the backplane NTC fan 1 Slot 1 NTC fan 2 Slot 2 NTC fan 3 Slot 3 etc see figure below p ES MV A 12V GND NTC 1 Slot 1 GND NTC 4 Slot 4 Control Control Ns GNP ie P S 77 amp p l s l 12V GND NTC 2 Slot 2 GND NTC 5 Slot 5 Control Control eed 2 2 8 eno 2 12 amp enn ye N 12V 12V GND NTC 3 Slot 3 GND NTC 6 Slot 6 Control Control Ns 0 2 1 ka 2 0 12 R Figure 3 7 Pin assignment fan signal connector 3 3 3 Temperatur range With the three pole Dip Switch on the rear side of the backplane behind the power supply connectors is it possible to choose between two temperature ranges see figure 3 8 e Dip switch ON 22 C to 37 C e Dip switch OFF 34 C to 44 C Dip Switch ON fan characteristic 22 37 C OFF fan characteristic 34 44 Figure 3 8 Dip Switch www hartmann elektronik de 9 Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 2900 3000 2900 min 3000 le t E E g 2000 53 2000 D 1450 min Q Q I D o c c 1000 E 1000 O Y a 20 25 30 35 40 45 20 25 30 35 40 45 Temperature Figure 3
18. e the user does not need to bother with plugging in and removing jumpers CHASSIS GND connection 3 3 1 Rev 1 2 There is a solid electrically conductive chassis GND surface in the backplane to card rack mounting area This guarantees EMC tight mounting of the bus board on the card rack Description The backplanes are optimised for the assembly of horizontal systems with backplanes installed horizontally The backplanes in the VME64x system platform Basic are 9U height and includes two areas A 6U area with two four or eight slot for GU VME64x boards J1 J2 and JO assembled and a 3U area for one two or four power supplies with a 47p connector Temperature sensors for the speed control and connector terminals for fans are already integrated A DIP switch facilitates selecting between two different characteristic temperature curves for each fan ON reduced characteristic temperature curve OFF Standard characteristic temperature curve For system assemblies with a hot swap fan tray the fan signals are also provided by a 14 pole plug to the fan tray The voltage monitoring with rest generator and AC fail identification is located at the power supply area Plug in connecters for external connection of the JTAG and IPMB busses are also included as standard on the backplane 8 www hartmann elektronik de HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 3 2 Temperature sensors and fan control For 2U an
19. e AC supply system earthing 2 4 9 Board Installation Electrostatic discharge and incorrect board installation or removal can damage circuits or shorten their life e Before touching the boards rear transition module or electronic components N make sure that you are working in an ESD safe environment Boards should be inserted and removed using their handles do force board by applying pressure to the front panel Rev 1 2 4 www hartmann elektronik de HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 Product Description 3 1 System Overview 3 1 1 VME64x Basic 1 U 84 HP 1 VME64x card rack 1U 4 Power entry module with switch fuse and filter 2 VME64x backplane 6 3 U 2 slot 5 Front panel 8 HP 3 U with EMC gasket 3 CompactPCI power supply unit 250 W 6 3 DC fans 40 x 40 x 28 mm Figure 3 1 VME64x Basic 1 U 84 HP with 4 DC fans 3 1 2 VME64x Basic 1 U 84 HP with hot swap fan tray 1 VME64x card rack 1U 4 Power entry module with switch fuse and filter 2 VME64x backplane 60 3U 2 slot 5 Front panel 8 HP 3 U with EMC gasket 3 CompactPCI power supply 250 W 6 Fan tray with 4 DC fans 40 x 40 x 28 mm Figure 3 2 VME64x Basic 1 U 84 HP with hot swap fan try www hartmann elektronik de 5 Rev 1 2 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 1 3 VME64x Basic 2 U 84 HP 5 4 1 7 5 DW 1 VME64x card rack 20 4 Power entry module with swit
20. ing of the units have been carried out or at least supervised by qualified technicians These instructions are directed exclusively to these qualified technicians i e engineers trained and qualified electricians etc Make sure that the finished system complies with the safety regulations currently applicable in the country it is going to be used 2 2 Safety Symbols Hazardous voltage Familiarise yourself with the danger of electrical voltages and the safety precautions before starting to work with parts that carry dangerous voltages Caution This symbol indicates a condition where damage of the equipment or injury of the service personnel could occur To reduce the risk of damage or injury follow all steps or procedures as instructed Danger of electrostatic discharge Static electricity can damage sensitive components in a system To avoid damage wear ESD wrist straps or at regular intervals touch blank enclosure parts Warning Voltages over 60 VDC can be present in this equipment This equipment is intended to be accessed to be installed and maintained by qualified and trained service personnel only This equipment is designed in accordance with protection class 1 It must therefore be operated only with protective GND earth connection Rev 1 2 2 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoen Mecano Company 2 4 Safety Instructions The intended audience of this User s Manual is system Integr
21. ing screws left and right on the front of the AC Power Supply Figure 5 3 Replacing the Power Supply sample 2U version Rev 1 2 24 www hartmann elektronik de HARTMANN ELEKTRONIK A Phoenix Mecano Company 6 Service 6 1 Technical support and Return for Service Assistance Please return the complete subrack system For all product returns and support issues please contact your Hartmann sales distributor or www hartmann elektronik de Please use the original packing material Shipping without the original packing material might void the warranty 6 2 Declaration of Conformity The HARTMANN VME64x system platform Basic subracks are developed and manufactured according to EN 60950 1 The HARTMANN VME64 system platform Basic subracks are not end products with independent functionality according the EMC regulations therefore CE marking is not required Not before VME64x boards are plugged into the subrack the systems fulfill the requirements in accordance with EMC Directive 2004 108 EG and Low voltage Directive 2006 95 EG With the EMC optimized enclosure design and the high quality power input filters for the mains connection offers HARTMANN VME64x systems serve an ideal base for system Integrators which comply with the limits of EN 6100 6 3 and EN 61000 6 2 A functionality test and protective earth test is carried out on each system The included power supplies are in accordance with EN 60950 1 EN 55022 FCC Class A I
22. k Components During the course of handling shipping and assembly pins shrouds mounting screws fans and other items can become damaged and or loose N WARNING Before utilizing the subrack perform a thorough inspection to ensure the suback and its components are not damaged e To inspect the subrack 1 Visually inspect the subrack to ensure that all of the connector pins are straight screws are tight and so on 2 Check to ensure none of the EMI gaskets are damaged www hartmann elektronik de 20 Rev 1 1 HARTMANN ELEKTRONIK A Phoenix Mecano Company 4 3 Protection Against Electromagnetic Interference The subrack contains gaskets at the shelf and board level to guard against electromagnetic interference EMI Ensure that the subrack is grounded and that each of the subrack individual components make contact with the gaskets Follow the proper grounding and ESD handling procedures 4 4 Preparing the Subrack Side flanges are provided to allow the shelf unit to be mounted in a 19 482 6 mm cabinet In preparing the subrack perform the following e Mounting the Subrack e Powering the Subrack e Installing Boards e Installing Filler Panels 4 4 1 Mounting the Subrack This subrack system can be installed in 19 equipment racks or cabinets e Ensure that the rack or cabinet is constructed to support the weight and dimensions of the system e Incorrect system installation can cause the rack or cabinet to top
23. k de 15 Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 5 Cooling The VMEG4X front and rear I O boards are cooled by forced air convection through up to six VDC axial fans The operating temperature is from 0 C to 40 C 3 5 1 Airflow Airflow from left to right Caution To ensure proper air flow within the system make sure that all slots are populated with either boards or filler panels Figure 3 17 Air Flow Rev 1 2 16 www hartmann elektronik de C44 HARTMANN ELEKTRONIK 3 5 2 Fans VMEG64x Basic Systems with build in fans A Phoen Mecano Company In the VME64x Basic Systems with build in fans the speed will be controlled by an external thermistor VME64x Basic 1 U 84 HP Depth 283 mm VME64x Basic 2 U 84 HP Depth 283 mm VME64x Basic 4 U 84 HP Depth 283 mm VME64x Basic Systems with Fan Tray LMHO0000201 LMHO00001 70 LMHOOOO180 In the VMEG4x Basic Systems with hot swap fan trays the speed will be controlled by an external thermistor and a lock sensor gives alarm if a fan speed goes down or a fan is blocked VME64x Basic 1 U 84 HP Depth 283 mm with fan tray VME64x Basic 2 U 84 HP Depth 283 mm with fan tray VME64x Basic 4 U 84 HP Depth 283 mm with fan tray 40 x 40 x 28 mm fans are without speed control Technical data DC fan 40 x 40 x 28 mm LMH0000
24. lder Rated Power Acceptance Ta 23 C Power Acceptance Ta gt 23 C Line Switch Line Filter MTBF Switch Fuseholder IEC Inlet C14 1 10 Q Ta 40 250 VAC 50 Hz 1 8A Ta 40 C 250 VAC 60 Hz standard 0 5 mA 250 V 60 Hz medical lt 5 pA 250 V 60 Hz 21 7 kVDC between L N 22 7 kVDC between L N PE Test voltage 1 min 50 Hz 25 C to 85 C 25 085 21 acc to IEC 60068 1 from front side IP 40 acc to IEC 60529 Suitable for appliances with protection Class 1 acc to IEC 61140 Quick connect terminals 6 3 x 0 8 mm Screw on mounting max 8 mm Thermoplastic black UL 94V 0 C14 acc to IEC EN 60320 1 UL 498 CSA C22 2 no 42 for cold conditions pin temperature 70 C 10 A Protection Class 1 1 or 2 pole Shocksafe category PC2 acc to IEC 60127 6 for fuse links 5 x 20 mm o x 20 2W 1 pole 1 6 W 2 pole per pole Admissible power acceptance at higher ambient temperature see derating curves Rocker switch 2 pole non illuminated acc to IEC 61058 1 Standard and Medical Version IEC 60939 IEC 60601 1 UL 1283 UL 544 EN 133 200 CSA C22 2 no 8 gt 2 000 000 h acc to MIL HB 217 F Filter Figure 3 14 Power Entry Module Rev 1 2 12 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company Subrack systems LMH0000201 LMH0000310 LMH0000170 and LMH0000240 are delivered with fuse 5x20mm 250V 6 3A T m UL CSA Subrack systems LMH0000180 and LM
25. mounting screws WARNING N Close all empty subrack slots with filler panels The filler panel prevents fan air from escaping out open slots Rev 1 2 22 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 5 Maintaining the Subrack WARNING Only qualified trained personnel should service this equipment Follow the proper grounding ESD and safe power handling procedures The following maintenance procedures may be required to keep the subrack operating efficiently e Replacing the Fan Tray e Replacing the Air Filter e Replacing the AC Power Supply 5 1 Replacing the Fan Tray The fan tray can be accessed from the front on the left side of the subrack Removing the Fan Tray e Loosen the two mounting screws top and bottom on the front of the fan tray e With the fan tray handle pull the fan tray out partially toward the front of the shelf until the interface connector disengages Wait until the fans have stopped and then remove the fan tray from the shelf Fan Tray 4 gt Mounting Screws Figure 5 1 Fan Tray Components sample 2U version WARNING Extreme care should be taken while handling the fan tray It is recommended to wait until the fan s open impellers have stopped spinning before removing the fan tray Installing the Fan Tray e Insert the replacement fan tray into the shelf and ensure that the interface connectors align Insert the fan tray gently u
26. nical data ly has the following main features 250W 3U x 8HP Meet IEC 61000 3 2 harmonic correction Internal OR ing diodes for N 1 redundancy Hot swappable Third wire current sharing EMI meet EN 55022 FCC class A CE marking compliance Fully compliant with PICMG INPUT SPECIFICATION Input Voltage Typ 90 264Vac Power Factor Correction Meet Harmonic Correction IEC 61000 3 2 Power Factor typ 0 95 0 97 Input Connector Positronic 47 pin PCIH47M400A1 Input Frequency 47 63Hz Inrush Current Input Current Less than 30A 230Vac 2 8A 115Vac 1 4A 230Vac Dielectric Withstand Meet IEC 60950 1 regulation EMI Meet EN 55022 FCC Class A Hold up Time 5mS after power fail signal Earth Leakage Less than 0 5mA 230Vac Remote ON OFF Available at INH amp EN pins Power Fail Signal Available at FAL pin Status LED lt Green gt means valid input voltage lt Amber gt means a critical fault Thermal Protection OTP Installed NTC and thermostat for thermal sensor at DEG pin OUTPUT SPECIFICATION Output Voltage 5V 3 3V 12V 12V Output Current 5V 33 0A 3 3V 12V 6A 12V 1 5A Output Wattage Typ 250W continuous Output Connector Positronic 47 pin PCIH47M400A1 Line Regulation Typ 0 196 Load Regulation Typ 1 2 Noise amp Ripple Typ 1 peak to peak or 50mV whichever is greater OVP Built in at all outputs Adjustability Available at VO1 2 amp 3 Output Trim
27. ntil fully seated e Tighten the two mounting screws top and bottom on the front of the fan tray 5 2 Replacing the Air Filter There is an air filter located on the left hand side of the fan tray and can be accessed from the front as shown in figure below Filter replacement frequency will depend on the environment the system is subjected to www hartmann elektronik de 23 Rev 1 2 HARTMANN ELEKTRONIK A Phoenix Mecano Company Filter Fan Tray Figure 5 2 Air Filter Replacement sample 2U version Removing the Fan Tray as described in 5 1 Replacing the Fan Tray Slide the air filter towards the connector and remove the filter from the fan tray Place the new filter to the fan tray and fix filter Reinstall the fan tray air filter back into the shelf 5 3 Replacing the Power Supply The AC Power Supply can be accessed from the front on the right hand side of the subrack Removing the Power Supply The steps required for removing the AC Power Supply as follows e Loosen the two mounting screws left and right on the front of the AC Power Supply e Open the handle pull the Power Supply out toward the front of the subrack until the interface connector disengages Installing the Power Supply The steps required for installing the Power Supply as follows e Insert the replacement Power Supply into the shelf guide rails and ensure that the interface connectors align e Close the handle e Tighten the two mount
28. ple over additional stabilization might therefore be required e Single system installations should be mounted at the bottom of the rack or cabinet In multi system installations the bulk of the weight should be concentrated in the lower part of the rack or cabinet 4 4 2 Powering the Subrack Before inserting boards power the shelf to ensure that it is operating properly The power connections and the mains switch are located at the bottom right rear of the shelf e Ensure that the AC switch is set to the off O position e Connect the mains AC cable C14 10 Amp not supplied to the AC inlet 100 240V 47 63Hz 4 J J 4 d 4 4 d 4 i 4 Figure 4 2 AC Input sample 20 version e Ensure that the mains AC feed 85 264VAC 47 63Hz is on e Turn the AC switch to the on l position All the system fans will begin to operate 4 4 3 Installing Boards The shelf is compliant with VME64x Standard ANSI VITA 1 1 1997 and accepts boards that are compliant with the VME64x Standard ANSI VITA 1 1 1997 and ANSI VITA 1 1994 specification www hartmann elektronik de 21 Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company N WARNING Boards should slide easily when installing or removing them from the shelf Forcing the boards may cause damage to the interface connector pins 4 4 4 Installing Filler Panels Filler panels consists of a front panel with or w o air baffles EMC gasket and
29. sic 1 U 84 HP Depth 283 mm with fan tray VME64x Basic 2 U 84 HP Depth 283 mm VME64x Basic 2 U 84 HP Depth 283 mm with fan tray VME64x Basic 4 U 84 HP Depth 283 mm VME64x Basic 4 U 84 HP Depth 283 mm with fan tray 1 Background Information User Manual Hartmann VME Backplanes Technical Data Hartmann VME Backplanes User Guide Hartmann VME Backplanes IEC 60297 3 101 ANSI VITA 1 1 1997 Phoenix Mecano Company Order number LMHOOOO201 LMHOOOOS10 LMHO0000170 LMHO0000240 LMHOOOO180 LMHOOOO260 IEC 1000 4 4 Electromagnetic Compatibility Part 4 Section 4 Electrical fast transient burst immunity test EN60950 1 Shock o MIL STD 810F 1 January 2000 Annex C U S highway truck Figure 514 5C 1 vertical Shock test Sawtooth Figure 516 5 10 Vibration o DIN EN 61373 1999 Figure 2 Category 1 Class B o MIL STD 810F 1 January 2000 Annex C Shipboard Figure 514 5C 15 www hartmann elektronik de 1 Rev 1 2 C44 HARTMANN ELEKTRONIK Phoen Mecano Company 2 Safety 2 1 Intended Application The VME64x System Platform Basic subracks is intended as a platform for a microcomputer system based on the VME64x Standard ANSI VITA 1 1 1997 VME64x System Platform Basic subracks are not end products so there is no valid approval for this unit In Order to enable stand alone functionality additional elements are required An operational system is achieved only by way of appropiate VME64 boards The completion and final test
30. sider these guidelines 2 4 4 Location Locate the system in a stable area free of excessive movement and jarring dust smoke and electrostatic discharge ESD Make sure that the temperature does not exceed the operating temperature given in the environmental requirements in this guide and allow room for proper air flow for cooling 2 4 5 Voltage Hazards The system is powered with a power supply the mains voltage is 115 230VAC N Voltage range 85VAC to 265VAC This voltage is considered hazardous 2 4 6 System Overheating Ensure clearance of at least 10 cm to the air inlet on the left side of the chassis and a free path of at least 10 cm for the air exhaust on the right Shelf ambient temperature may not exceed 40 C www hartmann elektronik de 3 Rev 1 2 C44 HARTMANN ELEKTRONIK A Phoen Mecano Company 2 4 7 Mounting Considerations During the course of handling shipping and assembly parts could become loose or damaged Do not operate a shelf in this condition as this may cause damage to other equipment 2 4 8 Electrical Hazards The caution label on the system s rear near the grounding studs shows that you have to create an earth connection because there may be a high leakage current which is considered hazardous High leakage current can cause injuries Ensure that the system is properly grounded at all times the following conditions shall be met e This equipment shall be connected directly to th
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