Oven Tracker® XL2with
Contents
1. PU IPAGD Oven Tracker XL2 insight software Quick Reference Guide Running a temperature profile See the Oven Tracker XL2 User Manual and Insight Help system for full details of these procedures Charge MemoryPaq battery See last page 2 Reset the MemoryPaq Resetting empties the logger s memory and prepares it to receive fresh data NB This is not necessary if e You previously selected single run mode and wish to use the same collection parameters or e You previously selected multiple run mode and have performed nine or fewer runs Connect the logger to the PC and reset the logger with Insight Check battery status Select sample interval Fae Arya YEr P ML a Eatery Sonata Ph i mg L F ti i ample iial Bir eh Tagy Miaka Phy and Go C gT a prior ae D Bpk Phar do upio Teun imn af nsP mie ais a 7 7 Hip Tides i Macheeped Telemetry peah ia i BaN bial oe BE i ii biae connecting i br the Manni E phepeirairag on baken daha I hame Cainii Mase un ip bor ae eae a GOLA pa es Mod hesh hass t g P un tree ahan uning a Dua intent ace Back Set data recording to start when Transducer Interface is plugged into MemoryPaq or when temperature rises to a given level SmartPaq gives instant quality assurance on removal from the oven Click to enable and to set pass fail criteria You may download after each profile run2. the Datapaq logo and Oven Tracker are registered trademarks of Datapaq Specifications subject to change without notice
3. and from the analysis Alarms A fail indicates out of tolerance WVU Pass analysis data vo see opposite or problems during the run Mouse operated zooming Drag out an area to zoom into The data grid and analysis then apply to that section of the data alone Movable splitter bar Choose how much of the screen to devote to the graph or to the data Probe Window Display a picture of your product showing probe positions select Process gt Process Details Print report Print a comprehensive report of the data and its analysis To customize the report select File gt Print Options Mouse right click Right click on the graph to show a ee menu of commonly used options pean iain including Acust Probe Agent Adii Giay Aiora Overlay Overlay different Add Mam temperature profiles and or tolerance Ss mmis Virtual Probes curves on the same graph for direct y I Grach View I Graph View comparison aiie e oie Cay Adjust Oven Start Reposition the ee markers for oven start and process Show Process Tose Fs ities bah jaar k end in a paqfile Er Add To Dia Tera Copy Exports a paqfile s data to the Windows clipboard as text or as spreadsheet data Zoom Zoom into different parts of the temperature profile Process files Create template files that specify the details of your process Apply them to your data to permit rapid interpretation
4. together with red LED every 5 seconds In multiple run mode MemoryPagq is awaiting connection to the Transducer Interface to start the next run Flashing interval will actually fall in range 0 5 5 s ISO 9001 Registered Error Disconnect and re connect communications lead To conserve battery the logger will power off temporarily LEDs will stop operating if it is inactive for 5 minutes Battery charging Plug the charger into the electricity supply Connect the charger lead to the charging socket on the MemoryPaq Battery charging LED next to charging socket shows red when charging is in progress green when charging is complete A full charge is delivered within 2 hours The Worldwide Leader in Temperature Profiling Europe and Asia DATAPAQ Limited UKAS Tel MARACEMENT Fax E mail Web Deanland House 160 Cowley Road Cambridge CB4 OGU UK 44 0 1223 423 141 44 0 1223 423 306 sales datapaq co uk www datapag com North and South America DATAPAQ Inc 187 Ballardvale Street Willmington MA 01887 USA Tel 978 988 9000 Fax 978 988 0666 sales datapaq com www datapag com E mail Web Germany DATAPAQ GmbH Valdorfer Stra e 100 D 32602 Vlotho Deutschland 49 5733 9107 0 Tel Fax E mail Web DATA www datapaq com 49 5733 9107 27 2011 Datapaq MA5650 Rev B 1 201 I sales datapaq de www datapaq de Datapaq
5. and analysis T Feature available in Oven Tracker Professional only Help In any dialog press the Help button for information specific to the operation you are performing The analysis options Datapaq Value DnA aki Insight compares the coating manufacturer s recommended Curing time temperature with the actual time temperature values experienced by the product and generates an See Insight s Help system for full details of using the analysis modes index of cure which indicates the degree of compliance e Input cure schedule information from your coating supplier click the Options button El or use the Wizard 1 Assess the Datapaq Value obtained during a profile run e Generally near 100 indicates cure OK e Significantly less than 100 indicates under cure e Significantly greater than 100 indicates over cure For each analysis mode click on the Options button in the Analysis Window to select parameters for that analysis Click button to edit the probes names Bakechart From quality assurance tests find the range of Datapaq Values e g 80 140 which gives you acceptable coating cure quality Datapaq Value then becomes a rapid means of ensuring that the process is in control A graphical alternative to _ Datapaq Value comparing the cure results with an envelope of acceptable time temperature values Oven Three coating cure schedules low mid and Temperatu
6. meric display see above Logger status LEDs Error All thermocouples are open circuit or no thermocouples connected Error MemoryPag and Transducer Interface not communicating properly when connected together Connect them again SmartPaq LED If SmartPaq parameters have been setup for a pass fail analysis on removal from the oven see page the LED shows green for pass red for fail Battery status LED When flashing yellow once per second battery is at 20 or less of maximum charge Battery must be recharged Red Green Meaning stops Flashes 5 times once per second then Off Communications lead has established connection between logger and powered up PC or Logger has been reset with default reset parameters see User Manual second Flashing together with green LED once per Flashing together with red LED once per second Awaiting connection to Transducer Interface after being reset Flashing alternating with green LED at sample interval Flashing alternating with red LED at sample interval Logger awaiting trigger i e after Transducer Interface has been connected if temperature trigger has been set Off Flashing at sample interval Logger acquiring data Flashing every 5 Off Logger has data in memory which has seconds not been downloaded Double flash together with green LED every 5 seconds Double flash
7. re Tracker Professional only high Time at Temperature settings at which curing The Bake Chart Data tab shows the data cross linking as a table Eymir starts tae r Temperature e s_e L bovewhich Maximum Minimum coating damage _ Analyse the maximum and Max Min i is possible minimum temperatures The Datapagq Value Data tab shows the Datapaq Value for every data point in the profile run in both in numerical and graphical form Time at Temperature Calculate the time at which a specified temperature is reached and the time for which the product was at or above that temperature Rise Fall and Slopes Calculates and analyses the rates of heating and cooling for each probe Temperature Difference Data Temperature Difference Data Display the difference in temperature between any two probes throughout the temperature profile View Data Vien Daa Display the raw temperature data for any V j D see q e AView Dates point in the profile e Click on the probe trace of interest e Drag the vertical bar to the appropriate position and read time and temperature information achieved by each probe Ramp Up Calculates the profile slope over a given time range and gives the time taken to reach a given cure temperature Peak Difference Data for the two probes which recorded temperatures with the biggest difference at any single point in the profile Area Under Cu
8. rve Ajea Under Cune Calculates the area which lies below the temperature profile curve but above a threshold temperature Alarms See when and why an alarm condition is triggered caused by out of tolerance analysis results or by e g logger going over temperature low battery or invalid measurements Feature available in Oven Tracker Professional only XL2 status displays Alphanumeric display Display Meaning Meaning Display Meaning Error Logger is hotter than 45 C 1 13 F see User Manual One Transducer Interface connected displayed briefly on connection Two Transducer Interfaces connected displayed briefly on Sample interval in seconds Logger communicating with PC 59 Sample intervals up to 9 9 s are shown to one decimal place Number Flashing e g 0 5 50 alternately Sample interval too long to fit e SmartPaq calculation in on display p progress Snaking lights Internal error perform a hardware reset to reboot logger with default parameters see User Manual Contact Datapaq if problem persists Error At least one probe is hotter than trigger temperature thus data recording cannot be triggered by rising temperature connecting to Dual Interface Block Flashing Memory full or contains data from 10 runs Data must be downloaded before logging can resume Alphanu
9. rve Provides an envelope of acceptability against which to compare the temperature profile see Help summary of the oven s features select View gt Graph Options Analysis Window See Insight s Help system for full details of these and many other functions Reset the logger Before a profile run set the data collection parameters sample interval multiple or single run mode telemetry trigger mode and SmartPaq operation D Download data After a profile run transfer collected temperature data from the run to the PC Wizards Select a wizard to guide you step by step through various operations e Download data e Use Statistical Process Control to identify trends in your profile results e Setup Datapaq Value analysis see opposite e Open a Paqfile e Setup a new process or a new oven product or recipe e Create a new tolerance curve to compare with your data e Reset the logger Statistical Process Control Identify trends in your analysis results over time Save the results For future use save the results of your profile run as a paqfile Email the results Send the profile results as an email In case the email recipient does not have Insight the email contains a link to download free Paqfile Viewer software with which to view the temperature profile sh a a eg Cae AT a ng lpia 1 Aa Help Probe toolbar Click probes to remove them from the display
10. single run mode or perform up to 10 runs before downloading them all multiple run 4 5 Assemble the system e Connect all thermocouples to the Transducer Interface Plug Transducer Interface into the MemoryPagq and check the status LEDs see last page WARNING All thermocouples must be plugged into the Transducer Interface before the Transducer Interface is attached to the MemoryPag e Place logger into heatsink in the thermal barrier Fit the barrier lid and secure its catches with the locking pins if fitted Collect data Attach probes to the product or test piece e Send the system through the oven and collect at exit WARNING Wear heat resistant gloves e Remove logger from the barrier and leave to cool e Disconnect the Transducer Interface and MemoryPag and check SmartPagq LED for pass fail If using multiple run mode repeat steps 3 and 4 to perform a maximum of 10 runs Download data e Attach logger to the PC and select download If using a process file select one when prompted Save the data and print a report Key functions of Insight Oven Tracker Analysis modes selected by tabs see opposite Data in red cells is out of tolerance Memos Add comments Oven bar and mimics Display a distance axis and Paqfile tabs Open multiple profiles and switch between them Oven zone markers select Edit gt Memos Tolerance cu
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