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USER`S MANUAL - Panasonic Electric Works

1. Scaling function Y SeRLE Qn Scaling ON OFF The scaling setting aff af Scaling OFF is OFF E Note B ScRLE Set the work piece at the m re position where you desire 4 3 2 S Measurement to change the display 7 value value Ft 5 amp Point 1 scaling gt ay Input the numerical value Pressing the UP DOWN LEFT or you want to change it to gt RIGHT key starts setting of the 1st directly point s scaling value 3 g 5 Measurement The setting procedure for a numerical value is Mnnn rary the same as that for setting a numerical value in 1st point li SOS ES Halle the FUN mode Pressing the ENT decimal point setting key changes to the 4325 D 9585 Measurement value 1st point s scaling value setting the decimal point If inverse is enabled Pressing the LEFT or RIGHT key changes the Pressing the ENT key changes to the the display value s change is reversed inverse setting decimal point Note Set the work piece at the position where you desire to change the display value Measurementvalue changes actively in accordance with the verse setting state Display inverse ON OFF Y FY d Without inverse With inverse a n g d inu
2. 5 2 1 5 2 2 Sensor head IIHL T1001A 9 1mm type IIHL T1001F p 1mm type WHL T10010 Dimensions with side view attachment HL T1SV1 155 II HL T1005A 5mm type II HL T1005F 5mm type WHL T1005c Dimensions with side view attachment HL T1SV1 158 IIHL T1010A 10mm type IIHL T1010F 10mm type E HL T10100 Dimensions with side view attachment HL T1SV2 161 II MS HLT1 1 Sensor head mounting bracket for HL T10010 HL T1005c 162 II MS LA3 1 Sensor head mounting bracket for HL T10100 IICN HLT1 1 Sensor head to controller connection cable Coniroller iren ice rove esee eres ERN ERO ee BIHL AC1 HL ACAP oon ccc cee cee cee ceeeeeeeaeseeseeesaeseeeeaesaeeeeeeaeeaeeees II MS HLAC1 1 Controller mounting bracket 5 2 3 GalculatioDrunib a iti soiree bte E teet teat ebbe kh tbe dev chan BIHL ACT CL onnan a a deed niic nasi ei se recenseo Pest ies 5 3 INTENDED PRODUCTS FOR CE MARKING mmm APPENDIX m 169 FUNCTION INDEX ccccccccccccccccccccceeeceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseseeeseeeeeeeees 170 In order to use this product safely Indications affixed to assure safe use and their meaning In order that you may use the laser collimated sensor safely this USER S MANUAL includes the followi
3. eeeeese 2 6 4 Controller to calculation unit 2 7 Laser Beam Alignment sesssseeeeeemeenrn 2 8 Setting Auto Scaling sssee een 2 9 Setting the Standard Laser Beam Reception Intensity CHAPTER 3 EXPLANATION OF FUNCTIONS ss 61 3 4 Outline of Display Operations ses 3 41 Operating face 0 nente Ee ende ene 3 1 2 Outline Of inidiCators i eene ee P ie iere 93 1 3 Outline of operating switches sss e 3 2 Outline of Functions 3 2 1 RUN modqe see i Status transition chart in the RUN mode 3 222 THEimode nen EE eee caused URBE p 3 2 3 FUN MOC ris ne tee tier tette tette ach qoc i Status transition chart in the FUN mode E Here the procedure for scaling settings is shown 68 E Here the procedure for setting related SEt settings is shown 69 li Here the procedure for performing display related d S settings is shown 70 li Here the procedure for other Et c settings is shown sse 70 li Here the procedure for the auto scaling setting is shown 70 3 3 List of Default Setting Values ssse 3 4 Display at Startup nate eir re Hee eter edes 3 5 RUN Mode 2 253 423 Sa eee a Ne Betten 3 5 1 Basic operation 3 5
4. eo E Setting method v First select Ete or RLL in the special settings menu ui 3 CLOSE No special setting display I cL o SE e SEL Settng related 5 d SP Display related Eke lone SPci SPcL Etc C ALL E Press the ENT key Er nba qj gt Pressing the LEFT or on RIGHT key select the zero reset memory function Next set the zero reset memory function ON or OFF os Press the ENT key to end the zero reset A a 7 memory function The display in the figure is a End setting setting example 139 3 8 16 Gain switching The sensor s sensitivity when receiving laser beam corresponding to internal gain can be switched Normally use this setting on the metal side Gain High _ gt Low Black White Metal If the appropriate gain value is not set in accordance with the Please measuring environment the output could be saturated and rapidly reach a state where measurement was impossible so exercise caution E Setting method First select Ete or ALL in the special settings menu ra gt rag CHAPTER 3 erect y LSPei Ete Rii L1 Press the ENT key RIGHT key select the gain setting gt Pressing the LEFT or AEt AL Next select the gain setting and set it AEERL Wesmos GR inl P the ENT k Li vel dh Ed tt The displ
5. seem 66 3 2 2 THR MOJE ae iae c de p ees 66 3 2 3 FUN mOGde iih ete etx tee recipe red terio 66 W Status transition chart in the FUN mode esem 67 li Here the procedure for scaling settings is shown eeeeeeees 68 li Here the procedure for setting related SEt settings is shown 69 li Here the procedure for performing display related d 1S settings is shown 70 li Here the procedure for other Et c settings is shown sss 70 li Here the procedure for the auto scaling setting is shown 70 3 3 List of Default Setting Values 3 4 Display at Startup cene erede dee ve core nennen 3 5 RUN Modoe o re nre irre i Eo p deret teca 3 5 1 Basic operation 3 5 2 Changing the sub digital display il Threshold value display eene nennen iil Voltage value display eeeeeeeeeeeeneneennnn enne nnne nennen i Current value display 5 rerit nene W Laser beam reception intensity display eseenn 75 W Resolution display 3 5 3 Zero reset cancellation 3 5 4 Setting the standard laser beam reception intensity 80 3 5 5 Other functions in the RUN mode ssee 81 B Timirig input rtt eee Rete eee en ire nre ern b daa u A 3 6 TH
6. Display with a completely ditferent scale 2 0 4 0 Actual laser beam 20 4 0 Actual laser beam received width mm received width mm 107 CHAPTER 3 E if you desire to measure the width of the detected object 1 point scaling B Using adjacent sensor calculation and 1 point scaling with inverse enabled the total width of the detected object can be measured First carry out A B adjacent sensor calculation so that the display value becomes the sum of the measurement values of the 2 sensor heads Reference y See 3 8 7 Adjacent sensor calculation concerning adjacent sensor calculation Next set the actual detected object and set the value you would like to be recognized at that time using the scaling mode Then enable display inverse in the scaling mode setting it so that the value becomes small when the laser beam entry width to the sensor head becomes great the laser beam interrupted width becomes small If there are 2 detected objects whose thickness is already known 2 point scaling can also be used Example of 1 point Scaling B Sensor head emitter 2 CH Sensor head emitter 1 CH First connect 2 sensor heads and carry out the A B calculation Sensing 1 CH obj E Calculation pr unit 2 CH Bi A Sensor head Sensor head receiver 1 CH receiver 2 CH Current measurement value A Measurement value B 5mm The width of the sensing object 50mm In such a case
7. 1 t 1 1 i t EI t 1 alue 1 1 t 1 1 1 t ON HIGH output OFF as ON i PASS output OFF l ON LOW output OFF i Operating point OReset point 2 Linear output Using the current voltage select switch the output can be switched between current output and voltage output Current output Guaranteed range 4 to 20mA default value 4 to 20mA Voltage output Guaranteed range 5 to 5V default value 4 to 4V If the monitor focus function is used the output scale can be changed The maximum value during current output is 23mA and the maximum value during voltage output is 5 5V 3 Linear GND This is the GND used for linear output This GND should be connected separately isolated from the normal GND OV In order to guarantee the resolution during linear output be sure to connect this ground 47 CHAPTER 2 CHAPTER 2 2 4 Input Output Circuit Diagrams 2 4 1 NPN output type HL AC1 pet code 1 Brown V White HIGH 4 judgment output 50mA max 4 Gray LOW judgment output L 12to24V DC aT 10 n oe B Pink LD OFF input i Violet Timing input Main circuit 4 Red Reset input gt K Current output 41020mA Pink Violet Zero reset input 7 Kr 50mA max Blue GND OV Brack Linear output Pails Voltage oulput 1002 P eat nar io Current ou
8. Pressing the ENT key moves to the 2nd point s scaling setting Note Input the numerical value you want to change it to directly Press the UP or DOWN key to start the display inverse setting Pressing the UP DOWN LEFT or RIGHT key starts the 2nd point s scaling setting ay b E 2nd point s scaling input the same as the 1st point s There is no change in the decimal point Measurement value 2nd point s scaling D ea r ca a Pa wea Pressing the ENT key ends the scaling value setting 1st point scaling calculation offset calculation 2nd point scaling calculation offset span calculation OK NG ScRLE Sec Rt at n Era k Numerical values in the figures are display examples Note Take care that if the user does not follow this procedure the scaling result is failure 103 CHAPTER 3 Bl If you desire to offset the display value 1 point scaling A If you desire to offset the display value use 1 point scaling Input the value that you want to be recognized with respect to the current measurement value If 1 point only is input without inverse being enabled the offset only is changed without changing the display value s span Example of 1 point scaling A Sensor head emitter Sensor head receiver Threshold value X 1
9. Shows an item that it would convenient to know POINT a Shows an item about which caution is necessary during operation Referenceyy Shows the item number of related contents in the manual List of controller LED display characters Memo When this happens 20 When desiring to set the judgment output threshold value directly Reference 3 6 1 Direct threshold value input When desiring to teach workpiece positioning Reference 3 6 3 Teaching positioning When desiring to teach judgment of workpieces for which the dimensions are unknown Reference 3 6 4 2 point teaching When desiring to teach judgment of workpieces with an uneven or warped surface or workpieces in motion Reference 3 6 5 Automatic teaching When desiring to set the standard light reception intensity Referene 3 5 4 Setting the standard laser beam reception intensity When desiring to change the digital display value freely Reference 3 8 1 Auto scaling function 3 8 2 Scaling function When desiring to change the response speed or raise the resolution Reference 3 8 3 Average sampling rate When desiring to change the positioning accuracy during operation and during reset Reference 3 8 4 Hysteresis width setting When desiring to hold the value measured during measuring Reference 3 8 5 Hold When desiring to use the off delay timer Reference 3 8 6
10. A Adjacent sensor calculation Auto scaling function Automatic teaching Average sampling rate B Bottom hold D Differential function Display digits limitation Display reverse function E ECO display function G Gain switching H Hold Hysteresis width setting K Key lock function M Monitor focus function 170 Reference Page Using the calculation unit A B and A B calculations between 2 controller units are performed The display value is set for the light reception volume The threshold value is set automatically from the maximum and minimum values during teaching Changes the average sampling rate Holds the minimum value of the measuring values from the measuring period defined by the timing input Outputs the amount of change in the measurement values at the set measuring frequency Changes the number of display digits in the digital display Reverses the top and bottom contents in the digital display The digital display enters the energy saving mode and the lighting becomes dark Changes the light reception gain A function that enables measuring values to be held Changes the hysteresis width of the judgment output Disables key input The range and inclination of the linear output is set to the desired value P 125 P 99 P 90 P 110 P 115 P 133 P 137 P 135 P 136 P 140
11. Desired to display Threshold X 2 5mm as 5mm CHAPTER 3 In such a case Before scaling Measurement value Display value Display Measurement value value 40 15 2 O rom m L so A 55 E Scaling input value 2 5mm is displayed as 5 0mm The values are shifted Digital display value mm After scaling The display value is offset but Sem the span does not change i Pd P 25 L d Before scaling z i 25 Actual laser beam width mm 104 Hi If you desire to correct the display value to the actual width 2 point scaling A If there is deviation between the actual laser beam received width and the controller s display value a correction can be made In case that the true width is known in advance input that value for 2 points then the span and offset of the display value will be corrected See the figure below Reference If you desire to change the offset only without changing the span of the display value see gl If you desire to offset the display value 1 point scaling A Example of 2 point scaling A Sensor head emitter Sensor head receiver Even though the actual laser beam received width is 2 0mm the display value is 2 2mm CHAPTER 3 Sensor head emitter Sensor head receiver Also in the same way although the actual laser beam received width is 4 0mm the display value becomes 3 6mm In such a case
12. The numerical value setting procedure is the et pol same as the setting procedure for other FUN scaling value mode numerical value Change to the setting of the decimal point using the ENT key CHAPTER 3 1st point scaling value setting the decimal point If you change it to with in verse the change in the Press the LEFT or Press the ENT key j ta i RIGHT key to change E to move to the dis display value is inhered the decimal point play inverse setting Ld fvd womens Measurement value changes to actve In accord with the inverse setting state r d Inu With inverse Display inverse ON OFF Set the work piece in the position where you want to change the display value then input the numerical value ou would like to change it to directly Pressing the UP or DOWN key applies the display inverse setting Pressing the UP DOWN LEFT or RIGHT key starts 1998 setting of the 2nd point vakio scaling value Pi the ENT key to end v L em ot the curd wie b 2nd point scaling input same as the 1st Calculation of 1 point scaling paint No change in the decimal point offset calculation 2 point scaling calculation offset span calculation I o k The items displayed in the chart are setting examples 68 ll Here the procedure for setting related 5Et settings is shown Here the procedure for setting monitor focus is shown If
13. 5 Beam attenuator 1040 10 f 6 Reset 1040 10 f 10 Performance specific purpose products Medical 1040 11 a Surveying leveling alignment 1040 11 b Demonstration 1040 11 c Labeling all laser products i Certification amp identification 1010 2 3 Protective housing 1040 10 g 6 7 Aperture 1040 10 g 4 v N A Class warning 1040 10 g 1 2 3 Information all laser products User information 1040 10 h 1 R Product literature 1040 10 h 2 i N A Service information 1040 10 h 2 ii R Legend RH Required N A Not applicable S Requirements Same as for other products of that Class Also see footnotes NP Not permitted D Depends on level of interior radiation 13 Footnotes Based on highest level accessible during operation 2 Required wherever amp whenever human access to laser radiation above Class 1 limits is not needed for product to perform its function 3 Required for protective housing opened during operation or maintenance if human access thus gained is not always necessary when housing is open 4 Interlock requirements vary according to Class of internal radiation 5 Wording depends on level amp wavelength of laser radiation within protective housing 6 Warning statement label 7 CAUTION logotype 8 Requires means to measure level of laser radiation intended to irradiate the body 9 CAUTION if 2 5 mW cm 2 or l
14. Accessories MS HLT1 1 Sensor bracket 2 Nos Laser beam alignment sticker 2 Nos Sensor head control connection cable 1 No head mounting MS LA3 1 sensor head mounting bracket 2 Nos Laser beam alignment sticker 2 Nos Sensor head to controller connection cable 1 No Notes 1 In case that the detection distance is 0 to 500mm When it is 500 to 2 000mm the size is Q 1 top 2 5mm 2 In case that the detection distance is 0 to 500mm When it is 500 to 2 000mm the size isp 50um 3 In case of a detection distance of 0 to 500mm and an average sampling rate of 64 times with the light half cut off At 32 times it is 5um 4 In case of an average sampling rate of 64 times At 32 times it is 5um 5 Value calculated with the linear output allowance factor 3 controller included in the calculation of the detection width 6 In case of a detection distance of 0 to 500mm and an average sampling rate of 64 times At 32 times it is 5um The value calculated imagining a detection width ofi 1mm with the light cut off the smallest detection object near the center and with the allowance 3 the linear output included in the detection width calculation 148 when connected to the in 5 1 2 Sensor head FDA Compatible Type 1mm type 5mm type 10mm type Es Model No Applicable controller HL T1001F HL T1005F HL AC1 HL AC1P HL T1010F Emitting meth
15. Brown V Green PASS judgment output Gray LOW judgment output Brack Linear output Shield Linear GND Pink LD OFF input Pink Violet Zero reset input Violet Timing input Red Reset input The linear output is switched by the current voltage select switch on the bottom of the controller CHAPTER 2 Current voltage select switch Voltage output Current output Notes 1 When high resolution is particularly necessary use a stabilized power supply that is separate from any other power system 2 If wiring is done incorrectly it could cause damage so carry out wiring correctly Particularly in the case of the linear output Black do not bring it in contact with any other wire In case not using the linear output insulate cable core and shield cable each to prevent contacting of them 3 Use the OV Blue for the power supply and use the linear GND shielded cable s outside sheath together with the linear output Black for the linear output Even if the linear output is not used use the linear GND connected to OV 43 2 3 2 Inputs 1 V This is the power supply Connect a 12 to 24V DC power supply 2 OV This is the OV power supply 3 LD OFF Input When this input goes ON laser lighting emission stops At such a time LdoFF is displayed in the sub digital display At this time the linear output digital display judgment output and judgment out
16. D Scaling input value Before scaling After scaling Actual light Measurement value Actual light Display Measurement received width Display value received width value value There is deviation between the ac tual laser beam received width and the display value 105 Digital display value mm After scaling SO Torr eomm ee ee Before scaling M Forcibly display the current measurement value 3 6mm as 4 0mm measurement value 2 2mm as 2 0mm gt 2 0 4 0 Actual laser beam received width mm CHAPTER 3 106 i If you desire to use the desired display value 2 point scaling B Using the same method as 2 point scaling A the desired display value can be used Input the desired values for the 2 points you want to be recognized and the span and offset of the display value can be changed See the figure below Example of 2 point Scaling B Sensor head emitter Sensor head receiver Threshold value X want to display my own value If you desire to display 120mm when the measurement value x 2mm 80mm when the measurement value x 4mm In such a case CHAPTER 3 Before scaling Measurement value Display value After scaling Display Measurement value value 40 Asoo 50 E Scaling input value Both the span and offset are changed Atter scaling Digital display Digital display value mm value mm 4 0 20 F
17. OV connection Enabled Open Disabled Applied voltage 30V DC or less at 0 1mA leak current V connection Enabled Open Disabled Applied voltage 30V DC or less at 0 1mA leak current 150 Reset input OV connection Enabled Open Disabled Applied voltage 30V DC or less at 0 1mA leak current V connection Enabled Open Disabled Applied voltage 30V DC or less at 0 1mA leak current Laser indicator Green LED lights during laser emission HIGH Orange LED Measurement value HIGH threshold value o Judgment PASS Green LED LOW threshold values Measurement value S w output HIGH threshold value 9 LOW Yellow LED LOW threshold value Measurement value Enable Green LED Lights up during normal operation Zero reset Green LED Lights up when the zero reset function is enabled 5 digit red LED display 5 digit yellow LED display 0 to 50 C No dew condensation Storage 25 to 65 C 35 to 85 RH Storage 35 to 85 RH Floating ground Case Polybutylene terephthalate Main digital display Sub digital display Ambient temperature Ambient humidity Ground system Magnat Transparent cover Polycarbonate Weight 140g approx Measurement Self peak hold Positioning value display Self bottom hold teaching Setting value Zero reset 2 point teaching light intensity Initial reset Automatic value reso
18. data from the 2CH controller becomes A B A B The sum of the measurement values of the 2 sensor heads is taken as the final output The data from the 1CH controller becomes B and the data from the 2CH controller becomes A Bi Calculation results output The result of the calculations is displayed in the 2CH controller and output The B data are displayed in the 1CH controller and output In the case that 2 controllers are linked together and they are set in the ordinary display direction the controller on top becomes 1CH and the controller on the bottom becomes 2CH 1CH Data B x Data B output 1Calculation unit 2CH Data A Calculation results output 125 CHAPTER 3 POINT If you desire to measure the width of the detected object select A B calculation then change the display value using the scaling function E Setting method Set the Mode Select switch on the 1CH controller in the RUN position Set the 2CH controller on FUN the carry out setting with the 2CH controller CHAPTER 3 POINT 126 o F F Without adjacent calculation Ri b A B8maode It becomes possible to select when the calcu lation unit is connected cRiec e Pressing the ENT key ends the adjacent sensor calculation End setting Display items in the figure are setting examples If the Mode Select switch of the 1CH controller is set on FUN it results in an error Set the
19. display Intensity of laser beam received display Current output 4 to 20mA Intensity of laser beam interrupted display Current voltage select switch Voltage output Current output f you desire to set the voltage output to 1 to 5V or 0 to 5V instead of 4V set it using the monitor focus function B Setting Method Example in the case of setting a linear output of 0 to 5V 1 Setthe mode select switch in the FUN position RUN THR FUN 31 CHAPTER 1 CHAPTER 1 2 Display SPet using the LEFT RIGHT 3 Change cLoSE amp to SEt using the UP DOWN keys then press the ENT Wl key 4 Display Foc S using the LEFT RIGHT key D 5 Set the linear output by the following procedure E Select voltage output using L the ENT key IR Sul e Qi Set the focus value of the 1st point on 100080 5V at 100 using the UP DOWN 44 D LEFT RIGHT keys Note H Move to the monitor focus setting for the 2nd point using the ENT key b Bul C uy Set the focus value of the 2nd point on 000 OV at 0 using the UP DOWN LEFT D RIGHT keys L1 End the monitor focus setting using the ENT key Note The display example shows the case where 100 L is selected in auto scaling For example when 5 L is selected in auto Setting completed scaling 100 00 becomes 5 000 6 Set the mode select switch to the RUN position and return to the me
20. keys change the digit L1 Press the ENT key to set t t fal Rcs Q IOBA Binks stops The timer can be set between 0 to 5 999ms CHAPTER 3 x Numerical values in the figure are setting examples 124 3 8 7 Adjacent sensor calculation In adjacent sensor calculation mutual calculations are performed on the measurement values of 2 sensor heads then a final output obtained Two types of calculations A B or A B can be selected If adjacent sensor calculation is selected the scaling set in each m respective sensor head returns to the default values the factory settings If you desire to do scaling during adjacent sensor calculation Point enable adjacent sensor calculation then carry out scaling If adjacent sensor calculation is performed the span of the measurement value and the linear output value automatically becomes double so exercise caution An example where the 5mm width sensor head is used is shown in the following table 4 to 20mA PPlease A B to T Please E 0 to 10 If sensor heads with different detection widths are connected together the correct width cannot be calculated so exercise caution When performing settings set the 1CH controller on RUN set the 2CH controller on FUN then set it as a 2CH controller B A B The difference between the measurement values of the 2 sensor heads is taken as the final output The data from the 1CH controller becomes B and the
21. sensing object of Sensor head receiver am receive intensity Sensing object 2 Movement of Sensor head emitter sensing object Minimum laser Sensor head receiver beam received intensity Sensing object 3 Sensor head emitter Sensor head receiver Threshold value Maximum Minimum 2 f Sensing object 4 90 E Setting method ZERO ENABLE Hin DONO N O E D Press the ENT key and RIGHT key simultaneously ZERO ENABLE LWONO N O l Release the keys ZERO ENABLE fus WON NN O The number will blink 2 times then will remain lighted up Select the threshold value that is to be taught using the threshold value select switch E Press the ENT key and RIGHT key simultaneously while the work pieces are moving If the keys are pressed for 1 second or more R tot is displayed in the sub digital display and blinks Sampling starts immediately after the keys os pressed Sampling continues while the keys remained pressed down Release the keys At the instant the keys are released the center value of the maximum and minimum sampled measurement values is set automatically as the threshold value The automatically set threshold value is displayed in the sub digital display and blinks 2 times 91 CHAPTER 3 HIGH ZERO ENABLE The sub digital display remains lighted up after C m LDON C OW O blinking 2 times and the thre
22. 2 2 Parts Description ee ide ee tie det 40 2 2 1 Sensot liead xe xehUHRE D PERI 40 2 2 2 Controller optional ctt e eee dett nda 41 2 2 3 Calculation unit optional seseeeeeeneneneneenne 42 2 2 4 Controller CHNO aee rere need lie cec i Cc lee eta 42 2 3 External Inputs and Output sssssssseeeeeee 43 2 3 1 nput output li6S oe crie cette 43 2 39 2 Inputs aco eee SERERE Me Eee tu SL eee eed 44 2 3 9 OUTPUTS corte die eee ec dee T etes dede fuent 46 2 4 Input Output Circuit Diagrams seseeeemm 48 2 4 1 NPN output type HL ACH1 sesseeenmene 48 2 4 PNP output type HL ACTP sssssseseee 49 2 5 Mounting Method ss emen 50 2 571 Serisorhiead is i este he Sh E 50 2 5 2 Controller i i unu on NUDO ERN I 52 2 67 Connections oie epe ede e ee e 53 2 6 1 Connection cable to controller seeennee 53 2 6 2 Connection cable to sensor head sss 53 2 6 3 Cable extension eene 54 2 6 4 Controller to calculation unit ssssseseseeeeeeennennn 55 2 7 Laser Beam Alignment ssssesseem e 56 2 8 Setting Auto Scaling sssssssssseeeeeeeeenens 57 2 9 Setting the Standard Laser Beam Reception Intensity 60 37 CHAPTER 2 2 1 Laser Collimated Sensor 2 1 1 Outline of the HL T1 s
23. 3 seconds or more when zero reset is being executed It is also possible to input zero reset by external input The setting can be made any number of times The display will return to the previous display The zero reset indicator Green will go off By using the zero reset memory function it can be selected whether the zero set level is retained in memory If storing of the zero reset in memory is selected the zero reset level data are written to the EEPROM However the write life of the EEPROM is 100 000 times so if zero reset is used frequently set the zero reset memory function on disabled in order to protect the memory The default state when the product is shipped from the factory is enabled See 3 8 15 Zero Reset Memory Function for the setting method 77 CHAPTER 3 Example of the display value and linear output during zero reset Display value When current output is used Linear output In case of zero reset at 2mm When voltage output is used CHAPTER 3 Display value 3mm When current output is used When this interval becomes out of range the choice of whether to KEEP is or CLAMP it is determined 14 a5 by the non measuring time setting 119 A i Linear output In the example the output is 4 to Wh It 20mA so the center value of pene these two becomes 12mA output is used 78 Example of
24. 9788 CLASS 1 LASER PRODUCT A WARNING This product is equivalent to a JIS IEC Standard Class 1 laser product It is essentially safe but viewing of the laser light through a lens or other optical viewing device is dan gerous so avoid doing so 2 FDA About Export to the United States If this product is exported to the US as a component of a machine or instrument it is governed by the regulations for laser standards of the FDA Food and Drug Administration Use a device which complies with FDA standards The models which comply with FDA standards are as follows HL T1001F HL T1005F HL T1010F With the objective of preventing the occurrence of injuries to persons using laser products before they happen the FDA Food and Drug Administration has stipulated the following standard Part 1040 PERFORMANCE STANDARDS FOR LIGHT EMITTING PRODUCTS In this standard laser products are classified in accordance with the degree of danger of the laser and preventive safety measures have been stipulated which should be executed for each class See the list of required items for laser products This product is classified under this standard as follows HL T1 F Classification FDA 10 The following label is affixed to this product based on the FDA standard 1 Aperture Label AVOID EXPOSURE LASER RADIATION IS EMITTED FROM THIS APERTURE 2 Warning Label for the HL T1001F
25. Before scaling Measurement value Display value After scaling Display Measurement value value D Scaling input value The value is offset overall and the increase or decrease is reversed Displayed 5 0mm as 50mm and enable display inverse 108 Digital display value A mm 50 0 5 0 After scaling 5 0 Actual laser beam received width mm If laser beam interrupted intensity display d is selected in the auto scaling setting even if display inverse is not used the detected object can be displayed by A B See 3 8 1 Auto scaling function concerning the auto scaling setting CHAPTER 3 109 3 8 3 Average sampling rate This is the number of data points when averaging data measured by the sensor In case of minute positioning or discrimination the make the average sampling rate large and suppress variations However when this is done the judgment output and linear output time become slow The relationship between the average sampling rate and the response time is shown in the following table Relationship between average sampling rate and response time CHAPTER 3 Ordinarily if the average sampling rate is increased n times the resolution improves Vn times E Setting method Average samping rate 4098 4 096 time CD48 2 048 time HP 1 024 time L1 Press the ENT key S i e 512 time to set the value
26. DOWN Key Standard light threshold value setting value reception intensity reverse direction reverse direction setting input Changes the RIGHT Key contents of the mah a ad e digit Set function selection sub digital display forward direction forward direction forward direction Changes the LEFT Key contents of the Fok the _ Set function selection E j reshold value digit ns sub digital display reverse direction reverse direction reverse direction Press for 1 second When threshold When the set value or more value is blinking is blinking Executes zero reset Sets the threshold Sets the value ENT Key value Display select UP d DOWN g L1 R Timing input Standard light reception volume setting input Zero reset Press together with the RIGHT key for 3 seconds or more Cancels zero reset L hreshpld value manual setting UP C Changes the ENT teaching When the threshold value is lighted up Executes teaching Digit R selection numerical Deciding the threshold value pow Y When the setting is being initialized Press long to initialize Function select L R UP d Change function setting Oo Set the function numerical value 65 CHAPTER 3 3 2 Outline of Functions 3 2 1 RUN mode This is the mode in which ordinary Set the mode select switch in RUN position measuring processing is done ee tasks can be done in this
27. For the HL T1005F HL T1010F CAUT ON LASER RADIATION DO NOT STARE INTO BEAM Maximus output 0 298 Wave length 650ne Pulse duration 25ys Laser medius AlGalrP CLASS I LASER PRODUCT 3 Protective Housing Label 4 Certification and Identification Label CAUT LON CAUTION Conpl ies wth 21 CFR 1040 10 and 1040 11 XM Panasonic Electric W orks SUN X Co Ltd Laser radiation when open 2431 1 Ushi yanacho Kasugai shi A chi ken 486 0901 J apan DO NOT STARE INTO BEAM MANUFACTURED lt Label Position gt HL T1001F HL T1005F HL T1010F a E INUWI S HLVOdJ pure sou eism add sodxa a DAV 4 Pie it D aaa C DAV BELO ct rey TY b mu sz sr ge RE zl AO ae sa O i Ra O b Note 1 The label shown above is for the HL T1001F Conpl ies wth 21 CFR 1040 10 and 1040 11 c Electr o Ltd Gra ies with Z GR 1020 10 ard 100 11 Panasonic Electric W orks SUNX Co Ltd ABL tiaraa Keup shi Achen 486 00 Jaen C bJ LASER RAD ATI QN DO NOT STARE NTO BEAM hk immatt DW Welegh Bom Mis rzim Bus ss edundAGi LASER PRODUCT GLASS Il 11 12 If this product is exported to the US as a component of a machine or instrument it is necessary to submit an initial r
28. HL T1005 Dimensions with side view attachment HL T1SV1 Units mm Emitter x 15 Y Laser beam center D 15 e Units mm Receiver Laser beam center c 15 19 i LE ell OUD 1 15 5 86 C9 idee 125 158 Bl HL T1010A 10mm Type Units mm Emitter 2 3 2 28 2 6 cable 0 52m Gray Manufactured by JST Mfg Co Ltd XARR 04VF Emission indicator Green Hh N i i p Units mm Receiver 2 3 2 25 28 el 10 2 6 cable 0 52m Black 7 D l A 20 14 r at HX DH Y A Manufactured by JST Mfg Co Ltd XARR 04VF Laser beam center 159 CHAPTER 5 CHAPTER 5 B HL T1010F 10mm type Units mm Emitter 2 6 cable 0 52m Gray c ft Manufactured by JST Mfg Co Ltd XARR 04VF 36 5 Certification identification Wi 50 u m polyester film 10 Laser beam shielding plate Emission indicator Units mm 160 Receiver 2 032 10 2 6 cable 0 52m Black nr Jm HUE ees Manufactured by JST Mfg Co Ltd XARR 04VF B HL T1010 Dimensions with side view attachment HL T1SV2 Units mm 3 Emitter Q 4 20 ie A LJ FE ag c Units mm Rece
29. RUN THR FUN mode Changes the sub digital display Sets the standard light reception intensity Sets zero reset cancel Timing input Status transition chart in the RUN mode Measurement Measurement sa Sub display TAI Voltage 3 2 2 THR mode This is the mode in which threshold Set the mode select switch in THR position Measurement Measurement value value Resolution CHAPTER 3 The following tasks can be done in this THR mode This is the threshold select switch used to Direct input of threshold values select threshold values for teaching purposes Teaching of positioning points 2 point teaching Automatic teaching 3 2 3 FUN mode This is the mode in which each Set the mode select switch in FUN position function is set Press either the RIGHT key forward RUN THR FUN direction or LEFT key reverse direction to change the mode 66 B Status transition chart in the FUN mode Press the UP or DOWN key and select the average number of times Press the ENT key and set the average number of times j Changing the hysteresis width Press the ENT key then s Sanary e by inputting oFF press the RIGHT key to e value directly change to the self trigger esis width Pressing the ENT key 3 sec or P h t hS45 more enables setting of the au b h Self trigger
30. SEE is selected or if RLL is selected it becomes possible to set this item CE c walk vaes a Oo Oo When voltage output When current output is selected using the is selected using the ENT key ENT key a VU Press the UP DOWN LEFT or RIGHT key to gd D stat the 1st point focus setting ReGaR The numerical value setting procedure is the same as the setting procedure for other FUN mode numerical values but since the numerical values are set by shifting digits for both the output value and the distance value the setting pro cedure is as shown at right o Mowe to the 2nd paint monitor fo cus setting us ing the ENT key b HAR a y Press the UP DOWN LEFT or B RIGHT key to The characters en start the 2nd point closed in the line focus setting frame blinking are the characters The numerical value setting procedure that are set is the same as for the 1st point LJ Press the ENT key to end the monitor focus setting Monitor focus calculation is executed Wr a k The items displayed in the chart are setting examples 69 CHAPTER 3 ll Here the procedure for performing Here the procedure for other Etc display related d 5 settings is settings is shown shown If d 1SP is selected or if Rt i is selected itis possible to set If Etc is selected or if RLt is selected it is possible to set this item this item Opa oves o __ Enate oF F
31. Timer When desiring to connect and calculate using 2 sensor heads Reference 3 8 7 Adjacent sensor calculation When desiring to return to the factory settings Reference 3 8 8 Setting initialization When desiring to change the output current and voltage range Reference 3 8 9 Monitor focus function When desiring to detect minute changes Reference 3 8 10 Differential function When desiring to reverse the display direction Referene 3 8 11 Display reverse function When desiring to reduce controller current consumption even if by only a little Reference 3 8 12 ECO display function When desiring to stop the laser diode Referene 2 3 2 Inputs Laser OFF when LD OFF is input When desiring to change the number of columns in the digital display Reference 3 8 13 Display digits limitation When desiring to make settings freely when measurements cannot be made Reference 3 8 14 Non measuring time setting When desiring to carry out zero reset each time a workpiece is measured Reference 3 5 3 Zero reset Cancellation 3 8 15 Zero reset memory function When desiring to set the receptor sensitivity freely Reference 3 8 16 Gain switching 21 Memo 22 CHAPTER 1 FOR PERSONS WHO WANT TO USE THE PRODUCT RIGHT AWAY Explains connections wiring and the settings that are necessary for those who want to use the
32. input Violet Timing input Red Reset input 5 When the power is turned on the following screen is displayed in the controller 26 HIGH ZERO ENABLE In some cases the version will be changed C IDONE 3 E PASS 4 d i LOW m The controller s format is displayed in the top row and the number of channels is displayed after that The software version is displayed on the bottom row Operation switches to normal operation after this information is displayed for 3 seconds HIGH ZERO ENABLE This example shows the display in the case C LD ON O OO that the mode select switch is in the RUN a E m position The numbers shown in the display are display examples 1 3 Laser Beam Alignment Align the laser beam 1 Install the emitter and receiver The laser beam has directivity so be careful of the installation direction of the emitter and receiver Affix the laser beam alignment sticker supplied to the front of the receiver and adjust the emitter and receiver so that the emitted beam strikes the center of the cross marks After adjustment be sure to remove the sticker Receiver Installation Laser beam alignment sticker 27 CHAPTER 1 CHAPTER 1 1 4 Setting Auto Scaling Select whether the measurement results will be displayed in the main digital display in mm units or in units and whether the intensity of laser beam received or the intensity of lase
33. level 08959 to hysteresis width S h Sample hod Bb q P PPh Peak to peak hod 5258 Q gl Self peak hdd E ag Press the UP or a Sb h Sotonom hod DOWN key and set he numerical value hot d E Press the ENT key to oF FI f the setting Press the ENT key then press the RIGHT key to change to the timer mode setting Press the UP or DOWN v key and set the numerical oF F Notmer NP oc off OFF delay timer The timer interval setting item is added Press the ENT key to fix a and oNdeay timer E Oo t Sht ONE SHOT timer after the Timer mode setting the setting he timer interval can be set only if the off No adjacent sensor R b i5mde timer has been set OFF delay ON delay or ONE SHOT This can be selected only if two sensors are linked together The display out put is in 2 channels Oo Press the ENT key for 3 sec or more SEt jSetngreated d ISP _ Dispay related Etc oner j Ri bisaya The items displayed in the chart are setting examples To scaling function 67 CHAPTER 3 E Here the procedure for scaling settings is shown OFF ScRLE Set the work piece in the position where you want to change the display value then input the numerical value Pressing the UP DOWN LEFT or ou would like to change it to directly RIGHT key starts setting of the 1st point scaling value
34. product right away h h h ee ee d ONOURWD a For Persons Who Want To Use The Product Right Away Connecting The Sensor Head And Controller Laser Beam Alignment ssssem e Setting Auto Scaling ssssesssseseeeeeeeeneneens Setting The Standard Laser Beam Reception Intensity Setting The Linear Output ssessssseeeneeneens Setting The Judgment Output ssssseseeeeeeeee Starting Measurement sessssssseeeeeeeeeeeneen enn 23 1 CHAPTER 1 24 1 For Persons Who Want To Use The Product Right Away For persons who want to use this product right away carry out settings by the procedure shown below 1 2 Connecting The Sensor Head And Controller 1 3 Laser Beam Alignment 1 4 Setting Auto Scaling 1 5 Setting The Standard Laser Reception Intensity 1 6 Setting The Linear Output 1 7 Setting The Judgment Output 1 8 Starting Measurement After adjusting the light beam be sure to perform the auto scaling setting before carrying out the other settings If the auto scaling function is set all the settings return to the default values set at the time of factory shipment so exercise caution 1 2 Connecting The Sensor Head And Controller Connect the sensor head and controller by the following procedure connect the power supply then turn
35. rieruped diy S i mmiserbsamrecswddsnay B8 100 laser beam interrupted display 00 i 100 laser beam received display El l Pressing the ENT key sets the setting and ends the auto scaling setting procedure x Numerical values in the figures are display examples CHAPTER 3 100 3 8 2 Scaling function The scaling function is a function that changes the display value the desired amount with respect to the setting value At the desired distance the display value can be input and changed If 1 point scaling is done the display value s span is not changed and only the offset becomes changed If 2 point is done both the display value s span and the offset are changed 1 point Scaling Display value Before scaling 2S pm f m After scaling On gao E Display value lt x The span is not changed but the offset a can be changed 9 2 point Scaling Display value 24 Before scaling 5e After scaling 2d b 190 Display value The span and the offset can be changed However in the end it is the display value with respect to the measurement value that is changed with this function and the linear output with respect to the measurement value is not changed so exercise caution 101 Relationship between measurement value and linear output The relationship between the measurement value and the linear output is set by the moni
36. select Eke or RLL in the special settings menu gt cL oSE No special setting display ct oSE A SEL Setting related d SP Display related Rib pasa CHAPTER 3 SPet arcu Etc Li Press the ENT key Pressing the LEFT or r E 5 E t D RIGHT key select the non Dd E E P measuring time setting Next set the non measuring time setting on PEEP or cL RAP No measuring tme seing rtSEt PEEP Keep output value Clamp at cLRaAP Current 23mA approx Voltage 5 5V approx L rESEE A Press the ENT key to end the non measuring time setting The display in the figure is a setting example 138 3 8 15 Zero reset memory function This selects whether or not to save the zero reset level in memory when the power is turned OFF If you desire to reproduce the zero reset level from the previous operating session when you turn the power ON again then enable this function If this function is enabled the zero reset level data are written to EEPROM each time The writing life of the EEPROM is only about 100 000 times so if zero reset is used for each measurement disable this function in order to protect the memory However even if the zero reset memory function is disabled the zero reset level is written in EEPROM in the following cases When setting the threshold values When performing each of the settings in the FUN mode
37. the UP DOWN keys 10mm laser interrupted display 10mm laser received display 5mm laser interrupted display 5mm laser received display 100 laser interrupted display 100 laser received display 4 Fix the selection using the ENT T key B Ruta5 SL ENT key Li The auto scaling setting is completed when the JL ENT key is pressed Ruta5 S L sa Setting ended Xx The numerical values in the illustration are setting examples default values set at the time of factory shipment so exercise e If auto scaling is set all the settings are automatically returned to the Please caution Perform the settings for the auto scaling function first of all 59 CHAPTER 2 2 9 Setting the Standard Laser Beam Reception Intensity When first installing the sensor head and aligning the laser beam set the standard laser beam reception intensity Also perform the standard laser beam reception intensity setting if the installation position of the sensor head has been changed E Setting method 1 Set the Mode Select switch in the RUN position 2 Set the full laser beam receiving state RUN THR FUN CHAPTER 2 3 Press the DOWN key W for 3 seconds or more Sensor head emitter Sensor head receiver 4 If the setting was done correctly it will be near the value set by the auto scaling setting Example If 100 L was set it
38. 0 Differential function 3 8 11 Display reverse function in 3 8 12 ECO display function ssssseeeenememeen 3 8 13 Display digits limitation seeeee 3 8 14 Non measuring time setting 3 8 15 Zero reset memory function 3 8 16 Gain switching J 3 8 17 Key lock function 00 eee eeeeeeeeeeeene cece cence seaeeceneeesaeeseaeeseaeeeeaeereneetaaees CHAPTER 4 ERRORS WHEN THIS HAPPENS 4 1 Errors When This Happens eem 4 1 1 4 1 2 4 1 3 4 1 4 4 1 5 4 1 6 4 1 7 4 1 8 Error display during normal measurement eeesssesss Error display when setting numerical values Error display during adjacent sensor calculation Scaling cannot be set eesseesssessseeeeeeeneeneenrnen 146 Monitor focus cannot be set sssssssssssssssseeeeneennnnes 146 Threshold values cannot be set Hysteresis cannot be set Laser deterioration CHAPTER 5 SPECIFICATIONS AND DIMENSIONS 147 5 1 Ratings Performance ssssssssesseeeeeeeneem emen 5 1 1 5 1 2 5 1 3 5 1 4 Sensor head Re riv e de Woe Dora a PUE Fed QE Sensor head FDA compatible efe ate ATRIDES TS Galc lation hib ui e crit ad rictu voee enc been echan bra 5 2 Dimensions
39. 0 L was set it will be near 100 00 If 100 d was set it will be near 0 00 If the value is not near the set value it is not set correctly Adjust the laser beam again Be sure to perform the standard laser reception intensity setting after the power has been switched on for 10 minutes or more and the display values have stabilized At a time when you are not setting the standard laser reception intensity m the value in the main digital display will not be a value near the full scale F S value even if the light beam is striking the receiver normally It will POINT bea value that is smaller than the full scale F S value 30 1 6 Setting The Linear Output Set the linear output in the setting at the time of factory shipment In the factory settings and after initializing the settings the linear output is as shown below When shipped from the factory voltage output is set Selection of current output or voltage output is accomplished by the current voltage select switch on the bottom of the controller Linear output default setting ee a i Tangara Full laser beam received 4V Full laser beam interrupted 4V Full laser beam received 4V Full laser beam interrupted 4V Full laser beam received 20mA Full laser beam interrupted 4mA Full laser beam received 4mA Full laser beam interrupted 20mA Intensity of laser beam received display Voltage output Intensity of laser beam interrupted
40. 1CH controllers Mode Select switch in the RUN position 3 8 8 Setting initialization All the setting conditions can be initialized Special settings such as the standard laser beam reception intensity setting the auto scaling setting monitor focus function and scaling function values can be initialized If initialization is performed you cannot return to your original settings You will have to reset all the settings again so exercise caution Default values These values are set at the factory before shipping If the settings are initialized they are changed to these values A list of default settings is shown below Default value Scaling OFF CHAPTER 3 Average times 32 times Hysteresis width setting 0 5 of full scale F S Hold OFF disabled Timer OFF disabled Adjacent sensor calculation only when 2 units are connected OFF disabled Special select CLOSE Monitor focus function 4V 20mA Maximum value 4V 4mA Minimum value Differential function OFF disabled Display reverse function OFF disabled ECO display function OFF disabled Display digit limit All digits displayed Settings when not measuring KEEP Zero reset memory function ON Gain select METAL Auto scale value 100 L HIGH threshold value 100 00 LOW threshold value 0 00 Sub digital display funct
41. 2 Changing the sub digital display i Threshold value display Bi Voltage value display ettet t e ttc crecen Current value display eoe oe PR exce dee crunch ll Laser beam reception intensity display W Resolution display 93 5 3 Zero reset cancellation 3 5 4 Setting the standard laser beam reception intensity 80 3 5 5 Other functions in the RUN mode see 81 Timing input RR 3 6 THR Threshold Mode sse 3 6 1 Direct threshold value input lil Changing the numerical value Wi Fixing the numerical value 3 6 2 e clilng 5 eer POS TRUE ER HIR DER 3 6 3 Teaching positioning E Example of teaching positioning 3 6 4 2 point teaching E Example of 2 point teaching 3 6 5 Automatic teaching 90 M Example of automatic teaching seen 90 3 7 FUN Function Mode seme 93 3 7 1 Basic operato oiei aaa E 93 3 7 2 Basics of mode changes sse 93 3 7 8 Changing setting values other than numerical values 94 3 7 4 Changing setting values in case of numerical values 96 E Setting the numerical value when normal E Setting the numerical value when abnormal 3 8 Functio
42. Deane PEEP Cat dedit Qnant nag LEE oO 4 cy n 3 d iG p PEE RL jwams To next mode The items displayed in the chart are setting examples k The items displayed in the chart are setting examples E Here the procedure for the auto scaling setting is shown Auto scaling EEEE 30 i eornm laser beam received display 10 g ommlaserbeaminterupted cispiay 5 g erm laser beam intemupted display S 5mm laser beam received display 88 4 100 laser beam interrupted display 100 1 100 laser beam received display m press the ENT key to end the auto scaling setting ERE k The items displayed in the chart are setting examples 70 3 3 List of Default Setting Values This is a list of default settings which are set at the time of factory shipment Scaling OFF Average times 32 times Hysteresis width setting 0 5 of full scale F S Hold OFF disabled Timer OFF disabled Adjacent sensor calculation only OFF disabled when 2 units are connected Special select CLOSE 4V 20mA Maximum value 4V 4mA Minimum value Differential function OFF disabled Display reverse function OFF disabled ECO display function OFF disabled Display digit limit All digits displayed Settings when not measuring KEEP Zero reset memory function ON Gain select METAL Auto scale value 100 L HIGH threshold value 100 00 LOW threshold value 0 00 Sub digital disp
43. ICATIONS AND DIMENSIONS Explains concerning ratings and performance Qc Lu He n I o N Z Lu H a I Oo mMm Z LI H a lt x I i9 st Z LI H a lt x I o Te Z LI H n I Oo CONTENTS In order to use this product safely 00 0 0 eee eeeeeeeneeeeneeeeaeeeeeeeeatenens 8 About Laser Safety 20 0 0 ee eecceeseeceneeseeeseaeeeeaeeeeaeesaaeeeaneseaeeeeseeseneeeeanerenees 9 1 IS A AEG iniu E cle AeA oe ee esi te bb eh healed etes 9 2rFDA1a Edere tette petto di mde a a a cosctetur arie teat 10 Handling Precautions seseee emen 15 Checking the Package Contents ssssseem 17 About Markings noire iege ette nde Ferien nien 18 List of controller LED display characters 18 When this happens 5 eee i te IHRER re ERE 20 CHAPTER 1 FOR PERSONS WHO WANT TO USE THE PRODUCT RIGHT AWAY 23 1 1 For Persons Who Want To Use The Product Right Away 24 1 2 Connecting The Sensor Head And Controller 25 1 3 Laser Beam Alignment ssssseem mee 27 1 4 Setting Auto Scaling seeeeeem negent 28 1 5 Setting The Standard Laser Beam Reception Intensity 30 1 6 Setting The Linear Output 31 1 7 Setting The Judgment Output sssssssseeee 33 1 8 Starting Measurement ssssssssse mee 35 CHA
44. If there is a teaching error the threshold value is not changed POINT 88 Teaching the 2nd point ZERO ENABLE When setting of the 1st threshold value is Hien LDONO m O completed set the work piece for the 2nd ORS point then press the ENT key for 3 seconds or more Press the ENT key for 3 sec or more HIGH ZERO ENABLE The center value between the 1st point and CUUDONLIUNE LI the 2nd point on the work piece will be w displayed in the sub digital display and will blink 2 times The number will blink 2 times then will remain lighted up HIGH ZERO ENABLE After the sub digital display blinks 2 times it CUUDONCIUNE O will remain lighted up and the threshold value ll will be set End setting k Numerical values in the figures are display examples m If there is a teaching error the threshold value is not changed 89 CHAPTER 3 CHAPTER 3 3 6 5 Automatic teaching Measurement is executed while the RIGHT key and the ENT key are pressed simultaneously then the center value between the maximum and minimum measurement values becomes the threshold value The threshold value can be set according to the detected object The threshold value is entered when the keys are released B Example of automatic teaching Sensor head emitter Sensor head receiver Maximum laser beam received intensity i Sensing object 1 Movement of About the center Sensor head emitter
45. Intensity of laser beam received Amount of laser beam interrupted display Intensity of laser beam received display Auto scaling setting Operation Output operation When full laser beam is received Display Linear output When full laser beam is interrupted Intensity of laser beam interrupted display When full laser beam is received When full laser beam is interrupted HL T1010A HL T1010F Intensity of laser beam received display When full laser beam is received When full laser beam is interrupted Intensity of laser beam interrupted display When full laser beam is received When full laser beam is interrupted HL T1001A HL T1001F Intensity of laser beam received display When full laser beam is received When full laser beam is interrupted Intensity of laser beam interrupted display When full laser beam is received When full laser beam is interrupted Note The linear output shows an example of the default value in the case of voltage output If auto scaling is set all the settings are automatically returned to the default values set at the time of factory shipment so exercise caution E Setting method 1 Set the Mode Select switch in FUN position RUN THR FUN 58 2 Display Aut a5 using the LEFT RIGHT keys 4 D Auto scale 3 Select the display contents using
46. P 112 P 111 P 141 P 129 Reference Page N Non measuring time setting Sets the output when in the non measuring state such as the reset time P 138 Normal hold e This is the hold function in the Off state P 113 P Peak hold Holds the maximum value of the measurement P 114 values obtained during the period defined by the timing input Peak to peak hold Holds the peak to peak value from the measurement values obtained during the period defined by the timing input Positioning teaching The value used for teaching becomes the threshold value P 117 P 85 S Sample hold Holds the value sampled at the instant that the timing signal was input Scaling function Sets the measurement value display to the desired value Self bottom hold Holds the minimum value of the measurement values below the threshold value measured during the measuring period Self peak hold Holds the maximum value of the measurement values above the threshold value measured during the measuring period Setting initialization Returns the settings to the default values set at the time of factory shipment Standard light reception Records the light reception intensity in the intensity setting installation state as the standard light reception intensity Sub digital display change Changes the contents of the sub digital display T Teaching A function that sets the threshold value
47. PTER2 BEFORE USE 2 1 37 2 1 Laser Collimated Sensor sssss 38 2 1 1 Outline of the HL T1 series 38 21 2 Sensor head on oseuediaetum reae etes 39 21 97 Gontroller z ic dco t e ti ep etit de o teen 39 234 Calc lation ult co So t ie n costes taie See 39 2 2 Parts Description eese inen eina trnentn dein 40 2 2 1 S nsorhead 5 arenosis tertie 40 2 2 2 Controller optional eese 41 2 2 8 Calculation unit optional emm 42 2 2 4 Controller CH No 2 0 eeecceeseeeeseeeeeeeseeeeeeaeeeneesaneeeaeeseaeeseaeeesaeessenesenees 42 2 3 External Inputs and Outputs sssssm 43 2 3 1 Input output lines ier eem eate 43 2 3 2 Inputs sc citat fed eu ette ei teet eth ee eee 44 2 3 9 OUtpUIS iei d de e EU pere HER EL Roo e ERG ERR eR Res 46 2 4 Input Output Circuit Diagrams seH 48 2 4 4 NPN output type HL AC1 sssm mee 48 2 4 2 PNP output type HL AC1P sssee 49 2 5 Mounting Method ssseeeeeeemneemeeen eene 50 2 534 S nsothead ER aU ed ul tice 50 2 5 2 Controller ui inae eee e Rr ERG HERR a Ranae 52 2 5 Connections aede een asda en Uc e a Ec e Get dn 2 6 1 Connection cable to controller eeeeeeeeeeeeeeeennennnnnnnnnnnn 2 6 2 Connection cable to sensor head 2 6 3 Cable extension
48. Panasonic USER S MANUAL Collimated Beam Sensor Ultra compact Laser Class 1 HL T1 Series ME HLT1 04 No 0018 37V Thank you for purchasing the ultra compact laser collimated sensor HL T1 series In order to realize the full potential of the outstanding performance of this product please read this USER S MANUAL thoroughly and determine the optimum methods for correct use This product undergoes a rigorous inspection before being shipped but be sure before attempting to use it please perform an operation check to assure that there is no damage or defects that may have occurred during shipping In the unlikely event that damage is found or in the case that this product does not operate in accordance with specifications please contact the retail shop where you purchased it or this company s business office m Caution This product has been developed produced for industrial use only The pictures included in this USER S MANUAL may differ slightly from the actual product Please understand this in advance The contents of this USER S MANUAL are subject to change without notice due to future improvements Unauthorized reproduction or transfer of this USER S MANUAL and accompanying software in part or in whole is prohibited We have done our utmost to make this USER S MANUAL as perfect and complete as possible but any points which are doubtful or in error or if there are any pages that are impro
49. R Threshold Mode ssssseseeeneeneneneeneennnns 3 6 1 Direct threshold value input sm W Changing the numerical value seenn W Fixing the numerical value esseeeseeeeeeeeeeenneenenennenennen 3 6 2 Teaching aiin emet 3 6 3 Teaching positioning E Example of teaching positioning 3 6 4 2 pointiteachilig delete c evertere peinture tere oce enl li Example of 2 point teaching eeseeseeeeeeennenneenenn 3 6 5 Automatic teaching ERREUR NN ASINE li Example of automatic teaching seseseeeennennen OT 3 7 FUN Function Mode aissei hi eiert isinara es 93 3 7 1 Basic operation ome eiu ede oin REG 93 3 7 2 Basics of mode changes ssssssem 93 3 7 8 Changing setting values other than numerical values 94 3 7 4 Changing setting values in case of numerical values 96 W Setting the numerical value when normal enne 97 E Setting the numerical value when abnormal eene 98 3 8 Functions That Can Be Set In The FUN Mode 99 3 8 1 Auto scaling function sssssseeem mme 99 3 8 2 Scaling f nctiorn ect rr necne ieee is 101 Wilf you desire to offset the display value
50. Receiver RP17 13P 12PC manufactured by Hirose Electric Co Ltd Manufactured by JST Mfg Co Ltd XAP 04V 1 164 5 2 2 Controller Bl HL AC1 HL AC1P Units mm 5 2 cabtyre cable 0 15m 5 2 cabtyre cable 2m HEE amp v den B i 3 3 6 je 64 3 ii Ww H a m CI 34 3 BET IA f LL es CES d He S i 36 8 Suitable for a 35mm width DIN rail Dimension with connector cover open Units mm 165 CHAPTER 5 CHAPTER 5 B MS HLAC1 1 Controller mounting bracket Units mm 15 9 l l ka 112 2 M3x0 5 DII E p EE 11 6 Units mm Assembly dimensions is toH Ha 16 F 4 3 Suitable for a 35mm width DIN rail 13 4 36 8 2 3 2 54 3 4 te LITE 32 2 14 e 16 1 V Jr IL S Ha Y i n ul 11 64 22 4 16 166 5 2 3 Calculation unit B HL AC1 CL Units mm Linking connector 24 9 p a 4 J Connection indicator Orange 57 54 9 gt L Jd rf e gt 5 f 30 56 DN I i r amp YY i b P d ads 5 36 7 167 CHAPTER 5 5 3 INTENDED PRODUCTS FOR CE MARKING The models listed under CHAPTER 5 SPECIFICATIONS AND DIMENSIONS come with CE Marking As for all other models please contact our office C CHAPTER 5 168 APPENDIX FUNCTION INDEX 169 FUNCTION INDEX
51. T 86 3 6 4 2 point teaching The center point between teaching points 1 and 2 becomes the threshold value Using this method minute level differences in the sensing object such as differences equivalent to the thickness of a sheet of paper can be judged B Example of 2 point teaching Sensor head emitter Sensor head receiver Teaching point 1st T1 1st point Press the ENT key Sensor head emitter 1 in 2nd Sensor head receiver eaching poin T2 Sensor head emitter Threshold value T T2 2 87 CHAPTER 3 B Setting method Q Teaching the 1st point ZERO ENABLE Hen LDONO NN O Press the ENT key ZERO ENABLE hen LOND WM O CHAPTER 3 then will remain lighted up c The number will blink 2 times ZERO ENABLE men LDONO N O Set the mode select switch in the THR position RUN THR FUN Select the threshold value that is to be input by teaching or direct input using the threshold value select switch CS Set the work piece then with the sub digital display lighted up press the ENT key for approximately 1 second The measurement value for the work piece will be displayed in the sub digital display and blink 2 times All the digits will blink at once After the sub digital display blinks 2 times it will remain lighted up and the threshold value will be set k Numerical values in the figures are display examples m
52. Units mm Emitter i m HI 15 ET i l J i Y hd p i IP 49 34 Qo j h X CL S tg H Y H29 09 C H3 Ol lier f M 23 5 Units mm Receiver i gri 15 ae PT TESS D Y LI L ILLC 84 Laser beam center 15 19 epean tT l 9 SUO h r amp 15 H HFge C amp IJ i1 el iS i 125 155 CHAPTER 5 CHAPTER 5 B HL T1005A 5mm Type Units mm Emitter 2 3 2 gt i 28 2 6 cable 0 52m Gray 15 2 K sl r9 LJ Neat Manufactured by JST Mfg Co Ltd XARR 04VF Emission indicator Green amp Units mm Receiver 2 3 2 ja 2 8 2 6 cable 0 52m Black 1 A te H ES FL le N Manufactured by JST Mfg Co Ltd XARR 04VF P B HL T1005F 5mm type Units mm Emitter 2 3 2 0 2 34 2 8 l 2 6 cable 0 52m Gray A 7 PROS A i i COFIOOOOOOOOQ 5b 36 5 Manufactured by JST Mfg Co Ltd Certification identification label XARR 04VF 50 u m polyester film i 10 Laser beam shielding plate Emission indicator Green Units mm Receiver 2 03 2 19 2 8 i 5 je 2 6 cable 0 52m Black my P 15 9 T h ae c hl y 4 N l Manufactured by JST Mfg Co Ltd Laser beam center XARR 04VF 157 CHAPTER 5 CHAPTER 5 B
53. Zero Reset during Measurement For example if you desire to evaluate the level difference in this detection object You always want to evaluate this F gt height While measuring zero reset can be enabled at 4 Point A Point B Measurement value NM Q i Bb ij R L L Wei Threshold value The only way is to set the threshold value at the absolute height t cannot be meas ured accurately 4 Zero reset level Threshold value 2 With zero reset Time Evaluation is done by always comparing this level differ ence with the threshold value In this case it is recommended that zero reset memory be disabled POINT Reference See 3 8 15 Zero Reset Memory Function concerning the setting method 79 CHAPTER 3 3 5 4 Setting the standard laser beam reception intensity This function registers and stores the current laser beam reception volume in memory as the standard laser beam reception intensity Set this setting in the full laser beam entry state The laser beam reception intensity during full laser beam entry becomes the 100 laser beam reception intensity full scale F S If this function is used the display and the linear output are set on the full scale F S automatically The linear output becomes the full scale of the value set by Monitor Focus It can also be used to correct the laser beam reception intensity when there is
54. a change in the laser beam reception intensity due to dirt etc on the front glass Sensor head emitter Sensor head receiver Example Laser beam reception intensitry 83 23 display output Execute the standard laser beam reception CHAPTER 3 intensity setting In the full laser beam entry state press the DOWN key for 3 seconds or more Laser beam reception intensity 10096 display output E Setting method p Y RARE Set the full laser beam entry state ZERO ENABLE Set the mode select switch in the RUN LDONCI NM O position RUN THR FUN Press the DOWN key for 3 seconds or more while zero reset is not being executed The value in the figure is for the case where the i Press the DOWN keyfor3 sec ormore auto scaling setting is 100 L If the laser beam reception intensity is displayed in mm units this ZERO ENABLE setting becomes the maximum value Also if the LONO LJ LJ laser beam interrupted intensity display d is selected it becomes O If the linear output is set f i i x Vt N by monitor focus that becomes the setting value i E L E b The standard laser beam reception intensity is ao aa CN stored in memory The next time the power is turned on the set standard laser beam reception intensity is read out Numerical values in the figures j Y are display examples Perform this setting after the auto scaling setting is completed If auto scaling is reset after setting t
55. ace digits A decimal point is not displayed LEFT key at gt RIGHT key m Resolution display The linear output s resolution is shown HeH ZERO ENABLE The measurement value is displayed in the DONC m O main digital display The resolution is displayed in the sub digital display A is displayed in the top place digit The display is updated in intervals of approximately 1 second LEFT key 1 gt RIGHT key Returns to display of the threshold value k Numerical values in the figures are display examples 75 CHAPTER 3 3 5 3 Zero reset cancellation The following tasks can be done by executing zero reset The display value can be set at 0 The linear output when the display reads 0 is made the center output value of the 2 points set by monitor focus In the default state the current output is 12mA and the voltage output is OV Zero reset can be canceled The measurement value after zero has been displayed uses that value as the reference and the measurement can show the deviation of the work piece from that reference Also the judgment output judges with the display value as the reference This is effective for tolerance judgments of work pieces Even if zero reset is executed the deviation from the linear output value with respect to the measurement value does not change m The range where zero reset can be used is between 0 and 100 when the laser beam reception inte
56. alues The method for changing the desired mode setting values other than numerical values is as shown below Example Changing the hold setting HIGH ZERO ENABLE Using the method described in 3 7 2 Mode m OONT m LJ setting basics change to the mode where you desire to change the settings Press either the UP or DOWN key to start the setting change Press either the UP key or the DOWN key ZERO ENABLE The current setting value is displayed in the DONC m O sub digital display in the blinking state CHAPTER 3 94 Change the setting value as shown below 4 y P4 lo f Change the setting value forward direction rr ILE D m Change the setting Cancel the setting and return to the i previous setting value Change from J blinking to remaining lighted up 2 NE p l 1 V Cancel the setting Return to the previous setting value Change from blinking to remaining lighted up B Setthe setting value If the setting value remains in the blinking state it will not be set and is not saved Set the setting value by the following method Example ZERO ENABLE When selection of the setting value is nm LDONO m O completed press the ENT key to set the setting value The sub digital display will change from blinking to remaining lighted up and the setting value will be set The setting value is saved to EEPROM End
57. alues cannot be set then reset the threshold values Auto recovery The set numerical value is too large See 4 1 4 Scaling cannot be set to 4 1 7 Hysteresis cannot be set Input the appropriate numerical values Auto recovery The set numerical value is too small See 4 1 4 Scaling cannot be set to 4 1 7 Hysteresis cannot be set Input the appropriate numerical values Auto recovery 4 1 3 Error display during adjacent sensor calculation Display E dhHt blinking Cause and countermeasure The adjacent calculation communications data are abnormal Set the 1CH side controller in the THR mode or the RUN mode Check if the light reception intensity of the 1CH side controller is not abnormal Check if the connections between the controllers are normal f there is no improvement replace the controller or the calculation unit Recovery method Auto recovery or replace the controller or calculation unit E chL blinking Single unit operation was attempted with A B or A B still selected Connect the 2 units again turn adjacent calculation off then try single unit operation f the above operation is difficult carry out setting initialization processing Auto recovery 145 CHAPTER 4 CHAPTER 4 4 1 4 Scaling cannot be set In the following cases the scaling setting becomes NG If the width between the points in 2 point
58. ase that the detection distance is 0 to 500mm When it is 500 to 2 000mm the size is Q 1to q 2 5mm 2 In case that the detection distance is 0 to 500mm When it is 500 to 2 000mm the size is 50yum 3 In case of a detection distance of 0 to 500mm and an average sampling rate of 64 times with the light half cut off At 32 times it is 5um 4 In case of an average sampling rate of 64 times At 32 times it is 5um 5 Value calculated with the linear output allowance factor 3 controller included in the calculation of the detection width 6 In case of a detection distance of 0 to 500mm and an average sampling rate of 64 times At 32 times it is 5um The value calculated imagining a detection width of 1mm with the light cut off the smallest detection object near the center and with the allowance 3 the linear output included in the detection width calculation when connected to the in 149 CHAPTER 5 5 1 3 Controller Type NPN Output Type PNP Output Type m Model No Applicable sensor Head HL AC1 HL AC1P HL T1001A HL T1005A HL T1010A HL T1001F HL T1005F HL T1010F Supply voltage 12 to 24V DC 10 Ripple P P 10 or less Current consumption 190mA or less when connected to the sensor head Measuring cycle 150us Linear output Current voltage output switchable Note 1 During current output 4 to 20mA F S Maximum load impedan
59. asuring state RUN THR FUN 32 1 7 Setting The Judgment Output Set the threshold values for the HIGH and LOW judgment output The main digital display shows the measurement values and the sub digital display value shows the threshold value B Setting method 1 2 Set the mode select switch in the THR position Select the threshold value for the direct input setting method using the threshold select switch RUN THR The selected threshold value is set FUN C3 Pressing the UP DOWN RIGHT LEFT key causes the set column to blink ZERO ENABLE T LONO m O PASS D LOW Ed gt Press the UP DOWN LEFT RIGHT key 33 CHAPTER 1 4 Pressing the RIGHT LEFT key shifts the column up or down and pressing the UP DOWN key raises or lowers the numerical value and sets it o VIC The column rt t A a being set blinks CHAPTER 1 5 When setting of the value is complete press the ENT key E to enter the value 6 All the digits of the sub digital display will blink 2 times then the numerical value will be saved in memory After blinking 2 times the display will remain on ZERO ENABLE js LONO M O Setting completed 7 Reverse the setting of the threshold value select switch between H and L then set the other threshold value in the same way 8 Set the mode s
60. ault state set at the factory is display of units and display of the intensity of laser beam received by the receiver 1 Selecting the display Select whether the laser beam reception intensity will be displayed in the main digital display in units or in mm units of the 5mm 10mm 30mm width as shown in the table of the next page 2 Selecting the amount of laser beam received amount of laser beam interrupted Select whether the display and the linear output will operate with respect to the intensity of laser beam received by the receiver or the intensity of laser beam interrupted Sensor head emitter Laser beam received width Sensor head receiver Laser beam interrupted width If you desire to measure the width of laser beam received gt Select L If you desire to measure the width of laser beam interrupted gt Select d 3 Setting Select the combination of display and intensity of laser beam received intensity of laser beam interrupted then press the ENT key to fix the setting Example In the case of the HL T1005A with a measuring width of 5mm displaying the intensity of laser beam received by the receiver Sensor head emitter Sensor head receiver Measuring width 5mm amount of laser beam received displayed Select 5 L and press the ENT key Bl 57 CHAPTER 2 E Setting examples according to each sensor head Sensor Head CHAPTER 2 HL T1005A HL T1005F Detection width
61. ay in the figure is a Min setting example End setting 140 3 8 17 Key lock function The controller s key input can be disabled Once the key input is disabled the controller will not accept any key inputs until the key lock is released Use this function to avoid changing the setting by mistake B Key lock setting method Press the UP DOWN LEFT and RIGHT keys all simultaneously for 3 sec Set the mode select switch in the FUN position RUN THR FUN Press the UP DOWN RIGHT and LEFT keys all simultaneously for 3 seconds or more tact is displayed in the main digital PEAS is displayed for 3 seconds in the sub digital display After 3 sec Qo is displayed in the sub digital display and the key lock setting is completed Press the UP DOWN RIGHT and LEFT keys all simultaneously for 3 seconds or more FrEE is displayed in the main digital TESTATUR is displayed for 3 seconds in the sub digital display After 3 sec is displayed in the sub digital display and key lock is released However operation of the following keys is enabled Mode select switch operation Key lock release operation Threshold select switch operation 141 CHAPTER 3 Memo YALdVHO 142 CHAPTER 4 ERRORS WHEN THIS HAPPENS This chapter explains concerning the display when each type of error occurs and the treatment etc 4 1 Errors Wh
62. ble and keep the total length to within 10 meters Be sure to use the exclusive extension cable HL T1CCJ 1 to extend the cable from the sensor head Use the same type of shielded cable for wiring from the controller 15 Environment Avoid dust dirt and steam Take care that the sensor does not come in direct contact with water oil grease or organic solvents such as thinner etc In case noise generating equipment switching regulator inverter motor etc is used in the vicinity of this product connect the frame ground F G terminal of the equipment to an actual ground Do not allow any water oil fingerprints etc which may refract light or dust dirt etc which may block light to stick to the emitting receiving surfaces of the sensor head In case they are present wipe them with a clean soft cloth or lens paper Prevent sunlight or light of the same wavelength or other interfering light from shining on the sensor head s light receiver In cases where particular accuracy is required install a shade plate etc so that the interference light will not strike the sensor head If the object being measured has a mirror surface or is a transparent body it may be impossible to measure it accurate so please exercise caution When the sensor is mounted stress should not be applied to the sensor cable joint and the connecto
63. bre 5 3 INTENDED PRODUCTS FOR CE MARKING eessss 147 CHAPTER 5 5 1 Ratings Performance 5 1 1 Sensor head Type 1mm type 5mm type 10mm type Item Model No Applicable controller HL T1001A HL T1005A HL AC1 HL AC1P HL T1010A Emitting method Pulse modulated Sensing range 0 to 2 000mm 0 to 500mm Sensing width 1mm Note 1 5mm 10mm Min sensing object 8um opaque object Note 2 0 05mm opaque object Q9 0 1mm opaque object Repeatability 4um Note 3 4um Note 4 Linear output resolution Note 5 4um Note 6 4um Note 4 Emission indicator Green LED Lights up during laser emission Ambient temperature 0 to 50 C No dew condensation Storage 25 to 70 C Ambient humidity 35 to 85 RH Storage 35 to 85 RH Emitting element Red semiconductor laser peak emission wavelength 650nm Laser class Class 1 JIS IEC Max output 0 2mW or less 0 35mW or less Material Case Polyesterimide Case cover Polycarbonate Front cover Glass Cable extension Extension up to total 10m is possible with the exclusive extension cable Weight Emitter 15g approx Receiver 15g approx Emitter 15g approx Receiver 15g approx Emitter 30g approx Receiver 20g approx
64. by connecting 2 units together 39 CHAPTER 2 2 2 Parts Description 2 2 1 Sensor head Emitting indicator Green Lights up when emitting laser beam Emittier side sensor head connection connector CHAPTER 2 Receiver side sensor head connection connector Receiver Side view attachment Installation screw Emitter receiver unit Emitter side sensor Sensor head to controller connection cable 1 5m head connection connector Cable color Gray Controller connection connector Receiver side sensor head connection connector Cable color Black 40 2 2 2 Controller optional Output cable i f cover opens Input cable p and closes with connector P CHAPTER 2 Main digital display Red measurement value function display etc Judgment output indicators HIGH Orange Sub digital display Yellow threshold value voltage current value laser reception intensity reseption etc Voltage output Current output 41 CHAPTER 2 2 2 3 Calculation unit optional Lights up when connected to a controller 2 2 4 Controller CH No If 2 controllers are connected using the calculation unit 1CH comes to the top side and 2CH comes to the bottom side when the normal display direction is used 42 2 3 External Inputs and Outputs 2 3 1 Input output lines External input and output lines are assigned to the following functions
65. ce 300Q During voltage output 4V F S Output impedance 1000 In the monitor focus function it can also be set at 5V 0 to 5V etc Temperature characteristics 0 2 F S 1 C Note 2 Settable average sampling rate Note 3 1 to 4 096 13 steps Judgment output NPN transistor open collector Maximum sink current 50mA Applied voltage 30V DC or less between judgment output and OV Residual voltage 1 2V or less at 50mA sink current PNP transistor open collector Maximum sink current 50mA Applied voltage 30V DC or less between judgment output and V Residual voltage 2V or less at 50mA source current Number of outputs HIGH PASS LOW 3 values output Output operation ON when the received beam level reaches the threshold valve Short circuit protection Incorporated Laser OFF input CHAPTER 5 OV connection Laser emission stop Open Laser emission Applied voltage 30V DC or less at 0 1mA leak current V connection Laser emission stop Open Laser emission Applied voltage 30V DC or less at 0 1mA leak current Zero reset input OV connection Zero reset operates Open Zero reset disabled Applied voltage 30V DC or less at 0 1mA leak current V connection Zero reset operates Open Zero reset disabled Applied voltage 30V DC or less at 0 1mA leak current Timing input
66. changes Measurement value Average sampling rate 1 Cycles 10 A Lu V A i i 10 cycles j Time b j lt mm Oo Time Since there is no difference with the measurement value the differential value is 0 Since there is a difference with the measurement value the differential value changes The amount of change in the measurement value is the difference between the value in this measurement and that in the previous m measurement If the average sampling rate is increased the change volume becomes smaller so exercise caution 133 E Setting method First select SE amp or Rii in the special settings LeLoSE v spacial sting dismay SE Senno riata diSP seme Eke ore 7 ALL Leste Lath SEt Rit A Press the ENT key d FF p Pressing the LEFT or 41 RIGHT key select the o differential function CHAPTER 3 Next set the differential function Differential function When ON ROTE C d Press the UP DOWN LEFT or RIGHT 5088c key to set the number of cycles 4 Press the ENT key to set the value Number of e input method Press the UP or DOWN keys the numerical value D Press the LEFT or RIGHT keys change the digit g Press the ENT key to set Id cMc n 1BOOc Sinks stops V End setting Numerical values in the figure are setting examples 134 3 8 11 Display reverse function T
67. ct 10min after the power is supplied Immediately on supply of power the electrical circuit has yet to stabilize which may cause variation in measured values After turning on the power there is a muting period of approximately 5 sec so exercise caution Take care that the wrong wiring may damage the sensor Verify that the supply voltage variation is within the rating If power is supplied from a commercial switching regulator ensure that the frame ground F G terminal of the power supply is connected to an actual ground Make sure to use an isolation transformer for the DC power supply If an auto transformer single winding transformer is used this product or the power supply may get damaged In case a surge is generated in the used power supply connect a surge absorber to the supply and absorb the surge Wiring Do not run the wires together with high voltage lines or power lines or put them in the same raceway This can cause malfunction due to induction Make sure to carry out the wiring in the power supply off condition The linear output is not equipped with a protective circuit against short circuits Do not connect the power supply or capacity load directly When using the calculation unit connect the mutual controller s linear GND Be careful not to apply static electricity to the connector during wiring Doing so could cause breakdown Extend the cable between the sensor head and the controller using the exclusive ca
68. ction object and carrying out internal calculations in the sensor After teaching it is also possible to fine adjust the threshold values and perform teaching again The setting methods include 3 different types Positioning Teaching 2 point Teaching and Automatic Teaching 3 6 3 Teaching positioning The measurement value acquired during teaching becomes the threshold value B Example of teaching positioning Sensor head emitter Teach Sensor head receiver eaching value Threshold value CHAPTER 3 B Setting method ZERO ENABLE HIGH Set the mode select switch in the THR faa LDONO M O position RUN THR FUN Select the threshold value that is to be input by teaching or direct input using the threshold value select switch z Press the ENT key Set the work piece then with the sub digital display lighted up press the ENT key for approximately 1 second 85 ZERO ENABLE men LONO MN O The number will blink 2 times then will remain lighted up CHAPTER 3 End setting The work piece s measurement value will be displayed in the sub digital display and will blink 2 times All the digits will blink together After the sub digital display blinks 2 times it will remain light up and the threshold value will be set k Numerical values in the figures are display examples m If there is a teaching error the threshold value is not changed POIN
69. d could be damaged Please follow the standard torque specifications Also be sure to use the M2 screws with washers length 6mm supplied for mounting screws O When using the side view attachment be sure to adjust the laser beam axis after installing the attachment Also be sure to perform the standard light reception intensity setting after adjusting the sensor head laser beam axis 51 CHAPTER 2 2 5 2 Controller Mounting Dismantling 1 Fit the front of the hook on the 35mm 3 Take hold of the controller and push it width DIN rail in the direction of its front end 2 Push the rear portion of the hook 4 Lift up the front end The controller down onto the 35mm width DIN rail can then be removed CHAPTER 2 35mm width DIN rail Do not attempt to reverse the order of steps 1 and 2 If mounting is attempted in reverse order it could result in reducing the mounting strength of the mounting fitting If the front end of the controller is lifted up without first pushing it in the direction of the front end the hook on the rear end could be broken so exercise caution 52 2 6 Connections 2 6 1 Connection cable to controller 1 Insert the controller connection connector on the connection cable with the controller s input cable connector inserting it until the ring on the outside of the connector locks 2 To disconnect the cable take hold of the ring on the outside of
70. e 256 time amp 8 we 64 64 time VY 32 32 time 16 time 8 time 4 time 2 time Pu c oa 1 time k Numerical values in the figures are display examples 110 3 8 4 Hysteresis width setting This setting determines the hysteresis hysteresis width of the threshold values The desired value can be input directly or the auto hysteresis setting can be used B Direct input Input the hysteresis width value directly Hysteress width setting Press the UP or DOWN keys change dh V ie rumericaivaue BBRERI D Press the LEFT or RIGHT keys change the digit fl Press the ENT key to set the value Blinks 2 times CHAPTER 3 Blinks stops lt P CE Oe B Auto hysteresis setting aa c El Press the ENT key 3 sec or more If the auto hysteresis setting is used the hysteresis is set automatically so that it becomes approximately 2 times the resolution k Numerical values in the figure are setting examples If the hysteresis Hys is too great and m HIGH threshold value LOW threshold value Hys it will become impossible to get a PASS judgment so the setting cannot be done Make the hysteresis setting value smaller so that the above conditions do not occur 111 CHAPTER 3 3 8 5 Hold This function extracts data of special points in the display values maximum or minimum values etc outputs and displays them There are 6 types of hold peak hold bo
71. e SEE Disable CH L1 Press the ENT key to end the ECO mode nd setti The display in the figure is a setting example 136 3 8 13 Display digits limitation This determines the number of display digits in the main digital and sub digital displays If the number of digits is limited the digits are turned off beginning with the lowest order digit Also all the digital display is turned off when O digit is selected However the above contents are applicable only in the RUN mode B Setting method First select d SP or Rii in the special settings menu cii gt CHAPTER 3 SPet Sree d SPJ LL LE Press the ENT key dit it EB ooo n RIGHT key select the S display digits limitation Next set the number of display digits Display 5 digits Display 4 digits Display 3 digits L1 Press the ENT key to end the display digits limitation The display in the figure is a setting example 137 3 8 14 Non measuring time setting This sets the output method during non measuring time during reset input when the laser beam intensity is abnormal ETE Non measuring time setting orc CLAMP KEEP Judgment Output All OFF Keep the value from just before Clamp the maximum output value the non measuring state Maximum output value Voltage output 5 5V approx Current output 23mA approx E Setting method First
72. e 1st Measurement value Current mA measurement is completed P 23 Value A output Value B output ame REN N Self trigger level Sampling FR Sampling i Start of hold mode Power turned on and the mode select reset input changes from ON to OFF Hi Judgment outputs while the hold mode is in use Judgment outputs while the hold mode is in use are based on the value after hold measurement value Therefore while the hold mode is in use the linear output judgment output and display value do not change until the next measurement is completed and the value after hold is changed Also when the hold mode starts and until the 1st measurement is completed the following conditions are fixed Linear output Clamped at the maximum output Judgment output All OFF Main digital display Example of judgment output during hold in case of peak hold The output is clamped at the Display value Output value 4 maximum value until the 1st Measurement value cx measurement is completed Ww Current mA af Value A output Value B output oa 23 7 P P Pd f rI o HIGH threshold value Sampling ON Timing input OFF Time R J Time Start of hold Always OFF until the 1st A D 4 mode measurement is completed After the 1st measurement is completed Power turned on and the the judgment is output based on the value after hold measurement value mode s
73. e arranged on the controller s operating face as shown in the figure below Main digital display Red measurement value function display etc Zero reset indicator Green Laser emitting indicator Green Enable indicator Green Judgment output indicators HIGH Orange PASS Green LOW Yellow CHAPTER 3 Sub digital display Yellow threshold value voltage current value laser reception intensity reseption etc The current output voltage output select switch is located on the bottom of the controller Current voltage select switch Voltage output Current output 63 3 1 2 Outline of indicators 1 Laser emitting indicator LD ON Green Lights up when the sensor head is emitting laser beam Laser Diode LD 2 Judgment output indicators HIGH Orange PASS Green LOW Yellow These indicators light up under the following conditions Each respective judgment output operates in the same way HIGH judgment indicator Measurement value gt HIGH threshold value PASS judgment indicator LOW threshold value S Measurement value HIGH threshold value LOW judgment indicator Measurement value Low threshold value 3 Main digital display 5 digit red LED display When in the RUN mode it displays the measurement value mm During measurement hold it displays the hold value mm In Reverse mode the
74. e sensor head 146 CHAPTER 5 SPECIFICATIONS AND DIMENSIONS This chapter explains concerning ratings and performance 5 1 Ratings Performance ssessssssseeeeeeeeem ene 148 5 1 1 5 1 2 5 1 3 5 1 4 Sensor lead airen rerien etd ci te ds 148 Sensor head FDA compatible sseseeeenne 149 Controllers ete BID sit 22 A cece teeta oA Calculation unlb 228 2 etcetera Si Bota atus 5 2 Dimensions ect vede e cgo eder ga EO URN PCR 5 2 1 5 2 2 5 2 3 Sensor head sssss BIHL T1001A o 1mm type BIHL T1001F 9 1mm type WHL T10010 Dimensions with side view attachment HL T1SV1 BIHL T1005A 5mm type nennen tnn tnn nnns BIHL T1005F 5mm type i a a aea nnns WHL T1005c Dimensions with side view attachment HL T1SV1 BIHL T1010A 10mm type eeseeeseeeeenennennnnn enn BIHL T1010F 10mm type WHL T10100 Dimensions with side view attachment HL T1SV2 IIMS HLT1 1 Sensor head mounting bracket for HL T10010 HL T10050 162 E MS LA3 1 Sensor head mounting bracket for HL T10100 163 BICN HLT1 1 Sensor head to controller connection Cable 164 Controller nts ette atl eat ie et eet e vete tod BIHL AC1 HL AC1P ooo etree MMS HLAC1 1 Controller mounting bracket Calculation unit seeeeseseee BIHE ACT CL nieto RO pem de te Eten a
75. e sensor head Mount the emitter and receiver The laser beam has directivity so be careful of the mounting direction of the emitter and receiver Installation hole The tightening torque should be 0 3N m or less Use the screws with washers supplied with the sensor for mounting HL T1001L HL T1005L HL T10100 M3 length 20mm screws with washers MS length 25mm screws with washers Sensor head mounting brackets accessories Sensor head mounting brackets accessories Do not touch the emitter and receiver surfaces of the sensor head If fingerprints etc get on them it will become impossible to measure correctly If you touch them by accident stop the laser emission then use a soft lint free cloth or lens cleaning paper to wipe off the surface 50 Mounting the side view attachment HL T1SV 1 O The optional side view attachment HL T1SV 1 can be mounted on one side only on either the emitter or the receiver and used Use the M2 length 6mm screws supplied with the side view attachment to mount it and the tightening torque should be 0 08N m or less Use equal tightening torques on both the left and right sides during mounting If the torque on one side is stronger than the other side it could cause the laser beam to be distorted If the screws are tightened beyond the specified tightening torque there is danger that the part where the mounting holes are locate
76. eee 104 W f you desire to correct the display value to the actual width 105 Wilf you desire to use the desired display value eeseeeeeeess 107 If you desire to measure the width of the detected object 108 3 8 8 Average sampling rate eeeeeeeese 3 8 4 Hysteresis width setting 3 8 5 3 8 6 3 8 7 3 8 8 3 8 9 3 8 10 3 8 11 3 8 12 3 8 13 3 8 14 3 8 15 3 8 16 3 8 17 feri il eaktiold teet a na reir re eerie eee ed lil Bottom hold E Sample hold li Peak to peak hold M BiiSelf peak hold reete nire ore ern nne ner reve W Self bottom hold esses nnne i Timer period II Without timer E OFF delay timer eus MON delay tinere oer nont aires Rees MONE SHOT UMEL aniio insae e ra re E eere rte ee v Rn Setting initialization eeeeeseeseeeeeeeeeeeeeneenene nnne Monitor focus function Differential function Display reverse function EGO display function n deae d o tne Display digits limitation eeenm Non measuring time setting 138 Zero reset memory function eeeeee 139 Gain switching eseeessess Key lock function EE 3 1 Outline of Display Operations 3 1 1 Operating face The indicators and operating switches ar
77. elayed longer than normally POINT immediately after the reset input is cleared 45 CHAPTER 2 2 3 3 Outputs 46 1 Judgment output There are 3 types of judgment output HIGH PASS LOW The timing and time chart for each respective output are shown in the table below and in the graph on the next page Threshold value This is the value that becomes the boundary for the HIGH PASS LOW outputs There are two threshold values the HIGH threshold value and the LOW threshold value The threshold value has Hysteresis Hysteresis Hysteresis width This is said to be the difference between the operation and reset measurement values If the hysteresis is too small chattering could occur or conversely if the hysteresis is too great resetting may become difficult Timing for switching the judgment output Measurement Value Judgment Output When it becomes more than the HIGH PASS gt HIGH threshold value When it becomes less than the HIGH HIGH gt PASS threshold value the hysteresis width When it becomes less than the LOW threshold value PASS gt LOW When it becomes more than the LOW threshold value the hysteresis width Sade Relationship between the measurement value and judgment output Measurement value Judgment output Hysteresis HIGH threshold i WA ZNL meruere Measurement value Ute fol LS eh EE NEKMNS M UU UIT Big
78. elect reset input changes from ON to OFF 121 CHAPTER 3 3 8 6 Timer B Timer period The timer period is equivalent to a delay time of the ON delay timer and the OFF delay timer and a pulse width of the ONE SHOT timer Determine the timer period according to the PLC or other control system The timer period can be set between 0 to 5 999 ms B Without timer The judgment output is output in accordance with the timing The output response time is determined by the average sampling rate B OFF delay timer When the measurement value changes from PASS gt HIGH or PASS gt LOW the only delay in the timing of the PASS output changing from ON to OFF is the timer period B ON delay timer When the measurement value changes from HIGH gt PASS or LOW gt PASS the only delay in the timing of the PASS output changing from OFF to ON is the timer period E ONE SHOT timer When the measurement value changes from HIGH PASS or LOW gt PASS a PASS output with a pulse width that is the length of the timer period only is output Furthermore if PASS output pulses overlap each other the later pulse has priority so the original multiple pulses end up becoming only a single pulse When the one shot timer is selected the HIGH output and LOW output are not output so exercise caution 122 The time chart is shown in the following figure Type of timer and changes in the PASS Output in case of timer period t Normal output ON
79. elect switch in the RUN position and return to the measuring state RUN THR FUN 34 1 8 Starting Measurement Start measurement The measurement value is displayed in the main digital display The judgment result is shown by the HIGH PASS LOW judgment output indicator and is output on the judgment output line Current voltage output is also output corresponding to the measurement value in the linear output B Setting method 1 Set the mode select switch in the RUN RUN THR FUN 2 Start measurement ZERO ENABLE WONO O O PASS Z a D t The measurement value is displayed in the main digital display The display content of the sub digital display indicates the threshold value voltage value current value laser reception intensity or resolution whichever has been selected Xx The numerical values in the illustration are display examples 35 CHAPTER 1 Memo b YALdVHO 36 CHAPTER 2 BEFORE USE Explains the preparations necessary before turning on the power such as giving an outline of the product and installing connecting and wiring it etc and explains the settings to be made when the power is first turned on 2 1 Laser Collimated Sensor sese 38 2 11 Outline of the HLTV Series ott dite pt 38 2 1 2 Sensot head ssdonuap e B MIN MB 39 2 4 3 GController 3 53 25 E RE e EB 39 2 1 4 Calculation unit eene nnne nnne nennen nnne nnns 39
80. en This Happens 144 4 1 1 Error display during normal measurement 144 4 1 2 Error display when setting numerical values eeesssss 145 4 1 3 Error display during adjacent sensor calculation 145 4 1 4 Scaling cannot be set ssssssseeeneeeeeeneennenenenennnn 146 4 1 5 Monitor focus cannot be set 146 4 1 6 Threshold values cannot be set ssss 146 4 1 7 Hysteresis cannot be set ssssssssseeeem eme 146 4 1 8 Laser deterioration ccccesceeeeeseeceeeseeeeeeseeeeeeseeceeeeeeeeeseseneeeneieeenenes 146 143 4 1 Error When This Happens 4 1 1 Error display during normal measurement Display Cause and countermeasure Ae E x 5 PN L One or all the judgment outputs is in the short circuit blinking Auto recovery state Remove the load short circuit state Turn the The EEPROM is destroyed or data are abnormal power on E E t p Press the ENT key 3 sec or more again or blinking If there is no improvement replace the replace controller the controller The cable connecting the sensor heads and controller Auto is not connected Note 1 or the sensor heads are recover E h E d abnormal OU TS i blinking Connect the sensor heads p the sensor f there is no improvement replace the sensor heads heads The light reception intensity is insufficient See 4 1 8 Laser deteriorati
81. en the hold mode starts and up to the end of the first measurement the output is fixed at the maximum approx 23mA for the current output and approx 5 5V for the voltage output After the 1st measurement is completed and up to the time that the 2nd measurement is completed the results of the 1st measurement are held Value A in the figure below and output Up until the 2nd measurement is completed the results of the 2nd measurement Value B in the figure below are held and output Thereafter this process is repeated e The timing input has no influence on the sampling during self peak 118 hold Example of self peak hold The output is clamped at the Display value Output value maximum value until the 1st Measurement value es is completed Value A output Value B output Current mA 23 Selfinggert vel a mr emm ee ERI ee Sampling Time Start of hold mode Power turned on and the mode select reset input changes from ON to OFF Self trigger level This is the threshold value at which sampling of measurement values occurs In the case of self peak hold sampling starts when the measurement value becomes higher than this value and stops when the measurement value drops below this value then the hold value is determined In the case of self bottom hold sampling starts when the measurement value drops below this value and sampling stops when it rises above this value then
82. ensity as the reference value the current laser beam reception intensity laser beam interrupted intensity is scaled automatically and is displayed as well as being output In the default state as shipped from the factory 100 L is set When full laser beam is received Display 5 000 10 000 30 000 100 00 Emitter Linear 4V 4V 4V 4V Output 20mMA 20mA 20mA 20mA When laser beam is interrupted Display 2 500 5 000 15 000 15 000 50 000 OV OV OV OV Output 12mA 12mA 12mA Display 0 000 10 000 30 000 44V 44V Output 4mA 20mA 20mA Notes 1 100 L and 100 d display the laser beam reception intensity laser beam interrupted intensity in units 2 Linear output is the value when the monitor focus function is not being used 3 If scaling to values other than 5 10 and 30mm is desired use the 2 point scaling function after setting auto scaling 4 Perform the monitor focus setting after the auto scaling setting If the auto scaling function is set all the settings return to the default values set at the factory so exercise caution 99 CHAPTER 3 Mi Setting procedure The procedure for performing the auto scaling setting is shown in the following figure Auto scaling EOS 38 d orm aortan mengeras LIGG 1 V 38 1 ponmiaserboam recava dera 1g don asor boom ntonured diy 10 1 ommiaserbeam received dera S d emm iasor bear
83. eport on the piece of equipment as a whole to the CDRH Center for Devices and Radiological Health It is also necessary to submit the same kind of initial report in cases where this product is being exported to the US as a maintenance part Where to send the initial report Center for Devices and Radiological Health Division of Enforcement III Department of Health and Human Services Office of Compliance HFZ 307 ATTN Electronic Product Reports 2098 Gaither Road Rockville MD 20910 USA prior to the introduction of the reported laser products into commerce If you have specific questions write to the above address or call 301 594 4646 Fax 301 594 4672 Laser Beam Attenuator In case there may be a hazard that the eye can be exposed to the laser beam while working fit the laser beam attenuator provided as accessory on the aperture of laser radiation Laser Beam Indicator While the laser beam is being emitted a green LED on the sensor head lights up This LED can be checked even through the laser protective glass Table of FDA Requirements for Laser et J r Tus fia re Performance all laser products Protective housing 1040 10 f 1 Safety interlock 1040 10 f 2 Location of controls 1040 10 f 7 Viewing optics 1040 10 f 8 Scanning safeguard 1040 10 f 9 Performance laser systems Remote control connector 1040 10 f 3 Key control 1040 10 f 4 Emission indicator 1040 10 f
84. eries The HL T1 series is a high precision sophisticated laser collimated sensor which by irradiating the detected object with collimated laser beam can measure positioning or width with high precision It is used as a combination of a sensor head and controller Model No HL T1001A HL T1005A HL T1010A HL T1001F HL T1005F HL T1010F HL ACI HL ACIP HL ACT CL HL TISV1 HL TISV2 CN HLT1 1 HL TICCJA HL TICCJ8 MS HLT1 1 MS LA3 MS HLACT Note In the case that the detection distance is 0 to 500mm When it is 500 to 2 000mm the size is 1to 2 5mm 38 2 1 2 Sensor head A laser beam shines from the emitter as collimated light and changes in the beam due to the sensing object are picked up by the receiver then the resultant values are converted to electric signals and sent to the controller Depending on the sensing width there are 3 models Also through installation of an optional side view attachment HL T1SV the direction in which the laser beam shines can be changed Use the FDA compatible model HL T10 OGO F for exports to the US 2 1 3 Controller The controller receives signals from the sensor head displays those values and outputs them to external devices It also performs hold and timing control etc and 2 connected units can perform calculations 2 1 4 Calculation unit This unit is necessary when 2 controllers are connected together A B and A B calculations can be performed
85. ess DANGER if greater than 2 5 mW cm 2 10 Delay required between indication amp emission 11 Variance required for Classlllb orlV demonstration laser products and light shows 12 DANGER logotype 13 Required after August 20 1986 Export to foreign countries other than the US and use In the case of export to areas other than the US or use in those areas replace the label on the model that complies to the FDA standards the HL T1 OOF with the supplied label Accompanying Label 22A1v 7848 CLASS 1 LASER PRODUCT 14 Handling Precautions N WARNING Never use this product as a sensing device for personnel protection Q In case of using sensing devices for personnel protection use products which meet laws and standards such as OSHA ANSI or IEC etc for per sonnel protection applicable in each region or country Connection This product is made to satisfy the specifications when the sensor head is combined with the controller In any other combination not only may it not satisfy the specifications but could be the cause of breakdown so by all means use it so that there is a combination of the sensor head and controller Installation of the sensor head and controller and their removal must always be performed with the controller s power turned off If the cables are pulled it could cause the wires in the cable to become disconnected so exercise caution Power Supply Use this produ
86. f the 1st measurement are held Value A in the figure below and output Up until the 2nd measurement is completed the results of the 2nd measurement Value B in the figure below are held and output Thereafter this process is repeated Example of sample hold 9 Display value Output value Measurement value The output is clamped at the maximum value until the 1st measurement is completed Current mA 7 Measurement value when the xf timing signal is input A 23 z Measurement value when the next timing signal is input B B 4 a F 1 gt i i Time ON i H i Timing input OFF gt Time coim hold Timing input goes ON e then hold is output Power turned on and the mode select reset input changes from ON to OFF E Peak to peak hold PP h This holds the measurement value Maximum value Minimum value The hold mode starts immediately after the power is turned on or switching to the RUN or THR mode occurs or immediately after the reset input has changed from ON to OFF During the hold mode the maximum and minimum values are sampled during the period when the timing input is ON When the timing input changes from ON to OFF the maximum value minimum value sampled during the sampling interval is output When the hold mode starts and up to the end of the first measurement the output is fixed at the maximum approx 23mA for the current output and ap
87. g Method 1 Setthe Mode Select switch on FUN 3 4 e RUN THR FUN Display Ruta using the LEFT RIGHT key dD Select the contents using the UP DOWN key 30mm laser received display 10mm laser received display 5mm laser received display 100 laser interrupted display 100 laser received display Fix the selecting using the ENT key MIN Meere seting ENT key BH ENT key is pressed Aucas S L The display in the illustration pm is a setting example Setting ended Set the mode select switch in the RUN position then return to the measurement state RUN THR FUN When auto scaling is set all the settings are automatically returned to the default values set at the factory so exercise caution The standard light reception amount is also canceled so be sure to reset it 29 CHAPTER 1 1 5 Setting The Standard Laser Beam Reception Intensity With the sensor head installed set the laser reception intensity as the standard laser beam reception intensity CHAPTER 1 E Setting method 1 Set the mode select switch in the RUN position 2 Set the state where full the laser beam received RUN THR FUN 3 Press the DOWN key for 3 seconds or more Sensor head emitter Sensor head receiver Press the DOWN key 9 4 If the setting was done correctly it will be near the value set by the auto scaling setting Example If 10
88. he sub digital display The display includes the decimal point The HIGH threshold value or the LOW threshold value can be selected using the H L Switch E The measurement value is displayed in the main digital display The linear output s voltage level is shown The voltage value is displayed in the sub digital display A u is displayed in the bottom place digit The linear output s current level is shown ZERO ENABLE Hen LDONO M O LEFT key at gt RIGHT key The measurement value is displayed in the main digital display The current value is displayed in the sub digital display A AR is displayed in the bottom place 2 digits k Numerical values in the figures are display examples 74 ll Laser beam reception intensity display The laser beam reception level is displayed The laser beam reception level displayed here differs from the laser beam reception intensity laser beam interrupted intensity displayed in the main digital display The value displayed here is the value that is not influenced by the standard laser beam reception intensity setting or undergone scaling to the full scale F S by the auto scaling function HeH ZERO ENABLE The measurement value is displayed in the LONC m main digital display The laser beam reception intensity is displayed in the sub digital display Display range 0 to 100 or less A P is displayed in the top place and bottom pl
89. he digital display s display direction can be selected Select the forward direction or the reverse direction to match the direction of installation on the equipment The display direction is the up down reverse direction When the display direction is reversed the operation keys UP and DOWN RIGHT and LEFT are replaced with each other E Setting method First select d SP or Rii in the special settings menu eese amp gt ci oSE a SSP Desa us a lt am 9 SPct SPcL d SP wa L1 Press the ENT key P the LEFT D RIGHT key select the o FF display reverse function Next set the display reverse ON or OFF gt r off Disable an Es Press the ENT key to end the display reverse End setting The display in the figure is a setting example 135 3 8 12 ECO display function This selects whether the ECO display function will be enabled or disabled When the ECO display function is enabled the digital display is in the dark lighting state E Setting method First select d SP or Rit in the special settings menu kis gt ich oSE SEt Setting related ISP pspayreatea g eo ad LI n 4 SPct SPcL o d ISP Lu A Press the ENT key Ecol lt E Pressing the LEFT or RIGHT key select the an ECO mode Next set the ECO mode ON or OFF Eee E ET Enabl
90. he standard laser beam reception intensity the standard laser beam reception intensity will be canceled 80 3 5 5 Other functions in the RUN mode B Timing input Press the UP key and execute timing input control The timing input is enabled only if the hold function is enabled It is also possible to use a timing input from an external input line 81 CHAPTER 3 CHAPTER 3 3 6 THR Threshold Mode In this mode the threshold values are Set the Mode Select switch in the THR decided position The following tasks can be performed m1 Direct input of threshold values Teaching of positioning points RUN THR FUN 2 point teaching Select the threshold value that is to be Automatic teaching input by teaching or direct input using the The HIGH threshold value is set by setting threshold value select switch the threshold value select switch on H and the LOW threshold value is set by H L setting the threshold value select switch on L If the HIGH threshold value is et lower than the LOW threshold value it results in an error Set the HIGH threshold value so that it is greater than the LOW threshold value Also if the hysteresis Hys is too great and the HIGH threshold value LOW threshold value Hys it will be impossible to get a PASS judgment so the setting will be no good Also if the threshold value is outside the sensors measuring range the setting cannot be performed In t
91. he teaching setting etc if the HIGH threshold value is not greater than the LOW threshold value due to the previously set threshold values and the teaching values it results in an error and it may be difficult to set m the settings well In this case set the HIGH threshold value on the full scale F S upper 82 POINT imit value and set the LOW threshold value on the bottom value zero then perform threshold value setting or teaching It will then be easy to set the threshold values 3 6 1 Direct threshold value input It is also possible to input the threshold values directly into the sub digital display The main digital display displays the measurement value and the sub digital display displays the threshold value The threshold values set by the teaching function can also be fine adjusted Ordinarily any numbers can be input but if threshold values which are outside the measuring range are input the judgment output will not function so exercise caution Also the decimal point position cannot be changed B Changing the numerical value ZERO ENABLE Set the mode select switch in the THR men WOO M O position RUN THR FUN CHAPTER 3 Select the threshold value that is to be input by teaching or direct input using the threshold value select switch Press the UP DOWN LEFT or RIGHT key ZERO ENABLE Press the UP DOWN RIGHT or LEFT key t DONC M O This will start the direct
92. input The top digit in the sub digital display which is the highest digit in the threshold value will blink Change the numerical values as shown on the next page The column being set blinks Raises the numerical value Shift the column down Shift the column up Lowers the ee eh A 83 Bb Fixing the numerical value The numerical values are not set when they are blinking and are not saved in that state Set the values using the following method ZERO ENABLE a DONC M O Press the ENT key ZERO ENABLE HGH DONC NE O CHAPTER 3 The number will blink 2 times then will remain lighted up ZERO ENABLE Hien LDONO m O Setting is ended When adjustment of the numerical value is finished press the ENT key to fix the values All the digits in the sub digital display will blink 2 times The sub digital display will then remain on and the numerical value will be set The value is saved in the EEPROM k Numerical values in the figures are display examples numerical value is blinking or if the threshold value select switch is changed If the mode is changed by moving the Mode Select switch while the poir the change in the threshold values is canceled 84 3 6 2 Teaching Teaching is the procedure for determining the threshold values automatically by obtaining data from the actual use environment or dete
93. ion Threshold value Standard laser beam reception volume setting OFF not set Zero reset function OFF disabled 127 E Setting initialization method Set the mode select switch in the FUN position and select im tk in the main digital display RUN THR FUN Press the ENT key for 3 sec or more ia iE is displayed in the main digital display 3 sec is displayed in the sub digital display After 3 sec at is displayed in the sub digital display and initialization is completed o x Lu H Q lt I o Setting is ended 128 3 8 9 Monitor focus function With this function the linear output range and inclination etc with respect to the display value can be specified Setting is done by determining the 2 output values with respect to the desired display value If the width between the 2 specified points is 10 of the full scale F S the setting becomes NG Also carry out the monitor focus setting after scaling m It is recommended that the linear output value with respect to the display value be determined after setting the display value with respect to the actual distance by scaling B Setting method First select SE amp or RLL in the special settings 1 L5 cloSE No special setting display cL oSE eC SEt Setting related d SP Display related CHAPTER 3 RLL Display all V S REL Riu P
94. it on 1 Connection cable and controller Insert the controller connection connector on the connection cable with the controller s input cable connector inserting it until the ring on the outside of the connector locks Sensor head to controller connection cable connector controller connection connector Controller input cable connector 2 Connection cable and sensor head Insert the connection cable s sensor head connection connectors in the emitter receiver connectors until their claws lock in the grooves of the emitter receiver connectors Connect the emitter side to the connector with a gray cable and connect the receiver side to the connector with a black cable Sensor head to controller connection cable connector Emitter Receiver connector sensor head connection connector 3 The antistatic cover has been fitted on the connection cable After connecting the sensor head and connection cable be sure to cover the connector with the anti static cover 25 CHAPTER 1 4 Connect the power supply to the controller then turn on the power CHAPTER 1 Brown V Blue OV l setozav White HIGH judgment output je udgment T DC 10 Green PASS judgment output outputs are Gray LOW judgment output Black Li ipul output 00000006 f ac Inear ou pu 0000008 n gr Dee erat uere Ua Pink LD OFF input ae Pink Violet Zero reset
95. iver i HE Laser beam center sy i SI q 20 Lg Y 161 CHAPTER 5 CHAPTER 5 B MS HLT1 1 Sensor head mounting bracket for HL T1001 HL T1005 1 Units mm 184 j 11 9 jet 15 s 9 5 9 het D i Se Fil E 4 d 112 34 bi Es 2 M3 x0 5 r Neneh aoe Hen L r3 3 2 CFP C Lo AREE 17 622 34 Units mm 2 032 Assembly dimensions This drawing shows the F 1 case where bracket is L mounted on the receiver E a i 34 6 14 5125 E 76 N an I 9 D Kd i i 10 ditsi i uit 3 4 i 3 4 3 Leite 11 9 H 5m 117 7t r1 3 9 5 pu I 18 4 m 162 B MS LA3 1 Sensor head mounting bracket for HL T1010 1 Units mm bcd on This drawing shows the case where bracket is mounted on the receiver pi 20 Ee uel jas qi ci 3 2 10 e 20 A MP r 9 14 m Y om i L T 1 tty Carr h any NS i 3 4 HQ ttt 6 4 14 4 23 ui j t1 6 TE ci 2 M3 x 0 5 t 6 Y Y I a t i i 23 gt t1 6 3 2 3 4 Units mm Assembly dimensions 2 3 2 163 CHAPTER 5 CHAPTER 5 Bl CN HLT1 1 Sensor head to controller connection cable Units mm Total length 1 5m Gray BEEN CMM l per J V lt lt Lp Emitter Controller o LI ag S s Black SS
96. lay function Threshold value Standard laser beam reception OFF not set intensity setting Zero reset function OFF disabled Monitor focus function CHAPTER 3 3 4 Display at Startup If the power is turned on and the initialization processing finished the display is as shown below ZERO ENABLE me cases the version will be different men LONG O M In so PASS 4 b i LOW The controller s format is displayed in the top row then the number of channels is displayed The software version is displayed in the bottom row The controller switches to normal operation after displaying this information for 3 seconds CHAPTER 3 72 3 5 RUN Mode This is the mode in which ordinary measuring processing is done Set the mode select switch in the RUN The following tasks can be done in this position mode Changes the sub digital display Sets Zero Reset Cancel Sets the standard laser beam reception MON ODE EMEN intensity Timing Input 3 5 1 Basic operation Ordinary measurement processing is executed RO ENABLE HIGH ZE Set the mode select switch in the RUN LDONO m O position RUN THR FUN The measurement value is displayed in the main digital display For the contents displayed in the sub digital display select threshold value voltage value current value laser beam reception intensity or re
97. lution On delay timer teaching display Off delay timer Hysteresis width Standard light One shot timer variability Major functions Notes 1 Switching between current and voltage is accomplished by a switch on the bottom of the reception intensity setting Auto scaling Scaling Display reverse Display off mode ECO mode Display digits change Sample hold Peak hold Bottom hold Peak to peak hold controller 2 These are the temperature characteristics of the linear output when the sensor head is connected 3 The judgment output and linear output response time is calculated by Measuring cycle x Set average sampling rate 1 4 The calculation unit is necessary Differentiation Monitor focus Sensitivity Non measuring selection time setting Threshold value A B calculation direct setting Note 4 A B calculation Note 4 Mutual interference prevention Note 4 Laser deterioration detection Lock function Zero reset memory 151 CHAPTER 5 CHAPTER 5 5 1 4 Calculation unit Type Calculation unit Model No HL AC1 CL Connected controller HL AC1 HL AC1P Current consumption 12mA or less supplied from the controller Connection method Connector Connection indicator Orange LED Lights up when connected to the controller 0 to 50 C No dew condensation and freezi
98. ng Storage 15 to 60 C Ambient humidity 35 to 85 RH Storage 35 to 85 RH Grounding method Floating ground Material Surface Acryl Case ABS Weight 50g approx Ambient temperature 152 5 2 Dimensions 5 2 1 Sensor head Bi HL T1001A p 1mm type Units mm Emitter 2 063 2 28 2 6 cable 0 52m Gray Z4 Er J NG C5 Manufactured by JST Mfg Co Ltd XARR 04VF Emission indicator Green 1E k l Units mm Receiver 2 632 19 ja 28 5 je 2 6 cable 0 52m Black ey a 4 1 y 15 9 p r 3 g aaea a ES 1 81 E om j X A Manufactured by JST Mfg Co Ltd Laser beam center XARR 04VF 153 CHAPTER 5 CHAPTER 5 B HL T1001F 9 1mm type Units mm Emitter 2 3 2 0 2 34 28 1 5 J 16 2 6 cable 0 52m Gray i dli ry a8 7 1 B BE lt n 15 9 Hb amp E i X g E 6 9 So 1 RHoooooooodg 36 5 Manufactured by JST Mfg Co Ltd Certification identification Wi RA 50 y m polyester film 10 Laser beam shielding plate Emission indicator Green M Units mm 154 Receiver 2 6 cable 0 52m Black 4 B Manufactured by JST Mfg Co Ltd XARR 04VF B HL T1001 Dimensions with side view attachment HL T1SV1
99. ng indications and graphic symbols The caution items shown in this manual highlight contents which are extremely important for safety Shows warnings concerning items places or PANA ELINE conditions where there is danger or concern with the safety of the human body Explanation of Graphic Symbols Laser Beam A warning that there is the possibility of danger from a laser beam AN WARNING This product is equivalent to a JIS IEC Standard Class 1 Laser device Essentially it is safe but it is dangerous to view the laser beam through a lens or other optical obser vation system so please avoid doing so About Laser Safety 1 JIS IEC With the objective of preventing injury to users of laser products before it can happen JIS C 6802s Safety Standard for Laser Products based on IEC International Electrical Standards Committee standards was stipulated In JIS C 6802 laser products are divided into classes corresponding to the degree of danger of the laser component and preventive measures to assure safety which should be taken with each class are stipulated This product is regarded as Class 1 laser product not only by JIS C 6802 4 Safety Standard for Laser Products but also by IEC60825 1 and EN60825 1 Class Categorization of the HL T1 OOO A JIS IEC Laser Related Label Indications The following label is affixed to a side of sensor head according to the laser device safety standard 22A1Vv
100. ns That Can Be Set In The FUN Mode 3 8 1 Auto scaling function eme 3 8 2 Scaling fUPctlon d tetera earl are eto it oes iter det Wilf you desire to offset the display value en Wilf you desire to correct the display value to the actual width 105 W f you desire to use the desired display value Wilf you desire to measure the width of the detected object 108 3 8 3 Average sampling rate seseeeeeennnen 110 3 8 4 Hysteresis width setting sseeeene 111 I Direct inp t intr rentrer herir erre ree 111 E Auto hysteresis setting 3 9 5 Hold eee i Normal us il Peak hold een cerent R 114 BB Bottom hold PME 115 HE Sample hold erre reet te ehe rre n tune te eene tune en 116 B Peak to peak liold rtr tentent neenon 117 E Self peak hold J 4 0 rrr rtr rene enn 118 iB Self bottom hold aed eene necne ch ER aida 120 E Judgment outputs while the hold mode is in use 3 8 6 TIMOR uk rers BW Timer period i Without timer WOFFdelay timer essen nennen nennen BION delay timet ipe cae E needs MONE SHOT timer 3 8 7 Adjacent sensor calculation W B esses BL DS ous ree eter lr dtd ode e a e dba eut de eek ehe 3 8 8 Setting initialization sssseee 3 8 9 Monitor focus function 3 8 1
101. nsity is displayed in units In the case of 5mm display or 10mm display the zero reset range is 0 to 5mm and 0 to 10mm respectively A range other than this will result in an error so exercise caution CHAPTER 3 mSetting method ZERO ENABLE Set the mode select switch in the RUN LDONCI M O position RUN THR FUN Press the ENT key for approximately 1 second or more when zero reset is not being executed m A zero reset input from an external input is also possible The setting can be made any number of times Press the ENT key ZERO ENABLE a Atos LONGO OG Cl The main digital display s reading becomes Zero The Zero Reset indicator green lights up The linear output becomes the center value between the 2 points set by monitor focus Default OV 12mA The maximum display value on the minus size during zero reset is 19999 If the zero reset memory function is Numerical values in the figures enabled t E oa by default the zero are display examples If zero reset is necessary for judgment of each work piece turn the zero reset memory OFF 76 E Cancellation method ZERO ENABLE LONO O O E D gt Press the ENT key and RIGHT key simultaneously for 3 sec or more ZERO ENABLE LDONO 88 3 Numerical values in the figures are display examples Set the mode select switch in the RUN position RUN THR FUN Press the ENT key and RIGHT key simultaneously for
102. od Pulse modulated Sensing range 0 to 2 000mm 0 to 500mm Sensing width 1mm Note 1 5mm 10mm Min sensing object 8pm opaque object Note 2 0 05mm opaque object 0 1mm opaque object Repeatability 4um Note 3 4um Note 4 Linear output resolution Note 5 4um Note 6 4um Note 4 Emission indicator Green LED Lights up during laser emission Ambient temperature 0 to 50 C No dew condensation Storage 25 to 70 C Ambient humidity 35 to 85 RH Storage 35 to 85 RH Emitting element Red semiconductor laser peak emission wavelength 650nm Laser class Class 2 FDA Class 1 JIS IEC Max output 0 2mW or less 0 35mW or less Material Case Polyesterimide Case cover Polycarbonate Front cover Glass Cable extension Extension up to total 10m is possible with the exclusive extension cable Weight Emitter 15g approx Receiver 15g approx Emitter 15g approx Receiver 15g approx Emitter 30g approx Receiver 20g approx Accessories MS HLT1 1 bracket 2 Nos Sensor Laser beam adjustment sticker 2 Nos Sensor head control connection cable 1 No Label set 1 No head mounting MS LA3 1 sensor head mounting bracket 2 Nos Laser beam adjustment sticker 2 Nos Sensor head to controller connection cable 1 No Label set 1 No Notes 1 In c
103. oller Be sure to mount the parts on the DIN rail before connecting them together If the controllers move due to vibration etc mount end plates ME DIN E on both sides Contact our sales office concerning the end plates ME DIN E 55 2 Laser Beam Alignment When the emitter and receiver have been installed be sure to align the laser beam Affix the laser beam alignment sticker supplied to the front of the receiver and adjust the emitter and receiver so that the emitted beam strikes the center of the cross marks After alignment be sure to remove the sticker Receiver OF D gt CHAPTER 2 Laser beam alignment sticker If you desire to make further adjustments to maximize the laser beam setting adjust it to the position where the controller s display reaches the maximum If the HL T1001 7 is installed with a 2 m distance at first the laser beam may not strike the laser beam adjustment sticker and it may be difficult m to confirm the position of the laser beam At such a time place a large sheet of paper etc on the back of the receiver to enable confirmation of the beam This will make the laser beam alignment easier 56 2 8 Setting Auto Scaling This determines whether readings will be displayed in the main digital display in mm units or in units and whether the intensity of laser beam received by the receiver or the intensity of laser beam interrupted will be displayed The def
104. on E dr P f the gain setting has been changed set the Auto blinking optimum gain setting recovery f there is no improvement change to an appropriate work piece The light reception intensity is saturated See 4 1 8 Laser deterioration E br t f the gain setting has been changed set the Auto blinking optimum gain setting recovery f there is no improvement change to an appropriate work piece i Replace la d d a The sensor head s laser is deteriorated the displayed See 4 1 8 Laser deterioration sensor for 5 sec head Notes 1 No error is displayed if the sensor head to controller connection cable is connected to the controller and not connected to the sensor head 2 Threshold value direct input is possible even when the light reception intensity is saturated However teaching is impossible 3 If multiple abnormal states occur simultaneously the display priority order is from the top of the above table 144 4 1 2 Error display when setting numerical values Display Cause and countermeasure This is output when setting of a LOW threshold value that is greater than the HIGH threshold value is attempted See 4 1 6 Threshold values cannot be set then reset the threshold values Recovery method Auto recovery This is output when setting of a HIGH threshold value that is lower than the LOW threshold value is attempted See 4 1 6 Threshold v
105. p to the time that the 2nd measurement is completed the results of the 1st measurement are held Value A in the figure below and output Up until the 2nd measurement is completed the results of the 2nd measurement Value B in the figure below are held and output Thereafter this process is repeated Example of bottom hold The output is clamped at the w Display value Output value maximum value until the 1st Measurement value Current mA is completed o8 M Value A output Value B output Sampling ON Timing input OFF Start of hold mode Power turned on and the mode select reset input changes from ON to OFF Timing input goes OFF then hold is output Time Time 115 CHAPTER 3 CHAPTER 3 B Sample hold 5 116 This holds the measurement value from the point when the timing input is input The hold mode starts immediately after the power is turned on or switching to the RUN or THR mode occurs or immediately after the reset input has changed from ON to OFF During the hold mode the measurement value sampled at the instant when the timing input changed from OFF to ON is held When the hold mode starts and up to the end of the first measurement the output is fixed at the maximum approx 23mA for the current output and approx 5 5V for the voltage output After the 1st measurement is completed and up to the time that the 2nd measurement is completed the results o
106. perly arranged or missing please take the trouble to contact our nearest business office Regardless of item 3 above please understand that this company shall not accept any liability concerning the results of this product s operation WARRANTY Warranty Period Unless otherwise agreed Panasonic Electric Works SUNX warrants this product for twelve 12 months from the date of the shipment or delivery to the purchaser s appointed warehouse However note that consumables of the product such as batteries or lamps etc are not covered Scope of Warranty During the above mentioned period if a failure of the product occurs under normal use and operation and if Panasonic Electric Works SUNX determines that it is responsible for the failure it shall repair the defect or replace the product However in no event shall Panasonic Electric Works SUNX be liable for the failure damage or loss stipulated below 1 Failure caused by instructions standards or handling specified by the customer 2 Failure caused by modifications done in the structure capabilities specifications etc without consulting Panasonic Electric Works SUNX after the purchase or the delivery of the product 3 Failure caused by a development which could not be foreseen based upon the technology in proactive at the time of purchase or contract 4 Failure caused by use which deviates from the conditions environment given in the produc
107. prox 5 5V for the voltage output After the 1st measurement is completed and up to the time that the 2nd measurement is completed the results of the 1st measurement are held P1 B1 in the figure below and output Up until the 2nd measurement is completed the results of the 2nd measurement P2 B2 in the figure below are held and output Thereafter this process is repeated Example of peak to peak hold Display value Output value Measurement value Pi B value output P2 Be value output The output is clamped at the maximum value until the 1st measurement is completed Current mA 23 i 1 t 1 t i Sampling H Sampling Time ON 1 1 1 Timing input OFF Time Start of hold mode Timing input goes OFF then hold is output Power turned on and the mode select reset input changes from ON to OFF 117 CHAPTER 3 CHAPTER 3 E Self peak hold 5 h This holds the maximum value above the self trigger level The hold mode starts immediately after the power is turned on or switching to the RUN or THR mode occurs or immediately after the reset input has changed from ON to OFF During the hold mode sampling is performed of values above the self trigger level in the measurement values At the point when the measurement values drop below the self trigger level the maximum value obtained during the sampling interval is output Wh
108. put display are output in accordance with the setting when measurements is not being performed CHAPTER 2 4 Zero reset input This input specifies execution or canceling of zero reset The following settings are performed when this input When the input pulse ON time 0 2 to 0 8 sec Zero reset is executed 1 sec or more Zero reset is canceled When this input goes OFF zero reset is executed or canceled 5 Timing input This is used in timing control when the hold function is enabled While this input is ON sampling is performed and it is used to hold the measurement value at the rise time when the input changes from OFF to ON 44 6 Reset input This is an input which resets each output When this input goes ON internal calculation is interrupted and fixed values are output for the judgment output and linear output By selecting settings when measuring is not being performed the following type of outputs is performed Setting when measuring is not being performed CLAMP KEEP Judgment output All OFF Fixed at maximum output Linear output Main digital display Held at the value just before CHAPTER 2 Sub digital display It is set on KEEP at the time of factory shipment eS SEE Maximum output value Voltage output approx 5 5V Current output approx 28mA When reset is input the averaging calculation is cleared so the m response of the judgment output may be d
109. r beam interrupted is displayed E Setting example of each sensor head Auto scaling Intensity of laser beam received Detection Operation HL T1005A HL T1005F width interrupted display Intensity of laser beam received display setting Output operation When full laser beam is received Display When full laser beam is interrupted Intensity of laser beam interrupted display When full laser beam is received When full laser beam is interrupted HL T1010A HL T1010F Intensity of laser beam received display When full laser beam is received When full laser beam is interrupted Intensity of laser beam interrupted display When full laser beam is received When full laser beam is interrupted HL T1001A HL T1001F Note Sensor head emitter Intensity of laser beam received display When full laser beam is received When full laser beam is interrupted Intensity of laser beam interrupted display Laser beam received width When full laser beam is received When full laser beam is interrupted Sensor head receiver g The linear output is an example of the default in the case of voltage output Sensing object Laser beam interrupted width f you desire to measure the width of laser beam receivede select L f you desire to measure the width of laser beam interruptede select d 28 B Settin
110. r part This sensor is suitable for indoor use only Avoid use at places subject to intense vibrations or shock Interchangeability The sensor head and controller are interchangeable It is also possible to replace only the sensor head Mutual Interference Mutual interference can be prevented during use by using the sensor head and controller with a calculation unit HL AC1 CL connected between them Display Values This product outputs the judgment of the laser light analog quantity Since there is variation in the light intensity between the center and the edges of the detection area and emitter side and the receptor side the display value does not equal the actual dimensions so caution is necessary Use the displayed dimensional value as a criterion Other 16 Absolutely do not attempt to disassemble this product Checking the Package Contents Before using this product check if the following items have been included in the package W Body Emitter receiver 1 pc each Sensor head controller connection cable 1 pc ll Sensor head mounting bracket set 2 sets Sensor head mounting brackets 1 pc M3 screws 2 pcs Nut 1 pc ll Light beam alignment stickers 2 pcs lllLabel set HL T1 0O00 F only 1 set Wi Instruction Manual 1 pc WMHL T1 series CD ROM 1 pc ll Controller Unit 1 pc Calculation Unit optional ll Calculation Unit 1 pc About Markings E Meanings of Symbols
111. ress the ENT key Focus Pressing the LEFT or RIGHT key select the monitor forcus setting Focus 129 CHAPTER 3 The procedure for setting of monitor focus is shown in the following chart Voltage output Current output a When current output is selected with the ENT key is selected with the ENT key I H H B Istporrsactence vive 05 000 SS 308 y Press the UP DOWN LEFT or RIGHT key to q D start the monitor focus val ue setting for the 1st point The numerical value setting procedure is the same as the setting procedure for other FUN mode numerical values but since the numerical values are set by shift ing digits for both the output value and the distance value the setting procedure is as shown at nght L1 Move to the 2nd point monitor fo cus set ng using the ENT key C Press the UP DOWN LEFT or D RIGHT key to start the 2nd point monitor Reus sotinig The characters The numerical value setting procedure is the same as for the 1st point enclosed in the line frame blink Oo Press the ENT key ing are the char to end the monitor acters that are set focus setting Monitor focus calculation is executed ab D c The items displayed in the chart are setting examples 130 Monitor focus example 1 Linear output current mA Linear output 14 5 0 1 25 3 75 5 0 current mA Sensor display value mm 0 5 0 Sen
112. s automatically Threshold value direct input Inputs the judgment output threshold value directly Timer Sets the timer function and time of the judgment output 2 point teaching Sets threshold values automatically from 2 point teaching values Z Zero reset cancel Sets the display and linear outputs to zero Zero reset memory function Selects whether to store the zero reset data in memory or not P 116 P 101 P 120 P 118 P 127 P 80 P 73 P 85 P 83 P 122 P 87 P 76 P 139 171 Memo 172 Revision History First edition January 2002 Second edition October 2005 Third edition January 2006 Fourth edition November 2007 Fifth edition April 2011 173 Panasonic Electric Works SUNX Co Ltd http panasonic electric works net sunx Overseas Sales Division Head Office 2431 1 Ushiyama cho Kasugai shi Aichi 486 0901 Japan Phone 81 568 33 7861 FAX 81 568 33 8591 Europe Headquarter Panasonic Electric Works Europe AG Rudolf Diesel Ring 2 D 83607 Holzkirchen Germany Phone 49 8024 648 0 US Headquarter Panasonic Electric Works Corporation of America 629 Central Avenue New Providence New Jersey 07974 USA Phone 1 908 464 3550 PRINTED IN JAPAN Panasonic Electric Works SUNX Co Ltd 2011 April 2011
113. s to the self trigger level O Pressing the ENT key ends the hold setting Inputting the self trigger level value EG Lu End setting End setting 0S008 Blinks 2 times Blinks stops C v Press the UP or DOWN keys change the numerical value D Press the LEFT or RIGHT keys change the digit s Press the ENT key to set the value x Numerical values in the figure are setting examples E Normal no hold a F F The value that is currently being measurement is always displayed and output When the timing input is disabled the hold function does not operate Current mA The measurement value is output at all times Measurement value Display value Ouput value 20 Time 113 CHAPTER 3 CHAPTER 3 E Peak hold P 114 This holds the maximum value in the measurement values The hold mode starts immediately after the power is turned on or switching to the RUN or THR mode occurs or immediately after the reset input has changed from ON to OFF During the hold mode the maximum value is sampled during the period when the timing input is ON When the timing input changes from ON to OFF the maximum value sampled during the sampling interval is output When the hold mode starts and up to the end of the first measurement the output is fixed at the maximum approx 23mA for the current output and approx 5 5V for the voltage output After the 1st measuremen
114. scaling is less than 10 of the full scale F S If the value input for scaling is extremely small or extremely large 4 1 5 Monitor focus cannot be set The setting becomes NG if the width between the two specified points is 1096 of the full scale F S Also be sure to set monitor focus after completing the scaling setting It is recommended that the linear output value be decided after fixing the display value with respect to the actual distance in scaling 4 1 6 Threshold values cannot be set Always set the threshold values so that the HIGH threshold value gt LOW threshold value Also if the hysteresis Hys is to great and it happens that the HIGH threshold value LOW threshold value lt Hys it will be impossible to obtain a PASS judgment and the setting will be done Also in cases where the threshold value is outside the measuring range of the sensor the value cannot be set 4 1 7 Hysteresis cannot be set If the hysteresis Hys is to great and it happens that the HIGH threshold value LOW threshold value lt Hys it will be impossible to obtain a PASS judgment and the setting will be done Set the hysteresis setting value so that it is low so that the above conditions do not occur 4 1 8 Laser deterioration The message tdd n is displayed for 5 sec in the main digital display when the power is turned on In this case the laser in the sensor head has deteriorated Replace th
115. setting 95 CHAPTER 3 3 7 4 Changing setting values in case of numerical values The method for changing the desired mode setting values numerical values is as shown below ZERO ENABLE n DONC M O Press either the UP key 9 or the DOWN key ow ZERO ENABLE tL HIGH ipNO m O x I Oo The column being set blinks Shift the column up 96 JUsing the method described in 3 7 2 Mode setting basics change to the mode where you desire to change the settings Press either the UP or DOWN key to start the setting change The numerical value in the top digit position displayed in the sub digital display is displayed in the blinking state Raises the numerical value Shift the Lowers the TES ee tS ES However if the LEFT key is pressed while the numerical value in the top digit is blinking or if the RIGHT key is pressed while the numerical value in the bottom digit is blinking the setting is canceled and the previous setting value is displayed Te 61s The setting is canceled and the LU ee eins ct setting value returns to the previous value The display changes from wf E 3 DR B blinking and remains lighted up A E ZZ B Setting the numerical value when normal If the numerical value remains in the blinking state it will not be set and is not saved Set the numerical value by the following method HIGH ZERO ENABLE When adjus
116. shold value is set End setting k Numerical values in the figures are display examples The threshold value blinking in the display is not changed The measuring processing done for the previous threshold value continues If there is a teaching error the threshold value is not changed CHAPTER 3 92 3 7 FUN Function Mode 3 7 1 Basic operation The settings for each function are set in this mode There is a wide variety of setting items but basically the operating method is shown on the next page In this mode the linear output and judgment output are output regardless of the KEEP CLAMP setting set in the RUN mode s non measuring time setting The KEEP state 3 7 2 Basics of mode changes The basics of mode changes are as shown below 1 RIGHT key D Changes items in the forward direction 2 LEFT key Changes items in the reverse direction Example Changing modes in the forward direction HIGH ZERO ENABLE Set the mode select switch in the FUN m DONC m S Lj position PASS V m E NEM LOW A m RUN THR FUN Change the mode by pressing the RIGHT key forward direction or the LEFT key reverse direction Pressing the RIGHT key changes the mode in the forward direction ZERO ENABLE The current setting value is displayed in the HGH ONO NE O sub digital display PASS m LOW 93 CHAPTER 3 3 7 3 Changing setting values other than numerical v
117. solution 3 5 2 Changing the sub digital display The contents displayed in the sub digital display can be selected from threshold value HIGH LOW voltage value current value laser beam reception intensity or resolution The items displayed in the figure are setting examples Threshold value display Shows the threshold value selected using the threshold value select switch Voltage value display Shows the linear output voltage level Current value display Shows the linear output current level Laser beam reception intensity display Shows the laser beam intensity level 0 to 100 or less Resolution display Shows the resolution of the linear output These values are only criteria There is a slight error in the actual outputs m so exercise caution dux The laser beam reception intensity shown here differs from the point measurement value in the main digital display 73 CHAPTER 3 Bl Operation method Change the sub digital display using the RIGHT LEFT keys B Threshold value display ZERO ENABLE He WONO O O LEFT key 1 B RIGHT key Bi Voltage value display ZERO ENABLE Hek DONC M O CHAPTER 3 LEFT key at RIGHT key wCurrent value display The measurement value is displayed in the main digital display The threshold value is displayed in t
118. sor display pis value mm m Linear output E current mA lt mm i9 0 0 625 8 75 5 0 Sensor display value mm Monitor focus example 2 Linear output voltage V Linear output 0 125 375 50 voltage V Sensor display value mm 0 5 0 Sensor display value mm Linear output voltage V 0 0 625 3 75 5 0 Sensor display value mm 131 Monitor focus example 3 In case of differential enabled A 20 mm 20 MM Linear output 127774 P L375mm 18mA Tm NODS current mA i i Linear output H B current mA Uer 1 MIN 0 25 50 0 2 5 875 5 0 Sensor display Sensor display value mm value mm Reference See 3 8 10 Differential function concerning the differential function Zero reset is automatically cleared when monitor focus is set so exercise caution CHAPTER 3 132 3 8 10 Differential function This function makes the amount of change in the measurement value an output value Use this function when measuring if you are paying attention to changes in measurement values as when counting the number of work pieces etc If the differential mode is selected the number of comparison cycles laser beam emission periods can be set Example of measuring values and differential values at those times o The measurement value at the point only is compared Since there is a differ ence with the measure ment value the differen tial value
119. t catalog or specifications 5 In case this product is used by being incorporated in the customer s machine failure which could be avoided if the customers machine had functions and structure commonly accepted in the industry 6 Failure due to Force Majeure Further the warranty given here is limited only to this product which has been purchased or delivered Panasonic Electric Works SUNX shall not be responsible for any consequential damage or loss arising out of the failure of this product Scope of Service The cost of the delivered product does not include the cost of dispatching an engineer etc In case any such service is needed it should be separately requested CHAPTER 1 FOR PERSONS WHO WANT TO USE THE PRODUCT RIGHT AWAY Explains connections wiring and the settings that are necessary for those who want to use the product right away CHAPTER 2 BEFORE USE Explains the preparations necessary before turning on the power such as giving an outline of the product and installing connecting and wiring it etc and explains the settings to be made when the power is first turned on CHAPTER 3 EXPLANATION OF FUNCTIONS Provides an outline of the functions and their operation and gives an explanation concerning the functions that can be set and setting methods CHAPTER 4 ERRORS WHEN THIS HAPPENS Explains concerning the indications and treatment etc when each type of error occurs CHAPTER 5 SPECIF
120. t is completed and up to the time that the 2nd measurement is completed the results of the 1st measurement are held Value A in the figure below and output Up until the 2nd measurement is completed the results of the 2nd measurement Value B in the figure below are held and output Thereafter this process is repeated Example of peak hold The output is clamped at the m Display value Output value maximum value until the 1st Measurement value Current mA Se is completed d Value A output Value B output Sampling Sampling Time ON Timing input OFF Time Start of hold mode Power turned on and the mode select reset input changes from ON to OFF Timing input goes OFF then hold is output B Bottom hold b h This holds the minimum value in the measurement values The hold mode starts immediately after the power is turned on or switching to the RUN or THR mode occurs or immediately after the reset input has changed from ON to OFF During the hold mode the minimum value is sampled during the period when the timing input is ON When the timing input changes from ON to OFF the minimum value sampled during the sampling interval is output When the hold mode starts and up to the end of the first measurement the output is fixed at the maximum approx 23mA for the current output and approx 5 5V for the voltage output After the 1st measurement is completed and u
121. the connection cable s connector and the controller s connector and pull them straight apart Sensor head to controller connection cable connector controller connection connector Controller input cable connector disconnected so exercise caution Do not touch the terminals inside the connectors 2 6 2 Connection cable to sensor head If the ring on the outside of the connection cable s connector only is pulled there is danger of the wires in the controller s input cable being 1 Insert the connection cable s sensor head connection connectors in the emitter receiver connectors until their claws lock in the grooves of the emitter receiver connectors Connect the emitter side to the connector with a gray cable and connect the receiver side to the connector with a black cable 2 Todisconnect the connectors disengage the claws on the connection cable s sensor head connection connectors from the grooves in the emitter and receiver connectors and pull them straight apart Emitter Receiver connector sensor head connection connector Sensor head to controller connection cable connector 3 The antistatic cover has been fitted on the connection cable After connecting the sensor head and connection cable be sure to cover the connector with the anti static cover Do not touch the terminals inside the connectors connectors Be careful not to cause static electrici
122. the hold value is determined There is hysteresis hysteresis width in the self trigger level Hysteresis is brought to bear when sampling ends 3 of F S 119 CHAPTER 3 CHAPTER 3 E Self bottom hold 55 This holds the minimum value below the self trigger level The hold mode starts immediately after the power is turned on or switching to the RUN or THR mode occurs or immediately after the reset input has changed from ON to OFF During the hold mode sampling is performed of values below the self trigger level in the measurement values At the point when the measurement values drop rise above the self trigger level the minimum value obtained during the sampling interval is output When the hold mode starts and up to the end of the first measurement the output is fixed at the maximum approx 23mA for the current output and approx 5 5V for the voltage output After the 1st measurement is completed and up to the time that the 2nd measurement is completed the results of the 1st measurement are held Value A in the figure below and output Up until the 2nd measurement is completed the results of the 2nd measurement Value B in the figure below are held and output Thereafter this process is repeated hold The timing input has no influence on the sampling during self bottom 120 Example of self bottom hold The output is clamped at the m Display value Output value maximum value until th
123. tment of the numerical value is m ONCEN S LJ finished press the ENT key to set the value Press the ENT key ZERO ENABLE All the digits in sub digital display will blink 2 HGH ONO NE CL times The number will blink 2 times then will remain lighted up 97 CHAPTER 3 CHAPTER 3 HIGH ZERO ENABLE The sub digital display then remains lighted m ONCE om S LJ up The numerical value is saved in EEPROM End Setting k Numerical values in the figures are display examples E Setting the numerical value when abnormal The setting error conditions are as shown below 1 The value that you attempted to set was too large 2 The value that you attempted to set was too small Depending on the conditions the message shown in the figure below is shown 3 times in the sub digital display at 1 second intervals The setting value prior to the change is shown in the display Errau Errud ZERO ENABLE ZERO ENABLE ua DONC M O Has WOO M O The error message is displayed when the ENT key is pressed 98 3 8 Functions That Can Be Set In The FUN Mode 3 8 1 Auto scaling function The auto scaling function selects whether to display the laser beam reception intensity in the main digital display in mm units or in units and determines whether the intensity of laser beam received or the intensity of laser beam interrupted is displayed With the set standard laser beam reception int
124. top and bottom are displayed in reverse CHAPTER 3 4 Sub digital display 5 digit yellow LED display When in the RUN mode it displays the threshold value voltage current value light reception intensity or resolution When in the THR mode it displays the respective threshold values In Reverse mode the top and bottom are displayed in reverse 5 Enable indicator ENABLE Green Lights up or goes off in accordance with the following conditions Lights up When operation is normal Goes off When operation is abnormal if the sensor head is not connected when the power is turned on 6 Zero reset indicator ZERO Green Lights up when the zero reset function is enabled 64 3 1 3 Outline of operating switches 1 Mode select switch RUN THR FUN The following 3 modes can be selected Measuring mode RUN mode THR mode FUN mode 9 Threshold mode The threshold values are set in this mode saae Function mode Each of the settings are set in this mode 2 Threshold select switch When in the THR RUN mode this switches the set threshold value HIGH LOW 3 Pushbutton switches Generally these switches have the following functions C3 Pushbutton switch RUN mode THR mode FUN mode UP Key Changes the Changes the function Timing input threshold value setting value forward direction forward direction Press for 3 seconds or more Changes the Changes the function
125. tor focus function so when you desire to change the linear output value perform the monitor focus setting after performing the scaling setting Reference See 3 8 9 Monitor focus function for the details the monitor focus setting Display inverse If inverse is enabled then the method of increasing or decreasing the value in the display with respect to the reference value is reversed For example in the case of the intensity of laser beam entering display ordinarily if the intensity of laser beam entering increases the display value increases but when inverse is enabled the value becomes smaller as the intensity of laser beam entering increases However in 2 point scaling inverse is disabled CHAPTER 3 If the following changes are made the scaling value is cleared automatically In such a case perform the scaling setting again m If the adjacent sensor calculation A B is changed from enabled disabled POINT If the adjacent sensor calculation A B is changed from enabled disabled When auto scaling is reset In the following cases this setting causes the scaling setting to be NG and scaling cannot be used m If the 2 point scaling interval is les than 1096 of the full scale F S If the numerical value input for scaling is extremely small or extremely large 102 E Setting procedure The procedure for performing the scaling setting is as shown below
126. tput 3002 or less Voltage output 10kQ orless Internal circuit o Users circuit 1 Non voltage contact or NPN open collector transistor y Signal D Reverse supply polarity protection diode Zp1 Zp Zos Surge absorption zener diode Tn Tro Ti NPN output transistors or Low 0 to 1 5V Effective High V or open Ineffective 48 2 4 2 PNP output type HL AC1P Color code m Brown V i Ta D 50mA max White HIGH judgment output ids JA max L 12to24V DC O E Internal circuit 9 Users circuit T Green PASS judgment output 10 50mA max Gray LOW zt judgment output 4 QOL Blue GND 0V Pink LD OFF it 3 Aw ot ni TE g te evan Timing input AM js Violet Zero reset input AM 4 Red Reset input gt K Current output LAZA Brack Linear output Votano ouput Load Current output 300Q or less 1002 yr inen tineer cnn Leal Voltage output 10k or lese Low OV or open Effective High V to V 1 5V Ineffective 1 Non voltage contact or PNP open Signal D Reverse supply polarity protection diode collector transistor Zp1 Zp2 Zos Surge absorption zener diode un i Tn Tr2 Tij PNP output transistors o y 49 CHAPTER 2 CHAPTER 2 2 5 Mounting Method 2 5 1 Sensor head Mounting th
127. ttom hold sample hold peak to peak hold self peak hold and self bottom hold Cautions when the hold mode is enabled are as follows 1 During hold sampling when the timing input is ON or if gt is displayed in the main display the zero reset input is disabled 2 If the non measuring state occurs during hold sampling when the timing input is ON when reset is being input or when the laser beam reception intensity is abnormal the data are omitted from the sampling during that time Sampling continues until the timing input goes Off Also if the laser beam reception intensity is abnormal at all times during sampling Errar is displayed during hold 3 The timing input is necessary during execution of each hold mode including peak bottom and peak to peak hold 4 The timing input during self peak hold and self bottom hold is not reflected in the sampling 5 Do not enable the timer function during hold When the hold mode is started and un until the first measurement is ended the following conditions are fixed m Linear output Clamped at the maximum output pomr Judgment output All Off Main digital display i m If the hold value is cleared and measurement is done again input the reset signal POINT 112 E Setting method oFf Nohad P H Peakhold G h Sample hold PP h Peaktopeak hold SP h Self peak hold Pressing the ENT key then pressing the RIGHT key move
128. ty to be discharged on the 53 CHAPTER 2 CHAPTER 2 2 6 3 Cable extension Use the exclusive cables optional to extend the cables between the sensor head and the controller A 4m type HL T1CCJ4 and an 8m type HL T1CCJ8 are available Use the extension cable by connecting it between the connection cable and the controller Avoid connecting two or more extension cables together and using them 54 2 6 4 Controller to calculation unit If the calculation unit is used connect the calculation unit and the controller together 1 Mount the controller on the 35mm width DIN rail See 2 5 2 Controller concerning the mounting method 2 Open the cover on the connector of the controller Lift up on the connector cover and slide it to open it CHAPTER 2 3 Fit the front end of the calculation unit HL AC1 CL mounting fitting on the 35mm width DIN rail 4 Push the rear end of the calculation unit s mounting fitting down onto the 35mm width DIN rail 5 Slide the calculation unit along the DIN rail and insert the connection connector of the calculation unit in the connection connector on the controller until a clicking sound can be heard 6 Slide the other controller along the DIN rail until the calculation s connector inserts into the controller s connector and there is a clicking sound m amp 1 CH controller Connection connector Calculation unit Connection connector 2 CH contr
129. will be near 100 00 If 100 d was set it will be near 0 00 If the value is not near the set value it is not set correctly Align the light beam again Perform this setting after the auto scaling setting is completed If auto scaling is set after the standard laser beam reception intensity is set the standard laser beam reception intensity setting will be canceled Be sure to perform the standard laser beam reception intensity setting after the power has been switched on for 10 minutes or more and the display values have stabilized At a time when you are not setting the standard laser beam reception p intensity the value in the main digital display will not be a value near the full scale F S value even if the laser beam is striking the receiver POINT normally It will be a value that is smaller than the full scale F S value 60 CHAPTER 3 EXPLANATION OF FUNCTIONS Provides an outline of the functions and their operation and gives an explanation concerning the functions that can be set and setting methods 3 4 Outline of Display Operations 0 0 0 0 ee eec eee eeeeeeeneeeteeeeeteeetneeeeaes 63 3 1 1 Operating face 5 eise RU ME oo mre e HERD 3 1 2 Outline of indicators 3 1 3 Outline of operating switches 65 3 2 Outline of Functions ssssssseeeeeneneneneenneen eren 66 3 24 RUN modes ite eder et ede sien etu eeepc 66 W Status transition chart in the RUN mode
130. without timer OFF ON i OFF delay timer i OFF i 1 lo t ON r ON delay timer OFF H gt lo ON ONE SHOT timer OFF Timer processing is ordinarily involved in the PASS output Therefore in case of the one shot timer when HIGH gt PASS and LOW gt PASS HIGH and LOW become OFF Also as shown in the example in the figure below if the measurement value changes from PASS to HIGH when the OFF delay timer period t is applied to the PASS output the ON delay timer period t is applied to the HIGH output CHAPTER 3 Example OFF Delay timer t Measurement value changes from PASS HIGH Measurement value PASS HIGH V o to OFF delay timer to ON PASS output OFF ON HIGH output OFF ON delay timer to 123 E Setting method PS a PIGDT Way due gFF Without timer to the timer period setting gt OFf d orsewe MI BP on d owesrimer 7 f She ONE SHOT ir E E TA d Press the UP or DOWN key and oO set the numerical value iS Press the ENT key to set the value The timer period can be set in case of the OFF delay ON delay or ONE SHOT timer only The timer period setting item is added NT eed m zd next after Timer mode setting mode End setting Timer period numerical value input method ET Blinks 2 times Press the UP or DOWN keys change the numerical value 4 D Press the LEFT or RIGHT

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