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1. MPU Ultrasonic Gas Flow Meter MPU Series B Multipath Ultrasonic Gas Flow Meter Page 22 of 38 PRD 0000022756 Rev 00A MNKS015 0 0 4 08 T MC Technologies Training Course MPU Series B Multipath Ultrasonic Gas Flow Meter Page 23 of 38 PRD 0000022756 Rev 00A MNKS015 0 0 4 08 ATTACHMENT 8 BACK PAGE FOR TRAINING MANUAL Page 24 of 38 PRD 0000022756 Rev 00A MNKS5015 0 0 4 08 Training Course MPU Ultrasonic Gas Flowmeter Series B T MC Technologies Page 25 of 38 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 ATTACHMENT 9 TRAINING CERTIFICATE Page 26 of 38 PRD 0000022756 Rev 00A MNKS5015 0 0 4 08 TMC Technologies TRAINING CERTIFICATE PARTICIPANT HAS COMPLETED THE FOLLOWING TRAINING COURSE MPU ULTRASONIC GAS FLOW METER Series B PLACE AND DATE INSTRUCTOR Page 27 of 38 PRD 0000022756 Rev 00A MNKS5015 0 0 4 08 Page 28 of 38 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 ATTACHMENT 10 INSTRUCTOR GUIDELINES Page 29 of 38 PRD 0000022756 Rev 00A MNKS5015 0 0 4 08 INSTRUCTOR GUIDELINES FOR MPU TRAINING COURSE PREPARATIONS General A PC projector must be available for classroom lections for displaying MS Powerpoint slides The slides are listed with file names and must be copied from the network server Operator Training For 1 day operator training demos can be run with WinScreen simulations or by running static transit times on MPU electronics rack Maintenanc
2. Dubai 971 4 331 3646 Visit our website at www fmctechnologies com measurementsolutions Printed in U S A 4 08 FMC Technologies Measurement Solutions Inc All rights reserved PRD 0000022756 00A MNKS015 Issue Rev 0 0 4 08
3. alarm limits for self diagnostics Start up ppt Slides up e Gain e Burst VOS deviation to be set at factory Profiles are automatic 12 MPU Presentation Classroom Periodic Maintenance 8 MPU 30 Maintenance Mechanical inspections Maintenance ppt minutes O ring replacements Slides Flow calibration USM Transducer re calibration 0000020565 Troubleshooting Docume e Alarm status word e Active alarm log Ethernet e WinScreen Ethernet e Swap transducer cables Parts replacement O rings Transducers Always in pair De pressurized 4 screws Pressurized Retraction tool Electronics Flame paths Transducer End Cover Enclosure ATEX Spare Part List Page 36 of 38 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 Item Subject Presentation Location Items to be covered Slides and Duration Hands on Documents 13 Verification of Presentation Classroom VOS calculation with PC software 9 MPU 20 Measurements VOS calculation with WinScreen AGA 10 Verification ppt minutes Simulation Mode PRD 0000022559 e Entering manual transit time values e Calibration Check Certificate 14 Trouble Hands on Workshop Simulate alarms on MPU USM 1 hour shooting Check alarm list 0000020565 Cross connection of transducer cables to locate transducer or electronics failue WinScreen Diagnostics 15 Replacement Hands on Workshop Electronics board swapping USM hour of Electronics Configuration of electronics 0000020565 e UAFE no configuration e
4. Classroom Workshop Hands on practice Workshop Hands on practice PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 MPU Maintenance Training 3 days AGENDA DAY 2 Session Subject 1 Testing and Configuration description of in house testing and configuration as well as external flow calibration 2 Electronics and Signal Processing detailed description of electronics and ultrasonic signal processing 3 Alarms and Error Handling description of self diagnostics features alarm functions and automatic correction mechanisms 4 Maintenance description of periodic maintenance troubleshooting and parts replacement Lunch 5 Troubleshooting alarm indications location of fault electronics transducers using WinScreen Diagnostics tools 6 Replacement of Electronics removing installing electronics boards configuration of new electronics boards 7 Backup amp Printing Configuration Data use of PC tools for storing meter configuration data on file generating meter configuration report Page 17 of 38 Duration 30 minutes 30 minutes 45 minutes 30 minutes 1 hour 1 hour 45 minutes Location Classroom Classroom Classroom Classroom Workshop Hands on practice Workshop Hands on practice Workshop Hands on practice PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 MPU Maintenance Training 3 days AGENDA DAY 3 Session Page 18 of 38 Subjec
5. UDSP Address SW Parameters 6 n 1 Verification of Hands o Workshop VOS calculation on PC software PRD 0000022559 30 Measurements VOS calculation with WinScreen AGA 10 minutes Enter simulation data based on Calibration Check Certificate Page 37 of 38 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 The specifications contained herein are subject to change without notice and any user of said specifications should verify from the manufacturer that the specifications are currently in effect Otherwise the manufacturer assumes no responsibility for the use of specifications which may have been changed and are no longer in effect Headquarters 500 North Sam Houston Parkway West Suite 100 Houston TX 77067 USA Phone 281 260 2190 Fax 281 260 2191 Gas Measurement Products Liquid Measurement Products Beijing China 86 10 6500 2251 Houston TX USA 1 281 260 2190 Erie PA USA 1 814 898 5000 Singapore 65 6861 3011 Thetford England 44 1842 82 2900 Los Angeles CA USA 1 310 328 1236 Chennai India 91 44 450 4400 Kongsberg Norway 47 32 286 700 Slough England 44 1753 57 1515 Buenos Aires Argentina 54 11 4312 4736 Ellerbek Germany 49 4101 304 0 Integrated Measurement Systems Barcelona Spain 34 93 201 0989 Corpus Christi TX USA 1 361 289 3400 Ro eon austere D04 B0 Kongsberg Norway 47 32 286 700 Melbourne Australia 61 3 9807 2818 San Juan Puerto Rico 1809 787 274 3760 United Arab Emirates
6. ais e Multipath Ultrasonic Gas Flow Meter MIC Technologies Training Program for Customers MPU Series B Procedure Manual PRD 0000022756 Rev 00A FL nb April 2008 MNKS015 0 0 4 08 The Most Trusted Name In Measurement Training Program for Customers Training Program for Customers MPU Series B Procedure History Editor 14 03 2003 50000018509 Take over from KOS SAP System Rev 00A April 2008 20207 Important All information and technical specifications in this documentation have been carefully checked and compiled by the author However we cannot completely exclude the possibility of errors Smith Meter GmbH is always grateful to be informed of any errors Page 2 of 38 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 T MC Technologies ATTACHMENT LIST Attachment Description Course Description Operator Training Course Description Maintenance Training Agenda Operator Training Agenda Maintenance Training 2 Days Agenda Maintenance Training 3 Days Front Page for Training Manual Back Page for Training Manual Training Certificate 2 EE Table of Contents for Training Manual a ae Instructor Guidelines Page 3 of 38 PRD 0000022756 Rev 00A MNKS015 0 0 4 08 T MC Technologies 2 ATTACHMENT 1 COURSE DESCRIPTION OPERATOR TRAINING Page 4 of 38 PRD 0000022756 Rev 00A MNKS015 0 0 4 08 T MC Technologies COURSE DESCRIPTION Course Purpose Durati
7. al Processing 30 minutes detailed description of electronics and ultrasonic signal processing 6 MPU Alarms and Error Handling 45 minutes description of self diagnostics features alarm functions and automatic correction mechanisms 7 MPU Commissioning and Start up 20 minutes description of on site meter set up and requirements 8 MPU Maintenance 30 minutes description of periodic maintenance troubleshooting and parts replacement 9 MPU Verification of Measurements 30 minutes verification of parameters and flow measurements 10 Review Questions Additional subjects 20 minutes Page 10 of 38 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 MPU Operator Training day Page 11 of 38 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 T MC Technologies ATTACHMENT 4 AGENDA MAINTENANCE TRAINING 2 DAYS Page 12 of 38 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 MPU Maintenance Training 2 days AGENDA DAY 1 Session Subject l Opening 2 Introduction to Ultrasonic Flow Measurement introduction to ultrasonic flow measurement principles 3 MPU Features flow meter design operation and special features 4 WinScreen presentation of the MPU User Interface software 5 Testing and Configuration description of in house testing and configuration as well as external flow calibration Lunch 6 WinScreen hands on introduction to the MPU user interface software start up and communication measureme
8. at sided sided 2 sided Handout 2 slides Handout 2 slides Handout 2 slides Handout 2 slides Handout Notes Handout Notes Handout 2 slides Handout 2 slides Handout 2 slides 2 sided 2 sided 2 sided File Attachment in this document Attachment in this document Technical Description pdf FMC Bulletin SSKS001 Sales flier pdf FMC Bulletin SFKS001 1 MPU Introduction ppt 2 MPU Features ppt 3 MPU WinScreen ppt 4 MPU Testing and Configuration ppt 5 MPU Electronics and Signal Processing ppt 6 MPU Alarms and Error Handling ppt 7 MPU Commissioning and Start up ppt 8 MPU Maintenance ppt 9 MPU Verification ppt USM 0000020565 PRD 0000022520 PRD 0000022559 PRD 0000022756 Rev 00A MNKS5015 0 0 4 08 COURSE EXECUTION Item Subject Presentation Location Items to be covered Slides and Duration Hands on Documents 15 B General Ultrasonic Technology Presentation Classroom Welcome Instructor presentation Training goals course description Agenda Measurement principles e Reflection doppler transit time velocity formula v k t2 t1 Q v A Applications e Flow e single path flare checkmeter hot tap e multipath custody transfer fuel power plants Advantages and Disadvantages of ultrasonic flow meters e advantages e High Turndown Short upstream length gt Reduced weight and cost Bi directional for und
9. des and Duration Hands on Documents Backup and Hands on Workshop e Backup using WinScreen e USM 45 Printing e Report gerenation using WinScreen 0000020565 minutes Configuration Data MPU Presentation Classroom Electronics 5 MPU 30 Electronics e Purpose of electronics boards CPU SPC MUX VADM pulse and Electronics and minutes and Signal serial modules Signal Processing Signal processing Processing ppt e Burst routing e Signal recognition and correlation 10 MPU Alarms Presentation Classroom Self diagnostics features 6 MPU Alarms 45 and Error Active alarm log and Error minutes Handling e Display live Telnet picture on PC if available Handling ppt Alarm Status Word Slides e Bit coded O OK Valid Measurement Relay Transducer failure alarm e Triggered if e Burst outside alarm limits e Gain outside alarm limits Automatic corrections Triggered if Flow velocity deviation VOS deviation Velocity profile outside limits Additional alarms Electronics failure Calculation error Flow corrections Accuracy with failed transducer pair s Diagnostics tools based on Ethernet communication WinScreen Trendlog Analyzer Diagnostics Page 35 of 38 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 Item Subject Presentation Location Items to be covered Slides and Duration Hands on Documents MPU Presentation Classroom Communications testing 7 MPU Commissioni Signal checking signal recognition Commissioning and M ng and Start Set
10. e Training For maintenance training and FMC internal training it is required to have a complete flow meter with Ethernet connection available for demos troubleshooting and hands on practice Have handtools available for troubleshooting and for transducer and electronics replacement Multi meter Fluke 8 mm hexagonal key for end covers 10 mm pipe socket for electronics removal adjustable spanner for glands screwdrivers flat Phillips FMC Internal Training Same as for maintenance training plus equipment for dimensional measurements zero flow testing and communications testing micrometer blind flanges pressure and temperature sensors pressurized Nitrogen RS 485 converter Page 30 of 38 PRD 0000022756 Rev 00A MNKS5015 0 0 4 08 DETAILED TRAINING MANUAL CONTENTS CUSTOMER TRAINING Chapter 10 11 12 13 14 15 16 17 18 19 20 Topic Agenda Training Course Description General Information Introduction to Ultrasonic Flow Measurement MPU Features WinScreen Testing and Configuration Electronics amp Signal Processing Alarms amp Error Handling Commissioning amp Start up Maintenance Verification MPU User Manual MPU Transducer Replacement Procedure MPU Verifications of Measurements and Calibrations Page 31 of 38 Format Document Document Brochure s Slides Slides Slides Slides Slides Slides Slides Slides Document Document Document Print Form
11. erground gas storage Non intrusive no pressure drop disadvantages e Hi tech need for training and knowledge for service and repair Installation effects Upstream pipe swirl crossflow profiles step surface roughness Flow conditioners Pulsation pressure velocity Effects of temperature and pressure Noise Output signals pulse serial Ethernet analog Page 32 of 38 Course Description minutes Document Agenda Document 1 MPU 45 Introduction ppt minutes PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 Item Subject Presentation Location Items to be covered Slides and Duration Hands on Documents MPU Overview Presentation Classroom Technical specifications Mechanical construction e 6 paths direct signals Formulas e Velocity VOS Path weighting Flowrate Swirl crossflow compensation Transducers e Specs Frequency press temp spec construction e Parameters Transd Delay delta T Travel time measurement e Subtraction of transducer delays Pressure and temperature compensation e Inner diameter transducer delay frequency Flow calibration factors and correction Output data and User interface e Network terminal for data entry and alarm log e Ouput options pulse RS xxx LAN analog Diagnostics and alarms e Covered in detail in later session Retractable transducers e Vented line ease of replacement e pressurized line Replacement tool Presentation of WinScreen e S
12. ic Gas Flow Meter Basic components and functions Calibration Testing Configuration Flow calculation Alarm and error detection MPU Signals electronics and troubleshooting e Detailed functional description of ultrasonic signal generation and processing e Testpoints and troubleshooting e Troubleshooting tools and software e Hands on troubleshooting exercises MPU Transducer replacement Meter mechanical construction Replacement of ultrasonic transducer Re configuring the meter after transducer replacement Hands on transducer replacement exercise MPU Parameter settings PRD 0000022756 Rev 00A MNKS015 0 0 4 08 T MC Technologies e Up and downloading of parameters e Configuration report generation Page 8 of 38 PRD 0000022756 Rev 00A MNKS015 0 0 4 08 T MC Technologies ATTACHMENT 3 AGENDA OPERATOR TRAINING 1 DAY Page 9 of 38 PRD 0000022756 Rev 00A MNKS015 0 0 4 08 MPU Operator Training day AGENDA Session Subject Duration l Opening 15 minutes 2 Introduction to Ultrasonic Flow Measurement 45 minutes introduction to ultrasonic flow measurement principles 3 MPU Features 45 minutes flow meter design operation and special features WinScreen 20 minutes presentation of the MPU User Interface software 4 MPU Testing and Configuration 30 minutes description of in house testing and configuration as well as external flow calibration Lunch 2 MPU Electronics and Sign
13. lide show e Run WinScreen in simulation mode or hook up to MPU electronics rack Page 33 of 38 2 MPU Features ppt M 3 MPU 20 WinScreen ppt minutes USM 0000020565 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 Item Presentation Location Items to be covered Slides and Duration on Documents MPU Testing Presentation Classroom Transducers testing 4 MPU Testing and e Pairing hardening calibration and a Configuration Dimensional measurements Configuration ppt Software loading Example of Parameter configuration parameter report Transducer delays Live WinScreen Path lengths pictures on PC Path angles Inner diameter bore Wall thickness Expansion coefficients Flow calibration factors Static meter test e Dry calibration check e Functionality test pulse serial network analog communication Flow calibration e Installation upstream pipe and flow conditioner e Process conditions similar to site e Determining A and B values Show Telnet pictures on PC if available Configuration for transducer replacement e Transducer delays e Path lengths WinScreen Hands o Workshop Connection to meter USM 45 Simulation 0000020565 minutes Access pictures and menus Transducer Hands o Workshop Dismount transducer PRD 0000022520 45 Inspection Mount transducer minutes and Replacement Page 34 of 38 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 Item Subject Presentation Location Items to be covered Sli
14. nt data menus and options 7 Transducer Inspection amp Replacement dismounting and mounting of transducers configuration after transducer replacement 8 Backup amp Printing Configuration Data use of PC tools for storing meter configuration data on file generating meter configuration report Page 13 of 38 Duration 15 minutes 45 minutes 45 minutes 20 minutes 30 minutes 45 minutes 45 minutes 45 minutes Location Classroom Classroom Classroom Classroom Classroom Workshop Hands on practice Workshop Hands on practice Workshop Hands on practice PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 MPU Maintenance Training 2 days AGENDA DAY 2 Session Subject 1 Electronics and Signal Processing detailed description of electronics and ultrasonic signal processing 2 Alarms and Error Handling description of self diagnostics features alarm functions and automatic correction mechanisms 3 Commissioning and Start up description of on site meter set up and requirements 4 Maintenance description of periodic maintenance troubleshooting and parts replacement 5 Verification of Measurements verification of parameters and flow measurements Lunch 6 Troubleshooting alarm indications location of fault electronics transducers using WinScreen Diagnostics tools 7 Replacement of Electronics removing installing electronics boards configuration
15. of new electronics boards 8 Verification of Measurements verifying Velocity of Sound measurement verifying parameters and calculations 9 Review Questions Additional subjects Page 14 of 38 Duration 30 minutes 45 minutes 20 minutes 30 minutes 20 minutes 1 hour 1 hour 30 minutes 20 minutes Location Classroom Classroom Classroom Classroom Classroom Workshop Hands on practice Workshop Hands on practice Workshop Hands on practice Classroom PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 T MC Technologies ATTACHMENT 5 AGENDA MAINTENANCE TRAINING 3 DAYS Page 15 of 38 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 MPU Maintenance Training 3 days AGENDA DAY 1 Session Subject l Opening 2 Introduction to Ultrasonic Flow Measurement introduction to ultrasonic flow measurement principles 3 MPU Features flow meter design operation and special features Lunch 4 WinScreen presentation of the MPU User Interface software 5 WinScreen hands on introduction to the MPU user interface software start up and communication measurement data menus and options 6 Transducer Inspection amp Replacement dismounting and mounting of transducers configuration after transducer replacement Page 16 of 38 Duration 15 minutes 45 minutes 45 minutes 45 minutes 45 minutes 45 minutes Location Classroom Classroom Classroom
16. on Participants Target Background Contents Page 5 of 38 MPU OPERATOR TRAINING Qualify the participants to operate the MPU ultrasonic gas flow meter evaluate measurement data and understand meter alarms and error messages 1 day Maximum 6 Control room and metering station operators General instrumentation and basic flow metering knowledge General subjects e General ultrasonic measurement techniques e Ultrasonic flow measurement single path multi path e Installation effects MPU specific subjects Basic components and functions Calibration Testing Configuration Flow calculation Alarm and error detection PRD 0000022756 Rev 00A MNKS015 0 0 4 08 T MC Technologies ATTACHMENT 2 COURSE DESCRIPTION MAINTENANCE TRAINING Page 6 of 38 PRD 0000022756 Rev 00A MNKS015 0 0 4 08 T MC Technologies COURSE DESCRIPTION Course Purpose Duration Participants Target Background Contents Page 7 of 38 MPU MAINTENANCE TRAINING Qualify the participants to perform basic troubleshooting on the MPU ultrasonic gas flow meter replace transducers and main components maintain the equipment 2 3 days Maximum 6 Metering station operators and technicians General instrumentation and basic flow metering knowledge General subjects e General ultrasonic measurement techniques e Ultrasonic flow measurement single path multi path e Installation effects MPU Ultrason
17. t Commissioning and Start up description of on site meter set up and requirements Verification of Measurements verification of parameters and flow measurements Verification of Measurements verifying Velocity of Sound measurement verifying parameters and calculations Lunch Review Questions Additional subjects Duration 15 minutes 45 minutes 1 hour 45 minutes Location Classroom Classroom Workshop Hands on practice Classroom PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 ATTACHMENT 6 TABLE OF CONTENTS FOR TRAINING MANUAL Page 19 of 38 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 CONTENTS Section 10 11 12 13 14 15 Page 20 of 38 Topic Agenda Training Course Description General Information Introduction to Ultrasonic Flow Measurement MPU Features WinScreen Testing and Configuration Electronics amp Signal Processing Alarms amp Error Handling Commissioning amp Start up Maintenance Verification MPU User Manual MPU Transducer Replacement Procedure MPU Verifications of Measurements and Calibrations Format Document Document Brochures Slides Slides Slides Slides Slides Slides Slides Slides Slides Document Document Document PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 ATTACHMENT 7 FRONT PAGE FOR TRAINING MANUAL Page 21 of 38 PRD 0000022756 Rev 00A MNKSO15 0 0 4 08 T MC Technologies

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