Manual draft - The Warehouse
Contents
1. disconnect any electric devices ii Turn the engine switch to STOP position iii Turn the fuel cock lever to OFF iv Turn the fuel tank cap air vent knob anti clockwise to the CLOSED position SWITCH 4 STOP 11 5 PERIODIC MAINTENANCE 1 MAINTENANCE CHART Regular maintenance is most important for the best performance and safe operation Item Remarks Pre operation Initial Every Every Every check daily 1 month 3 months 6 months 12 months or 20hr or 50hr Or 100hr or 300hr Spark Plug Check condition adjust gap and clean Replace if necessary Clean Fuel cock filter Check and adjust when Valve Clearance engine is cold Check fuel hose for cracks Fuel Line or damage Replace if needed Check for leakage Retighten or replace Exhaust Sytem gasket if needed Check muffler screen Cooling System Check fan for damage Check Recoil Starter operation idle Speed Check and adjust engine idle speed Check all fittings and Fittings Fasteners fasteners Correct if needed Check for cracks or Crankcase damage Replace if Breather needed Check pilot ight comeson o Starting System 12 2 ENGINE OIL REPLACEMENT 1 Vi Vil viji Place the machine on a level surface and warm up the engine for several minutes Stop the engine and turn the fuel cock knob to OFF Close the fuel tank cap air vent counter clockwise Loosen t2. IMPORTANT Please make certain that all persons who are to use this equipment thoroughly read and understand this User s Manual prior to operation Inverter Generator Model 9501 800W 4 stroke This generator is backed by a comprehensive 12 month warranty If you experience mechanical fault that wasn t caused by user error misuse or general wear and tear please call 0800 045 100 You will be asked to explain what the problem is and if it is agreed that it is mechanical and covered by warranty a claim number will be issued You can then take the generator to an authorised local repair agent Quote your warranty claim number as well as the serial number to the agent and they will contact us for permission to carry out the repairs Spare parts will be sent directly to the agent They will invoice us directly with no costs to the owner Repairs not covered by warranty will need to be paid for by the owner Spare parts specific to this generator are available and may need to be purchased to complete the repair of the generator These will be sent directly to the repair agent who will invoice the owner for the costs of parts and labour e Mechanical repairs carried out by someone other than an authorised repair agent will void this warranty e this generator is purchased second hand this warranty is void e Using parts other than ones specific to this generator unless by prior arrangement will voi
3. al repair agent Quote your warranty claim number as well as the serial number to the agent and they will contact us for permission to carry out the repairs Spare parts will be sent directly to the agent They will invoice us directly with no costs to the owner Repairs not covered by warranty will need to be paid for by the owner Spare parts specific to this generator are available and may need to be purchased to complete the repair of the generator These will be sent directly to the repair agent who will invoice the owner for the costs of parts and labour e Mechanical repairs carried out by someone other than an authorised repair agent will void this warranty e this generator is purchased second hand this warranty is void e Using parts other than ones specific to this generator unless by prior arrangement will void this warranty Please record your details in the space below GENERATOR SERIAL NUMBER PURCHASE DATE STORE PURCHASED FROM YOUR NAME YOUR ADDRESS YOUR PHONE NUMBER IMPORTANT Please retain this warranty card along with your purchase receipt Please DO NOT post this to The Warehouse Limited Should you have any questions regarding this generator please call the tollfree number 0800 045 100 18
4. and carbon deposits iv Check the spark plug type and gap the spark plug Do not overtighten vi the top cover 5 FUEL TANK FILTER i Remove the fuel tank cap and filter ii Clean the filter with solvent damaged replace the filter iii Wipe the filter down and refit into the neck of the tank WARNING e Be sure the tank cap 15 always tightened securely 6 MUFFLER SCREEN WARNING e The engine and muffler will be very hot after the engine has been run Allow to cool down fully before working on the muffler e Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair i Remove the 4 screws and the end cover ji Remove the muffler screen iii Use a flathead screw driver to pry the spark arrester out from the muffler iv Remove the carbon deposits on the muffler screen and spark arrester using a wire brush Re install the muffler screen Vi Re install the end cover and 4 screws 14 6 TROUBLE SHOOTING 1 Engine won t start 1 Fuel systems no fuel supplied to combustion chamber e No fuel in tank supply fuel e Fuel in tank fuel tank cap air vent knob to OPEN fuel cock knob to ON e Clogged fuel line clean fuel line e Clogged carburettor clean carburettor 2 Engine oil system insufficient e Oil level is low add engine oil 3 Electrical systems poor sp
5. ark e Spark plug dirty with carbon or wet remove carbon or wipe spark plug dry e Faulty ignition system consult dealer 4 Compression insufficient e Worn out piston and cylinder consult dealer 2 Generator won t produce power Safety device AC to OFF Stop the engine then restart Safety device DC to OFF Press to reset the DC protector 7 STORAGE Long term storage of your machine will require some preventive procedures to guard against deterioration 1 DRAIN THE FUEL i Remove the fuel tank cap drain the fuel from the fuel tank ii Remove the cover drain fuel from the carburettor by loosening the drain screw 2 ENGINE i Remove the spark plug pour in about one tablespoon of SAE 10W30 or 20W40 motor oil into the spark plug hole and reinstall the spark plug ii Use the recoil starter to turn the engine over several times with ignition off iii Pull the recoil starter until you feel compression then stop pulling iv Clean exterior of the generator and apply a rust inhibitor Store the generator in dry well ventilated place with a cover placed over it vi generator must remain in a vertical position 15 8 SPECIFICATION MODEL 9501 GENERATOR Inverter Technology AC Voltage Max Output Rated Output Power Factor DC Output ENGINE Model Bore x Stroke mm x mm Displacement Max Output Fuel Fuel Tank Capacity Rated Continu
6. cting to the generator iii Insert the plugs of the electrical appliance into the receptacle CAUTION e Be sure the electric appliance is turned off before plugging in Be sure the total load is within the generator s rated output Be sure the outlet load current is within the rated current The economy control switch must be turned to OFF when using electric devices that require a large starting current such as a compressor or a submergible pump 77 ECON SWITCH OVERLOAD INDICATOR LIGHT The overload indicator light comes on when an overload of a connected electrical device is detected the inverter unit overheats or the AC output voltage rises The electronic breaker will then activate stopping power to the generation in order to protect the generator and any connected electric devices The output pilot light green will flicker and the overload indicator light red will turn on then the engine will stop running If so please follow the following steps i Turn off any connected electric devices and stop the engine Reduce the total wattage of connected electric devices to within the application range iii Check for blockages in the cooling air inlet and around the control unit If any blockages are found remove iv After checking restart the engine CAUTION The generator AC output automatically resets when the engine is stopped and then restarted The overload indicator light may come
7. d this warranty Please record your details in the space below GENERATOR SERIAL NUMBER PURCHASE DATE STORE PURCHASED FROM YOUR NAME YOUR ADDRESS YOUR PHONE NUMBER IMPORTANT Please retain this warranty card along with your purchase receipt Please DO NOT post this to The Warehouse Limited Should you have any questions regarding this generator please call the tollfree number 0800 045 100 18 1 2 3 4 5 6 7 8 9 1 SAFETY INFORMATION CONTROL FUNCTIONS PRE OPERATION CHECKS OPERATION PERIODIC MAINTENANCE TROUBLESHOOTING STORAGE SPECIFICATIONS WIRING DIAGRAM 0 WARRANTY 1 2 WARNING PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE MACHINE 1 SAFETY INFORMATION EXHAUST FUMES ARE POISONOUS Never operate the engine in a closed area or it may cause unconsciousness and death within a short time Operate the engine in a well ventilated OUTDOOR area FUEL IS HIGHLY FLAMMABLE AND POISONOUS Always turn off the engine when refuelling Never refuel while smoking or in the vicinity of an open flame Take care not to spill any fuel on the engine or muffler when refuelling If you swallow any fuel inhale fuel vapor or allow to get in your eyes see your doctor immediately If any fuel spills on your skin or clothing immediately wash with soap and water and change your clothes When operating or transporting the machine be sure it i
8. he 4 screws and remove the side cover Remove the oil filler cap Place an oil pan under the engine Tilt the generator to drain the oil completely Replace the generator on a level surface and then add engine oil to the upper level Refit the oil filler cap Re install the side cover and replace the 4 screws e Recommended engine oil 10W30 see page 14 CAUTION e Be sure no foreign material enters the crankcase e Do not tilt the generator when adding engine oil This could result in overfilling and damage to the engine e Clean the oil filter every 100 hours of operation 3 AIR FILTER Maintaining an air cleaner in proper condition is very important Dirt induced through improperly installed improperly serviced or inadequate elements damages and wears out engines Always keep the element clean 1 11 ili Vi Remove the side cover Remove the filter cover and foam element Wash the foam element in solvent and dry Oil the element and squeeze out excess oil The element should be wet but not dripping Insert the foam element back into the air filter and replace the filter cover Install the side cover CAUTION NEVER run the engine without the filter element excessive piston and or cylinder wear will result 13 4 CLEANING AND ADJUSTING SPARK PLUG i Remove the top cover ii Carefully remove the sparkplug with the tube Spanner provided iii Check for discoloration and remove
9. l pump Recoil Starter Fuel cock Oil filler cap Air filter Cover 3 CONTROL FUNCTION DESCRIPTION 1 OIL WARNING SYSTEM When the oil level falls below the lower limit the engine will stop automatically Unless you refill with oil the engine will not start again 2 ENGINE SWITCH The engine switch controls the ignition system ON run Ignition circuit is switched on The engine can be started OFF stop Ignition circuit is switched off The engine will not run 3 ECONOMY CONTROL SWITCH When the economy control switch is turned ON the economy control unit controls the engine speed according to the connected load The results are better fuel consumption and less noise 4 DC CIRCUIT PROTECTOR The DC circuit protector trips automatically when the load exceeds the generator rated output CAUTION Reduce the load to within specified generator rated output before restarting if the DC circuit protector should trip DC PROTECTOR ON PUSH OFF 5 FUEL TANK CAP AIR VENT KNOB The fuel tank cap is provided with a closable air vent to stop fuel leakage The air vent knob must be turned clockwise to the OPEN position before use This will allow fuel to flow to the carburettor and the engine to run When the engine is not in use turn the air vent knob to the CLOSED position anti clockwise to stop fuel flow 6 FUEL COCK The fuel cock is used to supply fuel from the tank to the carburettor Turn
10. on for a few seconds at first when using electric devices that require a large starting current such as a compressor or a submergible pump This is not a malfunction 10 2 DC APPLICATION optional This usage is applicable to 12V battery charging only a Charging instruction for battery Aim for specific gravity and charging time e Disconnect the leads to the battery e Loosen the battery fluid filler caps e Fill distilled water to the upper limit if the battery fluid is low level e Measure the specific gravity for the battery fluid by using a hydrometer and calculate the charging time in according with the table shown alongside The specific gravity for the fully charged battery shall be within 1 26 to 1 28 It is recommended to confirm every hour during charging b Connect the charging lead between the DC output socket and the battery terminals The leads shall be connected red to the positive terminal and black to the negative terminal D gt gt m chargong time c The DC circuit protector is to be set to ON Battery capacity after confirming the connection if the protector 1 30 20 is in OFF position 2 SOAH 20 CAUTION 20HR sure the economy control switch is turned OFF while charging the battery 3 STOPPING THE ENGINE i Turn off the power switch of the electric apparatus or
11. ous Operation Lubricating Oil Lubricating Oil Capacity Starting System Ignition system Spark Plug DIMENSION Net dimension LxWxH Overall dimension LxWxH Net Weight Dry Weight 50Hz 100 230V 240V 0 80 kVA 0 70 kVA 1 0 12V 3 0A Option XY139F 6 Air cooled 4 cycle OHV Gasoline Engine 39 33 5 40 1 0KW 5500rpm Unleaded 91 Octane Automobile Gasoline 2 1 liters 4 5 hr SAE 10W30 0 35 liter Recoil Starter C D I CMR6A TORCH or CMR6H NGK 395x209x355 425x230x380 8 5 Kg 9 5Kg Specifications subject to change without prior notice 16 WIRING DIAGRAM DC winding gt i ree R 0 nt 69 PI w BU _ BU bo Stepping motor BL PL Y G Meot BE igul l 4 aia Invert cell S BL je BL i 4 _ BL gt Control winding 8 011 sensor SSS High Spark pressure 25 YELLOW plug wrap L wr 17 This generator is backed by a comprehensive 12 month warranty If you experience mechanical fault that wasn t caused by user error misuse or general wear and tear please call 0800 045 100 You will be asked to explain what the problem is and if it is agreed that it is mechanical and covered by warranty a claim number will be issued You can then take the generator to an authorised loc
12. s kept upright If it tilts fuel may leak from the carburettor or fuel tank ENGINE AND MUFFLER MAY BE HOT Place the machine in a place where pedestrians or children are not likely to touch the machine DON T place any flammable materials near the exhaust outlet during operation Keep the machine at least 1m 3ft from buildings or other equipment or the engine may overheat Do not operate the engine with a dust cover in place Lift and carry the generator only by its carrying handle Put the machine on a flat hard surface to allow free ventilation and cooling cool air 4 ELECTRIC SHOCK PREVENTION Never operate the engine in rain or snow Never touch the machine with wet hands or electrical shock will occur Be sure to always ground earth the generator NOTE Use a ground earth lead of sufficient current capacity For example 1 5mm wire 5 CONNECTION NOTES NEVER connect the generator to household switchboard power outlet NEVER connect the generator in parallel with any other generator 4 2 CONTROL FUNCTION ITEM KEY Economy control switch Engine switch Fuel tank Spark Plug Cover Muffler Carrying handle Throttle lever AC pilot light Overload indicator light Oil warning light Ground earth terminal OoO ONO UR WN 5 p i DC protector DC receptacle AC receptacle not applicable Fuel filter Fuel tank cap Fue
13. thout engine oil Fill with oil or it will not start Do not tilt the generator when adding engine oil This could result in overfilling and damage to the engine 1 STARTING THE ENGINE NOTE Before starting the engine disconnect all electrical apparatus from the generator output sockets i Open the fuel tank air vent to the OPEN position ii Turn the fuel cock lever to the ON position iii Turn the engine switch to the ON position iv Press the priming bulb 6 times to get fuel to the carburettor not necessary if engine is warm v Turn the throttle lever to the CHOKE position not necessary if the engine is warm vi the starter handle slowly until resistance is felt This is the Compression point Return the handle to its original position and pull swiftly Do not fully pull out the rope After starting allow the starter handle to return to its original position while still holding the handle Grasp the carrying handle firmly to prevent the generator from falling over when pulling the recoil starter vii started and running move the throttle lever to the RUN position viii Warm the engine without load for a few minutes before connecting ENGINE 0 stop 2 USING ELECTRIC POWER 1 AC APPLICATION i Check the AC pilot lamp is lit brightly to confirm proper output voltage ii Turn off the switch of the electrical appliance before conne
14. to right to open fuel flow Turn to left to close fuel flow OPEN CLOSE AIN d S a 3 PRE OPERATION CHECK NOTE Pre operation checks must be made each time the generator is used 1 CHECK ENGINE FUEL WAR Make sure there is sufficient fuel in the tank If fuel is low refill with unleaded 91 octane automotive gasoline Be sure to use the fuel filter screen on the fuel filter neck Fuel tank capacity 2 1 litre see page 14 NING Do not refill tank while engine is running or when it is hot Allow the generator to cool down before refuelling Close fuel cock before refuelling Be careful not to admit dust dirt water or other foreign objects into fuel Do not fill above the top of the fuel filter or it may overflow when the fuel heats up later and expands Wipe off spilt fuel thoroughly before starting engine Keep open flames away 2 CHECK ENGINE OIL Make sure the engine oil is at the upper level of the oil filler hole Add oil as necessary Remove oil filler cap and check the engine oil level If oil level is below the lower level line refill with suitable oil to upper level line Change oil immediately if it is found to be contaminated Oil capacity 0 35 litre see page 14 Recommended engine oil 10W30 3 GROUND Earth ALWAYS ground earth the generator before use See page 3 4 The generator has been shipped wi
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