BRITE III Remote - ADB Airfield Solutions
Contents
1. BRITE Ill Remote Control Device Installation Manual 96A0429 Retain for future use Rev C 6 1 11 Compliance with Standards FAA Approved for use with SMGCS systems This includes both Stop Bar and Runway Guard Light control monitoring according to AC 150 5340 30 Current Edition manufactured to AC 120 57 Current Edition ICAO Complies with CAT MII ICAO lamp supervision requirements Supports A SMGCS for enhanced aircraft guidance in all weather conditions to prevent aircraft collisions and runway incursions Airfield Solutions BRITE III Remote Control Device 96A0429 Rev C 6 1 11 Disclaimer This manual could contain technical inaccuracies or typographical errors ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change Details and values given in this manual have been compiled with care They are not binding however and ADB Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to which this manual refers will not infringe any third party s patents or rights Warranties Products of ADB Airfield Solutions manufacturer2. 96A0429 2010 ADB Airfield Solutions All Rights Reserved Document Date 12 2010
3. it uses the factory settings which are given here in brackets default values RGL Wig wag remotes are pre configured with Blink for power up and fail safe mode Base state A BRITE Remote that has been logged off from a circuit also reverts to frequency scan mode However for power up mode fail safe mode and Delayed Start Stop it uses the most recent settings received from the BRITE Master most recent configuration In frequency scan mode a BRITE Remote when it is installed in a series circuit and the latter is turned on searches on all frequency bands for a master telegram containing its serial number If this search is successful the BRITE Remote logs on to the corresponding BRITE Master When an BRITE Remote is logged off from a circuit it reverts to base state After successfully logging on a BRITE Remote automatically switches to operating mode normal operation and receives its configuration parameters from the BRITE Master All parameters are stored firmly in the BRITE Remote In operating mode all lights connected to the BRITE Remotes can be switched independently of each other via single or block commands i e a command switches a predefined group of lights The switch commands can be On Off or Blink When a BRITE Remote receives a switch command it returns the message switch command executed block command or switch command received single command However the real status o
4. Action in the Event of a System or Component Malfunction 2 1 1 4 4 Maintenance and Repair 2 1 1 4 5 Operation of Overloaded Regulators ccccccssseeceeeseeeeeeeeneeeeeeeaaees 2 2 0 BRITE IM REMOUG 55sec eta telat E ie ee 3 2de Manual INITOQUCLION ccei cece cee ae ea ea yore ee Gi ot es 3 2 1 1 How to work with the manual c cece cecececeeeeeeeeeeeeeeeaeeeseeeeeeeeeaeeesseeeeaenes 3 ZN 2A OCORG Ol CAN OSS iis RS iid he at i hed ey rade es 3 2 123 ICONS used In the MANUAL iregi a a aa 3 2 2 BRITE Remote INFOAUCTION 35 585 es ala lees 4 22 I General serar nee a a edad enna a ao ane eo aceeenenete 4 2 2 2 MUSTAN sete ec Betis osm sean hates aa etcetera meer ved aati nts a eat eue 4 2 2 3 Checking the Device ss 5 22 9 T SCONES Of SUDDIY ete ea RER eee Rene 5 2292 OMNPACRINO Era a tale alors 5 ZAS INSDOCIION HR RE RE NN e e a A 5 22 Ja 8 IE 0 r aa te tia decease ed seme 6 2 2 4 View of the device with connections LR 6 22 92 COMSUMIGUOMIN Salons estes helen tect dd einen da rennes ete ee 7 2 219 1 BIOCK AOF ER a rune ut aire dette f 220 Hey Of OperallOn ae ee S 8 220A NCIC CUI O aR a tt ee 8 2 9 NVVSTANWAUIOMN SR Se ad eens at no Se Ni Re he dees Medic nn 9 2 3 1 Installation in a Transformer Pit 9 2 3 2 Connection to the Series Transformer and the Light Fitting s 10 2 99 Eat GOUNAINQ sassi a dde 10 2 0 A SICV INSUUCIONS hnis AE NAN Rd dun 11 2 3 5 Replacing
5. 5 BRITE Remote housing 6 Holes for the mechanical attachment of the BRITE Remote e g via cable ties NOTE See nameplate of BRITE Remote Figure 2 for identification of connections marked X 2010 ADB Airfield Solutions All Rights Reserved 96A0429 Rev C BRITE III Remote Control Device 6 1 11 BRITE Remote Introduction 2 2 5 Construction The BRITE Remote is sealed to make it watertight and gas tight and must not be opened NOTE Once the Remote has been opened the warranty is void A defective or open Remote must be returned to the manufacturer 2 2 5 1 Block diagram Figure 4 Block diagram of the BRITE Remote dual Overvoltage Powerline Filter Power Lamp Overvoltage Protection Coupling Supply Switch Protection TOH VA 15 X1 F ia Lamp Transformer XA Fm ia a Zero crossing Earth Ground of current Screw eceive Transmit Micro Input Communication Controller Processor DLC2 Controller Remote Controller 2010 ADB Airfield Solutions All Rights Reserved BRITE Ill Remote Control Device BRITE Remote Introduction 2 2 6 Theory of Operation Master uoljonpolju W a m D oO 2 2 6 1 Architecture 96A0429 Rev C 6 1 11 Background Information BRITE uses power line carrier PLC technology to communicate between controlling units on an airfield lighting series circuit A BRITE system typically consists of one high voltage modem or Master c
6. Status of the Connected Lights 2 4 4 Switch Status under Special Circumstances 2 4 4 1 Power up Mode 2 4 4 2 Fail safe Mode 2 4 4 3 Delayed Start Stop 2 4 5 Spreadsheet 14 One light can be connected to each single channel BRITE Remote and up to two lights A and B can be connected to each dual channel BRITE Remote A light can assume the following types of status e Off light is switched off and not burning e On light is switched on and the electric circuit is closed Open light is switched on but the electric circuit is not closed i e the light filament is broken or the light is not connected e Blink light flashing no information as to whether the light is On or Off at the time of polling On the Graphical User Interface GUI the status of each light is indicated by the terms given in quotation marks With the help of the BRITE PC software the user has to configure each BRITE Remote of a circuit to which the Remote shall switch its connected lights e When the series circuit is powered up power up mode e When the communication between the BRITE PC and the BRITE Master or between the BRITE Master and the BRITE Remote is interrupted fail safe mode e And if there is to be a Delayed Start Stop or not when several lights are switched simultaneously by a block command The power up mode defines to which status the BRITE Remotes should switch
7. a BRITE Remote cccecccessseeeseeeeeeeeseeseeeeeseeseeseseeeneeeeens 11 2 4 Modes of Operation of a BRITE Remote 2 0 eccccceccceceeeeeeeeeeeeeeeeeeeseeeeees 13 24A le Frequency SCAB auaa a e debe caus 13 242 Operating MOJE asr E E E E 13 242 1 Self t st Modei i 13 2 4 3 Switch Status of the Connected Lights cceeccceeesseeeeeeseeeeeeeeeeeeeeeeans 14 2 4 4 Switch Status under Special Circumstances no0nnnonnensnnnnennnenrirnnnenni 14 2 4 4 1 Power up Mode iii 14 24 4 2 Failsafe MOG ence cette eval nce Cig nested aed Reema 14 2 4 4 3 Delayed Start Stop Rs 14 2 4 59 SO PICAGSNCEL Essai est heal a dde cu A rue 14 2 4 5 1 A sample spreadsheet would contain 15 2 9 Technical Specifications ES ee cacao es ec 16 219 1 Order CORSA RS Pires a ene eae one mre 17 2010 ADB Airfield Solutions All Rights Reserved vV BRITE Ill Remote Control Device 96A0429 Rev C 6 1 11 Document Date 12 2010 20 O O D Jo age vi 2010 ADB Airfield Solutions All Rights Reserved 96A0429 Rev C 6 1 11 1 0 Safety 1 1 To use this equipment 1 1 1 Additional Reference Materials 1 1 2 Qualified Personnel 1 1 3 Intended Use 1 1 4 Storage BRITE III Remote Control Device Safety This section contains general safety instructions for installing and using ADB Airfield Solutions equipment Some safety instructions may not apply to the equipment in this manu
8. cut out for the series circuit if possible ground the series circuit and wait about 5 minutes until the circuit is fully discharged Step 5 Removing a BRITE Remote first separate the series circuit connections X3 and X1 and in the case of the dual BRITE Remote X4 at the cable plug connections Then open the ground connection X2 by unscrewing the earth screw 2010 ADB Airfield Solutions All Rights Reserved 11 BRITE III Remote Control Device 96A0429 Rev C Installation 6 1 11 Step 6 Installing a BRITE Remote install the new BRITE Remote according to the Installation on page 9 Step 7 Switch on the associated series circuit and verify if the replaced remote connected lamp s are functioning for RGL remotes blinking Step 8 Follow the change remote procedure as described in 96A0430 BRITE Configuration Software User Manual to make the replaced remote operational 12 2010 ADB Airfield Solutions All Rights Reserved 96A0429 Rev C 6 1 11 2 4 Modes of Operation of a BRITE Remote 2 4 1 Frequency Scan 2 4 2 Operating Mode 2 4 2 1 Self test Mode BRITE Ill Remote Control Device Modes of Operation of a BRITE Remote Initial State on a new remote from the factory State on delivery On delivery each new BRITE Remote that has not yet been logged on with a BRITE Master is in frequency scan mode For power up mode On fail safe mode On and Delayed Start Stop Off
9. is are connected to the 2 pin socket s of the cable s X3 and X4 for the dual BRITE Remote All plug connections must be sealed with self bonding insulation tape or using heat shrink sleeves To improve watertightness an optional watertight heat shrink sleeve can be installed at the junction of the plug and receptacle see Figure 9 Figure 9 Connection to series transformer and light fitting Watertight heat shrink sleeve o and Receptacle S ee ee i Step 1 4 lt Step 3 Step 1 Place the heat shrink sleeve over the light inset plug wire Step 2 Connect the inset light plug to the Remote receptacle designated CHANNEL A and CHANNEL B if used Step 3 Pull the heat shrink sleeve over the plug to receptacle connection Heats shrink the sleeve Repeat steps 1 through 3 for the Remote plug designated TRANSFORMER and the transformer secondary receptacle To protect it against a surge generated by lightning each BRITE Remote should be provided with a separate low induction and low resistance earth connection via the earth screw The earthing cable must be connected to the earth screw by means of a suitable cable lug The cross sectional area of the cable should be at least AWG 8 6 mm with a maximum cable length of 36 inch 1m If the isolation value of the earthing is bad it is better NOT to connect the ear
10. located on the side of the device example BRITE Remote single channel Figure 2 Nameplate of the BRITE Remote Single Channel ADB i Pa BRITE Remote 7 oo ll Airfield Fixture Controlle ON 44A6899 1 100 Single Channel Serial Nurmi we at ae 3 6 BA 50 60H ALLIE UE LE LL UAE rar 16604736 ES For commissioning the serial number on the nameplate e g serial number 16604736 see Figure 2 must be recorded This is then utilized for installation and configuration 2 on x Lu a m Introduction BRITE III Remote Control Device BRITE Remote Introduction 2 2 3 4 Storage 2 2 4 View of the device with connections 96A0429 Rev C 6 1 11 When storing the device it is advisable to leave it in its original packaging The storage temperature is shown in Technical Specifications on page 16 Storage Temperature Remote 67 F to 167 F 55 C to 75 C Figure 3 View of the BRITE Remote Dual Channel 3 1 BR He E 4c aeee er HH Lamp Channel A Earth screw M6 6 5 4 1 Cable with 2 pin plug in compliance with FAA L 823 for connection to the series circuit isolation transformer X3 2 Cable with 2 pin socket in compliance with FAA L 823 for connection to the light on channel A X1 3 Cable with 2 pin socket in compliance with FAA L 823 for connection to the light on channel B for dual Remote only X4 4 Earthing cable connection X2
11. protection MTTR mean time to repair MTBF mean time between failures Number of lights controlled and monitored Power on time Lamp fault detection Data retention after power failure Data transmission rate power line Maximum roundtrip series circuit length Dimensions W x D x H Weight Values BRITE Remote single BRITE Remote dual 40 C to 65 C 40 C to 75 C 100 20kHz and 150 kHz 360W Pena Bong lt 360W lt 22 VA 1 9A RMS 6 9A RMS 40A IP 687 Remote IP 68 NEMA 6P complies with EN 50081 2 EMC emission standard complies with EN 61090 6 2 EMC immunity standard complies with EN 60950 IT equipment standard BRITE is lightning protected according to the specification in FAA AC 150 5345 47 10 20us current surge of 15kA with subsequent operating current and a voltage surge of 10kV us lt 30 minutes gt 100 000h at ambient temperature of 40 C h lt 1s Lamp is short circuited when a filament break is detected The Remote does not have to re start if the power failure is less than 1 5s Remote Up to 40 kB s Up to 9 3 miles 15Km 8 11 x 5 47 x 3 07 in 206 x 139 x 78 mm 3 97 lbs 1 8 kg 4 2 Ibs 1 9 kg 2010 ADB Airfield Solutions All Rights Reserved 96A0429 Rev C BRITE III Remote Control Device 6 1 11 Technical Specifications 2 5 1 Order Codes Table 2 Order Codes Ordering Code BRITE Ill Master 44A6898 For use on up to 30KW CCR 19 inch Rac
12. the use of the information contained herein Neither is any liability assumed for damages resulting from the use of the information contained herein ADB Airfield Solutions shall not be liable to the purchaser of this product or third parties for damages losses costs or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product ADB Airfield Solutions shall not be liable against any damages arising from the use of any options or parts other than those designated as approved products Copyright 2010 by ADB Airfield Solutions All rights reserved ii 2010 ADB Airfield Solutions All Rights Reserved 96A0429 Rev C 6 1 11 BRITE Ill Remote Control Device Terms and Acronyms a 0 Terms and General Aviation Terms and Acronyms that you may encounter using our manuals Acronyms a 1 Terms ALCS CCR BRITE Remote Master MWD Control Panel SMGCS VSP 2010 ADB Airfield Solutions All Rights Reserved Acronym for Airfield Lighting Computer System An ALCS incorporates many components that are used to control and monitor an airport s entire airfield lighting system The ALCS may include Touch Screens for lighting control Maintenance Center s for data viewing and archiving Electrical Lighting equipment for CCR control and monitoring Abbreviation for Constant Current Regulator The CCRs are located
13. BRITE Remote RGL single channel for network synchronized blinking after switching on without master synchronization Runway Guard Light BRITE Remote RGL dual channel for continuous network synchronized alternating blinking of both channels after switching on without master synchronization Runway Guard Light In terms of construction they differ in the number of channels which in turn determines the number of lights that can be switched RGL Remotes leave the factory with a special configuration that ensures synchronous start up after power up of the regulator and network synchronized blinking without master synchronization The factory setting also includes the choice whether the blinking is to start with initial flash On or Off This option makes it possible to have different groups of Remotes flash alternately leveling the load on the constant current regulator caused by synchronous switching of all groups of Remotes uo01 2npo1 u W m D S oO In the following sections all four devices will be referred to as BRITE Remotes 2 2 2 Illustration Figure 1 BRITE Remote single 2010 ADB Airfield Solutions All Rights Reserved 96A0429 Rev C 6 1 11 2 2 3 Checking the Device 2 2 3 1 Scope of Supply 2 2 3 2 Unpacking 2 2 3 3 Inspection 2010 ADB Airfield Solutions All Rights Reserved BRITE III Remote Control Device BRITE Remote Introduction The 44A6899 1100 BRITE Remote single ch
14. BRITE installation in series circuit l Ground D 2 T a FT Fe Light Fixture Plug 1 2 3 Remote Output Receptacle LAMP 4 Remote Input Plug TRANSFORMER Transformer Secondary Receptacle Primary Series Circuit L 830 L 831 Isolation Transformer CO N O O The orientation required for installation is indicated by the labelling on the nameplate This ensures optimum heat dissipation through the housing If the device is installed by suspension free air circulation must be provided through the cooling fins of the BRITE Remote NOTE If several BRITE Remotes are installed in a single pit they should be spaced with a distance of at least 2 inch 50mm from each other and from the series transformers to have optimum communication signal separation Because the communication signal is coupled magnetically the distance between the transformers should also not be less than 2 inch 50mm Minimum distance between remote cable feed throughs and pit walls is 2 inch 50 mm Figure 8 2010 ADB Airfield Solutions All Rights Reserved Remote min bending radius gt 5cm 2 inch 50 mm radius BRITE III Remote Control Device Installation 2 3 2 Connection to the Series Transformer and the Light Fitting s 2 3 3 Earth Grounding 10 96A0429 Rev C 6 1 11 The 2 pin plug on cable X1 is connected to the socket for the secondary circuit of the series transformer The light s
15. al Task and equipment specific warnings are included in other sections of this manual where appropriate WARNING AN Read installation instructions in their entirety before starting installation e Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions e Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 e Become familiar with the general safety instructions in this section of the manual before installing operating maintaining or repairing this equipment e Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment e Make this manual available to personnel installing operating maintaining or repairing this equipment e Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies e Install all electrical connections to local code e Use only electrical wire of sufficient gauge and insulation to handle the rated current demand All wiring must meet local codes e Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment e Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel ac
16. annel is supplied with two 12 inch 30 cm cord set cables for connection to the series transformer and the light The 44A6899 1210 BRITE Remote dual channel is supplied with three 12 inch 30 cm cord set cables 1 for connection to the series transformer and 2 for connection to the lights The 44A6899 1160 or 1161 BRITE Remote single channel RGL is supplied with two 12 inch 30 cm cord set cables for connection to the series transformer and the light adjusted at the factory for configured start up after switching on consistent adjustment for all RGL Remotes in a project The 44A6899 1170 or 1271 BRITE Remote dual channel RGL is supplied with three 12 inch 30 cm cord set cables 1 for connection to the series transformer and 2 for connection to the lights adjusted at the factory for configured start up after switching on See Order Codes on page 17 for the complete list of remote variants The device has been fully assembled tested and packed at the factory and has no internal transport locks The delivery must be checked to make sure that it is complete and in perfect condition The supplier must be notified of any complaints within 2 weeks After this period complaints about the delivery will not be accepted In the event of the goods being returned the same transport packaging must be used See Figure 2 The number on the nameplate must be checked against the order number on the delivery note The nameplate is
17. are guaranteed against mechanical electrical and physical defects excluding lamps for a period of one year from the date of installation or a maximum of 18 months from date of shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made ADB Airfield Solutions will correct by repair or replacement at its option equipment or parts which fail because of mechanical electrical or physical defects provided that the goods have been properly handled and stored prior to installation properly installed and properly operated after installation and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed ADB Airfield Solutions reserves the right to examine goods upon which a claim is made Said goods must be presented in the same condition as when the defect therein was discovered ADB Airfield Solutions furthers reserves the right to require the return of such goods to establish any claim ADB Airfield Solutions obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part installation of repaired product labor or consequential damages of any kind th
18. cessibility and cover removal e Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal e Protect equipment with safety devices as specified by applicable safety regulations e If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit e NFPA 70B Electrical Equipment Maintenance e NFPA 70E Electrical Safety Requirements for Employee Workplaces e ANSI NFPA 79 Electrical Standards for Metalworking Machine Tools e OSHA 29 CFR Part 1910 Occupational Health and Safety Standards e National and local electrical codes and standards The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation maintenance and repair Qualified personnel are physically capable of performing the required tasks familiar with all relevant safety rules and regulations and have been trained to safely install operate maintain and repair the equipment It is the responsibility of the company operating this equipment to ensure that its personnel meet these requirements Always use required personal protective equipment PPE and follow safe electrical work practices WARNING Using this equipment in ways other than described in this manual may result in personal injury death or property and equ
19. contain electrostatic sensitive devices e Protect from electrostatic discharge e Electronic modules and components should be touched only when this is unavoidable e g soldering replacement e Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet e Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets synthetic fiber clothing They must be laid down on conductive surfaces e The tip of the soldering iron must be grounded e Electronic modules and components must be stored and transported in conductive packing 1 1 4 3 Action in the Event of a System or Component WARNING Malfunction AN e Do not operate a system that contains malfunctioning components If a component malfunctions turn the system OFF immediately e Disconnect and lock out electrical power e Allow only qualified personnel to make repairs Repair or replace the malfunctioning component according to instructions provided in its manual 1 1 4 4 Maintenance and Repair WARNING AN Allow only qualified personnel to perform maintenance troubleshooting and repair tasks e Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment e Disconnect and lock out electrical power e Always use safety devices when working on this equi
20. control panel is located in the Air Traffic Control Tower cab Acronym which means Surface Movement Guidance and Control System SMGCS is an organized system created to improve and enhance low visibility operations Acronym for Variable System Parameter This term relates to a time value in seconds determined by the airport that is used in conjunction with the Stopbar control timing In the event that the automatic Stopbar control or MWDs fail the Stopbars are reset after the VSP value has expired BRITE Ill Remote Control Device 96A0429 Rev C Terms 6 1 11 gt O a lt T iv 2010 ADB Airfield Solutions All Rights Reserved 96A0429 Rev C BRITE III Remote Control Device 6 1 11 TABLE OF CONTENTS BRITE Ill Remote Control Device sise i a 0 Terms and Acronyms wic 36 0iecce se dae rtre rtre ea III ITOS arn T E ya ssch eases eeeaesesaae lil wO SATEN dealer enter ee ee mee ere se ee eee ee ee a ee ete meee ene eer ne ne ee 1 Dede Os use this SQUID VS AG sisi oh caddies side a 1 1 1 1 Additional Reference Materials ccccccccccccseececeeeeeeseeeeeseeeeeseeeeeseneeeeaes 1 1 1 2 Qualified P FSONASRS s 8 8 nd in cent cnet ee nd de 1 Ae To GIIMOMNGCG WSO ass ne RL ne ne tn sun dust 1 SORA te lea seers tiatee ence ta a ace Mareen 1 11 TS Operation us ns SN suse aioe tance Gam eset gatoaanate 2 1 1 4 2 Material Handling Precautions cccccccceseeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeees 2 1 1 4 3
21. e exclusive remedy being to require such new parts to be furnished ADB Airfield Solutions liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB Airfield Solutions warranty is limited to that extended by the original manufacturer This is ADB Airfield Solutions sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein All such warranties being expressly disclaimed Trademarks General notice other product names used here are for identification purposes only and may be trademarks of their respective companies Proprietary Information This information carrier contains proprietary information which shall not be used for other purposes than those for which it has been released nor be reproduced or disclosed to third parties without the prior written consent of ADB Airfield Solutions No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopy recording or otherwise without the prior written permission of ADB Airfield Solutions No patent liability is assumed with respect to
22. f the lights is only determined at the next status polling by the BRITE Master In the BRITE Remote each switching operation for the light is carried out first via an electronic switch and then via a relay blink mode is established with electronic switch only Each BRITE Remote monitors the status of the lights connected to it maximum of two lights The monitoring takes place when the light is switched on by default Whether the lamp should be monitored in the Off state too is configurable Once a lamp failure has been detected Open the light is no longer monitored during this operation period and switch commands for this light are ignored It will not be checked again until the circuit has been switched off and on again or after the reception of a reset command software function from the BRITE PC After the series circuit has been switched on each BRITE Remote runs a self test If an error is detected through this test the BRITE Remote switches to error mode This means that communication with a BRITE Master is not possible During normal operation the remote also checks the switching and high voltage protection devices If any problem should occur with these devices after 9 lightning strike for example a specific error message is sent to the master 2010 ADB Airfield Solutions All Rights Reserved 13 BRITE III Remote Control Device 96A0429 Rev C Modes of Operation of a BRITE Remote 6 1 11 2 4 3 Switch
23. g 2 20ms delay per lamp e Delayed switch on off setting 3 30ms delay per lamp e Delayed switch on off setting 5 50ms delay per lamp It is recommended to maintain a list of installed remotes during installation containing the BRITE remote serial number and the fixture number This table will later on be used to build the ALCMS database See Figure 11 2010 ADB Airfield Solutions All Rights Reserved 96A0429 Rev C BRITE III Remote Control Device 6 1 11 Modes of Operation of a BRITE Remote Figure 11 Spreadsheet Example E Microsoft Excel AGLAS Remote install information xls olga Ba File Edit wiew Insert Format Tools Data Window Help 0 mA A MEEN x A 7 Pa 2 Ga AQ HA Reply with Changes enter Totals calculated Substation Name 6 Circuit Length fapprox 7 Number of light fixtures 8 Number of remotes g 11 Remote information required Channel A Channel B only if dual remote Serial number Pit Name Nr Transfo Type Light Reference Light Fix Type Light Reference Light Fix Type 90010147 FTS 2 045 GG 1 13 D LTCT AT TCT S EEE Circuit1 Ready 2 4 5 1 A sample spreadsheet e Vault substation name the official name of the vault substation were the circuit is would contain powered e Circuit name the local name of the circuit like TC3 e Circuit length the approximate length of the circuit in kilometres e Total number of ligh
24. ipment damage Use this equipment only as described in this manual ADB Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard unintended applications of its equipment This equipment is designed and intended only for the purpose described in this manual Uses not described in this manual are considered unintended uses and may result in serious personal injury death or property and equipment damage Unintended uses may result from taking the following actions e Making changes to equipment that are not recommended or described in this manual or using parts that are not genuine ADB Airfield Solutions replacement parts Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards e Using materials or auxiliary equipment that are inappropriate or incompatible with ADB Airfield Solutions equipment e Allowing unqualified personnel to perform any task CAUTION If equipment is to be stored prior to installation it must be protected from the weather and kept free of condensation and dust Failure to follow this instruction can result in injury or equipment damage 2010 ADB Airfield Solutions All Rights Reserved BRITE III Remote Control Device 96A0429 Rev C To use this equipment 6 1 11 1 1 4 1 Operation WARNING e Only qualified personnel physically capable of operating the equipment and with no impairments in thei
25. k Mount BRITE III Remote 44A6899 XXXX Configuration 1100 Single Channel no Runway Guard Light 1160 Single Channel with RGL Initial Flash ON 1161 Single Channel with RGL Initial Flash OFF 1210 Dual Channel no Runway Guard Light 1270 Dual Channel with RGL Initial Flash ON 1271 Dual Channel with RGL Initial Flash OFF 7p _ Sia C o lt E S gt Fo 73 2010 ADB Airfield Solutions All Rights Reserved 17 BRITE Ill Remote Control Device 96A0429 Rev C 6 1 11 Technical Specifications jeo1uyoe 4 D Q O 9 ci 2 7 18 2010 ADB Airfield Solutions All Rights Reserved BRITE III Remote Control Device Installation Manual Registered office ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus OH 43230 USA Phone 1 614 8611 304 Fax 1 614 8642 069 Other addresses ADB Airfield Solutions Ltd 5500 North Service Road Suite 1108 Burlington Ontario L7L 6W6 Canada Phone 1 905 331 6887 Fax 1 905 331 9389 ADB Airfield Technologies Ltd 01A Unit 9F LSH Plaza 8 Wangjing Jie Chaoyang District Beijing 100102 P R China Phone 86 10 8476 0106 Fax 86 10 8476 0090 ADBN V Dubai Silicon Oasis Wing D Office D 309 P O Box 341218 United Arab Emirates Phone 971 4372 4970 Fax 971 4372 4975 ADB N V S A 39 47 Boulevard Ornano 93200 Saint Denis ADB Airfield 977 Gahanna Pkwy Solutions USA Columb
26. ollocated with the Constant Current Regulator CCR powering the airfield lighting circuit and many slave units or Remotes collocated with individual lights in the field A typical BRITE topology is provided in Figure 5 Figure 5 Typical BRITE Topology 7 EN NT UE Isolation Transformer ry Figure 6 depicts the general nature of the system components and their interactions The Control System shown in grey is an external ALCMS system that provides controlling commands and digests Master and Fixture status reports There is typically only one control system in the architecture The Master shown in blue is the high voltage modem that communicates commands to and receives status from the fixtures There can be many masters in a given system Masters digest commands from the control system and provide status to it Masters also communicate amongst themselves to maintain communication timing synchronization Each master communicates with the fixtures on its respective circuit Figure 6 Series Circuit Master Fixture Architecture Control System Synchronization Commands Commands Status Status 2010 ADB Airfield Solutions All Rights Reserved 96A0429 Rev C 6 1 11 2 3 Installation Figure 7 Light Fixture Remote 2 3 1 Installation in a Transformer Pit BRITE III Remote Control Device Installation Installation is identical for all BRITE Remote versions Diagram of
27. pment Follow the recommended maintenance procedures in the product manuals e Do not service or adjust any equipment unless another person trained in first aid and CPR is present e Connect all disconnected equipment ground cables and wires after servicing equipment Ground all conductive equipment e Use only approved ADB Airfield Solutions replacement parts Using unapproved parts or making unapproved modifications to equipment may void agency approvals and create safety hazards e Check interlock systems periodically to ensure their effectiveness e Do not attempt to service electrical equipment if standing water is present Use caution when servicing electrical equipment in a high humidity environment e Use tools with insulated handles when working with electrical equipment 1 1 4 5 Operation of Overloaded Regulators WARNING e Operation of a Regulator while overloaded at any step may result in equipment failure or equipment damage 2 2010 ADB Airfield Solutions All Rights Reserved 96A0429 Rev C 6 1 11 2 0 BRITE Ill Remote 2 1 Manual Introduction 2 1 1 How to work with the manual 2 1 2 Record of changes 2 1 3 Icons used in the manual BRITE III Remote Control Device BRITE Ill Remote BRITE Ill Remotes User Manual General notice other product names used here are for identification purposes only and may be trademarks of their respective companies AGLAS is a registered trademark of ADB and i
28. r judgment or reaction times should operate this equipment e Read all system component manuals before operating this equipment A thorough understanding of system components and their operation will help you operate the system safely and efficiently e Before starting this equipment check all safety interlocks fire detection systems and protective devices such as panels and covers Make sure all devices are fully functional Do not operate the system if these devices are not working properly Do not deactivate or bypass automatic safety interlocks or locked out electrical disconnects or pneumatic valves e Protect equipment with safety devices as specified by applicable safety regulations e If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning e Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment e Never operate equipment with a known malfunction e Do not attempt to operate or service electrical equipment if standing water is present e Use this equipment only in the environments for which it is rated Do not operate this equipment in humid flammable or explosive environments unless it has been rated for safe operation in these environments e Never touch exposed electrical connections on equipment while the power is ON 1 1 4 2 Material Handling Precautions CAUTION FA This equipment may
29. s known as BRITE Ill in the US markets e This document provides detailed information how to correctly install and maintain Bi Directional Series Transceiver BRITE remotes 1 Be familiar with the structure and content 2 Carry out the actions completely and in the given sequence LS Updetedthe entre manvalforUSmaket_ nn For all WARNING symbols see the Safety section Carefully read and observe all safety instructions in this manual which alert you to safety hazards and conditions that may result in personal injury death or property and equipment damage and are accompanied by the symbol shown below WARNING AN e Failure to observe a warning may result in personal injury death or equipment damage CAUTION e Failure to observe a caution may result in equipment damage 2010 ADB Airfield Solutions All Rights Reserved 3 96A0429 Rev C BRITE III Remote Control Device 6 1 11 BRITE Remote Introduction 2 2 BRITE Remote Introduction 2 2 1 General The BRITE Remotes are intelligent powerline addressable field devices that operate on the secondary side of airfield isolation transformers They serve as slave nodes in a master slave network that is controlled by a BRITE Master The BRITE Remote is available in the following four versions BRITE Remote single channel for controlling one light airfield ground lighting BRITE Remote dual channel for controlling two lights airfield ground lighting
30. t fixtures for reference only not required e Number of remotes the total number of BRITE remotes on this circuit e Remote name is automatically generated but may be altered to serve your own needs Max 50 characters are allowed Remember that this will be your only lead to identify and locate lights and remotes out of the BRITE system e Serial number is unique for every BRITE remote and is required to fill in Pit Name Nr for your own reference only e Transfo type transformer type only for your reference e Light reference unique identifier for the connected light fixture on the airfield see AutoCAD drawing Light Fixture Type for your own reference only Ifthe remote is a Dual type reference must be filled in for Channel B also even if the light fixture is the same as for Channel A one fixture with 2 lamps Underlined information is mandatory and the absolute minimum required data 2010 ADB Airfield Solutions All Rights Reserved 15 BRITE Ill Remote Control Device Technical Specifications 2 5 Technical Specifications 16 96A0429 Rev C 6 1 11 Table 1 Technical Specifications BRITE Remote Parameter Operating temperature Storage Temperature Max operating humidity 8 different frequency bands between Maximum switching power Power consumption Minimum operating current Maximum operating current Maximum circuit peak current Protection class EMC CE certified Overvoltage
31. their lights directly after power up of the series circuit The parameters of the following types of switch status can be set via the BRITE PC e Opn e Off e Blink flashing e Last Commanded State maintain the last operating status This mode ends after a switch command from the BRITE Master has been received As soon as the BRITE Remote detects a failure of the communication with its BRITE Master or receives a failsafe telegram from it it switches the connected light s into a predefined status This status can be parameterized via the BRITE PC software as follows e Opn e Off e Blink flashing e Last Commanded State maintain the last operating status The duration of the interval before a communication problem is identified can be configured via the BRITE PC software as well The failsafe mode is not exited automatically after communication has been restored but only after the BRITE Remote has received a switch command from the BRITE Master When switching several lights via a block command the lights can be controlled using a defined delay ms which can be configured This setting ensures constant current regulator stability in case of large load fluctuations The following parameters can be set e No delayed switching e Delayed switch on off setting 1 10ms delay per lamp e Delayed switch on off setting 4 40ms delay per lamp e Delayed switch on off settin
32. thing of the remote see Figure 10 2010 ADB Airfield Solutions All Rights Reserved 96A0429 Rev C BRITE III Remote Control Device 6 1 11 Installation Figure 10 Connection to a series circuit isolation transformer and light fitting CCR Master nolbrecommended noi glowed a 2 3 4 Safety Instructions DANGER Work on 120 240 V power supply systems or the series circuit must only be carried out by trained qualified staff The currently applicable regulations according to international standards must be followed See also Safety on page 1 NOTE The BRITE Remote is maintenance free The BRITE Remote must never be opened otherwise warranty will be void 2 3 5 Replacing a BRITE Step 1 Remote In each case inspect the technical condition of the BRITE Remote which has to be removed or replaced or the BRITE Remote which is to be installed as a replacement device Step 2 lf the old remote is still communicating with the master can be verified with the BRITE Configuration software it is recommended to logout this remote prior to removal Follow the Logout procedure procedure as described in 96A0430 BRITE Configuration Software User Manual If the remote is completely dead Step 2 is not applicable Step 3 Switch off and disconnect the associated series circuit from the incoming power by removing the fuses of the Constant Current Regulator CCR Step 4 Pull out the
33. us Ohio 43230 USA Telephone 1 614 861 1304 Fax 1 614 864 2069 www adb airfieldsolutions com France Phone 33 1 4922 9250 Fax 33 1 4922 9255 ADB Airfield Solutions GmbH amp Co KG Von der Tannstr 31 90439 Nurnberg Germany Phone 49 911 9239 1287 Fax 49 911 2852 582 ADB N V Asia Pacific Regional HQ Unit C 9 3 1 Level 9 Block C Mines Waterfront Business Park No 3 Jalan Tasik The Mines Resort City 43300 Seri Kembangan Selangor Malaysia Phone 603 8941 4868 Fax 603 8942 4869 ADB Airfield Solutions Netherlands Prinses Beatrixlaan 614 Office D3 14 2595 BM Den Haag The Netherlands Phone 31 0 70 304 3611 Fax 31 0 70 333 8094 ADB Airfield Solutions Ltd 2nd Floor 3 Rivonia Village Cnr Mutual Road and Rivonia Boulevard South Rivonia 2128 South Africa Phone 27 11 234 6768 Fax 27 11 234 6739 The information contained in this document is subject to change without notice ADB reserves the right to make changes and improvements to its products and assumes no responsibility for making ADB Unit 44 Business Innovation Centre Binley Business Park Harry Weston Road Coventry CV3 2TX United kingdom Phone 44 0 1455 883130 Fax 44 0 1455 883179 ADB Airfield Solutions Leuvensesteenweg 585 B 1930 Zaventem Belgium Phone 32 2 722 17 11 Fax 32 2 722 17 64 info adb adb air com www adb air com these modifications on any equipment previously sold
34. within the Airfield Lighting Vault or substation They produce a constant current output to the airfield series circuit that light the airfield lighting fixtures ADB Airfield Solutions trademarked abbreviation for Bi directional Series Transceiver which is a term that describes the technology used to transmit and receive data across airfield lighting series circuit cabling Unit installed in the airfield normally in pull pits or base cans which provides control and monitoring of individual or blocks of light fixtures Each Remote has its own unique address for control and monitoring data communication to the Master Unit installed within the lighting vault that provides the means for data communication on the airfield series circuit cables The Master is connected in parallel across to the output of the CCR Each series circuit that contains Remotes must also have a Master installed at the CCR Abbreviation of Microwave Detector Microwave detectors are installed in pre designated locations on the airfield The MWD also has its own unique address for control and monitoring purposes A MWD is used to detect movement within an established detection zone and communicate the status back to the Master This term is used to reference the device used to control and monitor the controllable stopbars and the associated lighting equipment The control panel could be either an L 821 style pushbutton panel or a Touchscreen style control panel The
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