PAT-PH-7000 Patriot Powerhead Manual
Contents
1. QTY _1_ 1 LOWER END CAP 3 bATPH 013 4 JLOWERTIE ROD 4 1 6 PAT PH 7X5 1 LOWERROD HD 8 5007 1 UPPER BUSHING 9 205276 2 EXTERNALSNAP RING ii MPH251 C 2 EFE PILOT VALV 2 RING 13 848 15 rem 2 Een 16 Ma 2 SPRING 17 MPrt2540 1 2 NLET ROO PH O 15 Bug 12 RING 19 Rp aen 1 2 KOHN PRIN an SPRING HOUSING PILOT VALVE 21 P ASSY PILOT VALVE 22 1 1 23 P if 5 TEROD 2 STROKE 24 Ma 1 JjSoON 7 25 pau TRI 26 Daat 2 JR 27 pama 84 29 _ PAT PH 5001 1 UPPER VALVE BLOCK 31 ____ 1 POPPET VALVE 2 STROKE 2 2 JORNS Dow 12 JORN 5 HM 2 PISTONSTOP _ f 37 25 1 1 2 Ma END CAP Term Au n lt 2 3 2 k 7 SARE d BOLT d SC i 5 TAP 3 ROO ASSY WASHER MEME E Ge D 2 Ge 22520 SCTTER HOSE ADAPTER RING Ki k t LOCK WASHER 6 FLAT WASHER PAT PH 7000 Series Powerhead Manual OPTIONAL PARTS AND ASSEMBLIES PARTS LIST PART No QTY DESCRIPTION MPH 2542 1 RESET BUTTON ASSY PAT PH SB XL 1 SHIFT BLOCK ASS2. E gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 35 MAGNUM VENUS PLASTECH REV A 05 24 11 SHEET 2 3 11 22 2009 jv MagnumVenusPlastech Rev 05 2012 Page 27 Parts List PARTNUMBER QTY DESCRIPTION 1 PAT PH 7004 1 OWERENDCAP 2 06 24658 HEXBT 3 PAT PH 5011 4 4 PAT PH 7022 1 UPPER END CAP 7 5 VPH 4254 1 BUSHING 7 8DIA PISTON ROD 6 MPH 3261 1 SNAPRING EXTERNAL LE 7 8141 8 O B 118 LOWER 2 joRNG 10 0840 12 7205 226 1 EXTERNALSNAPRING 13 62 1 ee i 14 253 2 VALVE STEM PILOT VALVE 15 loeo 6 borme j 16 JoB orme 17 2 SEAL GUIDE PILOT VAIE 1s Mmns ER _ 2 2 INLET ROD PILOT VALVE 1 E 22 MPH 2533 2 COMPRESSION SPRING 23 MPH 2541 2 SPRING HOUSING PILOT VALVE 24 MPH 2511 01 2 STEM SEAL ASSY PILOT VALVE 25 PAT PH 7003 1 CYLINDER 26 PAT PH 5006 5 TIEROD 2 STROKE 700 2 0 B 439 0 41 EE 32 JO 011 Keeser 1 DeERYAVERSX 34 55 8320255 4 SET SCREW 35 5005 1 POPPET VALVE 2 STROKE 36 0 0 20650 2 O RING 1 MPH 2522313 42 cun x EG 131 JORING 45 5002 1 LOWER VALVE BLOCK 47 _ MP
3. 2512 008 2513 MPH 251 1 01 Fig 6 8 the spring MPH 2528 with the seal guide MPH 2512 into the end cap Set the small end of the seal guide MPH 2512 onto the spring MPH 2528 Set a new O ring O B 008 on top of the seal guide MPH 2512 Screw the stem seal MPH 2511 01 with valve stem MPH 2513 into the upper end cap VALVE STEM MPH 2513 _4 STEM SEAL 2511 01 O RING O B 012 1 o O RING O B 008 SEAL GUIDE MPH 2512 SPRING MPH 2528 bo Fig 7 9 Repeat the pilot valve rebuild on the lower end 7004 I a MagnumVenusPlastech Rev 05 2012 Page 22 7000 Series Powerhead Manual D lt l Air Cylinder Assembly NOTE Have a current drawing for the Powerhead you are working on to 1 N p D Apply a thin coat of brown grease to the inner bore of the lower end cap PAT PH 5004 and install the lower bushing MPH 4254 Install snap ring to secure the lower bushing in place Apply a thin coat of brown grease to the inner bore of the upper end cap PAT PH 7012 and install the upper bushing Install snap ring 7205 2 26 to secure the upper bushing in place Insert the lower piston rod through the piston rod bushing of the lower end cap Slide the cylinder PAT PH 7003 over the piston MPH 7004 down onto the lower end cap o ring O B 167 NOTE Use cauti
4. SEAL 7 AIR MOTOR 2 PCS 0O U O006 O RING 4 PCS 008 O RING O B 014 O RING 1 PCS O B 439 O RING MagnumVenusPlastech Rev 05 2012 Page 41 MagnumVenusPlastech PAT PH 7000 Series Powerhead Manual 2 PCS 0 127 O RING 0 D 010 90 O RING 2 PCS O B 011 O RING O RING Rev 05 2012 Page 42 7000 Series Powerhead Manual 7000 5 7 AIR MOTOR 2 PCS O U 006 O RING rT T 008 O RING DIAPHRAGM O RING 6 PCS O B 012 O RING PCS O B 439 O RING MagnumVenusPlastech Rev 05 2012 Page 43 7000 Series Powerhead Manual gt USE REMOVABLE LOCTITE ON THREADS AT ASSEMBLY MAGNUM VENUS PRODUCTS Assy Shift Block Patriot 5 amp 7 Power Head PAT PH SB XL REV Gei MagnumVenusPlastech Rev 05 2012 Page 44 7000 Series Powerhead Manual Parts List ITEM PART NUMBER QTY DESCRIPTION PPER VALVE BLOCK OWER VALVE BLOCK RING 012 ELONGATED RING BUTYL 012 AT PH 5005 f wir 0 m 79 VALVE 2 STROKE U 206 90 2 O RING URETHANE ALVE PISTON O D 010 90 2 DISGRIN RING BUTYL 116 ISTON STOP IMPH 2521 2 VALVE END CAP IPE PLUG RING BUTYL 019 O B 014 7 4 014 55 832 02 5 4 55 SET S
5. e MagnumVenusPlastech Rev 05 2012 Page 46 PAT PH 7000 Series Powerhead Manual f MagnumVenusPlastech Rev 05 2012 Page 47 7000 Series Powerhead Manual Magnum Venus Plastech MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING 11692 56 Court Clearwater FL 33760 Tel 727 573 2955 Fax 727 571 3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 MVP Plastech UK Chilsworthy Beam Gunnislake Cornwall PL18 9AT UK Tel 44 0 1822 832621 Fax 44 0 1822 833999 www mvpind com Assemblies Covered in this Manual PAT PH 7000 Patriot Powerhead Assembly PAT PH 7000 CA Patriot Powerhead Assembly Multi Color PAT PH 7000 D Patriot Powerhead Assembly Duo Unit PAT PH 7000 HD Patriot Powerhead Assembly Heavy Duty PAT PH 7000 P Patriot Powerhead Assembly Putty Rev 05 2012 3 MagnumVenusPlastech Rev 05 2012 Page 48
6. DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended MagnumVenusPlastech Rev 05 2012 Page 14 7000 Series Powerhead Manual Introduction This manual covers the repair of the 7 diameter by 2 stroke length Patriot Powerheads PAT PH 7000 Patriot Powerhead Assembly PAT PH 7000 CA Patriot Powerhead Assembly Multi Color PAT PH 7000 D Patriot Powerhead Assembly Duo Unit PAT PH 7000 HD Patriot Powerhead Assembly Heavy Duty PAT PH 7000 P Patriot Powerhead Assembly Putty The Duo Unit powerhead PAT PH 7000 D is also a heavy duty assembly meaning it uses the same parts as the HD version except for the tie rods NOTE Before starting any service work release fluid and air pressure from system Remove the two air lines from the air motor The air motor assembly does not have to be completely removed from the system for service work Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself The reassembly will require the use of removable thread locking compound Lithium grease 08465 and SUPERLUBE O ring lubr
7. 2 COMPRESSION SPRING 2517 1 2 SPRING HOUSING PILOT VAL M KL S ISTEM SEAL ASSY PILO PAT PH 7003 ESE i lp 14 ER We KK 39 s 20 C O O 22 UNDER 23 BR 5 HEROD 2 STROKE 24 1 jPMSION 7 5 RING x 26 baai 2 ORN 7 pama j 4 RING 08011 2 7 7 78 BI i VALVE BLOCK 3o 56 832402 55 4 SET SCREW PAT PHSomS 1 POPPET VALVE 2 STROKE 2 RR oooO 33 1 2 VALVE PESTON GG 35 MPG 2 35 D 2 RG x Bag 2 one 39 PASS PEPE PLUG 41 PR 1 1 LOWER VALVERROCK G 4 Ro 2 DIAPHRAGM o 45 554 lt 4 855 4 B 47 n m 2 jH BT 48 Ha 1 MALE ELBOW so 258 1 MALEPOLY TEE FITTING 51 lt 5 4 gt 5 4 KAPSXREW SZ PALPH 0jnu 1 MUFFLER ASSEMEI S3 10 8 S MPH 254601 LC RESET VALVE STEM S6 MPH2545 11 S7 2 o 58 PAT PH Sx 1 ASSY Ss x amp bem L 1 JORING x 63 fig 1 2 k OPTIONAL PARTS AND ASSEMBLIES PARTS LIST PART Na QTY MPH 2542
8. Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Plastech recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING AN Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect
9. 1 RESET BUTTON ASSY PAT PH SB XL 1 SHIFT BLOCK ASSY REPAIR KITS PART No DESCRIPTION PAT PH 7OXKI HD SK SEAL KIT DESCRIPTION ASTERISKS DENOTE PARTS IN SEAL KIT MAGNUM VENUS PLASTECH 7 PATRIOT POWER HEAD HD PAT PH 7000 HD REV A 05 24 11 MagnumVenusPlastech Rev 05 2012 Page 37 7000 Series Powerhead Manual 23 IAN NOTE A LIGHT COAT OF SUPER O LUBE IS RECOMMENDED 15 ON THE UPPER AND LOWER SIGNAL VALVES 1 gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 65 E INSTALL ITEM 27 WITH COUNTERBORE DOWN gt INSTALL ITEM 17 WITH FLANGE UP gt INSTALL ITEM 17 WITH FLANGE DOWN MAGNUM VENUS PLASTECH 7 Patriot Power Head Putty PAT PH 7000 P REV A 05 24 11 Gei MagnumVenusPlastech Rev 05 2012 Page 38 7000 Series Powerhead Manual gt gt USE REMOVEALBE LOCTITE ON THREADS OF ITEM 35 gt MAGNUM VENUS PLASTECH 7 Patriot Power Head Putty PAT PH 7000 P REV A 05 24 11 Q3 MagnumVenusPlastech Rev 05 2012 Page 39 7000 Series Powerhead Manual 3 HH x X HE SEAL ASSY PILOT VALVE amp x 9 F nis 15521820611 35 gt DEE m 5 H E ez SES E uu Bs ree 7000 7 Patriot Power Head Putty R V A 05 24 11 lt MagnumVenusPlastech Page 40 Rev 05 2012 7000 Series Powerhead Manual 7000 5
10. Powerhead Manual se Y gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 31 Cem 85 MAGNUM VENUS PLASTECH 7 PATRIOT POWER HEAD PAT PH 7000 CA REV A 05 24 11 Se MagnumVenusPlastech Rev 05 2012 Page 30 ITEM PART NUMBER QTY DESCRIPTION 1 PATPH DO4 HD 1 LOWER END CAP 2 F HE 06c 24 oRS 4 HEX BOLT 4 2 1 JUPPERENDCAP 7 6 ParPSxS 1 JjOwRROO Cd 7 eee ERR 8S BI 1 2 WUES SUSHIL 9 2052 26 2 EXTERNALSNAPRING amp 11 1 2 VALVE STEM PILOT VALVE 13 W 4 joRNG 14 Mu 2 SEALGUIDE PILOT VALVE 16 Mme 2 SPRING 18 pm 2 RNG 19 MPr 2533 2 JOOMPRESSION SPRING 20 3 2 ISPRING HOUSING PILOT VALVI 2 ASSY PILOT VALVE 22 _ PAT PH 7003 LINER 924 1 JjPSTON 7 26 pasit 2 joRNG 27 pams O 4 ORM 29 5001 1 jJUPPERVALVEBLOCK 30 jF ss 832 02 5 5 4 31 5005 JPOPPET VALVI STROKI 2 jo u206900 2 33 2 VALVE PISTON 34 12 35 Muer 2 PISTON STOP 36 0811656 2 ORM 3s 809 2 ORG 4o paa 1 RN 41 PAT PH 5002 LOWER VALVE CCK 44 MP5s Oo 2 SEAST PORT 45 Ems O 4 AP REW 46 DSO 2 A 6 1 026 47 Bosc 2 HEX BOLT AY IU
11. Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Plastech recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Plastech recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Plastech recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Plastech recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate
12. for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information MagnumVenusPlastech Rev 05 2012 Page 12 7000 Series Powerhead Manual 3 0 Equipment Safety WARNING Magnum Venus Plastech suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do thi
13. port and into the hole in the valve poppet PAT PH 5005 Unscrew either of the two valve pistons MPH 2517 and remove Repeat removal of the second valve piston NOTE The hole diameter in the valve poppet is 2685 6 81mm if a 7 32 hex wrench is not available Gei MagnumVenusPlastech Rev 05 2012 Page 16 PAT PH 7000 Series Powerhead Manual 7 Unscrew either of the two valve pistons MPH 2517 and remove Repeat removal of the second valve piston Figure 2 8 Using a 7 16 open end wrench remove the two hex cap screws F HB 04C 08 from the front of the lower valve block PAT PH 5002 Twist and pull the upper valve block PAT PH 5001 from the lower valve block PAT PH 5002 Remove the valve rod assembly from the valve block See fig 2 9 Remove the two screws F CS 04C 08 SS from each of the two valve exhausts MPH 5009 Pull both of the valve exhausts from the valve blocks Remove the diaphragm MPH 5010 from both valve blocks NOTE Avoid putting any scratches in the valve blocks To remove the diaphragm use a screwdriver and push the center riser on the diaphragm to one side and slide out 10 Remove each O ring and replace with new Coat every new O ring with brown grease 08465 Coat the diaphragm bore and both valve piston bores with brown grease 08465 before assembling Use a wire brush to clean the valve rod threads of any dry thread locking compound f MagnumVenusPlastech Rev
14. the 7 32 hex wrench through the side port and into the hole in the valve poppet PAT PH 5005 to hold the valve poppet in place now use a 7 16 socket wrench to tighten the other valve piston MPH 2517 onto the valve poppet Do not over tighten 8 Using a 7 16 wrench install the two hex bolts F HB 04C 08 to hold the lower valve block PAT PH 5001 to the upper valve block PAT PH 5001 9 Install the pipe plug PF SP 08 into the side port of the lower valve block PAT PH 5001 Use Teflon tape or pipe seal compound on the pipe plug threads to prevent an air leak Q3 MagnumVenusPlastech Rev 05 2012 Page 18 10 11 12 13 PAT PH 7000 Series Powerhead Manual Insert the diaphragms MPH 5010 into the upper and lower valve blocks with the outside leading edge of the diaphragms facing out Push the diaphragms all the way down into the valve block bore Install the valve exhausts MPH 5009 onto the upper and lower valve blocks using the two socket head cap screws F CS 04C 08 SS into each of the two valve exhausts and snug tight Install valve end caps MPH 2521 into the upper and lower valve blocks and lightly snug tight Connect the air line to the poly tee MPH 2538 on the side of the valve block f MagnumVenusPlastech Rev 05 2012 Page 19 7000 Series Powerhead Manual Air Cylinder Disassembly NOTE Have a current drawing for the Powerhead you are working on to reference for part num
15. use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinoge A substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Plastech is aware of NO stabilizers avail
16. 05 2012 Page 17 7000 Series Powerhead Manual Valve Block Assembly NOTE Removable thread locking compound will be required for reassembly During disassembly put one to two drops of removable thread locking compound on threads of the valve poppet PAT PH 5005 and assemble NOTE Replace all O rings and Seals provided in the seal kit Apply brown grease 08465 to all o rings and seal areas before assembling 1 Using your thumb push the valve piston MPH 2517 all the way into the lower valve block PAT PH 5002 2 Apply a small amount of removable thread locking compound to the threads on one end of the valve poppet PAT PH 5005 and thread it into the valve piston MPH 2517 in the lower valve block while holding the valve piston with your thumb 3 Turn the valve poppet in the lower valve block 5002 so that the hole in the poppet body is aligned with the side port 4 Insert a 7 32 hex wrench through the side port and into the hole in the valve poppet to hold the valve poppet in place now use a 7 16 socket wrench to tighten the valve poppet into the valve piston Do not over tighten 5 Apply a small amount of removable thread locking compound to the threads on the other end of the valve poppet PAT PH 5005 6 Apply some brown grease 08465 to o ring 125 on the upper valve block PAT PH 5001 and push it into the lower valve block PAT PH 5002 over the valve poppet 7 Insert
17. CREW PF HP 08 EX PIPE PLUG LS uu N N F HN 08 08S OSE ADAPTER IMPH 2539 ALE ELBOW PH 2538 1 MALE POLY TEE FITTING MS 2052 1x 4 75 LY TUBE 009 79 b un UJ H N M O B 008 2 0 BUTYL 008 O B 011 2 O RING MPH 5010 2 DIAPHRAM XHAUST PORT 2 RING BUTYL 026 26 F CS 04C 08 SS 4 SOCKET HEAD CAP SCREW 27 5 04 40 55 4 SOCKET HEAD CAP SCREW 28 04 08 4 HEX BOLT TEE FITTING VALVE STEM ASSY 79 un e H 2 H 5 23 24 5 6 OPTIONAL PARTS AND ASSEMBLIES PARTS LIST ITEM PART No QTY DESCRIPTION 32 MPH 2542 1 RESET BUTTON ASSY MAGNUM VENUS PRODUCTS Assy shift Block Patriot 5 amp 7 Power Head PAT PH SB XL REV f MagnumVenusPlastech Rev 05 2012 Page 45 PAT PH 7000 Series Powerhead Manual Revision Information Revision Rev 01 2010 Rev 10 2010 Rev 07 2011 Rev 05 2012 Description Added the information for the Heavy Duty HD Powerhead including the drawing Added the information for the Multi Color CA Duo D and Putty P version of the powerhead Updated document format and added the Safety amp Warning information Included the note for the SUPERLUBE grease on the Upper and Lower Pilot Valves Updated the drawings in the manual Updated the Logo MVP Address and the manual format added the Terms and Conditions section
18. Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Plastech spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contacts aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions MagnumVenusPlastech Rev 05 2012 Page 9 7000 Series Powerhead Manual When all three elements are present the result be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such
19. G MALE POLY TEE FITTING 5 4 41 55 HN n6F D PF ST 02 8R 1 b 2 RESET VALVE STE e m n P a D Te d Tt 5 02 PAT PH 7000 Series Powerhead Manual OPTIONAL PARTS AND ASSEMBLIES PARTS LIST PART No QTY DESCRIPTION MPH 2542 1 RESET BUTTON ASSY PAT PH SE XL 1 SHIFT BLOCK ASSY REPAIR KITS PART No DESCRIPTION PAT PH 7000 CA SK SEAL KIT ASTERISKS DENDTE PARTS IN SEAL KIT MAGNUM VENUS PLASTECH PAT PH 7000 CA 7 PATRIOT POWER HEAD REV A 05 24 11 MagnumVenusPlastech Rev 05 2012 Page 31 7000 Series Powerhead Manual 20 12 9 N NOTE LIGHT COAT SUPER O LUBE IS RECOMMENDED L 19 __ ON THE UPPER AND LOWER SIGNAL VALVES I 17 53 ke 1 8 59 we a 2 p gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 58 P gt INSTALL ITEM 24 WITH COUNTERBORE DOWN E gt INSTALL ITEM 14 WITH FLANGE UP gt INSTALL ITEM 14 WITH FLANGE DOWN MAGNUM VENUS PLASTECH 7 PATRIOT POWER HEAD DUO PUMP PAT PH 7000 D REV A 05 24 11 Gei MagnumVenusPlastech Rev 05 2012 Page 32 7000 Series Powerhead Manual gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 31 MAGNUM VENUS PLASTECH 7 PATRIOT POWER HEAD DUO PUMP PAT PH 7000 D REV 05 24 11 f MagnumVenusPlastech Rev 05 2012 Page 33 PAT PH 7000 D PARTS LIST Q DESCRIPTION
20. H 5010 2 DIAPHRAGM 48 5009 2 EXHAUSTPORT_ 49 5 04 08 55 4 CAPSCREW 1 50 OB026 2 51 FHB Osc 08 71 2 52 2539 11 MALEELBOW 53 Ms 2052 1 313 FT POLY TUBE S4 MPH 2538 1 1 MALE POLY TEE FITTING SS FCs 04C 40 4 CAPSCREW j cree 57 K 1 59 PF ST O BR 11 8 60 MPH 2545 1 61 F HB O6C 12 2 IHEXBOLT 62 PAT PH 5008 11 UPPERRODASSY 7000 Series Powerhead Manual OPTIONAL PARTS AND ASSEMBLIES PARTS LIST PART No QTY DESCRIPTION MPH 2542 1 RESET BUTTON ASSY PAT PH SB XL 1 SHIFT BLOCK ASSY REPAIR KITS PART No DESCRIPTION X PAT PH 7000 5K SEAL KIT ASTERISKS DENOTE PARTS IN SEAL KIT MAGNUM VENUS PLASTECH 7 PATRIOT POWER HEAD PAT PH 7000 REV A 05 24 11 MagnumVenusPlastech Rev 05 2012 SHEET 3 3 1122 2009 Page 28 7000 Series Powerhead Manual NOTE A LIGHT COAT OF SUPER O LUBE IS RECOMMENDED ON THE UPPER AND LOWER SIGNAL VALVES E gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 58 E gt INSTALL ITEM 24 WITH COUNTERBORE DOWN gt INSTALL ITEM 14 WITH FLANGE UP gt INSTALL ITEM 14 WITH FLANGE DOWN MAGNUM VENUS PLASTECH 7 PATRIOT POWER HEAD 7000 REV 05 24 11 f MagnumVenusPlastech Rev 05 2012 Page 29 P et 7000 Series
21. MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Plastech System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area gt MagnumVenusPlastech Rev 05 2012 Page 11 7000 Series Powerhead Manual 2 7 Toxicity of Chemicals A Magnum Venus Plastech recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries
22. OLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Plastech Inc Magnum Venus Plastech cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Plaste
23. PATRIOT 7 POWERHEAD MANUAL PAT PH 7000 Series Ge MagnumVenusPlastech Rev 05 2012 7000 Series Powerhead Manual f MagnumVenusPlastech CORPORATE HEADQUARTERS and MANUFACTURING 11692 56 Court Clearwater FL 33760 Tel 727 573 2955 Fax 727 571 3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 MVP Plastech UK Chilsworthy Beam Gunnislake Cornwall PL18 9AT UK Tel 44 0 1822 832621 Fax 44 0 1822 833999 www mvpind com f MagnumVenusPlastech Rev 05 2012 Page 2 7000 Series Powerhead Manual Table of Contents SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNINGS 6 INTRODUCTION 15 VALVE BLOCK DISASSEMBLY 16 VALVE BLOCK ASSEMBLY 18 AIR CYLINDER DISASSEMBLY 20 PILOT VALVE REBUILD 21 AIR CYLINDER REASSEMBLY 23 BOLT TORQUE PROCEDURES 24 PARTS DRAWINGS 25 REVISION INFORMATION 46 MagnumVenusPlastech Rev 05 2012 Page 3 PAT PH 7000 Series Powerhead Manual Terms amp Conditions of Sale Customs duties import and export licenses and certificates if required and all local taxes are excluded from this offer If US state and local taxes are applicable and not included in equipment invoice such amount may be invoiced later Delivery dates or shipping schedules are approximate and based upon the most recent information available at the time of order Dates may be adjusted upon rece
24. Y REPAIR KITS PART Na DESCRIPTION PAT PH 7UO0 HD SK SEAL KIT ASTERISKS DENOTE PARTS SEAL KIT MAGNUM VENUS PLASTECH 7 PATRIOT POWER HEAD DUO PUMP PAT PH 7000 D REV A 05 24 11 f MagnumVenusPlastech Rev 05 2012 Page 34 7000 Series Powerhead Manual NOTE LIGHT OF SUPER LUBE IS RECOMMENDED ON THE UPPER AND LOWER SIGNAL VALVES E gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 58 E gt INSTALL ITEM 24 WITH COUNTERBORE DOWN E gt INSTALL ITEM 14 WITH FLANGE UP E gt INSTALL ITEM 14 WITH FLANGE DOWN MAGNUM VENUS PLASTECH REV A 05 24 11 w MagnumVenusPlastech Rev 05 2012 Page 35 7000 Series Powerhead Manual E gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 31 se 54 MAGNUM VENUS PLASTECH 7 PATRIOT POWER HEAD HD PAT PH 7000 HD REV 05 24 11 Se MagnumVenusPlastech Rev 05 2012 Page 36 7000 Series Powerhead Manual PAT PH 7000 HD PARTS LIST ITEM PARTNUMBER QTY DESCRIPTION 1 B tong 11 JOWERENDCAP 0 2 6 240488 4 0 0 0 0 81 4 PAT PH 7012 1 UPPER END CAP 7 L 9 DEDE uu 7 86 2 DR 8 PAT PH SU7 L UPPER BUSHING 11 Zu 1 2 VALVE STEM PILOT VALVE 2 pam 6 LL 5 1 GUIDE PILOT VALVE 5 e SEAL SPRE E 3 id Saba INLET ROO PILOT VALVE qu
25. able to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Plastech recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used MagnumVenusPlastech Rev 05 2012 Page 10 7000 Series Powerhead Manual G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Plastech spray up and gel coat systems currently pro
26. accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards Q2 MagnumVenusPlastech Rev 05 2012 Page 7 7000 Series Powerhead Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry T he highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution its storage transportation handling processing and disposal MEKP is single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as amin sandings or with any readily oxidizing material such as br
27. ass iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 12 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve
28. bers Remove the E ring APP 9102 from the lower piston rod PAT PH 5009 Lift the sleeve APP 9109 up and remove the two connectors APP 9096 HD amp Putty for the HD Powerheads remove Sleeve Clip PAT PH 9112 from the lower rod PAT PH 7009 Lift the Shell Retainer PAT PA 9110 up and remove the two Half Shells VPH 10009 NOTE The air motor can be removed from the unit for repair or the following procedures can be performed while the motor is mounted in place Remove the five upper hex nuts 06 from the rods PAT PH 5006 Pull the upper end cap PAT PH 7012 off the cylinder PAT PH 7003 and upper piston rod PAT PH 5008 Slide cylinder PAT PH 7003 off of piston MPH 7004 Slide the piston assembly MPH 7004 up from the lower end cap note current drawing for correct part number Remove snap ring 7205 2 26 from the upper busing using the snap ring pliers Push the upper bushing out of the upper end cap Remove snap ring from the lower bushing Push the lower bushing out of the lower end cap Replace all O rings and coat with brown grease 08465 Coat the inside of the cylinder piston rods and piston rod bushing with brown grease 08465 MagnumVenusPlastech Rev 05 2012 Page 20 7000 Series Powerhead Manual lt e Pilot Valve Rebuild NOTE The two pilot valves in the upper and lower end caps are the same Start with the pilot valve in the upper end ca
29. ch hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Plastech recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Plastech recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards MagnumVenusPlastech Rev 05 2012 Page 6 7000 Series Powerhead Manual of Fire Extinguishing equipment recommended Fire Extinguisher code rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210
30. duced are designed so that catalyst diluents are not required Magnum Venus Plastech therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible onthe job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with
31. ersonal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Plastech in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP Catalyst accumulated from the purging of hoses or the measurement of fluid output deliverie TN should never be returned to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage
32. icant During Disassembly As you disassemble the equipment lay out the components in the correct order and direction This will help you to reassemble them It is important to have a current drawing for reference during repair Tools required Medium Removable Thread Locking Compound Brown Grease 08465 Super O ring Lube SUPERLUBE 7 16 inch Socket Head Wrench 08472 Hex Wrench Set 08469 9 16 inch Wrench 08476 12 inch Adjustable Wrench 08468 Flat Blade Screw Driver Snap Ring Pliers 2 MagnumVenusPlastech Rev 05 2012 Page 15 7000 Series Powerhead Manual Valve Block Disassembly 1 Remove the two hex head screws F HB 04C 52 from the front of the muffler and remove the muffler 2 Remove the air line from the poly tee MPH 2538 on the side of the valve block 3 Remove the valve block from the side of the powerhead by removing the four socket head cap screws F CS 04C 40 SS from the valve block 4 Remove the two end caps MPH 2521 from the valve block 5 Remove the pipe plug PF SP 08 from the side of the lower valve block PAT PH 5002 Rotate either of the two valve pistons MPH 2517 until the hole in the valve poppet PAT PH 5005 aligns with the pipe plug port in the lower valve block 6 Insert 7 32 hex wrench through the pipe plug port and into the hole in the valve poppet PAT PH 5005 See Figure 1 Figure 1 Insert a 7 32 hex wrench through the pipe plug
33. ipt of subsequent information or modification of order Seller will ship prior to the delivery date if possible but not without Buyer s consent on Advanced Equipment sales All contract dates and timelines begin upon receipt at MVP of customer purchase order signed Terms and Conditions of Sale if applicable and down payment per quotation if applicable If shipments are delayed by the Buyer or because the Buyer s account is in arrears payments shall become due on the date when the Seller is prepared to make shipment Products held by the Seller for the Buyer shall be at the risk and expense of the Buyer Damages defects or shortages must be communicated immediately to MVP Discrepancy in pricing and or quantities on invoices must be reported within 30 days of the invoice date Claims made 30 days or more following the invoice date will not be honored Permission to return items must be requested and granted in advance No credit will be given if items are retumed prior to requesting and receiving permission All returns are subject to a restocking fee The standard 15 charges may be increased or decreased depending on the reason for the return Special ordered items may not be returned Seller warrants that the mechanical operation of the goods as specified shall be free from faults in respect to materials and workmanship for a period of 12 months for parts from the date of invoice For systems 12 months from start up or if earlie
34. male thread Screw into Powerhead and torque to approximately 20 ft lbs Use Grade 5 bolts amp lock washers to connect Powerhead to fluid section Tighten to a final torque of 30 to 32 ft lbs using a 3 step procedure Fluid Section Socket Head Cap Screws 3 8 16 UNC Tighten to a final torque of 32 ft lbs using a 3 step procedure Removable thread locking compound is optional MagnumVenusPlastech Rev 05 2012 Page 24 7000 Series Powerhead Manual Q9 Parts Drawings PAT PH 7000 PAT PH 7000 CA PAT PH 7000 D PAT PH 7000 HD PAT PH 7000 P PAT PH 7000 CA SK PAT PH 7000 HD SK PAT PH 7000 SK PAT PH SB XL 7 PATRIOT POWERHEAD ASSEMBLY 7 PATRIOT POWERHEAD MULTI COLOR 7 PATRIOT POWERHEAD DUO UNIT 7 PATRIOT POWERHEAD HEAVY DUTY 7 PATRIOT POWERHEAD PUTTY SEAL KIT MULTI COLOR POWERHEAD SEAL KIT HEAVY DUTY POWERHEAD SEAL KIT 7 PATRIOT POWERHEAD SHIFT BLOCK Q3 MagnumVenusPlastech Rev 05 2012 Page 25 7000 Series Powerhead Manual 12 22 NOTE A LIGHT COAT OF SUPER LUBE IS RECOMMENDED so P ON THE UPPER AND LOWER SIGNAL VALVES E gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 62 gt INSTALL ITEM 27 WITH COUNTERBORE DOWN 2 E INSTALL ITEM 17 WITH FLANGE DOW MAGNUM VENUS PLASTECH 7 PATRIOT POWER HEAD PAT PH 7000 REV A 05 24 11 SHEET 1 3 10 22 2009 i MagnumVenusPlastech Rev 05 2012 Page 26 7000 Series Powerhead Manual
35. ns providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Plastech recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities f
36. on not to damage the o ring in the upper bushing when installing the upper end cap over the upper piston rod 7 Set the upper end 7012 onto the cylinder with the valve block flats facing the same direction Screw the hex nuts 06 onto the tie rods and snug the hex nuts See bolt torque procedures section of this manual for details Install the connectors APP 9096 sleeve APP 9109 and e ring APP 9102 onto the piston rod HD amp Putty for the HD Powerheads install Sleeve Clip PAT PH 9112 to the lower rod PAT PH 7009 Lift the Shell Retainer PAT PA 9110 up and remove the two Half Shells VPH 10009 Connect the pilot air hose and regulated air hose to air motor Install the muffler using the two hex head cap screws 04 52 MagnumVenusPlastech Rev 05 2012 Page 23 7000 Series Powerhead Manual Bolt Torque Procedures Bolt amp Nut Torque Procedure for Patriot Powerhead amp Fluid Section Tightening sequence should always be the across method Tighten first nut or bolt to a little more than hand tight then jump to the nut or bolt directly across or opposite side and tighten Repeat this procedure thru a 3 step torque sequence minimum Powerhead Tie Rod Nuts 3 8 24 UNF 1 Torque to 5 to 7 ft lbs 2 Torque to 15 ft lbs 3 Torque to 23 ft lbs Powerhead to Fluid Section Tie Rods 3 8 16 UNC Apply removable thread locking compound to
37. or other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PLASTECH EQUIPMENT PLEASE CALL MAGNUM VENUS PLASTECH BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PLASTECH DISTRIBUTOR OR MAGNUM VENUS PLASTECH NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only
38. p 1 Remove the inlet spring housing MPH 2541 from the upper end cap PAT PH 5012 Remove spring MPH 2533 with inlet rod MPH 2540 Turn the end cap over and a small spring MPH 2526 will fall out Replace O ring O B 012 on the inlet spring housing MPH 2541 and the O ring O U 006 on the inlet rod MPH 2540 Coat O rings and Springs with a light coat of SUPERLUBE grease SUPERLUBE Set spring MPH 2533 into the inlet spring housing MPH 2541 with inlet rod MPH 2540 facing up Screw the inlet spring housing MPH 2541 into the upper end cap Do not install the spring MPH 2526 at this time it will be installed from the bottom SPRING MPH 2526 N O RING O U 006 INLET ROD MPH 2540 SPRING MPH 2533 S meek O RING 012 e INLET SPRING HOUSING 2541 Remove the stem seal MPH 2511 01 from the bottom of the upper end cap PAT 5 12 Remove the valve stem 2513 seal guide 2512 with the spring MPH 2528 gt MagnumVenusPlastech Rev 05 2012 Page 21 7000 Series Powerhead Manual 7 Replace O ring O B 012 on stem seal MPH 2511 01 and coat O ring and stem seal with SUPERLUBE grease SUPERLUBE Drop the small spring MPH 2526 into the stem seal bore the spring should center itself onto the end of the inlet rod MPH 2540 MPH 2541 O B 012 MPH 2533 N MPH 2540 O U 006 gt 2526 2528
39. r 18 months from the date of the Bills of Lading The warranty does not cover general wear and tear or damage due to negligence or improper use Seller s liability under the warranty shall be limited solely to repair or replacement costs and has no responsibility for reimbursing repair cost incurred by Buyer in connection with equipment without first giving written authorization for such charges Seller makes no express warranties except those set forth in this agreement and disclaims all other warranties expressed or implied including without limitation implied warranties of non infringement merchantability and fitness for a particular purpose Seller accepts no liability for loss of production loss of profits or other direct or indirect damages In any claim by the Buyer 2 MagnumVenusPlastech Rev 05 2012 Page 4 7000 Series Powerhead Manual against the Seller in respect of the goods the liability of the Seller shall be limited to the value of the goods e Many factors beyond Sellers control contribute to the success of Buyer s finished products such as raw materials used to manufacture the product Equipment is warranted to perform to specifications detailed in quotation but Seller is not liable for quality or quantity of finished products produced by Buyer The country of origin is the United States of America Sale installation and all rights of the parties are governed by the laws of the state of Florida Venue wi
40. s simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is EE perpendicular across the ball valve body ay 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve gt MagnumVenusPlastech Rev 05 2012 Page 13 7000 Series Powerhead Manual 3 2 Grounding Grounding an object mea
41. th regard to any litigation shall be in Pinellas County Florida The parties agree to waive all rights to trial by jury as to any and all disputes e The goods remain the property of the Seller until full payment is received Sale of equipment is subject to application and issuance of proper US Government export license and regulations if applicable e Installation of equipment is responsibility of Buyer and Seller with cost responsibility and number of days provided as detailed in original customer Quotation Seller will provide installation supervision personnel within 30 days of customer request lf installation is delayed by the Buyer more than six months from the date of shipment or if customer facility or material parts are not prepared for installation seller will invoice full installation costs up to 1 250 a day plus expenses for each MVP installation technician on site Seller has the option to waive this fee at its discretion e Parties shall be excused for delays caused by embargoes acts of civil or military authorities Acts of God or other circumstances beyond the reasonable control of the parties Notification of such delays must be made in writing within ten days of occurrence e Our agreement supersedes any previous agreement and applies in full a MagnumVenusPlastech Rev 05 2012 5 PAT PH 7000 Series Powerhead Manual QU SAFETY amp WARNING INFORMATION OPERATING YOUR P
42. vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames MagnumVenusPlastech Rev 05 2012 Page 8 7000 Series Powerhead Manual Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP p
Download Pdf Manuals
Related Search