TB-6578 - Desco Industries Inc.
Contents
1. Configuration procedure only needs to be followed when installing multiple SmartLogs 1 Unscrew the right hand connection cover and power the SmartLog V5 using the included power supply 2 The SmartLog will cycle through a self diagnostic program The time and date will appear on the screen when the diagnostics are complete 3 Press the MENU button six times to enter setup mode If the MENU button is not pressed within 20 seconds after power up the SmartLog will lockout from setup mode and require a power reset for another attempt to be made 4 Use setup mode to cycle through various settings Use the ADVANCE button to change any value and the ENTER button to move to the next setting Ensure that your SmartLog has the following configurations BAUD 9600 PARITY ODD SMART LOG ID 00 The SmartLog ID is a two digit field that ranges from 00 63 Each SmartLog must have a unique ID number should you have several units configured to your system DAYLIGHT DISABLE PORT EXPAND YES DECODE NO READER MAGSTRIPE 5 Press the MENU button to save and exit setup mode Tester Configuration The resistance limits for footwear and wrist strap tests are controlled by the DIP switches located on the right side of the SmartLog V5 Use the following tables for the DIP switch settings and their corresponding test values Footwear Resistance DIP switches 1 and 2 control the HIGH test limit Switch 1 Switch 2 HIGH Limit Resist2. Relay Terminal The SmartLog V5 features a relay terminal that can be integrated with electronic door locks lights buzzers etc It is capable of switching up to 1A 30VDC or 5A 125VAC BELL NORMALLY BUZZER OPEN DOOR LOCK LIGHT OTHER Figure 16 Relay installation The relay close activation time may be modified using the TEAM5 Software See the TEAMS User Manual for more information Ethernet Setup The SmartLog V5 provides the option to connect to a PC either directly or remotely via a LAN setup The following procedure will outline how to connect your SmartLog V5 to a network using its embedded Ethernet communication module This is the recommended method of installation Should this method not be ideal for your setup see Direct Connection to a PC in the following section for an alternate way to establish communication to your SmartLog V5 1 Take note of the MAC address of your SmartLog V5 This can be found on a label located at the bottom and right hand side of the unit 2 Verify that the Ethernet cable is securely connected to your network and SmartLog V5 The SmartLog V5 must be powered during Ethernet setup The LEDs on the Ethernet port will illuminate when a connection to the network is established 3 Use the following link to download the necessary drivers for the Ethernet module It is compatible with Windows Server 2003 Server 2008 XP Vista and 7 http ftp1 digi com
3. of America The SmartLog V5 can test either single or dual wire wrist straps and its split footplate design provides individual footwear testing all in a single test With the use of TEAM5 Software the SmartLog V5 can be programmed to assign unique test requirements to personnel An individual can be required to test either wrist strap only footwear only or a combination of the two If a resistance path is below or exceeds the set limits the SmartLog will indicate failure via audio and visual alarms Use the included relay terminal to promote access control for passed tests The SmartLog V5 can also be networked to a company s Intranet using its embedded Ethernet module The SmartLog V5 is calibrated to NIST traceable standards ESD Association Information Compliance verification should be performed prior to each use daily shift change etc The accumulation of insulative materials may increase the foot grounder system resistance If foot grounders are worn outside the ESD protected area testing for functionality before reentry to the ESD protected area should be considered ESD SP9 2 APPENDIX B Foot Grounder Usage Guidance Process monitoring measurements shall be conducted in accordance with a Compliance Verification Plan that identifies the technical requirements to be verified the measurements limits and the frequency at which those verifications shall occur Compliance verification records shall
4. 2 Install the nylon bushing into the 875 hole located The relay terminal featured on the SmartLog V5 makes the on the turnstile s cover tester ideal for turnstile integration EMIT offers the 50770 SmartLog V5 Turnstile as a complete access control solution The 50770 includes both a SmartLog V5 and Stainless steel turnstile Should you already own a turnstile use the EMIT 50771 Turnstile Bracket to mount your SmartLog V5 to the top of the turnstile The bracket has a footprint size of 6 6 x 5 5 footprint and can be fitted to most turnstiles Figure 8 EMIT 50777 Turnstile Bracket SmartLog Vo Packaging Figure 10 Installing the nylon bushing into the turnstile 1 Stainless Steel Turnstile Bracket with Nylon Feet 1 Screw 4 40 thread 3 Open the turnstile s cover Install the mounting 3 Screws 10 32 thread bracket onto the turnstile s cover using the three 3 Nuts 10 32 thread 10 32 screws washers and nuts From top to 3 Washers bottom the installation order is screw washer 1 Nylon Bushing mounting bracket turnstile cover nut Installation 1 The 50771 Turnstile Bracket provides a way to route the SmartLog s cables through the turnstile s enclosure in order to eliminate tampering of the connections Use the drill pattern in Figure 9 to mill the top cover of your turnstile and clear space to mount the bracket 3X B 189 875 Figure 11 The bracket installed to a turnsti
5. 578 Page 2 of 13 2013 DESCO INDUSTRIES INC Employee Owned System Overview Department Manager SmartLog V5 Department Manager Supervisor PC with TEAM5 Software Department Manager SmartLog V5 Illustration of the SmartLog V5 System collecting and transferring ESD data to a central PC where it is distributed to supervisors and department managers EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Fax 909 627 7449 Website DescoEMIT com TB 6578 Page 3 of 13 2013 DESCO INDUSTRIES INC Employee Owned Items and Accessories The EMIT SmartLog V5 is available in four models Item Description S 0760 SmartLog V5 N America 0761 SmartLog V5 Asia 0762 SmartLog V5 Europe 0763 SmartLog V5 Europe 10mm Adapter EMIT offers the following accessories for the SmartLog V5 tem Description SSS See page 8 for installation instructions Use the SmartLog V5 along with the TEAM5 Software to automate the collection of employee ESD testing This software is offered in two tiers TEAM5 and TEAM5d Enterprise Click here to view the TEAMS Comparison Chart Item Description S 50491 TEAM5 Enterprise Software 50493 TEAM5 Software Packaging 1 1 1 1 1 1 1 2 2 1 1 1 SmartLog V5 Mounting Bracket Dual Independent Foot Plate Foot Plate Cable 6 Power Adapter 12VDC 1 25A center pos Right Angle G
6. EM iT TECHNICAL BULLETIN TB 6578 SmartLog V5 Installation Operation and Maintenance SmartLog oog oog nod Figure 1 EMIT SmartLog V5 Description The patented EMIT SmartLog V5 system is designed for fast frequent and accurate testing of ESD personnel grounding items Its unique design embeds an ESD tester time clock keypad barcode scanner Ethernet module and proximity badge reader optional into a compact stainless steel enclosure By touching the solid state switch once the SmartLog V5 independently tests the resistance path limits of the worn wrist strap and both worn ESD footwear in less than 2 seconds It may also test a worn ESD garment if it is used as part of personnel grounding path Test results are electronically stored in the SmartLog V5 and easily downloaded to a PC for logging records and evaluation This product can be used as one of the tools to fulfill the ANSI ESD 20 20 section 7 3 Compliance Verification Plan Paperless data can enhance operator accountability immediately identifying problems while reducing logging and auditing costs There is no need to dedicate a computer for each test station The SmartLog V5 is a complete system including all required components Operator identification can be accomplished using the keypad scanning a barcode badge or waving a proximity badge verify compatibility with the factory bs Made in the United States
7. Owned
8. ance 35 Megohms 3 5 x 107 OFF 1 Gigohm 1 x 10 DIP switches 3 and 4 control the LOW test limit a OFF OFF footweartestdisabled a A Tore on 1 Megohm a x Ti default setting OFF NOTE At 1 Gigohm high limit resistance a dirty foot plate could result in a false pass Be sure to keep the foot plate clean particularly when using this setting This setting is not suitable for relative humidity greater than 50 Wrist Strap Resistance DIP switches 5 and 6 control the HIGH test limit Switch 5 Switch 6 HIGH Limit Resistance OFF OFF wrist st strap tes test disabled n 10 Megohms 1 x 107 default USA setting DIP switch 5 must be ON default setting for the wrist strap test to be active The wrist strap test will be disabled if DIP switch 5 is set to OFF The LOW limit for the wrist strap test is set to 1 Megohm and cannot be modified by the user EMIT recommends using the TEAM5 Software to disable wrist strap and footwear tests TEAM5 can assign test protocols unique to the operator EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Fax 909 627 7449 Website DescoEMIT com TB 6578 Page 6 of 13 2013 DESCO INDUSTRIES INC Employee Owned Hardware Setup 1 Use the included screws and anchors to secure the mounting bracket to the desired location The screws may be used in any of the four holes shown below Be sure to locate the bra
9. be established and maintained to provide evidence of conformity to the technical requirements The test equipment selected shall be capable of making the measurements defined in the Compliance Verification Plan ANSI ESD S20 20 2007 section 7 3 ANSI ESD 20 20 Table 1 Flooring Footwear Systems Technical Requirements Recommended Range less than 3 5 x 10E7 ohms measured per ANSI ESD STM 97 1 Typical test programs recommend that wrist straps that are used daily should be tested daily However if the products that are being produced are of such value that knowledge of a continuous reliable ground is needed and then continuous monitoring should be considered or even required ESD Handbook ESD TR 20 20 section 5 3 2 4 4 US Patents 6 078 875 and 6 809 522 EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Fax 909 627 7449 Website DescoEMIT com TB 6578 Page 1 of 13 March 2013 2013 DESCO INDUSTRIES INC Employee Owned Contents 3 System Overview 4 Item and Accessories 4 Packaging 5 Features and Components 6 Installation 6 Clock Configuration 6 Tester Configuration T Hardware Setup 8 50771 Turnstile Bracket 10 Relay Terminal 10 Ethernet Setup 11 Direct Connection to PC 11 TEAM5 Software 12 Operation 12 Calibration 12 Specifications 13 Limited Warranty EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Fax 909 627 7449 Website DescoEMIT com TB 6
10. cket where users can read the display and use the tester Connect the ground cord foot plate cable Ethernet cable or RS 232 communication cable and power adapter to the SmartLog V5 Route all cables through the opening located at the bottom of the cover Secure the cover to the SmartLog with the included thumb screw All cables should exit the SmartLog as shown below SmartLog Figure 4 Installing the SmartLog V5 mounting bracket 2 Connect the SmartLog V5 to the bracket Use the included thumbscrew to secure the SmartLog as shown below Figure 6 Routing the cables out of the SmartLog V5 5 Connect the ground cord s ring terminal to a known ground point Connect the foot plate cable to the foot plate Verify that the Ethernet cable is connected to your network or use the serial port adapter to connect the RS 232 cable to your PC 6 Power the SmartLog V5 The display will turn on and the tester LEDs will blink then turn off If the footwear status LEDs continue to blink inspect the foot plate cable and verify that it is securely connected at both terminals Figure 5 Connecting the SmartLog V5 to the bracket Figure 7 Use the EMIT 50415 stand as a mounting alternative EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Fax 909 627 7449 Website DescoEMIT com 2013 DESCO INDUSTRIES INC Employee Owned TB 6578 Page 7 of 13 50771 Turnstile Bracket
11. erances See TB 6581 for more information Figure 23 EMIT 50424 Limit Comparator Specifications SMARTLOG V5 Operating Voltage 100 240 VAC 50 60 Hz Operating Temperature 32 F 104 F 0 40 C Dimensions 8 3 x 5 8 x 1 9 21 1cm x 14 7cm x 4 8cm Weight 2 0 Ibs 0 9 kg Test Switch Voltage 5 VDC open circuit Wrist Strap and Footwear Test Voltage 30 VDC open circuit Test current is limited by resistors and varies on the test range setting 100 kilohms 1 gigohm DUAL INDEPENDENT FOOT PLATE Dimensions 14 0 x 16 0 x 0 9 35 6cm x 40 1cm x 2 3cm Weight 7 0 lbs 3 4 kg EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Fax 909 627 7449 Website DescoEMIT com TB 6578 Page 12 of 13 2013 DESCO INDUSTRIES INC Employee Owned Limited Warranty Limited Warranty EMIT expressly warrants that for a period of five 5 years from the date of purchase EMIT SmartLog V5 s will be free of defects in material parts and workmanship labor Within the warranty period a credit for purchase of replacement EMIT products or at EMIT s option the product will be repaired or replaced free of charge If product credit is issued the amount will be calculated by multiplying the unused portion of the expected five year life times the original unit purchase price Call our Customer Service Department at 909 664 9980 Chino CA for a Return Material Authorization RMA and proper ship
12. es of SmartLogs in an RS 485 daisy chain This feature is disabled by default Contact the manufacturer prior to ordering your SmartLog to have it enabled S 12VDC Power Jack Connect the included power adapter here to power the SmartLog V5 EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Fax 909 627 7449 Website DescoEMIT com TB 6578 Page 5 of 13 2013 DESCO INDUSTRIES INC Employee Owned T RS 485 Communication Terminal Used when connecting a series of SmartLogs in an RS 485 daisy chain Contact the manufacturer for more information U Relay Terminal Can be integrated with electronic door locks lights buzzers etc Capable of switching up to 120VAC or DC at no more than 2 amps of current See Relay Terminal on page 8 for more information V Ground Jack Insert the banana plug end of the included ground cord to this jack Connect the ring terminal end of the cord to equipment ground This connection will remove any static charge from the user before the test NOTE Failure to correctly ground the SmartLog V5 may result in damage not covered under warranty W Clock Configuration Buttons See Configuration in the following section for more information X Reset Button Press this button to reset the power on the SmartLog V5 Installation The following procedures will walk you through the setup and installation of your SmartLog V5 Clock Configuration NOTE The Clock
13. est lt Back Finish Cancel Figure 18 Ethernet device settings EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Fax 909 627 7449 Website DescoEMIT com TB 6578 Page 10 of 13 2013 DESCO INDUSTRIES INC Employee Owned 7 The setup wizard will then begin to install the necessary drivers to your PC Installing Digi RealPort Please wait while your Digi RealPor device is installed Searching for previous versions of Digi RealPort Orr Figure 19 Driver installation 8 Click the Finish button when complete Congratulations You have successfully completed the Digi RealPort Setup Wizard Your device is installed and ready to use To close this wizard click Finish Figure 20 Completing the setup wizard Direct Connection to PC The following procedure will outline how to connect your SmartLog V5 directly to a PC using RS 232 telephone cable and the included DB9 serial adapter This installation method can be used when an Ethernet setup is not ideal 1 Build non inverted RS 232 telephone cable with RJ11 plugs at each end 2 Connect one end of the cable to the jack labeled RS 232 on the SmartLog V5 3 Connect the other terminal to the included DB9 serial adapter 4 Connect the serial adapter to an available serial port on your PC The designated COM Port number will be used when building the communication settings in the TEAMS Software DB9 serial S
14. here to test your wrist strap G Dual Wire Wrist Strap Jack Insert your dual wire wrist cord here to test your wrist strap H Wrist Strap Status LEDs Displays the wrist strap test results I Keypad Use the keypad to manually enter your numeric test ID and test type user choice J Connections Cover Remove the screw at the bottom to un latch the cover from the tester X W V U T S R Q P O N Figure 3 SmartLog V5 features and components right view cover off K Buzzer Volume Adjustment Turn the trimpot clockwise to increase the buzzer volume and counter clockwise to decrease the volume L Foot Plate Jack Connect one end of the foot plate cable here and the other end to the dual foot plate M Test Limit DIP Switch Use this DIP switch to configure the resistance limits of the tester See Tester Configuration on page 6 for more information N RS 232 Communication Jack Allows for direct connection to a PC O Ethernet Jack Provides communication to the SmartLog V5 over a network See Ethernet Setup on page 8 for more information P External Reader Port Used for connecting various accessories Contact manufacturer for more information Q Slave Master Switch Ensure that this is set to the MASTER position This is used when connecting a series of SmartLogs in an RS 485 daisy chain Contact the manufacturer for more information R RS 485 Jumper Used when connecting a seri
15. le 4 Route the SmartLog s foot plate cable power adapter ground cord relay wires and Ethernet cable Figure 9 Drill pattern for mounting the bracket to a through the turnstile and bracket Use an opening at turnstile s cover the base of the turnstile to route the foot plate cable to the foot plate EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Fax 909 627 7449 Website DescoEMIT com TB 6578 Page 8 of 13 2013 DESCO INDUSTRIES INC Employee Owned 7 Slide the SmartLog V5 into the bracket from top to bottom Secure the SmartLog V5 to the bracket by fastening the included 4 40 screw on the left side of the tester slide down Figure 14 Sliding the SmartLog V5 into the bracket and securing it into place with the 4 40 screw Figure 12 Routing the foot plate cable through a turnstile s base 5 Make all of the cable connections to the SmartLog V5 as outlined in page 5 Be sure to connect the relay wires to the proper N O and ground terminals inside your turnstile 6 Align the slots on the back of the SmartLog V5 with the hooks on the turnstile bracket 5 k Figure 15 EMIT 50771 Turnstile Bracket in use with the SmartLog V5 Figure 13 Locating the mounting hooks on the bracket EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Fax 909 627 7449 Website DescoEMIT com TB 6578 Page 9 of 13 2013 DESCO INDUSTRIES INC Employee Owned
16. ping instructions and address Please include a copy of your original packing slip invoice or other proof of date of purchase Any unit under warranty should be shipped prepaid to the EMIT factory Warranty replacements will take approximately two weeks If your unit is out of warranty call our Customer Service Department at 909 664 9980 Chino CA for a Return Material Authorization RMA and proper shipping instructions and address EMIT will quote repair charges necessary to bring your unit up to factory standards Warranty Exclusions THE FOREGOING EXPRESS WARRANTY IS MADE IN LIEU OF ALL OTHER PRODUCT WARRANTIES EXPRESSED AND IMPLIED INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH ARE SPECIFICALLY DISCLAIMED The express warranty will not apply to defects or damage due to accidents neglect misuse alterations operator error or failure to properly maintain clean or repair products Limit of Liability In no event will EMIT or any seller be responsible or liable for any injury loss or damage direct or consequential arising out of the use of or the inability to use the product Before using users shall determine the suitability of the product for their intended use and users assume all risk and liability wnatsoever in connection therewith EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Fax 909 627 7449 Website DescoEMIT com TB 6578 Page 13 of 13 2013 DESCO INDUSTRIES INC Employee
17. pplied See the TEAM5 User Manual for more information 1 Initiate the test procedure by identifying yourself to the SmartLog This may be done using the keypad barcode badge scanner or proximity badge reader if supplied 2 Follow the prompt on the SmartLog s display 3 When performing a footwear test be sure to place both feet on the dual foot plate one foot per plate When performing a wrist strap test be sure to completely plug in the wrist cord into the tester s jack 4 Press and hold the metal touch plate on the tester to perform the test Hold your finger on the touch plate until the results of the test are displayed If performing a wrist strap test and the wrist strap status LEDs do not illuminate verify that the wrist cord is correctly inserted into the tester 5 The relay terminal will activate if the defined tests are passed if applicable Figure 22 Using the SmartLog V5 Calibration Frequency of recalibration should be based on the critical nature of those ESD sensitive items handled and the risk of failure for the ESD protective equipment and materials In general EMIT recommends that calibration be performed annually Use the EMIT 50424 Limit Comparator to perform periodic testing once every 6 12 months of the SmartLog V5 The Limit Comparator can be used on the shop floor within a few minutes virtually eliminating downtime verifying that the tester is operating within tol
18. round Cord DB9 Serial Adapter Mounting Anchors Mounting Screws Thumb Screw 10mm Wrist Cord Adapter 50763 only Certificate of Calibration EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Fax 909 627 7449 Website DescoEMIT com TB 6578 Page 4 of 13 2013 DESCO INDUSTRIES INC Employee Owned Features and Components SmartLog FOOTWEAR STATUS TOUCH TO TEST WRIST STRAP STATUS SINGLE HicH WIRE DUAL f WIRE Wg Quvw i desco Industries 4 Figure 2 SmartLog V5 with 50764 proximity reader features and components front view A LCD Display Displays the time date command prompts and test results B Proximity Reader Optional When equipped with the 50764 or 50765 proximity reader users can begin their test by waving their proximity badge in front of this reader Custom proximity reader interfacing available Contact EMIT Customer Service for more information C Footwear Status LEDs Displays the footwear test results The LEDs will blink and warn the operator when the foot plate becomes disconnected from the tester D CCD Barcode Scanner Activate the scanner by placing a badge on the guide located at the bottom of the tester Reads Code 39 and 128 barcode symbologies by default Other barcode symbologies are available upon request E Steady State Test Switch Place and hold your finger here to begin the test F Single Wire Wrist Strap Jack Insert your single wire wrist cord
19. s EE Non inverted RS 232 cae SmartLog V5 PC oC TEAMS Software Figure 21 Directly connecting the SmartLog V5 to a PC TEAM5 Software TEAM5 is the most powerful and accurate ESD Test Acquisition Software on the market When used with the EMIT SmartLog TEAM5 allows manufacturers and assemblers to automate the collection of employee ESD testing It has a set of robust employee management functions that allow automated tracking of employee leave time shift and department assignments and ESD training TEAM5 connects your ESD test data to the rest of your manufacturing environment with automated electronic data interchange in a variety of formats TEAM5 Software is required for every SmartLog system installation TEAM5 is compatible with the SmartLog V4 and SmartLog V5 systems See the TEAM5 User Manual for more information The software may be downloaded using the following link http www descoemit com TEAM5 aspx NOTE A license dongle is required to run the software Contact EMIT Customer Service to schedule an installation session EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Fax 909 627 7449 Website DescoEMIT com TB 6578 Page 11 of 13 2013 DESCO INDUSTRIES INC Employee Owned Operation NOTE The SmartLog V5 must first be programmed with the user ID table using the TEAM5 Software before being deployed for employee use or the default test settings will be a
20. support driver 40002549 E zip 4 Unzip the downloaded file and open the folder Run Setup32 exe if using a 32 bit machine or Setup64 exe if using a 64 bit machine Figure 17 Selecting the MAC address 5 The Digi RealPort Setup Wizard window will open Select the proper MAC address and click the Next button Dex Digi RealPort Setup Wizard From the list below select the device you would like to use f your device is not in the list select lt Device not listed gt and click Next Devices found on your network MAC Address 00 40 90 47 DB 34 y 192 168 10 143 SP lt Devicenitiated RealPort gt S lt Device not listed gt Digi Connect ME Dont see your device Click here for help 6 You will next be prompted to enter the device settings You may choose to simply accept the default settings Take note of the assigned COM Port number This value will be needed when building the communication settings in the TEAM5 Software Click the Finish button when complete Enter information for the device you would like to use Device Model Name Digi Connect ME Network Settings COM Port Settings IP MAC DNS E TCP No Ports A 192 168 10 143 1 G Default Network Profile Starting COM TCP Typical Settings 0 OMA RealPot TCP Serial UDF E Skip Modem PnP Wi EA 7101 Device Features Encryption E Authentication install Options Help E Wait for COM open requ
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