OM-1600 - Meritor WABCO
Contents
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3. i 7 While files from the Intemet can be useful some files can potentially 22 ham your computer f you do not trust the source do not find a 7 to open this file or save this file What s the 4012085a Figure 12 NOTE Save the configuration file to a location that can be accessed while connected to the vehicle The Aftermarket Programming application will allow the selection of the file from any location Step 4 Load the configuration file into the ECU using Meritor WABCO s TOOLBOX Aftermarket Programming application Start by connecting TOOLBOX Software 11 5 or higher to the vehicle using any J1939 RP1210 diagnostic adapter Turn the ignition on open TOOLBOX Software and click the Aftermarket Programming application to start programming the ECU Figure 13 NOTE Wireless diagnostic adapters should not be used for aftermarket programming or any other Meritor WABCO programming operation OM 1600 Issued 11 15 Page 4 Copyright Meritor Inc 2015 NOTE It is recommended that aftermarket programming be completed with ignition on only Do not cycle the key until the programming operation is complete Verify the battery is fully charged prior to performing the programming operation the vehicle should not be connected to a battery charger during programming NOTE For complete instructions for using TOOLBOX Software refer to the TOOLBOX User s Manual TP 99102 401208
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9. button Figure 5 Home gt Cataing gt AFusruuruyt Programming Configersien Filet gt Aerma Progearmmng Configuration Fie psEri i Aftermarket Programming Configuration File Configuration tile provided based on VIM anal part mumier Price 960 00 el 5 q ae selin 4012078a Figure 5 After the configuration file has been added to the shopping cart the shopping cart will be displayed Clicking Proceed to Checkout will step through the configuration file purchase process Figure 6 Product Name Quantity Unit Price Subtotal A Aftermarket Programming Configuration File 1 251 00 251 00 CONFIGFILE Total Amount 251 00 Upson Oxuma 1 Crock 4012079a Figure 6 16579 Page 2 Copyright Meritor Inc 2015 Printed in USA The first step in the checkout process is to verify contact information The information will automatically populate based on login information all fields can be edited When the correct contact details are displayed click Bill to this address Figure 7 Contact Details Sel LONLA Det Tor this Orge Pease use the fields below to klentify the contact details for the person whe wil be receiving this order Attention Of Andrea Brown F Email Address andrea trowngjmerioneatcocom PF Phone Number m de denotes roqusred field Bill to 2135 W Maple Road Troy 40s UNITED STATES Blo this address 4012080a Figure 7 The select payment method scre
10. 6a Figure 13 A message will be displayed indicating that the ECU will be changed as a result of programming Click Yes to continue with programming the ECU Figure 14 or L x ABS 41939 zi AN ATTENTION Aftermarket Programming will change ECU parameters Are you sure you want to proceed 4012087a Figure 14 The Aftermarket Programming application will then locate the configuration file Click OK to select the file Figure 15 16579 Printed in USA my ABS 1939 ECAS CAN 2 Tr 11939 TOOLBOX Main E xi Please browse to the file that needs to be downloaded in the next screen 4012088a Figure 15 Use the file selection box to locate the configuration file that matches the VIN and part number of the vehicle being serviced Select the file by clicking on it and then click Open Figure 16 aes 4012089a Figure 16 The Aftermarket Programming application will automatically run from this point The progress of the programming operation will be displayed in the dialogue box Once ECU programming is successfully completed a green PASS indicator will appear at the bottom of the Aftermarket Programming application window Figure 17 16579 Printed in USA NMERITOR WABCO Aftermarket Programming 4012090a Figure 17 lf the programming operation fails for any reason a red FAIL indicator will appear at the bottom of the Aftermarket Programming application w
11. HO N L Ajuo uo A y y m 169 91 s sisuad 0 0 y 01821 406 Buiwwepod joysewaye v 1 pue uadoal BIEMYOS OU S09 uonoy uondu s q Z 4044 s quunu ed NDA p lle sul 104 102 2 Ja oWeJed V 40414 lli UonEaMnEN uo y pue p lleysul u Ml q puno yews 1221 899 998 18 IIEO 5 2 wb LUC JOS BY 1261402 PY 10414 lli UoNeINBYUOO JOYHIEWUSYV OY l puno JOU NIA poAeldsig Bess yli po2 10113 14617 Pulu EAA 069 069 692 EGC 4012095a Figure 22 OM 1600 Issued 11 15 16579 Page 9 Copyright Meritor Inc 2015 Printed in USA MERITOR WABCO Meritor WABCO Vehicle Control Systems 2135 West Maple Road Troy MI 48084 7121 USA 866 1 668 7221 meritorwabco com Information contained in this publication was in effect at the time the publication was approved for printing and is subject to change without notice or liability Meritor WABCO reserves the right to revise the information presented or to discontinue the production of parts described at any time Copyright 2015 OM 1600 Meritor Inc Issued 11 15 All Rights Reserved Printed in USA 16579
12. MERITOR WABCO Operations Manual Aftermarket Programming Aftermarket programming is a method of servicing most pneumatic ABS ECUs Instead of swapping one fully programmed ECU for another programmable ECUs can be stocked at the point of service and programmed using a purchased configuration file The process can be completed in the following steps 1 Acquire a programmable replacement ECU from Meritor s Commercial Vehicle Aftermarket by calling 888 725 9355 2 Install the replacement ECU into the vehicle 3 Acquire a configuration file from https meritorwabco snapon com 4 Load the configuration file into the ECU using Meritor WABCO s TOOLBOX Aftermarket Programming application NOTE Aftermarket programming does not change the functionality of the ABS based safety system as installed in the vehicle Before programming the ECU verify TOOLBOX Software version 11 5 or higher is installed on the service computer How to Obtain Additional Maintenance service and Product Information Refer to Maintenance Manual MM 0112 Anti Lock Braking System ABS and Electronic Stability Controls ESC To obtain this publication or if you have any questions about the material covered in this user guide please contact the Meritor Customer Call Center at 866 1 668 7221 or visit our website meritorwabco com OM 1600 Issued 11 15 Meritor WABCO ABS ECU Aftermarket Programming User Guid
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14. e Aftermarket Programming Procedures Step 1 Acquire a programmable replacement ECU from Meritor s Commercial Vehicle Aftermarket by calling 888 725 9355 Meritors Commercial Vehicle Aftermarket will provide the correct aftermarket programmable replacement ECU for the vehicle being serviced Programmable ECUs are clearly identified with a large orange sticker indicating it must be programmed Programmable ECUs are also shipped with an instruction sheet explaining how to complete the service operation Figure 1 4012074a Figure 1 Step 2 Install the replacement ECU into the vehicle The programmable ECU should be installed in the vehicle in the Same manner and location as the ECU being replaced Connect all electrical connectors NOTE Aftermarket programmable ECUs are backwards compatible with the ECUs they replace so there should be no modifications required to either the mounting or electrical connections When the replacement ECU is installed the ABS lamp will be lit due to an active DIC so lin a bas n Calibration Memory Wheel Parameter Incorrect NOTE This DTC will clear after a configuration file has been successfully loaded into the ECU The ABS lamp will remain on until the vehicle has been driven above 4 mph 6 km h Step 3 Acquire a configuration file from https meritorwabco snapon com Configuration files are available for purchase at https meritorwabco snapon com Begin by either cr
15. eating an account or logging into an account created during a previous purchase from the site Figure 2 NOTE If you purchased TOOLBOX Software then you already have an account and that account information should be used to log in MERITOR WABCO bal sem r New jt regis u options nthe Ne ee n Lisernanpe Password 4012075a Figure 2 Click the Aftermarket Programming Configuration Files button at the top of the screen Figure 3 NOTE If TOOLBOX Software is not available at the point of service it can be purchased by clicking the TOOLBOX Software button MERITOR WABCO 4012076a Figure 3 Enter the part details for the vehicle being worked on and the part being replaced Figure 4 The VIN must include all 17 characters The part number of the ECU being replaced must be entered OM 1600 Issued 11 15 The serial number of the ECU being replaced may be entered but is not required Part Details vin All 17 Characters Required Part Number of EOU Being Replaced Required Serial Number Optional Cakulats Price 4012077a Figure 4 The next screen will show the details of the configuration file linked to the part number and VIN combination entered The price for the configuration file will also be displayed Verify the VIN part number and details of the ECU functionality match those of the ECU being replaced If this information is correct click the Add to shopping cart
16. en appears next Enter the credit card information for the purchase or select an alternative payment method Once the information is entered click Pay by Credit Card NOTE Purchasing the configuration file by credit card is recommended for immediate download of the configuration file Users of other payment methods may experience a delay while payment is processed Figure 8 Select Payment Method Talari s n r nil the gn yan Red bel hy cz hind s n tha Q lrla Hara mall Atit ta Phe nil mmethnd asne wil thaw he fer thot payment mebhad sad hide the other Credit Card cack haral Card dates iyi cmane Z 1 O 1 Leper ation Date La i zi EF Socuiby Code 4012081 Figure 8 The final screen of the purchase process allows the details of the purchase to be reviewed before placing the order If all of the information is correct check the box acknowledging the terms and conditions of the purchase and click Place Order Figure 9 Predoct Harmer Quant Unit Price Sulhbioial Proqrama Ceshgainaion Mle cP Gre 1 960 06 oban Freight liner 50 00 Ermatad YAT Eu bax 37 00 Total Amount 1 017 60 Ship te Payment details ndras Brown Credit Card Mente Mastercard XOCA S557 2135 W Haplea Red Troy a UNITED STATES 1 have read understood and agree to the Termizi and Conditeons of Purchase Click here to wiew T
17. erms and Conditions Peecuag the Place Order hutien below sdl raure the oder inlormaisan d ad n shove to be nuh metdidl into the nedar system Fou wll be unable bo change at once this happens Plus ad n eevee ba nrder carefully before placing the order E 4012082 Figure 9 The order will be processed and a link to download the configuration file will be displayed Click the hyperlink to download the configuration file Figure 10 NOTE The link will remain available for seven days The configuration file download must be completed in that time Thank you for your order Your order has been successfully entered min our ayibem you will recenre an emad shorth wath the order deris Your order reference mumiber is Ma 100 734392 4012083a The following message will be displayed regarding the recommended file storage location Press OK to continue with saving the file Figure 11 OM 1600 16579 Issued 11 15 Printed in USA Copyright Meritor Inc 2015 Page 3 Message from webpage A Please store in the ESAP folder 4012084a Figure 11 When the following screen is displayed press Save to continue with saving the file Figure 12 adFile aspx rom meritorvvabcobeta File Download Dosou want to save this file or find a program online to open it Name 3 5 6 609900 4008623100 4 Type Unknown File Type 496 bytes From meritonvabcobeta nexiq com Fa l Se
18. indow Within the text box an error code will be displayed with instructions If the programming operation cannot be completed record the error code and contact the Meritor Customer Call Center at 866 668 7221 Figure 18 MERITOR WABCO Aftermarket Programming FAIL 40120914 Figure 18 NOTE ESC ECUs will require the ESC End of Line procedure to be completed following ECU replacement Refer to the procedure in Maintenance Manual MM 0112 OM 1600 Issued 11 15 Copyright Meritor Inc 2015 Page 5 Aftermarket Programming Failure Codes List woo uodeus 5 LAB ysdnu ye li uoneinSuuo Mou e seyand MOF ue inbiuo iiniss ns o p sn pee E 18 IM SEV 2 069 252 u q pe e sey ey lli uoneinpiyuoo e sn o s li e UBYM INDIO siy L u q sey JO lli 2 40 40949 MO7 NYO 6661 40 YIH NYO 6661 punole JOMOd P8 D9UUOD JOU HUIMO O y JO JO DUO U UM INDIO OS E JIM 51 98 ou HO li 1M SEV Z 069 692 Ajuo uo y yum ye d sys s d l lqold y UOoITeoI dde zayewiye v 10117 y 1 19 pue AJEMYOS 24 so V UOISSES uoenpyuos
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