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13 CB500F-32MGZA000.book

1. Gi 13 CB500F 32MGZA000 book 57 Y 2012411A27H KREU F35 AN Tool kit K i The tool kit is stored under the rear seat EP 58 Pin spanner 8 x 12 mm Open end wrench You can perform some roadside repairs 10 x 14 mm Open end wrench ay minor adjustments and parts replacement Standard Phillips screwdriver z with the tools contained in the kit Screwdriver handle 2 Extension bar D 5 mm Hex wrench a Pin spanner 19 mm Box end wrench D 10 x 14 mm Open end wrench 24 mm Box end wrench gt Standard Phillips screwdriver Helmet set wire aid Screwdriver handle Fuse puller Extension bar 5 mm Hex wrench Helmet set wire Fuse puller 57 Sall SH g AW e Rear Seat Is 13 CB500F 32MGZA000 book 58 Y 2012411A27H KBR FR38R575 Removing amp Installing Body Components Ignition key a71UEUS1LUIEIW p Seat lock Rear seat Rear stays Removal 1 Insert the ignition key into the seat lock 2 Turn it clockwise then pull the rear seat up and back I Installation 1 Insert the prongs into the rear stays on the frame 2 Push down on the rear of the rear seat Make sure that the seat is locked securely in position to pull it up lightly The seat locks automatically when closed Take care not to lock your key in the compartment under the rear seat
2. P EHNEN ee 14 Pants LOCAUION WEE 18 Passing light control switch ssssesnanana 34 Bereet dd 38 108 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL 32 87 Protective Apparel ssnssssnsnneessennrnrrrennn 11 R Rear EEN 58 Rear SUSPENSION sssssssssssssssssrrreessrrreeerrnenne 82 Recommended KEE e a eee 52 FC E 38 TEE 50 Refuelling cccccccccecceeeeeeeeeeeeeeeeeeeeeeeeeeseess 38 Removal CMO Sis5 snags tases a nna rates E 62 Front EE 59 Headlight Assembly cccccccceeceeee eens 61 BS ee EE 58 SIDS COV Ol sis Age EE 60 a x pu 7 A wy 121 NIA JIS 13 CB500F 32MGZA000 book 122 Y 201211A270H KEH FF3575 Repa Kit soremain nnii 90 Riding Precautions sssssssssessenennnnrnrrenene 12 S Safety Precautions 11 Serial Number 115 lge Gears nonor 37 Side Cove iid aries ai aie Nae eee 60 SIDE de e WEE e Side Stand Ignition Cut off System 72 SPECI CATIONS EE 116 Speedometer ariran p 21 Start BUOM rana 34 36 Starting the Engine EE 36 Steering Locke 35 STOPPING Engimne NENNEN 106 Storage Ballet 39 Owner s Manual 40 107 TOGUE ea 40 Storing Your Motorcvcle BE A Ce EE 34 T Tachometer ssnsnnnenennnnnnnnnnnnnrenrrennnnrrrenn 21 sten EE 80 TOOL a 57 Transporting Your Motorcvce 113 BN gleie E EE 22 106 Troubleshooting e 84 Turn signal indicators cceceeeeeeeeeeeeeeees 33 T
3. SH Sall Xxapu 7 A wy 119 WA is W 13 CB500F 32MGZA000 book 120 Y 20124F11A27H KEH F 3574 Environment 114 Equipment Owner s Manual 40 107 Kieler GE 40 57 F Hooded ENGIne AEN 36 Frame Number 115 FONT SCAT E 59 Fuel Consumption Meter 22 EE IL EN Mileage Meter 22 Recommended ariista a 38 Reman E 21 25 Tank Capades eal nates aes k iots 38 Fuels Containing Alcohol 108 SL 49 102 G GAS OIMO EEN 108 H Hazard Switch 34 Headlight Am 83 Headlight Aesembly AAA 61 Headlight Dimmer Switch 34 Helmet Holder 39 High Beam Indicator A 33 High Coolant Temperature ICI CARO MR EE 32 86 HISS Indicator ees 26 30 33 85 HONN BUO WEN 34 Ignition Cut off System Banking En E 107 side Sal eebe 72 Ignition key 105 IGNILION SWITCH EE 35 36 Image Labels ccann 6 INAC ge TEE 32 WESSEN earna 20 SH 13 CB500F 32MGZA000 book 121 vii 20124F11A27H KEH F 35743 S CINY L Krees en ds maceetesandanosnedssnadaimosecsessaneend 6 Bettebbten 1 CN 17 Loading Guidelines ccceccecceecseseeeeeeeeees 17 Low Oil Pressure Indicator 32 87 M Maintenance Fundamental Serge 46 WD OTVAN CS E 42 N SE 42 be EE eg 43 Maximum Weight Lmmt 17 Modifications 0 cececeecceeceeeeeeeeeneeeneeeeeeeens 16 N Neutral Indicator 33 O lo Te in E EE 22 106 Oil ERON E rra 50 64 Overeating soiin Nie aa aeeades 86
4. Coolant SCH the UPPER and LOWER level marks in the If the coolant level is below the LOWER level reserve tank add the recommended coolant P 52 until ___ UPPER level z the level reaches the UPPER level mark S p l Add fluid only from the reserve tank cap and do not remove radiator cap 1 Remove the left side cover BP 60 Checking the Coolant If the coolant level is dropping noticeably or C E the reserve tank is empty you likely have a 1 Place your motorcycle on a firm level serious leak Have your motorcycle inspected a surface by your dealer 2 Hold your motorcycle in an upright D position 3 Check that the coolant level is between Adding Coolant gt 5 o C WE b W s d Reserve tank LOWER level le 13 CB500F 32MGZA000 book 69 Y 20124211A27450H KEH FRBR5 75D Coolant Changing Coolant 2 Remove the reserve tank cap and add fluid while monitoring the coolant level gt Do not overfill above the UPPER level mark gt Make sure no foreign objects enter the reserve tank opening 3 Securely reinstall the cap 4 Install the left side cover ueu UIeN p WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Changing Coolant Always let the engine and radiator Have your dealer change the cool
5. Aa LA NW Do not touch the glass surface with your fingers If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol 7 Z Gi 13 CB500F 32MGZA000 book 99 Y 2012411A27H KERA F35 74 j Electrical Trouble Burned out Light Bulb Position Light Bulb Brake Tail Light Bulb 1 Remove the bolts and rear fender cover Buloousajqnos E A fender cover Bolts Remove the headlight assembly EP 61 Pull off the socket without turning Pull out the bulb without turning Install a new bulb and parts in the reverse order of removal Aa WN continued 99 a 7 ee Gi 13 CB500F 32MGZA000 book 100 Y 2012411A27H KEH FR3E575 Electrical Trouble Burned out Light Bulb Front Rear Turn Signal Bulb 1 Remove the screw and collar 2 Remove the turn signal lens 3 Slightly press the bulb and turn it counterclockwise Dumoousaignoll E Socket Bulb 2 Turn the socket counterclockwise and l remove it IOMA RNS Bulb 3 Slightly press the bulb and turn it counterclockwise 4 Install a new bulb and parts in the reverse 4 Install a new bulb and parts in the reverse order of removal order of removal gt Use only the amber bulb an ge ais 13 CB500F 32MG
6. Other Warning Indication a Fuel Gauge Failure Indication If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If these occurs see your dealer as soon as LC possible 4 O Cc Ss oO To FB 4 S 89 vie a ZAMS Mr 13 CB500F 32MGZA000 book 90 Y 2012411A27H KBR FR38R579 Tyre Puncture Repairing a puncture or removing a wheel requires special tools and technical expertise A WARNING We recommend you have this type of service Riding your motorcycle with a performed by your dealer temporary tyre repair can be risky H After an emergency repair always have the the temporary repair fails you can tyre inspected replaced by your dealer crash and be seriously injured or killed Emergency Repair Using a Tyre Cae If you must ride with a temporary tyre Repair Kit repair ride slowly and carefully and es ae ele sce ee do not exceed 50 km h 30 mph until ad the tyre is replaced Dumoousaignoil i If your tyre has a minor puncture you can make an emergency repair using a tubeless tyre repair kit f Follow the instructions provided with the Removing Wheels emergency tyre repair kit Riding your motorcycle with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced by your dealer as soon as
7. Recommended brake fluid Honda DOT 4 Brake Fluid or equivalent Drive Chain The drive chain must be inspected and lubricated regularly Inspect the chain more frequently if you often ride on bad roads ride at high speed or ride with repeated fast acceleration 13 CB500F 32MGZA000 book 51 Y 20124411A27H0H KEH F 31574 Maintenance Fundamentals If the chain does not move smoothly makes strange noises has damaged rollers or loose pins or missing O rings or kinks have the chain inspected by your dealer Also inspect the engine sprocket and rear wheel sprocket If either has worn or damaged teeth have the sprocket replaced by your dealer aa ie ci Normal Worn Damaged GOOD REPLACE REPLACE NOTICE Use of a new chain with worn sprockets will cause rapid chain wear a2ueua UIe p continued 51 a e 7 Ge a31UEUS1UIEIN p 13 CB500F 32MGZA000 book 52 Y 20127411A27H0H KEH F 31574 Maintenance Fundamentals I Cleaning and Lubricating After inspecting the slack clean the chain and sprockets while rotating the rear wheel Use dry cloth with chain cleaner designed specifically for O ring chains or neutral detergent Use a soft brush if the chain is dirty After cleaning wipe dry and lubricate with the recommended lubricant If not available use SAE 80 or 90 gear oil Recommended lubricant
8. Removing amp Installing Body Components Headlight Assembly Headlight Assembly The headlight assembly must be removed to AANA REC Toplace the headlight bulb and position light bulb Bolts Headlight assembly When removing and installing the headlight assembly be careful not to damage the wire harness adueua ule p Removal 1 Remove the bolts 2 Remove the headlight assembly by bg releasing it from the holes of the bottom bridge I Installation Install the parts in the reverse order of removal 61 e tie d S 13 CB500F 32MGZA000 book 62 Y 20124711A27H50H KEH F35 75 Removing amp Installing Body Components Clips Clips The clips must be removed to remove the side covers Removal 1 Press down on the centre pin to release the lock 2 Pull the clip out of the hole Centre pi A entre pin EO ueu UIeN p I Installation 1 Push the bottom of the centre pin ei D 2 Insert the clip into the hole 3 Press down on the centre pin to lock the clip 7 Ge KA Ag 13 CB500F 32MGZA000 book 63 Y 2012411A27H KH F35 AN Removing amp Installing Body Components gt Battery Battery POVE Rubber strap terminal on WS eS Negative terminal Removal Make sure the ignition switch is off 1 Re
9. SCH Checking the Throttle Adjusting the Throttle Freeplay With the engine off check that the throttle 1 Slide the cable boot CT rotates smoothly from fully closed to fully 2 Loosen the lock nut open in all steering positions and throttle 3 Turn the adjuster until the freeplay is 2 to a freeplay is correct If the throttle does not 6 mm 0 1 to 0 2 In move smoothly close automatically or ifthe 4 Tighten the lock nut and return the cable S cable is damaged have the motorcycle boot then inspect the throttle action inspected by your dealer again Freeplay at the throttle grip flange Lock nut L 2 to 6 mm 0 1 to 0 2 in EE Freeplay O PaP Flange gt E 13 CB500F 32MGZA000 book 81 Y 20124 11A27H0H KRH F 3575 Crankcase Breather Cleaning the Crankcase Breather 1 Remove the crankcase breather tube plug trom the tube 2 Drain deposits into a suitable container 3 Install the crankcase breather tube plug adueua ule p ei BW Ges _ l Crankcase breather tube plug 81 ee P SS 13 CB500F 32MGZA000 book 82 Y 2012411A27H KH FR38R575 a71UEUS1LUIEIW p Other Adjustments Adjusting the Rear Suspension I Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface Turn the adjuster us
10. e 7 WZ Su 13 CB500F 32MGZA000 book 59 Y 2O0124711H27H mn FHRBKR5 75 Removing amp Installing Body Components kk Front Seat Front Seat Front seat Mounting bolts Tab BE conas Removal 1 Remove the rear seat EXP 58 2 Remove the mounting bolts and collars and then pull the front seat back and up I Installation 1 Insert the tab into the recess 2 Install the collars and mounting bolts 3 Tighten the mounting bolts securely Make sure that the seat is locked securely L in position to pull it up lightly ueLeuUIeEN p 59 SR Zs 5 lt S CH 4X J 13 CB500F 32MGZA000 book 60 Y 2O12411A27H KR FR38R574 Removing amp Installing Body Components Side Cover Side Cover The left side cover must be removed to AAR 1 acess the coolant reserve tank cap The right side cover must be removed to access the main fuse Side cover Grommets Prongs The right and left side covers can be removed in the same manner a2 ueUaUIe p Removal 1 Remove the bolt and clip BP 62 2 Remove the prongs from the grommets bel 3 Remove the side cover by releasing the tabs I Installation Install the parts in the reverse order of removal Clip i ele SR Zs 5 lt S CH 4X J 13 CB500F 32MGZA000 book 61 Y 2O012411A27H mn R385 74
11. D gt x1000r min p nD uol esadO 7 SEL button SET button Display Check When the ignition switch is turned on all the mode and digital segments will show and the tachometer segment progresses to maximum scale and then disappear If any part of these displays does not come on when it should have your dealer check for problems e D Ge WS 4X 13 CB500F 32MGZA000 book 21 Y 201211A27H KEH FRSBR574 Speedometer Tachometer NOTICE Do not operate the engine in the tachometer red zone Excessive engine speed can adversely affect engine life apind uonesado E Tachometer red zone excessive engine rom range Clock 12 hour display To set the clock Fuel gauge Remaining fuel when only 1st E segment starts flashing approximately 2 8 litres 0 74 US gal 0 62 Imp gal If the fuel gauge indicator flash sequentially or turned off continued 21 e Ge Y 13 CB500F 32MGZA000 book 22 Y 201211A27H KBR FRSBR579 Instruments Continued Odometer ae amp Tripmeter A B amp Fuel mileage meter amp Fuel consumption meter SEL button selects the odometer tripmeter A tripmeter B current fuel mileage average fuel mileage and fuel consumption gt To reset the tripmeter p nD uoljzesadoO 7 d d WR WR Odometer TripmeterA TripmeterB Current fuel Average f
12. Gi 13 CB500F 32MGZA000 book 116 vii 20124F11A27H KBR FR38R574 Specifications E Main Components Displacement 471 cm 28 7 cu in Type PC45 Bore x stroke 67 0 x 66 8 mm 2 64 x 2 63 in Overall length 2 075 mm 81 7 in Compression ratio 10 7 1 Overall width 780 mm 30 7 in Unleaded petrol r Fuel e Overall height 1 060 mm 41 7 in Recommended 91 RON or higher Wheelbase 1 410 mm 55 5 in Tank capacity 15 7 litres 4 15 US gal 3 45 Imp gal Minimum ground 155 mm 6 1 in FTZ10S clearance ZZ 12V 8 6Ah 10 HR 9 1Ah 20 HR Caster angle 25 30 oe YTZ10S Trail 103 mm 4 1 in 12V 8 6Ah 10 HR 9 1Ah 20 HR E CB500F 190 kg 419 Ib Jet 3 285 F BEE CB500FA 192 kg 423 Ib 2nd 2 105 d S i d SE D Maximum weight 3rd 1 600 Y A Dee 182 kg 401 Ib d EE capacity g Gear ratios Gen Wen A Maximum luggage 11 kg 24 Ib 5th 1 150 O weight 6th 1 043 n Passenger capacity Rider and 1 passenger Reduction ratios Minimum turning radius 2 7 m 8 9 ft 2 029 2 733 primary final 1 Including rider passenger all luggage and accessories 116 di ZY ele 13 CB500F 32MGZA000 book 117 Y 2O0124F11A27H KBR F 3574 E Service Data Front 120 70ZR17M C 58W Lees Rear 160 60ZR17MIC 69W Tyre type Radial tubeless Front DUNLOP D222F Recommended METZELER ROADTEC Z8 INTERACT E Tyres ae DUNLOP D222 METZELER ROADTEC Z8 INTERACT Tyre air Front 250 kPa 2 5
13. MAL y starter magnetic switch 4 Reinstall parts in the reverse order of removal j NOTICE Da If a fuse fails repeatedly you likely have an electrical problem Have your motorcycle inspected by your dealer Dunoouseignoil E A Starter magnetic d switch Waza A Spare main fuse 8 E ween ee ge 1 Remove the right side cover SP 60 2 Disconnect the wire connector of the starter magnetic switch 103 e oe Gi 13 CB500F 32MGZA000 book 104 Y 20124711A27H KEH FR3E575 S Keys P 105 S Instruments Controls amp Other Features P 106 Fuels Containing Alcohol P 108 Catalytic Converter ceseseeeeeeeeeeeeeeeees P 109 Caring for Your Motorcycle en P 110 Storing Your Motorcycle 000 P 113 Transporting Your Motorcycle P 113 You amp the Environment P 114 Serial Numbers vsissevsccssccvessenceusenmmestsaccsdeases P115 SA U a 7 13 CB500F 32MGZA000 book 105 Y 201247F11H27H KEH F3575 Keys Keys To make a duplicate key and register it with your HISS system take the spare key the key Ignition key e plate and the motorcycle to your The ignition key contains a special coded chip that is recognized by the immobilizer system A metal key holder may cause damage to the HISS in order to start the engine Handle the area surrounding the i
14. 108 Do not use stale or contaminated petrol or an an oil petrol mixture ao Avoid getting dirt or water in the fuel tank Ayapes aj gt Ars0 0 7 7 S X a Ayapes aj2Ad10 0 K Accessories amp Modifications Accessories amp Modifications We strongly advise that you do not add any accessories that were not specifically designed for your motorcycle by Honda or make modifications to your motorcycle from its original design Doing so can make it unsafe Modifying your motorcycle may also void your warranty and make your motorcycle illegal to operate on public roads and highways Before deciding to install accessories on your motorcycle be certain the modification is sate and legal 13 CB500F 32MGZA000 book 16 Y 20124F11H 27H KEH F 3575 WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidecar to your motorcycle Your motorcycle was not designed for these attachments and their use can seriously impair your motorcycle s handling SH 7 SV D 13 CB500F 32MGZA000 book viii 20124F11H270H KREPA FR3575 Loading Loading AM ARNING FS lt Carrying extra weight affects your 8 Overloading or improper
15. are not pressed after for about 10 A seconds g After refuelling more than the reserve amount the display returns to normal when your motorcycle travel 0 1 km 0 06 mile continued 25 e Ge 13 CB500F 32MGZA000 book 26 Y 20127411A27H0H KEH F 31574 p nd uoljzesadO 7 Instruments Continued Display Setting Following items to change sequentially Clock setting Backlight brightness adjustment Activating deactivating of triometer A average fuel mileage and fuel consumption automatic reset mode Setting of HISS Indicator Changing of speed and mileage unit Changing of fuel mileage meter unit Si Press and hold SEL button and SET button Press SET button Ordinary display _ ip Setting Mode Clock setting K Backlight brightness adjustment DA Activating deactivating of tripmeter A average fuel mileage and fuel consumption automatic reset mode d Setting of HISS Indicator Changing of speed and mileage unit E Il E type only DA Changing of fuel mileage meter unit e 7 Ge In addition to move the ordinary display at display setting e The button is not pressed for about 30 seconds e Turn the ignition switch off and then on 1 To set the clock Turn the i
16. parts do not apply a coat of wax to the matte painted surface SH 7 iG 1A ZIN g I Washing Precautions Follow these guidelines when washing Do not use high pressure washers High pressure water cleaners can damage moving parts and electrical parts rendering them inoperable Do not direct water at the muffler Water in the muffler can prevent starting and causes rust in the muffler Dry the brakes Water adversely affects braking effectiveness After washing apply the brakes intermittently at low speed to help dry them Do not direct water under the rear seat Water in the under seat compartment can damage your documents and other belongings Do not direct water at the air cleaner Water in the air cleaner can prevent the engine from starting 13 CB500F 32MGZA000 book 111 vii 20124F11A27H KEH FF3574 Caring for Your Motorcycle Do not direct water near the headlight Any condensation inside the headlight should dissipate after a few minutes of running the engine Do not use waxes containing compounds at the mat painted surface Using plenty of water clean the mat painted surface with a soft cloth or sponge Dry with a soft clean cloth P Use neutral detergent to clean mat painted surface Aluminium Components Aluminium will corrode from contact with dirt mud or road salt Clean aluminium parts regularly an
17. Reis pn DI Goen ILL ZIL ILL 2 When they are reset 0 0 is displayed at each indication AVG E E fei fei LILI L 100km L I L z Ia Hag S Uaa Oh h al CLO LTL Then the display returns to the last selected indication TRIP ER AVG ER ER v PI ele LLNS km LiL L 100km LI L wre OF mer OF FEF ers ees ees O To reset tripmeter B press and hold SET button with tripmeter B displayed Also the tripmeter A average fuel mileage and fuel consumption will automatically reset by refuelling more than the reserve amount and riding your motorcycle for 0 1 km 0 06 mile You can activate or deactivate the automatic reset mode by refuelling EN T Ge Y S ae 13 CB500F 32MGZA000 book 25 Y 2012411A27H KEH FRSBR574 Reserve fuel consumption meter e Flashes from 0 0 L litre or gal US gal When the 1st E segment of the fuel gauge gt When the amount of consumed fuel is starts flashing the odometer amp tripmeter amp more than 1 0 litre 0 26 US gal 0 22 Imp ss fuel mileage meter amp fuel consumption gal the display blinks faster S meter switches to the reserve fuel If you change the display to odometer a consumption You should refill the tank as tripmeter fuel mileage meter and fuel e soon as possible consumption meter and so on QAP it a will automatically return to the reserve e Reserve fuel consumption meter fuel consumption display if the buttons p
18. activate deactivate of tripmeter A To end the selection press SET button The average fuel mileage and fuel activation deactivation of automatic reset consumption automatic reset mode mode is set and then the display moves to You can also activate or deactivate the the on off of blinks of HISS indicator HISS automatic reset mode by refuelling after 1st indicator comes on E segment of the fuel gauge starts flashing Deactivation is initially set Press SEL button to select Z activate or TEP deactivate in the automatic reset mode N p nd uonesado E continued 29 e Ge p nD uolj esadO 7 13 CB500F 32MGZA000 book 30 Y 20124211A2750H KEH F35 75D Instruments Continued 4 HISS indicator setting You can select the blink or off the HISS indicator Press SEL button to select fq blinks or EE off EZETA Press SET button The HISS indicator setting is set and then the display moves to the changing of the fuel mileage meter unit Press SET button The HISS indicator is set and then the display moves to the changing of the speed and mileage unit 5 Changing the speed and mileage unit E II E type only Press SEL button to select either km h and km or mph and mile 2 Press SET button The speed and mileage unit is set and then the display moves to the changing of the fuel mileage meter
19. g 13 CB500F 32MGZA000 book 97 Y 201247511A27H KA FH 3575 Electrical Trouble Battery Goes Dead Charge the battery using a motorcycle battery charger Remove the battery from the motorcycle while charging Do not use an automobile type battery charger as these can overheat a motorcycle battery and cause permanent damage If the battery does not recover after recharging contact your dealer Jump starting using an automobile battery is not recommended as this can damage your motorcycle s electrical system Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For the light bulb wattage see Specifications EJP 118 e Dunoouseignoil i continued 97 SH Sall Headlight Bulb Buljooysajqnosy E Socket Bulb Dust cover T Se ENEE G be 4s 13 CB500F 32MGZA000 book 98 Y 20124 11H27H KEH 4FR3BRS 74 Electrical Trouble Burned out Light Bulb Remove the headlight assembly EP 61 Pull off the socket without turning Remove the dust cover Press the pin down and pull out the bulb without turning it 5 Install a new bulb and parts in the reverse order of removal
20. key Opening the Fuel Fill Cap Open the lock cover insert the ignition key and turn it clockwise to remove the cap Closing the Fuel Fill Cap After refuelling align the fuel fill cap latch with the slot in the filler neck E Push the fuel fill cap into the filler neck until it snaps closed and locks Fuel filler opening p nD uol esadO 7 Lock cover Fuel fill cap Remove the key and close the lock cover Filler neck plate gt The key cannot be removed if the cap is 5 Fuel level max 5 w not locked tad Do not fill with fuel above the plate AWARNING Fuel type Unleaded petrol only Fuel octane number Your motorcycle is designed to use Research Octane Number RON 91 or higher Tank capacity 15 7 litres 4 15 US gal 3 45 Imp gal Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flame away Refuelling and Fuel Guidelines e Handle fuel only outdoors e Wipe up spills immediately Ge 13 CB500F 32MGZA000 book 39 V 20124411A27H0H KEH F 31574 Storage Equipment The helmet holder and helmet set wire in the tool kit are located under the rear seat Helmet holder AWARNING Riding with a helmet attached to the holder can interfere with your ability to safely operate the motorcycle and could lead to a crash in which you can be serious
21. or is not provided contact S your dealer Ignition Cut off System aout SE SE A banking lean angle sensor automatically TA 2007 988 Complies with stops the engine and fuel pump if the IDA Standards 08022604 motorcycle falls over To reset the sensor you APPROVED must turn the ignition switch to OFF and back to the ON position before the engine can be restarted 107 Es 7 SE ele 13 CB500F 32MGZA000 book 108 vii 20124F11A27H KEH 4 3573 uoI ewlo u li Fuels Containing Alcohol Fuels Containing Alcohol Some conventional fuels blended with alcohol are available in some locales to help reduce emissions to meet clean air standards If you plan to use blended fuel check that it is unleaded and meets the minimum octane rating requirement The following fuel blends can be used in your motorcycle Ethanol ethyl alcohol 10 by volume max Petrol containing ethanol may be marketed under the name Gasohol Methanol methyl alcohol 5 by volume max that contain cosolvents and corrosion inhibitors to protect the fuel system Never use a blend containing more than 5 The use of petrol containing more than 10 ethanol or more than 5 methanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability NOTICE Use of blended fuels containing higher than a
22. surface 2 Stop the engine Place the transmission in adueua ule p Neutral 4 Roll the motorcycle forward and check 3 Check the slack in the lower half of the that the chain moves smoothly drive chain midway between the 5 Inspect the sprockets BP 51 sprockets 6 Clean and lubricate the drive chain P 52 Drive chain slack 35 to 45 mm 1 4 to 1 8 in gt Do not ride your motorcycle if the slack exceeds 60 mm 2 4 in 73 Dp 13 CB500F 32MGZA000 book 74 Y 20124211A27450 KEH F35 75D Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Adjusting the chain requires special tools Have the drive chain slack adjusted by your dealer Lock nut 4 Rear a SE axle nut CB500FA only When adjusting the drive chain slack be careful not to damage the wheel speed sensor and pulser ring a2ueua ule p gt Adjusting nut N 1 Place your motorcycle on the side stand V CE Rear edge of on a level surface TX To adjusting slot 2 Stop the engine Place the transmission in mi Neutral Loosen the rear axle nut 4 Loosen the lock nuts on both sides of the swingarm LA Chain adjuster index mark df r LINY 13 CB500F 32MGZA000 book 75 2012475115270 KEH 4RSRS 777 Drive Chain Adjusting the Drive Chain Sla
23. the environment g SH 7 WN Gif 13 CB500F 32MGZA000 book 4 Y 2012411HA27H KEH FHRBKR5 7D Contents Motorcycle Safety Pa Dead Operation Guide P 18 Maintenance P 41 a Troubleshooting P 84 Information P 104 Specifications P 116 a Ke Index p19 Me Gi 13 CB500F 32MGZA000 book 2 Y 201211HA270H KEH FRBR5 7D Motorcycle Safety This section contains important information for safe riding of your motorcycle Please read this section carefully S Safety Guidelines eeeeeeeeeeeeeeeeeeeees P 3 Ke image Labels egegesieeeeseeegeedeeeegtereeeeeg P 6 Safety Precautions ceceseeeeeeeeeeeeees P 11 Riding Precautions seseeeeeeeeeeeees P 12 Accessories amp Modifications P 16 LO AGING EE P 17 an ge N A 13 CB500F 32MGZA000 book 3 Y 20124711H 27H KEH F 35743 Safety Guidelines away before filling the fuel tank Do not run the engine in enclosed or partly enclosed areas Carbon monoxide in exhaust Safety Guidelines that you and your passenger are both wearing Ea an approved motorcycle helmet and protective Follow these guidelines to enhance your safety apparel Instruct your passenger on holding oO Perform all routine and regular inspections onto the grab rails or your waist leaning with S spe
24. unit e 7 D E s 13 CB500F 32MGZA000 book 31 Y 20124411A27H0H KEH FRSBR5 7D 6 Changing the fuel mileage meter unit To end the selection press SET button Press SEL button to select km L or L 100 km The established setting can also be set by turning the ignition switch to OFF ee T eae The control is automatically switched from the setting mode to the ordinary display If the button is not pressed for about 30 p nd uonesado i seconds Even in this case established setting If the mph for speed and mile for is maintained mileage are selected the fuel mileage shown by mile L or mile gal mile L mile gal 31 W i Ge Y S ae 13 CB500F 32MGZA000 book 32 Y 201211A27H KBR FRSBR579 Indicators A Low oil pressure indicator ABS Anti lock Brake System indicator oo Comes on when the ignition CB500FA only o Switch is turned on Comes on when the ignition switch is turned on 2 Goes off when the engine starts Goes off when your speed reaches approximately If it comes on while engine is 10 km h 6 mph 2 running If it comes on while riding oO E High coolant temperature R indicator Comes on briefly when the ignition switch is turned on If it comes on while riding E PGM FI Programmed Fuel Injection mal
25. 0 kgf cm2 36 psi pressure Rear 290 kPa 2 90 kgf cm2 42 psi Minimum Front 1 5 mm 0 06 in tread depth Rear 2 0 mm 0 08 in Spark plugs standard CPR8EA 9 NGK Spark plug gap 0 80 to 0 90 mm 0 031 to 0 035 in Idle speed 1 200 100 rpm Honda 4 stroke motorcycle oil API Service Classification SG or higher excluding oils marked as Energy Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MA Recommended engine oil Engine oil capacity Recommended brake fluid Cooling system capacity Recommended coolant Recommended drive chain lubricant Drive chain slack Standard drive chain Standard sprocket sizes SH Specifications d 2 5 litres 2 6 US qt After draining 2 2 Imp at After draining amp engine oil filter change 2 7 litres 2 9 US qt 2 4 Imp qt 3 2 litres 3 4 US qt After disassembly 2 8 Imp at Honda DOT 4 Brake Fluid 1 40 litres 1 48 US ot 1 23 Imp qt Pro Honda HP Coolant Drive chain lubricant designed specifically for O ring chains 35 to 45 mm 1 4 to 1 8 in DID 520V0 No of links 112 Engine sprocket 15T Rear wheel AIT sprocket suO eDILIIAdS j 117 SE ele 13 CB500F 32MGZA000 book 118 Y 20124F11A27H KEH FR38R5 74 Specifications E Bulbs E Torque Specifications Headlight 12V 60 55W Engine oil drain bolt 30 N m 3 1 kgf m 22 Ibf ft Brake Tail light 12V 21 5W Oil filter 26 N m 2 7 kg
26. Drive chain lubricant designed specifically for O ring chains Do not use a steam cleaner a high pressure cleaner a wire brush volatile solvent such as petrol and benzene abrasive cleaner chain cleaner or lubricant NOT designed specifically tor O ring chains as these can damage the rubber O ring seals Avoid getting lubricant on the brakes or tyres Avoid applying excess chain lubricant to prevent spray onto your clothes and the motorcycle Recommended Coolant Pro Honda HP coolant is a pre mixed solution of antifreeze and distilled water Concentration 50 antifreeze and 50 distilled water A concentration of antifreeze below 40 will not provide proper corrosion and cold temperature protection e 7 Ge 13 CB500F 32MGZA000 book 53 Y 20124711A27450H KEH F35 75D A concentration of up to 60 will provide better protection in colder climates NOTICE Using coolant not specified for aluminium engines or ordinary tap water can cause corrosion Crankcase Breather Service more frequently when riding in rain at full throttle or after the motorcycle is washed or overturned Service if the deposit level can be seen in the transparent section of the drain tube Tyres Inspecting Replacing I Checking the Air Pressure Visually inspect your tyres and use an air pressure gauge to measure the air pressure at least once a month or any time y
27. N A 13 CB500F 32MGZA000 book 1 Y 2012 11H27H KEH F 35745 This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold This publication includes the latest production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2012 Honda Motor Co Ltd efje Gi 13 CB500F 32MGZA000 book 2 Y 201247511H27H KREA FRBKR5 74 Congratulations on your purchase of a new The following codes in this manual indicate Honda motorcycle Your selection of a each country Honda makes you part of a worldwide family The illustrations here in are based on the of satisfied customers who appreciate CB500FA ED type Honda s reputation for building quality into Country Codes every product Code Country CB500F To ensure your safety and riding pleasure EMIRE UK Read this owner s manual carefully F II F France Belgium Follow all recommendations and ED Ill ED European direct sales gt procedures contained in this manual CB500FA Ke Pay close attention to safety messages Se UK contained in this manual and on the F Il F France Belgi
28. S Tyre brand DUNLOP METZELER nid Front D222F ROADTEC Z8 INTERACT E Rear D222 ROADTEC Z8 INTERACT continued 9 4 AS 13 CB500F 32MGZA000 book 10 Y 20124211A27H50H KEH F35 75D Ayapes aj2Ad10 0 g Image Labels SAFETY REMINDER LABEL For your protection always wear helmet protective apparel FUEL LABEL Unleaded petrol only DRIVE CHAIN LABEL Keep chain adjusted and lubricated 35 to 45 mm 1 4 to 1 8 in Freeplay e 7 S dl S 13 CB500F 32MGZA000 book 11 Y 20124711H27H KEH F 3575 Safety Precautions Safety Precautions Face shield with unobstructed field of vision or other approved eye protection Ride cautiously and keep your hands on the AWARN if NG handlebar and feet on the footpegs Keep passenger s hands onto the grab rails or Not wearing a helmet increases the your waist passenger s feet on the footpegs chance of serious injury or death in a while riding peels Always consider the safety of your passenger as well as other drivers and riders Ayapes aj gt Ads0 0 7 Make sure that you and any passenger always wear an approved helmet and o Protective Apparel protective apparel g Make sure that you and any passenger are wearing an approved motorcycle helmet eye Gloves Ke protection and high visibility protective Full finger leather gloves with high abrasion clot
29. Stand Suspension Nuts Bolts Fasteners Wheels Tyres Steering Head Bearings Notes KAA A Pre ride Check D 46 x 1 000 km x 1 000 mi 1 0 6 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas Frequency 12 24 8 16 Every 1 000 km 6 fH o E O E o E O E o E E D E O E E D E o E o 00 m IN LAM BBSBRBelSlIs el 13 CB500F 32MGZA000 book 45 vii 2012411A27H KBR FR38R5759 Maintenance Schedule wy E N 0 Annual Check Regular Replace 2 Years Refer to page 73 76 70 71 46 83 83 DueLeu ZUIeEN p 71 72 82 53 3 Service more frequently when riding in rain or at full throttle 4 Replacement requires mechanical skill 45 a71UEUS1LUIEIW d Pre ride Inspection To ensure safety it is your responsibility to perform a pre ride inspection and make sure that any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tyre can be a major inconvenience Check the following items before you ride motorcycle Fuel level Fill fuel tank when necessary P 38 Throttle Check for smooth opening and full closing in all steering positions EP 80 Engine oil level Add engine oil if nec
30. USLY HURT if If a label comes off or becomes hard to read you don t follow instructions contact your dealer for a replacement WARNING with ORANGE background s m hol ee You CAN be KILLED or SERIOUSLY HURT if ere IS a Specitic symbol on each label you don t follow instructions The meanings of each symbol and label are CAUTION with YELLOW background as follows You CAN be HURT if you don t follow instructions 4 motorcycle to be serviced only by your dealer 7 Ge 13 CB500F 32MGZA000 book 7 Y 20124711H27H KREA F3E575 HOS ABA BATTERY LABEL DANGER e Keep flame and spark away from the battery Battery produce explosive gas that can cause explosion e Wear the eye protection and rubber gloves when handling the battery or you can get burned or lose your eyesight by the battery electrolyte e Do not allow children and other people to touch a battery unless they understand proper handling and hazards of the battery very well e Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your skin or eyes can burn you or cause loss of your eyesight e Read this manual carefully and understand it before handling the battery Neglect of the instructions can cause personal injury and damage to the motorcycle e Do not use a battery with the electrolyte at or below the lower level mark It can explode causing
31. ZA000 book 101 Y 201247F11A27H KBR FR38R5 74D Electrical Trouble Burned out Light Bulb License Plate Light Bulb 1 Remove the screws license light cover and license light cover packing 2 Pull out the bulb without turning Cover packing Dunoouseignoil E S 3 Install a new bulb and parts in the reverse License light cover order of removal 101 e ejje AIMS Gi 13 CB500F 32MGZA000 book 102 Y 2012411A27H KEH F35 74 Electrical Trouble Blown Fuse Blown Fuse Se A Fuse box covers W Before handling fuses see Inspecting and d Replacing Fuses EP 49 Fuse Box Fuses 1 Remove the front seat BP 59 2 Remove the fuse box covers 3 Pull the fuses out with the fuse puller in the tool kit one by one check for a blown fuse Always replace a blown fuse with a CBSOOFA E SS spare of the same rating 4 Install the fuse box cover 5 Install the front seat Dumoousaignoll E A Fuse box covers ao Se oy z4 E ZX 13 CB500F 32MGZA000 book 103 Y 2012 11H27H0 KERE 3573 Electrical Trouble Blown Fuse Main Fuse 3 Pull the main fuse out and check for a blown fuse Always replace a blown fuse with a spare of the same rating gt Spare main fuse is provided in the Main fuse Wire connector
32. a full body motorcycle cover If you won t be riding for an extended period follow these guidelines Wash your motorcycle and wax all painted surfaces except matte painted surfaces Coat chrome pieces with rust inhibiting oil Lubricate the drive chain EJP 52 Place your motorcycle on a maintenance stand and position a block so that both tyres are off the ground After rain remove the body cover and allow the motorcycle to dry Remove the battery EP 63 to prevent discharge Charge the battery in a shaded well ventilated area If you leave the battery in place disconnect the negative terminal to prevent discharge Storing Your Motorcycle After removing your motorcycle from storage inspect all maintenance items required by the Maintenance Schedule Transporting Your Motorcycle If your motorcycle needs to be transported It should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down Straps Never try to tow your motorcycle with a wheel or wheels on the ground NOTICE Towing your motorcycle can cause serious damage to the transmission g SH ejje uoI ewo 4U 7 113 SE ele UO JEWIOJU li You amp the Environment You amp the Environment Owning and riding a motorcycle can be enjoyable but you must do your part to protect the environme
33. aidineartaveddsmuvbabheccbuoedancats Pe TOE EE P 80 SIS C OVET irienn E S ES P 60 Crankcase Breather cccccssesseseeseeees P 81 Headlight Assembly cccccccceeeeeeeee eee P 61 Other Adjustments ccceeesseeeeseeeeeneeeeees P 82 Reeg P 62 Rear SUSPENSION ccceeeeeeeeeeeeeeeeeeeeeeeeeeas P 82 EEN ee P 63 Headlight AIM EE P 83 Brakelight SWIC ME P 83 P Gs a f Importance of Maintenance Importance of Maintenance Keeping your motorcycle well maintained is absolutely essential to your safety and to protect your investment obtain maximum performance avoid breakdowns and reduce air pollution Maintenance is the owner s responsibility Be sure to inspect your motorcycle before each ride and perform the periodic checks specified in the Maintenance Schedule EP 43 S AWARNING Improperly maintaining your motorcycle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed ueu UIeN d Always follow the inspection and maintenance recommendations and schedules in this owner s manual LINY o gt a4 4Y ZN 13 CB500F 32MGZA000 book 42 Y 2012 11H270H KA FRAKES 7TH Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot warn you of every conceivable hazard that can arise in pe
34. and check the handlebar control levers brakes WARNI NG and wheels Ride slowly and cautiously Carbon monoxide gas is toxic Your motorcycle may have suffered damage Breathing it can cause that is not immediately apparent Have your motorcycle thoroughly checked at a qualified service facility as soon as possible unconsciousness and even kill you Ayapes P 210 ON 7 Avoid any areas or activities that expose you to carbon monoxide Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide bg a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your motorcycle inside a garage or other enclosure i ejje Ge 13 CB500F 32MGZA000 book 6 Y 2012711H 27H KEH F 35745 Ps Image Labels Ayapes aj2Ad10 0 Image Labels Read instructions contained in Owner s Manual carefully The following pages describe the label meanings Some labels warn you of injury Others provide important safety carefully In the interest of safety take the information Read this information carefully and don t remove the labels potential hazards that could cause serious CH Read instructions contained in Shop Manual DANGER with RED background You WILL be KILLED or SERIO
35. ant unless cool down before removing the you have the proper tools and are radiator cap mechanically qualified 69 SL AIMS Ss a71UEUS1LUIEIW p 13 CB500F 32MGZA000 book 70 Y 2012411A27H KREU F35 AN Brakes Checking Brake Fluid 1 Place your motorcycle in an upright position on a firm level surface 2 Check that the brake fluid reservoir is horizontal and that the fluid level is above the LWR mark Check that the brake fluid reservoir is horizontal and that the fluid level is between the LOWER level and UPPER level marks If the brake fluid level in either reservoir is below the LWR or LOWER level mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely have a leak Have your motorcycle inspected by your dealer g Le Front brake as s fluid reservoir La F LWR mark It Rear brake fluid reservoir LOWER level mark Z 13 CB500F 32MGZA000 book 71 Y 20124211A27450 KEH F35 75D Brakes Inspecting the Brake Pads S Inspecting the Brake Pads 1 Inspect the brake pads from below OO the brake caliper Check the condition of the brake pad groove 2 Inspect the brake pads from the wear indicators rear right of the motorcycle The pads need to be replaced if a brake pad If nece
36. cified in this manual you in turns and keeping their feet on the A Stop the engine and keep sparks and flame footpegs even when the motorcycle is stopped K a lt Take Time to Learn amp Practice gases is toxic and can kill you Even if you have ridden other motorcycles practice riding in a safe area to become familiar N with how this motorcycle works and handles Y Always Wear a Helmet and to become accustomed to the motorcycle s It s a proven fact helmets and protective size and weight apparel significantly reduce the number and severity of head and other injuries So always l e wear an approved motorcycle helmet and Ride Defensively protective apparel EJP 11 Always pay attention to other vehicles around you and do not assume that other drivers see you Be prepared to stop quickly or perform an Before Riding evasive maneuver Make sure that you are physically fit mentally focused and free of alcohol and drugs Check continued 3 ejje SH g N A 13 CB500F 32MGZA000 book 4 Y 2012 11H 27H KEH F 35745 Safety Guidelines E Make Yourself Easy to See Ayapes aj2Ad10 0 a Make yourself more visible especially at night by wearing bright reflective clothing positioning yourself so other drivers can see you signaling before turning or changing lanes and using your horn when necessary Ride within Your Limits Never ride beyond your personal ab
37. ck 5 Turn both adjusting nuts an equal number 7 Tighten the rear axle nut of turns until the correct drive chain slack Torque 88 N m 9 0 kgf m 65 lbf ft is obtained Turn the adjusting nuts clockwise to tighten the chain Turn the 8 Tighten the drive chain adjusting nuts a adjusting nuts counterclockwise to lightly then hold the adjusting nuts and provide more slack tighten the lock nuts Adjust the slack at a point midway Torque 21 N m 2 1 kgf m 15 lbf ft between the front sprocket and the rear z wheel sprocket 9 Recheck drive chain slack OG Check the drive chain slack EYP 73 gt 6 Check rear axle alignment by making sure If a torque wrench was not used for the chain adjuster index marks align with installation see your dealer as soon as the rear edge of the adjusting slots possible to verify proper assembly Both marks should correspond If the axle Improper assembly may lead to loss of is misaligned turn the right or left braking capacity adjusting nuts until the marks are aligned and recheck chain slack continued 75 effe 13 CB500F 32MGZA000 book 76 Y 2012411A27H KREA F35 AN ueLeu ZUIeEN p Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Wear Check the chain wear label when adjusting the drive chain If the index mark on the washer enters the red zone on the label after the chain has been adjusted to the
38. continue flashing e D High beam with the ignition switch is e 2D Low beam OFF or LOCK after the 2 Se hazard switch is on D PASS Passing light control switch Flashes the high beam headlight 13 CB500F 32MGZA000 book 35 Y 20124211A2750 KEH F35 75 Ignition Switch Switches the electrical system on off locks the steering gt Key can be removed when in the OFF or LOCK position Steering Lock Lock the steering when parking to help prevent theft A U shaped wheel lock or similar device is also recommended Ignition key ON Turns electrical system on for starting riding Locks steering Locking Turn the handlebar all the way to the left Push the key down and turn the ignition switch to the LOCK position Jiggle the handlebar if the lock is difficult to engage Remove the key Unlocking Insert the key push it in and turn the ignition switch to the OFF position 35 apind uonesadg i 7 a p nD uol zesadO 7 S iS 13 CB500F 32MGZA000 book 36 Y 20124711H27H KA FRSBNS TH Starting the Engine Start your engine using the following procedure regardless of whether the engine is cold or warm NOTICE e f the engine does not start within 5 seconds turn the ignition off and wait 10 seconds before trying to start the engine again for recovery of batt
39. curely and 2 On the left side place the wheel raise the front wheel off the ground between the fork legs and insert the using a maintenance stand or a hoist front axle shaft to the end through the Remove the front axle shaft front wheel left fork leg and wheel hub and side collars 3 Tighten the axle shaft Side collar Front axle shaft Torque 54 N m 5 5 kgf m 40 Ibf ft pe x A 7 7 gt gt Wa gt A d j a alee P z 5 gt kb j N N K yi Y d Dumoousaignoil E e oe 1A ZIN 13 CB500F 32MGZA000 book 93 Y 20124F11H27H KEH F 3575 Tyre Puncture Removing Wheels 4 Install the brake caliper and tighten the 8 Raise the front wheel off the ground mounting bolts again and check that the wheel rotates Torque 30 N m 3 1 kgf m 22 Ibf ft freely after you release the brake 9 Uncover the protective tape or cloth Take care to prevent the brake caliper from scratching the wheel during If a torque wrench was not used for Gd installation installation see your dealer as soon as gt Use new mounting bolts when possible to verify proper assembly 3 installing the brake caliper Improper assembly may lead to loss of d braking capacity o be When installing the brake caliper into position on the A y fork leg carefully fit the brake disc between the pads to avoid scratching them 5 Lo
40. d follow these guidelines to avoid scratches Do not use stiff brushes steel wool or cleaners containing abrasives Avoid riding over or scraping against curbs UO EWIOJU 7 continued 111 SH 7 1A ZIN 13 CB500F 32MGZA000 book 112 Y 2012 11H277A KEH 35743 uoi ewJo u li Caring for Your Motorcycle Panels Follow these guidelines to prevent scratches and blemishes Wash gently using a soft soonge and plenty of water To remove stubborn stains use diluted detergent and rinse thoroughly with plenty of water Avoid getting petrol brake fluid or detergents on the instruments panels or headlight Exhaust Pipe and Muffler The exhaust pipe and muffler are stainless steel but may become stained by mud or dust To remove mud or dust use a wet sponge and a liquid kitchen abrasive then rinse well with clean water Dry with chamois or a soft towel If necessary remove heat stains by using a commercially available fine texture compound Then rinse by the same manner as removing mud or dust NOTICE Even though the exhaust is made of stainless steel it can become stained Remove all marks and blemishes as soon as they are noticed 9 7 SE ele 13 CB500F 32MGZA000 book 113 vii 20124F11A27H KEH 3574 Storing Your Motorcycle If you store your motorcycle outdoors you should consider using
41. e braking with intermittent use of the brakes to reduce speed For full braking effectiveness operate both the front and rear brakes together SH 7 iG 1A ZIN 13 CB500F 32MGZA000 book 13 Y 20124F11H27H KEH F 3575 I Anti lock Brake System ABS This model is equipped with an Anti lock Brake System ABS designed to help prevent the brakes from locking up during hard braking ABS does not reduce braking distance In certain circumstances ABS may result in a longer stopping distance ABS does not function at speeds below 10 km h 6 mph The brake lever and pedal may recoil slightly when applying the brakes This is normal Always use the recommended tyres to ensure correct ABS operation Riding Precautions I Engine Braking Engine braking helps slow your motorcycle down when you release the throttle For further slowing action downshift to a lower gear Use engine braking with intermittent use of the brakes to reduce speed when descending long steep slopes I Wet or Rainy Conditions Road surfaces are slippery when wet and wet brakes further reduce braking efficiency Exercise extra caution when braking in wet conditions If the brakes get wet apply the brakes while riding at low speed to help them dry Ayapes aj gt Ars0 0 7 continued 13 7 SE ele Ayapes aj2Ad10 0 K Ridi
42. eavily corroded clean and polish the terminals with a wire brush or sandpaper Wear safety glasses 4 After cleaning reinstall the battery The battery has a limited life span Consult your dealer about when you should replace the battery Always replace the battery with another maintenance free battery of the same type NOTICE Installing non Honda electrical accessories can overload the electrical system discharging the battery and possibly damaging the system Maintenance Fundamentals Fuses Fuses protect the electrical circuits on your motorcycle If something electrical on your motorcycle stops working check for and replace any blown fuses BP 102 I Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications EP 118 fn Blown a TAIT NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system a3UEUSLUIEIN p continued 49 a e vie Ge ueu UIeN p Maintenance Fundamentals If a fuse fails repeatedly you likely have an electrical fault Have your motorcycle inspected by your dealer Engine Oil Engine oil consumption varies and oil quality deteriorates according to ridin
43. engine Transport your motorcycle to your dealer Allow the engine to cool with the ignition switch in the OFF position After the engine has cooled inspect the radiator hose and check if there is a leak P 68 Do not start the engine Transport your motorcycle to your dealer 4 Check the coolant level in the reserve tank and add coolant as necessary P 68 If 1 4 check normal you may continue riding but closely monitor the high coolant temperature indicator SH e 7 WZ 9 g Low Oil Pressure Indicator If the low oil pressure indicator comes on pull safely to the side of the road and stop the engine NOTICE Continuing to ride with low oil pressure can cause serious damage to the engine 1 Check the engine oil level and add oil as necessary BD 64 2 Start the engine gt Only continue riding if the low oil pressure indicator goes off Rapid acceleration may momentarily cause the low oil pressure indicator to come on 13 CB500F 32MGZA000 book 87 Y 2012411H27H KEH RSS 74 Warning Indicators On or Flashing especially if the oil is at or near the low level If the low oil pressure indicator stays on when the oil level is at the proper level stop the engine and contact your dealer If the engine oil level goes down rapidly your motorcycle may have a leak or another serious problem Have your motorcycle inspected b
44. ery voltage e Extended fast idling and revving the engine can damage the engine and the exhaust system e Snapping the throttle or fast idling for more than about 5 minutes may cause exhaust pipe discolouration Make sure the engine stop switch is in the O Run position Turn the ignition switch to the ON position Shift the transmission to Neutral N indicator comes on Alternatively pull in the clutch lever to start your motorcycle with the transmission in gear so long as the side stand is raised Press the start button with the throttle completely closed If the engine does not start 1 Open the throttle fully and press the start button for 5 seconds 2 Repeat the normal starting procedure 3 If the engine starts open the throttle slightly if idling is unstable 4 If the engine does not start wait 10 seconds before trying steps 1 amp 2 again If Engine Will Not Start EN T 7 Es 13 CB500F 32MGZA000 book 37 Y 20124711A27H50H KEH F35 75D Shifting Gears Your motorcycle transmission has six forward gears in a one down five up shift pattern If you put the motorcycle in gear with the side stand down the engine will shut off a D apind uonesado E 37 ejje AIMS Ge Y S ae 13 CB500F 32MGZA000 book 38 Y 2012411A27H KEH FRSBR574 Refuelling Ignition
45. essary Check for leaks SP 64 Coolant level Add coolant if required Check for leaks EJP 68 13 CB500F 32MGZA000 book 46 Y 20124711A27H KA F 3575 Maintenance Fundamentals Drive chain Check condition and slack adjust and lubricate if necessary EXP 73 Brakes Check operation Front and Rear check brake fluid level and pads wear EJP 70 71 Lights and horn Check that lights indicators and horn function properly Engine stop switch Check for proper function Clutch Check operation Adjust freeplay if necessary EXP 77 Side stand ignition cut off system Check tor proper function ENP 72 Wheels and tyres Check condition air pressure and adjust if necessary EJP 53 SH e 7 WZ Ge 13 CB500F 32MGZA000 book 47 Y 20124411A27H0H KEH F 31574 Replacing Parts Always use Honda Genuine Parts or their equivalents to ensure reliability and safety When ordering coloured components specify the model name colour and code mentioned on the colour label The colour label is attached to the rear fender under the rear seat BP 58 Maintenance Fundamentals K Colour label V ueu UIeN p AWARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents t
46. f m 19 Ibf ft Front turn signal lights 12V 21W x 2 Front wheel axle shaft 54 N m 5 5 kgf m 40 Ibf ft Rear turn signal lights 12V 21W x 2 Front wheel brake caliper 30 Nem 3 1 kgf m 22 Ibf ft Position light 12V 5W mounting bolts License plate light 12V 5W Front wheel axle pinch bolt 22 N m 2 2 kgf m 16 Ibf ft Rear wheel axle nut 88 N m 9 0 kgf m 65 Ibf ft E Fuses Drive chain adjusting lock nuts 21 N m 2 1 kgf m 15 Ibf ft Main fuse 30A CB500F 15A 7 5A GER CB500FA 30A 15A 7 5A SUOI PEDIFIDAdS 8 118 Gs 9 13 CB500F 32MGZA000 book 119 vii 2O0124F11A27H KBR FR38H574 A ABS Anti lock Brake System Hdi e EEN 32 88 Accessories EN 16 Anti lock Brake System LABS 13 B SC at EE 48 63 Brakelight Switch ssssssssssssssnnrnerereeseseenn 83 Brakes PU EE 51 70 ie 71 BORING EE 12 Bulb EE E e 99 FROME VUE SION aletacsdtottid a tsatst edness 100 FIC ACC GE 98 License Plate obt 101 POSIMOMMIGIN GE 99 Rear Turn Be Le e 100 C Caring for Your Motorcycle cc00 110 Catalytic Converter 109 Clutch SysteM ecn ce raccoons 77 C lo r label EE 47 Coola Gane a a 52 68 Crankcase Breather cccccccsssseseeeeeeeees 81 D Digital Clock Adiustment 26 27 Reen Late EE 26 Drive e En EE 73 E Electrical Trouble 97 Engine NPD GF E 115 Elte 50 64 OENE eegen 66 Eeleren Eege 86 EENEG eene 36 SOD SWITCH EE 34 36 106 SLO DOIN BE 106
47. freeplay is 10 to 20 mm 0 4 to 0 8 in 3 Tighten the upper lock nut and check the freeplay again Upper clutch cable adjuster Ne A Ka J Upper lock nut Lower Adjustment If the upper clutch cable adjuster is threaded out near its limit or the correct freeplay cannot be obtained attempt adjustment with the lower adjusting nut 7 SP SS 13 CB500F 32MGZA000 book 79 Y 2012411A27H kp F35 AN Loosen the upper lock nut and turn the upper clutch cable adjuster all the way in to provide maximum freeplay Tighten the upper lock nut Loosen the lower lock nut Turn the lower adjusting nut until the clutch lever freeplay is 10 to 20 mm 0 4 to 0 8 in Tighten the lower lock nut and check the clutch lever freeplay Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle Your motorcycle should move smoothly and accelerate gradually Clutch Adjusting the Clutch Lever Freeplay Lower lock nut NO adueua ule p Lower adjusting nut If proper adjustment cannot be obtained or the clutch does not work correctly see your dealer 79 Sall 13 CB500F 32MGZA000 book 80 Y 2012411A27H kp F35 AN Throttle
48. function indicator lamp MIL Comes on briefly when the ignition switch is turned on with the engine stop switch in the O Run position Comes on when the ignition switch is turned on with the engine stop switch in the G i Off position If it comes on while engine is running ge Ge 13 CB500F 32MGZA000 book 33 Y 20124411A27H0H KEH F 31574 HISS indicator e Comes on briefly when the ignition switch is turned on Goes off if the ignition key has the correct coding e Flashes every 2 seconds for 24 hours when the ignition switch is turned off gt Right turn signal indicator 0 High beam indicator N Neutral indicator x1000r n in p em ii Comes on when the transmission lt 7 Left turn signal indicator is in Neutral e e apind uonesado i 33 Giff AS 13 CB500F 32MGZA000 book 34 Y 2O01211A27H0H KA FR3BH5 7D Switches Engine stop switch Should normally remain in the C Run position gt In an emergency switch to the G i Off position to stop the engine p nD uol esadoO 7 CG Start button A Hazard switch b gt Horn button Switchable when the ignition lt a gt Turn signal switch switch is on Can be turned to Pressing the switch turns off regardless of the ignition the turn signal off switch position Headlight dimmer switch gt The signals
49. g and polishing is important to ensure the long life of your Honda A clean motorcycle makes it easier to spot potential problems In particular seawater and salts used to prevent ice on roads promote the formation of corrosion Always wash your motorcycle thoroughly after riding on coastal or treated roads Washing Allow the engine muffler brakes and other high temperature parts to cool before washing 1 Rinse your motorcycle thoroughly using a garden hose to remove loose dirt 2 If necessary use a sponge or a soft towel with mild cleaner to remove road grime Clean the headlight lens panels and other plastic components with extra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of clean water and dry with a soft clean cloth 4 After the motorcycle dries lubricate any moving parts gt Make sure that no lubricant spills onto the brakes or tyres Brake discs or pads contaminated with oil suffer greatly reduced braking effectiveness and can lead to a crash 5 Lubricate the drive chain immediately after washing and drying the motorcycle 6 Apply a coat of wax to prevent corrosion Avoid products that contain harsh detergents or chemical solvents These can damage the metal paint and plastic on your motorcycle Keep the wax clear of the tyres and brakes If your motorcycle has any matte painted
50. g conditions and time elapsed Check the engine oil level regularly and add the recommended engine oil if necessary Dirty oil or old oil should be changed as soon as possible I Selecting the Engine Oil For recommended engine oil see Specifications EJP 117 If you use non Honda engine oil check the label to make sure that the oil satisfies all of the following standards JASO T 903 standard MA SAE standard 2 10W 30 API classification 3 SG or higher 13 CB500F 32MGZA000 book 50 Y 20124411A27H0H KEH F 31574 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MA classification 2 The SAE standard grades oils by their viscosity 3 The API classification specifies the quality and performance rating of engine oils Use SG or higher oils excluding oils marked as Energy Conserving or Resource Conserving on the circular API service symbol Recommended Not recommended e 7 Ge Brake Fluid Do not add or replace brake fluid except in an emergency Use only fresh brake fluid from a sealed container If you do add fluid have the brake system serviced by your dealer as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Wipe up spills immediately and wash thoroughly
51. gnition switch key carefully to prevent damaging the HISS components Do not bend keys or subject them to undue stress 3 Avoid prolonged exposure to sunlight or high A Ke temperatures 5 Do not grind drill or in any way alter their shape Do not expose to strong magnetic objects If you lose all keys and the key number plate the PGM FI unit ignition control module must be replaced by your dealer To avoid this keep a duplicate key If you lose a key make another duplicate key immediately g 105 ejje SH Ge UOLLGULLIOIU p 13 CB500F 32MGZA000 book 106 Y 20124F11A27H KEH F 3574 Instruments Controls amp Other Features Instruments Controls amp Other Features Ignition Switch The headlight is always on when the ignition switch is on Leaving the ignition switch on with the engine stopped will drain the battery Do not turn the key while riding Engine Stop Switch Do not use the engine stop switch except in an emergency Doing so when riding will cause the engine to suddenly turn off making riding unsafe If you stop the engine using the engine stop switch turn the ignition switch off Failing to do so will drain the battery Odometer The display locks 999999 when the read out exceeds 999999 Tripmeter The tripmeter A B returns to 0 0 when the read out exceeds 9999 9 HISS The Honda Ignition Security System HISS i
52. gnition switch to ON E Press and hold SEL button and SET button until the hour digits start flashing Press SEL button until the desired hour is displayed Press and hold to advance the hour fast 13 CB500F 32MGZA000 book 27 V 20124411A27H0H KEH F 31574 Eh Press SET button The minute digits start flashing N 7 N Lei a pa Cape pa Le Te wig wees l 7 Press SEL button until the desired minute is displayed gt Press and hold to advance the minute fast E e a pu De gt CG ZE rd I ZE dt NS 2 Press SET button The clock is set and then the display moves to the backlight brightness adjustment apindy uonesado i continued 27 e e Ge 13 CB500F 32MGZA000 book 28 vii 20127411A27H0H KEH F 31574 p nd uoljzesadoO 7 Instruments Continued 2 Backlight brightness adjustment Press SET button The backlight is set and You can adjust the brightness five levels then the display moves to the activating Press SEL button The brightness is switched deactivating of tripmeter A average fuel mileage and fuel consumption automatic reset mode pe eee OC wrt Se oe Ls gt a km h ieh A l km h 1h h l km h ih h px oe De Le fe fb gg fe feine km hi ieh h al km h 1h h l 7 Ge Y S we 13 CB500F 32MGZA000 book 29 Y 2012411A27H KBR FRSBR574 3 To
53. h periodic maintenance is carried out e adueua ule d continued 43 SH WZ 7 C IS ZY dis 13 CB500F 32MGZA000 book 44 Y 2012411A27H kp FR38R575 Maintenance Schedule mende UL Bi Annual Regular Refer to Items Check x 1 000km 1 2 24 36 ee EE e P 46 x1 000mi 0 6 8 16 24 32 Fuel Line A D II i m O Fuel Level H 38 Throttle Operation a D D m D D D 80 Air Cleaner 2 N Q rR 56 SS Crankcase Breather 7 81 5 Spark Plug X Q Valve Clearance Ka D m D an Engine Oil EIS rR rR rR rR rR rR 64 an Engine Oil Filter Q Q Q Q Q Q 66 Engine Idle Speed A Il o m m Radiator Coolant 4 D ll D Il ER 3Years 68 Cooling System A D DR DU D D Secondary Air Suppl System E ew DU D UU DI m Maintenance Level Maintenance Legend A Intermediate We recommend service by your dealer unless i Inspect clean adjust lubricate or replace if necessary you have the necessary tools and are mechanically skilled Lubricate Procedures are provided in an official Honda Shop Manual Replace x Technical In the interest of safety have your motorcycle Clean serviced by your dealer 44 Items Drive Chain Drive Chain Slider Brake Fluid 4 Brake Pads Wear Brake System Brakelight Switch Headlight Aim Lights Horn Engine Stop Switch Clutch System Side
54. hat have been designed and approved for your motorcycle e 47 7 E s 13 CB500F 32MGZA000 book 48 Y 20124411A27H0H KEH FRBR5 75D Maintenance Fundamentals Battery AWARNING Your motorcycle has a maintenance free type battery You do not have to check the battery The battery gives off explosive TC electrolyte level or add distilled water Clean the hydrogen gas during normal battery terminals if they become dirty or operation 2 corroded Do not remove the battery cap seals There is no A spark or flame can cause the battery need to remove the cap when charging to explode with enough force to kill or seriously hurt you Your battery is a maintenance free type and can be Ke permanently damaged if the cap strip is removed Wear protective clothing and a face gt This symbol on the battery means that shield or have a skilled mechanic do Ki this product must not be treated as the battery servicing household waste I Cleaning the Battery Terminals 1 Remove the battery BP 63 2 If the terminals are starting to corrode and are coated with a white substance wash with warm water and wipe clean An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for battery disposal vie Ge 13 CB500F 32MGZA000 book 49 Y 20124211A2750 KEH F35 75D 3 If the terminals are h
55. hing Ride defensively in response to resistance weather and road conditions I Boots or Riding Shoes Sturdy boots with non slip soles and ankle I Helmet protection Safety standard certified high visibility correct Jacket and Trousers size for your head Protective highly visible long sleeved jacket Must fit comfortably but securely with the and durable trousers for riding or a protective chin strap fastened suit i ejje SE ele Riding Precautions Riding Precautions Running in Period During the first 500 km 300 miles of running follow these guidelines to ensure your Ayapes aj2A010 0 K Avoid full throttle starts and rapid acceleration Avoid hard braking and rapid down shifts Ride conservatively motorcycle s future reliability and performance 13 CB500F 32MGZA000 book 12 Y 20124F11H 27H KEH F 3575 Brakes Observe the following guidelines Avoid excessively hard braking and sudden shifting to a lower gear Sudden braking can reduce the motorcycle s stability gt Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces gt The tyres slip more easily on such surfaces and braking distances are longer Avoid continuous braking Repeated braking such as when descending long steep slopes can seriously overheat the brakes reducing their effectiveness Use engin
56. ilities or faster than conditions warrant Fatigue and inattention can impair your ability to use good judgement and ride safely Don t Drink and Ride Alcohol and riding dont mix Even one alcoholic drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink Don t drink and ride and don t let your friends drink and ride either Keep Your Honda in Safe Condition It s important to keep your motorcycle properly maintained and in safe riding condition Inspect your motorcycle before every ride and perform all recommended maintenance Never exceed load limits GP 17 and do not modify your motorcycle or install accessories that would make your motorcycle unsafe EJP 16 If You are Involved in a Crash Personal safety is your first priority If you or anyone else has been injured take time to assess the severity of the injuries and whether it is safe to continue riding Call for emergency assistance if needed Also follow applicable laws and regulations if another person or vehicle is involved in the crash If you decide to continue riding first evaluate the condition of your motorcycle If the engine is still running turn it off Inspect for fluid leaks EN T 7 X al S 13 CB500F 32MGZA000 book 5 Y 20124711H 27H KEH F 35745 Safety Guidelines check the tightness of critical nuts and bolts
57. ing the pin spanner and extension bar provided in the tool kit EXP 57 The preload adjuster has 9 positions The standard position is 3 when the index mark on the adjuster is aligned with the left end of the rear shock absorber lower mounting bolt Turn the adjuster in the direction A to decrease spring preload soft position 1 to 2 or turn the adjuster in the direction B to increase spring preload hard position 4 to 9 Attempting to adjust directly from 1 to 9 or 9 to 1 may damage the shock absorber e ff RH mark A gt lt n B f SS Lower _ _ mounting bolt Align Standard position Pin spanner 4 13 CB500F 32MGZA000 book 83 Y 2012411A27H KREA FR38R5759 j Other Adjustments Adjusting the Headlight Aim Adjusting the Headlight Aim Adjusting the Brakelight Switch Check the operation of the brakelight switch You can adjust vertical aim of the headlight tor proper alignment Turn the pinion using a Phillios screwdriver provided in the tool kit Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B it we switch energie too soon EJP 57 in or out as necessary Obey local laws and regulations a2ueua ule p cb Go 13 CB500F 32MGZA000 b
58. loading can z motorcycle s handling braking and stability cause a crash and you can be seriously Always ride at a safe speed for the load you Aureorkilled al are carrying i Wn Avoid carrying an excessive load and keep STEE KEE limmeandsciner T within specified load limits l Seen Maximum weight capacity Maximum loading guidelines in this manual luggage weight P 116 N Tie all luggage securely evenly balanced and N bg close to the centre of the motorcycle be Do not place objects near the lights or the muffler le 13 CB500F 32MGZA000 book 18 Y 20124211A27H50 KEH FRB8R5 75D Parts Location Rear brake fluid reservoir E Battery e Fuse box ee ee Main fuse 8 Engine oil fill cap Front brake fluid reservoir p nd uol esadO 7 Front brake lever Throttle grip Engine oil filter Crap Engine oil level inspection window Ca Rear brake pedal a 7 ek Gi 13 CB500F 32MGZA000 book 19 Y 20124711A27H50H KEH F35 75D Clutch lever Ee Crankcase breather co Fuel fill cap S Side cover Front seat a i Rear seat S e E Rear suspension spring preload adjuster Drive chain QFE EE EE Coolant reserve tank Side stand Shift lever a iC IS E s 13 CB500F 32MGZA000 book 20 Y 20124411A27H0H KEH FRBR5 7D Instruments ED nss
59. ly hurt or killed Use the helmet holder only while parked Do not ride with a helmet Helmet set wire secured by the holder Use the helmet holder only when parked Removing the Rear Seat continued 39 e a apind uonesadg i 7 Gi 13 CB500F 32MGZA000 book 40 Y 20124211A27450 KEH F35 75D Storage Equipment Continued The tool kit is located under the rear seat The document bag is located underside of There is also space to store a U shaped lock the front seat Rubber strap Document bag Tool kit p nD uo es do 7 z Rubber strap z U shaped lock Removing the Front Seat The U shaped lock is held in place under the front seat gt Some U shaped locks may not fit in the compartment due to their size or design IS e ze Gi 13 CB500F 32MGZA000 book 41 Y 2012411A27H KBR F35 AN Maintenance Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to Specifications for service data S Importance of Maintenance en P 42 Engine a E P 64 Ke Maintenance Schedule een SE E e E E P 68 Maintenance Fundamentals seen SNE E P 70 Tool kit oa P 57 Sid Stand nnmnnn P 72 Removing amp Installing Body Components P 58 Drive Cham seen P 73 Hee Poo e EE P 77 Front SOG cccpcetsaanet
60. mmobilizes the engine s ignition system if an improperly coded key is used to try and start the engine When the ignition switch is turned off the HISS immobilizer system is always alert even if the HISS indicator is not flashing If the ignition switch is turned on with the engine stop switch in the O Run position the HISS indicator turns on and goes off after a few seconds to indicate it is OK to start the engine HISS Indicator Does Not Turn OFF P 85 The HISS indicator starts flashing every 2 seconds for 24 hours after the ignition switch is turned off You can turn this feature on or off P 26 e 7 AIN IS 13 CB500F 32MGZA000 book 107 Y 20124711H 27H KEH FF3575 Instruments Controls amp Other Features EC Directive This immobilizer system complies with R amp TTE Radio and Telecommunications Terminal AGREE PAR L ANRT MAROC Ke Num ro d agr ment MR 6164 ANRT 2011 Equipment and the mutual recognition of their Date d agr ment 04 04 2011 conformity Directive C Document Bag The declaration of conformity to R amp TTE The owner s manual registration and P Directive is provided to the owner at the time of asurance mlonmation can be dord mie 3 purchase The declaration of conformity should plastic document bag located underside of the eo be kept at a sate place When the declaration of front seat EJP 40 D P conformity is lost
61. move the front seat EYP 59 a 2 Unhook the rubber strap trom rear side 3 Disconnect the negative terminal from the battery 4 Disconnect the positive terminal from the battery 5 Remove the battery taking care not to drop the terminal nuts I Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight Readjust the clock after the battery Is reconnected since the clock goes wrong once the battery disconnected The tripmeter A and B will be reset if the battery Is disconnected For proper handling of the battery see Maintenance Fundamentals EP 48 Battery Goes Dead EJP 97 2 Ile a71UEUS1LUIEIW p 63 Se SE a4 ES JN 13 CB500F 32MGZA000 book 64 Y 2O012811A27H mn FHR38R5 74 1 If the engine is cold idle the engine for 3 to 5 minutes Turn the ignition switch off stop the engine and wait 2 to 3 minutes Place your motorcycle in an upright position on a firm level surface LA Oil level inspection 1 window ad ueua Ue p N 4 Check that the oil level is between the A e Upper level upper and lower level marks in the oil level S inspection window K Lower level 64 e ee 1A ZIN 13 CB500F 32MGZA000 book 65 Y 20124F11H 27H KEH F 3575 Adding E
62. ng Precautions Parking Park on a firm level paved surface if you must park on a slight incline or loose surface park so that the motorcycle cannot move or fall over Make sure that high temperature parts cannot come into contact with flammable materials Do not touch the engine muffler brakes and other high temperature parts until they cool down To reduce the likelihood of theft always lock the handlebar and remove the key when leaving the motorcycle unattended Use of an anti theft device is also recommended I Parking with the Side Stand 1 Stop the engine 2 Push the side stand down 13 CB500F 32MGZA000 book 14 Y 20124711H27H KEH F 3575 3 Slowly lean the motorcycle to the left until its weight rests on the side stand 4 Turn the handlebar fully to the left gt Turning the handlebar to the right reduces Stability and may cause the motorcycle to fall 5 Turn the ignition switch to the LOCK position and remove the key EJP 35 7 iG 1A ZIN 13 CB500F 32MGZA000 book 15 Y 20124711H 27H KEH F 3575 Riding Precautions Refuelling and Fuel Guidelines Follow these guidelines to protect the engine and catalytic converter Use only unleaded petrol Use recommended octane number Using lower octane petrol will result in decreased engine performance Do not use fuels containing a high concentration of alcohol EYP
63. ngine Oil If the engine oil is below or near the lower level mark add the recommended engine oil P 50 1 Remove the oil fill cap Add the recommended oil until it reaches the upper level mark Place your motorcycle in an upright position on a firm level surface when checking the oil level gt Do not overfill above the upper level mark gt Make sure no foreign objects enter the oil filler opening Wipe up any spills immediately 2 Securely reinstall the oil Till cap g Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil They may affect lubrication and clutch operation For the recommended oil and oil selection guidelines see Maintenance Fundamentals EP 50 SH ueu UIeN d 65 7 a71UEUS1LUIEIW p Engine Oil Changing Engine Oil amp Filter Changing Engine Oil amp Filter Changing the oil and filter requires special tools We recommend that you have your motorcycle serviced by your dealer Use a new Honda Genuine oil filter or equivalent specified for your model NOTICE Using the wrong oil filter can result in serious damage to the engine 1 If the engine is cold idle the engine for 3 to 5 minutes 2 Turn the ignition switch off stop the engine and wait for 2 to 3 minutes 3 Park
64. nt Choose Sensible Cleaners Use a biodegradable detergent when you wash your motorcycle Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a 13 CB500F 32MGZA000 book 114 vii 20124F11A27H KEH F 35743 drain or on the ground Used oil petrol coolant and cleaning solvents contain poisons that can hurt refuse workers and contaminate drinking water lakes rivers and oceans SH 7 iG oP 13 CB500F 32MGZA000 book 115 Y 2O01247F11A27H KBR FR38H5 74D Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle They may also be required when ordering replacement parts The frame number is stamped on the right side of the steering head The engine number is stamped on the top of the crankcase You should record these numbers and keep e them in a safe place Frame number uoI ewJo u 7
65. on a firm level surface and lower the side stand 4 Place a drain pan under the drain bolt U 13 CB500F 32MGZA000 book 66 Y 20124211A27450H KEH F35 7D Drain bolt Sealing washer 5 6 Remove the oil fill cap drain bolt and sealing washer to drain the oil Remove the oil filter with a filter wrench and let the remaining oil drain out Make sure the prior seal is not stuck to the engine Discard the oil and oil filter at an approved recycling centre 7 Sr Dp 13 CB500F 32MGZA000 book 67 Y 20124211A2750H KEH F35 75D Engine Oil Changing Engine Oil amp Filter 9 Install a new sealing washer onto the drain bolt Tighten the drain bolt Torque 30 N m 3 1 kgf m 22 Ibt ft 10 Fill the crankcase with the recommended oil P 50 and install the oil fill cap Required oil When changing oil amp engine oil filter 2 7 litres 2 9 US qt 2 4 Imp qt L When changing oil only 2 5 litres 2 6 US qt 2 2 Imp qt ueLeuUIeEN p 7 Apply a thin coat of engine oil to the rubber seal of a new oil filter 8 Install a new oil filter and tighten 11 Check the oil level BP 64 Torque 26 N m 2 7 kgf m 19 Ibf ft 12 Check that there are no oil leaks 67 SL Se 13 CB500F 32MGZA000 book 68 Y 2012411A27H KH F35 AN
66. ook 84 Y 2012411A27H kp FR38R579 Troubleshooting Engine Will Not Start HISS indicator stays el SECH P 85 Overheating High coolant temperature indicator iS ON cceseeeeeseeeeeeeeseeeeeseneeeneeees P 86 Warning Indicators On or Flashing P 87 Low Oil Pressure Indicator P 87 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 87 ABS Anti lock Brake System Indicator CB500FA on P 88 Other Warning Indication een P89 Fuel Gauge Failure Indication P 89 Tyre PUNCHING cererii P 90 Electrical Trouble ccsssseseeeeeeeeeeeeeeees P 97 Battery Goes Dead P 97 Burned out Light Bulb P 97 BIQW BEE P 102 a SA Sr 7 13 CB500F 32MGZA000 book 85 Y 20124211A27H50H KEH F35 75D Engine Will Not Start HISS indicator stays on Starter Motor Operates But Engine Does Not Start Check the following items Check the correct engine starting sequence EJP 36 Check that there is petrol in the fuel tank Check if the PGM FI malfunction indicator lamp MIL is on If the indicator light is on contact your dealer as soon as possible Check if the HISS indicator stays on gt Turn the ignition switch to the OFF position and remove the key Reinsert the key and turn the ignition switch to the ON position If the indicator still stays on check the following Check if there i
67. ou think the tyres look low Always check air pressure when your tyres are cold Maintenance Fundamentals I Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also inspect for the bumps or bulges in the side walls of the tyres I Inspecting for Abnormal Wear Inspect the tyres for signs of abnormal wear on the contact surface a e continued 53 a2ueuaqule p Ge 13 CB500F 32MGZA000 book 54 Y 20127411A27H0H KEH F 31574 Maintenance Fundamentals I Inspecting Tread Depth Inspect the tread wear indicators If they become visible replace the tyres immediately For sate riding you should replace the tyres when the minimum tread depth is reached a2ueua Ue p Wear indicator location mark WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre inflation and maintenance German law prohibits use of tyres whose tread depth is less than 1 6 mm e 7 X al S 13 CB500F 32MGZA000 book 55 Y 20124711H 27H KEH F 3575 Maintenance Fundamentals Have your tyres
68. possible Follow these procedures If you need to remove a wheel in order to repair a puncture SIZ Ali 7 SH 13 CB500F 32MGZA000 book 91 Y 20124711A27H50H KEH F35 75D Tyre Puncture Removing Wheels CB500FA only S Take care to prevent the brake caliper When removing and installing the wheel be trom scratching the wheel during careful not to damage the wheel speed removal sensor and pulser ring Tape or cloth Mounting bolts 1 Park on a firm level surface 2 Cover the right side of the front wheel and brake caliper with protective tape or cloth 3 On the right side remove the mounting bolts and brake caliper gt Support the brake caliper assembly so that it doesn t hang from the brake hose Do not twist the brake hose Avoid getting grease oil or dirt on Brake caliper Front Wheel wae Removal 27 Za Dunoouseignoil E the disc or pad surfaces Wheel speed sensor Pulser ring gt Do not pull the brake lever while the CB500FA only CB500FA only brake caliper is removed Side collar continued 91 Y e KE AIMS Dp 13 CB500F 32MGZA000 book 92 Y 20124211A27H50H KEH F35 74 Tyre Puncture Removing Wheels 4 Loosen the axle pinch bolt and front axle Installation shaft 1 Attach the side collars to the wheel 5 Support your motorcycle se
69. pproved percentages can damage metal rubber plastic parts of your fuel system If you notice any undesirable operating symptoms or performance problems try a different brand of petrol SH 7 Se SE ele Catalytic Converter This motorcycle is equipped with a three way catalytic converter The catalytic converter contain precious metals that serve as catalysts in high temperature chemical reactions that convert hydrocarbons HC carbon monoxide CO and oxides of nitrogen NOx in the exhaust gasses into safe compounds A defective catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent 13 CB500F 32MGZA000 book 109 vii 2012 11H277A KEH F 35743 Catalytic Converter Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Leaded petrol will damage the catalytic converter Keep the engine in good running condition Have your motorcycle serviced if your engine is misfiring backfiring stalling or otherwise not running properly stop riding and turn off the engine UO EWIOJU ii 109 SH ejje SE ele UO JEWIOJU li 13 CB500F 32MGZA000 book 110 Y 2012 11H277A KEH F 35743 Caring for Your Motorcycle Caring for Your Motorcycle Frequent cleanin
70. proper Slack the chain is excessively worn and must be replaced Chain DID 520V0 If necessary have the drive chain replaced by your dealer Red zone Checking the Drive Chain Slider Check the condition of the drive chain slider The drive chain slider need to be replaced if it is worn to the wear limit line If necessary have the drive chain slider replaced by your dealer 2 Wear limit line Drive chain slider Z 7 de 13 CB500F 32MGZA000 book 77 Y 20124711A27H KA F 3575 Clutch e Checking the Clutch Check the clutch cable for kinks or signs of _ _ War H necessary have it replaced by your Checking the Clutch Lever Freeplay dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion Check the clutch lever freeplay Freeplay at the clutch lever 10 to 20 mm 0 4 to 0 8 in adueua ule p Clutch lever L S SS 13 CB500F 32MGZA000 book 78 Y 20124711A27H50H KEH F35 75D ueu UIeN p Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Freeplay Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first 1 Loosen the upper lock nut 2 Turn the upper clutch cable adjuster until the
71. rake caliper that it doesn t hang from the brake from scratching the wheel during hose Do not twist the brake hose installation Sy Avoid getting grease oil or dirt on the disc to pad surfaces When installing the brake caliper into position carefully SS gt Do not push the brake pedal while the fit the brake disc between the pads to avoid scratching d S wheel is removed them 3 8 E continued 95 a Dumoousaignoil E 2 Make sure that the slot on the brake caliper bracket is positioned in the lug on the swingarm Tyre Puncture Removing Wheels Swingarm Brake caliper bracket Slot Se e e a4 ES JN 13 CB500F 32MGZA000 book 96 Y 2O12411A27H KR FH3BR5 74 Adjust the drive chain BP 74 4 Tighten the rear axle nut Torque 88 N m 9 0 kgf m 65 Ibf ft Tighten the drive chain adjusting nuts lightly then hold the adjusting nuts and tighten the lock nuts Torque 21 N m 2 1 kgf m 15 Ibt ft After installing the wheel apply the brake pedal several times then recheck the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity Z
72. replaced by your dealer For recommended tyres air pressure and AWARNING minimum tread depth see Specifications Installing improper tyres on your P 117 he motorcycle can adversely affect Follow these guidelines whenever you replace handling and stability and can cause a crash in which you can be seriously hurt or killed tyres Use the recommended tyres or equivalents of the same size construction speed rating and load range Have the wheel balanced with Honda Always use the size and type of tyres Genuine balance weights or equivalents after recommended in this owner s manual bg the tyre is installed Do not install a tube inside a tubeless tyre on this motorcycle Excessive heat build up can cause the tube to burst Use only tubeless tyres on this motorcycle The rims are designed for tubeless tyres and during hard acceleration or braking a tube type tyre could slip on the rim and cause the tyre to rapidly deflate a2ueua ule j 55 ejje SH g V I 13 CB500F 32MGZA000 book 56 Y 20124211A27450H KEH F35 75D Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer ueLeu UIeN p
73. rforming maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Park your motorcycle on a firm level surface using the side stand or a maintenance stand to provide support Allow the engine muffler brakes and other high temperature parts to cool before servicing as you can get burned Run the engine only when instructed and do so in a well ventilated area SH e 7 Maintenance Schedule The maintenance schedule specifies the maintenance requirements necessary to ensure safe dependable performance and proper emission control Maintenance work should be performed in accordance with Honda s standards and specifications by properly trained and equipped technicians Your dealer meets all of these requirements Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record 13 CB500F 32MGZA000 book 43 Y 2012411A27H KH F35 AN All scheduled maintenance is considered a normal owner operating cost and will be charged for by your dealer Retain all receipts If you sell the motorcycle these receipts should be transferred with the motorcycle to the new owner Honda recommends that your dealer should road test your motorcycle after eac
74. s no another HISS key including spare key close to the ignition switch Check if there are no any metallic seals or stickers on the key If the HISS indicator still stays on have your motorcycle inspected by your dealer Starter Motor Does Not Operate Check the following items Make sure engine stop switch is O Run position EYP 34 Check for a blown fuse EP 102 Check for a loose battery connection or battery terminal corrosion BP 63 Check the condition of the battery BP 97 If the problem continues have your motorcycle inspected by your dealer e eje Dunoousaignoil E 85 Se Dumoousaignoil Gi 13 CB500F 32MGZA000 book 86 Y 2012411A27H KBR F35 AN Overheating High coolant temperature indicator is on The engine is overheating when the following occurs High coolant temperature indicator comes on Acceleration becomes sluggish If this occurs pull safely to the side of the road and perform the following procedure Extended fast idling may cause the high coolant temperature indicator comes on NOTICE Continuing to ride with an overheated engine can cause serious damage to the engine 1 Stop the engine using the ignition switch and then turn the ignition switch to the ON position 2 Check that the radiator fan is operating and then turn the ignition switch to the OFF position Suspect a fault Do not start the
75. serious Injury continued 7 ze Image Labels Ayapes aj gt Ars0 0 E E 13 CB500F 32MGZA000 book 8 Y 201247511H 27H KREA FRBKR5 74 Image Labels RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT Hot coolant will scald you Relief pressure valve begins to open at 1 1 kgf cm2 Ayapes aj2Ad10 0 g ACCESSORIES AND LOADING WARNING LABEL WARNING Ke ACCESSORIES AND LOADING G e The safety stability and handling of this motorcycle may be affected by the addition of accessories and luggage e Read carefully the instructions contained in user s manual and installation guide before installing any accessory e The total weight of accessories and luggage added to rider s and passenger s weight should not exceed 182 kg 401 Ib which is the maximum weight capacity e The luggage weight must not exceed 11 kg 24 Ib under any circumstances e The fitting of large fork mounted or large handlebar mounted fairing is not recommended vie Ge Y m 13 CB500F 32MGZA000 book 9 Y 2O012411HA27H KEH FF3574 Image Labels TYRE INFORMATION LABEL Cold tyre pressure Driver only oO Front 250 kPa 2 50 kgf cm2 36 psi S Rear 290 kPa 2 90 kgf cm2 42 psi A Driver and passenger K Front 250 kPa 2 50 kgf cm2 36 psi a Rear 290 kPa 2 90 kgf cm2 42 psi lt Tyre size Front 120 70ZR17M C 58W Rear 160 60ZR17M C 69W
76. ssary have the pads replaced by your is worn to the indicator dealer Always replace both left and right brake pads at the same time a2ueua UIe p gt O Rear P Pads Pads Wear indicator Wear indicator Wear indicator Wear indicator Disc Disc 71 vie AIMS Ss Side Stand 13 CB500F 32MGZA000 book 72 Y 2012411A27H KREA F35 AN 4 Start the engine pull the clutch lever in and shift the transmission into gear 5 Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your motorcycle inspected by your dealer a2ueua ule p Side stand spring 1 Check that the side stand operates smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or loss of tension 3 Sit on the motorcycle put the transmission in Neutral and raise the side stand i ele Dp 13 CB500F 32MGZA000 book 73 Y 2012411A27H KERA F35 74 Drive Chain 7 Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain If the slack is not constant at all points some links may be kinked and binding Have the chain inspected by your dealer 1 Place your motorcycle on the side stand on a level
77. uel Fuel mileage mileage consumption TOTAL Ta TRIP E3 S _TRIP Bj SE H AVG _ ER l ER DZ Zen CD E DE r H L 100km EH Log 65 L a ae Lae wri Jom on a Jom ioe a Jom oe La Jom oe La OL LOL CL Ld OL LOLS OL Ld OL LOL OL LOL SS e D Ge Y S ae 13 CB500F 32MGZA000 book 23 Y 201211A27H KEH FRSBR574 The average fuel mileage and fuel consumption will be based on tripmeter A e Current fuel mileage ia Current instant fuel mileage If your speed is less than 7 km h 5 mph 77 7 is displayed When is displayed at speeds above 7 km h 5 mph go to your dealer for service 2 e Average fuel mileage S Average fuel mileage since tripmeter A was reset When is displayed go to your gt dealer for service E oO e Fuel consumption Total fuel consumption since triometer A was reset When cz is displayed go to k your dealer for service a gt To reset the average fuel mileage and fuel consumption continued 23 T 13 CB500F 32MGZA000 book 24 Y 20124F11A270H KEH F 31574 p nD uol esadO 7 24 Instruments Continued To reset the tripmeter average fuel mileage and fuel consumption 1 To reset tripmeter A average fuel mileage and fuel consumption together press and hold SET button Tripmeter A Average fuel Fuel mileage consumption _ RIP Ey AVG t ER ER E ILN or ihi Loge D De
78. um motorcycle ED Ill ED European direct sales U Australia New Zealand The specifications may vary with each locale Sall SH A Few Words About Safety Your safety and the safety of others is very important Operating this motorcycle safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on safety labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to y warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgement You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean LINY o EK a4 4Y JN 13 CB500F 32MGZA000 book 3 S Y 2012411H270H KEH FR 3573 ADANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions AWARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions A CAUTION You CAN be HURT if you don t follow instructions Other important information is provided under the following titles Information to help you avoid e damage to your motorcycle other property or
79. wer the front wheel on the ground 6 Apply the brake lever and pump the fork several times 7 Tighten the axle pinch bolt Torque 22 N m 2 2 kgf m 16 Ibf ft continued 93 SH g Dp 13 CB500F 32MGZA000 book 94 Y 2O012411A27H KH F35 AN Tyre Puncture Removing Wheels Rear Wheel Pulser ring Y Wheel speed sensor Removal CBS00FA only 2 CB500FA only 1 Support your motorcycle securely and V 6 N raise the rear wheel off the ground using Les a maintenance stand or a hoist a 2 Loosen the rear axle nut lock nuts and n S turn the adjusting nuts so the rear wheel g 5 can be moved all the way forward for We S Sh axle nut a maximum drive chain slack Lock nut o lt lt Washer R l 3 Remove the drive chain from the rear i P EENE Ay PN F E wheel sprocket by pushing the rear wheel g forward Rear axle shaft Lock nut 4 Remove the rear axle nut and washer E Adjusting nut Drive chain Washer e i ze 1A ZIN 13 CB500F 32MGZA000 book 95 Y 20124F11H 27H KEH F 3575 Tyre Puncture Removing Wheels 5 Remove the rear axle shaft washer brake Installation caliper bracket rear wheel and side 1 To install the rear wheel reverse the collars removal procedure gt Support the brake caliper assembly so Take care to prevent the b
80. y your dealer PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL If the indicator comes on while riding you may have a serious problem with the PGM FI system Reduce speed and have your motorcycle inspected by your dealer as soon as possible Dunoouseignoil i 87 SH Sall SE ele Dumoousaignoil i 13 CB500F 32MGZA000 book 88 Y 20124F11H27H KEH F 3575 Warning Indicators On or Flashing ABS Anti lock Brake System Indicator CB500FA only ABS Anti lock Brake System Indicator CB500FA only If the indicator operates in one of the following ways you may have a serious problem with the brake system Reduce your speed and have your motorcycle inspected by your dealer as soon as possible Indicator comes on or starts flashing while riding Indicator does not come on when the ignition switch is in the ON position Indicator does not go off at speeds above 10 km h 6 mph If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The ABS indicator may flash if you turn the rear wheel while your motorcycle is lifted off the ground In this case turn the ignition switch off and then on again The ABS indicator will go off after your speed reaches 30 km h 19 mph SH 7 Se Dp 13 CB500F 32MGZA000 book 89 Y 20124F11A27H KH FRB TA
81. yres PAU EE ee SE PUNCU Derren arene rere nan reeves ewe Sree ee 90 ROD IACI IG EE 53 90 W Warning Indicators On 87 Washing Your Motorcvce 110 Weight Limit 17 Wheels Reeg ie HE 91 Rear removal eee eeeeceeeenaeeees 94 SH

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