Home

DIAMOND LOGIC® BUILDER SOFTWARE User`s Manual (Level 2

1. sa Sent Bg meu core E ea Lom ED Bess Hm MW Recerk I Auto Neu dis IM p Be pen e pases cuts 4 ha oo mM Selecting Signals for Recording and Graphing In this example we will watch two switches set up in custom logic and the associated indicators for the switches From the Signals Tab the Custom Signals heading bar has been clicked Select the signals to be watched by clicking the not watched icon L for the signal acne ens ore s corre FSC Sara cuts sete watched unsaved session ics sae m ac ier Ta RS mac Corl Rend Ding Tiguri D Seit Dead dir MM Ongo Habe prem ent r D amc antc Digital 0 on 0ee The watch symbol will change to the watched icon L 113 Internationals Diamond Logic Builder Ble Eat dew Baer Tove Doedes DB 6 escis 7 Sekt advanced Loge Fete Fauts cocnectors reis ceter panel Cure erac SC cum rta vada unsaved ses Signal pre Signal m3 um TETI EA
2. Work Lite OFF 23 EM Gub D RFM GND 20 Irput2 18 REMI Ireutt GND 18 RPM Input Connector View 7 104 Diagnostics in the ladder view Advanced Logic NOTE The Diagnostics sub tab below the Advanced Logic tab provides the Advanced Logic writer a place to provide information regarding the advanced logic If documentation is provided under this tab it may contain valuable information that might help diagnose the advanced logic Diagnostics in the ladder view is simple and straightforward Connect to the truck then once in diagnostics mode select the advanced logic tab Gray OFF or brown question mark shadow blocks will be seen over most items Brown shadow blocks indicate items where the present state cannot be determined On the right of the screen you will see the tabs that contain all the signals that can be used in advanced logic At this point you can observe actual signals received from the truck For example while hooked up to the vehicle in diagnostic mode and on the advanced tab you can observe the actions on the vehicle The first figure shows an advanced block with a switch in the first rung of the ladder logic There are two ways of testing to ensure the vehicle is working properly The first is to actually activate the switch in the vehicle and watch for the outcome on the screen The second is to override the switch and click the c
3. Tio pner cii aaa hear zi Click the Watched button to verify the selections made E Internationa Diamond Logic Builder Wee le EA wow Eikeredloge Hep ig 1 DH BS 6 ecco Ps Bj X Z Logt Faas cornet ertrpanl custar canon matee Let ach Sesto EE E me Sart ype output Click on Graph Select Advanced Logic Features Fauts Modules connectors Sinai center Panel custer Messages ESC Signals custom MasterList Wetched T Click on the Recorder icon on the Tool Bar NOTE The Recorder icon can only be selected while DLB is diagnostic mode Therefore graphing can only be performed while DLB is in diagnostic mode Click on the diagnose ICON to enter diagnostic mode NOTE DLB will not switch to diagnostics mode unless it is connected to a vehicle and communicating with the ESC BC 114 The graph below shows the results of turning ON Switch 1 and Switch 2 then turning OFF Switch 2 and Switch 1 preme loge Gale EM Yew Tsk hors E DEBA lw Arson Bim 2 cere eoe Custer mE Sesto dar park bret
4. jal DES 1051 Cur cent E jal on vath H sem zh E latior Been Lo Cures Peon 0 parcens osa B Clicking on the check in the Installed column not only places checkmark but also invokes parameter windows in the lower portion of the screen Selecting a parameter invokes the Parameter Program windows at the bottom of the screen 81 Eie EX dew Aivecedioge Tosh Es Tirana tnl EELE Zon Slot soared iope False cemere su cen ronel Meroe Tjexae EX A UR Ure FUIL T SUUS Ec FROG FARE BRAKES lt n Click on this value in order to change it This display will J p 3 20 0 3 open to show the user Seres Pe available range of values To change the value of a programmable parameter of an existing feature select the desired programmable parameter and then click on the data in the value column If the parameter is merely an on or off selection there will be a check box A checked box indicates the programmable parameter is on An unchecked box indicates the programmable parameter is off For programmable parameters with numerical values merely s
5. o F LI pr ij Ladder View Example Each of these techniques has value For items such as switches and the park brake it is very easy to either turn them ON or OFF However for items such as intermediate variables created in the ladder logic and RPM input signals the value column is an excellent option This overrides the vehicle signal By observing the reaction of the logic rung you can diagnose the vehicle If all the items on the left side of the logic block are properly set the value on the right should be either ON or OFF If the contact light or output indicator is on in the diagnostic screen then the output should also be on if not check for a fault code in the Faults Tab view Diagnostics in the center panel view When you select the center panel view in the diagnostic mode you will see images of the switches a yellow line representing the multiplex data link tying the switch packs together and arrows indicating the current switch setting When the state of the actual switch is changed the arrows and images will change and indicate the new state Also Diamond Logic Builder can override switches When Diamond Logic Builder is used to cycle switches the arrows and images will change indicating the new state plus the padlock icon will appear indicating a locked condition 106 Festes Fouts Medes conrectors
6. 14 1 2089 Controller is nor couumsceving apy active cone ms Im za mnie mot comam Sud av iml Sasari chamat 25 The fault screen provides a very comprehensive description of a diagnostic fault for the Body Controller ESC including text description probable cause connector pin associated with the fault and the module associated with the fault Note these faults are only associated with modules communicating on the J1939 CAN Data link 109 INFORMATION 1 Diagnostic fault codes will only be viewable on the FAULT screen while the ignition key is in the run position The engine does not need to be running to view the ESC BC codes 2 The Diamond Logic Builder program will show fault codes from most modules communicating on the J1939 CAN data link Diagnostic programs provided by the power train component suppliers can still be used to diagnose those systems 3 When diagnosing the gauge cluster with the Diamond Logic Builder program the pointers may not be stable The pointers may be steered to zero intermittently This is normal Do not replace the gauge cluster due to this anomaly It is important that the user can steer the gauge to a nominal value and that that the pointer does not stick or jump in the process Module Detection The Diamond Logic Builder program has a module de
7. Advanced Logic Tab This area of the Advanced Logic screen allows the user to select which logic block the user will be programming or editing and lists all logic blocks of a selected vehicle or template Logic Block Description alternating lights Nov 3 u00sxm2 flood light Nov 3 00sxm2 Selecting a Logic Block reveals its particular ladder logic in the display area below Just below the Advanced Logic List are three sub tabs that allow the user to choose either the Ladder Logic view as shown or the Structured Logic view for advanced programmers and a Diagnostics tab NOTE The Diagnostics sub tab should contain a detailed description written by the log block creator This should describe the operation of the logic and provide contact information This can be very helpful if the creator provides the documentation Advanced Logic List Column Headings The headings under the Advanced Logic List Tab are selectable and the column widths are adjustable The column dropdown will appear after you right click on any column heading Listed items that are checked will appear in the column headings The Logic Block heading is the title of the Logic Block Logic Blocks make up the advanced logic on a vehicle It a way of organizing advanced programming i e vehicle lighting in one block PTO functions in another emergency lighting in another In the Dropdown menu there are six Ad
8. DIAMOND LOGIC BUILDER SOFTWARE User s Manual Level 2 No Advanced Logic Programming 2010 Navistar Inc Printed in the United States of America 508304 10 10 Formerly TMT 080405 R1 TABLE OF CONTENTS SECTION 1 Introduction SECTION 2 What is Multiplexing SECTION 8 What the available components of the multiplexing system SECTION 4 What is the Diamond Logic Builder program SECTION 5 How do start the Diamond Logic Builder software SECTION 6 How do I connect to the vehicle SECTION 7 How do know if the connection between the computer and the vehicle is working correctly SECTION 8 How is the Diamond Logic Builder software organized SECTION 9 How do determine the vehicle s current configuration SECTION 10 How do I create and apply a template SECTION 11 How do add or remove a feature SECTION 12 How do change a programmable parameter SECTION 13 How do change switch gauge and pin out configurations SECTION 14 How do program a vehicle SECTION 15 How do diagnose electrical problems with iamond Logio Builder SECTION 16 How do use Sessions and Triggers SECTION 17 How do I close the Diamond Logic amp Builder program APPENDIX How do install and uninstall the Diamond Logic Builder software APPENDIX B Acronyms APPENDIX Contact Information APPENDIX D Do s and Don ts APPENDIX E DLB support for CF Model Trucks APPENDIX F DLB Support of the A
9. ct Avance Lozi Features Fouts Co Elapsea Time Mipan srme Suter Sunsi sionat Wa ate Aang Swor Aan Sinat m There is a single icon that starts and stops the recording of data to the graph and arms the triggers no triggers have been set recording to the graph continues until the user stops it by pressing the button again If there are triggers set the user can still manually stop the recording by pressing the button Recording and Graphing Views The graphing screen view shows data formatted in specific scaled data views i e volts pressure digital ON OFF signals shown as 1 0 The graphing screen is divided into as many views as is required to display all the data types Therefore it is desirable to keep the number of signal types watched to three or less Alll signals of a given data type will be displayed on the same graph Therefore the user should minimize the number of signals that are watched on any single graph The graphical recorder is able to record a single new data point every 50 milliseconds 0 050 seconds Therefore it is important to minimize the total number of signals watched to less than ten to maintain a close representation of the real time graphing of the signals Watching more than ten signals will result in possible missed signal transitions on the graph plus the graph will be hard to read 115 Using the TRIGG
10. list Uert Tine aus H Ly Clicking on the check box in the Installed column not only places a checkmark but also invokes programmable parameter windows in the lower portion of the screen Selecting programmable parameter invokes the Programmable Parameter Program windows at the bottom of the screen select Advonced Logic Features Fnus Connectors Signals Center Pane Custer Messages rane Le EXER TS OE PARE AREER TL FROG TURN STA ERA s 1 OR SHIT a uj 0535025 0535026 535020 gmos 1 WIPER 0535030 PROG TEATER MARKER LIGT B ro D IUipcme lisi Dim Mable Lagt Current 1895 pcwe Light 1o Current H 1057 one Might 0C Current H isibeme list Welt Tine 222 ra y devel at which che dome light should be eet at while it A percanc is co dim The Programmable Parameter Program Window displays the programmable parameters of the feature It also allows the user to reset the programmable parameters for that selected feature In this case the user can change the percent value EN a i percent miting to dim The value can also be chan
11. E 92 Use Default The Use Default function under the edit menu will change connector pin mapping parameter values or switch and gauge locations to the default settings This can be helpful when configuration conflicts occur Use this carefully and be sure to compare anything that might have changed in the DLB screens to your desired configuration NOTE Using the Default Pin Mapping function may undo any custom pin locations E internationale Diamond Logic Builder AdvancedLoule Tous Diagnosucs New 2 ply Temohates Cu e de M test Bench Update uz E EE Ne amm fears premostenie Deue Gauge Loca I ator neni Qe 93 SECTION 14 How program a vehicle The vehicle program is made up of the following discrete software components Base Kernel Program a Configuration Program consisting of Features and Logic Blocks and a Programmable Parameter file If the kernel program on the vehicle already contains the latest version available from Navistar only the configuration file and programmable parameters would be loaded into the vehicle A vehicle should be re programmed after at least one of the following conditions have been met A newer version of the Kernel Program is available from Navistar newer version of the Configuration Features is available fro
12. E Thai orter mcn E Voltage Ron i E B Active Tad Enabled E we B 188 DRL Ln 3 773 L LP pme REI EXT Tess vene 1pm 1 arrere Ta lama Scroll through the available features and find the feature with a programmable parameter that needs to be changed When the feature is selected highlighted the lower half of the screen will be populated with only the programmable parameters that are associated with that feature NOTE Not all features will have programmable parameters Programmable parameters may be modified in VIN configuration files or in templates aaa ead oik He Yen Tk E Fang tru DBRS foun e sees advanced Losie Feats Fouts Connectors Poel Messages ors 79 EXER TS OU PARES AREER FROG TURN STOMA ERA s 1 OR TROUT SHIT a 0535025 FROG WORK DIMT TRS 0595025 CAUSE CONTROL D LIGHT H iu rans E jak H 0535030 PROG TATIER MARKER LIGHT o sje p m Tw Lisht Dim Enable TT Light Hi Current Toe n pone Lie Le Current L3 H 1087 Done kit Current 3 ial Sene ferens Level So pense H
13. Fats correos Cote Fare massagas ame cou ova 77 m h oes POET Ecc EIS xus EES Jan FEES leo EET Es ise Fred rct I eornm E bera Fl us buwm m NOTE It is extremely important to save and back up copies of all templates created or changed Navistar does not store or retrieve templates Until the templates are applied to a vehicle and the vehicle is programmed they are just templates on your computer Navistar only tracks vehicle information that has been programmed into a vehicle NOTE It is highly recommended that the vehicle configuration be printed whenever modifications are made to a VIN These modifications include but are not limited to adding deleting moving or modifying switches features advanced logic or outputs inputs on the connectors The printed vehicle configuration should be stored with the vehicle for future reference in diagnostics repair and modification or re programming 75 Perform the following steps to apply a template and program vehicle 5 5 Description 46 247305 12 7 06 2 89094 THTHKAATS46 72904 5 129
14. ve ipee i digna ve Viper 1 Signar 160 22 231 entra pigitar v Door Bertok 1 m n w Sv Sense Signal 160 5 2 sto Tape x Washer Paw igual x Pen Brake Priv lem s igicur ute Jarake anal Ban 3600 324 imal Tocant m Custom Signals Sub Tab All Advanced logic signals used NOTE This tab is only displayed when a VIN has Advanced Logic applied to it When the Reel_Gate_Input_Switch signal is highlighted the lower portion of the screen populates with the corresponding Advanced Logic for the selected signal sls rats crac So cor Pan cuta Musas artt wae eh Uns msn P Peper x fae Soe Peen 1 3 in e UE oe fide cm sete fiar Fae pas See ee Rear jen Tat RE sre uy ee ee et m m n E St Sach D TN B E a UMEN TENDS UTE Master List Sub Tab The Master List Tab displays all signals that could be programmed to a VIN This tab will also display the Advanced Logic corresponding to the selected signal Watched Sub Tab The Watc
15. Fs Jont sw m The display area itself is resizable Using the cursor the width of the display area be increased or decreased Doing so will also change the width of the other displayed areas My Variables This area of the Advanced Logic screen allows the user to view variables used in the advanced logic programming if there are any on this vehicle Variable Selection Column Headings The column headings displayed below the My Variables tab are selectable and have adjustable width The column dropdown will appear after you right click on any column heading Listed items that are checked will appear in the column headings They are listed and defined as follows Vien Custom Variable weiten re Timer Semaphore v Used Deszigtion Unit Description Write rebed on Truck Find Matches ear matches Name Description Icon Displays the variable name icon that appears in the ladder logic Custom Variable Custom name the user has given to the custom variable NOTE no spaces or symbols such as amp 4 etc be used Used In The logic block that custom variable is used in Written To Whether itis possible to write to that variable not Timer Whether the variable is a timer or not UR The variable can be written to however other internal variables may take precedence over you
16. cue tesoros Center Panel Switch Tab Screen Override the switch by clicking on the switch or by right clicking the mouse and selecting from the following list Clicking on the top of the switch will activate that switch output and the arrow will move to the up position This overrides the switch and allows you to determine if there is a switch problem The padlock which appears on a switch allows you to lock that signal in any of the switches valid positions Click on the lock to remove it v Lack Midde Down v Indicator on Indicator Blink Indicator Bink Fast Switch right click screen Switch shown in the on position with lock When diagnosing switches it is important to remember a few facts The switch rocker is nothing more than a plunger When a switch is pushed it pushes one of two plungers in and contacts micro switch in the switch pack Each switch location has two micro switches The switch can be in 1 of 3 valid states micro switch 1 is depressed micro switch 2 is depressed neither micro switch is depressed When diagnosing switch by checking the box in the signals features or advanced logic tabs while in either 107 diagnostic or simulate mode you must select the switch position you want i e switch up position You must also make sure that the switch middle and switch down check boxes are not selected If you have more than one switch state selected in the advanced logic or signal view you
17. opal vice s Boor Ped 31700 ov Module Selection Screen 110 SECTION 16 how do use Sessions and Triggers The session function allows a user to save a custom group of signal selections to an electronic file which can be used in the future This allows the user to quickly select a set of signals to use during diagnostics Sessions can only be used in diagnostics mode Selected signals and trigger settings are also saved in the session NOTE Creating and saving sessions is not recommended as clicking on Session while looking in the Feature view will open a signal session displaying the signals related to that feature This should meet most of your Signal Session requirements Opening a Session If you have previously saved any sessions you can re open them To open a Session click on the Diagnostics pull down menu and click Open Session Dm Bao ec brent mms Ettn reete en E Decet sc r A window will open where the user can select a directory and file name for a session previously saved by the user After a session has been selected select the SIGNALS Tab screen view Select the ESC Signals Sub Tab to view all signals in the vehicle configuration that are present in Navistar designed features on the vehicle Open the Watched
18. Saha TREE DE BA4 ecce rs Eme 9 or sos Fus Come signats coner Panel che seges Hiis GHz SERE NS RN I met in m mA mae cath soi i Pal Sate sut Sonal a2 DD Fea im USE um mi E Washer Ps Sil NaS kms dama D MO xx sates ee vins sual 2 ME see Pas m 00 tote nn sora satis a In the connector view you can observe the state of each input and output from the ESC BC and each RPM and MSVA You can also override each input and output A specific module is selected by clicking on the Module Tab This brings up a graphical picture of the module and connectors the left Click on connector and it becomes shaded in gray and is displayed on the right Conector snae Conte Parei Chae ema nens nre arma st m oo Left tur Soren E Let Font Tun Sin C oo m fetta Sones rore sol oo n RPM Connector View Below is the output connector for RPM 1 An output is selected by clicking on the name notice how PwrMod1_Output2_CMD is highlighted in yellow When an output is selected by clicking on the name the pin in the connector drawing will also highli
19. Edit Used to manipulate and edit vehicle data View Used to view data from different perspectives Advanced Logic Used to view any advanced logic programmed on the vehicle Used to manipulate data when connected to selected Tools vehicle Diagnostics Used to troubleshoot a vehicle Help Used to access the software help Each Menu Bar heading will be described in detail 19 File Dropdown Menu Internationale Diamond Logic Builder Tia Ed Advanced Logie Tools Diagnostics Help New y Get From History Make Template Gs Revert Signals Delete Set Vehide Directory Inport cua Export Print Vehicle Ctrl P Print General 1 Work Online Cose Akers Name Shortcut Description New Open a menu to create new template Get From Opens a menu to request VIN file over the History internet from Navistar Allows operator to make a template from the Make Template selected VIN P Save Allows operator to save changes made to a VIN R Ctrl R Allows operator to undo changes and revert to a evert previously saved version of the VIN Delete Delete the selected vehicles Set Vehicle Sends the currently selected configurations to a Directory directory of your choice Cire Import vehicle file s from another directory or
20. Import file Export Cti E Export vehicle file s to another directory or file Print Vehicle Ctrl P Prints all vehicle parameters and information Print General Cirl ShiftsP Prints vehicle selection screen information Close Alt F4 Close this window NOTE These menus could contain additional items depending on your DLB access permissions NOTE The Print General function in the list changes when you change tabs For instance if you just want to print the switch positions go to the center panel tab before you go to the file pull down menu Edit Dropdown Menu Edit allows the user to manipulate and edit data The Edit Dropdown Menu is listed and defined as follows Internationalo Diamond Logic Builder Fie Advanced Logic Tools Diagnostics Help Aen Templates EU uana connector Signals 10 dd mechs lum Remove Module ca p Copy Paste Shortcut Description Apply Cti T Apply a template to a selected vehicle Templates Update Update Navistar software features without any Software programmable parameter changes Allows resetting of pin mapping gauge location and switch mapping to default locations Aad Modules Add AWARE modules to the selected vehicles and templates Cut as normal editing function Copy Cti C Same as normal editing
21. Indeterminate as per the SAE J1939 specification The FMI for the Diamond Logic electrical system is currently displayed under the Byte 8 column listed below Byte 7 Number that indicates the sub system that is experiencing a failure mode Byte 8 Number to describe the detailed fault mode such as open circuit shorted to ground etc Active Indicator to show whether fault is currently active or inactive Occurrence Count Number of times a fault has gone active and then inactive Message Text description of the numerical fault code Comment Explanation of Message Description Probable Cause Probable cause of the fault Pins Module pin and connector associated with the fault code if applicable Module Text name of module associated with the fault code if applicable Address Address of the module logging the fault Currently this number is always 33 for the ESC BC Recommend turning this column off leaving more space for other columns until later enhancements provide more varied data Find Matches Use to find matches anywhere on the table and bring them to the top of the screen Clear Matches Clears the find matches function and puts the screen back to the currently sorted column format NOTE The SPN FMI Byte 7 and Byte 8 columns together make up the diagnostic trouble code All four of these columns should remain selected Connectors Tab The Connectors Ta
22. 13 125 17 1 48 42 AHTMPAFLOGHTSTOG0 67 1 52045305 21 42267300260 1 IHTUDARROGI31500 3 r JUS Menaal DIB Tutorial Ww 26 mPwepriseralert e je Select vehicle to be programmed with the template programming viue Status Description HINEARNAGHZ47308 12 LHTMKAANG6H247306 2 59094 IHTMKAHNS4H672984 32 531298 13 Click the Apply Templates icon If there are templates to apply VIN 76 Apply Template dialog box appears E Apply Templates E3 Last Chenged By Last ch Descint DIB Manual Wen 2 BPVoDziverAlert asus 2 exercise unos Een 1 frest rrainns Dec 1 only ga E remues Z Parameters Z Swtches amp Gauge Locations Click on the Template to be applied Select the lower apply buttons of your choice i e Advanced Logic Features Programmable Parameters and or Switches amp Gauge Locations Click the Apply Selected templates button It is possible to select and apply several templates to a vehicle Apply Templates 53 Last changed By Last ch Descrnt Manual crainOL 2 HIVeDriverhlert a00asn5 ay 2 exercise mm gen 1 test rainos 1 Apply AI Advanced Features
23. Edge or when the signal goes inactive Falling Edge The trigger may be delayed until the occurrence Fault has occurred after a specified number of counts Finally the trigger may be set to stop recording after a specified time 116 Once a signal is selected the trigger may be set to fire when a specified value has been detected The following example shows that a trigger has been set to fire when the voltage exceeds 11 volts The trigger will stop recording 5 seconds after the trigger event occurs Fe rage eer Sees Saving and Viewing the Graph The graphed data can be saved in a file that can be read with Microsoft Excel or re opened in DLB for future reference Save the graph by moving the mouse pointer over Diagnostics then selecting Save Graph Data A window will open prompting you to name the file and select a location for saving the file B Internationale Diamond Logic Builder Fie FO Adesrced ogi Toos E DE SA 6 5 tan GERIK Select advanced Loge Fesures Faute 98 0 Custer Messages a State Fit esc ust wena Gee E door owiteh atol E Reconcfaem pU 24 Tiga o B Open essin 84 gt Save Sosson As Be cise sessen CEF od6 4 Elapsed Time A saved graph file can be re opened with DLB by moving the mouse pointer over D
24. Mor Module Ewitd Door besver Dose Deor ss 103 In the lower right corner of any of the Diamond Logic Builder program screens is the Connect Disconnect icon shown above disconnected The connect disconnect toolbar icon will also reflect the current connection status 16 The icon as shown below indicates that the computer is properly connected and is communicating with the data link in the vehicle If the computer is not connected communicating with the data link in the vehicle it will appear as shown below NOTE If the interface cable is connected correctly to the computer and this icon does not appear check to ensure the correct cable is assigned to the applicable port under the Tools menu In addition ensure the correct port has been selected and that the Com link is active The indicator lights on the Interface Cable should identify when the cable is connected and functioning properly If the Diamond Logic Builder software does not show a Connected Icon tap the F6 key on the computer Communication with the truck should resume in a few seconds When the computer running the DLB software with a properly configured interface cable is connected to the module a status line will scroll across the bottom of the DLB screen After data has been collected the module information should be populated in th
25. Remote Air Solenoid Modules air accessory devices such as Horns PTO s Sliding Fifth Wheel Locks Suspensions Transfer Cases Differential Locks Power Divider Locks Auxiliary Transmissions and Two Speed Axles and more can be controlled by electric in cab switches Currently there are two types of Remote Air Modules a Seven channel and a Four channel version Both are factory installed with in cab switches NOTE The seven channel module is not available in post 2007 vehicles Four Channel Air Module Electronic Gauge Cluster EGC The Electronic Gauge Cluster has a set of standard and optional gauges controlled by the ESC BC via the J1939 data link Post 2007 ProStar LoneStar Cluster Rocker Switch Packs The Rocker Switch Packs are provided in six and twelve switch modules A variety of switches may be added or deleted Diamond Logic Builder software makes it easy to move and relocate switches HVAC Controls An electronic module located in the center of the instrument panel controls the HVAC system The new HVAC controls eliminate complexity by controlling functions such as the air temperature and air outlet selection with electronic motors thereby eliminating the need for high maintenance control cables Engine Control System The engine control module shares engine information such as RPM vehicle speed water temperature oil temperature etc with any component connected to the data link that requires the i
26. Sub Menu item to see a listing of signals used in the selected session 111 Creating a Session To create a Session click on the Diagnostics pull down menu and click New Session NOTE Creating and saving sessions is not recommended as clicking on Session while looking in the Feature view will open a signal session displaying the signals related to that feature Refer to the Using Session to Select WATCHED Signals Section in Section 15 This should meet most of your Session requirements The following information is provided for advanced users that might need to use the Graphing and Trigger functionality in DLB Gy International Diamond Logic Builder Wi n Biome Sbc eanes fata snae rea fem Jaani Seed ence ated masses dd Miam 0206 2 e T gt D batted Svata monte am Select the SIGNAL Tab screen view Select the ESC Signals Sub Tab to view all signals in the vehicle configuration that are present in Navistar designed features on the vehicle Select the CUSTOM Tab to view all ladder logic signals that have been created in Advanced Logic Select the Master List to see a total list of all possible signals in the Diamond Logic electrical system Note that the vehicle being diagnosed
27. function Paste Same as normal editing function 21 View Dropdown Menu View allows the user to view additional data and or change the units of the data The View Dropdown Menu is listed and defined as follows E International Diamond Logic Builder Edt Advanced Losic Tools Diagnostics Unsent History r2 louas Advanced Diagnestcs Units Connectors Signals Name Description Unsent History Lies all vehicle programming files that have not been sent to lavistar Advanced Show alll vehicle signals in diagnostics Diagnostics Allows selection of measurement system Units hatin English change measurement system units to English e Metric change measurement system units to metric Re read data and refresh screen display Refresh Advanced Logic Dropdown Menu Advanced Logic allows the user to view logic blocks Advanced Logic is active only when a logic block under the Advanced Logic Tab is selected The Advanced Logic Menu is listed and defined as follows NOTE Advanced Logic programming is available only to personnel trained and certified at this level E International Diamond Logic Builder Teds Diagnostics J Program Ladder Details Select Advanced coai rreacures rrauts Connectors Sionais Name Shortcut Description Print Prints ladder logic and selected logic block Ladder D
28. if the user attempts to simulate a program within DLB that exceeds the ESC BC s processing time limit This error is displayed as a pop on the screen that the user is currently viewing x In order to eliminate this error have the dealer or Body Builder reduce the number of rungs used within Advanced Logic or reduce the number of features 595XXXX codes applied to the truck 67 Messages Tab Upper Window Column Headings The Messages Tab upper window column headings can be selected and adjusted The column dropdown will appear after you right click on any column heading Listed items that are checked will appear in the column headings They are listed and defined as follows Message double click for detail v Type Long Message Trace Find Matches Clear Matches Description Displays a particular error Double clicking will invoke a pop up Message window to display a long description Type Describes the conflict Long Message Displays the conflict in detail Tass Trace is meant for debugging software errors and is of no use to most Diamond Logic Builder users This column should be left off Find Matches Sort Matching Rows To Top Clear Matches _ Clear Matches Messages Tab Lower Window Column Headings The lower window displays changes that have been made to a vehicle configuration since the last time it was programmed into a vehi
29. is to differ in only a few options or attributes from the already existing base template iterata Diamond Logic Builder IET ER der Tek esc Arm 2 on Advanced Loe Features Foks Connectors Ses Cera Pare Csr ices ea Schetos orice I INDEAMISGUATSS Tutorial 208 a x 73 Click File from the menu bar then click Make Template from the File drop down menu International Diamond Logic Build Zik Tose ammeter n e ewn p je y ae arro pesos pm ps bon ame Gone tent canal cene trus A ise o poop pervittearion wl T Maiu Tal Selected Modi Detected The following Make Template dialog box will be displayed In the Make Template dialog box type in a 1 16 character name for the new template Spec the name for the new template mae from IHTMMAAL32F531298 P Marval The template you ve just created appears in the list under the Select Tab 74 Gernot Diamond gk Buller Deg ER ues Opis ER El DEDA 2 foo Dla on advantage
30. line for assistance with Advanced Logic and programming issues Please use the following number to contact the Navistar Technical Assistance Center NTAC 1 800 336 4500 option 2 then option 3 125 APPENDIX D Do s and Don ts Do s 1 Test all designs thoroughly before selling equipment controlled by Diamond Logic amp Builder programming Exercise inputs and outputs under ALL possible combinations and conditions Someone in addition to the advanced logic writer should test the design on the vehicle with the equipment that is to be controlled with the Diamond Logic Builder software Don ts 1 Do not try to program a vehicle with the ignition key on There is too much data traffic on the J1939 data link and the process will most likely fail with a time out error Turn the key off and insure the dome lights or park lights are on and the battery voltage is between 12 5 and 14 volts Connect to a charger if necessary INFORMATION 4 The user ID is attached to each VIN configuration file when the user programs a vehicle Adding deleting features or changing programmable parameters is the user s responsibility Navistar Truck and Engine Corporation shall not be liable for any consequential warranty or equipment damage resulting from the users programming efforts 5 Diagnostic fault codes will only be viewable on the FAULT screen while the ignition key is in the run position The engine does not need to be running to view the ESC B
31. of the software s major functions The Icons are listed and defined as follows Icon Description 1 Create a new template Save changes to selected vehicles Apply configuration to selected vehicles Get vehicle configuration from Navistar Update Navistar software features and kernel on selected vehicles without any application or programmable parameter changes Print configuration for selected vehicle Turn On Off Continuous Controller Hardware Scan On Communications Link 26 Get Data Read vehicle data from controller 4f Program Write selected vehicle configuration into controller Activate or Deactivate the AWARE Module Edit vehicle mode for the selected vehicle Turns off Diagnostics or Simulate mode Run diagnostics when controller is detected on communications link Simulate mode for the selected vehicle configuration Clear fault log and previously active faults from cluster Start signal recorder when controller is detected on communications link Go Online Offline with the internet connection 27 Tabs Select Tab The Select Tab is shown by default when the program is started This is the main page and is used to select the vehicle and to display relevant information When using any of the other Tabs the user can return to this main page by using the Select Tab E Inte
32. ont Eso E GS Romer 97 Using Make Session to Select WATCHED Signals Clicking on Make Session while looking in the Feature view will open a signal session displaying the signals related to that feature Click on the feature so it highlights GR ley Te b DB B 3 je maoa Jom 7 m e e gra oP ee ene gaara ofte aa aenant elec asaan Se Semen Tim LUI Clicking on Make Session will open the signals tab view with the Watched tab This will display the features that apply to this feature Be er Tei b DH B a 0 ar Sae Advanced Logje Fares Fats Corrcirs Soe Cunter Ct Campos Meses hot Ems te Jas 25 ng enses Additional signals may be added by clicking on the eye of the desired signal while viewing the ESC Signals tab Using Signal Status while Diagnosing Each signal in the Diamond Logic electrical system has an associated STATUS or health A STATUS value of zero indicates a good signal status Any other value for status indicates that the signal health is bad and will not be used by the program logic When troubleshooting it is e
33. open the graph view the graph will not be displayed until a trigger is selected and activated or Signal Trigger icon is activated to Arm Disarm the trigger Setting a Trigger To configure a trigger click on Edit Triggers under the Diagnostic drop down menu This is where the user can select which signal will start the graph in the session In the Edit Triggers dialog box first select from the signal drop down box in the upper left of the screen There are several options to select as the source of the trigger Select Watched for this example Ue Gk dee Tole Dat DE BBM B mache Z rl wan E E B vated al Le Eciam S pe vet rae omg Next go to the dialog box in the upper right of the screen and click on the down arrow This will display all the signals the user has selected to watch Here you will see the AC Request input signal Highlight this choice Ez t Triesers ie DENS 1 MEI 9 Raguet e wh er 0 Bump leh men co Faits C mmp 5 comp Esci Ser BC RCD lt input Te ae rot regres RD Cupid Temp on Suppi Triggers can also
34. taste l Once From History is selected the Vehicle Configuration History Requests dialog box appears Type the vehicle VIN or the 8 digit chassis number in the VINs dialog box Select the Request VINs button the VIN requested appears in the list Ex vehicle Configuration History Requests E3 Requested Last Get Atte Error Message 2531293 Wan 27 2 27 2 ims 2191298 vine Renove Selected Requests 69 Depending upon the usage of the Vehicle History Service by other users the system will load your requested vehicle configuration file onto the computer This will take between a few seconds to a few minutes If the user already has a previous copy of the VIN file on your computer a Confirm Overwrite screen appears Selecting Yes will allow the user to overwrite the existing vehicle configuration file on the computer Selecting No voids the whole process Confirm Overwrite IHTMMAALSZHSS1298 version 1Shas arrived rom History Version 13 already exits on your computer Do you went to overwe the exiting Selecting Yes overwrites the current vehicle configuration version on your computer and highlights the vehicle in the listing pere An alternative method is to click the Get Vehicle Configuration from Nav
35. the vehicle Get Data T VINs and templates can also be exported and imported so they may be shared between computers Click the export button on the file dropdown menu and follow the directions to identify a file name and a location for storing the file Click on import to select a location and the file name of the item to be imported SECTION 10 How do create and apply a template A template is a separate file that captures and stores vehicle configuration changes that have been performed using the Diamond Logic Builder software These changes can be any of the following Adding Deleting 595 Features Changing Programmable Parameters Moving Pin Switch or Gauge Locations Adding or Modifying Advanced Logic Blocks A template is a programming guide that summarizes the features and parameter settings that are to be applied to a vehicle configuration The template can be loaded to a vehicle and can be saved for future use on additional vehicles Once a template is saved it can be exported or emailed just like any other data file Multiple templates can be applied to a vehicle or a series of vehicles Extreme caution should be taken when using multiple templates on the same vehicle The user cannot use the same resources in two different templates and then program the templates on a vehicle The overlapping resources will conflict If multiple templates are use the user must ensure that resources are used only
36. C codes 6 The Diamond Logic Builder program will show fault codes from most modules communicating on the J1939 CAN data link Diagnostic programs provided by the power train component suppliers can still be used to diagnose their systems 7 When diagnosing the gauge cluster with the Diamond Logic Builder program the pointers may not be stable The pointers may be steered to zero intermittently This is normal Do not replace the gauge cluster due to this anomaly It is important that the user can steer the gauge to a nominal value and that that the pointer does not stick or jump in the process 126 APPENDIX DLB support for CF Model Trucks DLB can be used to set the Odometer Value within the cluster and can drive the J1939 driven gauges Speedometer Tachometer and Coolant Temperature Gauge It cannot turn on warning lights or indicators nor can it exercise the fuel gauge Diagnostic Connector After the interface cable is connected to the diagnostic connector a connection status bar should start to scroll across the bottom of the DLB display After the vehicle information has been downloaded LCF information will occupy the Detected window lemen lier 86 0 pup D To test the Gauges click on the diagnostic made icon A8 then click on the LCF Instrument Panel tab The LCF cluster will be displayed The gauges with red dial indicators can be tested by clicking and dragging the indi
37. CD Temp Compresser Off 1 24 Battery Voltage Alrm Ty Param 25 Battery Voltage filter Param 255 Battery Voltage Max WL 15 Battery Voltage Min WL 12 DTRL Enabled Done Licht Dim Enable Notice the Value and Unit columns The values change in accordance with the selected column and its sorting parameters Features Tab Programmed Parameter Lower Window Values When a programmed parameter is selected lower set of windows appears Programmed parameters quantities are displayed in these windows NOTE depending on which programmed parameter is selected the lower window display may change to reflect customizable values An on screen dialog box appears to define the selected programmed parameter The value window s label to the right changes automatically to define the unit minutes seconds amps etc J seshizpers oc current D To Lor Int EI 2228liipers To Int Timeout pu ny 1 Wipers Loy Current Detectich Level imps The check box in the Value column or in the display area identifies if the value has been set to on or off f arate EIL un Toei apex EL Current a EE 7328 ES 2220Wipers To Dor Tt Tinea m
38. Caine Corporation wil not be labis tor personal ru cr oxuiprertdancce tesut hem tho ofthe Les perce Users encouraged pertom cenprenensve veri testrg este wth Dianend Led Bue keere releasing puc sale or NOTE It is possible the user will also see a brief notice that the software is updating 12 Software updates occur whenever they are available when the user starts the program while connected to the Internet When the Diamond Logic Builder software is started the main screen appears LI Tie Wem Mardi Tk Cogent feb DW EA A arao son er Features Fouts Conners Ses Cer Pavel esses e Destin Sectes veide Ta cA meh 9 m 103 SRISRIK Kama Dota versin 13 SECTION 6 How connect to the vehicle The computer is connected to the vehicle using the NAVCom or NAV Link interface cables http www nav linkvci com end of the ATA adapter cable connects to the box on the interface cable and the other having a round 9pin connector to the truck ATA port On Navistar vehicles the ATA port is located underneath the instrument panel on the driver s side ATA Port The other end of the NAVCom or NAV Link cable connects to a USB port on your computer Computer U
39. ER Function Triggers are used to detect a condition and mark it on the graph Triggers can also stop the recording on the graph after a specified amount of time so the trigger condition does not get lost If you kept recording forever the trigger would be lost 10 minutes after it fires because DLB will only keep a maximum of 10 minutes of data The recorder must be started to begin the trigger process The system will begin recording even though the trigger event may not have occurred yet When the trigger does occur the graph will be marked with a start line The recording will continue until the selected amount of time has elapsed the graph is stopped manually or the maximum recording time has expired Setting Up a Trigger Open the EDIT TRIGGERS pull down menu under the diagnostic main menu See the Edit Trigger menu figure below Exlinternstional Diamond Logi v Builder De Sens ee ES E X 5c Snaha Maso ti op Sesso door pork braked custom Signal I pre gral Type unt Name PED ESES v co wien z DES ME Fouts Record The Edit Trigger menu provides a choice to select signals from three categories ESC BC Signals Custom Signals or Master List Use the pull down menu beside the selected signal category to choose the desired signal type The trigger can be set up to detect when the signal goes active Rising
40. L Alert Delay Tine i 130 Signals The AWARE signals tab can only be viewed when a VIN with an AWARE Module or an AWARE Template is selected He eit yon Tode Hep Esta 5 3 ele m Select Features Faults Stands Messages nated Ses Se Toe us B Trane 1 Value Eom S nag i Yale Ernie d 3 3 T Analog Basior 4 venus wo 5 Value S E Value azko Value 3 Basterr varme wo usine Tile Epis gine Operating REET Pease bis ege EE Antenne Teed Lane Teale ie T OFS An last wo Da rs Location crane ler es ia srs Location nie leer en ia SPs Tine Seconds of the Werk 5 PACEM SPS Tae sex Ibe A EM Value crane iz Ractery Fras Walle Tatere Bias Supply Value uspat 1 Yatua i EAS 2 verne Emme se frets biscance mm lier rada tl Watna for corrects cae ek rper Er 131 APPENDIX DLB Support for the Vehicle Information Display VID The DLB software must be used to program parameters that are not ava
41. Link The user must be in Diagnostic Mode with the key in run position for diagnostic trouble codes to be displayed Enter diagnostic mode by clicking the con while you are connected to and communicating with the truck DLB will not display any diagnostic trouble codes from modules that do not communicate on the J1939 data link Once connected to a vehicle with the key in ignition or run position engine not running the Faults Tab will display any available faults Sek Fesures Falls Saal Cent Panel hate rien Ban J Jo rne rebate de Akg channel fi de qur of cage Wig nei Rol ti 505 14 Tai Uv ipesrer Door Rodale or four door address IS ier Do Sid Control ead loss of commipitio Cent 1a im ssiv receive PON Can S14 Alay camet 20 is wi oF came ah ty Con The column headings for the Faults Tab are listed and defined as follows v Byte v Bytes v Active voc Message Comment Probable Cause Pins v Module Address Find Matches Clear Matches 47 Description SPN Suspect Parameter Number Number that indicates the Major System that is experiencing a failure mode FMI FMI is a number for Fault Mode Indicator Currently this value is always 14 for
42. Messages zd ues E Messages cum 14 Pending Confi E Send Logs 1o Pending Conti Export Logs iSjPending Conti view tog L create st verte passord Name Shortcut Description Open Help function Help includes configuring vehicles Advanced Logic programming icon Help F1 types ladder logic structured logic units of measure and diagnostics Displays messages from the system when a Messages user is online These messages appear at login if they are not turned off on the message window About Diamond Logic Builder Show the Diamond Logic Builder program version information Detailed Logging Send Logs Export Logs View Logs Logging is only used by DLB engineering and should only be turned on when directed by engineering Create shortcuts Create launch shortcuts to this copy of Diamond Logic Builder If possible Override Password Allows users to program after the VIN or time since connecting to network limits have been exceeded Call Vehicle Programming support 18003364500 option 2 option 3 to obtain this password Toolbar DH 8 amp e cota Ej 2 7 The Main Screen Toolbar at the top of the screen displays Icons that reflect many of the often used functions embedded in the File Toolbar Dropdown Menus The toolbar at the top of the screen displays 8 buttons with pictured icons that are shortcuts to some
43. PEE ESC Sub Tab Display When the ESC Sub Tab is selected a list of the parameters installed on the selected vehicle populates the Features tab screen Tie EA Te DEEA v a elerctoss Amon amp 5 tenta Fats rots Coen Soni orter rl sos C 3 Solenoid E dex Ase Pover 5 am Tal Parter Voltage Alze Ty Paran Lazactery Voltage Taren Tons paccery Voleage E EU TESI 5 Tabled usse TP pone isis Daa Boe se pone ioo E EIE ES Vor Han Pil Level 1a pone Logit Watt Tine zi uty Horn Di Carron DE Ty Faran ET Gitta oii Pees Feren E Press Ran WL perg ESC Sub Tab Programmed Parameter Window Columns This window lists the programmed parameters for the selected vehicles features The columns are selected from a Dropdown menu Placing the mouse over the feature bar and right clicking will display this Dropdown menu in addition right clicking the Find Icon will do the same thing The Features Tab Programmed Parameter window columns are listed and defined as follows 0 v Parameter 1 Value Unit Description Cfo Value v Cfg Unit Sort matching rows to top Clear matches Description m Numerical label to identify the programmed parameter Useful when speaking with Te
44. RAKES W IMD LIGHT a H H 0555015 ST PROG ENGINE n E 0 Ee Af Ri rai Pelei Powe Bi Curent x Oa demi Pour Es Curent aa H 5 5 zt H Voltage kite Tp Raten E Iaa erary Hiis Faran EUM H E H bua sector voltage tars E 1s rae Active Ind Enabled m n t H na DTP Erehied fal 177 Light Dim Enable nsore n es ane xa s Scroll through the available features until the one to add or delete is found Here we are going to add a feature to the template After finding the desired feature select it highlighted Notice the lower half of the screen is now populated with a list of programmable parameters that are associated with this feature Not all features will have programmable parameters ata T EM Tech 5 Eno nra DEAA g a arctoa wget Fouts rel dtr esses oes v pswe fermes rm PROG TRAPTEOG VAN TH KOT TRADER 7 g g da des ial H 5 ESE PARK LIERE 4 H H arse PRO ENGINE PIATT jal g o mam E H B 0555020 PARTES MORES s Dr m Tem
45. SB Connector NAVCom Cable 14 Although the and NAV Link Interface cables are the only cables currently available from Navistar other interface cables MAY work with the Diamond Logic Builder program The type of cable being used needs to be selected in the Diamond Logic Builder program In addition the correct cable driver needs to be installed on the computer SRNR TE Sx a a e vroec 1 gm e Iterations EzTeshica com aper NS Detect Ee NOTE If communications problems are experienced with of these cables disconnect the cable from the truck reconnect and try again Pressing the F6 key on the computer will toggle between activating and de activating the Com Link 15 SECTION 7 How do know if the connection between the computer and the vehicle is working correctly This section describes how to tell if the vehicle is connected correctly to the computer Launch the Diamond Logic Builder software and then connect the NAVCom or NAV Link interface cable between the computer and the vehicle International Diamond Logic Builder ks Comer Sans Cere Panel Hesse pesi Sarto votide ys 045305 mi sies onini Em tend us nocere Besvetemsn 1935 y Sd 1sosesss 01509 viech i boo eager
46. WARE Vehicle Intelligence Module APPENDIX G DLB Support of the Vehicle Information Display VID INDEX n 12 14 46 18 69 72 79 85 89 94 96 n 118 119 124 125 126 127 129 132 134 SECTION 1 Introduction In 2001 Navistar Truck and Engine introduced the Industry s First High Performance Trucks With this introduction a very innovative and flexible electrical system employing multiplexing technology was introduced The system is standard on all high performance trucks In addition there are many options that can be ordered and or added to the vehicle in the field The initial release of The Industry s First High Performance Truck included two software tools used by service technicians The ICAP software was used to program and or re configure the vehicle while the INTUNEG program is used to verify programming success and or to diagnose electrical system problems As customers dealers body builders suppliers and Navistar engineers worked with this new multiplexed system it was determined that a new software tool was necessary to fully utilize the many advantages and opportunities of the new vehicle electrical system The main objective of this new software program is to provide the ability for end users to create their own logic driven features to perform the control of body equipment The Diamond Logic Builder DLB software combines the feature creation pr
47. When a module connector is selected the connector in the module view changes to a dark gray color The newly selected connector and pin out information appear in the right hand window DH B 6 5 S er cotba Advanced Loot Features Fauts Conector Corte Custer Messages sc wn 2 wena z rema ems mel Remote Power Module amp l 1 25 225 can tbo ees Uk Cosy 1938 lt a AML Ind 12V Door input Err Speed hol m RPM 14 Feecherk Switch 18 3 Horizontal scroll bars appear when needed for scrolling left and right to view all connector data 51 NOTE The location of the input signal determines whether it is ground or 12v active For example in the illustration above pin 20 is a ground active signal If it was 12v active the bold print would be on the left and RPM1_Input3_GND would be listed on the right in lower case Selecting a Connector Pin A brief description of the pin function will pop up when you hold the mouse pointer on the pin The user can lock on an output connector pin command in the connector view for diagnosis purposes when connected to a vehicle and DLB is in Diagnostic mode When a connector pin label is selected the Mo
48. age is displayed Throughout the DLB program placing the cursor over an item can display help as shown below int Tum Simal 1601 18 Digital oie w Turn Sigal Suiten Digital s limner ias Voltage Signals Tab Column Headings All sub tabs below the Signal Tab except the Graph Tab have the following column headings available for selection The column dropdown will appear after you right click on any column heading Listed items that are checked will appear in the column headings They are listed and defined as follows Signal v Pins v Signal Type Physical Signal Index Description v Watch Cfa Unit v Name Find Matches Clear Matches Name Description Custom Signal Displays the custom signal name assigned by the Diamond Logic Builder software user Signal Displays internal system name for each signal Pins Displays connector and pin location in words Signal Type Displays if applicable generated signal type analog digital 1939 1708 Circuit Segment Circuit number Physical Signal Name of the signal used by the system controller This column would normally not be displayed since it is of no use to the Diamond Logic Builder software user Entry in the electrical system data table This column would Index normally not be displayed since it is of no use to the Diamond L
49. alicized indicating it is not configured When selected as illustrated the screen displays the RPM module and connectors There are no labels associated with connectors that are not being used Damon age ler DH 54 2 esce 2 Z st emere fom ee 7 Remote Power Module 2 228 ot contoured ocelot ack acti e us 11939 ima Configured Module The tile for RPM 1 is not italicized indicating it is configured When selected the screen displays the RPM module and connectors The connector pin outs that are used are labeled with the signals associated with that pin The outside signal names are internal signals used by the system processor Others signal names are provided for usage by the Advanced Logic user General purpose names are applied to signals that have not been used by Advanced Logic Those signals that are in bold have been used in Advanced Logic features Ef nternationalt Diamond Logic Fie Fit View Tools Daposes ET seua ews ees Remote Power Module 1 1 Contgured satan at bck cat Basin eal ua 31939 Pete oss cin ID IAI radi efe 9j Lm uu tdi cupa c oo ic iod Poth Stout H co Selecting a Connector
50. auges and warning lights have a fixed position Full view of this screen is accomplished via movement of the horizontal and vertical scroll bars Placing the mouse over a switch or gauge will display the feature code associated with that feature NOTE The cluster view may vary depending on the vehicle selected mex Har he A 4 ecc jay i T Campaign Tab The Campaign Tab is not normally used Its primary purpose is still being developed penes Dt Dawes u J Messages Tab The Messages Tab allows the user to view configuration errors and warnings Te E Wee aimes toh ener y DM Baa 1 ar b mea Spe at Gut e premo i mas me Fara Te ies pee ETE 3 Messages Tab Error Screen Sb RR Wor Ta DADAAS electa fed edn Gretna Pel uir OT sat atl ives meni value seus dans pes rawran 3 T Wewvei Feature ines Messages Tab Error Detail When one of the upper windows lists is double clicked the configuration error detail will be displayed in f
51. b allows the user to view modules programmed for the selected vehicle The screen displays more tabs to select particular module An inactive not configured module is signified by its Italicized title NOTE A different view for the ESC Body Controller will be displayed depending on the model of the vehicle Tie ER Mew Tass Dave Heb pum DEBAN G ros R 3 2 et ES MI smt Rn wes A010 Y 2 Hy Deis peer DM BBM war pow term enm rete ras Mss es a Feed 5C p Connectors Tab Modules NOTE Some selected VINs may not display anything other than the ESC Body Controller depending on the model of the vehicle 49 Y International amp Diamond Logic Builder Fle Edt View Advenced Logic Tools Diagnostics Help DH B84 3 2 Bm 4 Select Advanced Logic Features Faults Connectors signals Center Panel Cluster Get Data f Preston EE 1 msva 2 rem Rem 2 RPM 7 Rema RRM S Name Description ESC Electronic System Controller MSVA 1 Modular Solenoid Valve Assembly 1 MSVA 2 Modular Solenoid Valve Assembly 2 RPM X Remote Power Module X Module Not Configured The tile for RPM 2 is it
52. be configured to activate on rising or falling edges or by a specific value The trigger can also be set to fire after a requested fault count Watched v iC Request yaio Fellna Ede Fauls cont oi Post Trigger Record seme al Next select the number of seconds you wish to record after the conditions are met In this case monitor it for 120 seconds Enter this value at the bottom of the screen and then click OK Locate the Signal Trigger icon located on your toolbar This ican can tum on off your recordings and also arm disarm your signals De c deri Neb Ds six DH B ajarana poon gt PICS sca ros rats rs cmm pri ciae Ead an cid ro pem Hen 61 Clicking on this icon will start the recording session Once the session is running your graph will start to move the AC request on to see the graph change and the trigger set Once the trigger sets the recording will automatically stop after the post trigger time has expired Deere Uy DEBA A a earmon meen gemere m EET TE rmm Although it is not recommended custom sessions can be created and saved for later reference Click on the Diagnostic drop do
53. ber Oz Tose Saber T pass Saber Saber ferry imer Oen imer erem Ev nose O pancer nose Sirm nuca TETTE augus tine E E E farber E Discus spem suse sem vimm ousus enne seus wmm oussusa enne vimm ousus nose nose Features Tab The Feature Tab displays features and or parameters for the selected vehicle Features Tab view with Features Sub Tab selected rato Diamond Lagjet Buller 18 ge adancul loge Tob DEBA a fon neo site derer Fetes rs recs sp cane rnd Hs 1 aes rires penes Em pea me ore oe ne secur presse sh zehet Meme for Enc Pears Alem fy Foren ditate Deroncery sis became geige Pm Air Presa i Theo tor primary ale presses 25980454 When the Features Tab is selected two or three sub tabs will appear below it The Features and ESC BC Sub Tabs will always be available The Custom Logic Sub Tab will only appear if parameters have been assigned by advanced logic The Features Sub Tab screen is divided into two sections Feature Listing and the Parameter Lower Window The top portion of the screen dis
54. cator 127 The LCF odometer can be set to match the mileage in the engine controller or to zero To access this option click Tools on the menu bar This will display a dropdown containing the option Set Odometer IBS international EE tan orion e a D A v ap Activate Com Link Reset Com Lk Select Com nk About Com Lk Select Features Signals 0 Test Bench Reboot Module le Medii Grate Effectivit Update Database Clicking on Set Odometer will open the Set Odometer window and display the warning below WARNING FAILURE TO COMPLY WITH APPLICABLE FEDERAL AND STATE LAWS WHEN REPLACING AN ODOMETER MAY LEAD TO CIVIL FINANCIAL AND CRIMINAL PENALTIES UNDER THOSE LAWS YOU MAY BE REQUIRED TO PLACE WRITTEN NOTICE ON THE VEHICLE DOOR FRAME WHEN REPLACING AN ODOMETER PLEASE REVIEW THE LEGAL REQUIREMENTS APPLICABLE TO YOUR STATE BEFORE REPLACING AN ODOMETER FEDERAL LAW MAY REQUIRE YOU TO FURTHER INVESTIGATE ANY SUSPECTED ODOMETER ALTERATION DO NOT RELY ON AN ENGINE ELECTRONIC CONTROL NODULE ECM TO PROWIDE ACTUAL VEHICLE MILEAGE UNLESS YOU HAVE DETERMINED IT 15 ACCURATE AND HAS NOT BEEN REPLACED MODIFIED OR RESET Tum the key to the off position before setting the odometer The current engine distance is 169 8 miles Read and follow the instructions in the warning then select the appropriate option for setting the odom
55. ch Central Parameter Signal name for the programmed parameter Numeric value for the programmed parameter A check box is used if the programmed parameter is merely an ON Value OFF type A check means the programmed parameter is ON Unit This 15 the unit of measure for the programmed 5 brief description of each programmed parameter is lescription displayed in this column Raw data value used by the ESC BC software This column CFG Value would normally be turned off as it is of no value to the average user This is the unit of measure for the raw data value used by CFG Unit the ESC BC software This column would normally be turned off since it is of no value to the average user Sort Matching Use to find matches anywhere on the table and bring them Rows to Top to the top of the screen Clears the find matches function and puls the screen back Clear Matches to the currently sorted column format with other headings when left clicked the columns sort their lists in ascending or descending order per the heading s parameter Depending on the column selected information is sorted by that column s parameters All of the screens apply to the vehicle selected on from the Select tab Faults Tab Main Screen The Faults Tab allows the user to view diagnostic trouble codes generated from the Electrical System Controller as well as most other modules communicating on the 1939 CAN Data
56. cle This list will be cleared once the new configuration has been programmed into the vehicle and a new READ operation has been performed on the vehicle electrical system controller The column headings can be selected and adjusted The column dropdown will appear after you right click on any column heading Listed items that are checked will appear in the column headings They are listed as follows Changes v What Value From v Who v When Revision SECTION 9 How do determine the vehicle s current configuration There are two options available to get a vehicle s history The first option is to click File and then click Get From History The computer must be online connected to the Internet to get vehicle information from history The following screen is displayed EL BEMI Ee m trates ENDE AP Sn 8 Beers ne ert ont ute fehl iere ese osoin Seto ide ed NT dd tua sesh crea aen cia A En aue E m Ere pat EE Sted Jomo ca ric d 12 y Iy EI imm um Fizat Gebeck boo y al EJ 9 Door Resale tum o Is steh
57. cted module operating program Additionally when a VIN is selected information about the selected vehicle populates the right side of the window When you are connected to a vehicle DLB will also display information about the detected ESC BC Selected vehicle Detected ammsaamesrodssos sTHsaarxs3045005 Selected edule Detezted besciion mitecni ESC 7 Ritecha Serial 16080656 1605088 Hardware 195 103 Configuration 21 21 kere Data versin 5 state The available headings are listed below Selected Vehicle Current Vehicle Selected Detected Current Vehicle Connected To DLB Name Description VIN Vehicle Identification Number Description ESC BC Processor Information Serial Electronic System Controller Serial number Tdentifies the vintage of the ESC BC a numeric value Hardware indicates whether the vintage is Infineon Hitachi ESC or future development models Configuration Number of times this VIN or template has been modified Identifies the release version of the core program in the ESC BC Data Version Release revision of software 595 codes State Displays the State of the ESC BC Ex blank Advanced Logic Tab This section will describe the Advanced Logic Tab and the screens associated with it NOTE Advanced Logic programming is not available to Level users Thi
58. dt View Advanced Logic Tools OM BBS ten Seed AdvancedLage Featues Fauts S smste oni 1 565533 14 Edt Triggers New Session Open Session Save Session Save Session As Open Graph Data Name Shorcut Description Erase Faults F10 Erases diagnostic faults Diagnose F9 Place DLB into Diagnostic Mode while connected to a vehicle Simulate F11 Place DLB into Simulate Mode No vehicle connection required Tum On OF al ESGIBG driven not CF gauge cluster warning Record Arm Start Stop DLB Data Recorder Edit Triggers Setup Signal triggers for recording New Sessions Open a new signal recording session Open Session Open an existing signal session Save Session Save a signal session to the computer memory device Save Session As Save a signal session as a Specified name Save Graph Data Save recorded signal graph data to a specified file name Open Graph Data Open a recorded signal graph data from a specified file 24 Help Dropdown Menu Help allows the user to seek information about the program s terms and processes E International Diamond Logica Builder Edt AdvancedLogic Tools Diagnostics BE BQ S Dus gr Hep FL About Diamond Bulder Select Features Faults Signals
59. dule 1 es Ge taket ab Deselecting a Pin To deselect a pin simply hold the Control key and click on the pin to deselect Selecting a Pin Used in Advanced Logic The pin can be selected by single clicking the pin itself the pin command text or the pin request text The text pin and the Module Tab will then all highlight yellow ATPASE OBB 84 3 Porn A Em 2 amp it XU Correr Pare ater ones more nr rena sons Remote Power Module 1 RPM_1_H4 en 25 yanen 1s bakot cab ata Liki Bey Der 11993 fous cujus 0 on Featwes Fouts led nr cn Crd Qus oo Selecting the Signals Tab will then show the selected pin signal description and details Note that the signal highlighted will depend on where the user clicks For example clicking the pin itself or the pin name text will highlight the output request signal Clicking the command text will highlight the output command signal See screens below Signal view when the output pin or pin name is clicked Td en aede Tak Dagon msnm DWB4 marco pen oi Fates Comets aa Messages uten Neon Le Watered Goan Lot Sin
60. dule Tab connector pin pin label and pictured module connector are all highlighted in yellow Selecting the Signals Tab will then display the highlighted signal for additional information In the example below PTO_Output has been selected Te DA ew eite Tats M DI 84 frown Solin a backat ab Se By tula 11999 dab aan an IAD SATOH cut A cupa e aig seme 3 out Signal Tab View of Selected Pin Selecting the Signals Tab will then show the selected pin signal description and details if the applicable signal is available in list of signals selected Select the ESC Signals tab to see all signals that apply to this vehicle 52 i Diamond Logie Hulder Teb Fep BEET 52 yr Rem E Features Fake Sand Cater Messages EESE mester Lit E L3 ae AU 1 RPL 71939 aU ETCH M46 A NDCSUTT S nont CIR 329 0 SULTOH Output AML ae 1339 m Selecting multiple pin signals Holding the Control key and clicking the desired pins can select more than one pin Te tie ve Reese Tone eb O O82 jasio Arve 2 Bm a m ses Aveda een ee nc as WHT Beg Remote Power Mo
61. e Detected Column of DLB If this column is not populated DLB is not communicating with the module NOTE You will not be able to Diagnose or Program a module when the module information does not populate the Detected column If the module information does not populate the Detected column recycle the key then disconnect and reconnect the interface cable from the diagnostic connector on the truck If you cannot connect to the module try to connect to another truck to rule out a problem with your computer or interface cable Try to connect to the module with a different computer and interface cable to eliminate a problem with the truck or module 17 SECTION 8 How is the Diamond Logic Builder software organized In this section the Dropdown Menus Toolbars and Tabs will be briefly outlined In subsequent sections the various screens buttons and functions will be described in detail This is the main screen in the Diamond Logic Builder program The main screen allows the user to diagnose the connected vehicle EE ty esit Ue Tng mean ooma mme arena rae rns cs scenes Gut rte morem E sc esl 18 Application Menu Bar There are 7 Dropdown menus The Menu Bar headings are listed and defined as follows Fie Edt View Advanced Logic Tools Diagnostics Name Description File Used to manage vehicle data
62. e of PTO will be used message ect deta nee 10 rcagenenr viten Um value requires oy Tesurs 1583179 Error Non Neu Alaras value by festure 0395179 isn t provided JEN PTO on Nout Dasengayes value required by feacure US9S179 10175 provided error Non Weu Sgt salue required hy feature 053317 isn t provided s Newt prune iodo value required by feature 0695179 ien t proviced stor TEN PTO Yeh Spi larus value required by feature 0595173 isn t provided exce Sch Sp Miengages value required by feature 0535179 iem t provided Error EN Pro ven pingunt inhib value requires Ey feature 1585179 isn t provided xeon Png Alans value required by feature 0585178 isn t provided Error JEN IU Po sp Disengages value remuired by feature 0535179 provided Pug value required Dy feature 0595173 13M E provided 01688 Enmmt Irhib value requized by feature 0525179 provided Error TEN PTO Pra value by feature 0535179 isn t provided TENTI Pg Fo Alarms value required by feature 1595179 im t provided Error When you add a feature for example 595252 Electric over Air Non Clutched that contains the parameters required by 595179 the error message will clear Simulation Error This error will be generated
63. e vehicle Select the vehicle from the Select tab File Edit View Advanced Logic Tools Diagnostics Help B Select Advanced Logic auts Connectors Signals Center Panel Ch atures Status Description IHTHPAFLOSHPGSOOS 17 Select the Computer link icon on the toolbar ap Verify the connection is established in the lower right corner of the screen Click on the Bar Diagnose icon The icon changes to Diagnose Selected Diagnosing with the Signal Screen When the diagnostic mode is started an extra data column is added to the SIGNAL view and the Advanced Logic View This column is labeled LOCK The WATCH and LOCK columns are essential in performing diagnostic troubleshooting The WATCH Column appears as a closed eyelid Single clicking on the closed eye lid changes it to an open eye The signal is now enabled for diagnosis in real time The value of the signal may be viewed in the VALUE column If any of these columns are not visible right click on the symbol in the top left comer to view the possible column selections Be sure that Custom Signal Signal Pins Value Unit Status Watch and Lock columns are turned on as a minimum TECE SAA Advanced Loge Faults Connectors Some Center Panel Custer Messages ESC Signa Master List 31999 Detected 31939 Watched Graph custom Sons Sa Pre Sout
64. ehicle are listed here in Feature numeric order Description A brief description of each feature Installed Signifies the feature is installed in the selected vehicle Matching Use to find matches anywhere on the table and bring them Rows to Top to the top of the screen Clear Matches Clears the find matches function and puts the screen back to the currently sorted column format 42 Features Tab Programmed parameter Lower Window Columns This window lists the programmed parameters for the selected vehicles features The columns are selected from a Dropdown menu Placing the mouse over the feature bar and right clicking will display this Dropdown menu in addition right clicking the Find Icon will do the same thing The Features Tab Programmed Parameter window columns are listed and defined as follows vD Parameter v Yale v unit Description Cfa Value v Cg Unit v Set With Template Sort matching rows to top Clear matches Name Description Numerical label to identify the programmed parameter Useful when speaking with Tech Central Parameter Signal name for the programmed parameter Numeric value for the programmed parameter A check box Vals is used if the programmed parameter is merely an ON OFF type A check means the programmed parameter is ON Unit This is the unit of measure for the programmed parameter 5 brief description of each programmed paramete
65. elect the value that is to be modified and then type in the new data value Other programmable parameters provide the ability to make a choice from a list Only one choice from the list may be selected for the feature file iei E p sabieraisehis dose 11 camming a value ori e enables sid value of O dissiies the dining feature T If the value of a programmable parameter is changed in a template ensure that the associated box in the Set With Template is checked Once changes are completed the VIN or template must be saved and the file must be programmed into the vehicle for them to take effect As long as changes are not saved the option to change back to original feature and programmable parameter choices may be accomplished by using the Revert option under the File drop down menu Once the file has been saved removing feature or programmable parameter selections must be done manually Tle Men Teck DE BA eseon Aion amp advanced Logi Features Fouts Comes Snel Parl Chate messages r umane 8 state Deen 7 Saketo etide Detected ummamwemenos 12 edv Dual 008 Tutoriel rsa nea di 0 3 Detto sa zar 16009777 zanne LoncroLl
66. er muge Cluster 23 riveteein 3 lt lt LT Ts Global Probat Messages i _Osimiteh s no oor 19 ize s reck Sorten 2 25 The user can go to either the Menu bar and Click on File and select the Save option select the Tool bar Save Changes To Selected Vehicles icon which has the appearance of a floppy diskette varied Logie i cet rremHstory D Template sect acs poete Sel yehide Imper Expo Print Vehicle Print General cuo mA Notice the Status is cleared Until the changes are programmed into a vehicle they will not take effect 18upAxR267300260 al JHTVDARROGISLS360 Manual HPeDriveralere v exercise 1 Tamm NOTE Always refer to the 508823 Note that this is the new updated version Body Builder Electrical Book available on the ISIS and Body Builder Resource Center websites when adding or removing features or to diagnose and fix conflicts that may occur NOTE It is highly recommended that the vehicle configuration be printed whenever modifications are made to a VIN These modifications include but are not limited to adding deleting moving or modifying switch
67. es features advanced logic or outputs inputs on the connectors The printed vehicle configuration should be stored with the vehicle for future reference in diagnostics repair and modification or re programming 84 SECTION 12 How change a programmable parameter When you have finished making any modifications save them and reprogram the truck See SECTION 14 How do program a vehicle Go to the Features Tab Listed are all the available features The lower half of the screen lists all the parameters available to change on the selected vehicle or template including their current value units and the ID Te D We Ooms Ee a 01 rl DEHA a ics nm fe For rats comis sus certe tan ct Mes SUE jesus voseroton masted pated at 2514011 LAR AXLE SHIFT CONTROL W AUTO TRANS g LI e 5853007 Sr MIR FESSURE TORRESIE os SE IROG AIR ABS WAR LIGHT PUE WOT TRAC PIIN Me LIGHT MOT TRATED g oseso12 PROG TRAILER ADS W LIGHT ial L PROG PARK BRAKES W DID LIGHT ical Ll Li sims ESL PROG nne rat Wer oo besar Est mo ricum rumes WD E sie pee Eu et Stead tese g oe lems Poe H 1942 BC Rob _Tenp Gozpezezer 12N Pantery Yoltage Alta TY Palen
68. esues rais Sena campagn messages i TIR bae mw Gs sist Dingonstic uet szeubDasmosesca Criss or diss diamoccice di Rules Advencea Ait Spacen lise ideo 7 astomness Switch Conta Yad None 2 tne S212 Yen speed 0 70300 vehicle speed above Saes user Brigemes iper seresn contiquration for wer Super Metsic OS Custenacy units setting eset Office Treiler Tire Teesnuce trailer Contig se fist dele Configuration nin wie aE EIS aps ner Teiv li operational voltage 1152 64 Yon ewer es pop up o sinet Seaman race pur Es la Ix lx s EX E Programming Select the parameter and change it as desired Use the Program Module option to program the VID only 133 INDEX ABS 10 47 124 Acronyms 2 124 or Remove a Feature 79 Advanced Logic 11 19 22 24 25 35 36 37 39 40 51 56 72 75 77 84 88 Advanced Logic Dropdown Menu 22 24 Advanced Logic Tab 22 24 35 37 40 Anti Lock Brakes 6 AWARE 23 27 129 VID 132 BC ESC Body Builder Body Equipment Center Panel Cen
69. etae TT econ A g In the first Ladder Logic rung there is SW 1 and a Park brake SW 1 is off as indicated in the grayed area In the signal listing clicking the SW 1 Value check box turns on the Switch 100 sat feast re ese Cutan Master st Weed unsaved custom sora Sera 3 Sera Tyre seus Nave sl a Em mim ER mas i 0e sm zu Ere as mms EE E EH Een P ZEIT Dust Awi een Op TR z eren DERE m 5 0 iim z E mS sos Gaston A Up more 45 feu x o mE OF Diagnosing with the Connector View Signal values that are present on physical pins of various electrical modules can be observed by selecting the Connector view Note that there is a tab for each module Use the connector view to help isolate the problem The connector views provide the ability to monitor system values without the use of break out boxes Scaled voltages temperatures and pressures are presented for analog voltages and check boxes are provided for ON OFF values 101 Internation e T er tok
70. etails Show mapped signals on ladder Tools Dropdown Menu International Diamond Logic Builder Fie Edt View Advanced Loge DESA 2 Diagnostics Help Ge Activate Comtink m Reset Com Link Select Cam Lik About Cam Link Get Data 2 gt Reboot Module Shortcut Description F6 Turn on off continuous controller hardware scan Activate Com Link on communications link Reset Com Link Facete communication link without shutting Allows for the selection of a communications port Select Com Lak to match selected cable Gives specific information of the communications About Com Link port and the cable that is currently selected for use Ge Data F7 Read vehicle data from controller Activate Used to activate the AWARE Module Program the current mileage into the gauge cluster Change Module Not used at this time Password P F8 Write selected vehicle configuration into rogram controller Reboot Module Allows a reboot of a module without disconnecting the power feed to the unit 23 Diagnostics Dropdown Menu The Diagnostics Menu allows the user to diagnose a vehicle Most diagnostic menus may be used only when the Diamond Logic Builder program is placed in the diagnostic mode The Diagnostic Menu is listed and defined as follows E International Diamond Logic Builder E
71. eter 128 APPENDIX DLB Support of the AWARE Vehicle Intelligence Module The DLB software must be used to activate the AWARE Vehicle Intelligence Module DLB can also be used to program the AWARE Module Templates have been developed to simplify programming the module for specific applications Detailed information regarding AWARE is available on the AWARE website https evalue internationaldelivers com customer telematicscustomer telwcmsq Module Activation D 8 eJ Icon Description Activate or Deactivate the AWARE Module Module Selection Fe eat Ws DB EA te n core sona rel wee inane ims m ENS DIMEDCOEDUTUXDTTUEUTUDIKIAT MR RR UEM a area roe pes te ined ESTIS agg EE y T a py Features The AWARE feature tab can only be viewed when an AWARE Module or an AWARE Template are selected oxi ede Yew AavonceeLoge Diagnoses Heb Edna D B B 9 er t sana tre sce Ave Rio mele jue jus MUST aiscomection cinese doilhecesesry
72. g box BS User authentication axi Server evaleb nata com equestng authentication Intemational Username Password Workortine installed run the program the first time while connected to the network This gets the latest updates and allows the program to operate NOTE The Diamond Logic Builder program will not function if the user has not logged in at least once while connected to the network The user may need to consult with the technical computer support staff if the Diamond Logic Builder program cannot connect to the Navistar site Error messages will be generated if connection to Navistar fails Your Internet firewalls must be configured to allow two way communication to Navistar at the following website https evalueb internationaldelivers com servicetools dlb 121 UNINSTALL Go to Settings then Control Panel ont ost ies Fant d Powe UE Fi ee Bret gt E e 9 s D Went cannes i rer and Fasse d and stari veru B Find and select Diamond Logic Builder and click Remove NER m RESET pum Ll DIT a E cus a m ae EM rue 25 Renan errr ron senos To completely remove Diamond Logic Builder the user must also remove the Java program NOTE Insure Java is n
73. ged in the programmable parameters listing in the Value column as well H 87 Now both values show the change from 80 percent to 75 percent lo sse I lux bas ITI penc aah Din Enable deseos Laane Curzene H Light pe Eur tent L3 H 1897Done Light 0C Current ET Light PW Percent Level T TSpercenc 7 l iDeme Licht Uart Tine 202 UN E NNUS fo Se ee When editing programmable parameters in a template the checkbox in the Set with Template column of the programmable parameters listing is automatically checked If the Set with Template checkbox is checked when the template is applied to a VIN the value of the programmable parameter will be changed to the new setting If the Set with Template checkbox is not checked when the template is applied to a VIN the value of the programmable parameter will not be changed Care must be taken to ensure that the Set with Template checkbox is checked for all changed programmable parameter values desired prior to applying the template to a VIN When editing programmable parameters in a VIN the changed values will automatically be programmed the next time the vehicle is programmed Be careful when changing programmable parameter values directly on a VIN If the VIN has been saved the changes are immediate and will take effect the next time the vehicle is programmed It is better to create a template fro
74. ght 102 Selecting an output in this way will also automatically select this output in the signals tab This is a very helpful feature if you are not sure of the feature code that controls that particular RPM output To turn off the yellow highlight hold down the Ctrl key while selecting an output mw oupas casui ijo Fer Opt Cur Ped Out D Elo reu cup cures MO IT out 2 Kl M V out owe cuum Pho cure 0 outs ond RPM Output Connector View On the output connector you will notice that each contact has several things associated with it The following explains what each item B Connector cavity pin numbers are in brackets PwrMod1_Output2_Cmd_ This is the name assigned by the feature that is using this output The 20 before the feature assigned name shows that this output is set to virtually fuse at 20 Amps the default is 20 Amps RPM1_Output2_Current This shows the current draw on the RPM output The 0 next to the pin number or letter B represents the current drawn by the load on output 2 NOTE A bold output name would indicate that a custom name has been assigned to this signal with advanced logic A check box is used to turn the output ON and OFF The lock icon like that for pin B is used to lock and unlock the output ON or OFF When locked no other signal can drive that
75. he Select window has the following column headers available to the user The column dropdown will appear after you right click on any column heading Listed items that are checked will appear in the column headings They are listed and defined as follows advanced Loge renes ros Connectors Sal enter Panel Description Joes 4 ESC Serial i I Configuration Version v Status Base Version Model Data version Last Changed By Last Changed Date v Description Find Matches lear Matches Name Description VIN Vehicle identification number Template Identifies this item as a template vs An actual VIN Displays The ESC BC Serial Number Either From History Or ESC Serial From The Installed ESC BC Depending On The Source of the VIN Configuration Version Number of times this VIN or template has been modified Status Current status of the file whether modified unsaved etc Base Revision The revision the VIN before the current configuration Model Sales model of the vehicle Software Version Software version tied to the fle Last Changed By The ID of the last person to change the file Last Change Date When the file was last changed Used to find matches anywhere on the table and bring them to Find Matches the top of the screen This is the same as left clicking the Filter icon Clears the find matches function and puts the screen back to Clear Matches
76. heckbox in the value column on the right of the screen Clicking the checkbox is the way to test out the advanced logic in the simulate mode This tells the ESC BC to ignore the switch state and activate the circuit regardless of switch location Sa Foran per T CIE Descr Date Eatei User 9 cul eee vem ateata Ci ais v dd eu C out cor rc o prm iS E od 4 qi E A TEES nd 105 The second figure shows the same screen with the switch in the up position Notice on the left side of the screen the graphic display shows that the switch and corresponding outputs are now in the on position The right side of the screen now has checkmarks in the items that are now set to ON Returning the switch to the OFF position will once again turn OFF the switch and the switch outputs pate ttad eh srs LI Hr zn vmm uper Z wem uus mort wmm uror wmm mpura rpm E Pak Bake ons EI tees 8 Vati oss Teuston Si 7 M
77. hed Tab shows signals that have been selected to be monitored as a result of clicking the Make Session button by selecting a saved session or by selecting signals while viewing other tabs Signals to be watched can also be selected from the master or customer signal list This is done by highlighting the desired signal and clicking on the eye icon In this case the Interlocked Switch signal has been selected Note that in Screen 1 the signal output indicates 5 amps Screen two shows the same signal with the Interlocked Switch in the center panel off notice that the signal output is now zero Screen 1 EET peer pem E Screen 2 Pepe pope c m Tage Graph Sub Tab The Graph Tab allows you to view signals in a graphical format that are being watched while in diagnostic mode These graphs can be saved for future review NOTE The graphing feature is seldom used as there are other places connector views and signal views where you can watch signal interaction Setting arming and using triggers to start and stop graphs requires some practice To select the signals to be graphed open the ESC Signals tab and click on the eyelid or eye buttons Select or deselect the appropriate signals Only select the required signals as viewing too many signals on a graph will make it difficult to distinguish between them 59 Clicking on the graphed tab to
78. iagnostics then selecting Open Graph Data select the file to be viewed A window will open prompting you to 117 SECTION 17 How do I close the Diamond Logic Builder program If connected to a vehicle disconnect link Go to the Tool Bar and click the Communications Link icon Logis Bider Jud GR Took Dag Heb lis 10 Tore DH BRS fon 2 Dae lt E ice Fee Fauta Camere SOE Core eel ier Peng Bena Wore Gah Sexson dor perk raked sinat pns amare une The Bar will appear with the icon indicating disconnected Doe lrg Die Tul 32 sj sscstnas Wed gn Session door_park The Communications Link icon in the lower right hand corner should also indicate disconnection n as There two options for ending the session The first is to select File from the Menu Tool Bar and click on the Close item Cs International Diamond Logic Edt wew Advancedloge Took Cue BB Get From History Make Template E p Revert Gre k Delete s Set Vehicle Directory n Inport Export E Print Vehicle PinSnadtor Crhshfteb Wokonine dose Ld The second option is to click on the Close icon in the upper right hand corner of the Title Bar Both options will end the sessio
79. ilable on the VID on screen menus Other parameters can also be configured with DLB Module Selection Connect DLB to the vehicle as you normally would The Driver display should be listed in the Module field under the Detected Modules tab NOTE Use the IC4 interface cable You may need to pull fuses to prevent other components from communicating on the data link so DLB will connect to the VID successfully Select the Driver Display Serial Number under the Select Tab internationals Diamond Builder E gt ew Tons DEBRA amp nona Tes bench Seket Features Carpagn Messages Joanen changes po Detected Dente Driver Displays 3 ral heiwetenin 71939 Bee Ursvetraim 1193 v Bikes Spaten Contvolier Tustement Cluster Controller Deiveteain 41938 esveteain 11082 Computer ire Preasure Controller Drivetrain 71535 state mers O rene ope EN E A ston oath 132 Features The Driver Display feature tab can only be viewed when a Driver Display or a VID Template are selected E gt ew Tons Daemer S F
80. ing on the temperature gauge When observing the gauges in diagnostic mode a gauge may momentarily dip to 0 This occurs because of the high update rate required by some gauges and an update may occasionally be missed The speedometer and the tachometer are most susceptible to this anomaly because of their high update requirements This is a normal condition and is not an indication of a defective gauge Diagnosing and Clearing Fault Codes DLB will display fault codes generated by most modules communicating on the J1939 CAN data link when DLB is in the Diagnostic Mode Click on the diagnostic icon to enter diagnostic mode To erase faults click on the erase 2 icon A window will pop up allowing you to select the module s with faults you want to clear Select the Modules to Clear Faults From T Modules hitachi CAT ESC IT vith NYM Clicking will clear all codes stored in the module s selected in the window above If fault codes are still active they will re populate the FAULT screen The user can decode diagnostic fault codes directly by selecting the Faults screen See the attached example tenetis Samar oes Panel Cu erar fs e B os esos one aea aa ale driver channel 9 Step Relay Ced an s pen cir MOD Body Com 1 draver channel 4 Teasles_vateer Jela Od Open Ce
81. ions of the VIN configuration files are loaded the status bar will indicate that the system is resetting The vehicle is now programmed Tele advanced Features Fas Connectors Sina Center nell hater T VIN Name Status Description d on 11 42 Notice that the Status block is empty After a vehicle has been programmed the user must connect to the Internet and launch the Diamond Logic Builder software Connecting to the Internet will allow the Diamond Logic Builder program to save the revised VIN configuration file in the archive at Navistar The Diamond Logic Builder program will become inoperative after three days if the user does not make connection to the Internet and allow the automated upload process to take place Likewise the user must make connection to the Internet for an upload if more than seventy five vehicles have been programmed in less than three days Navistar suggests making connection to the Internet at least once a day if the user has programmed a vehicle The upload can be started when connected with the Send Pending History selection from the File dropdown menu NOTE It is highly recommended that you print the vehicle configuration whenever modifications are made These modifications include but are not limited to adding deleting moving or modifying switches features advanced logic or
82. ir Solenoid Module views as well Seton ows nario n tent uu Reate uim lina rem oo Pets ousus ond led ond Signals Tab The Signals Tab allows the user to view detailed information about each electrical signal that is available for use by Navistar engineered features and by Advanced Logic if applicable There are 5 sub tabs ESC Signals Custom Master List Watched and Graph displayed below the Signals Tab when it is selected The upper section of the Signals Screen displays all signals associated with the selected vehicle The lower section displays if applicable associated ladder logic as it pertains to the selected signal from the upper screen E Internationale Diamond Logica Auilder Tie Wen Tk feb PL EELA IO eo 2 fr Peer ee ge Pester Le led ms 69 eee iie Es Si Simal 1600 13 pagita gt Sagnat Ioud ke Seconsory Als Sensor om Signal 1600 16 Analog 180018 s Voltage Rew Signal 1010 Sicmal 4600 20 agutal flash ie rec SII 1500 2 pagita swa ark eke Taig eigual 19 trus che 19 une accessory ignition posiciono Notice in the screen below a help mess
83. istar icon All of the other above listed directions will apply The Vehicle Configuration History Requests screen has two additional buttons Remove Selected Requests and Work Online Pressing the Remove Selected Request button will simply remove the selected VIN request from the list Es vehicle Configuration History Requests t3 vm Requested k pes 22520230 Selecting the Work Online button will allow the user to work online or offline Working online means that the user is connected to the Diamond Logic Builder program resources at Navistar through the Internet E Vehicle Configuration History Requests Wesel actae Eror esane X 22521238 Reges Renove senene woane The signal icon will indicate a broken signal in the Toolbar button Menu Bar File drop down menu and the Work Online button when DLB is being used offline i Broken signal The user can also get the vehicle information by simply connecting up to the vehicle This is the most accurate way If the user does not have a version of the vehicle s information already connecting to the vehicle will automatically read the information contained in the ESC BC If the user has a version but the vehicle is at a later revision click the Get Data button to read the latest configuration from
84. jen sur IE ire re power com ovas cad ABS actave event Signal view when the output pin command is clicked m Tie Ve Mende Tode Dens Eng DW 5 ejecccs amp 1 sese Aceanees Loge Festus Connectors SU Panes sce gt Fok warhed oe Usted sesser essor EI pre saree T Crin ze Signal 1600 10 Ta Y me ESOS son iic mur ee tiu soris met wa ie edicit Sigel 14 primery Senor ue Signal 1600 15 Anales I Y nni Becondacy ase sensor vay mal analog I Y See Weighs Tern Signal dial hiona Bue we fig weh dem saris att vet las Pav SI ees TT To unselect an output pin simply hold the Control key and click on the pin Alternatively the user can click on another VIN or template T on tar Mb amy ejes goon 2 B e Advanca Loge Faks sepa Carter Pani Messages Esc ia a 2 nones rams remote Power Modue 1 ej Te bi e These functions apply to the ESC and A
85. link Remote Power Module 1 2zSBody Builder J v Engine Controller Oprivetrain 71939 v 58 Gauge Cluster 23Drivetrain 31939 Global Broadcast Nessages 2170 Olswitcn First 6 ack Switch Module Ls switch co Front Passenger Door Module Door hv Driver Door Module two door or l30 9witch amp Door v De Right clicking on any of the modules will open a drop down menu that may provide additional options for that module Options that are grayed out are not available for the selected module Module Data ink Update Module Remote Power Module 1 UPdate Modul er Engine Controller Ge Get Module Data m 01939 Gauge Cluster Remove Medio mones Global Broadcast Messages First 6 Pack Switch Moul Front Passenger Door Modul Driver Door Hodile twe do usd Door n Door Door XIXISISISISIN 32 The headings are listed below Name Description Update Module Update Navistar software on the selected module Ea weds Des Read the selected vehicle configuration from all programmable modules Remove Module Removes the selected module Change Module Changes the module password Only if the module has Password password feature Program Module Writes the current configuration to the selected module only Reboot Module Reboots only the sele
86. m Navistar One or more features have been added or deleted from the vehicle One or more programmable parameters have been modified Advanced logic has been changed added or deleted ESC BC is being replaced Only VIN files may be programmed into a vehicle Templates must be applied to a VIN file saved and then the updated VIN file may be programmed into the vehicle NOTE Prior to attempting to program the ESC BC Insure the battery is charged to a least 13 Volts the key is OFF and the dome light or park lights are on Connect the Vehicle to the computer using an interface cable Select the Computer link icon in the toolbar ap Verity the connection is established by checking that the icon in the lower right corner of the screen shows the link to the vehicle is connected NOTE If you are programming a replacement ESC BC a message will appear warning that the ESC BC Serial Number of the Selected ESC BC and the Detected ESC BC do not match Click OK to allow DLB to change the Serial Number on the selected VIN This will marry the new ESC BC Ser Number to the ESC BC and update the VIN database in the Navistar system Program Click the Program icon The system will load the VIN configuration file into the vehicle The status bar will display the slider bar showing programming status 0000 NOTE Do not interrupt while the program is loading Once all required sect
87. m the original VIN and make the parameter modifications to the template The template can be applied to the VIN and then programmed in the vehicle Once a change to a programmable parameter is completed the template or VIN the configuration file must be saved and then programmed into the vehicle for them to take effect NOTE It is highly recommended that the vehicle configuration be printed whenever modifications are made to VIN These modifications include but are not limited to adding deleting moving or modifying switches features advanced logic or outputs inputs on the connectors The printed vehicle configuration should be stored with the vehicle for future reference in diagnostics repair and modification or re programming SECTION 13 How do change switch gauge and pin out configurations Moving Center Panel Switches Switches on the center panel are generated when programmable features are added to the vehicle on the Feature or an advanced logic template with switch features or custom switches is applied Switches can be moved to different locations with a click and drag action Sin soa ge Fou Si RF Sa In the illustration below the MASTER SW was moved to the lower bank by a click and drag action Holding the cursor over a switch or blank invokes a pop up object description window It now shows Plug No Switch for the end switch of the upper bank 89 Moving switch locations
88. n 118 APPENDIX A How do install and uninstall the Diamond Logic Builder software INSTALL Minimum system requirements to load and run the Diamond Logic Builder program Pentium III class processor or greater 500 MHz processor or faster Windows 20008 or greater 256Meg of RAM minimum 512Meg recommended An Internet connection through a dial up modem or Ethernet connection An RP1210A device preferably the NAVCom or NAV Link Interface cable Other interface cables MAY work with the Diamond Logic Builder program NOTE Navistar suggests the use of a Pentium IV processor with a minimum speed of 1GHhz for best performance Improved system performance will occur with the installation of increased RAM It is strongly recommended that all Terminate and Stay Resident TSR programs like the Quicktime program CD player programs or Pocket PC programs be terminated prior to loading or starting the Diamond Logic amp Builder software These programs interfere with the efficient operation of the Diamond Logic Builder program and can cause errors reading and programming the ESC BC NOTE Before the on line version can be installed the disc loaded version DLB Fleet version must be uninstalled The Diamond Logic Builder program can be installed from the internet at http evalueb internationaldelivers com servicetools dlb Choose the Install DLB hotlink on the left side of the page and follow the installation instr
89. nformation The engine also receives commands for cruise control clutch and brake status and engine fan control from the ESC BC Electronic Transmission Controls The transmission controller communicates gear position transmission oil temperature and warning light status with the electronic gauge cluster on the drive train J1939 data link Anti lock Brake System ABS The Anti lock Brake System prevents wheel lock up during vehicle braking events The system communicates with the ESC BC and the engine controller to limit engine torque disable retarders and control the ABS ATC and trailer ABS warning lamps in the electronic gauge cluster 10 SECTION 4 What is the Diamond Logic Builder program The Navistar amp Diamond Logic Builder software provides the ability to program diagnose and simulate features in the Electrical System Controller or Body Controller ESC BC module on the Industry s First High Performance Trucks The Diamond Logic Builder program allows users to configure switches the gauge cluster and the parameters that are programmed in the ESC BC The Advanced Logic capability in DLB is covered in a separate manual Advanced Logic provides the ability to write custom features beyond what is offered by the advertised feature codes It is not usually offered at the Dealer Level and is primarily intended to be used by Body Builders Dealers do have the ability to view and diagnose Advanced Logic when it has been i
90. nstalled on a vehicle E Internationals Diamond Logie Builder Tie Wen Ta feb 098 3 aere Fus Sans emer eme ia s OPTUS sen sta tne Concrslier 11999 16088858 Gauge Cluster ashricecrein 71938 Broadcast Messages 7170 Deitch Door 3 a ns Meneses rti Fires 6 Seiten Module Door gt iver Dave Saale Dave 11 SECTION 5 How start the Diamond Logic Builder software Locate the Diamond Logic Builder program shortcut icon on your computer or select it from the programs list accessed from Windows start menu Double click the Diamond Logic Builder program icon to Start B Diamond Logic Builder After a few moments you ll see this logo NOTE Depending on several variables processor speed system memory updates the load time can take a few minutes Java 6 Java WEB START Sun After a few moments the following Navistar message will appear Diamond Logic Builder Chechna netwerk Nouvillbs prececuesi the eter peeebio re the law if you ilegaly access ater nage decies or destroy ne compter sin aeta cr Tack amd
91. ntrols Anti Lock Brake Module AWARE Vehicle Intelligence Module Electronic System Controller ESC Body Controller BC The Electrical System Controller Body controller is the main processor or heart of the multiplexed electronic system It is mounted inside the cab under the dash near the kick panel on the driver s side The ESC BC receives inputs from driver controls sensors and switches providing outputs to vehicle loads gauges relays and remotely mounted modules Software to control a vehicle s specific electrical electronic features and components is programmed into the ESC BC using a computer and the Diamond Logic Builder Fleet program Esc BC Remote Power Module RPM Remote Power Modules serve as gateways into Navistar s electrical system Body Controller ESC programming allows modules to be programmed to control many different types of added body equipment The base package for integration includes a module which contains six 20 amp outputs for controlling lights or other loads required for a vehicle s application up to 80 amps total Remote power modules may be controlled using pre engineered features from Navistar or special customer developed features created using Advanced Logic in the Diamond Logic Builder program Remote Power Modules also include 6 inputs that can provide remote switching and feedback capability Remote Air Solenoid Module RASM or MSVA Through the development of a family of
92. ocations There is some latitude to relocate some signals to different connector locations on the BC ESC and the Remote Power Modules This capability is limited to relocations that are configurable and are permitted by your DLB programming level DLB will generate an error message if you try to move something where is not permitted To move a signal drag and drop it from its current location to a different vacant location Depending on your permission level the move will be successful or you will receive one of the flowing messages Pin Mapping Error Eee or Template Pin Assignment Warning You are changing a pin assignment on atemplate Pin assignments are not supported when applying template The pin assignment wil be changed in the template but wil not be copied when you apply the template Do you vant to make the assignment anyway 7x7 You may also have a new message appear on the Messages Tab that will advise why the move is generating an error Fb ves Took Danes fep etna how Tenet D BAS A ejerce sees rere ras emacs sind arare caer cancun vessel for Inge Pit mum Signal Eline S 0 DOUT 10i GenTypel requiras by Sianal Mapping an was I Neuer Te jeron mg teres re is sect SE
93. ogic Builder program user Description Displays the logic description Unit Unit that the variable is displayed as Seconds on off eic Watch Displays the watched not watched selection icon The unit of the raw data value used by the system This column Cig Unit would normally not be displayed since it is of no use to the Diamond Logic Builder program user Name Displays the signal name Find Matches Use to find matches anywhere on the table and bring them to the top of the screen Clear Matches Clears the find matches function and puts the screen back to the currently sorted column format 57 ESC Signals Sub Tab All signals programmed to the selected VIN will be displayed under this tab Sekt Features Fas corr Pandi message ase thes Staph nme sorat jene sinai tpe Cruise Rov 1600 13 x lee tiny Korn S Siml x Resin tele Siga Primers Mir Sensor tem Sign 1000 15 E Sewing Mir sensor sev Signal analog mpat fv Right Tur Sipel Seiten 1 m i let Turn lew t duse Voltage Sigrar E Sigel lem m pigita Te To res ism ni putari mms
94. ogramming and diagnostic functions for the end user This Diamond Logic Builder User s Manual describes the new software in detail and shows how to use it to maximize the efficiency and effectiveness of The Industry s First High Performance Truck s8 electrical system integration SECTION 2 What is Multiplexing Multiplexing is the concept of transmitting multiple unique electronic signals over a pair of wires Multiplexing allows these two wires to carry electronic data that can control a variety of electronic equipment The number of wires needed to connect components is greatly reduced which offers better reliability and improved vehicle uptime Although limited multiplexing has been used previously by Navistar the introduction of The Industry s First High Performance Trucks has fully exploited this technology Multiplexing is used by the following systems ENGINE TRANSMISSION ANTLLOCK CONTROLS ACCESSORIES ELECTRICAL REMOTE SYSTEM PANEL POWER CONTROL CONTROLS SWITCHING SECTION 3 What are the available components of the multiplexing system The multiplexed electrical system on The Industry s First High Performance Trucks amp consists of the following standard or optional components Body Controller Electrical System Controller Remote Power Module s Remote Air Solenoid Module s Electronic Gauge Cluster Rocker Switch Packs HVAC Controls Engine Controls Transmission Co
95. on the cluster If there are vacant switch locations on the cluster a switch from the center panel view can be relocated to some of those locations To accomplish this click on the switch in the Center Panel view drag it to the Cluster tab wait for the Cluster view to open and drag it to the vacant switch location Switches can also be moved from the cluster to vacant locations in the center panel NOTE DLB will only let you move a switch to a configurable location NOTE Any switch located on the cluster will be activated with the key in the off position This provides a risk of running down the battery if the switch is left on Sania Diamond Logic Bue TR aby Tek BAAS jae rg 20 x Typical Vacant BN Location E Moving Gauge Locations The Cluster Tab and on some vehicles the Center Panel Tab allow the user to view the vehicle cluster gauge and warning light arrangement as populated by the features enabled in the vehicle configuration The gauge positions identified with a blue circle are for optional gauges When installed these optional gauges may be moved between these four locations All other gauges and warning lights have a fixed position Full view of this screen is accomplished via movement of the horizontal and vertical scroll bars i mx Gres Daran agi sw Tek B Bae aw E 20 E 91 Moving signals to different connector pin l
96. once per vehicle It is suggested that only one template be used on a vehicle therefore eliminating the chance of using resources more than once There are two options available to create a template The first option allows for the total creation of a new template for this option click File and then New Eslinternationat Diamond Logie But Bie Ede advanced logc Tools Dk Close The following screen will be displayed Revert E odere Se che Directory Irom cha et ca imc vehic EN rink Gener v Work Online E 72 aso busta sta um m onal Drakes edule AS prm Engine Enter a Template Name and select the applicable ESC BC Transmission Engine Brake system and AWARE module if applicable Click on OK The template should now appear under the select tab NOTE The new template name must be 1 16 characters The sixteen characters may not include spaces or special characters except that the underscore symbol is allowed If the name exceeds sixteen characters or contains spaces or illegal characters you ll receive this error message qur The second option is to select an existing template or VIN This will allow the creation of a template from a template or VIN that already exists This feature expedites the creation of a template if the new template
97. ot being used for other applications before removing it Find and select the Java Program and click Remove ano tiet man Fev ome sean see r 205 nen creena s0 lore teneis ime mim Boch APPENDIX Acronyms ABS Anti lock brake system Ampere Automatic Traction Control Body Controller Replaces ESC in most 2007and newer trucks BOC Back of Cab DLB The Diamond Logic Builder software EGC Electronic Gauge Cluster ESC BC Electronic System Controller FET Field Effect Transistor FR Front GA Gauge GND Ground HVAC Heating Ventilation and Air Conditioning HYD Hydraulic VO Input Output IGN Ignition INTUNE Trademark for Navistar s diagnostic software ISIS Trademark for Navistar s website that provides service and diagnostics information MSVA Modular Solenoid Valve Assembly also known as RATM in other areas Power Distribution Center Random Access Memory RASM Remote Air Solenoid Module ROF Rear of Frame RPM Remote Power Module RR Rear SW Switch VIN Vehicle Identification Number VSS Vehicle Speed Sensor 124 APPENDIX Contact Information Navistar Inc maintains a customer service technical support
98. output NOTE If you are having trouble with outputs not turning ON or OFF as expected check to make sure those outputs are unlocked Notice how the name PwrMod1_Output2_Cmd is highlighted in yellow when selected If an output is selected by clicking on the name the pin in the connector graphic will also highlight When an output is selected this way it will also automatically be selected in the signals tab view This can be very helpful if you are not sure what feature code controls particular RPM output Selecting an output while holding the Ctrl key down will unselect that output and turn off the yellow highlight Input connectors like RPM_1_J3 shown below are represented much the same as output connectors However names are handled a little differently Each pin of an input connector can be programmed in the ESC BC to respond to either a 12v signal or a ground signal The ground signal is always listed closest to the connector image in this 103 case Air Sol 4 is the ground The lock works the same as it did on the output connector The input connector will also show the addressing note the red jumper wire between pins 1 and 2 Jumper wires on the input connector determine how an RPM is addressed Addressing is extremely important RPM input connectors should not be moved around Doing so will move all inputs and outputs programmed to that particular RPM RPM 1 J9 work Lte Tien
99. outputs inputs on the connectors The printed vehicle configuration should be stored with the vehicle for future reference in diagnostics repair and modification or re programming 95 SECTION 15 How do diagnose electrical problems with Diamond Logic Builder The Diamond Logic Builder software can be used to aid in diagnosing and troubleshooting electrical electronic system problems Before proceeding with diagnosing and troubleshooting there are several important steps Verify the Problem Operate the complete system and list all symptoms Is the complaint due to misunderstood customer selected programmed parameters Gather Information What happened and when Under what conditions When did the symptoms begin What else occurred at the time Check Diagnostic Trouble Codes Do the logged codes correlate to the symptoms and probable causes Were the codes logged repeatedly Preliminary Checks Perform a thorough visual inspection Are any wires loose or corroded Are there damaged connectors or pins Are all components installed and installed correctly Check to make sure the vehicle batteries are at 75 state of charge or higher Make sure indicator lights are not simply burned Check References Check all relevant service information including circuit diagrams and diagnostic charts When diagnosing a vehicle using the Diamond Logic Builder software the first step is to connect the system to th
100. placement ESC Rocker Switch Packs RPM 7 50 102 103 104 106 124 Select Com Link 15 Select 28 29 30 79 96 Sessions 141 Shortcuts 26 Signal Status 99 Signals Tab 56 57 100 103 134 Simulate 105 Simulate Mode Switch Pack System Controller Tabs 18 28 29 78 Template 21 26 30 34 36 43 72 73 74 75 76 77 78 79 81 83 86 88 Toolbar 18 26 96 129 Tools Dropdown Menu 15 Transmission Controls 10 Triggers 115 116 Troubleshooting UNINSTALL Use Default Variable List Vehicle configuration Vehicle Configuration 26 27 69 70 View Dropdown Menu 22 VIN 30 31 32 33 34 69 70 73 79 86 88 94 124 Watched Sub Menu Watched Sub Tab Work Online 75 84 88 111 112 135
101. plays the features available in a list form The Make Session button Create a daonostics season of signals associated wh the selected features The Make Session button can be used to create a diagnostics session from the selected feature and will display the signals that are related to the feature Refer to the Using Make Session section in Chapter 15 to select WATCHED Signals This is very helpful when trying to select signals to watch while diagnosing a feature 41 Feature Sub Tab Listing pesi m EAR SHIFT CONTROL TRANE D ja ESC II PRESSURE COMPRESSOR L Est PROC ATR PRESSURE oss Tit PROC TRACTION LIGET KOT TATIER ial XS mov ES iier H jossso14 PROG FARK TRAKES W IND LIGHT 0595016 ESC PROC ENGINE EXEATST BRAXE n PROG ENDE RAI z Features Sub Tab Column Headings The Features Tab screen contains seven column headings which are adjustable in width The columns are selected from a Dropdown menu Placing the mouse over the feature bar and right clicking will display this Dropdown menu in addition right clicking the Find Icon will do the same thing The menu is listed and defined as follows v Feature Description v Installed Sort matching rows to Clear matches Name Description Features available for the selected v
102. r is escription displayed in this column Raw data value used by the ESC BC software This column CFG Value would normally be turned off as it is of no value to the average user This is the unit of measure for the raw data value used by CFG Unit the ESC BC software This column would normally be turned off since it is of no value to the average user Set With Template When checked the programmed parameter value will be set on the vehicle when the template is applied Sort Matching Rows to Top Used to find matches anywhere on the table and bring them to the top of the screen Clear Matches Clears the find matches function and puts the screen back to the currently sorted column format As with other headings when left clicked the columns sort their lists in ascending or descending order per the heading s parameter The following screens illustrate the sort function described Depending on the column selected information is sorted by the column s parameters All of the screens apply to the vehicle chosen from the Select screen These are from the Features screen programmed parameters window Parameter Wipers Lo Current a Wipers Hi Current Parameter 15 Wehicle Speed Xin WL 0 Wehicle Speed Hax WL 84 999 Wehicle Speed Filter Param 255 Wehicle Speed Alrm Ty Param 0 Stop Override Kazard Enabled Parameter We RutoLock Speed 1s BE R
103. r set variable sod True when the variable is used in a logic block or the mapped signal is used on the vehicle Description Custom description the user has given to the custom variable Signal Value The system name for the selected signal Unit Uni of measure the variable displayed as seconds on off etc CFG Unit The system unit of measure for the selected variable Signal Description Description for that variable no text in this field the parameter is an internal value Writable Whether the user can write to this value or monitor or use it to drive other features Enabled On Truck Checked if the variable is enabled and used on the truck Find Matches Sort Matching Rows To Top Find Matching Words in the Selected Screen This is the same as left clicking the Filter icon Clear Matches Clear Matches 39 Variable List Logic Blocks are built using the inputs and outputs of the associated modules in the Advanced Logic Tab Clicking and dragging the inputs and outputs to the left hand side of the screen allows the user to build what is known as ladder logic Overton Durgun mente ener prm O state faber Drim nase D cione a
104. r switch will show yellow in the center panel view This tells you that you have put the switch in an illegal state Turn OFF or unlock the individual switch signals in the advanced logic view of signals view before you continue with the diagnostics or simulation with the Center Panel View Diagnostics in the gauge cluster view When the gauge cluster view is selected in diagnostic mode the movement of the diagnostic mode gauges mirror the movements of the actual gauges Therefore for example if the fuel gauge does not appear to be working you can check the gauge cluster view and see if the signal is driving the diagnostic mode gauge If the gauge in the diagnostic view is working but the actual gauge is not follow the Navistar troubleshooting guide to complete the diagnosis By placing the cursor on the outer ring of a gauge and clicking the left mouse button the user can override the actual gauge signal This forces the gauge to the reading indicated by the cursor location In the illustration below the Tachometer has been clicked at the 1300RPM mark eese Fern Fe ts Sera Gere Ct eae Gauge Cluster View Also double clicking in an area around the center of a gauge will bring up text box in which a specific gauge set value can be entered The gauge should follow the diagnostic gauge setting If the gauge does not follow the diagnostic gauge then follow the Navistar troubleshooting guide 108 Gauge cluster after double click
105. rameters Z Switches amp Gauge Locations ppl Selected Temples After applying the template the selected vehicle displays Unsaved Changes in the Status column pau Side ei tet 1 Chenge 59004 79 pom lummawssnosu NOTE It is highly recommended to use the Connectors Signals and Features Tabs to verify the accuracy of the pins switches and programmable parameter changes the user has made Select the Save Changes to Selected Vehicles icon Es International Diamond Logic Fie Edt Advanced Logic Tools y Get Fiom History D Template Ctrl M ve changes to selected vehicles Set Vehicle Directory E Export Bernt vehicle chine Print Genera pT Workonine Close Or click the Save icon 78 SECTION 11 How do add or remove a feature Go to the Select Tab screen and select the template or VIN to which the feature is to be added or deleted Eris bcd Tage ier XS See ec S de a at oe e Es com Sena ceo Gut en Desens Seketesetice Detected 3 Unzaved Changes 59094 elven DID Hanval DLB Tutorial DLB Manual lei 147
106. ration A checked box indicates the feature IS installed in the vehicle s configuration An Unchecked box indicates that the feature IS NOT installed in the vehicle s configuration The Added with Template column provides the option to include features in VIN configurations when this template is applied A checked box means the associated feature will automatically be included in all VIN configurations that have this template applied to them An unchecked box has no effect on the template The Remove with Template column provides the option to remove features from VIN configurations when this template is applied A checked box means the associated feature will automatically be removed from a VIN configuration when this template is applied to them The listing of features may be sorted in multiple ways Placing the cursor in any of the column headings followed by clicking the left mouse button will cause the entire table to be sorted in an ascending or descending order as defined by the column data on eil Tok DU B4 els E Selec Advanced Leak Foz Connectors anak Certe Columns Have Been Sorted UTI By Feature Number virens fro SIT ir 0595007 EST PROG AIR PRESSURE W AIR COMPRESSOR H EH H 0595014 PROG PARK B
107. rnationale Diamond Logie Auilder Tie Wen Tk feb OD BAS E E advice Features Fus cores Sande core Custer es ae 59 Sepe ete 21 rs ies penas 103 3 ASRS Dota stus Select Tab Column Headings Vehicle data is managed using the Select Tab screen Right clicking the column headings will display a dropdown menu showing the column selections available A check mark indicates the column is selected and will be displayed no check mark indicates the column is not selected and will not be displayed This is true for all Tabs except Faults Connectors Center Panel and Cluster which are data displays without selectable inputs Select Advanced Logic Features Faults Connectors Signals Center Panel Cluste VIN Status Description HTM pi n joes ESC Serial a v Configuration Version Status Base Version Model Data Version Last Changed By Last Changed Date Description usui Clear Matches NOTE Left clicking the filter icon will open a search box that can be used to search for any words in the program or parameters Find Select Tab Column Headings Defined The top portion of t
108. s capability is restricted to Level Ill users The Advanced Logic Tab allows users to view logic blocks The screen has four main parts At the upper right is the Advanced Logic List described below Below it is the display area Shown is the most common display mode Ladder Logic At the upper left are the Variable Selection tabs described below Below the tabs are the variable listings International Diamond Logic Builder Fle Edt Mem chareedlage Tonle Hep DB BAYS fim 12 a E eee Advanced ck Features coner Sigels Creer Panel Messages um eemper uer alternating lights Ladle nager seo Ato Tare Netal Pak Bede be Jae out Th Side Mit out Li ste fy Gin Vel Senso out smi onrar Fab error Caston onze ere nig weg su su vag cut ie wag ina pem nuper em 09 eft rig mag EMI Outport Cu vta vas error Auto Trans fu Sibe pil pak Robe x Lood au otE out em aston Sen een s variatie sabast
109. ssential that the user inspect the STATUS of system signals being tested to ensure that they have a value of zero If any of the values are greater than zero then go to the FAULTS Tab and look for diagnostic trouble codes NOTE Many signals that have bad status such as the HVAC thermistors no longer have related fault codes To quickly find signals that the user wishes to watch use the search utility that is found in the upper left corner of the Signal screen or the My Variables screen in Advanced Logic Gant saved Ng so La Bion isi ET ae Numa fm TS enr Trina Lem honing E i feed tet 2600 10 igital T ime Eo Loos PF se reri moe or inar bei eee By observing the data in the VALUE column the user can monitor the value of selected signals ON OFF signals are represented by a check box where the signal is ON when the box is checked Also observe the UNIT column to see the unit of measure associated with the signal value a acri ere s coru Sob core Panel eae isc amas rose Lat Wand craon Sev Turn Sia ugs ime Smite Yate unt tone dei ener T M is VETT PET Seats e LIC PET S
110. taus Ex ET Turn Co mort Forcing Signal Values In addition to monitoring signal values the user can also force signals to a predetermined value For example the ACCESSORY signal can be forced ON or OFF just by checking or un checking the box in the value column on the ACCESSORY line The accessory voltage is not actually being forced ON or OFF but from an ESC BC programming logic standpoint it is Therefore all the features or Advanced Ladder Logic that use the ACCESSORY signal will respond according to the ON OFF state of ACCESSORY Please note that once a signal is forced to a new value the LOCK Icon in the lock column will show as locked Once locked changes by external 99 inputs such as switches or sensors will be ignored In order to restore the signal to an unlocked condition place the cursor over the LOCK Icon and left click a single click now the signal will respond to normal system inputs and outputs You can also unlock all locks by taking the DLB software out of Diagnostic Mode You will have to return to Diagnostic Mode to continue diagnosing Signals and Custom Logic Another diagnostic check available in the Signals Tab allows you to look at Custom Signals and Ladder Logic In this example look at Out 1 and ISW 1 i EIN Ur Et arees lege Teds Damus 4 6 arco as ie armrest toge resorts cree mdr ce reret se SES Grm trs lca ip re s
111. tection function The purpose of this screen is to provide a quick look at which electrical system modules are communicating on a data link or should be communicating on a data link Selecting the Detected modules tab will display the modules that are communicating on the Power Train J1939 Data Link Selecting the Inferred Module tab will display all modules that are expected to be present in the configuration of the vehicle but are not communicating Modules that do not communicate on the Power Train J1939 Data Link communicate on one of the other data links will have a blank in the detected column Currently the system accurately detects modules that are connected to the power train J1939 data link Modules that are not but should be communicating on the Power Train J1939 Data Link will have an icon in the detected column See the Module screen below NOTE The Sniffer function in SeviceMaxx does a better job of identifying items talking the data link Fle Est Men ident Tee Dirstis Heb DH 4 Amon x Bla de 7 amp Fats center ond Cus tot sume 79 tss Date nk in contou Geet Rex Poser 1 225809 fuller 55 Y Tagine Comtat Ler Obrivcersin 7 eansaiasien Contzollee 12535 Li privesran Y 5 Gauge Citer fictvecrata
112. ter Panel Tab CF Model Trucks Cluster Tab Column Headings 29 30 36 39 42 57 68 Connectors Custom Signals Sub Tal Diagnose 4 23 47 84 96 97 Diagnosing Diagnosing Fault Codes Diagnostics 22 27 36 10 Dropdown Menus Edit Dropdown Menu Electrical System Controller Electronic Gauge Cluster Engine Controls ESC ESC Signals Sub Tab ESC Sub Tab ESC BC 10 11 34 46 ESC BC 124 Faults Tab 7 Feature 4 42 43 46 73 79 80 82 83 86 87 Features Tab 41 42 43 44 45 46 79 85 Filter Icon Gauge Cluster Get Data Graph Sub Tab Graphing Gauge Locations Help Dropdown Menu HVAC ICAP Icons INSTALL Install and Uninstall Interface Cable 10 48 57 98 Ladder Logic 95 36 100 105 106 Logic Block 35 36 37 40 72 94 106 Make Session Master List Sub Tal Menu Bar Messages Tab 19 65 66 68 Module Detection 110 Move Switches 89 90 Multiplexed 4 6 Multiplexing 4 5 6 NAVCom 5 119 NAVCom 16 NAV Link 5 16 119 Override 2 105 107 41 43 48 81 86 87 94 20 29 43 44 46 82 87 Parameter Parameters 94 96 Program a Vehicle 76 85 94 Programmable Parameter21 43 78 82 83 85 86 87 88 Programmable Parameters 81 87 Programming 4 25 27 36 75 84 88 PT s Remote Air Solenoid Module Remote Power Module Re
113. the currently sorted column format Selecting A VIN When a VIN is selected the Advanced Logic Connectors Center Panel and Cluster tabs will appear Edt Advancedlogic Diagnostics Heb lect Advanced Logic sms pem i VIN aammsaarxssoassos joes trucking ail Right clicking on a VIN will open a dropdown menu with options that are also available in other areas on the DLB menus This is available as a convenience to the user internationals Diamond Looc Buller Edt Vew Adancedloge Toole Dagnestcs Help Eding DH EAA 5 9 Prom RA Sect Advancedtoac Features Faults connectors Sonais Center Pane Custer Caman messaoes e sess Jost Detected E pata verson 31 In addition when a VIN is selected a list of the modules programmed on the vehicle will be displayed in the bottom part of the screen When you are connected to a vehicle this screen will display if the module is communicating with the ESC BC Select advanced Logic Features Faults Connectors Signals Center Panel Custer T VIN Name Co Status Description 1 52045305 21 Joes trucking v 21 Module Address Data
114. uctions After the applications are installed DLB can be started by clicking on the Launch DLB hotlink on the left side of the page 119 The Diamond Logic Builder program may also be distributed on custom CDs The installation will auto run from the CD after insertion It loads the program and supporting libraries The CD has a Setup Wizard that simplifies the loading of the Diamond Logic Builder software Builder 15059 Setup Welcome to the Diamond Logic Builder Setup Wizard This wizard wil guide you through the installation of International Diamond Logic Bulder 15059 Tt is recommended that you close al other applications before starting Setup This wil make it possible to update relevant system without having to reboot your computer Click Next to continue menu allows the user to choose what parts to install This includes the Java runtime environment and the Diamond Logic Builder program 120 Diamond Loge Dulder 15059 setup SES CCheck the components you want to nstall and uncheck the components you don t want to instal Cick Insal to start the instalation Description Hover your mouse over remanent En see ts descriptor Select components to instal Diamond Logic Builder Space required 92 5 First time users will be prompted to fill in the information in the pop up User Authentication dialo
115. ull detail The display has the same information contained in the Long Message column listed item iS es SS 218189 6 cetbata ue CU iuratio Error Data valie esed by Feature 036150 cod ck CR 21 versen L for pale Ch Eugen Mecanism i pod jue When haere ue m XLI x Types of Errors What do they mean Some of the errors seem to be somewhat cryptic at times but listed below are some examples of error messages and what causes them Feature 595xxx and Feature 595xxx conflict This error is generated when attempting to add two features that conflict with one another For example if the user tries to add 595259 a feature for normally closed solenoids and feature 595297 a feature for normally open solenoids this will generate the error shown below because the two different types of air solenoids are not compatible at the same time s nuege re nens rk etra cad Ines i ks d me Feature 595287 and feature 0595253 conflict Error XXXX value required by feature 595XXX isn t provided This error is generated when parameters that are required by a feature are missing For example this error will be generated if the user tries to add 595179 ESC BC Programming for PTO without adding a feature that would indicate what typ
116. v Ly test vi z mi inate Male Detected infineon S priwetresn d sse watchs Gobel Broadcast Mesasges DBwitch e Doo i xS EBERT ae ae x E Go to the Features Tab The upper portion of the screen lists all possible software features that have been engineered for the ESC BC With a VIN selected the listing is organized in three different columns The Feature column identifies the software part number for each packet of software code These packets are referred to as 595 codes because the part number always starts with those three digits 595XXX The Description column provides a short text description of the feature The Installed column indicates the installed status of a feature for the vehicle configuration A checked box indicates the feature IS installed in the vehicle s configuration An Unchecked box indicates that the feature IS NOT installed in the vehicle s configuration NOTE A grayed out box with a check mark means that the feature is active but cannot be changed with the current user s permissions With a template selected the listing is organized in five different columns The Feature column identifies the software part number for each packet of software code The Description column provides a short text description of the feature The Installed column indicates the installed status of a feature for the vehicle s configu
117. vanced Logic Tab headings and two functions They are listed and defined as follows v Logic Block Proprietary v Description v Date Edited v User v active Find Matches Clear Matches Name Description Logic Block Logic Block file name Sets up a check box that allows the user to choose proprietary format Caution If the user makes a Logic Block proprietary then diagnostics are restricted to the individual that created it Therefore a vehicle with Proprietary Advanced Logic that is set to proprietary will not be easily diagnosed or serviceable by Navistar dealers See the Diamond Logic Builder Software Users Manual Advanced Logic Programming Level 3 Permissions for more information on proprietary logic Description Logic Block description Date Edited Date created or edited User User ID that created the Logic Block ciue When checked the Logic Block is included in the vehicle configuration Find Matches Finds selected words in titles of Logic Blocks This is the same as left clicking the Filter icon Clear Matches Clear Matches 37 Display Area Once an item in the logic block list is selected the left hand display area will populate with a ladder diagram of the programmed functions The ladder diagrams are created and may be edited in this screen if the user has Advanced Logic permissions mem sies sies rd
118. will only have a small subset of the Master List of signals Use the SEARCH utility to find the signalss in the chosen sub tab that the user wishes to graph or record Enable the signals to be watched by double clicking on the eye lid Icon next to the desired signal When the eye lid changes to an open eye the signal is selected Open the Watched Sub Menu item to see a listing of selected signals For this example Bias_Voltage_Raw_Signal Highbeam_Signal and Flash_To_Pass_Signal have been selected to watch eI IE BAF Edt ve Advarced Loge Took Diagrostics Hep IHIHPAPLISHTSTUSU D BO a alae Z 2 Fads SO Gre Caster ese stonnen unsaved Session E Pee amare jux m E fan ES e E 1600 21 igital L Dm Dff 15 112 From the Diagnostics pull down menu select Save Session and give the Session a name that is meaningful to you For our example use Bias Session When Save is clicked the three signals chosen to watch will be available again as a computer file called BiasSession dls This file can be used again and will open those same three signals to watch In addition this file can be sent by E mail EI Dk ER des ideeedizge Teo Dan s deb DH B4 gt vn 2 B SE a max Eding iPtupoRoserercon
119. wn and click on Save Session As Name the session appropriately NOTE Be sure to note where your session is being saved to make it easy to find later The user could also just save the graphical data if desired by selecting save graph data from the diagnostics drop down menu Gag a Hee Ee porem n i H pies 77 m A T C m E m 62 Center Panel Tab The Center Panel Tab allows the user to view the vehicle Switch Panel arrangement Horizontal and vertical scroll bars appear when needed for full view Placing the mouse over a switch will display the feature code associated with that feature NOTE Center panel views will vary depending on the vehicle selected Diamond Log E Eat Yow ddvancedLoge Tods Diagnostics 1 09 865548 A dp G Get Dota mig ess rad Gres p Cee Pe utr wes Bonom A wire connection as shown below appears when a second switch pack is present and populated 63 Cluster Tab The Cluster Tab allows the user to view the vehicle cluster gauge and warning light arrangement as populated by the features enabled in the vehicle configuration The gauge positions identified with a blue circle are for optional gauges When installed these optional gauges may be moved between these four locations All other g

DIAMOND LOGIC® BUILDER SOFTWARE User`s Manual (Level 2

Contents

Download Pdf Manuals

Related Search

Related Contents

DIAMOND LOGIC&reg; BUILDER SOFTWARE User`s Manual (Level 2

Contents

Download Pdf Manuals

Related Search

Related Contents

DIAMOND LOGIC® BUILDER SOFTWARE User`s Manual (Level 2