model 890 series surface mounted vehicle barricade installation
Contents
1. e i OR va wean na ave Nas RE ane Ra 6 2o JntfoductiOnzc iR ele e 6 2 2 Site Prep t tiOni v RP Rp ER ERU EE MR tre ipie 7 2 3 Component EE 9 2 4 Physical Installaton s a eege te del die eed e tete Ped Wounded Give etr d ele eee e ds 9 2 5 Pre Op ration st e e UR eo e t et egi e e teet Aet eet eg tee 11 9 51 HydrauhcElud Check 2 33 3 25 tene eene eege e 11 2 5 2 Electrical Hook u p pen eee Ah aed a eC 11 2 5 3 Control eene eee Ee tee ee 11 2 5 4 Pump Pressure Relief Valve Admstment sees eene 11 2 5 5 Flow Control Valve Adjustment essent eren eene een rennen eerte nene 13 2 36 Hydraulic Circuits eee eee Aa rdi be 13 2 5 1 Pre Operation Checklist pene bte eee een eti SR eb tea ere ERE 13 TROUBLESHOOTING EE 14 3 1 Model 890 Troubleshooting e itt ette tt te ire ees 14 3 2 Hydraulic Pumping eiie eie gu ET a RS RR Hee ER e LESER Deo e 14 39 Electrical Control Uniti A he RR RE RR tek Ea iret 15 NABRAIN EY exi e peur UP MEER EU UR NEP can veep ME HEP EU RARE 16 APPENDIX 17 5 1 Electrical Schematic with Mega Am 17 5 2 Electrical Schematic without Mega Am 18 3 3 Hydraulic Diagram eed ie deae a o e e dee eee 19 5 44 Standard Wire Gage Chart s2. S 5 Q i H 5 a Sr Reservoir S o 9 gt Reservoir Figure 7 Pump and Reservoir Installation and Operations Manual Model 890 Series INSTALLATION 13 2 5 5 Flow Control Valve Adjustment The speed of operation can be controlled by adjusting the flow control valve see figure 8 This is adjusted in the factory and shouldn t require field adjustment The flow control valve is mounted to the cylinder and restricts the down speed only The proper speed can best be determined by watching the motion of the plate geg E uo Tn YT Figure 8 Hydraulic layout 2 5 6 Hydraulic Circuits The hydraulic hoses are constructed with JIC fittings to allow removal and installation without sealant Care should be used when disconnecting the pressure side of the hose to insure the pressure has been released prior to disconnecting the fitting Pressure should be released by shifting the directional control valve manually with the power off 2 5 7 Pre Operation Checklist Before operating the Model 890 vehicle barrier go through the checklist below and verify that each of these steps has been completed CAUTION For your safety complete each of these steps before operating the barrier Verify pad site is flat Verify unit has hydraulic fluid to recommended level Verify control unit is plugged in and cable is routed clear of barrier operation Verify area is clear of personnel and other obstructions Ensure sup
3. 5 6 Barrier UP Prox Switch 7 8 9 Gate Arm Up LS 10 Gate Arm Down LS OUTPUTS Q1 Up Valve Q2 Down Valve Q3 Motor Run Q4 Raise Arm Q5 Lower Arm Q6 Q7 Green Traffic Light 08 Red Traffic Light Q9 Green Indicator Q10 Red Indicator DESCRIPTION RELEASE Fi F3 FNO R 7 TERMINAL BLOCKS WIRED 1 1 TO INPUTS pL m RES mp SFECRED nup OF DRWN M Heuer ARIE E MATTHEWS in 1 B amp B For 001 Li 000 850 890 BARRIER BURRS AND SHARP 005 0 215 1 1 2 C COPYRIGHT 06 06 ALL RIGHTS RESERVED THIS DOCUMENT AND THE INFORMATION IT 5 2 Electrical Schematic without Mega Arm Installation and Operations Manual Model 890 Series 5 3 Hydraulic Diagram APPENDIX Installation and Operations Manual Model 890 Series APPENDIX 20 5 4 Standard Wire Gage Chart 1 6 Power Wiring 3 Power Wiring 3 Power Wiring Continued Voltage Wire HP Voltage Wire Max HP Voltage Wire Max Amps Gage n Amps Gage m Distance 1 Amps Distancej Distance 28 2 353099 140 S 7 8 A AC E 180 290 230 7 4 460 3 7 208 V 15 A AC 230 V 13 2 A AC 1 Maximum distance is measured from Powe
4. the warranty herein as null and void 17 APPENDIX th Mega Arm ic wi 5 1 Electrical Schemat Installation and Operations Manual Model 890 Series 5 APPENDIX 7 6 5 4 5 2 2 DESCRIPTION DATE SAFETY A RELEASE 1 12 09 B NEW PROGRAM NO US FOR GATE 3 18 09 SAFETY LOOP WIRES JI ON MEGA ARM C NC NO 0 9900 EH UP PROX L Fi F3 FNQ R 7 890wCA INPUTS T Se Switch 1 890 DOWN L999 2 890 UP 3 890 DOWN LS 4 SAFETY Q gp 5 L 6 890 UP LS 7 e 10 GATE ARM DOWN 12 MARAR Y DO ele Voie E RED NOKATOR LEESON 116380 TIL 890wGA OUTPUTS NON DETENTED GREEN INDICATOR NI L3 42 RA INPUT St UE Urt CONTROL BOARD 5 2 OPEN GATE ARM CONTROL BOARD 45 12 COMMON Q3 890 MOTOR RUN Q4 RAISE GATEARM Q5 LOWER GATEARM Q7 RED INDICATOR Q8 GREEN INDICATOR 890 BARRIER W MEGA ARM 208 230 3PH 1 1 2 HP 0 890 208 230 3PH B 0 SAE PRN SHEET 10F 1 CONTANS SHALL NOT BE COPIED IN WHOLE OR PART WITHOUT THE EXPRESSED 800 367 0387 WRITTEN CONSENT OF BIB ARNE Sa B SCALE I 18 APPENDIX Installation and Operations Manual Model 890 Series INPUTS 1 Open Lane Command 2 Close Lane Command 3 Barrier Down Prox Switch 4 Safety
5. the barrier at anytime during installation when attack plate is in the raised position Safety Pin Figure 4 Safety Lock Pin Location Installation and Operations Manual Model 890 Series INSTALLATION 10 5 Position Hinge Shim Plates under hinge areas prior to setting barrier Set barrier and assure base plate is level Verify attack plate lays flat on concrete pad when in down position Figure 5 Hinge Shim Plate Installation 6 If anchors have not been pre installed match drill and install anchors to conform to recommendations in the site preparation section of this manual 7 Torque anchor nuts to 100 ft Ibs minimum and ensure barrier is rigidly secured to concrete pad Verify base plate and attack plate are level 8 Install gate arm assembly to side of buttress as shown in figure 6 Mounting bolts are installed from inside the buttress Gate arm Figure 6 Gate Arm Installation Installation and Operations Manual Model 890 Series INSTALLATION 11 9 Verify all mounting hardware is tight and barrier is not warped or twisted 2 5 Pre Operation 2 5 1 Hydraulic Fluid Check Prior to initial operation exchange breather plug and shipping plug in hydraulic reservoir The product is normally shipped from the factory ready for deployment In some situations the fluids have been drained to accommodate shipping methods Prior to electrical hook up verify the hydraulic fluid levels If requi
6. the pressure relief valve assembly Installation and Operations Manual Model 890 Series INSTALLATION 12 Normally the pump is set on the low or conservative side of the normal operating range Therefore any field adjustments require the turning in of the pressure relief valve by turning the screw clockwise There are two ways of adjusting the pressure relief valve The first method is to use an electrical amp meter and adjust the pressure switch until the relief opens at the FLA full load amps rating found on the side of the motor The second method is to adjust the pressure switch so the plate just starts to move as the motor is running The pressure switch is built into the hydraulic pump under a hex shaped cap near the top of the pump see figure 7 The hex cover is removed by turning counter clockwise exposing a hex lock nut and an allen head set screw The hex nut must be turned counter clockwise to allow for the adjustments of the allen screw The allen screw controls the pressure relief and can be turned counter clockwise to lower the pressure and clockwise to raise the pressure The screw should be turned slowly to achieve the desired relief setting using either the meter or movement procedure After the relief is set hold the allen screw stationary and tighten the lock nut Check the operating system to confirm that the motor does not exceed the FLA rating Adjustable relief valve 5 o 9 gt Fill Cap
7. Installation and Operations Manual Model 890 Series TABLE OF CONTENTS LJ amp a Gm INSTALLATION MANUAL MODEL 890 SERIES SURFACE MOUNTED VEHICLE BARRICADE B amp B ARMR Corporate Office amp Tech Support 2009 Chenault Drive Carrollton TX 75006 Suite 114 Phone 972 385 7899 Toll Free 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com www bb armr com MADE IN THE USA Installation and Operations Manual Model 890 Series TABLE OF CONTENTS INTRODUCTION Welcome Congratulations on your purchase of a B amp B ARMR vehicle barrier In addition to providing detailed operating instructions this manual describes how to install maintain and troubleshoot your vehicle barrier If you require additional assistance with any aspect of your vehicle barrier s installation or operation please contact us With years of experience in all aspects of perimeter security and related disciplines our products are used throughout the world to control access and to protect people equipment and facilities We offer a broad range of vehicle barrier and related security services Turnkey installations Routine barrier preventative maintenance or emergency repairs including work on non B amp B ARMR products Spare or replacement parts Custom designs or special installations Equipment upgrades modernize your old equipment with state of the art hydraulics and control sy
8. Model 890 Surface Mounted Barrier Lock Tabs 1 1 8 Options The Model 890 vehicle barrier is available with a broad array of options Consult your ordering documentation to determine whether your unit has the optional equipment Red amber traffic lights The light remains red if the gate is in any position except fully open Infrared safety beams to detect pedestrian traffic or as an additional vehicle sensing device Heater for the electric hydraulic system Battery backup system 2 INSTALLATION 2 1 Introduction This section of the manual describes the procedure to set up and configures the Model 890 Surface Mount vehicle barrier for first time operation The product ships from the factory tested and ready for deployment following these steps DANGER High voltage electrical components are located in cabinet Service by qualified technicians only CAUTION Heavy components and pinch points are present in this product Use extreme care when servicing this unit Installation and Operations Manual Model 890 Series INSTALLATION NOTE The hydraulic hoses are constructed with JIC fittings to allow removal and installation without sealant Care should be used when disconnecting the pressure side of the hose to insure the pressure has been released prior to disconnecting the fitting The pressure can be relieved by activating the down control button and visually watching the cylinder close If the hydraulic cylinder does not
9. c pumping unit is a complete assembly containing all electrical components and logic necessary to operate the unit The electrical components are mounted in a metal box which include a motor starter motor overload protector and a programmable logic controller PLC The program installed in the PLC will vary based on the barrier style and application If the controller should require replacing please be sure to specify the model location and type of application The control circuit box has a switch mounted externally to turn off power to the barrier The switch should be turned off any time the unit is serviced Do not restore power to the unit until all traffic and pedestrians have been cleared from the area Installation and Operations Manual Model 890 Series TROUBLESHOOTING 16 4 WARRANTY B amp B ARMR warranties for a period of one year after delivery F O B plant unless otherwise specified by Supplier from failure of operation in ordinary use and against defects due to faulty material or workmanship Any defective equipment in the Barrier shall be returned to the factory at Supplier s option for repair or replacement and Supplier assumes no responsibility for service at any consumer site Supplier is in no event responsible for any labor costs under the warranty Subject to the above limitation all service parts and replacements necessary to maintain the equipment as warranted shall be furnished by the end user Supplier shall no
10. ess dite eer p e tt are ner roe ns 20 Installation and Operations Manual Model 890 Series TABLE OF CONTENTS 1 ORIENTATION 1 1 Overview The model 890 surface mounted vehicle barrier is designed to contain a medium speed vehicle impact and prevent that vehicle from entering a restricted access control area The barrier consists of a bolt down foundation frame raising plate with locking linkage and associated hardware to allow the plate to move from a horizontal position to a raised secure position with the aid of a hydraulic cylinder The unit is designed for bolting to an existing concrete slab or roadway and includes all necessary accesses for the required hydraulic conduits and electrical services The barrier is provided with safety pins which are used during servicing to prevent the barrier from accidentally lowering The safety locks are contained in a locked housing so the plate can be locked into the secure position for extended periods of time ex Y d a leg N SS eA lt lt Se Gi c Figure 1 Model 890 Surface Mounted Barrier Basic Components Figure 1 orients you to the basic components of the Model 890 vehicle barrier 1 1 1 Attack plate The attack plate is the structural component that transfers the vehicle impact energy to the base Installation and Operations Manual Model 890 Series ORIENTATION DANGER This vehicle barrier is made of extremely heavy metal Extreme care
11. fully close the hose is still under pressure and must not be serviced until the directional control valve has been manually released and the cylinder can be verified to be in a fully released position and the attack plate in the lower position Prior to working on unit in UP position insert supplied Safety Lock Pin to ensure attack plate does not move inadvertently 2 2 Site Preparation The 890 Surface Mount Barrier s performance is influenced by the surrounding mounting surface conditions and grade Please consult with B amp B ARMR Technical Support if there are questions in regards to the installation site conditions The following lists some requirements and recommendations related to site choice and preparation 1 The barrier requires a level surface to operate on Slight inclines from attack side are acceptable but inclines left and right may degrade barrier operational performance when opening and closing The site needs to be level side to side within 25 prior to barrier installation 2 Installation of electric heat cables in the installation slab keeps snow and ice from accumulating on the barrier 3 Install the 890 on a concrete slab with a minimum thickness of eight inches 8 Attach the barrier to the concrete slab using 3 4 x 6 long corrosion resistant steel studs with a tensile strength greater than 7800 PSI The studs are required to stick out of the concrete a minimum of 1 25 For anchor location placement refer t
12. n cea IS VE So oe e E Figure 3 Model 890 Surface Mounted Barrier Bolt Pattern FOUNDATION BOLT PATTERN 10 FOOT BARRIER INSTALLATION Installation and Operations Manual Model 890 Series INSTALLATION 2 3 Component Inspection Your model 890 Surface Mount vehicle barrier is shipped from the factory with the following standard components See table It is recommended these items are inspected upon receipt to ensure installation and deployment time is minimized Refer to shipping documents for other optional items that may have been included Please contact B amp B ARMR support if any items are missing or damaged Item Number Part Number Description Quantity 1 Main Assembly 1 2 XPIN 91594A325 Safety Lock pin 1 3 Gate Arm Assembly 1 4 Gate Arm Pole Assembly 1 5 0890 3101 Hinge Shim Plates 5 1 per hinge 6 0890 9001 User Manual 1 7 Manual Lift Bar 1 2 4 Physical Installation Installation of the 890 barrier should be completed by a qualified technician Please contact B amp B ARMR Technical Support if assistance is required The following outlines the physical installation procedure 1 Verify site preparation is complete Anchors may be match drilled at assembly to the pad 2 Liftunit with fork lift or crane ensuring adequate support so base plate does not bend or warp during movement 3 If optional heater kits have been purchased ensure they are mounted correctly 4 Itis recommended that the safety lock pin is installed in
13. nly be operated and maintained by qualified individuals with experience These units should not be serviced with vehicle or pedestrian traffic in the vicinity After being serviced all required safety tests must be completed before it is returned to operation The hydraulic pumping unit is designed to operate a double acting hydraulic system which requires relatively low pressure and low flow The electric motor is connected directly to a gear hydraulic pump which operates only when a signal command is given to operate the cylinder The oil from the pump is drawn through a filter and directed into a speed control valve which monitors the operational speed of the vehicle barrier The pumping unit is designed to operate continuously with very little maintenance The unit is equipped with a heater to ensure proper operating conditions B amp B ARMR recommendis the use of environmentally friendly oil such as Mobil EAL 224 in all of our Installation and Operations Manual Model 890 Series TROUBLESHOOTING 15 hydraulic systems The oil should be replaced whenever it appears to contain contaminates such as water or dirt applications vary due to site conditions and temperature so the amount and type of contamination will need to be monitored at each site The oil should be replaced whenever a hydraulic part is replaced due to a mechanical failure or there is a failure of the heating element 3 3 Electrical Control Unit The hydrauli
14. o the 890 anchor detail drawing We recommend the use of at least 7096 of the anchor points distributed evenly across the base frame The anchors may be match drilled and installed after barrier is in place to eliminate possible misalignment 4 Install barrier in area that has adequate drainage Barrier s operational performance when opening and closing may be affected when there is inadequate drainage 5 Surface of concrete should be completely clean and free of dirt rocks and other debris Installation and Operations Manual Model 890 Series S o e DO QJ ouer n 221 I 05 221 CA EE G 801 6 8 01 G 901 258022 06 901 228 S G ET8 208 35 Sf E eorr rr C299 ES LESS SCH EH Se BEER Core SLE CE E Calle 0081 0091 C 554 j ch E LA 4 009 t 006 ea 00 ea 002 d 3283833833883233 e OEY eU a
15. plied power matches product requirements Verify electrical hookups are completed per electrical wiring diagram matching particular product It is recommended the unit be cycled 4 complete cycles prior to vehicle traffic D CODCOUOLU Installation and Operations Manual Model 890 Series TROUBLESHOOTING 14 3 TROUBLESHOOTING The table below provides guidance on identifying and correcting any problems with your Model 890 Series vehicle barrier If you encounter problems that you cannot fix contact B amp B ARMR and we will gladly work with you to correct them 3 1 Model 890 Troubleshooting Guide Symptom Actions Check power Check overload protector Control unit contacts Check that safeties are clear Check power Check overload protector Check that safeties are clear Check push button operation Barrier makes noise during operation Check that barrier is not moving too fast Check that cooling fan on motor is working Check that the cover is on properly Check that the limit switch is turning the motor off and or motor is off when barrier is not moving Check the heater element Check that heater element is working Check flow control valve Check proper limit switch operation Check bulbs Barrier does not open Barrier does not close Hydraulic unit is excessively hot Barrier moves too slowly Traffic indicator light does not change 3 2 Hydraulic Pumping Unit This device should o
16. r Source to Operator 13 2 A AC E E 2 Maximum distance for controls is measured from Operator to Pushbutton or Other device 3 If distance to power Source is greater than value shown use a higher 230 V voltage or three phase unit or contact utility company for a service feeder 12 4 f distance to Remote Control device is greater than 2000ft use a range extender device 208 V 5 5 Power Tabels are based on stranded copper wires and allows up to 2 18 7 A AC B BA voltage drop 6 Control Table is based on stranded copper wires and allows up to 25 Connect Power per local codes 8 Power and Control wiring seperately 9 Ampere rating is motor full load Startup up current may be higher 10 250 VA Allowed for Controls amp Heater 11 0 1 Amps for control current these may vary for different models
17. red add hydraulic fluid We recommend using environmentally safe oil Mobil EAL 224 or equivalent 2 5 2 Electrical Hook up The hydraulic pumping unit is a complete assembly which not only contains the mechanical components but also the electrical components and logic necessary to make the unit operate The electrical components are located in a metal box which includes a motor starter motor overload protector and the necessary logic to control the barrier Do not power the unit until all traffic and pedestrians have been cleared from harms way Please refer to the appropriate wiring diagram that matches your specific product The wiring diagrams are located in the appendix 2 5 3 Control Hook up This barrier is remotely controlled by standard dry contact signals Please refer to system documentation for control interface 2 5 4 Pump Pressure Relief Valve Adjustment CATION Incorrect adjustment of the pressure relief valve will cause the motor and valves to overheat resulting in permanent damage Adjustment by qualified technician only The hydraulic pump can be tuned to your specific installation by adjusting the pressure relief valve on the hydraulic pump The pumps are adjusted at the factory based on normal and expected conditions and this adjustment should not be necessary when you receive your product However some factors can influence the performance and may require field adjustment Care must be used not to fully remove
18. should be given to ensure all personnel are clear of the product during operation 1 1 2 Buttress The buttress houses the hydraulic and electric components that drive the attack plate The top cover can be unscrewed and lifted off for maintenance The side cover is held on with optional padlocks DANGER High voltage electrical components are located in cabinet Service by qualified technicians only CAUTION Hydraulic linkages are located in cabinet Do not operate barrier with cabinet door open 1 1 3 Base Plate The base plate is bolted to the concrete surface to hold the barrier in position during impact 1 1 4 Hinge shims Hinge shims are provided and required to be installed during assembly to provide a smooth hinge surface 1 1 5 Brace Arms The power brace arms are engineered to structurally transfer the impact energy to the base plate 1 1 6 Traffic Control Gate The included traffic control gate cycles with the barrier to give a visual and physical sign the barrier is in the up or down position This arm is positioned in front of the gate and does not rise until the gate is fully open and it closes before the gate starts to close The barrier gate is installed in the field 1 1 7 Cabinet Lock Tabs Cabinet lock tabs are located on the bottom outside edges of the cabinet door Locks are customer supplied Installation and Operations Manual Model 890 Series ORIENTATION Figure 2
19. stems Ancillary security equipment such as security guard enclosures card readers security lighting and many other security related products Technical support via telephone and possible on site support with advanced scheduling D O OOO OO Safety How to Contact Us B amp B ARMR works with an extensive list of value added resellers to best support our customers Our resellers offer not only our superior products but provide excellent support If you should need advanced assistance with your vehicle barrier or would like further information on any physical security applications please contact us at Corporate Tech Support B amp B ARMR 2009 Chenault Drive Suite 114 Carrollton TX 75006 USA Telephone 972 385 7899 Toll Free 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com Installation and Operations Manual Model 890 Series TABLE OF CONTENTS 1 Table of Contents ORIENTATION eerste 4 RI Overview DE RP 4 IPIE EE ce 4 12 22 nt 5 UNE CN 5 UNE Hinge uico er etie etre e rete P eR E ate etes 2 UE WE Ce 2 11 6 Traffic Control Gate creen eet tre rp eerte t e ate e etes 5 1 1 7 Ip 5 12155 eene sab p HOO 6 INSTALEA TION
20. t have any liability under these specifications other than for repair or replacement as described above for equipment malfunction or equipment failure of any kind caused for any reason including but not limited to unauthorized repairs improper installation installation not performed by Supplier personnel nor by Supplier authorized personnel failure to perform manufacturer s suggested routine maintenance modifications misuse accident catastrophe neglect natural disaster act of God or if at any time the power supplied to any part of the Security Barrier falls short or exceeds the rate of tolerance for the equipment The exclusive remedy for breach of any warranty by Supplier shall be the repair or replacement at supplier s option of any defects in the equipment IN NO EVENT SHALL THE SUPPLIER OF SECURITY BARRIER BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OR ANY KIND OF DAMAGES TO ANYONE Except as provided herein Supplier makes no warranties or representations to consumer or to anyone else and consumer hereby waives all liability against Supplier as well as any other person for the design manufacture sale installation and or servicing of the Security Barrier THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE NO OTHER WARRANTIES EXIST Any modification or alteration by anyone other than B amp B ARMR will render
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